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RAN-SOP-NDT-01
01-01-2013
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Date
SGS
IS
CDW
Prepared By
Reviewed By
Approved By
CONTENTS
1.0
SCOPE
2.0
APPLICABLE CODES
3.0
PERSONEL QUALIFICATION
4.0
SURFACE PREPARATION
5.0
GENERAL EXAMINATION
REQUIREMENTS
6.0
7.0
CALIBRATION
8.0
ACCEPTANCE CRETERIA
9.0
Document No
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1.0
2.0
SCOPE
This procedure covers a system of
general conditions and specific
instructions as an aid to personnel
required to perform Ultrasonic
Examination to be applied to plate
and weld.
APPLICABLE CODES
ASME Boiler & Pressure Vessel
Code, Section V, Article 2, Latest
Edition & Addenda.
1.0
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LINGKUP KERJA
2.0
ACUAN STANDART
ASME Boiler & Pressure Vessel
Code, Section V, Article 2, Latest
Edition & Addenda.
ASME
SECT
VIII,
Rule
contruction of Pressure Vessel
for
for
3.0
PERSONNEL QUALIFICATION
The Ultrasonic Examination shall be
performed
by
personnel
is
competent in the techniques of the
Ultrasonic Examination method for
which he is certified, including
making the examination
and
interpreting and evaluating the
results or as per PT. Rekapenta Adi
Nugraha which Written Practice No.
RAN-QP-01 of requirements.
3.0
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Kualifikasi Personel
Pengujian
ultrasonik
harus
dilakukan
oleh
personil
yang
berkompeten didalam teknik penguji
an metode ultrasonik di mana ia
bersertifikat, mencakup melakukan
pengujian dan menginter pretasikan
dan mengevaluasi hasil sesuai
prosedure praktis tertulis PT.
Rekapenta Adi Nugraha No. RANQP-01 yang disyaratkan.
4.0
SURFACE PREPARATION
4.0
Persiapan Permukaan
4.1.
Base Metal
4.1
Base Metal
Weld Metals.
GENERAL
REQUIREMENTS
EXAMINATION
5.1
Examination Coverage
The volume shall be examined by
moving the search unit over the
examination surface so as to scan
the entire examination volume. Each
pass of the search unit shall overlap
a minimum of 10% of the transducer
(piezo-electric element) dimension
perpendicular to the direction of the
scan.
Weld Metals
Di
mana
permukaan
lasan
mengganggu selama pengujian,
lasan harus dipersiapkan jika dibutuhkan untuk diijinkan pengujian.
5.0.
Persyaratan Pengujian
5.1.
5.2.
6.0.
6.1.
6.1.1
Ultrasonic Equipment
Frequency
This examination shall be conducted
with
a
pulse-echo
ultrasonic
instrument capable of generating
frequencies over the range of at
least 1 MHz to 5 MHz. Instruments.
operating at other frequencies may
be used if equal or better sensitivity
can
be
demonstrated
and
documented.
6.1.2
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5.3.
6.0
6.1.
Peralatan Ultrasonik
6.1.1
Frekwensi
Pengujian ini harus dikondisikan
dengan
suatu
pulse-echo
instrumen ultrasonik yang mampu
dalam frekwensi pembangkit di atas
range sedikitnya 1 MHZ sampai 5
MHZ instrumen. Pengoperasian
pada
frekwensi lain
mungkin
digunakan jika sensitiviti lebih baik
atau sama dapat didemontrasikan
dan didokumentasikan
6.1.2
6.2
6.3
Frequency
Examination shall be performed at a
nominal frequency 2.25 MHz unless
variables
such as
production
material grain structure require the
use of other frequencies to assure
adequate penetration or better
resolution.
Couplant
Starch or other water based
cellulose paste couplant shall be
used. Same couplant shall be used
in calibration and testing. Proprietary
brand couplant may also be used.
Sono 600 shall be used for hot
temperature inspection ( 315 C max
for short term scanning and 260 C
max for long term scanning)
6.1.2
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6.2
Frekwensi
Pengujian harus dilakukan pada
frekwensi nominal 2.25 MHZ kecuali
jika variabel seperti struktur butir
material
produk
diperlukan
penggunaan frekwensi yang lain
untuk meyakinkan penetrasi cukup
atau resolusi lebih baik.
6.3
Kuplan
Coplant
mendasarkan
bahan
selulose pasta
coplant
harus
digunakan. Couplant sama harus
digunakan didalam pengujian dan
kalibrasi.
merek
kepemilikan
couplant boleh juga diguna kan.
Sono 600 harus digunakan untuk
pemeriksaan pada suhu panas (
315 C max untuk cepat- syarat
Scanning dan 260 C max untuk
lama syarat scanning
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7.0.
CALIBRATION
7.0.
KALIBRASI
7.1.
DETERMINATION
OF
ENTRY
POINT OF ANGLE BEAM SEARCH
UNIT.
7.1
MENENTUKAN
INDEK POINT
SUDUT
LETAK
TITIK
DARI PROBE
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7.2.
7.2
MENENTUKAN
SUDUT
a.
a.
b.
Maksimalkan
signal
dengan
menggerakkan probe kedepan dan
kebelakang. Ketika signal maksimal,
sudut bisa terukur menggunakan
index
probe dan gores
garis
referensi pada block atau secara
phisik tergambar garis pensil pada
blok
dan
mengukur
dengan
protactor.
c.
7.3.
MENENTUKAN
HORISONTAL
a.
b.
c.
7.3.
DETERMINATION
HORIZONTAL LINEARITY
a.
Angle
OF
b.
b.
c.
d.
NILAI
PROBE
LINEAR
c.
d.
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7.4.
a.
b.
7.5
a.
b.
7.4.
DETERMINATION
OF
THE
RESOLUTION OF
STRAIGHT
BEAM SEARCH UNIT.
a.
b.
7.5.
DETERMINATION
OF
THE
RESOLUTION OF ANGLE BEAM
SEARCH UNIT.
a.
b.
DETERMINATION
OF
BEAM
SPREAD IN THE VERTICAL LINE
a.
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7.6.
a.
Fig.3
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b.
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SOUND
PATH
CALIBRATION
DISTANCE
b.
V2 Block
b.
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7.7.1
Probe Normal
a.
b.
c.
RAN-SOP-NDT-01
01-01-2013
7.7.
V1 Block
The multiple signals can be set up at
25 mm, 100 mm, intervals by
reflections of back wall. ( See Fig.
1, position G, and E ).
Document No
Date
a.
V1 Block
a.
b.
V2 Block.
The repeated signals can be set up
at 25 mm, 100 mm, 175 mm, etc,
when the search unit is directed to
the 25 mm quadrant or the repeated
signals can be set up at 50 mm, 125
mm, 200 mm, etc, when the search
unit is directed to the 50 mm
quadrant ( see fig. 5 ).
c.
Fig. 5
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7.7.3
Kalibrasi Sensitivity
a.
a.
Non Tubular
Tubular Member
Standard sensitivity for examination
using :
b.
Distance
amplitude
correction
curves shall be constructed by the
use of the amplitude of the three
calibration holes from the applicable
basics calibration block and shall be
set up as follows :
a.1.
a.2.
Tubular
Standard sensitiviti untuk pengujian
menggunakan :
Teknik amplitudo : Basic sensitiviti +
jarak koreksi amplitudo + transfer
koreksi.
Menentukan
dimana
ke tiga
lubang
kalibrasi menghasilkan
amplitudo yang paling tinggi dan
melakukan penyesuaian amplitudo
pada 80% ( +/- 5%) tingginya layar
penuh. Ini menjadi amplitudo
referensi utama.
a.2.
a.4.
b.
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dari
a.3.
a.4
b.
Mekanisme
perpindahan
harus
digunakan untuk menghubungkan
amplitudo dari kalibrasi dasar blok
dan material produksi. Perpindahan
harus dengan penggunaan metoda
trans- misi dan dua pemeriksaan
probe sudut. Untuk
ketebalan
material kurang dari 25.4 mm
sedikitnya full skip akan digunakan.
kedua amplitudo , kalibrasi blok dan
material produk harus dievaluasi
pada 40% layar
penuh
dan
perbedaan ini akan dicatat dan
digunakan untuk koreksi dari
referensi level utama. Ini disebut
koreksi referensi level utama.
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Re-Calibration
harus
dilakukan
setelah pergantian operator, setiap
30 menit interval waktu maksimum,
atau ketika gangguan elektrik yang
mana meliputi berikut :
a. Penggantian Probe.
b. Battery Change
b. Penggantian Baterai
Document No
Date
ACCEPTANCE CRITERIA
9.0
Document No
Date
RAN-SOP-NDT-01
01-01-2013
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