DIESEL STORAGE TANK DESIGN CALCULATION - API 650

1 .0

1 .1

1 .2

1 .3

1 .4

DESIGN CODE & SPECIFICATION

DESIGN CODE

TANK
Item number
Roof ( Open/Close )
Type of roof ( Cone-roof / Dome-roof / Flat-roof / NA )

:
:
:

GEOMETRIC DATA
Inside diameter , Di ( corroded ) (@
14,000
Nominal diameter, Dn ( new ) ( based on 1st shell course )
Nominal diameter, Dc ( corroded ) ( based on 1st shell course )
Tank height (tan/tan), H
Specific gravity of operating liquid , S.G. (Actual)
Specific gravity of operating liquid , S.G. (Design)
Nominal capacity , V
Maximum design liquid level, HL

mm )

PRESSURE & TEMPERATURE

Design pressure
: Upper , Pu
: Lower , Pl
Design temperature
: Upper , Tu
: Lower , Tl

=
=
=
=
=
=
=
=

(Atmospheric) =
=
=
=

MATERIAL & MECHANICAL PROPERTIES

Component

PLATE
Shell Plate

( Mat'l Code # 1 ) (bot)

( Mat'l Code # 2 ) (top)

Annular Plate
Bottom Plate
Roof Plate
STRUCTURE MEMBERS
Roof structure (rafter,bracing,etc )
Top Curb Angle
Intermediate Wind Girder

Material

Tensile
Stress
St(N/mm)

Yield
Stress
Sy(N/mm)

A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N

448.00
448.00
448.00
448.00
448.00

241.00
241.00
241.00
241.00
241.00

A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N

448.00
448.00
448.00

241.00
241.00
241.00

SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD

SHELL DESIGN
GEOMETRIC DATA
Plate size used
Shell plate min. width as per
PTS 34.51.01.31 clause 6.3

2 .0
2 .1

2 .2

MATERIAL & MECHANICAL PROPERTIES

No

Material
used

Specified
min. tensile
stress
St (N/mm)

Specified
min. yield
stress
Sy (Nmm)

Yield stress
reduction fac
( App. M )
k

Max. allow
design
stress
Sd (N/mm)

Max. allow
hydro.test
stress
St (N/mm)

1
2
3
4
5
6
7
8
9
10

A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
-

448.00
448.00
448.00
448.00
448.00
448.00
448.00
-

241.00
241.00
241.00
241.00
241.00
241.00
241.00
-

1.000
1.000
1.000
1.000
1.000
1.000
1.000
-

160.67
160.67
160.67
160.67
160.67
160.67
160.67
-

180.75
180.75
180.75
180.75
180.75
180.75
180.75
-

2 .3

SPECIFIED MINIMUM SHELL THICKNESS

Specification
Minimum thickness as per
API 650 cl 5.6.1.1
Minimum thickness as per
PTS 34.51.01.31

2 .4

:
=
=

SHELL THICKNESS CALCULATION BY ONE-FOOT METHOD ( CLAUSE 5.6.3.1 )

SI METRIC UNIT :Design shell thickness, ( in mm )
4.9Dc ( [H+Hi] - 0.3 ).G
td =
+ c.a
Sd
Hydrostatic test shell thickness , ( in mm )
4.9Dn ( H - 0.3 )
tt =
St
Gravitational force =
9.81
m/s

2 .5

t.min =

tsc =

CALCULATION & RESULTS

No. Mat'l
Code
No.
1
2
3
4
5
6
7
8
9

:
:

1
1
1
1
1
1
1
1
1

Material

Width
(mm)

Height
(mm)

A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
-

1,220
1,220
1,220
1,220
1,220
1,220
1,220
2,020
-3,207

7,353
6,133
4,913
3,693
2,473
1,253
33
-1,187
-3,207

t.design
(mm)

5.56
5.12
4.68
4.23
3.79
3.34
2.90
#VALUE!
#VALUE!

t.hydro.
(mm)

2.68
2.22
1.75
1.29
0.82
0.36
-0.10
#VALUE!
#VALUE!

t.min
(mm)

9.00
9.00
9.00
9.00
9.00
9.00
9.00
#VALUE!
#VALUE!

2 .6

MAXIMUM ALLOWABLE STRESS

No.

Height
(mm)

t.min
(mm)

tsc.
(mm)

H'
(mm)

H' max
(mm)

H
(mm)

1
2
3
4
5
6
7
8
9

7,353
6,133
4,913
3,693
2,473
1,253
33
-1,187
-3,207

9.00
9.00
9.00
9.00
9.00
9.00
9.00
#VALUE!
#VALUE!

10.00
10.00
10.00
10.00
10.00
10.00
10.00
0.00
0.00

7,353
6,133
4,913
3,693
2,473
1,253
33
-1,187
-3,207

19,574.62
19,574.62
19,574.62
19,574.62
19,574.62
19,574.62
19,574.62
#VALUE!
#VALUE!

12221.62
13441.62
14661.62
15881.62
17101.62
18321.62
19541.62
#VALUE!
#VALUE!

H' =
H' max =
P'max =
Pmax =

Effective liquid head at design pressure

Max. liquid head for tsc.
Max. allowable stress for tsc.
Max. allowable stress at shell course.

3 .0

BOTTOM & ANNULAR PLATE DESIGN

BOTTOM PLATE & ANNULAR PLATE DESIGN
Annular plate used ? ( yes/no )
BOTTOM PLATE
(i) Minimum thickness as per
Minimum thickness required
Therefore, use thickness of

(@

API 650 Clause 5.4.1

3.00
mm c.a )
8.00
mm (tb) is

=
=
satisfactory.

(ii) (iii) Min. width of overlapping (cl. 5.1.3.5)

(iv) Min. width of plate (cl. 5.4.1)
(v) -

=
=
=
=

ANNULAR PLATE
(i) Nominal thickness of 1st shell course, tsc1
Hydro. test stress in 1st shell course,
4.9Dn(H-0.3)
St =
tsc1
where
Dn
= Nominal diameter, Dn ( new ) ( based on 1st shell course )
H
= Design liquid level
tsc1
= Nominal thickness of 1st shell course
Annular plate thickness ( As per Table 5-1a )
Minimum thickness required (@
Therefore , use thickness of

3.00
10.00

mm c.a. )
mm (ta) is

(ii) Min. shell-to-bottom fillet welds size (cl. 5.1.5.7)

(iii) Min. width projected inside of shell to edge of overlapping (cl. 5.5.2)
(iv) Min. radial width of annular plate (cl. 5.5.2)
215 ta
La =
(HL. SG )0.5
where
ta
= Annular plate thickness
HL
= Maximum design liquid level
SG
= Design specific gravity
(v) Min. width projected outside of shell ( cl. 5.5.2)

=
=

=
=
=
=
=
satisfactory.
=
=
=
=
=
=
=

API 650 11th Edition

1
Close
Cone-roof

14,006 mm
14,010 mm
14,013 mm
7,353 mm
0.850
0.85
1133 m
7,353 mm

0.00 mbarg
0.00 mbarg Vac
70 C
-17 C

Corrosion
Allowance
c.a.(mm)
3.000
3.000
3.000
3.000
3.000
3.00
3.00
3.00

1,220 mm
1,220 mm

Corrosion
allowance
c.a (mm)
3.00
3.00
3.00
3.00
3.00
3.00
3.00
-

API 650 11th Edition

5.00 mm
9.00 mm

Min. of t.design, t.hydo &

min. thickness as per PTS.
Thicknes selected & used

tsc.
(mm)

Result

10.00
10.00
10.00
10.00
10.00
10.00
10.00

O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
O.K.
#VALUE!
#VALUE!

P'max
N/m

Pmax
N/m

119,894.11
131,862.31
143,830.51
155,798.71
167,766.91
179,735.11
191,703.31
#VALUE!
#VALUE!

119,894.11
119,894.11
131,862.31
143,830.51
155,798.71
167,766.91
179,735.11
#VALUE!
#VALUE!

yes

5.00 mm
8.00 mm

mm
25 mm
1220 mm
50 mm

10.00 mm
48.42 N/mm

14.010 m
7.353 m
10.000 mm
6.00 mm
9.00 mm

10.00 mm
600 mm
860.00 mm
10.000 mm
7.35 m
0.85
50 mm

8 .0

DESIGN OF SINGLE DECK FLOATING ROOF FOR A STORAGE TANK

75
1
64

Top pontoon plt

8
Rafter

L 75 x 75 x 6

Outer Rim

975

Post

525
Btm Angle
Bulkhead

198

2181
38610
Shell I.D

39006
( All dimensions in mm unless otherwise stated. )

8 .1

8 .2

8 .3

TANK GEOMETRY DATA

Inside diameter , Di ( corroded ) (@
Tank height (tan/tan), H

39,000

mm )

=
=

Material of Construction
Specific Minimum Yield Stress, Sy
Modulus of Elasticity
Density of Material, (plate)

:
=
=
=

Corrosion Allowance
Min. Specific Gravity of product
Max. Specific Gravity of product

=
=
=

GEOMETRY DATA
Outer Rim Height, Hor
Inner Rim Height, Hir
Pontoon width, w
Rim Gap
Outer Rim Extend above pontoon, Hext

=
=
=
=
=

No. of Pontoons, N

Outer Rim Diameter, or

Inner Rim Diameter, ir

=
=

Bulkhead Outer heigh, Boh

Bulkhead Inner heigh, Bih
Bulkhead Width, wb

=
=
=

MEMBER SIZE & PROPERTIES

Outer Rim Thk, Tor
Inner Rim Thk, Tir

=
=

Top Pontoon Thk, Ttp

Btm Pontoon Thk, Tbp
Bulkheads Thk, Tb
Deck Plate Thickness, Td
Circumferential Truss Plates
Rafter
Posts

=
=
=
=
=
44 Nos. of
44 Nos. of

L 75 x 75 x 6
L 75 x 75 x 6

@ unit weight of
@ unit weight of

8 .4
8 .4.1

8 .4.2

8 .5

9 .0

ROOF SUPPORT LEG

PONTOON LEG
No. of Pontoon Leg, Np
Pontoon Leg Size
Pontoon Leg Housing
Pontoon Leg length
Pontoon Leg Housing length
DECK LEG
No. of Deck Leg, Nd
Deck Leg Size
Deck Leg Housing
Deck Leg length
Deck Leg Housing length

( Refer to Design of Supporting Legs)

=
3" pipe x Sch.
4" pipe x Sch.

80
80

@ unit wt
@ unit wt
=
=

(Area od deck / 30m / leg )

3" pipe x Sch.
4" pipe x Sch.

=
80
80

@ unit wt
@ unit wt
=
=

WEIGHT CALCULATION
Top Pontoon
Bottom Pontoon

/4 x( or - ir) x Ttp x (plate)

/4 x( or - ir) x Tbp x (plate)

=
=

Inner Rim
Outer Rim

=
=

x ir x Hir x Tir x
x or x Hor x Tor x

=
=

Bulkheads

1/2 x (Boh - Bih)x wb x Tb x x N

Deck Plate

/4 x ir x Td x

Pontoon Legs
Pontoon Legs housing
Deck Legs
Deck Legs housing

=
=
=
=

TOTAL WEIGHT
(Wpontoon)
Pontoon Components: Deck Components: (Wdeck)
Total Weight of Floating Roof, (Wroof)

=
=
=

PONTOON VOLUME
O. Rim

38610mm

I. Rim + 2 x 2/3 w
h3 = 0.03

37156 mm

3
I. Rim

h2 = 0.53
h1 = 0.35

34248 mm

2
1
2

Volume 1

Volume 2

Volume 3

Total Pontoon Volume, Vol(pontoon)

9 .0
9 .1

SETTING DECK LEVEL

OPERATION FLOATATION LEVEL - DECK
Deck Floatation Depth
Deck Thk

Density of Deck
Density of Product

(deck)
(product)

Floatation Depth, D(deck) =

9 .2

x Td

OPERATION FLOATATION LEVEL - PONTOON

Buoyant Force, FB
x Vdisplacement x g

Fpontoon
W (Pontoon) x g

=
=

Pontoon Weight, W(pontoon)

(product)

Product Displacement, Vdisplacement =

To find Floatation Depth of Pontoon from Inner Corner of Pontoon,

D(pontoon) =

Vol. Displacement above Inner corner of Pontoon

Pontoon Cross Area in Vol. 2
Vdisplacement - Vbackslope (Vol.1)
1/4 x x (or - ir)

D(pontoon) =

Freeboard above deck

494.56
Product Level

3
89.71

2
153.15

Deck Level
1

63.44mm

The Deck is set at the difference of floation depth in Pontoon & Deck,
D(deck) - D(pontoon)
9 .3

63.44 mm

NORMAL OPERATION FLOATATION LEVEL FOR ROOF - PONTOON & DECK

Actual Product
Level

161.57 m

Deck
Level

H, Floatation Height Above Deck

Total Volume Displaced by the roof
=
Volume Displaced by the Backslope, V1
+

Partial Volume Displaced in Pontoon below the deck level, Va

+
Volume Displaced by the Deck, Vb
Total Volume Displaced by the roof, Vdisplacement (roof):
Vdisplacement (roof) =

Roof Total Weight, W(roof)

(product)

i)

Volume Displaced by the Backslope, Volume 1

ii)

Partial Volume Displaced in Pontoon below the deck level:

Deck level Height, h
Bulk head outer height, Bih

iii)

Vol. 2

Volume Displaced by the Deck:

Area of Deck Plate x
Floatation Height Above Deck
/4 x ir2 x H

Hence, The Floatation Height Above Deck, H

94

FLOATATION LEVEL FOR ROOF - PONTOON & DECK FOR 10" (254MM) OF ACCUMULATED RAIN WATER
For deck to support 10" (254mm) of rain water:
Volume of rain water collected at the deck, Vrain =
Vrain =
Adeck x Hrain

where
Adeck =
Hrain =

=
=

Area of deck
=
Rain accumulation of 10"

/4 x ir2

Total Volume Displaced by the roof with the 10" of rain water accumulation, Vdisplacement (rain):
W(roof) + Wt(rain)
Vdisplacement (rain) =
(product)
where
W(roof) =

Total weight of roof

Wt(rain) =

Weight of 10" rain water

Floatation Height above Deck,

Vdisplacement (rain) - Vol.1 - partial of Vol.2 (ii)
H(rain) =
Area of roof
10 0
10 1

=
=

CHECKING THE STRESSES AND DEFLECTION IN THE CENTRE DECK

(Ref. to Roark's Formulas For Stress And Strain, 7th Edition)
CASE 1:
NORMAL CASE - NO PONTOON PUNCTURED

q 4
K1
Et 4

K2
t

K4
t

Et

2
2

K3

Where:
t=
=
q=
=
y=
b
d

v=
E=

Plate thickness, Deck

(mm)
=
Td
Outer radius of the deck plate
=
ir / 2
Unit lateral pressure
(equiv. weight of deck that float on product)
Td x ( (plate) - (product) )
Maximum deflection
bending stress
diaphragm stress
b + d =
Maximum stress due to flexure and diaphragm tension combined
Poisson's ratio
Modulus of Elasticity

=
=
=

=
=

The deck plate is fixed and held at its outer edge by the pontoon, hence condition is consider as:
Fixed and Held. Uniform pressure q over entire plate (Case 3 in Roark's Formulas)
5.33
1 - 2
2.6
1 - 2

K1 =
K2 =

=
=

At the Centre,
K3 =

2
1-

K4

At the edge,
K3 =

For

4
1 - 2

K4

q 4
Et4

And

y
t

K1

+ K2

y
t

q 4
Et4

215.81 mm

Solving equation 11.11.2

E. t 2

K3

y
t
=
=

At Deck Center,

At Deck Edge,

K4

787.3494954301
1377.567314837

y
t

(at Deck Center)

(at Deck Edge)

total
bending
diaphgram

=
=
=

total
bending
diaphgram

=
=
=

It is the diaphragm stress at the edge which causes the tension at the outer edge of the Deck.
Hence, the radial force on the inner rim,
Rh =
diaphgram x deck thickness

10 2
10 .2.1

PONTOON STRESS DESIGN - CASE 1

PONTOON PROPERTIES
Nominal diameter of Inner Rim, ir
Pontoon Inside Width
Inner Rim Thickness, Tir
Outer Rim Thickness, Tor
Top Pontoon Thk, Ttp
Btm Pontoon Thk, Tbp

2 2160
525
4
900

=
=
=
=
=
=

2187 3
Top Pontoon slope angle @ 1 :
64
=
Backslope angle, =
A
Y
(mm)
(mm)
1
6300
6
2
17282
1092
3
17494
1092
4
8100
2176.5
TOTAL
49,176
Neutral axis of combined section, C1

AY
(mm)
37,800
18,872,063
19,103,800
17,629,650
55,643,313

h
(mm)
1,126
40
40
1,045

A.h
(mm4)
7,980,578,762
26,969,435
27,300,602
8,845,340,202
16,880,189,001
=

Moment of inertia of section , Ix-x

Section modulus available, Za
10 .2.2

10 .2.3

=
=

MATERIAL PROPERTIES
Material Properties
Specified minimum yield stress, Sy
Yield strength reduction factor, k ( Table M-1 )
Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 )
Allowable bending stress, Fb
Allowable compressive stress, Fc

:
=
=
=
=
=

PONTOON RING DESIGN

The uniform radial force acting on the Inner Rim is modelled as load point at each mm of circumference,
with a very small angle between load point approximtaed to uniform distributed load in the circular ring design.
Rh

Mid Point

Number of load point @ each mm,

Nlp = x ir
=
Angle = 1/2 x 360/ Nlp =
Radial load on rim, Rh =
( Note : Rh is negative

(Reference to Roark's Formulas For Stress and Strain, 7th Edition, Table 9.2 Case 7)
At Mid-Point,
Bending moment,

Circ. tensile force,

Rh.Do

Mm

=
4

At Reaction-Point,
Bending moment,

1
sin

1
-

Rh
Tm

Circ. tensile force,

2.sin

Rh.Do
Mr

=-

1
-

tan
4
( Do= Qir, nonimial diamter of inner ring)

Rh
Tr

2 tan

10 .2.4

RESULT
RING STABILITY CHECK

10 .3

MID-POINT

LOAD-POINT

Bending Moment
Circumferential force
Bending Stress
Circumferential stress

( Nmm )
(N)
( N/mm )
( N/mm )

19.14
7,867,429
0.0000007
159.98

-38.29
7,867,429
-0.000001
159.98

Allow. bending stress

Allow. axial stress
Unity Check
Condition

( N/mm )
( N/mm )

183
165
0.97
OK.

183.33
165
0.97
OK.

CASE 2:

INFLUENCE OF 10" (254mm) OF RAIN ACCUMULATED ON CENTER DECK

10" Rain

For deck to support 10" (254mm) of rain water:

Volume of rain water collected at the deck,
Vrain =
Adeck x Hrain
where
Adeck =
Hrain =

Area of deck
=
Rain accumulation of 10"

/4 x ir2

Vol.rain x rain

Weight of 10" accumulated rain water, Wrain =

75

=
=
=

Upward Bouyant Load

= Deck Area x Floatation Height x Product density
/4 x (ir)2 x H(rain) x

Downward load due to deck steel and rain water,

= Wdeck + Wrain

Nett downward force acting on deck =

(Upward bouyant load - Downward Load)
=
Deck Area

q 4
K1
Et 4

K2
t

K4
t

Et

2
2

K3

Where:
t = Plate thickness, Deck
(mm)
= Outer radius of the deck plate

=
=

Td
ir / 2

=
=

q = Unit lateral pressure

y = Maximum deflection
b bending stress
d diaphragm stress
b + d =
Maximum stress due to flexure and diaphragm tension combined
v = Poisson's ratio
E = Modulus of Elasticity

=
=

The deck plate is fixed and held at its outer edge by the pontoon, hence condition is consider as:
Case 3 Fixed and Held. Uniform pressure q over entire plate
K1 =

5.33
1 - 2

K2 =

2.6
1 - 2

K3

2
1 v

At the Centre,
K3 =

2
1-

K4

At the edge,
K3 =

For

4
1 - 2

K4

q 4
Et4

And

y
t

K1

+ K2

y
t

q 4
Et4

=
=

214.3832459 mm

Solving equation 11.11.2

E. t 2

K3

y
t
=
=

At Deck Center,

At Deck edge,

K4

777.4581305786
1360.154002617

y
t

(at Deck Center)

(at Deck Edge)

total
bending
diaphgram

=
=
=

total
bending
diaphgram

=
=
=

It is the diaphragm stress at the edge which causes the tension at the outer edge of the Deck.
Hence, the radial force on the inner rim,
Rh =
diaphgram x deck thickness

10 4
10 .4.1

10 .4.2

10 .4.3

PONTOON STRESS DESIGN - CASE 2

PONTOON PROPERTIES
Nominal diameter of Inner Rim, ir

Section modulus available, Za2 =

Cross sectional area, Aa

=
=

MATERIAL PROPERTIES
Material Properties
Specified minimum yield stress, Sy
Yield strength reduction factor, k ( Table M-1 )
Allowable stress reduction factor ( App. M.3.5 ), Ks ( = k.Sy/206.7 )
Allowable bending stress, Fb
Allowable compressive stress, Fc

=
=
=
=
=

PONTOON RING DESIGN

The uniform radial force acting on the Inner Rim is modelled as load point at each mm of circumference,
with a very small angle between load point approximtaed to uniform distributed load in the circular ring design.
Rh
Number of load point @ each mm,
Nlp = x ir
=
Angle = 1/2 x 360/ Nlp =
Radial load on rim, Rh =
( Note : Rh is negative

Mid Point

(Reference to Roark's Formulas For Stress and Strain, 7th Edition, Table 9.2 Case 7)
At Mid-Point,
Bending moment,

Circ. tensile force,

Rh.Do

Mm

sin

Rh.Do

At Reaction-Point,
Bending moment,
Mr

2.sin

Circ. tensile force,

=
4

10 .4.4

Rh
Tm

1
-

Rh
Tr

tan

2 tan

RESULT
RING STABILITY CHECK

MID-POINT

LOAD-POINT

Bending Moment
Circumferential force
Bending Stress
Circumferential stress

( Nmm )
(N)
( N/mm )
( N/mm )

18.08
7,429,209
0.0000007
151.07

-36.15
7,429,209
-0.000001
151.07

Allow. bending stress

Allow. axial stress
Unity Check
Condition

( N/mm )
( N/mm )

183
165
0.92
OK.

183
165
0.92
OK.

10 .4.5

STRESSES SUMMARY

total
( N/mm )
bending
( N/mm )
diaphgram ( N/mm )

LOAD CASE 1
Deck Center
35.92

Deck Edge
62.84

LOAD CASE 2
Deck Center
33.94

3.52

5.41

3.34

32.40

57.43

30.60

11 .0

ROOF SUPPORT LEG DESIGN

22
15
10
5

11 .1

GEOMETRIC DATA
Support leg size

Pipe outside diameter

Pipe Thickness,
Pipe Area, Aleg

=
=

Radius of gyration, r =

11 .2

11 .3

Nos. at R4
Nos. at R3
Nos. at R2
Nos. at R1

I
Aleg

Do2 - Di2
4

MATERIAL PROPERTIES
Material of Construction for roof support leg
Specific Minimum Yield Stress, Sy
Modulus of Elasticity
Density of Material, (plate)
Leg Material
LOADING DATA
Support leg length at
i)
ii)
iii)
iv)

R1 :
R2 :
R3 :
R4 :

:
=
=
=

Lsp1
Lsp2
Lsp3
Lsp4

=
=
=
=

Deck O.D
Deck Thickness, td
Deck Area, Adeck
Center deck weight, Wdeck

=
=

Design Live Load, Llive

=
=

Effective radius for area of deck supported by leg:

R3eff =

1/2(ir/2-R3)
R2eff = 1/2(R3-R2)
R1eff= 1/2(R2-R1) =

=
=

Area of deck supported by legs at

i)

2
R1 = R1eff)

iii)

2
2
R2 = R2eff) - (R1eff) )
2
2
R3 = R3eff) - (R2eff) )

iv)

2
2
R4 = p((deck) - (R3eff) )

ii)

=
=
=

11 .4

SUPPORT LEG AT INNER DECK R1

No. of legs at R1

Area of deck supported by legs at R1, A1

Deck area on each leg, A1'

=
Wdeck x

Deck load on one leg =

A1'
Adeck

Total Load / Aleg

Stress on support leg at inner deck R1, P1 =

<

Sc.all, the support leg at inner deck R1 is

=
=

=
=
satisfactory.

SUPPORT LEG AT INNER DECK R2

No. of legs at R2

Area of deck supported by legs at R2, A2

Deck area on each leg, A2'

Deck load on one leg =
Live load on one leg =
Total load on one leg =

=
Wdeck x

ALLOWABLE STRESS
As per AISC code,

A2'
Adeck

Llive x A2'
Deck load + Live load

Stresses on support leg at inner deck R2, P2 =

11 .5.1

ALLOWABLE STRESS
As per AISC code,
Slenderness ratio,

= K.Lsp1 / Rx-x
where
K
Column slenderness ratio dividing elastic and inelastic buckling,
2E
Cc
=
Sy
When Cc,
[ 1 - / 2Cc ].Sy
Sc.all
=
(i)
5/3 + 3 /8Cc - /8Cc
When Cc 120,
12E
Sc.all
=
(ii)
23
When 120 200,
Smaller of (i) or (ii)
Sc.all
=
1.6 - /200
In this case, the allowable stress Sc.all is
Since P1

11 .5

=
=
=

Llive x A1'
Deck load + Live load

Live load on one leg =

Total load on one leg =

11 .4.1

=
=
=
=
=

Slenderness ratio,

= K.Lsp2 / Rx-x
where
K
Column slenderness ratio dividing elastic and inelastic buckling,
2E
Cc
=
Sy

=
=

When Cc,
Sc.all

[ 1 - / 2Cc ].Sy
=

5/3 + 3 /8Cc - /8Cc

When Cc 120,
12E
Sc.all
=
23
When 120 200,
Smaller of (i) or (ii)
Sc.all
=
1.6 - /200
In this case, the allowable stress Sc.all is
Since P2
11 .6

<

(i)

(ii)

=
=

Sc.all, the support leg at inner deck R2 is

SUPPORT LEG AT INNER DECK R3

No. of legs at R3

Area of deck supported by legs at R3, A3

Deck area on each leg, A3'

=
Wdeck x

Deck load on one leg =

A3'
Adeck

=
=
=
=

Llive x A3'

Live load on one leg =

Total load on one leg =

Deck load + Live load

Stresses on support leg at inner deck R3, P3 =

11 .6.1

satisfactory.

Total Load / Aleg

ALLOWABLE STRESS
As per AISC code,
Slenderness ratio,

= K.Lsp3 / Rx-x
where
K
Column slenderness ratio dividing elastic and inelastic buckling,
2E
Cc
=
Sy
When Cc,
[ 1 - / 2Cc ].Sy
Sc.all
=
(i)
5/3 + 3 /8Cc - /8Cc
When Cc 120,
12E
Sc.all
=
(ii)
23
When 120 200,
Smaller of (i) or (ii)
Sc.all
=
1.6 - /200
In this case, the allowable stress Sc.all is
Since P3

<

Sc.all, the support leg at inner deck R3 is

=
=

=
=
satisfactory.

11 .7

SUPPORT LEG AT PONTOON

No. of legs at R4

Area of deck supported by legs at R4, A4

Deck area on each leg, A4'

=
Wdeck x

Deck load on one leg =

A4'
Adeck

Pontoon weight, Wpontoon

Pontoon weight on one leg, Wpontoon'
Llive x A4'
Deck load + Live load + Pontoon weight

Live load on one leg =

Total load on one leg =

Total Load / Aleg

Stresses on support leg at Pontoon, P4 =

11 .7.1

ALLOWABLE STRESS
As per AISC code,
Slenderness ratio,

= K.Lsp4 / Rx-x
where
K
Column slenderness ratio dividing elastic and inelastic buckling,
2E
Cc
=
Sy
When Cc,
[ 1 - / 2Cc ].Sy
Sc.all
=
(i)
5/3 + 3 /8Cc - /8Cc
When Cc 120,
12E
Sc.all
=
(ii)
23
When 120 200,
Smaller of (i) or (ii)
Sc.all
=
1.6 - /200
In this case, the allowable stress Sc.all is
Since P3

11 .8

<

No. of leg

=
=

Sc.all, the support leg at inner deck R3 is

4267.00
8839.00
13716.00
18541.00

5.00
10.00
15.00
22.00

Actual stress, Allowable stress,

(N/mm2)
(N/mm2)
25.18
24.70
21.59
31.33

75.08
75.08
75.08
74.62

STRESSES SUMMARY

Leg at radius

=
=
=
=
=
=

RESULT
OK
OK
OK
OK

satisfactory.

Inner Rim

15

Deck Plate

34248

m unless otherwise stated. )

39,006 mm

SA 516 Gr 65N
275 N/mm
209,000 N/mm
7,850 kg/m
3 mm
0.7
1

975 mm
525 mm
2181 mm
198 mm
75 mm
22
38610 mm
34248 mm
884 mm
509 mm
2157 mm

9 mm
15 mm

8 mm
8 mm
8 mm
8 mm
8 mm
6.85 kg/m
6.85 kg/m

22
15.27 kg/m
22.32 kg/m
2940 mm
1084 mm

30
15.27 kg/m
22.32 kg/m
2927 mm
823 mm

15,675.18 kg
15,675.18 kg
6,651.28 kg
8,355.38 kg
2,075.65 kg
57,852.21 kg
987.66 kg
532.29 kg
1340.86 kg
551.08 kg

55,248.45 kg
57,852.21 kg
113,100.66 kg

mm

mm

40.70 m

120.17 m
3.85 m
164.72 m

89.71 mm

78.93 m

153.15 mm

Freeboard above deck,

494.56
Product Level
Deck Level

Deck

161.57 m

40.70

14.98 m

921.21 H
0.11 m
114.95 mm

UMULATED RAIN WATER

233.99

921,213,536.64 mm2
254.00 mm

495.84

0.38 m
375.95 mm

( 11.11.1)

( 11.11.2)

8
17124
0.000561

N/mm2

0.3
209,000

N/mm

5.86
2.86

2.86
0.976

4.40
1.73
56,361.13

56,249.31

35.92 N/mm2
3.52 N/mm2
32.40 N/mm2

62.84 N/mm2
5.41 N/mm2
57.43 N/mm2

459.44 N/mm

34248 mm
2160 mm
12 mm
9 mm
8
8
0.02 rad
0.16 rad
I = (bd)/12
(mm4)
75,600
6,720,924,525
6,971,562,462
54,675
13,692,617,263
1132 mm
30,572,806,264 mm4
27,019,626 mm

SA 516 Gr. 65N

275.00 N/mm
1.000
1.00
183.33 N/mm
165.00 N/mm

circumference,
e circular ring design.

d point @ each mm,

107,593.27
0.001673

459.44
N
e : Rh is negative for inward force )

LOAD-POINT
-38.29
7,867,429
-0.000001
159.98
183.33
165
0.97
OK.

ENTER DECK

233.99

921,213,536.64 mm
254 mm
233,988.24 kg

242,429.27 kg

291,840.45 kg

53.64

kg/m2

( 11.11.1)

( 11.11.2)

8
17124

0.000526 N/mm2

0.3
200,000 N/mm

5.86
2.86

2.86
0.976

4.40
1.73
55,228.70

55,140.73

33.94 N/mm2
3.34 N/mm2
30.60 N/mm2

59.37 N/mm2
5.14 N/mm3
54.23 N/mm4

433.85 N/mm

34248 mm
27019626.01 mm3
49,176 mm

SA 516 Gr. 65N

275.00 N/mm
1.000
1.00
183.33 N/mm
165.00 N/mm

circumference,
e circular ring design.

d point @ each mm,

107593.27
0.001673

433.85
N/ load pt
Rh is negative for inward force )

LOAD CASE 2
Deck Edge
59.37
5.14
54.23

18541.00
13716.00
8839.00
4267.00

3" Sch. 80
88.9

mm

7.62

mm

1,945.76

mm2

24.89

SA 333 Gr 6
241 N/mm
209,000 N/mm
7,850 kg/m

2927
2927
2927
2940

mm
mm
mm
mm

34231
8

mm
mm

920,299,220.87
57,794.79

mm2
kg

1.2

KN/m2

15415.75
11277.5
6553

134,905,671.69 mm2

264,648,384.82 mm2
347,030,823.13 mm2
173,714,341.24 mm2

5
134,905,671.69 mm2
26,981,134.34 mm2
1,694.42 kg
16.62 KN
32.38 KN
49.00 KN
25.18 N/mm2

118
1

130.84

75.08 N/mm

77.80 N/mm

74.20 N/mm
75.08 N/mm

10
264,648,384.82 mm2
26,464,838.48 mm2
1,661.99 kg
16.30 KN
31.76 KN
48.06 KN
24.70 N/mm2

118
1

130.84

75.08 N/mm

77.80 N/mm

74.20 N/mm
75.08 N/mm

15
347,030,823.13 mm2
23,135,388.21 mm2
1,452.90 kg
14.25 KN
27.76 KN
42.02 KN
21.59 N/mm2

118
1

130.84

75.08 N/mm

77.80 N/mm

74.20 N/mm
75.08 N/mm
satisfactory.

27
173,714,341.24 mm2
6,433,864.49 mm2
404.05 kg
3.96 KN
55,248.45 kg
5,022.59 kg
49.27 KN
7.72 KN
60.96 KN
31.33 N/mm2

118
1

130.84

74.62 N/mm

77.12 N/mm

73.93 N/mm
74.62 N/mm
satisfactory.

12 .0
12 .1

12 .2
12 .2.1

12 .2.2

12 .3
12 .3.1

12 .3.2

BLEEDER VENT CALCULATION

DESIGN OF AIR VENTING SYSTEM
GEOMETRIC DATA
Design Code
Inside diameter, Di
Tank height, H
Nominal Capacity
Design pressure, Pi
Flash point (FP)/Normal boiling point (NBP) (@
Filling rate ( Pumping in/Flow rate to tank ), Vi
Emptying rate ( Pumping out/Flow rate from tank ), Vo

:
=
=

FP

OPERATING VENTING
NORMAL VACUUM VENTING
Maximum liquid movement out of a tank
Flow rate of free air, Vv1 ( = Vo/15.9 x 15.89 )
Thermal inbreathing
Tank capacity, V
From Table 2, column 2 (Thermal Venting Capacity Req't ),
Flow rate of free air,Vv2
(@
0

=
ft/hr )

Total vacuum flow required, Vv ( = Vv1 + Vv2 )

NORMAL PRESSURE VENTING

Maximum liquid movement into a tank
Rate of free air per 0.159m/hr of product import rate, m
Flow rate of free air, Vp1 ( = Vi/0.159 x m )

=
=

Thermal outbreathing
From Table 2, column 3 (Thermal Venting Capacity Req't),
Flow rate of free air,Vp2
(@
0

ft/hr )

Total pressure flow required, Vp ( = Vp1 + Vp2 )

12 .4

=
=
=
=

OPEN VENT SIZING ( BLEEDER VENT SIZING )

OPEN VENT SIZING CALCULATION
Maximum flow, Q ( @
Vacuum flow at ( @
Q=

K. A. 2. g. H

K=
A=
g=
H=

Discharge coefficient
cross sectional area of vent
acceleration due to gravity
Head as measure pressure differential
p
H=

2.50

mbarg. )

where

Minimum require cross sectional area of vent,

Av_req =
where

Q
K. 2. g. H

Q
K 2. g. p

=
=

Q=

p =
12 .5

Max. Air flow required

Specific weight of Air
Air density
Differential pressure

=
=g

BLEEDER VENT SELECTED

Selected bleeder vent size
Number of vent, N
Outside diameter of the vent, do
Inside Dia. of one vent , di
( @ vent pipe thickness =
8.18
Total cross sectional area of vents, Av_actual
Since Av_actual
>
Ar_gnv, therefore the nos. & size of vents is

=
=
=

:
=
mm )

=
=

API STD 2000

39000 mm
20700 mm
24000 m
2.50 mbarg
67 C
427 m/hr
1,100 m/hr

1097.23 m/hr

155,535 barrels
0 m/hr
1,097 m/hr

0.17 m/hr
457 m/hr

0 m/hr
457 m/hr

1,097 m/hr

0.62

21 m

0.0241 m
24,124 mm

0.3048 mm/s
11.812 kg/m2s2
1.204 kg/m
250 N/m

8" Sch Std

1
219
202.64 mm
32,251 mm
satisfactory.

13 .0

ROOF DRAIN DESIGN

Rigid Pipe

1275

Flexible pipe

225
Rigid Pipe
13 .1

GEOMETRIC DATA
Tank Nominal Diameter
Tank Height,
Roof lowest height, H
Drain outlet nozzle elevation, z

=
=
=
=

Roof Deck Area

Design Rain Fall

Design drainage required, Qreq.

No. of Roof Drain, N

Roof drain pipe size (rigid & fitting)
Dain Pipe Outside Diameter, Do
Drain pipe thickness

=
=
=
=

Drain Pipe length :

L1 =
Rigid
L2 =
Flexible
13 .2

13 .3

20 m x
23.14 m x

2
1

nos.
nos.

=
=

Number of Fitting & Accessories per drain pipe

- 45 elbow

N45

- 90 elbow
- Valve
- Rigid pipe
- Flexible pipe

N90
Nv

=
=
=
=

TOTAL HEAD
H = h+

V2
2g

13 .4

TOTAL HEAD LOSS OF ROOF DRAIN PIPE

h=
Where
H =
G =
K =

L' =
D =
13 .5

V2
x
2g

K L'
D

Total head between the lowest position of deck and the

roof drain nozzle
Gravity acceleration
Friction Coefficient
- For rigid pipe
:
- For flexible pipe :
Total equivalent length of drain pipe
Inside Diameter of drain pipe

EQUIVALENT PIPE LENGTH OF VALVE AND FITTING

Accordance to NFPA 15 Table 8.5.2.1,
45 elbow, L45
Equivalent length for
4"
90 elbow, L90
Valve, Lv

13 .6

K1
K2

=
=
=

=
=
=

Total equivalent pipe length for RIGID PIPE:

L1' = L1 + N45 x L45 + N90 x L90 + Nv x Lv

Total equivalent pipe length for Flexible PIPE:

L2' = L2

TOTAL HEAD LOSS OF ROOF DRAIN PIPE

K1 L1'
V2
x
+
h=
2g
D

K2 L2'
D

H=
H=
13 .7

V2
2g

K1 L1'
D

K2 L2'
D

+ 1

FLOW VELOCITY
2gH
V=

K1 L1'
D

13 .8

13 .9

K2 L2'
D

DRAINAGE FLOW RATE PER DRAIN PIPE

Q = AREA x Velocity
= /4 x D2 x V x 3600 (s/hr)
MINIMUM ROOF DRAIN REQUIRED
Drainage flow rate required
Nreq =
Actual flow rate per drain

+ 1

MINIMUM REQUIRED

39,000 mm
20,100 mm
1500 mm
225 mm
920.30 m2
50 mm/hr
46.01 m3/ hr
2
4" Sch 80
101.6 mm
8.56 mm

40 m
23.14 m

2
1
1
2
1

1.275

0.0168
0.03
0.08448

3.1
1.2
0.6

48 m

23.14 m

1.15 m/s

23.30 m3 / hr

1.97

Page

14

WEIGHT ANALYSIS
ITEM NO :

GENERAL
Design
code
:
Inside
diameter
:
Steel density
Shell / Btm
:
Roof
:
SHELL COURSES

API 650 11th Edition

14,000

mm

7,850
8,027

kg/m
kg/m

ONE - FOOT METHOD (OUTER TANK)

Course No.
Material
1
2
3
4
5
6
7
8
9
10

Type of roof support :

NA
Tank height
:
Roof plates lapping
factor
:

Type of roof
:
7,353

mm
Annular/Bottom plates lapping
factor
:

7.35

Y
Thickness
(mm)
10.00
10.00
10.00
10.00
10.00
10.00
10.00
0.00
0.00
-

A 516 GR. 65N

A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
A 516 GR. 65N
-

Width
(mm)
1,220
1,220
1,220
1,220
1,220
1,220
1,220
2,020
-3,207
-

Weight
(kg)
4,215
4,215
4,215
4,215
4,215
4,215
4,215
Total weight of shell plates =

BOTTOM PLATES
Material

Y
Thickness
(mm)
8.00

A 516 GR. 65N

4

TOP CURB ANGLE

Material
A 516 GR. 65N

TOP WIND GIRDERS

Material
A 516 GR. 65N

Weight
(kg)
9,848

Weight
(kg)
457

Weight
(kg)
3,900

Weight
(kg)
2,293

1,500

2,375

Y
Size

Qty

76 x 76 x 6.4

Length
(mm)
44,218

Unit Weight
(kg/m)
10.33
Y

Size

Qty

T 825 x 250 x 8 x 10

INTERMEDIATE WIND GIRDERS

Material
Size
A 516 GR. 65N

Outside Dia.
(mm)
14,130

T 405 x 150

Length
(mm)
46,574

Unit Weight
(kg/m)
83.74

Length
(mm)
45,867

Unit Weight
(kg/m)
49.99

Y
Qty
1

NOZZLES
Total weight of nozzles

MISCELLANEOUS
Assuming

Y
5.00

% of total weight

292731734.xlsx

Page

STAIRWAY & PERIMETER PLATFORM

Platform Weight
165.00
KN

10 OPERATING LIQUID WEIGHT

Operating liquid height
11 HYDROSTATIC WATER WEIGHT
Hydrostatic water height
ERECTION WEIGHT (Exclude roof)
OPERATING WEIGHT
FIELD HYDROSTATIC TEST WEIGHT

Y
16,820

(@ =

7,353

mm & sg @=

(@

7,353

mm )

0.85 )

=
=
=
=

292731734.xlsx

Page

Cone-roof

/Bottom plates lapping

1

29,506 kg

9,848 kg

457 kg

3,900 kg

2,293 kg

1,500 kg

2,375 kg

292731734.xlsx

Page

16,820 kg

962,120 kg

1,131,906 kg
66,699 kg
1,028,819 kg
1,198,605 kg

292731734.xlsx

Tank Capacity
C= 0.785*D2H
Input Data:
D=
H=
C=

14 m.
6.5 m.
1,000.00 cu.m.

RAPTER DATA
Rafter Material
Allowable Design Strees (Sd)
Rafter Selection

=
=

Ring Name

Type of Rafter

1
2
3

C 75x40x5
C 75x40x5
C 75x40x5

Z
mm3
20080
20080
20080

ASTM A-36
160 Mpa
R
m
0.0292
0.0292
0.0292

Weight
kg/m
6.92
6.92
6.92

Area
m2

RAFTER DESIGN
Nominal Roof Thickness
Roof Plate Weight
Added Dead Load
Minimum Roof Live Load (Lr)
Specific Snow Load (S)
Specified external pressure (Pe)

=
=
=

6 mm
47.2 kg/m2
20 kg/m2

=
=

100 kg/m2
0 kg/m2

=
=

0 Kpa
0 kg/m2

Dead Load (DL) = Insulation+ Plate Weight+Added Dead Load

67.2 kg/m2
ROOF LOAD PER API-650 APPENDIX R
LOAD COMBINATION (L1)
L1 = DL+MAX(S,Lr)+0.4*Pe
167.2 kg/m2
LOAD COMBINATION (L2)
L2 = DL+Pe+0.4*MAX (S,Lr)
107.2 kg/m2
BALANCE ROOF DESIGN LOAD (T)
T = MAX(L1,L2)
use L1
T=
167.2 kg/m2
1.64 Kpa
MAXIMUM RAFTER SPACING PER API 650 5.10.4.4
Maximum Rafter Spacing (b)
b = (t-c)* sqrt (1.5*Fy/T)
b=
2391 mm
SPACING OF RAFTERS
For outer Shell Ring
Ring Radius =

7m
b=

2391 mm