Mott MacDonald Consultants (India) Pvt.

Ltd, Mumbai

SHEET 1 OF 2

Oil , Gas & Petrochemical Division, Inspection Dept.

ITP NO.: MMCI/STD/IND/ITP/M-001,

R-00

INDICATIVE INSPECTION AND TEST PLAN

EQUIPMENT DESCRIPTION

: SEAMLESS & WELDED PIPES.

PROJECT

EQUIPMENT TAG NO

Visakhapatnam
PROJECT No : 254625IN01

TEST & INSPECTION AS PER

(CODES & SPECIFICATIONS)

PR/MR/PS NO :

: Black Oil Terminal - HPCL

A
C
T
I
V
I
T
Y

1 Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)

Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority

Witness Inspection & / or Document review by Vendor & Sub-vendor.

Certificates / Data to be Submitted by Vendor for Approval / review.

Detailed Inspection & Test Plan/ QAP after issue of PO/PR/MR/PS

Inspection & test procedures including NDT procedures, PWHT procedures and hydro test procedure.

Summary of all supplementary requirements as specified in the PO/PR/PS.

W/R

Welding Procedure Specification (WPS), Procedure Qualification record (PQR), Welder Performance Qualification
Test (WPQT) and Welding Repair Procedure.

Review of NDT personnel qualification.

Raw material inspection and identification

Heat treatment records / chart , Manufacturing Process

W/R

NDT (RT-Review of radiographs, UT, MT, PT, Eddy current as applicable) examination

Stamping of samples for check tests(Type & no.of tests as per material specification/PR/MR/PS).

10

Mechanical tests as per material specification/ PR/ MR/PS

- Tensile test etc.
- Bend / Reverse Bend.
- Flattening test.
- Flaring / flanging test.
- Impact test (as applicable)
- Hardness check.
- Macro , Micro & Other supplementary test as specified in PO/PR/MR/PS

LEGENDS: H- Hold, W- Witness, R- Review, A- Approval, P- Perform/Prepare, W/R- Witness or Review, I- Information, X- Submit,
PWHT- Post weld Heat Treatment, PO- Purchase Order,MR/PR- Material /Purchase Requisition, PS- Purchase Specification,
NDT- Non destructive Testing, TPI - Third Party Inspection, AI - Authorised Inspector, MMCI - Mott MacDonald Consultants (India) Pvt. Ltd
Note: This is an Indicative Inspection & Test Plan identifying scope of inspection & review of documents by
MMCI / TPI Agency / HPCL as a minimum requirement.
Detailed Quality Assurance/Control Plan indicating all specified requirements after issue of PO / PR/MR / PS to be
generated by Vendor & same duly approved by MMCI / TPI agency to be submitted to HPCL for review/comments.

________
MMCI

Mott MacDonald Consultants (India) Pvt. Ltd, Mumbai

SHEET 2 OF 2

Oil , Gas & Petrochemical Division, Inspection Dept.

ITP NO.: MMCI/STD/IND/ITP/M-001,

R-00

INDICATIVE INSPECTION AND TEST PLAN

EQUIPMENT DESCRIPTION

: SEAMLESS & WELDED PIPES.

PROJECT

EQUIPMENT TAG NO

Visakhapatnam
PROJECT No : 254625IN01

TEST & INSPECTION AS PER

(CODES & SPECIFICATIONS)

PR/MR/PS NO :

A
C
T
I
V
I
T
Y

: Black Oil Terminal - HPCL

1 Witness Inspection & / or Document review by HPCL (Hindustan Petroleum Corporation Ltd)
Witness Inspection & / or Document review by MMCI / or Third Party / Statutory Authority

Witness Inspection & / or Document review by Vendor & Sub-vendor.

Certificates / Data to be Submitted by Vendor for Approval / review.

12

Chemical analysis (Heat & Product as applicable).

13

Hydro static test

14

PMI( Possitive Material Identification) check if specified in PO/ PR/ MR/ PS.

15

Final inspection
- Visual inspection
- Dimensional check
- Verification of marking
- Colour coding if specified in PO/PR/MR/PS.
- Ends protection
-Check for galvanising, pickling and passivation (as applicable)

16

Final documents,stamping for identification & issue of IRN.

LEGENDS: H- Hold, W- Witness, R- Review, A- Approval, P- Perform/Prepare, W/R- Witness or Review, I- Information, X- Submit,
PWHT- Post weld Heat Treatment, PO- Purchase Order,MR/PR- Material /Purchase Requisition, PS- Purchase Specification,
NDT- Non destructive Testing, TPI - Third Party Inspection, AI - Authorised Inspector, MMCI - Mott MacDonald Consultants (India) Pvt. Ltd
Note: This is an Indicative Inspection & Test Plan identifying scope of inspection & review of documents by
MMCI / TPI Agency / HPCL as a minimum requirement.
Detailed Quality Assurance/Control Plan indicating all specified requirements after issue of PO / PR/MR / PS to be
generated by Vendor & same duly approved by MMCI / TPI agency to be submitted to HPCL for review/comments.

________
MMCI