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KH/Excel/Welding/WPS003
Prepared By
Department
Date Prepared
Reviewed By
Department
Date Reviewed
Approved By
Department
Date Approved
R. VAIRAMANY
QA / QC
09-NOV-98
C.SIVAKUMAR
BUREAU VERITAS
Welder Details
Welder ID
Employee No.
Name
Location of Test
MW00072
00072
THOMAS MATHEW
SALWA, QATAR
WPS No.
Revision No.
Supporting PQR
Welding Process
Process Type
Testing Code
Others
021
00
021
GTAW
Manual
ASME IX
N/A
Welding Details
Weld Direction
Maximum Bead Width
Multi / Single Pass
Manual / Automatic
UPHILL
3 x Core Dia
MULTIPASS
MANUAL
Technique
WeavingTechnique
Single/Both Sides
Multiple/Single Electrode
Oscillation
Other
STRING / WEAVE
SINGLE
SINGLE
N/A
NOT APPLICABLE
Joint Type
Method of Preparation
Included Angle
Material Thickness
Root Gap
Root Face
Backing
BUTT WELD
FLAME CUT &/OR GRIND
Sqare Edge
23.01mm
2.0 - 3.0 mm (rg)
N/A
Argon 99.999%
Material Specification
Type or Grade
From - P No.
To - P No.
Diameter of Test Coupon
Other
ASTM A106
GRADE B
GROUP I
GROUP I
8"
NONE
Welding Consumables
Electrode Brand
Size of Filler Metal
SFA / AWS No
Classification
Type of Flux
Other
TIMET or EQUI
2.5 mm & 3.2 mm
5.16
ERTi1
NOT APPLICABLE
NONE
Gas Type
Gas Flow Rate
Gas Mixture
Oriface / Cup Size
Backing Gas
Backing Flow Rate
Backing Gas Mixture
Argon 99.999%
8 l/min
N/A
N/A
7 l /min
N/A
N/A
Preheat Details
Pipe to Pipe
Pipe to Fittings
Fitting to Fitting
Spare Line 1
Spare Line 2
70C
127C
AMBIENT
Interpass Temperature
Interpass Temperature
MAX 127
PWHT Details
Temperature
Time
Equipment Type
Other
Line 5
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
ASME IX
OTHERS
Diameter
PQR Filler Metal F Nos.
PQR Filler Metal A Nos.
Interpass Cleaning Method
Method of Back-Gouging
Tungsten Type
Tungsten Size
4.7 mm - UNLIMITED
NOT APPLICABLE
4" & OVER
F51
N/A
GRINDING & BRUSHING
MACHINING or GRIND
NOT APPLICABLE
NOT APPLICABLE
PASS
NUMBER
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 1.5
Pass No. 1.6
Pass No. 1.7
Pass No. 1.8
Pass No. 1.9
Pass No. 1.10
Pass No. 1.11
Pass No. 1.12
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 2.4
Pass No. 2.5
Pass No. 2.6
Pass No. 2.7
Pass No. 2.8
Pass No. 2.9
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1
WELDING
ELECTRODE
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
ELECTRODE
DIA (mm)
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
WPS
AMPS
68.25
75.11
118.67
125.14
ACTUAL WPS
TRAVEL
VOLTS VOLTS
SPEED
19.0
50.00
21.0
74.00
21.0
58.00
21.0
66.00
20.0
75.00
19.0
68.00
20.0
57.00
20.0
48.00
20.0
60.00
20.0
60.00
20.0
72.00
21.0
20.17
63.00
21.0
116.00
22.0
100.00
22.0
78.00
23.0
88.00
24.0
70.00
23.0
87.00
24.0
92.00
23.0
84.00
26.0
23.11
93.00
22.0
93.00
23.0
84.00
24.0
83.00
23.0
90.00
24.0
73.00
24.0
23.33
87.00
25.0
125.00
24.0
112.00
26.0
111.00
24.0
96.00
24.0
93.00
26.0
96.00
25.0
24.86 115.00
25.0
63.00
WPS
TRAVEL
SPEED
62.58
89.78
85.00
106.86
ACTUAL
KJ/mm
1.71
1.29
1.63
1.39
1.09
1.01
1.24
1.73
1.34
1.42
1.12
1.18
0.79
0.96
1.20
1.11
1.58
1.28
1.22
1.28
1.24
1.48
1.94
2.13
1.81
2.41
2.10
1.49
1.62
1.78
1.74
2.00
2.06
1.66
3.12
INTER
TempC
70
70
70
70
70
70
70
70
70
70
70
70
71
71
71
71
71
71
71
71
71
75
75
75
75
75
75
127
127
127
127
127
127
127
127
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
131.0
136.0
136.0
121.0
122.0
132.0
130.0
134.0
157.0
159.0
159.0
161.0
163.0
167.0
163.0
160.0
161.0
169.0
166.0
167.0
173.0
173.0
173.0
171.0
163.0
165.0
164.0
160.0
164.0
167.0
164.0
164.0
164.0
164.0
109.0
110.0
121.0
124.0
130.33
161.00
165.57
168.17
163.86
23.0
25.0
26.0
24.0
23.0
26.0
24.0
23.0
22.0
22.0
24.0
21.0
25.0
24.0
23.0
23.0
23.0
26.0
23.0
23.0
24.0
25.0
25.0
24.0
23.0
23.0
23.0
24.0
24.0
23.0
24.0
24.0
24.0
24.0
24.0
24.0
26.0
26.0
24.33
23.00
23.57
23.83
23.86
59.00
68.00
69.00
49.00
62.00
55.00
54.00
91.00
110.00
96.00
100.00
92.00
102.00
161.00
40.00
48.00
70.00
99.00
57.00
85.00
109.00
68.00
96.00
109.00
72.00
67.00
85.00
69.00
81.00
82.00
70.00
71.00
83.00
86.00
80.00
105.00
112.00
95.00
63.33
110.17
72.57
82.83
77.43
3.06
3.00
3.07
3.56
2.72
3.74
3.47
2.03
1.88
2.19
2.29
2.21
2.40
1.49
5.62
4.60
3.17
2.66
4.02
2.71
2.29
3.82
2.70
2.26
3.12
3.40
2.66
3.34
2.92
2.81
3.37
3.33
2.85
2.75
1.96
1.51
1.69
2.04
127
127
127
127
127
127
127
127
90
90
90
90
90
90
90
90
90
90
90
90
90
100
100
100
100
100
100
90
90
90
90
90
90
90
88
88
88
88
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
Test Results
Visual Examination
Surface NDT
Radiography
Tensile Test
Bend Test
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
NOT APPLICABLE
122.0
122.0
123.0
130.0
111.0
113.0
113.0
112.0
111.0
133.0
133.0
133.0
134.0
134.0
134.0
124.0
129.0
121.0
124.0
121.0
122.0
121.0
127.0
124.0
124.0
124.0
96.0
99.0
100.0
102.0
102.0
102.0
118.71
115.00
133.50
123.80
111.92
25.0
26.0
25.0
23.0
24.0
24.0
24.0
24.0
22.0
26.0
25.0
24.0
24.0
23.0
23.0
23.0
24.0
22.0
23.0
23.0
23.0
24.0
24.0
23.0
23.0
24.0
23.0
22.0
22.0
23.0
23.0
24.0
25.14
23.50
24.17
23.00
23.17
91.00
79.00
130.00
100.00
123.00
118.00
96.00
100.00
112.00
112.00
129.00
130.00
132.00
126.00
148.00
116.00
145.00
123.00
132.00
125.00
110.00
140.00
138.00
118.00
133.00
139.00
141.00
242.00
196.00
166.00
188.00
221.00
98.86
108.17
129.50
128.20
161.00
2.01
2.41
1.42
1.79
1.30
1.38
1.70
1.61
1.31
1.85
1.55
1.47
1.46
1.47
1.25
1.48
1.28
1.30
1.30
1.34
1.53
1.24
1.33
1.45
1.29
1.28
0.94
0.54
0.67
0.85
0.75
0.66
88
88
88
80
80
80
80
80
80
105
105
105
105
105
105
110
110
110
110
110
115
115
115
115
115
115
115
115
115
115
115
115
Macro Examination
Fillet Weld Fracture Test
NOT APPLICABLE
Charpy Vee Knotch Test
Other Tests
NOT APPLICABLE
OVERALL TEST RESULT
The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
WELDING PROCEDURE SPECIFICATION - No. 021
WPS Details
WPS No.
Revision No
Supporting PQR
Welding Process
Process Type
Testing Code
Others
:
:
:
:
:
:
:
REV. :0
Welding Consumables
021
0
021 & 021A
GTAW
Manual
ASME IX
MITS - 12
Electrode Brand
SFA / AWS No
Classification
F.Number
Gas Type
Trailing Gas
Shielding Gas
Backing Gas
Technique
:
:
:
:
:
:
:
:
Base Metals
Loterios or EQUI
5.16
ERTi1
F 51
Argon 99.999%
40 l/Min
14 l/min
10 l/min
Material Qualified
ASTM B862 Gr 2 to ASTM B862 Gr2
Thickness & Diameter of Groove weld
Thickness : 1.6 -4.0 mm
Diameter : All
(see note for fillet)
PWHT Details
Weld Direction
: UPHILL
Max Bead Width
: 3 x Core Dia
NOT REQUIRED
Multi / Single Pass
: Multipass or Single
(Dry out Moisture if any)
Manual Automatic
: MANUAL
Weaving Technique : STRING / WEAVE
Position
: All
Interpass Temperature
: MAX 120C
Joint Design
Temperature
Time
Equipment
Other
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
### Angle
Root Gap
Root Face
Backing
:
:
:
:
Square Groove
0.5mm
N/A
Argon 99.999%
Welding Electrode
Welding Class
Pass No. 1
Pass No. 2
GTAW - ERTi1
GTAW - ERTi1
Electrode
Diameter
Current Type
& Polarity
1.6 mm
1.6 mm
Direct -Ve
Direct -Ve
Other Informations
1.
2.
3.
4
:
:
:
:
Amps
(a)
65-80
65-80
Volts
(v)
Travel Speed
mm / min
8 - 12
8 - 12
73 - 100
73 - 100
Additional Notes
N/A
Machining or Grinding
Grinding & Brushing
2% Thoriated 2.5mm Dia
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: R. VAIRAMANI
Name : C.SIVAKUMAR
Sign
Sign
Dept
: QA / QC
Dept
: QA / QC
Dept
: BUREAU VERITAS
Date
Date
Date
Name
Name
: R. MUTHUKUMAR
Sign
The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR :
Company Name
021A REV : 01
Sheet : 1 of 2
: Madina Mechanical
: 021A
Date
: 22-10-2000
Welder ID
: MW0171
Welding Process
Name
: T. Srinu
Location
: GTAW
: MANUAL
JOINTS
##
##
##
##
##
##
## Angle
Thickness
Root Gap
Root Face
Backing
:
:
:
:
:
Square Groove
2mm
0.5mm
N/A
Argon 99.999%
TEST POSITION - 6G
BASE METAL
Material Specification
: Titanium B-862
Type or Grade
: Grade 2
From
ASTMB862 Gr 2 to ASTMB862 Gr 2
Thickness of Test Coupon
: 2mm
Diameter of Test Coupon
: 4"
Heat / Cast No.
: BN 4805B
FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Weld Metal Deposit Thickness
Size of Filler Metal
Heat No.
:
:
:
:
:
:
:
5.16
ERTI-1
51
N/A
2mm
1.6mm
32 - 9
POSITION
Position of Groove
Welding Progression
Other
: 6G (Rotated)
: Uphill
: N/A
PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
:
:
:
:
Not Required
90
N/A
N/A
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
GAS
Type
Shielding
Backing
Trailing
Other
Batch Nos
Percent Composition
Gas(es)
Mixtures
Argon
99.999%
Argon
99.999%
Argon
99.999%
241958
241959
ADDITIONAL NOTES
Flow Rate
14 Lt/Min
10 Lt/Min
40 Lt/Min
241960
The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR :
Company Name
021
REV : 0
Sheet : 1 of 2
: Madina Mechanical
: 021
Date
: 22-10-2000
Welder ID
: MW0171
Welding Process
Name
: T. Srinu
Location
: GTAW
: MANUAL
JOINTS
##
##
##
##
##
##
## Angle
Thickness
Root Gap
Root Face
Backing
:
:
:
:
:
Square Groove
2mm
0.5mm
N/A
Argon 99.999%
TEST POSITION - 1G
BASE METAL
Material Specification
: Titanium B-862
Type or Grade
: Grade 2
From
ASTMB862 Gr 2 to ASTMB862 Gr 2
Thickness of Test Coupon
: 2mm
Diameter of Test Coupon
: 4"
Heat / Cast No.
: R 6821
FILLER METAL
SFA Specification
AWS Specification
Filler Metal F No.
Weld Metal Analysis A No.
Weld Metal Deposit Thickness
Size of Filler Metal
Heat No.
:
:
:
:
:
:
:
5.16
ERTI-1
51
N/A
2mm
1.6mm
32 - 9
POSITION
Position of Groove
Welding Progression
Other
: 1G (Rotated)
: N/A
: N/A
PRE - HEAT
Pre-Heat Temperature
Interpass Temperature
Equipment Type
Other
:
:
:
:
Not Required
105
N/A
N/A
:
:
:
:
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
NOT APPLICABLE
GAS
Type
Shielding
Backing
Trailing
Other
Batch Nos
Percent Composition
Gas(es)
Mixtures
Argon
99.999%
Argon
99.999%
Argon
99.999%
241958
241959
ADDITIONAL NOTES
Flow Rate
14 Lt/Min
10 Lt/Min
40 Lt/Min
241960
The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 021A REV :01
Sheet : 2 of 2
TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
1
:
:
:
:
:
:
Weave
10mm
Not Applicable
Not Applicable
Not Applicable
Single Pass
Welding Electrode
Welding Class
Electrode
Diameter
ERTI - 1 (GTAW)
TENSILE TEST
Mark No.
Type
244
245
BEND TEST
Mark No.
Cross-weld
Cross-weld
246
Face Bend
247
Face Bend
248
Root Bend
249
Root Bend
CHARPY IMPACT
Mark No.
Location Dimensions
mm
1.6
Dimensions
mm
1.62 X 12.3
1.56 X 12.1
Type
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code and testing standard
Other Application Code
DCEN
Area
mm2
19.92
18.88
Bend Angle
73.0
Volts
(v)
:
:
:
:
Single
3 X Core Dia
Square Butt
Grinding & Machining
ASME Sec IX
: MITS - 12
10.0
0.64
68.00
180
180
180
180
4t
4t
4t
4t
Absorbed Energy
Joules, J
Acceptable
Acceptable
Acceptable
Acceptable
TEST SPECIFICATION Average
Temperature C
J
Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Satisfactory(MM/010/PT/036A)
Fillet Weld Fracture Test : Not Applicable
Radiography Test
: Satisfactory(MM/010/RT/035)
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Hardness Test
: Satisfactory
Bend Test
: Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: R. Muthu Kumar
Name
: R. Vairamani
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA/QC
Dept
: Bureau Veritas
Date
Date
Date :
90C
The
TheMadina
MadinaGroup
GroupW.L.L
W.L.L- -Mechanical
MechanicalDivision
Division
PROCEDURE QUALIFICATION RECORD
PQR : 021
REV :0
Sheet : 2 of 2
TECHNIQUE
String or Weave Bead
Orifice / Cup Size
Interpass Cleaning Method
Method of Back Gouging
Oscillation
Multiple/Single Pass
Pass
Number
:
:
:
:
:
:
Weave
10mm
Brushing & grinding
Not Applicable
Not Applicable
Single Pass
Welding Electrode
Welding Class
1.1
Electrode
Diameter
ERTI - 1 (GTAW)
TENSILE TEST
Mark No.
233
234
BEND TEST
Mark No.
Type
Cross-weld
Cross-weld
235
Face Bend
236
Face Bend
237
Root Bend
238
Root Bend
CHARPY IMPACT
Mark No.
Location Dimensions
mm
1.6
Dimensions
mm
1.69 X 12.4
1.73 X 12.3
Type
Single/Both Side
Maximum Weave
Joint Type
Method of Preparation
Code and testing standard
Other Application Code
DCEN
Area
mm2
20.34
21.28
Bend Angle
72.3
Volts
(v)
10.0
:
:
:
:
Single
3 X Core Dia
Square Butt
Grinding & Machining
ASME Sec IX
: MITS - 12
180
180
180
180
4t
4t
4t
4t
Absorbed Energy
Joules, J
Acceptable
Acceptable
Acceptable
Acceptable
TEST SPECIFICATION Average
Temperature C
J
100
Comments
Location
12 o' clock
6 o' clock
Comments/Location
1-2 o' clock
7-8 o' clock
4-5 o' clock
10-11 o' clock
Comments
Visual Examination
: Satisfactory
Macro Examination
: Satisfactory
Surface NDT
: Satisfactory(MM/010/PT/036A)
Fillet Weld Fracture Test : Not Applicable
Radiography Test
: Satisfactory(MM/010/RT/036)
Charpy Vee Notch Test : Not Applicable
Tensile Test
: Satisfactory
Other Tests : Hardness - Satisfactory
Bend Test
: Satisfactory
OVERALL TEST RESULT : ACCEPTABLE
We certify that the statements in this record are correct and that the test coupons were prepared welded
and tested in accordance with the requirements of code indicated above.
PREPARED BY
REVIEWED BY
APPROVED BY
Name
: R. Muthu Kumar
Name
: R. Vairamani
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA/QC
Dept
: Bureau Veritas
Date
Date
Date :
105C
ANNEXURE - 1
PAGE 01 OF 02
Pass
Number
Pass No. 1.1
Pass No. 1.2
Pass No. 1.3
Pass No. 1.4
Pass No. 1.5
Pass No. 1.6
Pass No. 1.7
Pass No. 1.8
Pass No. 1.9
Pass No. 1.10
Pass No. 1.11
Pass No. 1.12
Pass No. 2.1
Pass No. 2.2
Pass No. 2.3
Pass No. 2.4
Pass No. 2.5
Pass No. 2.6
Pass No. 2.7
Pass No. 2.8
Pass No. 2.9
Pass No. 3.1
Pass No. 3.2
Pass No. 3.3
Pass No. 3.4
Pass No. 3.5
Pass No. 3.6
Pass No. 4.1
Pass No. 4.2
Pass No. 4.3
Pass No. 4.4
Pass No. 4.5
Pass No. 4.6
Pass No. 4.7
Pass No. 5.1
Pass No. 5.2
Pass No. 5.3
Pass No. 5.4
Pass No. 5.5
Pass No. 5.6
Pass No. 5.7
Pass No. 5.8
Pass No. 5.9
Pass No. 6.1
Pass No. 6.2
Pass No. 6.3
Pass No. 6.4
Pass No. 6.5
Pass No. 6.6
Pass No. 7.1
Pass No. 7.2
Pass No. 7.3
Pass No. 7.4
Welding Electrode
Welding Class
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7016-1
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
Electrode
Diameter
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
2.5 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
Current Type
& Polarity
Direct -Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
PREPARED BY
Amps
(a)
75
76
75
73
68
60
59
69
67
71
67
59
73
73
71
71
77
81
78
78
74
104
118
123
118
122
127
124
126
127
116
129
127
127
131
131
136
136
121
122
132
130
134
157
159
159
161
163
167
163
160
161
169
Volts
(v)
19
21
21
21
20
19
20
20
20
20
20
21
21
22
22
23
24
23
24
23
26
22
23
24
23
24
24
25
24
26
24
24
26
25
25
23
25
26
24
23
26
24
23
22
22
24
21
25
24
23
23
23
26
REVIEWED BY
APPROVED BY
Name
Name
: R. VAIRAMANI
Name :
Sign
Sign
Sign
Dept
: QA/QC
Dept
: QA/QC
Dept
Date
: 26-JUNE-2000
Date
: 26-JUNE-2000
Date :
C. SIVAKUMAR
QA/QC
26-JUNE-2000
ANNEXURE - 1
PAGE 02 OF 02
Pass
Number
Pass No. 7.5
Pass No. 7.6
Pass No. 7.7
Pass No. 8.1
Pass No. 8.2
Pass No. 8.3
Pass No. 8.4
Pass No. 8.5
Pass No. 8.6
Pass No. 9.1
Pass No. 9.2
Pass No. 9.3
Pass No. 9.4
Pass No. 9.5
Pass No. 9.6
Pass No. 9.7
Pass No. 10.1
Pass No. 10.2
Pass No. 10.3
Pass No. 10.4
Pass No. 10.5
Pass No. 10.6
Pass No. 10.7
Pass No. 11.1
Pass No. 11.2
Pass No. 11.3
Pass No. 11.4
Pass No. 11.5
Pass No. 11.6
Pass No. 12.1
Pass No. 12.2
Pass No. 12.3
Pass No. 12.4
Pass No. 12.5
Pass No. 12.6
Pass No. 13.1
Pass No. 13.2
Pass No. 13.3
Pass No. 13.4
Pass No. 13.5
Pass No. 14.1
Pass No. 14.2
Pass No. 14.3
Pass No. 14.4
Pass No. 14.5
Pass No. 14.6
Pass No. 14.7
Pass No. 14.8
Pass No. 14.9
Pass No. 14.10
Pass No. 14.11
Pass No. 14.12
Welding Electrode
Welding Class
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
SMAW - E7018
Name
PREPARED BY
: A.N. SENTHIL KUMAR
Sign
Dept
Date
Electrode
Diameter
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
4.0 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
3.2 mm
Current Type
& Polarity
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Direct +Ve
Amps
(a)
166
167
173
173
173
171
163
165
164
160
164
167
164
164
164
164
109
110
121
124
122
122
123
130
111
113
113
112
111
133
133
133
134
134
134
124
129
121
124
121
122
121
127
124
124
124
96
99
100
102
102
102
Volts
(v)
23
23
24
25
25
24
23
23
23
24
24
23
24
24
24
24
24
24
26
26
25
26
25
23
24
24
24
24
22
26
25
24
24
23
23
23
24
22
23
23
23
24
24
23
23
24
23
22
22
23
23
24
Name
REVIEWED BY
: R. VAIRAMANI
APPROVED BY
Name :
C. SIVAKUMAR
:
: QA/QC
Sign
Dept
:
: QA/QC
Sign
Dept
: 26-JUNE-2000
Date
: 26-JUNE-2000
:
:
QA/QC