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MANTENIMIENTO
(Step by Step Maintenance Work)
(1)TRABAJO
A
EJECUTAR
(Work
to be
Executed)
(2)O.T.
W.O.
(4)LUGAR
(Place)
MPI-F-011
REVISION 12
DATE 2014-10-01
Page 1 de 17
(3)No. REPORTE
(Report)
(5)FECHA
(Date)
Bogot D.C.
(6)MATRICULA
DESCRIPCION
(Registration or
Description)
(7)MODELO
P/N
(Model or P/N)
HK-5002
C90A
(8)SERIE
NUMERO
(Serie
Number)
(9)TSN
03/09/2015
(10)CSN
(11)TSO
(12)CSO
(14)DESCRIPCION
(Description)
(15)TECNICO
(Technician)
(16)INSPECTOR
(Inspector)
(22)MM P/N
(MM P/N)
3-1481
(24)O. Maestra
(Master Order)
H15-106
(25)Sub-O.T.
(Sub-W.O.)
H15-106-6
MPI-F-011
REVISION 12
DATE 2014-10-01
Page 2 de 17
2. TIRE CHANGE:
CAUTION: DO NOT USE A PRYBAR OR OTHER TYPE OF SHARP TOOL TO LOOSEN TIRE
BEADS BECAUSE THESE TOOLS CAN DAMAGE THE WHEEL HALF ASSEMBLY.
Use a bead breaker to loosen the tire
beads from the wheel half assembly
(70,120) flanges. Apply pressure
around the entire circumference of
each side wall.
WARNING: WHEEL PARTS CAN
COME APART WITH FORCE OR
CAN BE DAMAGED IF THE NUTS
(50) ARE LOOSENED BEFORE THE
TIRE IS FULLY DEFLATED.
A
(22)MM P/N
(MM P/N)
3-1481
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MPI-F-011
REVISION 12
DATE 2014-10-01
Page 3 de 17
CAUTION:
BROKEN
OR
MISSING BOLTS (60) CAN CAUSE
UNSEEN DAMAGE TO ADJACENT
BOLTS. REMOVE AND DISCARD
BROKEN BOLTS AND BOLTS
ADJACENT TO THE BROKEN
BOLTS.
E
NOTE: No more disassembly is
necessary to change the tire, but if
the wheel needs more inspection,
continue as follows:
3. DISASSEMBLY OF WHEEL HALF ASSEMBLIES FOR MORE INSPECTION:
A
(22)MM P/N
(MM P/N)
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MPI-F-011
REVISION 12
DATE 2014-10-01
Page 4 de 17
CLEANING
NOTE: Refer to IPL Figure 1 on page 1006 for identification of the parts.
EQUIPMENT AND MATERIALS:
NOTE: Equivalent replacements are permitted for items that follow:
- Solvent, degreasing (MIL-PRF-680 Type II or III)
- Water-based cleaners (refer to Figure 401)
- Solvent, butyl alcohol
- Brushes (solvent resistant)
- Compressed air
- Paint remover (Cee-Bee E-1092T)
- Abrasive blasting equipment
- Walnut hulls (A-A-1722 Type II)
- Plastic media (MIL-P-85891) Type II
- Surface treatment (MIL-C-5541 Class 1A)
- Water-based cleaners (MIL-PRF-87937)
- Goggles
- Water
WARNING: MAKE SURE THE AIR PRESSURE IS NOT MORE THAN 30 P.S.I. (2 BAR). EYE
PROTECTION IS NECESSARY. EYE INJURY FROM DIRT PARTICLES OR SOLVENT SPRAY IS
POSSIBLE WHEN PARTS ARE CLEANED WITH COMPRESSED AIR.
WARNING: PREVENT CONTACT WITH BUTYL ALCOHOL. USE SKIN AND EYE PROTECTION.
BUTYL ALCOHOL IS FLAMMABLE AND DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY
TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.
WARNING: PREVENT CONTACT WITH MIL-PRF-680 TYPE II OR SOLVENT. USE SKIN AND EYE
PROTECTION. THIS SOLVENT IS DANGEROUS TO THE SKIN, EYES, AND RESPIRATORY
TRACT. GOOD GENERAL AIR FLOW IS USUALLY SUFFICIENT.
CAUTION: DAMAGE TO PARTS OR UNSATISFACTORY CLEANING CAN BE THE RESULT IF
THE PARTS ARE NOT CORRECTLY CLEANED WITH AQUEOUS CLEANING PRODUCTS.
CAREFULLY OBEY THE MANUFACTURER'S INSTRUCTION
1. CLEAN THE METAL PARTS:
CAUTION: DO NOT USE SAND OR GLASS BEADS IN THE ABRASIVE BLAST PROCEDURE OR
A WIRE BRUSH TO CLEAN ALUMINUM PARTS. THIS PREVENTS DAMAGE TO THE
PROTECTIVE LAYER ON THE PARTS.
(13)ITEM
(Item)
A
(14)DESCRIPCION
(Description)
Clean metal parts with a soft-bristle
(22)MM P/N
(MM P/N)
3-1481
(15)TECNICO
(Technician)
(24)O. Maestra
(Master Order)
H15-106
(16)INSPECTOR
(Inspector)
(25)Sub-O.T.
(Sub-W.O.)
H15-106-6
MPI-F-011
REVISION 12
DATE 2014-10-01
Page 5 de 17
(22)MM P/N
(MM P/N)
3-1481
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(Master Order)
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(Sub-W.O.)
H15-106-6
Soak
the
bearing
cones
in
degreasing solvent to remove
grease. Flush the bearing cones with
solvent and use clean, dry,
compressed air to remove all grease.
MPI-F-011
REVISION 12
DATE 2014-10-01
Page 6 de 17
A
Inspection of Wheel Halves:
(1) Visually examine the wheel half
assemblies (70, 120) for damage
caused by nicks, dents, or cracks,
Repair damage (refer to the REPAIR
section), Do not repair worn, polished
areas that are rubbed by the tire.
Discard a wheel half that shows
signs of rolling contact with the
runway.
(2) Visually examine the wheel
halves for corrosion. Corrosion is
most likely to occur in the tubewell
and beadseat areas (where the tire
touches the wheel), in holes, and
other areas where moisture and
contamination can collect. Repair
corroded areas (refer to the REPAIR
section).
(3) Visually examine the wheel
halves for areas where the paint or
surface treatment is worn through to
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(MM P/N)
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REVISION 12
DATE 2014-10-01
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D
Bearing Inspection:
Clean the bearings (refer to the
CLEANING
section).
Visually
examine the wear surfaces of the
bearing cups (110, 160) and the
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(MM P/N)
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(MM P/N)
3-1481
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(MM P/N)
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(Master Order)
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REVISION 12
DATE 2014-10-01
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G
If the preformed packings (65) and grommet
(40) must be installed again, visually examine
for cracks, gouges, and cuts. Replace a
defective preformed packing or grommet.
Satisfactory
preformed
packings
and
grommets must have a slight stretch to install.
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(MM P/N)
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DATE 2014-10-01
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(14)DESCRIPCION
(Description)
(15)TECNICO
(Technician)
(16)INSPECTOR
(Inspector)
(22)MM P/N
(MM P/N)
3-1481
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(Master Order)
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(25)Sub-O.T.
(Sub-W.O.)
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REVISION 12
DATE 2014-10-01
Page 12 de 17
D
Apply antiseize compound, MIL-PRF83483, to the threads and bearing
surfaces of the bolts (60), nuts (50),
and washers (55) (refer to Figure
701).
NOTE: New wheel assemblies that
are shipped from the factory without
the tires will have a thin layer of
LPS3 lubricant on the bolts (60).
Clean the bolts and nuts (50) to
remove the lubricant before you
apply ant-seize compound. (Refer to
paragraph 1, in the CLEANING
section).
NOTE: Antiseize compound, MILPRF-83483, can separate over a
period of time. A new container
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(MM P/N)
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(MM P/N)
3-1481
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(Master Order)
H15-106
(25)Sub-O.T.
(Sub-W.O.)
H15-106-6
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REVISION 12
DATE 2014-10-01
Page 14 de 17
5. WHEEL INSTALLATION:
CAUTION: A MIXTURE OF DIFFERENT BRANDS OF GREASE CAN CAUSE DECREASED
BEARING LIFE.
A
Pack the bearing cones (10) with
grease (Mobil Aviation Grease SHC
100, Mobil 28, or AeroShell grease
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(MM P/N)
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(Master Order)
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(Sub-W.O.)
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(MM P/N)
3-1481
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(Master Order)
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(Sub-W.O.)
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DATE 2014-10-01
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(22)MM P/N
(MM P/N)
3-1481
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(Master Order)
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(25)Sub-O.T.
(Sub-W.O.)
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REVISION 12
DATE 2014-10-01
Page 17 de 17
RESPONSABLES
(Responsible)
TECNICO
(Technician)
INSPECTOR
(Inspector)
(17)NOMBRE
(Name)
(18)FIRMA
(Signature)
(19)No LICENCIA
(No. License)
(21)OBSERVACIONES / Remarks:
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
__________________________________________________________________
_____________________________________________
(22)MM P/N
(MM P/N)
3-1481
(24)O. Maestra
(Master Order)
H15-106
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(Sub-W.O.)
H15-106-6