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Method Study
Method Study is the systematic
recording & critical examination of
existing and proposed ways of doing
work, as a means of developing and
applying easier and most effective
methods & reducing costs.
Contd..
Jobs with the following study should
be taken first for motion study:
*Reduce manufacturing cost
*Avoid bottlenecks
*Reduce fatigue
*Processes involved in high scrap production.
*Reduce repetitive task.
Procedure
*Select & Define
*Record
*Critically Examine
*Develop the best method
*Install
*Maintain
1. Select & Define
Consider:
*Economic Aspects, Technical Aspects & Human Relations
2. Record
*Charts
*Diagrams
*Layout Models
3. Critically Examine
*Primary Question: indicate facts & reason underlying them
Process Charts:
An organized way of recording all the activities
performed by a person, by a machine, at a workstation,
with a customer or on materials.
* Transportation:
* Inspection:
* Delay:
* Storage:
Occurs when something is put away until a later time.
Standard Time
Standard Time: Amount of time
required to complete a unit of work
*Time study is used to measure the operation time, the unit being
0.01 minute with the help of a stop watch
*By conducting time study, a standard time is fixed for determining
the wages and maintaining the efficiency in production
*Motion study is used to measure the time of motion elements, the
time being recorded to 0.0005 minute by means of a micrometer
*By conducting motion study the best method of performing an
operations is established.
Allowances
An amount of time added to the
normal time to provide for personal
delays, unavoidable delays and
fatigue of the operator.
Types
1. Personal Allowance
*To satisfy personal needs
*Heavy work / light works
2. Fatigue Allowance
Fatigue occurs due to unhealthy working
condition , type of work, health of the
worker.
Contd..
3. Delay Allowances
*Avoidable delays like visiting to colleague , idealness etc.
*Unavoidable delays like interruption from the inspector,
foreman, time analyst etc.
*Process allowances, some ideal time due to nature of
work.
*Special allowances for periodic activities like setting up a
planner or lubricating a lathe machine etc.