Vous êtes sur la page 1sur 11

Company Name

Madina Trading & Contracting Est. Mechanical Division

KEY INFORMATION

QUESTIONS

ANSWERS

File Reference

File Details

KH/Excel/Welding/WPS015

Test Conducted On

Date of Test

18 - JUN - 98

Reviews & Approvals

Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved

KEITH HARMER
ENGINEERING
03 - JULY - 98
R. VAIRAMANI
QA / QC
03 - JULY - 98
S.E. LANGLEY
BUREAU VERITAS
03 - JULY - 98

Welder Details

Welder ID
Employee No.
Name
Location of Test

MW 00066
00066
L.B. FERNANDO
MADINA WORKSHOP, SALWA, QATAR.

Original PQR Details

WPS No.
Revision No.
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

015
001
015
SMAW
+Ve
6G
ALL

Welding Details

Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic

UPHILL
3 x Core Dia
MULTIPASS
MANUAL

Technique

Technique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other

STRING / WEAVE
SINGLE
SINGLE
MANUAL
NOT APPLICABLE

Joint on Qualification Test

Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing

BUTT WELD
FLAME CUT &/OR GRIND
37.5 Deg +/- 2 Deg
11.0 mm
2.5 - 3.0 mm
1.0 - 2.0 mm
NONE

Base Metal Details

Material Specification
Type or Grade
Heat Number
From - P No.
To - P No.
Diameter of Test Coupon
Other

API 5L
GRADE B
J738201
1
1
6"
NONE

Welding Consumables

Electrode Brand
Size of Filler Metal
SFA / AWS No

LINCOLN
2.5 & 3.25 mm
5.1& 5.5

Classification
Type of Flux
Other

E7016 & E7018


NOT APPLICABLE
NONE

Inert Gas Details

Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture

N/A
N/A
N/A
N/A
N/A
N/A
N/A

Preheat Details

Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2

AMBIENT
AMBIENT
AMBIENT

Interpass Temperature

Interpass Temperature

NOT TO EXCEED 150 C

PWHT Details

Temperature
Time
Equipment Type
Other
Line 5

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PQR Material Details

(QW 403) Qualified


Code/Testing Standard
Other Codes/Standards
P No. / Group No.

ANY METAL ASSIGNED TO


ASME IX
NOT APPLICABLE
P1 - GROUP No. 1

Plate & Pipe Ranges

ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size

4.75 - 22.00 mm (ASME IX)


NOT APPLICABLE
ALL
F4
A1
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

PASS
NUMBER
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5

WELDING
ELECTRODE
SMAW - E7016
SMAW - E7016
SMAW - E7018
SMAW - E7018
SMAW - E7018

ELECTRODE
DIA (mm)
2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm

CURENT TYPE ACTUAL


WPS
& POLARITY
AMPS
AMPS
Direct +Ve
80
70 - 90
Direct +Ve
74
60 - 80
Direct +Ve
97
80 - 100
Direct +Ve
103
90 - 110
Direct +Ve
104
90 - 110

ACTUAL
VOLTS
26
25
25
26
26

WPS
VOLTS
23 - 29
23 - 27
23 - 27
23 - 29
23 - 29

TRAVEL
SPEED
63
75
55
102
109

UTS
N/mm2
506
501

Fracture
Position

Comments
Location
Nil
Nil

TENSILE TEST
Mark No.
526
528

Type
Cross-weld
Cross-weld

Dimensions
mm
10.2 x 19.1
10.2 x 19.1

Area mm2
194.8
195.8

UTL kN
98.5
98.0

Type
Face Bend
Face Bend
Root Bend
Root Bend

Bend Angle
180
180
180
180

Former Dia
mm
4t
4t
4t
4t

Result
Acceptable
Acceptable
Acceptable
Acceptable

Location

Dimensions
mm
10 x 10
10 x 10

Temperature
C
-29
-29

Parent Mat'l
Parent Mat'l

BEND TEST
Mark No.
529
530
531
532

Comments
Location
Nil
Nil
Nil
Nil

CHARPY IMPACT
Mark No.
534
535

WCL
HAZ

TEST RESULTS
Visual Examination
Surface NDT
Radiography
Tensile Test

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY

Absorbed Energy
Joules, J
105
34
54
190
178
187

Average

54
185

Comments
Nil
Nil

WPS
TRAVEL
SPEED
54 - 69
68 - 83
50 - 60
90 - 110
90 - 110

ACTUAL INTER
KJ/mm
TempC
1.98
Ambient
1.48
79
2.65
98
1.58
118
1.49
137

Bend Test
Macro Examination
Fillet Weld Fracture Test
Charpy Vee Notch Code
Charpy Vee Notch Test
Other Tests
OVERALL TEST RESULT

SATISFACTORY
SATISFACTORY
NOT APPLICABLE
ASTM E23
SATISFACTORY
HARDNESS - OK
ACCEPTABLE

mm2

4
4
4
4

t
t
t
t

TEST SPECIFICATION kN
N/mm2

Interpass Temperature
Position

Location

Parent Mat'l

TEST SPECIFICATION -

Interpass Temperature
Location

Acceptable
Acceptable
Acceptable
Acceptable

1 - 2 o'clock
7 - 8 o'clock
4 - 5 o'clock
10-12 o'clock

Madina Trading & Contracting Est. Mechanical Division

###

WELDING PROCEDURE SPECIFICATION - No. 015


WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Electrode Polarity
PQR Position
Positions Qualified

:
:
:
:
:
:
:

Welding Consumables

015
001
015

Electrode Brand
SFA / AWS No
Classification
Type of Flux
Gas Type
Gas Flow Rate
Backing Gas

SMAW

+Ve
6G
ALL

PQR Details

Pass
Number

Interpass Temperature

Temperature
Time
Equipment
Other

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

: NOT TO EXCEED 150 C

Qualified Weld Preparations - Qualified Joint Configuration

37.5 Deg +/- 2 Deg


11.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE
6"
Welding Electrode
Welding Class

Material (QW 403) Qualified


ANY METAL ASSIGNED TO
P1 - GROUP No. 1
Plate & Pipe Details
Thickness : 4.75 - 22.00 mm (ASME IX)
Thickness : NOT APPLICABLE
Diameter : ALL
PWHT Details

Pipe to Pipe
: AMBIENT
Pipe to Fittings : AMBIENT
Fitting to Fitting : AMBIENT

Joint On Qualification Test

:
:
:
:
:
:

LINCOLN
5.1& 5.5
E7016 & E7018
NOT APPLICABLE
N/A
N/A
N/A

Preheat Details Deg C

Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
Multi / Single Pass
: MULTIPASS
Manual Automatic
: MANUAL
Technique
: STRING / WEAVE
Oscillation
: MANUAL

### Angle
Thickness
Root Gap
Root Face
Backing
Pipe Dia

:
:
:
:
:
:
:

PQR Material Details

TEST POSITION 6G
Root Gap :
Electrode
Diameter

Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5

SMAW - E7016
SMAW - E7016
SMAW - E7018
SMAW - E7018
SMAW - E7018
ASME Notes
PQR Base Matl. P Nos & Group Nos
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Tungsten Type
PREPARED BY

2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm

1.
2.
3.
4.
5.

:
:
:
:
:

2.5 - 3.0 mm
Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

Root Face : 1.0 - 2.0 mm


Amps
(a)

Volts
(v)

70 - 90
60 - 80
80 - 100
90 - 110
90 - 110

23 - 29
23 - 27
23 - 27
23 - 29
23 - 29
Additional Notes

P1 - GROUP No. 1
F4
A1
GRINDING & BRUSHING
NOT APPLICABLE
REVIEWED BY

Travel Speed
mm / min
54 - 69
68 - 83
50 - 60
90 - 110
90 - 110

APPROVED BY

Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name

: S.E. LANGLEY

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

: BUREAU VERITAS

Date

: 03 - JULY - 98

Date

: 03 - JULY - 98

Date

: 03 - JULY - 98

KH/Excel/Welding/WPS015

Madina Trading & Contracting Est. Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 015
Company Name

REV : 001

Sheet : 1 of 2

: Madina Trading & Contracting Est. Mechanical Division

Original Procedure Qualification Record No

: 015

Date

: 18 - JUN - 98

Original WPS No. : 015

Welder ID

: MW 00066

Welding Process

Name

: L.B. FERNANDO

Location

: MADINA WORKSHOP, SALWA, QATAR.

: SMAW

Type (Manual / Automatic / Semi-Automatic)

: MANUAL

JOINTS (QW - 402)

###
###
###
###
###
###
### Angle
Thickness
Root Gap
Root Face
Backing

:
:
:
:
:

37.5 Deg +/- 2 Deg


11.0 mm
(t)
2.5 - 3.0 mm (rg)
1.0 - 2.0 mm (rf)
NONE

Root Gap :

TEST POSITION
2.5 - 3.0 mm

BASE METAL (QW - 403)


Material Specification
Type or Grade
Heat Number
From P No.
: 1 To P No.
Thickness of Test Coupon
Diameter of Test Coupon

:
:
:
:
:
:

API 5L
GRADE B
J738201
1
11.0 mm
6"

:
:
:
:
:
:
:

5.1& 5.5
E7016 & E7018
F4
A1
2.5 & 3.25 mm
11.0 mm
NOT APPLICABLE

POSITION (QW - 405)


Position of Groove
Welding Progression
Other

: 6G
: UPHILL
: NOT APPLICABLE

PRE - HEAT (QW - 405)


Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
KH/Excel/Welding/WPS015

:
:
:
:

AMBIENT
NOT TO EXCEED 150 C
NOT APPLICABLE
NOT APPLICABLE

Root Face : 1.0 - 2.0 mm

POSTWELD HEAT TREATMENT (QW - 407)


Temperature
Time
Equipment Type
Other

FILLER METAL (QW - 404)


SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Size of Filler Metal
Weld Metal Thickness
Other

6G

:
:
:
:

NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE

GAS (QW - 408)


Type
Shielding
Trailing
Backing
Other

Percent Composition
Gas(es)
Mixtures
N/A
N/A
ADDITIONAL NOTES

Flow Rate
N/A
-

Madina Trading & Contracting Est. Mechanical Division


PROCEDURE QUALIFICATION RECORD
PQR : 015

REV :

001

Sheet : 2 of 2

TECHNIQUE (QW - 410)


String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
Pass No. 1
Pass No. 2
Pass No. 3
Pass No. 4
Pass No. 5

:
:
:
:
:
:

STRING / WEAVE
N/A
GRINDING & BRUSHING
NOT APPLICABLE
NOT APPLICABLE
MULTIPASS

Welding Electrode
Welding Class
SMAW - E7016
SMAW - E7016
SMAW - E7018
SMAW - E7018
SMAW - E7018

TENSILE TEST
Mark No.
526
528

Type
Cross-weld
Cross-weld

BEND TEST
Mark No.

Volts
(v)

2.5 mm
2.5 mm
3.25 mm
3.25 mm
3.25 mm

Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve

80
74
97
103
104

26
25
25
26
26

Dimensions
mm

Area
mm2

10 x 10
10 x 10

105
190

98.5
98.0

Former Diameter
4t
4t
4t
4t

Absorbed Energy
Joules, J
34
178

54
187

:
:
:
:
:
:

SINGLE
3 x Core Dia
BUTT WELD
FLAME CUT &/OR GRIND
ASME IX
NOT APPLICABLE

Heat Input Travel


Interpass
Kj / mm mm / min TempC
1.98
1.48
2.65
1.58
1.49

63
75
55
102
109

Ambient
79
98
118
137

TEST SPECIFICATION - ASME IX


UTL
UTS
Fracture Comments/Location
kN
N/mm2
Position

194.8
195.8

180
180
180
180

CHARPY IMPACT
Mark No.
Location Dimensions
mm
WCL
HAZ

Amps
(a)

Bend Angle

Face Bend
Face Bend
Root Bend
Root Bend

534
535

Current Type
& Polarity

10.2 x 19.1
10.2 x 19.1

Type

529
530
531
532

Electrode
Diameter

Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code/Testing Standard
Other Applicable Codes

506
501

Nil
Nil

Parent Mat'l
Parent Mat'l

TEST SPECIFICATION - ASME IX


Result
Comments/Location
Acceptable
Acceptable
Acceptable
Acceptable

Nil
Nil
Nil
Nil

TEST SPECIFICATION - ASTM E23


Average
Temperature C
Comments
J
54
185

-29
-29

Nil
Nil

TEST HOUSE LABORITORY : MTS INTERNATIONAL HOLDING


Test No.
AD 81428 Rev'n
0
WITNESSED BY
: BUREAU VERITAS, INTERNATIONAL REGISTER, ABU DHABI, U.A.E.
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
Macro Examination

:
:
:
:
:
:

SATISFACTORY
NOT APPLICABLE
SATISFACTORY
SATISFACTORY
SATISFACTORY
SATISFACTORY

Fillet Weld Fracture Test


NOT APPLICABLE
Charpy Vee Notch Test
SATISFACTORY
Other Tests
HARDNESS - OK
OVERALL TEST RESULT
ACCEPTABLE
We certify that the statements in the record above are
correct in accordance with the standard indicated above.

PREPARED BY

REVIEWED BY

APPROVED BY

Name

: KEITH HARMER

Name

: R. VAIRAMANI

Name :

Sign

Sign

Sign

Dept

: ENGINEERING

Dept

: QA / QC

Dept

Date

: 03 - JULY - 98

Date

: 03 - JULY - 98

Date :

KH/Excel/Welding/WPS015

S.E. LANGLEY

BUREAU VERITAS
03 - JULY - 98