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Tunnel Fire Safety Systems Specification

IA/12-13/D/003/ST
Pre Contract Professional Consultancy Design Services
for AI Rayyan Road & AI Bustan Street South (P007)

AL RAYYAN ROAD

Al Rayyan Road
R6 Junction Road Tunnel

Control Sheet

Tunnel Fire Safety Systems Specification

Doc. No. EXW-P007-0201-MC-KEO-RP-00216


Doc. No.: EXW-P007-0201-MC-KEO-RP-00216
Rev. D02
Rev. D02

Page i

Prepared by:

Tunnel Fire Safety Systems Specification

TABLE OF CONTENTS
1.0 INTRODUCTION .......................................................................................................................................... 1
1.1 Codes and standards applicable .............................................................................................................. 1
1.2 List of Abbreviations ................................................................................................................................. 1
2.0 REFERENCE DOCUMENTATION ................................................................................................................... 4
2.1 Reference Documents .............................................................................................................................. 4
2.2 Reference Drawings ................................................................................................................................. 5
3.0 FIRE SAFETY SYSTEMS ................................................................................................................................ 5
3.1.
3.2.
3.3.
3.4.
3.5.
3.6.
3.7.

Video Automatic Incident Systems .................................................................................................... 8


Emergency Points, Emergency Distribution Panels and Smoke Control Panel (EPs, EDPs and SCPs) 9
Linear Heat Detection ..................................................................................................................... 10
Smoke and Heat Detection ............................................................................................................. 10
Manual Call Points .......................................................................................................................... 11
Civil Defence Information Boxes ..................................................................................................... 11
Fire Fighting Systems ...................................................................................................................... 11

4.0 DESCRIPTION OF THE WORKS .................................................................................................................. 11


4.1.
4.2.
4.3.
4.4.
4.5.
4.6.
4.7.
4.8.
4.9.
5.0

TECHNICAL DESCRIPTION .................................................................................................................. 17


5.1.
5.2.
5.2.1.

6.0

Functional Requirements ................................................................................................................ 17


Fire Mains and Hydrants ................................................................................................................. 19
Design Parameters ..................................................................................................................... 19

TESTING ............................................................................................................................................ 26
6.1.
6.2.
6.3.
6.4.

7.

General ........................................................................................................................................... 11
Scope of the Emergency Points and Electrical Distribution Panels Works ...................................... 11
Scope of the Linear Heat Detection Works ..................................................................................... 13
Scope of the Smoke and Heat Detection Works .............................................................................. 14
Scope of the Manual Call Point Works ............................................................................................ 14
Scope of the Civil Defence Information Box Works ......................................................................... 15
Scope of the Fire Main and Hydrant Works .................................................................................... 16
Tunnel Fire Main ............................................................................................................................. 16
Hydrants and Breeching Points ....................................................................................................... 16

Factory Acceptance Test ................................................................................................................. 26


Site Acceptance Test ....................................................................................................................... 26
Maintenance and Re-calibration .................................................................................................... 28
Training ........................................................................................................................................... 28

SCADA/PMCS I/O INTERFACE ............................................................................................................. 29

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Tunnel Fire Safety Systems Specification

1.0 Introduction
1.1 Codes and standards applicable
Hierarchy of codes, standards and specifications
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.

National legislation, codes and statutes


Regional legislation, codes and statutes
This document
UK Highways Agency BD78/99 and NFPA 502
UK Highways Agency Series 7000 specifications
PIARC Road Tunnel Manual
Ashghal ITS Specifications
Federal Highway Administration (System Engineering Handbook for ITS Systems)
QCS Specifications 2010
WIS Standards

1.2 List of Abbreviations


The abbreviations used in this Specification and the associated Plant Specifications have the
following meanings:
Abbreviation
ac
AC
AFBMA
AI
AIP
AISI
AO
ASTM
ATEX
BS
BG
CCD
CCTV
CD-R
CD
CDM
CDROM
CER
CM
C of C
CO
COSHH
DB
DC
DI
DMRB

Meaning
Alternating Current
Air Changes
Anti-Friction Bearing Manufacturers Association
Analogue Input
Approval in Principle
American Iron and Steel Institute
Analogue Output
American Society for Testing and Materials
ATmosphres EXplosives or Explosive Atmospheres
British Standard
Break Glass
Charged Coupled Device
Closed Circuit Television
Compact Disc Recordable
Compact Disc
Construction Design and Management (Regulations)
Compact Disc Read Only Memory
Communications Equipment Room
Configuration Management
Certificate of Conformity
Carbon Monoxide
Control of Substances Hazardous to Health
Distribution Board
Direct Current
Digital Input
Design Manual for Roads and Bridges

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Tunnel Fire Safety Systems Specification

Abbreviation
DP
DO
DOL
DSEAR
DTS
DW
EC
EDP
EMC
EMF
EMI
EN
EP
EPDM
EPROM
2
E PROM
EEPROM
ERT
EX
FAP
FAT
FDS
FL
FO
FP
FRLS
FS
FSK
FSC
GSM
GUI
HA
HDLC
HEMP
HH
HMI
HVAC
HVCA
HV
Hz
IEC
I/O
IP
IP
IRT
ISO
ITS
LCP

Meaning
Distribution Panel
Digital Output
Direct-on-line
Dangerous Substances and Explosive Atmospheres Regulations UK (ATEX 137
implementation)
Distributed Temperature Sensing
Duct Work (Specification)
European Commission
Emergency Distribution Point
Electromagnetic Compatibility
Electromagnetic Fields
Electromagnetic Interference
European Standard
Emergency Point
Ethylene Propylene Diene Monomer
Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
Electrically Erasable Programmable Read Only Memory
Emergency Roadside Telephone
Explosion Proof rated
Fire Alarm Panel
Factory Acceptance Tests
Functional Design Specification
Factory Link
Fibre Optic
Fire Protection
Fire Retardant Low Smoke
Fire Survivable
Frequency Shift Key
Forest Stewardship Council
Global System for Mobiles
Graphical User Interface
Highways Agency UK
High level Data Link Control
High Energy Magnetic Impulse
High-High
Human Machine Interface
Heating/Ventilation/Air-Conditioning
Heating and Ventilating Contractors Association UK
High Voltage
Hertz
International Electrotechnical Commission
Input/Output
Ingress Protection
Internet Protocol
Incident Response Team i.e. Emergency Services
International Standards Organisation
Intelligent Transportation Systems
Local Control Panel

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Tunnel Fire Safety Systems Specification

Abbreviation
LCS
LCS
LEL
LFS
LHD
LL
LPCB
LSOH
LV
M&E
MCB
MCC
MCCB
MCHW
MES
MET
MMFO
MTBF
MTTR
MUX
MV
NAMAS
NEMA
NER
NFPA
NO
NPSH
NR
NRV
NTCIP
ODVA
O&M
PA
PABX
PAVA
PC
PEFC
PIARC
PLC
PMCS
PN
PQP
PROM
PSU
PTZ
PVC
QA
QC
QCS

Meaning
Lane Control Signs
Lighting Control System
Lower Explosive Level
Low Fume and Smoke
Linear Heat Detection
Low-Low
Loss Prevention Certification Board
Low Smoke Zero Halogen
Low Voltage, Voltage below 1000 Vac and above 50 Vac.
Mechanical and Electrical
Miniature Circuit Breaker
Motor Control Centre
Moulded Case Circuit Breaker
Manual of Contract Documents for Highway Work in the UK
Mechanical - Electrical - Systems
Metrological/Environmental/Traffic
Multi-Mode Fibre Optic
Mean Time Between Failure
Mean Time to Repair
Multiplexer
Medium Voltage, voltage above 1000 Vac but below HV
National Measurement Accreditation Services
National Electrical Manufacturers Association
Neutral Earthing Resistor
National Fire Protection Association
Nitrous Oxide
Net Positive Suction Head
Noise Reduction
Non-Return Valve
National Transportation Communications for ITS Protocol
Open DeviceNet Vendors Association
Operations and Maintenance
Public Address
Private Automatic Branch Exchange
Public Address Voice Alarm
Personal Computer
Programme for the Endorsement of Forest Certification
The World Road Association
Programmable Logic Controller
Plant Monitoring and Control System
Pressure Normal
Project Quality Plan
Programmable Read Only Memory
Power Supply Unit
Pan, Tilt and Zoom
Polyvinyl Chloride
Quality Assurance
Quality Control
Qatar Construction Standards

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Tunnel Fire Safety Systems Specification

Abbreviation
RAM
RH
RIO
RS232
RS422
RS485
RTD
RTU
SAT
SCADA
SCP
SDS
SFA
SMFO
TCP/IP
TDSCG
TFT
TM
TMC
TOA
TR
TSB
UL
UPS
USB
USSG
UK
UKAS
V
Vac
VAID
VCR
Vdc
VDU
VESDA
VID
VMS
VSD
VSD
WIS
XPLE

Meaning
Random Access Memory
Relative Humidity (as %)
Remote Input / Output
Recognised Standard 232
Recognised Standard 422
Recognised Standard 485
Resistance Temperature Detector
Remote Terminal Unit
Site Acceptance Tests
Supervisory Control and Data Acquisition
Smoke Control Panel
Software Design Specifications
Service Factor Amperes
Single Mode Fibre Optic
Transmission Control Protocol/Internet Protocol
Tunnel Design and Safety Consultation Group
Thin Film Transistor (Display Technology)
Tunnel Maintainer
Traffic Management Centre/Tunnel Management centre
Tunnel Operating Authority
Technical Requirement
Tunnel Service Building
Underwriters Laboratories
Uninterruptible Power supply
Universal Serial Bus
United States Standard Gage
United Kingdom
United Kingdom Accreditation Service
Volt(age)
Volts ac
Video Automatic Incident Detection
Video Cassette Recorder
Volts dc
Visual Display Unit
Very Early Smoke Detection Aspirator
Video Incident Detection
Variable Message Sign
Video Smoke Detection
Variable Speed Detection
Water Industry Specifications UK
Cross-linked Polyethylene

2.0 Reference Documentation


2.1 Reference Documents
Document Number
EXW-P007-0201-MC-KEO-RP-00209

Title
Tunnel SCADA PMCS Control Concept

Doc. No. EXW-P007-0201-MC-KEO-RP-00216


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Tunnel Fire Safety Systems Specification

EXW-P007-0201-MC-KEO-RP-00210

Tunnel TMC/TSS SCADA/PMCS Control Interface

EXW-P007-0201-MC-KEO-RP-00211

Tunnel PMCS Smoke Control Panel Control Interface

EXW-P007-0201-MC-KEO-RP-00212

Tunnel PMCS Plant I/O Control Interface List

EXW-P007-0201-MC-KEO-RP-00213

Tunnel CCTV Camera Specification

EXW-P007-0201-MC-KEO-RP-00214

Mechanical, Electrical and Systems General Specifications

EXW-P007-0201-MC-KEO-RP-00215

Tunnel Pumped Drainage Installations

EXW-P007-0201-MC-KEO-RP-00216

Tunnel Fire Safety Systems Specification (This Specification)

EXW-P007-0201-MC-KEO-RP-00217

Tunnel Panels

EXW-P007-0201-MC-KEO-RP-00218

Tunnel Cross Passage Doors

EXW-P007-0201-MC-KEO-RP-00219

Tunnel Way Finding Signs

EXW-P007-0201-MC-KEO-RP-00220

Tunnel Operational Control Concept

EXW-P007-0201-MC-KEO-RP-00221

Tunnel Ventilation Control Concept

EXW-P007-0201-MC-KEO-RP-00222

Junction R6 Road Tunnel Detailed Design M&E Systems

EXW-P007-0201-MC-KEO-RP-00223

Contract 2 Underpasses Detailed Design M&E Systems

EXW-P007-0201-MC-KEO-RP-00224

Not used

EXW-P007-0201-MC-KEO-RP-00225

Underpass Pumped Drainage installations

2.2 Reference Drawings


Drawing No.
EXW-P007-0201-JF-KEO-DG00100-001
EXW-P007-0201-MC-KEODG-00106-001
EXW-P007-0201-MC-KEODG-00106-002
EXW-P007-0201-MC-KEODG-00107-001
EXW-P007-0201-MC-KEODG-00107-002
EXW-P007-0201-MC-KEODG-00107-003
EXW-P007-0201-MC-KEODG-00107-004
EXW-P007-0201-MC-KEODG-00107-005
EXW-P007-0201-MC-KEODG-00107-006
EXW-P007-0201-MC-KEODG-00107-007
EXW-P007-0201-MC-KEODG-00107-008
EXW-P007-0201-MC-KEODG-00201-001
EXW-P007-0201-MC-KEODG-00201-002
EXW-P007-0201-MC-KEODG-00201-003
EXW-P007-0201-MC-KEO-

Title
RAYYAN ROAD KEY PLAN M&E LAYOUT (SHEET 1 OF 1)
RAYYAN ROAD FIRE SAFETY TYPICAL PLAN & SECTIONS (SHEET 1 OF 2)
RAYYAN ROAD FIRE SAFETY TYPICAL PLAN & SECTIONS (SHEET 2 OF 2)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
LOCATION (SHEET 1 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
LOCATION (SHEET 2 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
LOCATION (SHEET 3 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
LOCATION (SHEET 4 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
LOCATION (SHEET 5 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
LOCATION (SHEET 6 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
SECTION (SHEET 7 OF 8)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 FIRE MAIN, HYDRANTS & VALVES
SECTION (SHEET 8 OF 8)
RAYYAN ROAD JUNCTION 6 TUNNEL TU1 ILLUMINATED EMERGENCY WAY
FINDING SIGN LOCATIONS (SHEET 1 OF 4)
RAYYAN ROAD JUNCTION 6 TUNNEL TU1 ILLUMINATED EMERGENCY WAY
FINDING SIGN LOCATIONS (SHEET 2 OF 4)
RAYYAN ROAD JUNCTION 6 TUNNEL TU1 ILLUMINATED EMERGENCY WAY
FINDING SIGN LOCATIONS (SHEET 3 OF 4)
RAYYAN ROAD JUNCTION 6 TUNNEL TU1 ILLUMINATED EMERGENCY WAY

Doc. No. EXW-P007-0201-MC-KEO-RP-00216


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Tunnel Fire Safety Systems Specification

Drawing No.
DG-00201-004
EXW-P007-0201-MC-KEODG-00301-001
EXW-P007-0201-MC-KEODG-00301-002
EXW-P007-0201-MC-KEODG-00301-003
EXW-P007-0201-MC-KEODG-00301-004
EXW-P007-0201-MC-KEODG-00301-005
EXW-P007-0201-MC-KEODG-00301-006
EXW-P007-0201-MC-KEODG-00301-007
EXW-P007-0201-MC-KEODG-00302-001
EXW-P007-0201-MC-KEODG-00401-001
EXW-P007-0201-MC-KEODG-00401-002
EXW-P007-0201-MC-KEODG-00401-003
EXW-P007-0201-MC-KEODG-00401-004
EXW-P007-0201-MC-KEODG-00401-005
EXW-P007-0201-MC-KEODG-00401-006
EXW-P007-0201-MC-KEODG-00402-001
EXW-P007-0201-MC-KEODG-00501-001
EXW-P007-0201-MC-KEODG-00501-002
EXW-P007-0201-MC-KEODG-00501-003
EXW-P007-0201-MC-KEODG-00501-004
EXW-P007-0201-MC-KEODG-00601-001
EXW-P007-0201-MC-KEODG-00601-002
EXW-P007-0201-MC-KEODG-00601-003
EXW-P007-0201-MC-KEODG-00601-004
EXW-P007-0201-MC-KEODG-00701-001
EXW-P007-0201-MC-KEO-

Title
FINDING SIGN LOCATIONS (SHEET 4 OF 4)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 EDP, EP, CCP & TULDB LOCATIONS
(SHEET 1 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 EDP, EP, CCP & TULDB LOCATIONS
(SHEET 2 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 EDP, EP, CCP & TULDB LOCATIONS
(SHEET 3 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 EDP, EP, CCP & TULDB LOCATIONS
(SHEET 4 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 EDP, EP, CCP & TULDB LOCATIONS
(SHEET 5 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL- TYPICAL SINGLE EMERGENCY PANEL
ARRANGEMENT (WITHOUT HYDRANT) (SHEET 6 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL- TYPICAL INDIVIDUAL LIGHTING
DISTRIBUTION PANEL (SHEET 7 OF 7)
RAYYAN ROAD JUNCTION R6 TUNNEL-TU1 EDP, EP &CCP GROUP
ARRANGEMENT (SHEET 1 OF 1)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 PA/VA SYSTEM LOCATIONS (SHEET 1
OF 6)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 PA/VA SYSTEM LOCATIONS (SHEET 2
OF 6)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 PA/VA SYSTEM LOCATIONS (SHEET 3
OF 6)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL PA/VA SYSTEM LOCATIONS (SHEET
4 OF 6)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL PA/VA SYSTEM LOCATIONS (SHEET
5 OF 6)
AL RAYYAN ROAD JUNCTION R6 ROAD TUNNEL PA/VA CONFIGURATION
(SHEET 6 OF 6)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 PA/VA SCHEMATIC SHEET (SHEET 1
OF 1)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 GENERAL FIRE DETECTION &
WARNING (SHEET 1 OF 4)`
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 GENERAL FIRE DETECTION &
WARNING (SHEET 2 OF 4)`
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 GENERAL FIRE DETECTION &
WARNING (SHEET 3 OF 4)`
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 GENERAL FIRE DETECTION &
WARNING (SHEET 4 OF 4)`
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VENTILATION LAYOUT (SHEET 1 OF
4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VENTILATION LAYOUT (SHEET 2 OF
4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VENTILATION LAYOUT (SHEET 3 OF
4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VENTILATION LAYOUT (SHEET 4 OF
4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 LANE CONTROL SIGNS LOCATION
LAYOUT (SHEET 1 OF 4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 LANE CONTROL SIGNS LOCATION

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Tunnel Fire Safety Systems Specification

Drawing No.
DG-00701-002
EXW-P007-0201-MC-KEODG-00701-003
EXW-P007-0201-MC-KEODG-00701-004
EXW-P007-0201-MC-KEODG-00702-001
EXW-P007-0201-MC-KEODG-00800-001
EXW-P007-0201-MC-KEODG-00801-001
EXW-P007-0201-MC-KEODG-00801-002
EXW-P007-0201-MC-KEODG-00801-003
EXW-P007-0201-MC-KEODG-00801-004
EXW-P007-0201-MC-KEODG-00801-005
EXW-P007-0201-MC-KEODG-00802-001
EXW-P007-0201-MC-KEODG-00802-002
EXW-P007-0201-MC-KEODG-00802-003
EXW-P007-0201-MC-KEODG-00802-004
EXW-P007-0201-MC-KEODG-00802-005
EXW-P007-0201-MC-KEODG-00803-001
EXW-P007-0201-MC-KEODG-00901-001
EXW-P007-0201-MC-KEODG-00902-001
EXW-P007-0201-MC-KEODG-00902-002
EXW-P007-0201-MC-KEODG-00903-001
EXW-P007-0201-MC-KEODG-00904-001
EXW-P007-0201-MC-KEODG-00904-002
EXW-P007-0201-MC-KEODG-00905-001
EXW-P007-0201-MC-KEODG-00906-001
EXW-P007-0201-MC-KEODG-00906-002
EXW-P007-0201-MC-KEODG-00906-003

Title
LAYOUT (SHEET 2 OF 4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 LANE CONTROL SIGNS LOCATION
LAYOUT (SHEET 3 OF 4)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 LANE CONTROL SIGNS LOCATION
LAYOUT (SHEET 4 OF 4)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL PMCS/SCADA COMMUNICATION
NETWORK SHEET 1 OF 1
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 CCTV CAMERA SCHEMATIC (SHEET 1
OF 1)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 CCTV CAMERA LAYOUT (SHEET 1 OF
5)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL CCTV CAMERA SCHEMATIC (SHEET
2 OF 5)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL CCTV CAMERA SCHEMATIC (SHEET
3 OF 5)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL CCTV CAMERA SCHEMATIC (SHEET
4 OF 5)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL CCTV CAMERA SCHEMATIC (SHEET
5 OF 5)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VAID CAMERA LAYOUT (SHEET 1 OF
5)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL VAID SYSTEM SCHEMATIC (SHEET
2 OF 5)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL VAID CAMERA CONFIGURATION
(SHEET 3 OF 5)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VAID CAMERA LAYOUT (SHEET 4 OF
5)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VAID CAMERA CONFIGURATION
(SHEET 5 OF 5)
RAYYAN ROAD JUNCTION R6 TUNNEL TU1 VAID CAMERA SYSTEM SCHEMATIC
(SHEET 1 OF 1)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL ERT NETWORK (SHEET 1 OF 1)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL LHD DTS SCHEMATIC (SHEET 1 OF
2)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL LEAKY FEEDER (SHEET 2 OF 2)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL FIRE SAFETY SYSTEMS (SHEET 1 OF
1)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL LANE CONTROL SIGN SYSTEM
SCHEMATIC (SHEET 1 OF 2)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL DMS/LCS CONFIGURATION (SHEET
2 OF 2)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL IMPOUNDING SUMP VENTILATION
SCHEMATIC (SHEET 1 OF 1)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL SCP GA PANEL LAYOUT (SHEET 1
OF 3)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL SCP GA PANEL LAYOUT (SHEET 2
OF 3)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL SCP GA PANEL LAYOUT (SHEET 3
OF 3)

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Tunnel Fire Safety Systems Specification

Drawing No.
EXW-P007-0201-MC-KEODG-00907-001
EXW-P007-0201-MC-KEODG-00908-001
EXW-P007-0201-MC-KEODG-00908-002
EXW-P007-0201-MC-KEODG-00908-003
EXW-P007-0201-MC-KEODG-00909-001
EXW-P007-0201-CD-KEODG-00212-005
EXW-P007-0201-CD-KEODG-00212-006
EXW-P007-0201-CD-KEODG-00208-001

Title
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL TYPICAL SMOKE CONTROL
PANEL LAYOUT (SHEET 1 OF 1)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL - CROSS PASSAGE DOORS (SHEET 1
OF 3)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL - TYPICAL CROSS CONNECTION
DOORS (SHEET 2 OF 3)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL - DETAIL OF FIRE BRIGADE
CONNECTORS (SHEET 3 OF 3)
RAYYAN ROAD JUNCTION R6 ROAD TUNNEL - DETAIL OF FIRE BRIGADE
CONNECTORS (SHEET 3 OF 3)
Al RAYYAN ROAD JUNCTION R6 ROAD TUNNEL ATTENUATION TANK
SECTIONAL DETAIL (SHEET 5 OF 6)
Al RAYYAN ROAD JUNCTION R6 ROAD TUNNEL ATTENUATION TANK/PLANT
ROOM INSTALLATION SCHEMATIC (SHEET 6 OF 6)
Al RAYYAN ROAD UNDERPASS DRAINAGE CHANNEL DETAILS

3.0 Fire Safety Systems


Unless otherwise stated the Contractor shall be responsible for all aspects of the Works described in
this specification.
Unless otherwise stated the Contractor shall be responsible for all aspects of the Works described in
this specification.
The Contractor, in addition to the detailed designs provided by the Designer, shall provide final
design where appropriate, supply, install, test and commission the following, hand-over the systems,
together with other associated equipment and cabling, as detailed in this specification, the main
items are:.

Fire main and breeching points


VAID (Video Automatic Incident Detection) systems in the tunnel
SCPs, EDPs, CCPs and EP (Smoke Control Panels, Electrical Distribution Panels,
Communication & Control Panels and Emergency Panels Distribution Panels) in the tunnel;
LHD DTS (linear heat detection distributed temperature sensing) in the tunnel
Plant room smoke and heat detection; and
Manual call points in tunnel, at the portals and in the drainage plant room
TSB (Tunnel Service Building) Fire Alarm and protection systems
Interfacing between the system
Interfacing to the PMCS/SCADA through to the CCTV

The implementation of these systems shall require the installation and interfacing with all the
appropriate Plant as necessary.
3.1. Video Automatic Incident Systems
A single combined VAID (Video Automatic Incident Detection) system will be provided
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Video Automatic Incident detection system shall be provided to cover the following activities:

the Video Incident Detection including smoke as an incident


Pedestrians and animals
Stopped vehicle
Slow moving vehicle
Debris, detection size limit 0.125m3
Vehicle wrong way (Must be disabled when contra flow is initiated)

The requirements for this system are detailed in the VAID specification and layout drawings.
3.2. Emergency Points, Emergency Distribution Panels and Smoke Control Panel (EPs,
EDPs and SCPs)
Emergency Points (EPs) shall be provided along the nearside wall in the tunnel nominally every 50m
centres.
Electrical Distribution Panels (EDPs) shall be provided at eight EP locations, nominal 100m centres.
Communication & Control Panels will be located adjacent to EDPs.
Smoke Control Panels (SCPs) shall be provided at approximately 50 meters outside the portal
openings, in four locations. (At the approach and exit to each tunnel bore).
For layout and general material selections see UK HA DMRB BD78/99 Volume 2 section 2 page 8/12
figure 8.3 including the text in that section and the UK HA MCHW Volume 5 Section 7 Part 2
Standard performance specifications.
The aforementioned documents can be found on the following web site: http://www.dft.gov.uk/ha/
standards/dmrb/index.htm and can be downloaded for free.

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Tunnel
Approaches

TSB

Tunnel
PLC and
Fiber switch

VAID
cameras

FAP

Plant
rooms

Heat/fire/smoke detectors

Video Incident Detection


system
VAID

Door
switch
signals

Emergency and Maintenance


Telephones

EDPs,
EPs

Door
switch
signals
Door
switch
signals

PLCs and
Fiber
switches

PLC and
Fiber switch

x2

SCP x 2 Southbound

PLC and
Fiber switch

Door
switch
signals

TSB,
Sump

Heat/fire/smoke/gas
detectors

TSB Engineering
Terminal

PLC and
Fiber Switch

Sump Plant
room

FAP

Sump

FAP

PLCs and
Fiber
switches
PLCs and
Fiber switches

PLC and
Fiber switch

SCADA

Linear Heat Detection System

Fire Alarm
Interface
Northbound

Linear Heat Detection System

Fire Alarm
Interface
Southbound

Fibre optic
Loop Northbound

Key

PLC

SCP x 2 Northbound

PLC and
Fiber switch

Medium Density
Foam system

FAP

x2

PMCS/SCADA

Fire Alarm
Panel
Programmable
Logic Controller
Supervisory Control
and Data Aqvisition

Fibre optic
Loop Southbound

Figure 1: Fire and Incident Detection System Interfaces (Not all equipment shown)

3.3. Linear Heat Detection


A linear heat detection system shall be provided to monitor temperatures along the entire length of
the road tunnel in each bore and raise alarms if the temperature rises exceed certain thresholds
within each zone and with an accuracy of metre.
The Contractor shall provide a new Fire Alarm Interface Panel (FAIP) for each bore which will allow
for the transmission of the number of zones as indicated on the LHD DTS system schematic and that
will allow for the creation of an independent audible alarm with a reset facility for each bore.
3.4. Smoke and Heat Detection
Smoke and heat detectors (and call points and sounders) shall be provided in the tunnel drainage
plant room and this shall be interfaced with the FAIP as a separate zone.
Further systems will be installed within the impounding sump and these shall interface with the FAIP
as a separate zone.

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3.5. Manual Call Points


Manual call points shall be provided along the tunnel at the EPs and Cross-Passage Doors, within the
drainage plant room and at each portal.
3.6. Civil Defence Information Boxes
Civil Defence Information boxes shall be provided at the north and south portals of each bore in
close proximity to the SCPs. Within the CDIs shall be contact details for TMC and the TOA.
Note: This fracility my be included within the SCP itself.
3.7. Fire Fighting Systems
3.7.1. Fire Mains, Hydrants and Hose Reels
A new fire main shall be installed including all hydrants, NRVs at the supply points, section isolation
valves, automatic air release valves, drain-down valves and 2 breeching points connected to the fire
main, and the supply isolation arrangements to the fire main.
The fire main is directly supplied from connections to two Kahramaa potable mains distribution
system, one on the north side and one on the south side of the tunnel.
From the fire main feeder allowance shall be made to feed all the hose reels and hydrants in the EPs
and at the portals. A cross connection from the fire main in either bore will be routed through the
drainage sump plant room to feed the medium expansion foam system, the flush pipes for the
contaminated suction pipes and a connection tapping for high pressure water washing.
Hose Reels shall be installed in all EDPs as shown on the EDP drawings
3.7.2. Portable Fire Extinguishers
Portable fire extinguishers shall be provided in the drainage plant room, EPs and the Tunnel Service
Building throughout.

4.0 Description of the Works


4.1. General
Unless otherwise stated the Contractor shall be responsible for all aspects of the Works described in
this specification.
The Contractor shall final designs where appropriate, supply, install, commission and test the Works,
according to the contract, including any work, matter or requisite not particularly described in these
specifications.
4.2. Scope of the Emergency Points and Electrical Distribution Panels Works
The Works associated with the SCPs, EPs, CCPs and EDPs includes the following main items:

panel work complete with doors and micro switches;


emergency telephone;

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illuminated SOS sign;


portable fire extinguishers;
hydrant connections;
hose reel cabinet;
electrical panels;
communications panels;
PTZ wash bottle cabinet
Fibre optic patch panels, and

EDPs shall be adjacent to EPs at 8 locations through each bore:


The following shall be included at each EP:

Emergency Roadside Telephone (ERT);


2 hand-held fire extinguishers in cabinets;
hydrant cabinet (100m centres i.e. every second EP)
hose reel cabinet
PTZ wash bottle cabinet.

The following shall be included at each CCP:

Communications panel
Communications distribution panel
Fibre optical cable patch panel
Lane Control Sign (LCS, DMS) interface equipment
PAVA Amplifier

The following additionally shall be included at each EDP:

3 No. electrical distribution panels as specified


o A Mains supply distribution panel
o A UPS supply distribution panel (Emergency Lighting)
o A UPS supply distribution panel (Communication & Control Equipment)
A cabinet accommodating protection, contactors and softstarters for jetfans drive motors
Dividing walls for internal separations and cableways for internal distribution
Glanding plates for cable terminations
Internal fire proofing for unprotected surfaces

All cabinets containing electrical panels, communications distribution panels, and communications
panels shall be fitted with hinged doors fitted with cam locks. ERTs, fire hydrants and portable fire
extinguisher enclosures shall be fitted with hinged self-closing doors. All doors shall be fitted with
micro switches, linked to the SCADA system via the distributed PLC system to alarm when a door is
opened.

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The Contractor shall co-ordinate the EPs, CCPs and EDPs design and materials specification with the
Cable Ways as detailed in project information.
The EPs, CCPs and EDPs shall be integrated into the design and installation of the Cable Way such
that there is a seamless transition.
The Contractor shall co-ordinate the design of the EPs, CCPs and EDPs with the requirements of all
services which shall be located in these areas to ensure all Plant can be installed, operated and
maintained.
4.3. Scope of the Linear Heat Detection Works
The Works associated with the linear heat detection includes the following main items:

Sensor Cable Fibre optic cables;


FAIPs;
Cable containment;
Programming of the LHD DTS controllers;
Testing of northbound and southbound systems; and
All terminations and junction boxes.

Two LHD DTS control units shall be installed in the TSB that will provide temperature monitoring and
alarms including an audible alarm, one control unit for each bore.
Each LHD DTS control unit shall be fitted with interface modules to provide outputs for a separate
bore Fire Alarm Interface Panel (FAIP). These panels shall be supplied and installed by the Contractor
in the Tunnel Service Building.
The Contractor shall configure each control unit to provide the required hardwired fire detection
zones for each bore, using a PC with windows software.
Preliminary indications are that the following indicative fire alarm zone quantities will be required:
1. North bound bore: Fire zones to match the VAID zones withinin the bore (LHD, VAID
(smoke), BG units) plus 2 zones for the pump plant room and the containment sump.
2. South bound bore: Fire zones to match the VAID zones withinin the bore.
3. Tunnel Service Building: 10 zones plus other plant areas
Setting zone lengths and alarm thresholds together with system calibration shall be performed using
the Windows software. The zone settings and alarm thresholds shall be adjustable through this
facility at a future date if required.
Each zone of each bore shall have a pre-alarm and a main alarm and any available system alarms.
The zones shall cover starting at the entry portal and have a nominal length of 50 metres and shall
coincide with the VAID incident zones designed for that system.
The Contractor shall also configure the control units to provide detection of a fire in the VAID
incident smoke detection zones. These VAID smoke incident detection zones will be presented to the
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each FAIP in the TSB either via a hardwired relay interface or as a series of addressable alarm
registers through a communications interface.
An audible voice alarm which shall be initiated from the SCADA through the PAVA via the integrated
fire alarm system and this alarm shall be generated within each bore separately.
Each LHD DTS detection zone shall be programmed with a fixed temperature alarm threshold plus a
rate of rise alarm setting. The rate of rise setting shall be determined following site monitoring. The
rate of rise function shall be adjustable in terms of rate of change with time and number of iterative
counts, to eliminate false alarms.
The fibre optic cable shall be designed as a loop system, with both ends of the loop connected to the
LHD DTS control unit, such that any break in the sensor cable shall automatically be detected and the
system shall operate as two single ended sensors.
The fibre optic cable shall be installed in the tunnel crown on a 100mm cable tray, and be run as one
continuous loop starting and ending at a junction box located in the tunnel and connected to the TSB
via cold ends.
The linear heat detection system control unit shall be connected to the junction box using
SWA/LSOH fibre optic cable.
The temperature sensing fibre optic cable shall be laid in the cable tray and shall be attached to the
tray using stainless steel cable ties at approximately 2m centres.
A full installation method statement detailing the handling requirements and recommendations, e.g.
the minimum bending radius, bending tools to be used and means of tube connecting, shall be
produced by the Contractor and issued to the Project Manager for approval at least 6 weeks prior to
the programmed installation dates.
4.4. Scope of the Smoke and Heat Detection Works
The Works associated with the smoke and heat detection system includes the following main items:

Install smoke and heat detectors in all plant rooms, (and call points and sounders);
Install Fire alarm panels as necessary
Mounting arrangements; and
Fire safe cabling and cable clips.

The system shall include the integration of manual call points into a single alarm system.
The Contractor, in addition to the detailed designs provided by the Designer, shall provide final
designs where appropriate for the detection system and submit it to the Project Manager for
approval prior to installation.
4.5. Scope of the Manual Call Point Works
The Works associated with the manual call points includes the following main items:
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Install manual call points and, (and sounders, smoke and heat detectors in the plant rooms);
Fire alarm call point safety sign; and
Fire safe cabling and cable clips.

Call points shall be located at the following locations:

Throughout the tunnel at the EDP and EPs, at Cross Passage Doors and at the portals in each
bore,
External to the drainage area access doors; and
Within Attenuation Tank plant room (including fire and smoke detection and sounders in a
separate zone).

The Contractor shall produce an integrated system of all the diverse systems including the manual
call points located and incorporated within the zone in which it is located.
The system shall include the integration of LHD DTS, the VAID, the call points, the smoke and heat
detectors and the alarm devices such as bells and the PAVA into a single detection and alarm system
including the activation of the CCTV system for automated viewing of the alarmed area according to
the cause and effect matrix for these systems.
The TSB shall have separate fire protection systems, fire alarm and detection systems, integrated
into the TSB building services installations according to the cause and effect matrix for these
systems.
The Contractor, in addition to the detailed designs provided by the Designer, shall provide final
designs where appropriate for the detection system and submit it to the Project Manager for
approval prior to installation.
Note: Within the air intake position from the underpass are integrated into the ductwork heat and
smoke detection, if these are activated then there is an incident in the underpass, this shall activate
the fire alarm in the pump plant room, but the remainder of the tunnel fire alarm must not be
activated. The pump plant room must be evacuated in this circumstance, due to the ventilation
system for the plant room being isolated by the fire damper in the intake position, however
otherwise there are no further actions to be taken.
4.6. Scope of the Civil Defence Information Box Works
The information boxes will contain plans and information for the fire brigade.
The Works associated with the Civil Defence information boxes includes the following main items:

The Civil Defence information box;


tunnel layout drawings complete with passive and active fire protection details;
operational incident information sheets;
ventilation operational response modes;
CD of additional information as specified;
TOA and TMC Contact details; and

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All fixings and keys.

The Civil Defence information boxes shall be installed at each portal Smoke Control Panel.
The final contents and format of the Civil Defence information box shall be determined through
consultation with the Civil Defence Authority and submitted to the Project Manager for approval.
The Civil Defence information boxes shall have registered keys which shall only be available through
authorised channels by authorised individuals.
4.7. Scope of the Fire Main and Hydrant Works
The Contractor, in addition to the detailed designs provided by the Designer, shall provide final
designs where appropriate, supply, install, test and set to work a new fire main between two
Kahramaa connection points on the north and south sides of the tunnel.
The Works associated with the fire main includes the following main items:

grooved end fire main pipe and connectors;


all pipe work and pipe fittings required by this specification;
hydrants complete with landing valves and hose connections;
breeching inlet connections outside the tunnel portals;
cabinet enclosures and pipe enclosures;
non-return valves, isolating valves, cross connections, drain valves and air release valves;
all associated supports, hangers, brackets and fixings;
construction of hydrant chambers and lined pipe trenches;
concrete support plinths;
labelling and notices, in English and Arabic;
drawings for approval and manufacture, test reports, operating and maintenance manuals
and record drawings;

The works associated with the fire main are specified in this document and illustrated on the fire
main schematic drawing.
4.8. Tunnel Fire Main
A single 200mm diameter ring circuit fire main pipe shall be installed within the structure forming a
full ring circuit over the two bores.
The fire main shall be continuous in a ring with section isolation valves, cross connections, supply
isolation valves and non-return valves, automatic air-release valves and drain valves at appropriate
positions, between the two Kahramaa supply connection points, one on the south side and one on
the north side of the tunnel.
4.9. Hydrants and Breeching Points
Along the length of the fire main, spaced at approximately 50m intervals, shall be 17 emergency
panels fitted with hose reels, furthermore along the length of the fire main, spaced at approximately

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100m intervals, shall be 8 emergency distribution points in each bore. Each emergency distribution
point shall have a hydrant connection fitted with two landing valves.
A further 2 No. underground hydrants shall be installed in each of the tunnel portal areas, 4
underground hydrants in total.
Wet breeching inlet points shall be provided outside the tunnel portals to allow the Civil Defence
to boost the pressure in the fire main should the Kahramaa mains supply pressures be inadequate
for fire fighting purposes.
The breeching points shall be complete with backflow prevention to protect the local mains supply
from over pressurisation and to maintain the required conditions within the fire main.
4.10. Scope of the Portable Fire Extinguisher Works
The Works associated with the portable fire extinguishers includes the following main items:

6kg and 9kg Aqueous Film Forming Foam (AFFF) portable fire extinguisher;
CO2 portable fire extinguishers;
mounting brackets for each installed extinguisher set; and
all safety signs in English and Arabic

The Contractor shall install the following portable fire extinguishers:

1 No. 6kg and 1 No. 9kg AFFF in each EP and EDP


2 No. CO2 in the plant room
2 No. CO2 at 5 positions at the Tunnel Service Building

The Contractor shall install all relevant approved safety signs at each location and all mounting
brackets.

5.0 Technical Description


5.1. Functional Requirements
5.1.1. Emergency Points and Emergency Distribution Panels
5.1.1.1. Panels
The panel will in addition to all the fire safety systems listed here contain equipment for the CCTV,
the VAID, the PMCS/SCADA, the PAVA, the single mode fibre optic communication system, the LV
distribution system and the ERT (Emergency Roadside Telephone system)
5.1.1.2. Emergency Panel ERT Call Sign
All EDPs, EPs will have a telephone call sign located above the position of the ERT within them. All
ERTs outside EDPs and EPs will also have call signs in a close proximity of the position. This call sign
will activate when the phone is called from another phone location, being it from a maintenance
phone or from the TSB or the TMC.
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The signs are typically laid out as shown in the embedded picture below:

5.1.1.3. Linear Heat Detection


The optical fibre to be used in conjunction with two LHD DTS control units shall be procured by the
Contractor from the control unit supplier. The fibre cable shall be 50/125 micron
(core/cladding/Acrylate coating) graded index communication grade multimode optical fibre with 2
cores. The optical fibre cable shall be encased in a 3.2mm O.D. x 0.5mm wall thickness stainless
steel 316L metal tube.
The Contractor shall include for the appropriate number of remote splice connection boxes suitable
for the installation design.
The fire detection resolution shall be 0.5m, and the maximum polling time shall be less than one
minute.
5.1.1.4. Smoke and Heat Detection
Smoke detectors shall be photo optical or ionisation types mounted in accordance with
manufacturers recommendations.
All detectors shall incorporate an LED indicator. The LED shall flash when the detector is functioning
normally and be oriented to be clearly visible for checking purposes.
The detector shall incorporate an electronic device with binary code to signal its identity along the
same loop. Upon being scanned or addressed, the detector shall issue a current of appropriate
duration to signals its level of sensitively at that time.
All detectors shall be grouped within fire alarm zones, which shall meet the requirements of BS
5839-1: Fire detection and fire alarm systems for buildings. Code of practice for design, installation,
commissioning and maintenance of systems in non-domestic premises.

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5.1.1.5. Manual Call Points and sounders


Manual call points shall be either stand-alone units or integral to an analogue addressable fire
detection system or systems.
Electronic sounders shall be loop powered.
Within buildings the manual call points shall be connected to the fire detection loops used by the fire
panels. These units shall be red in colour and fitted with non-frangible elements, which can be reset.
All call points shall be grouped within fire alarm zones, which shall meet the requirements of BS
5839-1: Fire detection and fire alarm systems for buildings. Code of practice for design, installation,
commissioning and maintenance of systems in non-domestic premises and BS EN 54-11: Fire
detection and fire alarm systems. Manual call points.
5.1.1.6. Fire Brigade Information Boxes
The design of the information boxes shall be approved by the Civil Defence authorities.
The information boxes shall have an external photo-luminescent logo to enable a fire fighter to
quickly locate the box in reduced visibility and a photo-luminescent key-turn sticker to aid location of
key hole.
The box and door shall be constructed from Stainless Steel 304 or grade 1.4301 as listed within BS
EN 10088-1: Stainless steels. List of stainless steels, finished in a durable red paint finish.
Doors shall be spring loaded, with tamper proof hinges.
Locks shall have an anti-glue facility and anti-drill system and be certified to BS EN 1303: Building
hardware. Cylinders for locks. Requirements and test methods: Grade 5 and Grade 6 shall be
selected.
5.2. Fire Mains and Hydrants
5.2.1. Design Parameters
5.2.1.1. Underground Hydrant System
(Simultaneous flow from (2) hydrants in a specific section in a specific area)

Required water flow


- 2000 l/m
Residual pressure
- 35 40 psig
Average water flow duration - 10 h/day
Quantity of water required per/day (reservoir capacity as pumpable water) 2.88 million litres
+ 50% = 4.42 million litres.

5.2.1.2. Above Ground Hydrant System


(Simultaneous flow from (2) hydrants in a specific section in a specific area)

Required water flow

- 4000 l/m

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Residual pressure
- 35 40 psig
Average water flow duration - 10 h/day
Quantity of water required per/day (reservoir capacity as pumpable water) 5.76 million litres
+ 50% = 8.64 million litres.

The aforementioned requirements have been extracted from the document: State of Qatar, Ministry
of Interior General Administration of Civil Defence Standards Publication Water Supply for Fire
Service Doc. No. CD 004 Rev. 0, Dated: 12/06/2008
5.2.1.3. Pipework
All pipes, connectors, valves and fittings shall be designed for a minimum working pressure of 16
barG and a 25 year design life.
All pipe lengths shall be hot-dipped galvanised to BS EN ISO 1461 to achieve a minimum galvanised
coating thickness of 100 microns both internally and externally over the whole pipe length.
All pipe fittings shall be factory manufactured and flanges and bolting shall comply with BS EN 10921: Flanges and their joints. Circular flanges for pipes, valves, fittings and accessories, PN designated.
Steel flanges. Flanges shall be forged steel hub Type 11 machined on the jointing surfaces and on the
outside diameter, and spot or back faced for nuts, with drilled bolt holes and finished galvanised
after welding. Slip on flanges that are welded on one face only shall not be used. Blank flanges shall
be of a thickness not less than the flange to which it is paired. Forged fittings to BS 1640 shall be
used where appropriate. All bends shall be drawn 1.5 times the diameter. Gusseted bends shall not
be used.
Steel bolts, nuts and washers shall be of at least grade 4.6 to BS 4190: ISO metric black hexagon
bolts, screws and nuts. Specification and hot-dipped galvanised to BS EN ISO 1461 to achieve a
minimum galvanised coating thickness of 40 microns. The thread form shall be ISO metric to BS
3643.
Every effort shall be made to protect and preserve the galvanised coating to pipes, fittings and
fixings. For repairs to small areas of damage to galvanised surfaces a minimum of two coats of zinc
rich primer and an approved surface finish coat shall be applied. All sharp edges and burrs shall be
removed prior to zinc coating.
Joint gaskets shall be in EPDM to BS EN 681-1: Elastomeric seals. Material requirements for pipe
joint seals used in water and drainage applications. Vulcanized rubber.
Flange gaskets shall be full faced EPDM or nitrile rubber to BS EN 681-1: Elastomeric seals. Material
requirements for pipe joint seals used in water and drainage applications. Vulcanized rubber.
5.2.1.4. Fire Main Pipe
The fire main pipe shall be 200mm diameter and manufactured from seamless steel tube to BS EN
10216: Part 1 or API 5L in lengths 4m to 6m long. Each length of steel tube shall have rolled grooves
at each end suitable for a Victaulic or similar grooved type pipe coupling system. All pipe lengths
shall be hot-dipped galvanised to BS EN ISO 1461: Hot dip galvanized coatings on fabricated iron and
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steel articles. Specifications and test methods to achieve a minimum galvanised coating thickness of
100 microns both internally and externally over the whole pipe length. Rolled groove joints shall be
used to preserve the continuity of the galvanised finish.
For buried or encased pipework MDPE/HDPE PE100 SR11 can be utilised, subject to approval by the
Project Manager.
The fire main shall have a pressure monitoring transmitter point located at the mid-point sump
located within the pump plant room for the protection of the pressure equipment and easy transfer
of the analogue signal to the PMCS/SCADA interface. The signal shall be a 4 20 mA current signal
based on a range of 0 10 barG and the instrument shall have a minimum x2 overpressure range.
5.2.1.5. Other Pipework
The upper end of the dropper shall be outside the shaft, but within an enclosure attached to
the shaft wall, in a location to be agreed with the Project Manager. Fitted at the upper end
of the dry dropper shall be a twin inlet breeching point to BS 5041-3: Fire hydrant systems
equipment. Specification for inlet breechings for dry riser inlets that shall be mounted
vertically at 750mm to 800mm above ground level. A 25mm automatic air release valve shall
be fitted above the breeching inlet to release air as the dry pipe is being filled and when
being used as a wet dropper. The dropper pipework shall be trace heated where it is
external to the shaft or less than 1m below ground level.
The lower end of the dropper pipe shall terminate in the lobby area at tunnel road level. At
the lower end of the dropper pipe there shall be a T connection fitted with two landing
valves of the bib nose type to BS 5041 series that shall have their outlets pointing towards
the road tunnel. The landing valve hose connection outlets are to be 750mm above lobby
floor level.
All pipe lengths shall be hot-dipped galvanised to BS EN ISO 1461: Hot dip galvanized
coatings on fabricated iron and steel articles. Specifications and test methods to achieve a
minimum galvanised coating thickness of 100 microns both internally and externally over
the whole pipe length.
In the tunnel portal areas the pipes connecting the breeching inlets and hose outlets to the
fire main shall be 150mm diameter galvanised steel pipe with flanged connections.
All connections to the hose reel shall be 28mm diameter OD and shall terminate in the
isolating valve already fitted within the hose reel housing.
The sump flush connection shall be 28mm diameter OD and shall rum from either bore
through the storm tank and form a ring circuit interconnecting the two fire main, one in each
bore. The connection to the pump wash down hose reel shall be sized to suit the existing
hose reel but no smaller than 25 mm ID.
The nitrogen foam system room supply connection shall terminate in a suitable fitting to
connect with the water pressure vessel.
In close proximity to each tank/sump suction pipe at road level a 28 mm OD water supply
shall be terminated in an isolating valve. This will allow for the flushing of the suction pipe
before the vehicle suction is being attached.
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The supply to each connection shall be fitted with an isolating valve of appropriate size and
duty.

5.2.1.6. Pipe Supports


5.2.1.6.1. Hangers and Supports
The Contractor shall supply and install all hangers, brackets, clips, supports and fixings necessary to
complete the Works.
All pipe work shall be securely supported in such a manner to permit free movement due to thermal
expansion and contraction by means of clips, hangers, and brackets at intervals not exceeding 3m for
200mm diameter pipe, and 2.5m for 150mm and 100mm diameter pipe.
Pipe work supports shall be shaped to fit the pipe outer diameter and sufficiently raise the pipe off
the supporting surface to allow the Victaulic type couplings, fittings and valves to be removed and
replaced without removing the supports. All steelwork installed for supporting the pipe work and
fittings shall comply with BS EN 1993-1-3:2006 Eurocode 3. Design of steel structures. General rules.
Supplementary rules for cold-formed members and sheeting. Lateral supports shall be provided
where necessary.
All steel work and clamp bolts or other components that form part of the hanger or support and all
fixings between steel and cast iron materials shall be hot dipped galvanised to BS EN ISO 1461: Hot
dip galvanized coatings on fabricated iron and steel articles. Specifications and test methods to
achieve a minimum galvanised coating thickness of 40 microns.
Fixings into concrete and those that are exposed external to the tunnel shall be stainless steel to BS
EN ISO 3506-1: Mechanical properties of corrosion-resistant stainless steel fasteners. Bolts, screws
and studs: Grade A4.
All supports shall be robust, substantial and firmly and truly fixed, and they shall not transmit either
vibration or stress to either items of equipment or adjacent sections of pipeline, if necessary
intermediate restraints shall be provided. Care shall be taken to ensure that the axis of the pipe is
parallel with the axis of the pipe ring or hanger.
Plant and valves mounted in the pipe work shall be supported independently of the connected pipe
work.
All necessary ancillary steelwork or racking to span between cast in supports, and steelwork for the
support of the vertical risers to the hydrant hose connection points, and the breeching connections
shall be provided by the Contractor. The Contractors drawings shall show full details of all
steelwork sizes and fixings and shall show the imposed loads from each service.
No structural steel, the tunnel cast iron segments or structural concrete shall be drilled, and no
anchor braces shall be attached in locations where the installation may result in damage to the
tunnel or building construction, unless the approval of the Project Manager has first been obtained.

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5.2.1.6.2. Provision for Expansion, Contraction and Anchor Points


The design of the fire main shall utilise the axial and angular capability of Victaulic type couplings to
cater for the thermal and pressure induced expansion and contraction of the main. For axial
movements the gap between pipe ends shall be pre-set before clamping and provision for expansion
shall be made by changes of direction of the pipe lines.
Allowance shall be made for expansion and contraction in situations where axial movement or
changes of direction are not adequate. Bellows type compensators shall be used that are flanged
and appropriate to the service for which they are to be installed. They shall be of the articulated or
angular type as recommended by a specialist expansion compensator manufacturer. If necessary
suitable purpose made guides shall be installed and fixed in accordance with the specialist
recommendations to ensure that expansion takes place in the correct alignment.
Adequate provision shall be made at all connections to equipment and appliances to minimise stress
arising from contraction and expansion.
Pipe anchors shall be provided as necessary to transfer unbalanced forces to the structure or
prevent items of plant and valves from carrying external forces. Anchor braces shall be installed in
the most effective manner to obtain the required rigidity. Guides shall be provided independent of
the anchors for expansion joints to prevent buckling.
5.2.1.7. Earth Bonding
Earth bonding bosses shall be welded to the pipe prior to galvanising. The boss shall be drilled and
tapped to accept a 10mm threaded bolt and have a machined flat face to accept an earthing lug. The
position of this boss along the fire main pipe should coincide with the emergency point locations.
To ensure electrical continuity between pipe lengths continuity clips shall be provided at each pipe
coupling to meet the requirements of BS 7671: Requirements for electrical installations. IET Wiring
Regulations.
5.2.1.8. Buried Sections of the Fire Main
The fire main pipe between the tunnel portals and the Kahramaa connection points shall be cast in
or buried 1m below ground level in accordance with Design Manual for Roads and Bridges, Volume
2, Section 2, BD78/99: Section 8.38.
The conditions for the fire main shall be considered as aggressive even if the pipework is cast into
concrete and or buried. To prevent corrosion of the pipework sections, they shall be externally
coated with zinc to minimum of 200g/m2 and 2 coats of bitumen paint to provide a further 70um
dry film thickness. Internally the pipes will be coated with a sulphate resisting cement lining. On
installation the pipes will be wrapped in polythene sleeving between pipe ends and the sleeve ends
and pipe couplings shall be tape wrapped in accordance with the requirements in BS EN 598: Ductile
iron pipes, fittings, accessories and their joints for sewerage applications. Requirements and test
methods and BS 6076: Specification for polymeric film for use as a protective sleeving for buried iron
pipes and fittings (for site and factory application). The tape shall be 50mm wide PVC backed tape
with mastic and pressure sensitive adhesive.
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5.2.1.9. Lagging
Non-flammable rock wool type lagging shall be applied to all pipes and fittings and shall extend to
cover all connections, flanges, fittings, valves and hydrants but shall not impede the operation of
these items. The lagging material shall have a protective cladding fitted.
5.2.1.10. Hydrants
Hydrant box covers shall be provided with recesses for lifting keys. The cover shall be of such a
design that it is capable of being lifted by the application of a single chisel ended lever.
Hydrants shall be of the screw-down Type 2 squat pattern fitted with a captive valve. All hydrants
shall close in the clockwise direction.
Hydrants shall have a screwed outlet constructed of gunmetal to BS EN 1982.
The spindle cap shall be secured by a non-corrodible fastener on to stem.
The surfaces of all hydrant components shall be protected from corrosion either by the nature of
their material of construction or shall be coated in accordance with WIS 4-52-01A. Internal water
wetted surfaces shall be coated to Class A standard, all other surfaces shall be coated to Class B.
All fasteners involved in the assembly of hydrants shall be protected from corrosion by the
application of zinc and a polymeric barrier coating in accordance with WIS 4-52-03.
All hydrant installations shall be adjusted by means of riser pipes such that the top of their threaded
outlet is no deeper than 300mm below the upper surface of the cover. The frame and cover shall be
Grade A to BS 750 and have a clear opening of not less the 380mm by 230mm.
All hydrants shall be installed in a chamber with its foundation slab above the tee off the main. The
chamber shall have minimum internal dimensions of 380mm by 230mm clear opening. The
Contractor shall ensure that the hydrant is vertical and that a hose or standpipe can be fixed to the
outlet without being impeded by the frame or chamber walls.
Under pressure tees shall be designed to take the loadings and stresses generated by drilling and
cutting without affecting their structural integrity or sealing characteristics. Where the diameter of
the branch aperture exceeds 70% of the diameter of the host main then the body of the under
pressure tee shall be capable of sealing and supporting the main should a circumferential crack
occur during or after the drilling operation.
Where mechanical couplings are fitted, adequate provision shall be included at valves, tees, bends,
tapers, blank flanges and the like to restrain the pipe system from movement caused by internal
pressures or other reasons. Such provision shall include anchors, ties, thrust blocks or other
restraints as necessary.
5.2.1.11. Hydrants Points in the Tunnel
The hydrants in the tunnel are a combination of the flanged connection pipe off the fire main pipe,
the T-piece fitted to this connection pipe and the two off landing valves fitted to the T piece.
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The connection pipe shall be 80 mm diameter standpipes and fabricated from seamless steel tube to
BS EN 10216-1: Seamless steel tubes for pressure purposes. Technical delivery conditions or API 5L
steel tube. The tube shall be hot dipped galvanised to BS EN ISO 1461: Hot dip galvanized coatings
on fabricated iron and steel articles. Specifications and test methods, to achieve a minimum
galvanised coating thickness of 100 microns both internally and externally over the whole pipe
length.
The landing valves or the combined pressure reducing landing valves shall be bib nose type and have
a 65mm NP16 inlet flange to BS 1092. The hydrant hose connection shall be 2.5 inch female
instantaneous single twist outlets to BS 336. The outlets from the landing valves shall point towards
the roadway.
The lowest point of the hydrant hose connection shall be 750mm above the road level.
5.2.1.12. Hydrants Points Outside of the Tunnel
In the portal areas the hydrants shall be the underground type to BS 750 Type 2 in cast iron squat
pattern with a 3 or 80mm NP16 inlet flange and installed in a pit in the verge of the carriageway in
accordance with BS 5306-0: Fire protection installations and equipment on premises. Guide for
selection of installed systems and other fire equipment. The pit shall be self-draining. The Contractor
shall advise how the hydrants are to be coated to provide corrosion protection equal to that of the
adjoining pipes.
5.2.1.13. Breeching Inlet Points
In both the north and south portal areas breeching points shall be installed that will allow the Civil
Defence to boost the pressure in the fire main.
Each breeching point shall consist of:
a) 150mm diameter inlet and outlet pipes connections to the fire main;
b) 2 off breeching inlets at underpass road level;
c) A 150mm isolating valve to BS 5163: Valves for waterworks purposes in the inlet connection
pipes;
d) A 150mm diameter air collection standpipe above the breeching connections fitted with a
25mm air release valve and isolator. These shall be fitted to outlet pipes;
e) A floor standing securely lockable enclosure in galvanised steel to contain items b), c) and d)
above, and complete with luminares protected to IP66, and drainage from the base of the
enclosure; and
f) All labels, instructions and schematics shall be installed on the pipework, fittings or within
the enclosure.
The outlets within the enclosure that shall be three off bib nose type landing valves to BS 5041-1:
Fire hydrant systems equipment. Specification for landing valves for wet risers, with 65mm NP16
inlet flange to BS EN 1092-1: Flanges and their joints. Circular flanges for pipes, valves, fittings and
accessories, PN designated. Steel flanges. The hydrant hose connection shall be 2.5 inch female
instantaneous single twist outlets to BS 336 Specification for fire hose couplings and ancillary
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equipment. The hose connection points from the landing valves shall point downwards towards the
roadway. The Civil defence will connect hoses to the landing valves and use the fire appliance pump
to boost the supply pressure. The delivery hoses from the fire appliance pump will be connected to
the breeching inlets that shall be 2.5 inch male instantaneous fittings to BS 336 complete with
integral non return valves and rubber blank caps. The breeching inlet units shall be fitted with a
drain valve.
5.2.1.14. Signage
All hydrant assemblies and box covers shall be labelled in accordance with the requirements of BS
750: Specification for underground fire hydrants and surface box frames and covers.
5.2.1.15. Portable Fire Extinguishers
Portable fire extinguishers shall be colour coded in accordance to BS EN 3-7 Portable fire
extinguishers. Characteristics, performance requirements and test methods, and installed in
accordance with BS 5306-8 Fire extinguishing installations and equipment on premises. Selection
and positioning of portable fire extinguishers. Code of practice.

6.0 Testing
General testing requirements are described in the Al Rayyan Road, Road Tunnels, MECS General
Specification.
6.1. Factory Acceptance Test
6.1.1. Fire Mains and Hydrants
All Plant shall be subject to testing prior to delivery to site, which shall as a minimum consist of the
following:

All flanged pipework shall be pressure tested to 1.5 times the design pressure after welding
flanges;
Isolating valves shall be tested to 1.1 times the rated pressure on both seating faces and 1.5
times the rated pressure on the valve body; and
Hydrant and breeching valves shall be tested in accordance with BS 5041 series of standards

6.2. Site Acceptance Test


6.2.1. Fire Mains and Hydrants
All Plant when assembled as a complete system shall be subject to site testing which shall as a
minimum consist of the following:

Visual checks shall be carried out to ensure installation is complete and in accordance with
the Specification;
All sections of installed pipe complete with fittings shall be tested to 1.25 times the design
pressure, i.e. 20 barG in this instance. For pipework below ground level all testing shall be
carried out before backfilling or enclosing the pipe. The minimum duration of the pressure

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test shall be one hour during which there shall be no loss of pressure and no visible leakage;
and
The tests shall demonstrate the pressure drops along the fire main at the minimum flow rate
and at the maximum flow rate attainable and the suitability for purpose of the entire fire
main.

6.2.2. Linear Heat Detection


The Contractor shall carry out system tests on the linear heat detection system to prove that it
meets the requirements of the specification.
The Contractor shall undertake a full integration test of all the systems installed, to ensure that they
interface and interact correctly with each other. This integration test shall also prove the overall
system and functionality intent, and the interfaces between the sub-systems and the TMC systems.
The Contractor shall integrate and co-ordinate the (LHD DTS) linear heat detection distributed
temperature sensing testing with the CCTV testing.
The tests shall include, but not be limited to:

Heating up the sensor cable at a random place in each of the 14 fire zones on each circuits;
That the additional 2 zones for the pump plant room and the containment sump also are
activates through the sounder interface when the appropriate bore fire alarm is activated
and visa-versa.
Activate the BG at each position within each fire zone
Activate the Cross passage doors at each position

The response to these tests shall be to demonstrate the following overall system functionality:

CCTV cameras either side of the fire location are automatically orientated to view the
location and that a recording of the incident is retained;
ensure that the TMC operator is notified of each alarm and that the sounder unit connected
to the FAIP in the TSB is operated;
ensure that the relevant emergency fan plan is set in operation through the TMC operators;
ensure that the relevant traffic plan on the sign systems are initiated; and
ensure that the relevant zone alarm is transmitted to the SCADA via the interface.
ensure that the zone alarm for the pump plant room is transmitted when activated
ensure that the zone alarm for the containment sump is transmitted when activated.
Ensure that the pump plant room fire alarm is activated when the ventilation intake at the
underpass is detecting smoke or high heat and activates the fire damper, also that the zone
alarm for that particular activation is transmitted, however also that the fire alarm for the
tunnel is not activated.

Tests shall be carried out under a range of tunnel conditions.


All tests shall be carried out in a coordinated manner in cooperation with the TMC and the TOA. The
Contractor shall produce method statements and Site Acceptance Test specifications and Integration
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test specifications for all aspects of the site testing and integration testing and shall be issued to the
Project Manager for approval at least 12 weeks before any site testing is programmed to take place.
Note: Factory Acceptance testing of this system is not required.
The tests shall demonstrate the complete and correct functionality of the systems in accordance
with this Specification.
Following successful completion of the testing, as approved by the Project Manager, the Contractor
shall issue the completed test specifications to the Project Manager within 4 weeks of the tests.
The site testing shall not be permitted without the Contractor having previously issued the Project
Manager with a complete handover file. The handover file shall include, but not be limited to the
following:

Equipment register database


Complete set of as-built drawings and documents;
Approved O&M manual; and
Completed installation test and calibration certificates.
Spares list and minimum spares requirements
Health and Safety Manual

6.3. Maintenance and Re-calibration


The Contractor shall provide a maintenance and calibration service following installation and for a
period of 12 months after Completion of the Works.
The maintenance and re-calibration is to be carried out at the intervals and standards set by the
manufacturer/supplier of the nitrogen foam system components and to the requirements in BS EN
13565-2:2009 Fixed fire-fighting systems. Foam systems. Design, construction and maintenance. The
periods between maintenance and re-calibration may be amended after 12 months operational
experience.
6.4. Training
The Contractor shall provide operator training to the Tunnel Operators (TOA) after completion of the
installation and site tests but before the system is used to provide protection for the sump under
normal operating conditions.
Further training shall be completed before the end of the maintenance and re-calibration period,
this shall enable the Tunnel Operator (TOA) to maintain and re-calibrate the complete nitrogen foam
system.
The operational and maintenance training shall, as a minimum, meet the requirements of BS EN
13565-2:2009 Fixed fire-fighting systems. Foam systems. Design, construction and maintenance, BS
EN 60079-29-2:2007 Explosive atmospheres. Gas detectors. Selection, installation, use and
maintenance of detectors for flammable gases and oxygen and BS EN 60079-17:2007 Explosive
atmospheres. Electrical installations inspection and maintenance and shall be arranged at times
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agreed with the Tunnel Operators including any other requirement deemed to be necessary to make
the training complete for operational and maintenance personnel.

7. SCADA/PMCS I/O interface


See document EXW-P007-0201-MC-KEO-RP-00212

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