Industrie40 en

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INDUSTRIE 4.0
From Vision to Reality
Background and Vision

The SmartFactoryKL is a manufacturer-independent demonstration and research platform and unique in Europe. Here,
innovative information and communications technologies and their application are tested and developed in a realistic,
industrial production environment. We aim to integrate sophisticated information technologies into factory automation. The devices and applications of consumer electronics that are already part of everyday life, e.g., tablet PCs,
smartphones, navigation devices and wireless communication systems, will enrich the traditional working methods
in industry and open the way for more flexible and efficient concepts in the future factory operation.
This brochure informs about the innovative production line which was developed together with the partners of the
SmartFactoryKL and impressively realizes the practical applications of the crucial aspects of INDUSTRIE 4.0.
The technology initiative SmartFactory KL e.V. was was founded in 2005 as a non-profit association to establish a network of industrial and research partners which initiate and implement together research and development projects
ranging from base technologies to the development of marketable products.
Technologie-Initiative SmartFactory KL e.V.

Trippstadter Strae 122
67663 Kaiserslautern
Germany
E-Mail: info@smartfactory.de
Phone: +49 631 / 20575 3400
Fax:
+49 631 / 20575 3402
www.smartfactory.de
The technology initiative SmartFactory KL e.V. (SmartFactoryKL) is a non-profit association listed in the Register of Associations
in Kaiserslautern.
is a registered trademark of the SmartFactory KL e.V. Kaiserslautern.
From the beginning, the SmartFactoryKL has been cooperating intensively with the German Research Centre for Artificial
Intelligence (DFKI). This successful cooperation guarantees the access to leading German research in the field of innovative software technologies.
Executive Board
The initiative is supported by the active participation of its members and the financial and material contributions of
its supporters and sponsors. The members, supporters and sponsors create a lively partnership to realise the vision of
the factory of the future with modern and innovative ideas.
Prof. Dr. Dr. h.c. Detlef Zhlke, DFKI GmbH (Chairman)

Dipl.-Phys. Andreas Huhmann, HARTING KGaA
Dr. Detlef Pauly, Siemens AG
We invite you to become a part of our network.

Management
Dipl.-Wirtsch.-Ing. Rdiger Dabelow, DFKI GmbH
Research
Transfer
Infrastructure
Information and Communication
Standardization
Contact
Prof. Dr. Dr. h.c. Detlef Zhlke

Executive Chairman of the technology initiative SmartFactory KL e.V.
E-Mail: zuehlke@smartfactory.de
www.smartfactory.de
Industrie 4.0
digital product
memory for
autonomous and
self-organized
production process
single system of record

to support diverse
data needs
materials management
and cross-module
functions
central order entry

and management
system
multiple-port firewalls
and greater link speeds
structures
use of existing ethernet
video recording and

conferencing
video-based remote
maintenance
of energy flows and

energy consumption
complete transparency
distributed security
solution for the
manufacturing
backbone
manufacturing
backbone technology
integration and overall

implementation
Picking
augmented reality based
laser marking of casing

visual quality control with
Laser Marking
Quality Control
access to a common
repository of product information and processes
personalized business
card holder
Product Lifecycle
Management
ERP
Solution
Connected
Factory
mounting clip to casing

force fitting casing cover
Assembly
Assembly
Infrastructure Switch
Power
Measurement
SIEMENS
Connected
Security
Product Lifecycle Management
Transmission of physical plant status to digital factory
Manual Workstation
Complete documentation of energy consumption and visual representation
Coordination
and Infrastructure
REXROTH
Security components in the backbone for module protection
casing bottom magazine
Module Clip Mounting
Infrastructure backbone consisting of complex infrastructure switches
clip magazine
PROALPHA
Our Infrastructure
casing cover magazine
ERP-System
Hot plugging capability for a real plug & produce
lettering
PHOENIX CONTACT
Automatic neighborhood detection for an independent topology derivation
individual QR-code and
Module Laser Marking
Modular system structure for flexible configuration of the production line
(neither mechanical, electrical nor in a communication sense)
SmartFactoryKL Infrastructure Backbone
No direct connection between the modules
commissioning
MINITEC
Our Architecture
INDUSTRIE 4.0 SmartFactory KL - Demonstrator
RFID: Digital product memory in cross-manufacturer OMM data format
system
Manual Workstation
Webserver: Fast transfer of large data volumes per https
engraving of
casing bottom
LAPP KABEL
OPC UA: Vertical integration between business applications and the manufacturing level
workflow recognition
Module Quality Control
individual
HIRSCHMANN
Universal Plug-In Connector: Han-Modular for electricity, compressed air, Ethernet and emergency shut off
bottom
Connected Security
Workpiece Transport: Standardized conveyor belt and innovative sluice system
and bottom
HARTING
cover
Dimensions: Modules in Euro-pallet dimensions
high-resolution camera
Module Force Fitting
Our Standards
manual assembly
guidance
FESTO
Start
Module Engraving
Engraving
Key Facts about the SmartFactory KL - Demonstrator
CISCO
Connected Factory
Factory
Infrastructure
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CISCO
INDUSTRIE 4.0
CONNECTED FACTORY
Short description of our contribution

CISCO shows how you can leverage the Connected Factory architecture to
converge IT and Operational Technology (OT) systems and create an integrated
enterprise smart engine.
Why SmartFactoryKL
CISCO provides a complete
and unique breadth of infrastructure including wired and
wireless routing and switching,
IP video surveillance/monitoring, compute, and communications solutions to uniquely
support and enable current
and future INDUSTRIE 4.0 requirements.
CISCO Unified Communication
CISCO Connected Factory Solution
Our implementation of INDUSTRIE 4.0

The CISCO Connected Factory Solution is an end-to-end architecture
specifically designed, tested, and
validated to provide predictable
performance, security and system
resiliency for industrial applications,
from plant automation systems to
enterprise management applications.
Enhanced Plant Network Security
Improve Security through control of
plant network access by user and location with Identity Services.
Faster decision-making and
improved performance
Deliver real-time plant performance
information across the entire manufacturing value chain.
Connect globally dispersed business

organizations by tightly integrating
enterprise systems with plant floor
systems enabling faster and smarter
decisions.
SmartFactoryKL is the leading

edge consortia in transforming
the factory. Through its INDUSTRIE 4.0 initiative and pilot, it
will demonstrate how innovative and emerging technologies such as the Internet Of
Things will empower the factory of the future vision while
keep pushing the research in
subsequent manufacturing
areas.
Rapid Network Deployment

Quickly deploy a reliable, secure industrial network with a tested and
documented CISCO Validated Design.
Improved Uptime and Visibility
View dispersed and disparate systems
and device statuses in one place, in
real-time. Collaborate globally between machines and people; suppliers and customers; design teams and
decision makers.
Cisco Industrial Ethernet 2000 Switching Family
Contact: Dr. Bernd Heinrichs, Managing Director IoT EMEA, Cisco Systems
E-mail: bheinric@cisco.com
More information:
www.cisco.com
FESTO
INDUSTRIE 4.0
MODULE ENGRAVING

The module Engraving unloads the base plate of the business card holder and
applies an individual engraving to it via a CNC-controlled miniature milling
machine. Afterwards, the engraved base plate is rotated and provided on a
workpiece carrier for the further manufacturing process.
Why SmartFactoryKL
Festo joined the manufacturerindependent technology initiative SmartFactory KL e.V. in
2013. The membership enables Festo to closely cooperate with other industrial
enterprises and the science, as
well as adding a high practical
value because now we have
the opportunity to test and develop the interaction of intelligent components from
different manufacturers and
also their mutual networking
under real conditions.
Initializing the digital product memory via RFID
Rotating device for the engraved casing bottom
CoDeSys-Controller (Effectuator)
Workpiece magazines with controller

As a preliminary stage of cyber-physical systems, the magazine modules
of the module Engraving are
equipped with compact CoDeSysControllers (effectuators) and Ethernet interfaces to achieve full
functionality and to also allow selfdiagnosis. During the process, the intelligent Festo handling modules
initialize the digital product memory
via RFID with a production order. This
production order is loaded through
a http-protocol by the web server of
the higher-level ERP-Systems via an
especially developed web client. According to the product memory, an
individual engraving is applied with
a CNC engraving control, which
means that the production of per-
sonalized products is implemented at

the module level. An integrated OPC
UA server guarantees the problemfree interaction of different modules
beyond proprietary limits. In this way,
information about plant topology,
workpiece-specific energy consumption, and status messages is transferred.
The broad application of INDUSTRIE 4.0 will require new

qualifications over the next
few years. Festo Didactic takes
account of this fact by developing and providing appropriate teaching and research
platforms. The SmartFactoryKL
membership ensures the
recognition of relevant content and their integration into
professional training and education after being didactically
prepared.
The presented, already available technologies offer advantages even today

regarding the development of modular and flexible production plants,
and very clearly point the way to
INDUSTRIE 4.0.
Passive workpiece carrier redirection for the rapid, modular construction of production lines
Contact: Dipl.-Ing. Mathias Schietinger, Festo Didactic GmbH & Co. KG

E-mail: stg@de.festo.com, www.festo-didactic.com
More information:
www.festo.com
HARTING
INDUSTRIE 4.0
MODULE FORCE FITTING

The HARTING module Force Fitting is the place for central assembly of the two
casing elements. Therefore, the base plate with a mounted RFID transponder
and a holding bracket is provided from the adjacent module via integrated
conveying systems. Through a robot, the HARTING module places the cover
on the base plate and force fits the parts together.
Why SmartFactoryKL
INDUSTRIE 4.0 is taking off.
Summarized in one sentence,
INDUSTRIE 4.0 leads to a transformation of today's factories
into smart factories.
HARTING smart Power Network Unit to manage

the infrastructure
HARTING Module Force Fitting
Pallet system for casing cover and vacuum suction device

The interior of a Han-Modular connector

Continuous interface standardization is the basis for modularization
within the context of INDUSTRIE 4.0
and, therefore, the key for smart factories. HARTING faces this challenge
with a module in its own form factor,
which offers us the opportunity to
derive the special module task from
an existing modular system and to
consequently realize it. Furthermore,
module design according to the
modular principle involves an easy
and especially fast integration,
meaning interoperability, into the
SmartFactoryKL.
A smart factory requires a generic
module infrastructure. The HanModular connector forms the
electromechanical backbone. Our

smart Power Network Unit takes over
the management of data and power
and collects signals concerning the
operating status because only a
smart infrastructure ensures the administration of all industrial lifelines.
Therefore, we are developing

solutions and testing them
within the scope of smart
factories. The SmartFactoryKL
has a special status, because it
offers the possibility of comparing our competence with
other providers. This not only
results in a higher degree of innovation, but is also the basis
for the necessary standardization, because only in this way
interoperability between different automation modules can
be guaranteed. The client has
the ability to select the manufacturing module of the provider that is most suited to his or
her needs, and that is also
most effective at improving
their production efficiency.
Furthermore, the integration
into their own business IT applications increases production flexibility. This requires
interfaces like OPC UA, which
we are testing in the scope of
the SmartFactoryKL .
More information:
www.harting.com
Han-Modular connector as universal infrastructure interface
Contact: John M. Witt, System Application Manager smart Power Networks, HARTING Electric GmbH & Co. KG
E-mail: John.Witt@HARTING.com
HIRSCHMANN
INDUSTRIE 4.0
CONNECTED SECURITY

Optimized innovations of industrial communication regarding instrumentation, control, actuator, and sensor technologies are the distinguishing features
of the HIRSCHMANN and LUMBERG AUTOMATION infrastructure solution
Connected Security. It is characterized by coordinated solutions from secure
network devices, manageable I/O modules, connectors, and conductors.
Why SmartFactoryKL
I/O Module of the LION line of LUMBERG AUTOMATION
Security solution of the EAGLE series of HIRSCHMANN
Network ready control lines of BELDEN
HiVision of HIRSCHMANN for the supervision and configuration of production lines
Today, we know that industrial

needs in connection with INDUSTRIE 4.0 will change significantly. Data volumes in every
area of automation technology
will increase because of intelligent machines, sensors and
actuators. The various manufacturing modules of diverse
manufacturers have to cooperate in complex production
lines. At the same time, the
highest standards regarding
data security and data reliability have to be guaranteed.
The new SmartFactoryKL-Demonstrator fulfills these new,

industrial requirements for the
first time.
The new SmartFactoryKL Demonstrator requires an extremely efficient

communication technology. These
needs go far beyond the usual expectations of a production environment. Large volumes of data have to
be transported, preferably in real
time. Numerous individual participants have to be reliably integrated,
and a very high data security is required.
Connected Security in the SmartFactoryKL Infrastructure Backbone
For the SmartFactoryKL HIRSCHMANN

and LUMBERG AUTOMATION developed the infrastructure solution
Connected Security which includes
innovations from industrial communication regarding instrumentation,
control, actuator and sensor technologies:
Security solution of the EAGLE

series allows communication
within and between the manufacturing modules
Manageable I/O modules of the
LION series connect the control
with the sensor level
Associated cable and connector
solutions
HIRSCHMANN and LUMBERG

AUTOMATION as the world
leading manufacturers of innovative security technologies
for distribution and processing
of industrial communication
ensure the reliable operation
of the SmartFactoryKL -Demonstrator.
The HiVision management tool

monitors and configures the
production line
Contact: Dr. John V. Herold, Vice President Marketing, Belden Electronics

E-mail: john.herold@belden.com, www.belden.com
More information:
www.hirschmann.com
www.lumberg-automation.com
LAPP KABEL
INDUSTRIE 4.0
MODULE QUALITY CONTROL

The LAPP module Quality Control performs two different tasks: the final inspection of the product using a high-resolution camera, and the commissioning of the finished business card holder. According to the vision of INDUSTRIE
4.0, the module was realized with a focus on a complete networking with Industrial Ethernet.
Why SmartFactoryKL
Intelligent gripper system with highly flexible

Ethernet cables
High-resolution camera system with Ethernet
Issuance of the final product to the visitor

The LAPP module Quality Control
aims to perform the final inspection
and the commissioning. Quality is
controlled by using a high-resolution
camera, which reviews the correct
assembling of the produced business card holder via contour recognition. The result of quality control is
stored on the product RFID tag. A
twin axle pick and place unit is responsible for the separation of
good/bad parts and the issuance of
the finished product to the visitor.
especially challenging problem because of the high robustness requirements regarding cables and
connecting systems, and was successfully implemented with the LAPP
module.
According to the vision of INDUSTRIE

4.0, the module was realized with a
complete networking with Industrial
Ethernet. The connection up to the
sensor / actor level presented an
Final inspection and commissioning of the business card holder
Contact: Dipl.-Wirtsch.-Ing. (FH) Ralf Moebus, U.I. Lapp GmbH

E-mail: ralf.moebus@lappkabel.de
As a solution provider of cabling and connecting systems

for industrial automation technologies, it is very important
for LAPP to understand the
product environment in which
our products are and where
they might be applied in the
future. For this reason, we pay
close attention to INDUSTRIE
4.0 and are involved in the
technology initiative SmartFactory KL e.V. The manufacturer-independent initiative
clearly points out the benefits
of using modern information
technology in production environments. Manufactures like
LAPP have the opportunity
to develop and test new solutions for future mechanical
engineering in the SmartFactoryKL.
LAPP already offers complete
solutions for all connections in
smart factories.
More information:
www.lappkabel.de/industrie-4
MINITEC
INDUSTRIE 4.0
MANUAL WORKSTATION

The Manual Workstation is a height-adjustable, ergonomically designed system workplace consisting of MiniTec aluminum profiles. Equipped with two
lockable casters, it is extremely flexible. Here, the business card holder is assembled using augmented-reality-based guidance and the quality is finally
controlled.
Why SmartFactoryKL
The future of industrial production lies in flexible and
adaptable factories. The trend
is moving towards highly individual products and their efficient and ergonomic manufacturing.
The MiniTec KanTainer system
MiniTec workstations an exemplary in design and

function thanks to the MiniTec modular system
Electrically height-adjustable workstation practical and ergonomic thanks to the

MiniTec modular system

MiniTec is participating as a central
cross-section partner in the new
SmartFactoryKL -Demonstrator. The
MiniTec components Manual Workstation and Basic Module are made
up of the established MiniTec aluminum profiles. The manual workstation serves the final assembly and
control, the basic module is the common horizontal platform for the respective superstructures of the
project partners.
step back: MiniTec achieves this

through an ergonomic manual workstation electrically adjustable in
height, which offers space for tools
and accessories and is equipped with
a rack located within easy reach for
the MiniTec KanTainer system. Furthermore, it is ready to incorporate
the control and regulatory systems
which make the SmartFactoryKL the
pioneer in implementing next-generation INDUSTRIE 4.0 technologies.
The MiniTec manual workstation is

an essential part of the new SmartFactoryKL -Demonstrator. When production processes become increasingly linked and more efficient
and individual, humans should not
Necessary tools are within reach direct access to electrical-, USB- and Ethernet-connections is granted
Contact: Timo Graf, MiniTec GmbH & Co. KG, Communication Manager
E-mail: timo.graf@minitec.de
Individuality, efficiency and ergonomics have always characterized our products and
system solutions. Therefore, it
has been a particular concern
of MiniTec to demonstrate its
competence in the technology
initiative SmartFactory KL e.V.
in the scope of a module partnership. Being a member of
the SmartFactoryKL is an incentive and, at the same time, an
obligation for us to continue to
impress with our innovative
and future-oriented solutions.
Peter Mller,
project manager
SmartFactoryKL at MiniTec
More information:
www.minitec.de
PHOENIX CONTACT
INDUSTRIE 4.0
MODULE LASER MARKING

The Module Laser Marking engraves the top side of the business card holder
individually through a laser marking system. The product itself delivers all
information needed independently to the module using its digital production
memory. Before and after the processing step, the production memory is read
and updated via RFID.
Why SmartFactoryKL
Production know how due to high vertical integration
PHOENIX CONTACT Industrial PC
Strong experience in IT-powered Automation

In-house engineering with expert knowledge

PHOENIX CONTACT is a world market
leader for components, systems and
solutions regarding the area of electrical engineering, electronics and
automation. Today, the family company employs 13.000 people worldwide. Its headquarters are located in
Blomberg (North Rhine-Westphalia).
Nine enterprises and 50 individual
sales companies form part of the
PHOENIX CONTACT group.
We produce in nine countries worldwide with a high level of vertical integration. Therefore, PHOENIX
CONTACT as a manufacturer of components and operator of production
plants knows the challenges of INDUSTRIE 4.0 very well.
Our own mechanical engineering department provides us expert knowledge in processes and automation.
We plan, build and test the intelligent
production in our own production
plants with latest technologies and in
close cooperation with our customers. We demonstrate our many
years of experience regarding automation technology with IT-powered
Automation. We especially invest and
conduct research in the areas of communication and information technology, web technology, security and
safety, installation and engineering.
Three good reasons why PHOENIX
CONTACT is the ideal partner for INDUSTRIE 4.0
Lot size "1" by individualized laser marking
Contact: Dipl.-Ing. Holger Krings, PHOENIX CONTACT GmbH & Co. KG, Corporate Technology
E-mail: hkrings@phoenixcontact.com
The technology initiative

SmartFactory KL e.V. offers a
platform in which we can validate, develop and optimize
our modular and flexible INDUSTRIE 4.0 concepts and approaches for our customers
under realistic conditions and
in a heterogeneous environment with different partners.
This allows us to achieve the
maximum compatibility of our
products and solutions to design cross-manufacturer and
interoperable systems and
plants promoted by a vertical
and horizontal, non-constraining information exchange.
Therefore, we need the digital
item description to represent
the product and the production chain in a comprehensive and transparent way.
More information:
www.phoenixcontact.com
PROALPHA
INDUSTRIE 4.0
ERP- SYSTEM

The proALPHA infrastructure solution ERP-System as the central system to
manage, organize and control all business processes of a company has a crucial
role to play. Based on a service-oriented integration platform, proALPHA
ensures the relevant horizontal and vertical connection between subsystems.
Why SmartFactoryKL
proALPHA offers integrated engineering processes
proALPHA central management system in the
Order entry in proALPHA
proALPHA technology platform for INDUSTRIE 4.0
SmartFactoryKL

proALPHAs service-oriented integration platform ensures the homogenous adaptation of different
services. With the implementation of
INDUSTRIE 4.0, the Internet of Things
arrives at the factories. INDUSTRIE 4.0
is characterized by the vertical integration of the ERP system into production and the horizontal, crossmanufacturer networking of different systems.
worked manufacturing environments" as an important item for the

future project of INDUSTRIE 4.0 can
actively be realized in the scope of
the top cluster competition.
In order to demonstrate the future,

possible changes and the implementation of concrete solutions, proALPHA synchronized the current
research results. Due to proprietary
technology and function development, "adaptive services in netproALPHA integrated, high functional solution based on an service-oriented integration platform
Contact: Steffen Rattke, Direktor Marketing der proALPHA Software GmbH

E-mail: info@proalpha.de
Due to increasing automation

in production and cross-company process control between
systems, the issue of smart factories is becoming more and
more important. Higher-level
ERP-Systems will be embedded more deeply in production or even more linked
together. Delivery times have
to be reduced, despite growing product diversity and decreasing lot sizes. Corresponding real-time processing requires an even more flexible
planning and control of the
whole manufacturing process
tailored to continuously changing customer priorities.
For proALPHA, it is important
to address the challenges of
future needs at an early stage.
As a partner of the technology
initiative SmartFactory KL e.V.,
we succeed in synchronizing
research results at an early
stage and in developing future-oriented solutions. The
new SmartFactoryKL-Demonstrator is an impressive example.
More information:
www.proalpha.com
REXROTH
INDUSTRIE 4.0
MODULE CLIP MOUNTING

The Rexroth module Clip Mounting reads the product memory via RFID and
autonomously takes over the mounting of a clip to the casing bottom of the
business card holder with the help of its decentralized intelligence. Through
open core engineering, the open control of the module also performs functions created in high-level languages and meets all the requirements of functional safety.
Open Core Engineering flexibility and efficiency in

automation processes
Open for your ideas: IndraMotion MLC
RFID-System ID200: simplifying data evaluation
Easy Handling: easier, faster and more efficient

handling systems
REXOROTH Transfer Systems: versatile, robust, variable
Seamlessly horizontally and vertically networked automation solutions: Rexroth already opens up new
degrees of freedom regarding the
implementation of INDUSTRIE 4.0
The module Clip Mounting equipped with decentralized intelligence,
open interfaces and its bridging between the world of IT and automation, can easily be integrated into
every INDUSTRIE 4.0 application. The
control IndraMotion MLC can be programmed via open core engineering
in diverse high-level languages and
seamlessly exchanges information
with the world of IT. Classical HMI or
smart devices are responsible for
operation and diagnosis. The RFID
system ID200 simplifies the data eva-
Contact: Martin Hankel, Bosch Rexroth AG

E-mail: martin.hankel@boschrexroth.de
Why SmartFactoryKL
Rexroth already provides hardand software for INDUSTRIE
4.0-enabled automation solutions which are based on a decentralized intelligence, open
communication and programming languages. This allows
machine manufacturers and
users to network automation
horizontally and vertically.
With its module for the SmartFactoryKL, Rexroth shows that
the vision of INDUSTRIE 4.0 has
already become reality. Besides technical standards, openness to Rexroth especially
means the willingness to
realize completely new ideas
with users and machine manufacturers in close partnership.
Therefore, the technology initiative SmartFactory KL e.V. offers the ideal platform.
luation. The control flexibly realizes

the tasks defined by the workpiece
and performs the movements most
efficiently using compact modules
and linear systems.
More information:
www.boschrexroth.com
SIEMENS
INDUSTRIE 4.0
PRODUCT LIFECYCLE MANAGEMENT

In the infrastructure solution Product Lifecycle Management, all information
becoming available during the product development process of the business
card holder is seamlessly integrated into a coherent data structure. Due to this
convergence, a superior platform is created which, as a central system of
record, enables the support of diverse data needs.
Why SmartFactoryKL
der Feder
Siemens PLM Softwares Tecnomatix enables the creation

of swept volume cocoons
SPLM event driven technology CEE (Cyclic Event Evaluator) permits for continuous simulation to be run for a
analysis of system cycle time.
Using simulation models allows to visualize and verify concepts in early development
phases.

For the development of cyber-physical production systems, it is essential
to control the continuous use of information and data across all stages
of development and added value.
Cyber-physical production systems,
in which individual production modules independently organize and
optimize parts of production, need
the ability to simulate processes in
advance. Starting with a conceptual,
digital modeling of the production
plant, every production system receives in parallel with its real development stage, a virtual representation
across all development stages. As
complete digital data about the
plant is provided to all decision makers, concrete models for specific
questions to be simulated can be de-
rived at any time. Due to this ability of

future autonomous production
plants, the technological complexity
in industrial added-value processes
will increase significantly compared
to today's level. The control of this
complexity requires the development
of corresponding software tools for
the design and construction of such
systems and plants and their operation. According to this task, SIEMENS
researches and develops the methodologies and modeling techniques
needed.
Digital Twin
Contact: Dr. Stefan Boschert, Siemens AG, Corporate Technology, Research & Technology Center
E-mail: stefan.boschert@siemens.com
A fundamental part of our activities as the market leader in

the field of industrial automation is the implementation of
an integrated engineering
process for our customers in
the sector of mechanical and
industrial engineering and
their customers, e.g., in the automotive industry. The task is
the implementation of the approach of "Digital Enterprise",
and SIEMENS develops and
provides the corresponding industry software. The INDUSTRIE 4.0 brought this issue
back into focus. Therefore, the
technology initiative SmartFactory KL e.V. offers a very
good demonstrator and research platform to illustrate a
clearly practical and gradual
implementation. It is absolutely essential that longterm development and
modification, which come very
close to real conditions, are intended.
More information:
www.siemens.com

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Boschuere Partner_ENGLISH_Layout 1 27.03.

From Vision to Reality

Background and Vision

Technologie-Initiative SmartFactory KL e.V.

Prof. Dr. Dr. h.c. Detlef Zhlke, DFKI GmbH (Chairman)

We invite you to become a part of our network.

Information and Communication

Prof. Dr. Dr. h.c. Detlef Zhlke

single system of record

central order entry

use of existing ethernet

video recording and

of energy flows and

integration and overall

augmented reality based

laser marking of casing

mounting clip to casing

Product Lifecycle Management

Transmission of physical plant status to digital factory

Complete documentation of energy consumption and visual representation

Security components in the backbone for module protection

casing bottom magazine

Module Clip Mounting

Infrastructure backbone consisting of complex infrastructure switches

casing cover magazine

Hot plugging capability for a real plug & produce

Automatic neighborhood detection for an independent topology derivation

individual QR-code and

Module Laser Marking

Modular system structure for flexible configuration of the production line

(neither mechanical, electrical nor in a communication sense)

SmartFactoryKL Infrastructure Backbone

No direct connection between the modules

INDUSTRIE 4.0 SmartFactory KL - Demonstrator

RFID: Digital product memory in cross-manufacturer OMM data format

Webserver: Fast transfer of large data volumes per https

Module Quality Control

Workpiece Transport: Standardized conveyor belt and innovative sluice system

Dimensions: Modules in Euro-pallet dimensions

Module Force Fitting

Key Facts about the SmartFactory KL - Demonstrator

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Short description of our contribution

CISCO Unified Communication

CISCO Connected Factory Solution

Our implementation of INDUSTRIE 4.0

Connect globally dispersed business

SmartFactoryKL is the leading

Rapid Network Deployment

Cisco Industrial Ethernet 2000 Switching Family

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Short description of our contribution

Initializing the digital product memory via RFID

Rotating device for the engraved casing bottom

Workpiece magazines with controller

Our implementation of INDUSTRIE 4.0

sonalized products is implemented at

The broad application of INDUSTRIE 4.0 will require new

The presented, already available technologies offer advantages even today

Contact: Dipl.-Ing. Mathias Schietinger, Festo Didactic GmbH & Co. KG

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MODULE FORCE FITTING