Instructions

for
handling and setting

Hybrid System
EXERON CM

-1 -

Contents
1. Requirements for safety operation and maintenance .................................................... 3
1.1 General rules for safety operation and maintenance ................................................................... 3
1.2 Safety rules for operation of batteries .......................................................................................... 4

2. System description ........................................................................................................ 5

2.1 General description ....................................................................................................................... 5

3. Block diagram ............................................................................................................... 6

4. Technical Specifications................................................................................................. 7
5. Instructions for installation ........................................................................................... 8
5.1 Preparing for installation ............................................................................................................... 8
5.2.1 Battery connection ................................................................................................................. 8
5.2.2 Connecting the PV strings ...................................................................................................... 8
5.2.3 Connecting the AC input......................................................................................................... 9
5.2.4 Connecting the AC output ...................................................................................................... 9
5.2.5 Linking the remote monitoring ............................................................................................ 10

6. System startup ............................................................................................................ 11

6.1 System check and preparation .................................................................................................... 11
6.2 System start procedure ............................................................................................................... 11

7. Inverter....................................................................................................................... 13
8. Charging system .......................................................................................................... 14
9. Instructions for work with The Monitoring and Control Unit (MCU) ............................. 15
9.1 Settings Menus ............................................................................................................................ 19
9.2 How to calibrate a measurement parameter:............................................................................. 20
9.3 How to change a system value for rectifier: ............................................................................... 21
9.4 How to change a system value for inverter: ............................................................................... 23
9.5How to select charging mode:...................................................................................................... 24
9.6 How to set the battery test : ....................................................................................................... 25
9.7 How to change a Date and Time ................................................................................................. 27

10. How does the charging mode work ............................................................................ 28

10.1 Automatic mode ........................................................................................................................ 28
10.2 Manual mode ............................................................................................................................ 29

-2 -

1. Requirements for safety operation and maintenance

1.1 General rules for safety operation and maintenance
This symbol indicates a potentially dangerous situation. Non-observance of this warning can lead to
injuries or serious damages of the system.
This symbol indicates a hazardous situation which, if not avoided, could result in personal injury or
material loss.

This document and related documents should be kept in a safe place.

Only properly qualified personnel should be admitted to install and maintain the
equipment.

Installation, operation, servicing and maintenance must be carried out in accordance

with the instructions provided in this document.

Personnel should be trained in first aid in case of need and have access to necessary
materials for this purpose.

Equipment should not be covered while working.

No objects should be placed within the devices.

No objects should be inserted into the ventilation openings.

The condition of the cables and connectors of the equipment must be checked
periodically.

Blown fuses must be replaced by intact fuses with the same parameters.

There are no parts within the device that are to be maintained by the user.

Device covers should not be removed because there is a risk of electric shock.

Prevent battery cables shortcut.

Always disconnect the system from the mains before connecting or disconnecting a
cable.

Even when the system is completely switched off, there might be components that
have accumulated electric charges thus causing a hazard.

-3 -

Switch off wiring of a device of the system prior to opening the device for whatever
reason.

For transportation of the system is to be applied appropriate equipment, not

damaging it and not causing hazards.

The system must be transported solely in an upright position on a flat and stable
surface. The user must check that the equipment is not damaged during
transportation.

Equipment should be mounted on a suitable foundation, consistent with its weight.

Use only proper tools for assembly, disassembly and maintenance of the equipment.

Before switching on the equipment is to be checked whether all cables are connected
properly and secure enough and make sure that there are no loose ends and
damaged cables, couplers or links.

General terms of maintaining the functionality of the electronic components, circuit

boards, modules, devices and systems are the following precautions to guard against
damages caused by electrostatic discharge (ESD):
The staff servicing the devices needs to be ESD - protected. The use of
electrostatic protective kits, which include: a protective mat or pad, protective
bracelet, electrostatic gloves, electrostatic protection apron, protected "heel" or
boot ring. All protective equipment and servicing devices must be connected to
the same voltage potential.
Any grounding wires must be connected before withdrawing an electronic board
card from the device.

1.2 Safety rules for operation of batteries

The polarity of the batteries should be checked and comply during the connection.

Improper cable connections of batteries could result in damages to them, in fire, or

other adverse consequences.

Always use batteries of the correct type.

The use of additional fans for cooling the operating system is not recommended, but
can be used depending on the specific conditions and at the discretion of the user.

-4 -

2. System description
2.1 General description
1. EXERON is effectively combining energy supplied by various sources such as solar, wind
and diesel generators or from the public utilities network. Unused energy is stored in
batteries. EXERON provides power independence and significant cost savings and energy
flow optimization for the use of primarily renewable energy.
2. The electricity power supply system EXERON consists of PDU - Power Distribution Unit
with automatic circuit breakers, switches, protections and control units, MCU Monitoring
and Control Unit, PV MPPT charger controllers, controllers (AC-DC rectifiers) for charging
from the utility network (Grid) or diesel generator (GenSet) and inverter modules (Fig. 1.1).

PV MPPT charge controllers

Grid / GenSet charge controllers

DC/DC controller

Inverter modules

MCU Monitoring and Control Unit

PDU - AC and DC distribution

Fig. 1.1

-5 -

3. Block diagram

-6 -

4. Technical Specifications
Input PV (DC)
Uoc voltage (min ... max)
Umppt voltage (full range)
Max PV-power per 1 SML2000
MPPT efficiency
MPP tracker number per 1 SML2000
Number of MPP tracker per 1 system
Max PV input power capacity per system
Input (AC)
Voltage, nominal
Frequency
Max Grid/GenSet input power capacity per system
Output telecom (DC)
Voltage
Low voltage disconnect
Max power, per 1 SML2000/ML2000
Nominal current @ 48 V, per 1 SML2000/ML2000
Max output power capacity per system
Output (AC)
Voltage
Voltage form
Battery
Voltage
Other features
Degree of protection
Weight of SML2000/ML2000 module
Weight of inverter module
Key features

Protection

Remote monitoring
Ambient temperature
LVD standard
EMC standards

Manufacturer's quality standard

140 V 450 V
140 V 450 V
2000 Wp
Up to 99.9%
1
N x SML2000
3 x SML2000 (6 kWp)
230 V / 3 x 400 V
45 Hz 66 Hz
3 x ML2000 (10 kW)
48 V
Yes
2000 W
40 A
3 x SML2000 + 5 x ML2000 (16 kW)
230 V
Pure sine wave
48 V
IP20
2 kg
10 kg
Mono-, Poly-, Thin-film PV modules compatible
Lead acid battery compatible
Battery asymmetry control and diagnostic
Voltage temperatures compensation
Digital, light and sound signaling (LCD display, LEDs)
Protection against over-voltage and disturbances at the input
Protection against overload and short circuit at the output
Protection against deep battery discharge
Ethernet
-40C +70C
EN60950-1
EN55022
EN61000-6-1
EN61000-6-2
EN61000-6-3
EN61000-6-4
ISO 9001:2008
AQAP 2110

-7 -

5. Instructions for installation

5.1 Preparing for installation
After unpacking the system it is to be checked for damages of the mechanical integrity and
the availability of all equipment. Select an installation site, taking into account the following:
1. Availability of nearby distribution boards for connecting the system.
2. The system must be mounted at a distance to warming and heating devices.

5.2.1 Battery connection

Connection of the battery is established by terminals at the rear of the cabinet. When
connecting the battery the nominal voltage and the polarity should be observed.
Accordingly, the red wire is to be connected to the plus pole of the battery and the blue wire
to the minus pole of the battery. Connection of the battery established by the terminals,
located in the rear part of the system (Fig. 2.6, purple dotted line) with bolts, washers and
cable terminals (Fig. 2.3). After clamping the connections (Fig. 2.4) the insulation caps of the
battery are to be added. (Fig. 2.5).

Fig. 2.3

Fig. 2.4

Fig. 2.5

5.2.2 Connecting the PV strings

The connection of the PV strings (solar panel strings) is established by the terminals, located
in the rear part of the system (Fig. 2.6, green dotted line). When connecting, the polarity is
to be observed.

-8 -

5.2.3 Connecting the AC input

The 230 VAC or 3 x 400 VAC input from the grid (utility network) and a GenSet (diesel
generator) is connected to the corresponding terminals on the rear side of the system (Fig.
2.6, red dotted line).
5.2.4 Connecting the AC output
The 230 VAC or 3 x 400 VAC output to the load is connected to the corresponding terminals
in the rear part of the system (Fig. 2.6, yellow dotted line).
It is mandatory to make sure that all MCBs located in the PDU are in a switched off position .The
polarity has to be compulsory followed. Non-observance of this warning can lead to injuries or
serious damages of the system.

It is highly recommended the connection work to be done by qualified personnel.

3 x PV string input

Earth
protection

230VAC
input

Battery terminals is located behind the PDU

Fig. 2.6

-9 -

Output
230 VAC

48VDC
Output

12VDC
Output

5.2.5 Linking the remote monitoring

Linking the remote monitoring is established by coupling (RJ45), located on the MCU
Monitoring and Control Unit (Fig. 2.7, red circle).
Remote monitoring may be established by:
Any Internet browser at http://192.168.2.55
SNMP

Fig. 2.7

-10-

6. System startup
6.1 System check and preparation
The following examinations have to be done before the initial startup of the system:
1. All connections have to be rechecked.
2. Make sure that the polarity of the batterys connection is strictly observed.
3. All switches and circuit breakers have to be in a switched off position.
4. The reliability of the grounding has to be rechecked.
It is highly recommended only appropriate tools for tightening all fuses and terminals to be used.
Otherwise non-observation can lead to lose of power and even system damage.

6.2 System start procedure

1. Open the front cover panel of the PDU located on the front upper side of the system
through unscrewing the plastic screws per hand.
2. Voltage is supplied to the system from the grid or GenSet.
3. Input circuit breakers located in the PDU are switched on (Fig. 2.8, red line).
4. The charge controllers from the grid or GenSet (ML2000) start self-diagnostic and
after the test, transmit voltage to the inverter modules.
5. Automatic fuses of PV strings (Fig. 2.8, green line) located in the PDU are switched
on. The PV MPPT charge controllers (SML2000) are beginning self-diagnosis and after
the test transmit voltage to the inverter modules.
6. Battery fuse (installed onsite from the customer in regards to the battery capacity) is
switched on.

Fig. 2.8

-11-

Turn on each inverter module by switching on the BATTERY circuit breaker (MCB, marked
with red rectangle) and the switch (turn on in position 1) that is mounted on the front
panel (Fig. 2.9, marked with green rectangle). Immediately after turning them on an OFF
LED indicator will light up and the inverter module will start its test. After the finalization of
the test the OFF LED indicator will switch off and the inverter module starts operating.

Fig. 2.9
7. If the battery voltage is too low the inverter modules might not turn on. In this
situation they can be forcedly started by long-pressing the Start button located on
the left side of the MCU`s panel.

Fig. 2.10
8. The load is powered by switching on the output circuit breaker on each inverter
module (Fig. 2.11, marked with blue rectangle) and the three output circuit breakers
located in the main PDU (Fig. 2.8, marked with blue rectangle).

Fig. 2.11
Switch Bypass: position 0 bypass active; position 1 bypass automatic;
Switch ASS: position 0 automatic control of BLVD 1 manual control of BLVD;

If you are uncertain about the proper operation of the system please ask for support immediately
before undertaking any actions.

-12-

7. Inverter

Model I is a rack-mount inverter intended to be built into a 19" construction. The inverter
provides an uninterruptible power supply for loads operating at sinusoidal AC, generated
from direct current power sources.
The inverter module provides galvanic isolation between the output and the battery. The
presence of galvanic isolation guarantees the highest protection level for the load from
Fig. 2.12
external impacts.
Each inverter module has an indicator that digitally displays the following values listed
below:
Indication regimes

Error codes

Output current to the loads

AAC

002

Low battery voltage

Output voltage

VAC

008

Short circuit

Battery voltage

VDC

016

Low output voltage

Routine information

-----

020

Overload

032

Unsynchronization

048

No input voltage

The different available display indication regimes can be switched by pressing the MODE
button (Fig. 2.12, marked with red circle). The mode`s corresponding LED lights up.

-13-

8. Charging system

The charge controllers are with compact dimensions, a height of 1U, and with exceptionally
high power density coefficient per unit volume. The easy operation, the suitability for fast
scheduled maintenance and excellent maintainability in combination with their high
reliability are a guarantee for saving time, costs, resources and extremely valuable time.
Each charge controller has a highly reliable fail-safe structure and is constructed based on
multiple fault-tolerant solutions. Hot Plug and Hot Swap technology is integrated.
Each controller can be started after it is carefully slid in its slot (the plates must be out
during sliding in) and the two connecting plates located on both sides of the front panel are
pushed in. The left plate on each charge controller is an electronic switch.

Auto diagnostics procedure will follow immediately after the charge controller has been
started. After the necessary start-up tests are finished the first two LED diodes on the front
panel will light up.

-14-

9. Instructions for work with The Monitoring and Control Unit (MCU)

The Monitoring and Control Unit MCU. The MCU displays the system current data on its
LCD display (1). Three buttons (2,3) are used for MCU control. Light Emitting Diodes (4)
indicate system`s condition.
The MCU front panel consists of:
LCD display for system data monitoring
Settings Mode Button for entering the settings menu and confirming set
parameter values
Up / Down buttons for navigating through the menus and setting up and down
parameter values in settings mode.
Light Emitting Diodes

-15-

The main menu of the MCU consists of 16 menu points. By pushing the UP button
once the next menu point is shown. Pushing the DOWN button once displays the
previews menu point. The digit in the upper right corner of the display indicates the
number of the menu point.
In the menu points 1 to 7 certain system parameters can be viewed. They are detailed in
the Main menu points subchapter. The menu points 9,10,11,12 and 15 contain
submenus, which can be entered by holding the SETTINGS button longer than 5 seconds.
Under menu point 15 System Accuracy the system measurement parameters can be
calibrated. This is usually done only once in the manufacturing process.

Main menu points:

Menu 1

Uout 231V
Output Voltage

Io 000A

Load Current

Menu 2

F 50.00Hz
Working inverter module

CWI A00 B00 C00

Frequency of the system

Menu 3

Ubat

48.0V

Output Voltage

3
FUA

Load Current
FUA (Float/Boost; Voltg./Current Gen.; Auto/Manually)

Menu 4

Ibchr 000.0A
Battery Charge Current

Ibdsc 000.0A

Battery Discharge Current

-16-

Menu 5

Ur 220V
Voltage of Inverter

Us 220V Ut 220V

Voltage of input

Menu 6
Battery Temperature (Tbat)
Temperature Compensation in V/100

Tbat +26C

0072 Ta1 +26

System Temperature (Ta1)

Menu 7
Number of working rectifier modules
Number of working PV modules

Menu 8
Time of battery test

CGM

W00 A00

CPM

W00

CPTY

00:00:00 8

16

000.0000Ah

Capacity of the battery Ah

Menu 9

HISTORY
History
Submenu for Alarms and Events

Menu 10
Charging modes
Submenu for a charging modes

-17-

Alarms/Events

Select
Charging modes

10

Menu 11

Settings
Settings: System Values for rectifier
Submenu for configuration settings

Menu 12

System values

Settings
Settings: System Values for inverter
Submenu for configuration settings

Menu 13

RCT 11

INV 12

System values

Time xx:xx:xx 13
Real time and date

xx/xx/xx

Menu 14

xxxxx

14

Settings

15

Diagnostic information

Menu 15
Settings: Accuracy
Submenu for measurements calibration

Menu 16

Accuracy

xxxxx
Diagnostic information

-18-

16

9.1 Settings Menus

Main menu points 9,10,11,12 and 15 contains submenus.
Main menu point 9 is History Alarms/Events and is used to observe any problems
with the system. There is information with date and time about when they have
occurred and when they have been fixed.
Main menu point 10 is Select Charging modes and is used to set charging mode.
You can set between Automatically and Manually, Float and Boost and you can activate
battery test or start it manually.
Main menu point 11 is Settings System Value for Rectifier and is used to set
operational systems parameters. This is initially done during the manufacturing and
testing process in accordance with the customers or project requirements. Usually there
is no need to calibrate the parameters again, unless system components are changed.
Main menu point 12 is Settings System Value for Inverter and is used to set
operational systems parameters. This is initially done during the manufacturing and
testing process in accordance with the customers or project requirements. Usually there
is no need to calibrate the parameters again, unless system components are changed.
Main menu point 15 is Settings Accuracy and is used to calibrate measurement
parameters. This is done initially during the manufacturing process. Usually there is no
need to calibrate the parameters again.
It is highly recommended to not change the settings in the Settings Accuracy menu.
If the parameters need to be calibrated, in subchapter a) is explained how to enter the
menu and change a parameter.
If the project requirements has changed and the settings need to be changes, in
subchapter b) is explained how to enter the menu and change a parameter.
Hint 1: After entering a submenu the only way to go back to the main menu is to
complete the started settings cycle explained in 2.2. a) or 2.2. b).
Hint 2: If the MCU behaves unexpectedly, restart the MCU by plugging it out and back
in, or by turning off the complete DC power system by switching the circuit breakers to
off.

-19-

9.2 How to calibrate a measurement parameter:

Settings

15

Go to main menu point 15 Settings Accuracy

Push and hold the SETTINGS button for longer than 5 seconds until the LCD
display becomes brighter and the submenu shows up on the display. As
shown in the next illustration in the upper right corner of the number of the
selected menu point (parameter) is shown. In the lower right corner system
data is displayed.

The following parameters can be set:

Ibat N01 Battery Charging Current

Accuracy

Settings

N01

Ibat00.35A R2306

Ubat N02 Battery Voltage

UinR N03 Input Voltage an AC input 1 (R)
UinS N04 Input Voltage an AC input 2 (S)
UinT N05 Input Voltage an AC input 3 (T)
Ibds N06 Battery Discharge Current
T01 N07 Battery Temperature
T02 N08 System Temperature
T03 N09 Ambient / Outside temperature
AB1 N10 Battery Asymmetry for String 1
AB2 N11 Battery Asymmetry for String 2
AB3 N12 Battery Asymmetry for String 3
AB4 N13 Battery Asymmetry for String 4

Select the measurement parameter, which needs to be calibrated, by pushing

the UP and DOWN buttons.

Push and hold the SETTINGS button for longer

than 5 seconds, until an Ent for Enter
appears on the display.

Settings Ent N02

Ubat52.49V R3304

Change the displayed value by pushing the UP and DOWN buttons.

Confirm the entered value and exit to the main menu by pushing and holding
the SETTINGS button for longer than 5 seconds, until the main menu shows.

-20-

To calibrate another measurement parameter start from the first step again.

9.3 How to change a system value for rectifier:

Settings

RCT 11

Go to main menu point 11 Settings System Value

Push and hold the SETTINGS button for longer than 5 seconds until the LCD
display becomes brighter and the submenu shows up on the display. As
shown in the next illustration in the upper right corner of the number of the
selected menu point (parameter) is shown. In the lower right corner system
data is displayed.

System values

Ub Float

The following parameters can be set:

Uwv52.76V

RCT 01
5448

Ub Float Charge Battery Float Voltage

Ub Boost Charge Battery Boost Voltage
Ibch Max Maximum charging battery current
Ibsw B2F Switching current between Boost and Float
Ibsw F2B Switching current between Float and Boost
TMR BST ADD Additional boost timer
TMR BST AMF After mains failure timer when system switch to boost in
automatic mode.
TMR BST MAX Maxim boost timer
BPV ACT Battery protect voltage, activation
BPV DACT Battery protect voltage, deactiovation
TMP CMP Temperature compensations
BAT TEST Imax Maximum current during battery test
BAT TEST DRTN Battery test duration
BAT TEST UOF Cut-off battery voltage during battery test
BAT TEST UON Minimum voltage for battery test
BAT TEST DATE Battery test start date
Alarm Ubat Alarm for Hi and Low battery
BAT TEST Int Battery test start date and interval
BAT TEST TCR Battery circuit test start date and interval

-21-

 BAT TST DRTN CRT Battery circuit test duration

TIME Real time date and clock
GenSet Start/Stop

Select the system value, which needs to be changed, by pushing the UP and
DOWN buttons.

Push and hold the SETTINGS button for longer than

5 seconds, until an Ent for Enter appears
on the display.

Ub Float Ent
Uwv52.76V

01

5448

Change the displayed value by pushing the UP and DOWN buttons.

If more than one parameter value has to be set within one menu you have to
press the SETTINGS button in order to go to the other parameter`s submenu.
When you see E for Exit you can confirm all set values by pressing the
SETTING button for 5 seconds.

ALRM

H60.48V 17

UBAT L

L43.20V

ALRM

H60.48V 17

UBAT H

L43.20V

ALRM

H60.48V 17

UBAT E

L43.20V

On the first window we enter in menu 17 for alarm for Hi and Low battery.
You see on the bottom left corner L for Low battery. You can change this
value by pushing the UP and DOWN buttons. When you push the SETTINGS
button you will see at the bottom left corner H for Hi battery on the second
screen. You can change this value by pushing the UP and DOWN buttons.
When you push the SETTINGS button you will see at the bottom left corner
E for Exit on third screen. You can confirm this value by pressing the
SETTINGS button for 5 seconds.

All entered system values will be confirmed after going to the exit menu 22
(Exit) and after pushing and holding the SETTINGS button for longer than 5
seconds, until the main menu shows back on the LCD display.

-22-

9.4 How to change a system value for inverter:

Settings

INV 12

System values

Go to main menu point 12 Settings System Value

Push and hold the SETTINGS button for longer than 5 seconds until the LCD
display becomes brighter and the submenu shows up on the display. As
shown in the next illustration in the upper right corner of the number of the
selected menu point (parameter) is shown. In the lower right corner system
data is displayed.

The following parameters can be set:

ALRM LOW
UOUT

Alarm low Uout

1
207.0V

LBAT INV Minimum battery voltage to switch off the inverter and
voltage to switch on again.
HBAT INV Maximum battery voltage to switch off the inverter and
voltage to switch on again.

Select the system value, which needs to be changed, by pushing the UP and
DOWN buttons.

Push and hold the SETTINGS button longer than

5 seconds, until an Ent for Enter appears
on the display.

ALRM LOW

Ent

UOUT

207.0V

Change the displayed value by pushing the UP and DOWN buttons.

If more than one parameter value has to be set within one menu you have to
press the SETTINGS button in order to go to the other parameter`s submenu.
When you see E for Exit you can confirm all set values by pressing the
SETTING button for 5 seconds.

seconds.
LBAT ON46.05V
2

LBAT

INV L . OFF42.05V

INV H

ON46.05V 2
OFF42.05V

LBAT
INV E

ON46.05V 2
OFF42.05V

On the first window we enter in menu 2 for Minimum battery voltage for
switching off of the inverter and voltage for switching the inverter back on
again. At the bottom left corner you can see L for Low battery voltage. This
value determines when the inverter has to switch off. You can change this
value by pushing the UP and DOWN buttons. When you push the SETTINGS
-23-

button you see at the bottom left corner H for battery voltage. This value
determines when the inverter will switch back on again. You can change this
value by pushing the UP and DOWN buttons. When you push the SETTINGS
button you will see at the bottom left corner E for Exit on third screen. You
can confirm this value by pressing the SETTINGS button for 5 seconds.

All entered system values will be confirmed after going to the exit menu 4
(Exit) and after pushing and holding the SETTINGS button for longer than 5
seconds, until the main menu shows back on the LCD display.

Select
9.5 How to select charging mode:

10

Charging modes

Go to main menu point 10 Select charging modes

Push and hold the SETTINGS button for longer than 5 seconds, until the LCD
display becomes brighter and the submenu shows up on the display. As
shown in the next illustration in the upper right corner of the number of the
selected menu point (parameter) is shown.

The following modes can be changed:

Automatically/ Manually
Float
Boost
Start battery test manually
Activate battery test according to the date
Activate battery test according to the interval
Activate battery circuit test according to the interval

Select the charging mode, which needs to be changed, by pushing the UP and
DOWN buttons.

To switch between the modes just press the SETTINGS button.

If you have chosen Manual mode you can select Boost, Float or manual
Battery test. In Manual mode you can activate or deactivate battery test
according date, interval and battery circuit test.

If you have chosen Automatic mode the system will be working according to
the settings that you have required.

-24-

Confirm the entered value by going to menu 8 (Exit) and by pushing and
holding the SETTINGS button for longer than 5 seconds, until the main menu
shows back on the LCD display.

Settings

9.6 How to set the battery test :

Go to main menu point 11 Settings system values

RCT 11

System values
BAT TST 12:00 16

Find submenu number Battery Test Date.

DATE

01/01/2013

Press and hold the SETTINGS button for 5 seconds in order to enter in the submenu.
You will see at bottom left corner H for Hour. Change the hour by pressing the UP and
DOWN button. Push once the SETTINGS button and you will see at bottom left corner M
for minutes. . Change the minutes by pressing the UP and DOWN button. Push the
SETTINGS button and you will see accordingly at bottom left corner S for seconds, D for
days, M for months, Y for years .When the sign E for Exit appears at the bottom
left corner of the screen, it means that all is set and you will just have to press and hold
the SETTINGS button for 5 second in order to save the changes and exit.

Find submenu number Battery test interval

BAT TST 12:00 18

I090

01/01/2013

Just like in submenu number 16 you will be required to set the date and time. After
you have fixed the year push the SETTINGS button only once and you will be able to
enter the interval in days. Push the Setting button once again and when you see the sign
E in the left corner of the screen, it means that all is set and you will just have to press
and hold the SETTINGS button for 5 second to save the changes and exit.

Find submenu number Battery circuit test

BAT TCR 12:00 19

I090

01/01/2013

It is the same like battery test according to the interval but with shorter durations.
Just like in submenu number 16 you will be required to set the date and time. After you
have fixed the year push the SETTINGS button only once and you will be able to enter the
interval in days. Push the Settings button once again and when you see the sign E in the
left corner of the screen, it means that all is set and you will just have to press and hold
the SETTINGS button for 5 second to save the changes and exit.

-25-

BTS DATE OFF

The final step is to activate the battery test.

05

12:00 01/01/2013

It is necessary to enter in menu number 10 (Select Charging Modes). You can choose
between test at a certain date or in an interval of time. If you want a date test you have
to switch to Manual mode, to go to menu number 5 and to push the SETTINGS button
once. If you want an interval test just go to menu number 7 and push the SETTINGS
button. If you want an circuit test just go to menu number 7 and push the SETTINGS
button. On the upper part of the screen you will see the ACT message, which means that
the battery test is active and will start according to the input date and interval. You can
switch the system in auto mode and then exit.

BTS DATE ACT

05

12:00 01/01/2013

-26-

9.7 How to change a Date and Time

Settings

RCT 11

Go to main menu point 11 Settings System Value

System values

Push and hold the SETTINGS button for longer than 5 seconds, until the
submenu appears and the LCD display becomes brighter. In the upper right
corner is the number of the selected menu point.

Go to menu number 21:

TIME XX:XX:XX 21
XX/XX/XX

Push and hold the SETTINGS button for longer than

5 seconds, until an H for Hour appears
in the display.

TIME XX:XX:XX 21
H

Change the displayed value by pushing the UP and DOWN buttons.

By pressing the setting button you change parameter:

XX/XX/XX

H Hour; M Minute; S Seconds; D Date; M Month; Y - Year

TIME XX:XX:XX 21
H

XX/XX/XX

TIME XX:XX:XX 21
D

XX/XX/XX

TIME XX:XX:XX 21
M

XX/XX/XX

TIME XX:XX:XX 21
M

XX/XX/XX

TIME XX:XX:XX 21
S

XX/XX/XX

TIME XX:XX:XX 21
Y

XX/XX/XX

When you see E for Exit you can confirm this value by pressing the SETTINGS
button for 5 seconds.
Confirm the entered value by going to menu 22 (Exit) and by pushing and holding the
SETTINGS button for longer than 5 seconds, until the main menu shows back on the
LCD display.

If the MCU behaves unexpectedly, restart the MCU by plugging it out and back in, or by turning off
the complete DC power system by switching the circuit breakers to off.

After entering a submenu the only way to go back to the main menu is to complete the started
settings cycle explained.

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10. How does the charging mode work

10.1 Automatic mode
In an automatic mode the system determines the battery charging mode by itself.
This depends only on the pre-set parameters by you. The criteria for switching from Float to
Boost is the battery`s charging current limit (Ibsw F2B) which you can pre-set through Menu
11. If this limit is crossed, the system will automatically switch to Boost mode.
60

Boost

Float

50
40
Curent

30

Voltage

Ibsw F2B
20
10
0

The criteria for switching from Boost to Float is the battery`s charging current limit (Ibsw
F2B) which you can pre-set through Menu 11. If the system crosses this limit, additional
timer (ADD TIMER) will be turned on. Its aim is to ensure full charge of the battery while the
system keeps being in Boost mode simultaneously. A timer that counts the amount of time
for which the system has been in Boost mode has been added (TMR BST MAX). Its aim is to
prevent a long stay of the battery under high charging voltage. When one of the timers runs
out, the system will automatically switch back to Float regime.

60

Boost

Float

50
40
30

ADD Timer
Curent
Ibsw B2F

Voltage

20
10
0

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10.2 Manual mode

In manual mode, you have to choose the batterys charging mode by yourself. The
first option is Float mode.
In this regime the battery charging current limit will be the decisive point for
switching between Float and Boost.
60

Float

50
40
Curent

30

Voltage
20
Current limitation (Ibsw F2B)
10
0

Another option is Boost mode. In this mode the battery charging current limit will be
the maximum charging battery current (Ibch Max) that has been pre-set. However for safety
reasons a timer will be automatically started here as well (TMR BST MAX). Its purpose is to
count the time in a Boost mode. After it runs out the system will automatically switch back
to Float mode.
60
50

Boost

Float
TMR BST MAX

40
Current limitation(Ibch Max)

Curent

30

Voltage
20
10
0

-29-