Académique Documents
Professionnel Documents
Culture Documents
OPERATION MANUAL
FW PO NO.
418320160.07.CN0
FW PKG No.
1257A
Project Name
418320160.07.CN0
Wuhan Kaidi Electric Power CO.,LTD
MaoKhe 2220MW Power Plant Project
Oil Start-up Burners System
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0
1
2
3
4
5
6
7
8
9
Documents are issued only when a letter or number is indicated in the revision column.
SHEET
NUMBER
Sheet 1
Sheet 2
Sheet 3
Sheet 4
Sheet 5
DOCUMENT TITLE
TOTAL INDEX
DOCUMENT LIST
MECHANIC DRAWING
ELECTRIC DRAWING
USER'S MANUAL
A
A
A
A
A
418320160.07.CN0
Wuhan Kaidi Electric Power CO.,LTD
MaoKhe 2220MW Power Plant Project
Oil Start-up Burners System
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0 1 2 3 4 5 6 7 8 9
Documents are issued only when a letter or number is indicated in the revision column.
SHEET
NUMBER
418320160-1257A-exc-0002
418320160-1257A-exc-0003
418320160-1257A-6001
DOCUMENT TITLE
VALVE LIST
INSTRUMENT LIST
I/O I/O LIST
A
A
A
B
B
B
418320160.07.CN0
Wuhan Kaidi Electric Power CO.,LTD
MaoKhe 2220MW Power Plant Project
Oil Start-up Burners System
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0 1 2 3 4 5 6 7 8 9
Documents are issued only when a letter or number is indicated in the revision column.
SHEET
NUMBER
418320160-1257A-0003
418320160-1257A-0001
418320160-1257A-0002
418320160-1257A-MP
418320160-1257A-BP
418320160-1257A-BP2
DOCUMENT TITLE
P&ID
PROCESS & INSTRUMENTATION DIAGRAM
START-UP BURNERS
A
A
A
B
B
C
C
418320160.07.CN0
Wuhan Kaidi Electric Power CO.,LTD
MaoKhe 2220MW Power Plant Project
Oil Start-up Burners System
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0
1
2
3
4
5
6
7
8
9
Documents are issued only when a letter or number is indicated in the revision column.
SHEET
NUMBER
418320160-1257A-VUM
418320160-1257A-UMICD
DOCUMENT TITLE
START-UP BURNER USER'S MANUAL
HEA EXCITER USER'S MANUAL
418320160.07.CN0
Wuhan Kaidi Electric Power CO.,LTD
MaoKhe 2220MW Power Plant Project
Oil Start-up Burners System
Requisition:
418320160-1257A
Orig. Issue Date:
2011.01.12
REVISIONS
0
1
2
3
4
5
6
7
8
9
Documents are issued only when a letter or number is indicated in the revision column.
SHEET
NUMBER
418320160-1257A-VUM
418320160-1257A-UMICD
DOCUMENT TITLE
START-UP BURNER USER'S MANUAL
HEA EXCITER USER'S MANUAL
V-355B(FS)
V-355B(FS)
V-355B(FS)
V-355B(FS)
YF-300/80
YF-300/80
NV-006
C 1HJH20AA191
SV4
B 1HJH20AA005
10
D 1HJH20AA006
11
D 1HJH20AA007
12
13
14
15
B
B
B
D
START-UP
START-UP
START-UP
START-UP
16
D 1HJH20AA008
17
18
B 1HJH20AA009
D 1HJH30AA001
19
D 1HJH30AA002
20
D 1HJH30AA003
21
22
23
24
C
B
B
D
START-UP
START-UP
START-UP
START-UP
25
D 1HJH30AA004
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
B
B
B
B
B
B
C
B
B
B
B
B
B
A
A
B
B
B
B
B
B
B
B
D
C
B
52
D 1HJH21AA002
53
54
55
56
B
B
D
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
57
D 1HJH31AA002
V-355B(FS)
V-355B(FS)/125SR/
LSM-300/MVSC-300-3E1
V-355S(FS)/100SR/
LSM-300/EV-61
NV-006
NV-006
NV-006
V-255S(FS)
V-355S(FS)/100SR/
LSM-300/EV-61
TJ40H-300
V-255S(FS)
V-355S(FS)/75SR/
LSM-300/EV-61
V-355S(FS)/63SR/
LSM-300/EV-61
1 inch 95HP
NV-006
NV-006
V-255S(FS)
V-355S(FS)/63SR/
LSM-300/EV-61
TJ40H-300
V-255Q(BW)
YF-300/80(HIGH TEMP.)
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
DM603
NV-006(HIGH TEMP.)
V-255Q(SW)
V-255Q(SW)
V-255Q(SW)
BK15
V-255S
QSL-25
QTY-25
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S(FS)
1 inch GX Valve & Actr
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
1HJH20AA302
1HJH20AA303
1HJH20AA304
1HJH20AA401
1HJH30AA101
1HJH30AA301
1HJH30AA302
1HJH30AA401
1HJH30AA005
1HJM20AA001
1HJM20AT101
1HJM20AA301
1HJM20AA302
1HJM30AA001
1HJM30AA101
1HJM30AA301
1HJM20AA003
1HJM20AA004
1HJM20AA005
1HJM20AB001
1QFJ20AA001
1QFJ20AT001
1QFJ20AA101
1QFJ20AA301
1QFJ20AA302
1QFJ20AA002
1QFJ20AA003
1QFJ20AA004
1QFJ20AA005
1QFJ20AA006
1QFJ20AA007
1HJH21AA001
1HJH21AA101
1HJH21AA302
1HJH21AA003
1HJH21AA301
1HJH31AA001
1HJH31AA301
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
OIL
OIL
OIL
OIL
PRESSURE
PRESSURE
PRESSURE
DRAINING
IGNITION
IGNITION
IGNITION
IGNITION
BURNER
BURNER
BURNER
BURNER
OIL
OIL
OIL
OIL
SWITCH VALVE 1
SWITCH VALVE 2
SWITCH VALVE 3
VALVE
PRESSURE
PRESSURE
PRESSURE
DRAINING
RELIEF VALVE
GAUGE VALVE
SWITCH VALVE
VALVE
CHECK VALVE
OIL PRESSURE GAUGE VALVE
IGNITION OIL MANUAL VALVE
IGNITION OIL PRESSURE SWITCH VALVE
P&ID DWG
PURCHASE BY
MANUF.
STATE
MEDIUM
BODY MATERAIL
CLASS
SIZE
ACTUATOR
DESIGN T
(C)
OIL
OIL
OIL
OIL
OIL
OIL
OIL
Design P
Unit
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
FLUID
Design
REV.D
.
DATE: 08/02/2010
Design P
START-UP
START-UP
START-UP
START-UP
START-UP
START-UP
START-UP
TYPE
SERVICE DESCRIPTION
BY:LH
CHK'D:GKY
APPR.:CHZ
END CONNECTION
1 B 1HJH20AA001
2 B 1HJH20AA002
3 B 1HJH20AA003
4 B 1HJH20AA004
5 B 1HJH20AT001
6 B 1HJH20AT002
7 B 1HJH20AA301
MODEL nc.
VALVE LIST
2220MW MaoKhe-PROJECT
418320160-1257A-exc-0002
CUSTOMER TAG
REV
SERIAL NO.
MAN DN80
MAN DN80
MAN DN80
MAN DN80
SELF DN80
SELF DN80
MAN 1/2"
BUTT WELD
BUTT WELD
BUTT WELD
BUTT WELD
FLANGED
FLANGED
NPT THREADED
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
300 CF8M
H.O.
1.8
1.8
1.8
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
100
100
100
100
100
100
100
SELF DN50
FLANGED
PN40 GS-C25
H.O.
1.8
MPa
100
BALL
MAN
DN80
BUTT WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
Set pressure1.8MParated
flow: 38350 kg/h
API 607-Fire Safe Certificate
BALL
PNEU DN80
BUTT WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN50
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
NEEDLE
BALL
MAN
MAN
MAN
MAN
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN50
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
GLOBE
BALL
MAN
MAN
DN50
DN25
FLANGED
SOCKET WELD
300
300
SS316
CF8M
H.O.
H.O.
1.8
1.8
MPa
MPa
100
100
NO
NO
SHGF
MODENTIC
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
BALL
PNEU DN25
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NC
MODENTIC
XCC 418320160-1257A-0003
PRV
NEEDLE
NEEDLE
BALL
SELF
MAN
MAN
MAN
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
WCC
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
XCC
XCC
XCC
XCC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
Outlet Pressure0.40.5MPa
NO
NO
NO
FISHER
MODENTIC
MODENTIC
MODENTIC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
GLOBE
BALL
Y
NEEDLE
NEEDLE
BALL
PRV
NEEDLE
BALL
BALL
BALL
MAN
MAN
SELF
MAN
MAN
MAN
SELF
MAN
MAN
MAN
MAN
DN15
DN80
DN80
1/2"
1/2"
DN25
1"
1/2"
DN25
DN25
DN25
DN40
BALL
MAN DN25
SELF DN25
SELF DN25
NEEDLE
MAN 1/2"
NEEDLE
MAN 1/2"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
NEEDLE
MAN 1/4"
BALL
MAN DN32
REGULATE PNEU 1"
NEEDLE
MAN 1/2"
FLANGED
BUTT WELD
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
SOCKET WELD
G1 THREADED
G1 THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
PN40
300
300
300
300
PN40
300
SS316
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
1.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
100
350
350
350
350
350
350
350
350
350
350
350
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
CF8M
H.O.
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
SHGF
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MANKENBERG
MODENTIC
MODENTIC
MODENTIC
MODENTIC
GESTRA
MODENTIC
JPC
JPC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
BALL
BALL
BALL
Y
Y
NEEDLE
1/2"
1/2"
1/2"
DN25
1"
1/2"
1/2"
DN15
DN32
1/2"
DN15
1/2"
NO
NO
NC
NC
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
NO
NO
NO
NO
NO
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
REMARKS
API 607-Fire
API 607-Fire
API 607-Fire
API 607-Fire
Safe
Safe
Safe
Safe
Certificate
Certificate
Certificate
Certificate
Outlet Pressure:0.450.55MPa
VALVE LIST
2220MW MaoKhe-PROJECT
418320160-1257A-exc-0002
58
59
60
61
62
B
B
B
C
B
63
D 1HJM21AA002
64
D 1HJM21AA003
65
66
67
68
69
B
B
B
B
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
70
D 1HJM31AA002
71
D 1HJM31AA003
72
73
74
75
76
77
78
79
B
B
B
B
B
A
A
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
80
D 1HJS21AA002
1#START-UP BURNER MAIN OIL GUN AIR PURGING FAST SHUTOFF VALVE
81
D 1HJS21AA003
1#START-UP BURNER IGNITION OIL GUN AIR PURGING FAST SHUTOFF VALVE
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
D
C
B
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
2#START-UP
2#START-UP
2#START-UP
1HJH31AA003
1HJH31AA302
1HJM21AA001
1HJM21AA101
1HJM21AA303
1HJM21AA004
1HJM21AA005
1HJM21AA302
1HJM21AA301
1HJM31AA001
1HJM31AA004
1HJM31AA005
1HJM31AA301
1HJM31AA302
1HJS21AA001
1HJS21AT201
1HJS21AA101
1HJQ21AA003
1HJS21AA004
1HJS21AA005
1QFJ21AA001
1QFJ21AA002
1QFJ21AA003
1QFJ21AA004
1QFJ21AA005
1QFJ21AA006
1QFJ21AA007
1QFJ21AA008
1QFJ21AA009
1QFJ21AA010
1QFJ21AA011
1QFJ21AA012
1QFJ21AA013
1HJQ21AA001
1HJA21AA004
1HJH22AA001
1HJH22AA101
1HJH22AA302
1#START-UP
1#START-UP
1#START-UP
1#START-UP
1#START-UP
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
102 D 1HJH22AA002
103
104
105
106
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
D
B
1HJH22AA003
1HJH22AA301
1HJH32AA001
1HJH32AA301
BURNER
BURNER
BURNER
BURNER
CHECK VALVE
OIL PRESSURE GAUGE VALVE
IGNITION OIL MANUAL VALVE
IGNITION OIL PRESSURE SWITCH VALVE
107 D 1HJH32AA002
108
109
110
111
112
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
B
C
B
1HJH32AA003
1HJH32AA302
1HJM22AA001
1HJM22AA101
1HJM22AA303
BURNER
BURNER
BURNER
BURNER
BURNER
113 D 1HJM22AA002
114 D 1HJM22AA003
115
116
117
118
119
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
B
B
B
1HJM22AA004
1HJM22AA005
1HJM22AA302
1HJM22AA301
1HJM32AA001
120 D 1HJM32AA002
BURNER
BURNER
BURNER
BURNER
BURNER
FSC-800
NV-006
V-255Q(SW)
1-1/2 inch GX Valve & Actr
NV-006(HIGH TEMP.)
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
V-255S(FS)
1 inch GX Valve & Actr
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
FSC-800
NV-006
V-255Q(SW)
1-1/2 inch GX Valve & Actr
NV-006(HIGH TEMP.)
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
NEEDLE
BALL
REGULATE
NEEDLE
SELF
MAN
MAN
PNEU
MAN
BALL
BY:LH
CHK'D:GKY
APPR.:CHZ
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
NEEDLE
NEEDLE
BALL
SELF
SELF
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
BALL
MAN
BALL
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
DN15
1/2"
DN40
1-1/2"
1/2"
DN40
DN40
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
DN32
1"
1/2"
NO
NO
NC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
SELF
NEEDLE
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
DN32
1/2"
DN15
1/2"
DN15
1/2"
DN40
1-1/2"
1/2"
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
DN40
DN40
1/2"
1/2"
DN15
REV.D
.
DATE: 08/02/2010
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
VALVE LIST
2220MW MaoKhe-PROJECT
418320160-1257A-exc-0002
121 D 1HJM32AA003
122
123
124
125
126
127
128
129
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
B
B
B
B
B
A
A
B
1HJM32AA004
1HJM32AA005
1HJM32AA301
1HJM32AA302
1HJS22AA001
1HJS22AT201
1HJS22AA101
1HJQ22AA003
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
130 D 1HJS22AA002
2#START-UP BURNER MAIN OIL GUN AIR PURGING FAST SHUTOFF VALVE
131 D 1HJS22AA003
2#START-UP BURNER IGNITION OIL GUN AIR PURGING FAST SHUTOFF VALVE
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
2#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
D
C
B
1HJS22AA004
1HJS22AA005
1QFJ22AA001
1QFJ22AA002
1QFJ22AA003
1QFJ22AA004
1QFJ22AA005
1QFJ22AA006
1QFJ22AA007
1QFJ22AA008
1QFJ22AA009
1QFJ22AA010
1QFJ22AA011
1QFJ22AA012
1QFJ22AA013
1HJQ22AA001
1HJA22AA004
1HJH23AA001
1HJH23AA101
1HJH23AA302
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
152 D 1HJH23AA002
153
154
155
156
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
D
B
1HJH23AA003
1HJH23AA301
1HJH33AA001
1HJH33AA301
BURNER
BURNER
BURNER
BURNER
CHECK VALVE
OIL PRESSURE GAUGE VALVE
IGNITION OIL MANUAL VALVE
IGNITION OIL PRESSURE SWITCH VALVE
157 D 1HJH33AA002
158
159
160
161
162
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
C
B
1HJH33AA003
1HJH33AA302
1HJM23AA001
1HJM23AA101
1HJM23AA303
BURNER
BURNER
BURNER
BURNER
BURNER
163 D 1HJM23AA002
164 D 1HJM23AA003
165
166
167
168
169
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
B
B
1HJM23AA004
1HJM23AA005
1HJM23AA302
1HJM23AA301
1HJM33AA001
BURNER
BURNER
BURNER
BURNER
BURNER
170 D 1HJM33AA002
171 D 1HJM33AA003
172
173
174
175
176
177
178
179
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
B
B
B
B
B
A
A
B
1HJM33AA004
1HJM33AA005
1HJM33AA301
1HJM33AA302
1HJS23AA001
1HJS23AT201
1HJS23AA101
1HJQ23AA003
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
180 D 1HJS23AA002
3#START-UP BURNER MAIN OIL GUN AIR PURGING FAST SHUTOFF VALVE
181 D 1HJS23AA003
3#START-UP BURNER IGNITION OIL GUN AIR PURGING FAST SHUTOFF VALVE
182 B 1HJS23AA004
183 B 1HJS23AA005
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
V-255S(FS)
1 inch GX Valve & Actr
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
FSC-800
NV-006
V-255Q(SW)
1-1/2 inch GX Valve & Actr
NV-006(HIGH TEMP.)
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
BALL
BY:LH
CHK'D:GKY
APPR.:CHZ
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
NEEDLE
NEEDLE
BALL
SELF
SELF
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
NEEDLE
MAN
BALL
MAN
BALL
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
DN32
1"
1/2"
NC
MODENTIC
XCC 418320160-1257A-0003
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
20
NC
MODENTIC
XCC 418320160-1257A-0003
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
NO
NO
NC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.2
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
REGULATE
NEEDLE
SELF
MAN
MAN
PNEU
MAN
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
SELF 1/4"
SELF 1/4"
NPT THREADED
NPT THREADED
300
300
CF8M
CF8M
AIR
AIR
0.8
0.8
MPa
MPa
20
20
MODENTIC
MODENTIC
XCC 418320160-1257A-0003
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
DN32
1/2"
DN15
1/2"
DN15
1/2"
DN40
1-1/2"
1/2"
DN40
DN40
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
NO
NO
NC
REV.D
.
DATE: 08/02/2010
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
D
C
B
1QFJ23AA001
1QFJ23AA002
1QFJ23AA003
1QFJ23AA004
1QFJ23AA005
1QFJ23AA006
1QFJ23AA007
1QFJ23AA008
1QFJ23AA009
1QFJ23AA010
1QFJ23AA011
1QFJ23AA012
1QFJ23AA013
1HJQ23AA001
1HJA23AA004
1HJH24AA001
1HJH24AA101
1HJH24AA302
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
3#START-UP
4#START-UP
4#START-UP
4#START-UP
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
VALVE LIST
2220MW MaoKhe-PROJECT
418320160-1257A-exc-0002
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
INSTRUMENT AIR MANUAL VALVE
COOLING AIR MANUAL VALVE
SCANNER MANUAL VALVE
OIL MANUAL VALVE
OIL PNEUMATIC CONTROL VALVE
OIL PRESSURE SWITCH VALVE
202 D 1HJH24AA002
203
204
205
206
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
D
B
1HJH24AA003
1HJH24AA301
1HJH34AA001
1HJH34AA301
BURNER
BURNER
BURNER
BURNER
1
2
3
4
5
6
7
8
9
10
11
12
13
CHECK VALVE
OIL PRESSURE GAUGE VALVE
IGNITION OIL MANUAL VALVE
IGNITION OIL PRESSURE SWITCH VALVE
207 D 1HJH34AA002
208
209
210
211
212
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
C
B
1HJH34AA003
1HJH34AA302
1HJM24AA001
1HJM24AA101
1HJM24AA303
BURNER
BURNER
BURNER
BURNER
BURNER
213 D 1HJM24AA002
214 D 1HJM24AA003
215
216
217
218
219
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
B
B
1HJM24AA004
1HJM24AA005
1HJM24AA302
1HJM24AA301
1HJM34AA001
BURNER
BURNER
BURNER
BURNER
BURNER
220 D 1HJM34AA002
221 D 1HJM34AA003
222
223
224
225
226
227
228
229
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
B
B
A
A
B
1HJM34AA004
1HJM34AA005
1HJM34AA301
1HJM34AA302
1HJS24AA001
1HJS24AT201
1HJS24AA101
1HJQ24AA003
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
230 D 1HJS24AA002
4#START-UP BURNER MAIN OIL GUN AIR PURGING FAST SHUTOFF VALVE
231 D 1HJS24AA003
4#START-UP BURNER IGNITION OIL GUN AIR PURGING FAST SHUTOFF VALVE
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
4#START-UP
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
D
D
1HJS24AA004
1HJS24AA005
1QFJ24AA001
1QFJ24AA002
1QFJ24AA003
1QFJ24AA004
1QFJ24AA005
1QFJ24AA006
1QFJ24AA007
1QFJ24AA008
1QFJ24AA009
1QFJ24AA010
1QFJ24AA011
1QFJ24AA012
1QFJ24AA013
1HJQ24AA001
1HJA24AA004
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
BURNER
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
V-255S(FS)
1 inch GX Valve & Actr
NV-006
V-355S(FS)/75SR/
LSM-300/EV-61
FSC-800
NV-006
V-255S(FS)
NV-006
V-355S(FS)/63SR/
LSM-300/EV-61
FSC-800
NV-006
V-255Q(SW)
1-1/2 inch GX Valve & Actr
NV-006(HIGH TEMP.)
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/160SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255Q(SW)
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
V-255Q(SW)/115SR(HIGH TEMP.)/
LSM-300/MVSC-300-3E1
FSC-800
FSC-800
NV-006(HIGH TEMP.)
NV-006(HIGH TEMP.)
V-255S
QSL-15
QTY-15
NV-006
V-355S/63SR/
LSM-300/EV-61
V-355S/63SR/
LSM-300/EV-61
FSC-800
FSC-800
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
NV-006
V-255S
V-206
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
BALL
BALL
BALL
REGULATE
NEEDLE
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
PNEU
MAN
BALL
BY:LH
CHK'D:GKY
APPR.:CHZ
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
WCC
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
H.O.
H.O.
H.O.
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
1.8
1.8
1.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
100
100
100
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
PNEU DN32
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
BALL
NEEDLE
SELF
MAN
MAN
MAN
FLANGED
NPT THREADED
SOCKET WELD
NPT THREADED
300
300
300
300
CF8M
CF8M
CF8M
CF8M
H.O.
H.O.
H.O.
H.O.
1.2
1.8
1.8
1.8
MPa
MPa
MPa
MPa
100
100
100
100
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
H.O.
1.8
MPa
100
NO
MODENTIC
XCC 418320160-1257A-0003
FLANGED
NPT THREADED
SOCKET WELD
FLANGED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
WCC
CF8M
H.O.
H.O.
STEAM
STEAM
STEAM
1.8
1.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
100
100
350
350
350
NO
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
FISHER
MODENTIC
XCC
XCC
XCC
XCC
XCC
SELF
NEEDLE
MAN
BALL
MAN
REGULATE PNEU
NEEDLE
MAN
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
DN32
1"
1/2"
DN32
1/2"
DN15
1/2"
DN15
1/2"
DN40
1-1/2"
1/2"
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN40
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
BALL
SELF
SELF
MAN
MAN
MAN
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
STEAM
STEAM
STEAM
STEAM
STEAM
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
350
350
350
350
350
NO
NO
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NO
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN15
SOCKET WELD
300
CF8M
STEAM
0.8
MPa
350
NC
MODENTIC
XCC 418320160-1257A-0003
FLANGED
FLANGED
NPT THREADED
NPT THREADED
SOCKET WELD
G1/2THREADED
G1/2THREADED
NPT THREADED
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
NEEDLE
SELF
SELF
MAN
MAN
MAN
SELF
SELF
MAN
300
CF8M
STEAM
STEAM
STEAM
STEAM
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
350
350
350
350
20
20
20
20
NO
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
JPC
JPC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
BALL
PNEU DN8
SOCKET WELD
300
CF8M
AIR
0.8
MPa
20
NC
MODENTIC
XCC 418320160-1257A-0003
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
NEEDLE
BALL
BALL
SELF
SELF
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
MAN
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
NPT THREADED
SOCKET WELD
SOCKET WELD
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
300
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
CF8M
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
AIR
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
20
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NO
NC
NC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
MODENTIC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
NEEDLE
NEEDLE
BALL
DN40
DN40
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/2"
DN15
DN15
DN15
1/2"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
1/4"
DN40
DN32
NO
NO
NC
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
418320160-1257A-0003
REV.D
.
DATE: 08/02/2010
MODEL
PG
PS
PS
PS
PG
PS
FE
FT
TG
TS
FE
FT
TG
TS
PG
PS
PG
PG
PS
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
FE
FT
PS
PG
PS
PG
PT
PS
PG
PS
PG
PG
MEDIU
M
OIL
OIL
OIL
OIL
OIL
OIL
OIL
NORMAL
P(MPa)
1.2
1.2
1.2
1.2
1.2
1.2
1.2
OIL
OIL
OIL
1.2
1.2
1.2
OIL
1.2
OIL
1.2
STEAM
0.8
STEAM
0.8
STEAM
0.8
AIR
0.60.8
AIR
0.60.8
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
OIL
1.1
OIL
0.9
OIL
0.9
OIL
0.5
OIL
0.5
STEAM
0.65
STEAM
0.65
STEAM
0.65
STEAM 0.45 0.55
STEAM 0.45 0.55
AIR
0.6
MEASURING RANGE
NORMAL NORMAL
F(kg/h)
T (C)
90
90
90
90
90
90
13500
90
MIN
MAX
0
2.5
0.172 1.89
0.172 1.89
0.083 0.69
0
2.5
0.172 1.89
0
32650
0
5
0
CALIBRATED
RANGE
PROCESS
MIN
UNIT
MPa
0
MPa
MPa
MPa
MPa
0
MPa
kg/h
0
MAX
2.5
2.5
MPa
27000 kg/h
200
107
2720
kg/h
0
5
0
200
107
2500
kg/h
0
5
0
200
107
1.6
MPa
0
0
1.6
1.6
MPa
MPa
8000
kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
1250
90
90
90
5360
90
90
350
350
350
20
20
90
0
200
5
107
0
1.6
0.083 0.69
0
1.6
0
1.6
0.083 0.69
0
32650
MPa
MPa
MPa
MPa
MPa
kg/h
5360
90
90
90
90
350
350
350
350
350
20
90
0.083 0.69
0
2.5
0.083 0.69
0
2.5
0.03
3
0.083 0.69
0
1.6
0.083 0.69
0
1.6
0
1.6
0
32650
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
kg/h
5360
90
90
90
90
350
350
350
350
350
20
90
0.083 0.69
0
2.5
0.083 0.69
0
2.5
0.03
3
0.083 0.69
0
1.6
0.083 0.69
0
1.6
0
1.6
0
32650
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
kg/h
5360
90
90
90
90
350
350
350
350
350
20
90
0.083 0.69
0
2.5
0.083 0.69
0
2.5
0.03
3
0.083 0.69
0
1.6
0.083 0.69
0
1.6
0
1.6
0
32650
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
kg/h
90
90
90
90
350
350
350
350
350
20
0.083
0
0.083
0
0.03
0.083
0
0.083
0
0
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
MPa
0.69
2.5
0.69
2.5
3
0.69
1.6
0.69
1.6
1.6
0
0
0
1.6
MPa
1.6
MPa
8000 kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
0
0
0
1.6
MPa
1.6
MPa
8000 kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
0
0
0
SIGNAL RANGE
1.6
MPa
1.6
MPa
8000 kg/h
2.5
MPa
0
0
2.5
1.2
MPa
MPa
1.6
MPa
0
0
1.6
1.6
MPa
MPa
20
20
20
20
20
20
20
20
20
20
mA
1/2"NPT
1/2"NPT
1/2"NPT
1/2"NPT
1/2"NPT
1/2"NPT
1" FLANGE
ENCLOSURE
RATINGS
A
B
B
A
A
B
B
B
B
B
B
B
B
B
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
B
B
A
A
A
A
A
A
A
A
A
A
SERVICE DESCRIPTION
FLUID
DEVICE
TYPE
ELECTRICAL
CONNECTION
REV
Z1
Z2
Z3
Z4
Z5
Z6
Z7
Z8
Z9
Z10
Z11
Z12
Z13
Z14
Z15
Z16
Z17
Z18
Z19
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
B1
B2
B3
B4
B5
B6
B7
B8
B9
B10
B11
B12
C1
C2
C3
C4
C5
C6
C7
C8
C9
C10
C11
C12
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
TAG NAME
BY: LH
CHK'D:GKY
APPR.:CHZ
INSTRUMENT INDEX
2220MW MaoKhe-PROJECT
418320160-1257A-exc-0003
PROCESS
CONNECTION
SERIAL NO.
3/4"NPT
3/4"NPT
3/4"NPT
IP65
IP65
IP65
3/4"NPT
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
1/2'' NPT
1/2"NPT
1/2"NPT
3/4"NPT
mA 1/2" FLANGE
1/2'' NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
mA 1" FLANGE
1/2'' NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
mA
1/2"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
3/4"NPT
1/2"NPT
1/2"NPT
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
IP65
P&ID
MANUF.
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 SOR
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 ROSEMOUNT
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 EJA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 SOR
418320160-1257A-0003 WANDA
418320160-1257A-0003 WANDA
SUPPLIED
BY
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
XCC
.
REV.B
DATE: 08/05/2010
REMARKS
DPDT,SET PRESSURE:1.2MPa
DPDT,SET PRESSURE:0.8MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.8MPa
DPDT,SET TEMP.:90
DPDT,SET TEMP.:90
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
DPDT,SET PRESSURE:0.3MPa
I/O LIST
FW CONTRACT NO.: 418320160
Wuhan Kaidi Electric Power CO., LTD
Maokhe 2x220MWe Power Plant
Dong Trieu District, Quang Ninh Province, Vietnam
1HJH20CF201
1HJH20CT101
1HJM20CP101
1QFJ20CP101
1HJH20AA006YB01
1HJH20AA006XB02
1HJH20AA006XB01
1HJH20CP101
1HJH20CP102
1HJH20CP103
1HJH20AA007YB01
1HJH20AA007XB02
1HJH20AA007XB01
1HJM21AA002YB01
1HJM21CP201
1HJM21AA002XB02
1HJM21AA002XB01
1HJM21AA101YQ01
1HJM21AA101XQ01
1HJM21CP101
1HJM21AA003YB01
1HJM21AA003XB02
1HJM21AA003XB01
1HJH21CF201
1HJH21CP101
1HJH21AA101YQ01
1HJH21AA101XQ01
1HJH21AA002YB01
1HJH21AA002XB02
1HJH21AA002XB01
1HJA21AA003YB01
1HJA21GT001YB01
1HJA21GT001XB01
1HJA21CG107
1HJA21CG108
1HJA21AA001YB01
1HJA21AA001YB02
1HJA21CG103
1HJA21CG101
1HJA21CG102
1HJM22AA002YB01
1HJM22CP201
1HJM22AA002XB02
1HJM22AA002XB01
1HJM22AA101YQ01
1HJM22AA101XQ01
1HJM22CP101
1HJM22AA003YB01
1HJM22AA003XB02
1HJM22AA003XB01
1HJH22CF201
1HJH22CP101
1HJH22AA101YQ01
1HJH22AA101XQ01
1HJH22AA002YB01
1HJH22AA002XB02
1HJH22AA002XB01
1HJA22AA003YB01
1HJA22GT001YB01
1HJA22GT001XB01
1HJA22CG107
1HJA22CG108
1HJA22AA001YB01
1HJA22AA001YB02
1HJA22CG103
1HJA22CG101
1HJA22CG102
1HJM23AA002YB01
1HJM23CP201
1HJM23AA002XB02
1HJM23AA002XB01
XMTR
TS
PS
PS
HS
GS
GS
PS
PS
PS
HS
GS
GS
HS
XMTR
GS
GS
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
XMTR
GS
GS
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
XMTR
GS
GS
0
5
0.083
0.083
27,000
107
0.69
0.69
kg/h
C
MPa
MPa
0.172
0.172
0.083
1.89
1.89
0.69
MPa
MPa
MPa
1.2 MPa
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
0.083
1.2 MPa
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
0.083
1.2 MPa
20
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
AI
DI
DI
DI
DO
DI
DI
DI
DI
DI
DO
DI
DI
DO
AI
DI
DI
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DI
DI
DI
DI
DI
DO
AI
DI
DI
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DI
DI
DI
DI
DI
DO
AI
DI
DI
FW Document No.:
BY
LXF
GKY
CHK'D
CHZ
APPR.
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
90
0.3
0.3
90
0.3
0.3
1.2
0.8
0.3
1.2
0.8
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
***
12703
12703
12703
12703
12703
12703
12703
12702
12703
12705
12705
12705
12714
***
12714
12714
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12714
***
12714
12714
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12714
***
12714
12714
REMARKS
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
CONTROL SYS
SIGNAL TYPE
PWRSRC
MIN
4
UNIT
SIGNAL RANGE
PROCESS UNIT
MAX
MIN
SERVICE DESCRIPTION
DEVICE TYPE
MEASURING RANGE
MAX
TAG NUMBER
REV. B
DATE: 2010-12-31
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
1/4
I/O LIST
1HJM23AA101YQ01
1HJM23AA101XQ01
1HJM23CP101
1HJM23AA003YB01
1HJM23AA003XB02
1HJM23AA003XB01
1HJH23CF201
1HJH23CP101
1HJH23AA101YQ01
1HJH23AA101XQ01
1HJH23AA002YB01
1HJH23AA002XB02
1HJH23AA002XB01
1HJA23AA003YB01
1HJA23GT001YB01
1HJA23GT001XB01
1HJA23CG107
1HJA23CG108
1HJA23AA001YB01
1HJA23AA001YB02
1HJA23CG103
1HJA23CG101
1HJA23CG102
1HJM24AA002YB01
1HJM24CP201
1HJM24AA002XB02
1HJM24AA002XB01
1HJM24AA101YQ01
1HJM24AA101XQ01
1HJM24CP101
1HJM24AA003YB01
1HJM24AA003XB02
1HJM24AA003XB01
1HJH24CF201
1HJH24CP101
1HJH24AA101YQ01
1HJH24AA101XQ01
1HJH24AA002YB01
1HJH24AA002XB02
1HJH24AA002XB01
1HJA24AA003YB01
1HJA24GT001YB01
1HJA24GT001XB01
1HJA24CG107
1HJA24CG108
1HJA24AA001YB01
1HJA24AA001YB02
1HJA24CG103
1HJA24CG101XB02
1HJA24CG102XB01
1HJH20AA008YB01
1HJH20AA008XB02
1HJH20AA008XB01
1HJA21CB101
1HJA22CB101
1HJA23CB101
1HJA24CB101
1HJA21AA002YB01
1HJA21AA002YB02
1HJA21CG106
1HJA21CG104
1HJA21CG105
1HJA22AA002YB01
1HJA22AA002YB02
1HJA22CG106
1HJA22CG104
1HJA22CG105
1HJA23AA002YB01
1HJA23AA002YB02
1HJA23CG106
1HJA23CG104
1HJA23CG105
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
XMTR
GS
GS
I/P
GI
PS
HS
GS
GS
XMTR
PS
I/P
GI
HS
GS
GS
HS
HS
CONTACT
GS
GS
HS
HS
GS
GS
GS
HS
GS
GS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
GS
GS
GS
HS
HS
GS
GS
GS
HS
HS
GS
GS
GS
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
1.2 MPa
0.69
MPa
0
8,000
0.083
0.69
kg/h
MPa
0.083
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
20
mA
4
4
20
20
mA
mA
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DI
DI
DI
DI
DI
DO
AI
DI
DI
AO
AI
DI
DO
DI
DI
AI
DI
AO
AI
DO
DI
DI
DO
DO
DI
DI
DI
DO
DO
DI
DI
DI
DO
DI
DI
DI
DI
DI
DI
DO
DO
DI
DI
DI
DO
DO
DI
DI
DI
DO
DO
DI
DI
DI
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
DCS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12714
***
12714
12714
***
***
12710
12715
12715
12715
***
12710
***
***
12713
12713
12713
12717
12724
12724
12717
12717
12716
12716
12709
12716
12716
12704
12704
12704
12710
12710
12710
12710
12718
12718
12709
12718
12718
12718
12718
12709
12718
12718
12718
12718
12709
12718
12718
REMARKS
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
SIGNAL TYPE
PWRSRC
UNIT
MIN
4
4
0.083
MAX
SIGNAL RANGE
PROCESS UNIT
MAX
SERVICE DESCRIPTION
MIN
TAG NUMBER
DEVICE TYPE
MEASURING RANGE
CONTROL SYS
REV. B
DATE: 2010-12-31
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
FW Document No.:
BY
LXF
CHK'D
GKY
APPR.
CHZ
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
2/4
I/O LIST
1HJA24AA002YB01
1HJA24AA002YB02
1HJA24CG106
1HJA24CG104
1HJA24CG105
1HJH30CF201
1HJH30CT101
1HJH30AA002YB01
1HJH30AA002XB02
1HJH30AA002XB01
1HJH30AA003YB01
1HJH30AA003XB02
1HJH30AA003XB01
1HJH30CP101
1HJH30AA004YB01
1HJH30AA004XB02
1HJH30AA004XB01
1HJH31CP101
1HJH31AA002YB01
1HJH31AA002XB02
1HJH31AA002XB01
1HJH32CP101
1HJH32AA002YB01
1HJH32AA002XB02
1HJH32AA002XB01
1HJH33CP101
1HJH33AA002YB01
1HJH33AA002XB02
1HJH33AA002XB01
1HJH34CP101
1HJH34AA002YB01
1HJH34AA002XB02
1HJH34AA002XB01
1HJM31AA002YB01
1HJM31CP101
1HJM31AA002XB02
1HJM31AA002XB01
1HJS21AA003YB01
1HJS21AA003XB02
1HJS21AA003XB01
1HJM31AA003YB01
1HJM31AA003XB02
1HJM31AA003XB01
1HJS21AA002YB01
1HJS21AA002XB02
1HJS21AA002XB01
1HJM32AA002YB01
1HJM32CP101
1HJM32AA002XB02
1HJM32AA002XB01
1HJS22AA003YB01
1HJS22AA003XB02
1HJS22AA003XB01
1HJM32AA003YB01
1HJM32AA003XB02
1HJM32AA003XB01
1HJS22AA002YB01
1HJS22AA002XB02
1HJS22AA002XB01
1HJM33AA002YB01
1HJM33CP101
1HJM33AA002XB02
1HJM33AA002XB01
1HJS23AA003YB01
1HJS23AA003XB02
1HJS23AA003XB01
1HJM33AA003YB01
1HJM33AA003XB02
1HJM33AA003XB01
1HJS23AA002YB01
1HJS23AA002XB02
1HJS23AA002XB01
HS
HS
GS
GS
GS
XMTR
TS
HS
GS
GS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
PS
HS
GS
GS
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
0
5
2,500 kg/h
107 C
0.172
1.89
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
0.083
0.69
MPa
20
mA
DO
DO
DI
DI
DI
AI
AI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
BMS
BMS
BMS
BMS
BMS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
90
90
0.8
0.8
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
12718
12718
12709
12718
12718
***
12703
12706
12706
12706
12708
12708
12708
12702
12707
12707
12707
12710
12719
12719
12719
12710
12719
12719
12719
12710
12719
12719
12719
12710
12719
12719
12719
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
REMARKS
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
SIGNAL TYPE
PWRSRC
UNIT
MIN
MAX
SIGNAL RANGE
PROCESS UNIT
MAX
SERVICE DESCRIPTION
MIN
TAG NUMBER
DEVICE TYPE
MEASURING RANGE
CONTROL SYS
REV. B
DATE: 2010-12-31
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
FW Document No.:
BY
LXF
CHK'D
GKY
APPR.
CHZ
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
3/4
I/O LIST
HS
PS
GS
GS
HS
GS
GS
HS
GS
GS
HS
GS
GS
HS
HS
HS
HS
HS
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
HS
HS
HS
HS
HS
CONTACT
CONTACT
CONTACT
CONTACT
MPa
DO
DI
DI
DI
DO
DI
DI
DO
DI
DI
DO
DI
DI
DO
DO
DO
DO
DO
DO
DO
DO
DO
DO
DI
DI
DI
DI
DO
DO
DO
DO
DO
DI
DI
DI
DI
DO
DO
DO
DO
DO
DI
DI
DI
DI
DO
DO
DO
DO
DO
DI
DI
DI
DI
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
DCS
DCS
DCS
DCS
DCS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
BMS
0.3
0.3
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
0003
12720
12710
12720
12720
12723
12723
12723
12721
12721
12721
12722
12722
12722
***
***
***
***
***
12709
12710
12712
12710
12710
12710
12710
12712
12710
12709
12710
12712
12710
12710
12710
12710
12712
12710
12709
12710
12712
12710
12710
12710
12710
12712
12710
12709
12710
12712
12710
12710
12710
12710
12712
12710
REMARKS
HARDWARE,NC
HARDWARE,NC
HARDWARE,NC
HARDWARE,NC
HARDWARE,NC
REV
LOGIC/SAMA
P&ID
HI-HI
HIGH
LOW
LO-LO
INTERLOCK
HI-HI
HIGH
LOW
LO-LO
ALARM
SETPOINT
SIGNAL TYPE
PWRSRC
UNIT
MAX
0.69
SIGNAL RANGE
MIN
0.083
PROCESS UNIT
MAX
1HJM34AA002YB01
1HJM34CP101
1HJM34AA002XB02
1HJM34AA002XB01
1HJS24AA003YB01
1HJS24AA003XB02
1HJS24AA003XB01
1HJM34AA003YB01
1HJM34AA003XB02
1HJM34AA003XB01
1HJS24AA002YB01
1HJS24AA002XB02
1HJS24AA002XB01
1HJH20GH001YB01
1HJH21GH001YB06
1HJH22GH001YB06
1HJH23GH001YB06
1HJH24GH001YB06
1HJH21GH001YB01
1HJH21GH001YB02
1HJH21GH001YB03
1HJH21GH001YB04
1HJH21GH001YB05
1HJH21GH001XB01
1HJH21GH001XB02
1HJH21GH001XB03
1HJH21GH001XB04
1HJH22GH001YB01
1HJH22GH001YB02
1HJH22GH001YB03
1HJH22GH001YB04
1HJH22GH001YB05
1HJH22GH001XB01
1HJH22GH001XB02
1HJH22GH001XB03
1HJH22GH001XB04
1HJH23GH001YB01
1HJH23GH001YB02
1HJH23GH001YB03
1HJH23GH001YB04
1HJH23GH001YB05
1HJH23GH001XB01
1HJH23GH001XB02
1HJH23GH001XB03
1HJH23GH001XB04
1HJH24GH001YB01
1HJH24GH001YB02
1HJH24GH001YB03
1HJH24GH001YB04
1HJH24GH001YB05
1HJH24GH001XB01
1HJH24GH001XB02
1HJH24GH001XB03
1HJH24GH001XB04
SERVICE DESCRIPTION
MIN
TAG NUMBER
DEVICE TYPE
MEASURING RANGE
CONTROL SYS
REV. B
DATE: 2010-12-31
418320160-1257A-6001
REV:B
Final
Date: 12-31-2010
FW Document No.:
BY
LXF
CHK'D
GKY
APPR.
CHZ
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
NOTE1:THIS I/O LIST IS FOR BOILER 1.FOR BOILER 2,ALL ARE SAME EXCEPT THAT THE INITIAL LETTER WILL BE "2".
NOTE2:*** MEANS TAGS BELONG TO LOGIC/SAMA DRAWINGS OF DCS OR OTHER SYSTEMS.
4/4
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X-02
WIRETYPE
0
2
N
1
0
1
L
1
0
1
QF001
0
1
HX-01
H
5
0
0
220VACBREAKER
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
POWERON
ACSupply
230VAC
:
Hot
Neutral :
K
A
1
0
1
13
13
HX2
3
8 238 S
B102 239
HX-239
13
HX-241
14
WIRETYPE
1HJH21GH001YB06
MFT
H
1
0
0
400
10
S
T
O
PB
U
RNERA
HX2
4
0 240 S
B103 241
14
12
K
A
2
2
4
S
A
1
0
1
K
A
1
0
4
401
13
14
LOCAL/REMOTESWTICH
K
A
1
0
4
S
T
A
R
TB
U
R
N
E
RASCAVENGING
HX2
4
2 242 S
B104 243
10
HX-243
K
A
2
1
8
8
12
K
A
1
0
4
1
H
2
0
0
402
1HJH21GH001XB04
REMOTEMODE
H
3
0
0
403
LOCALMODE
K
A
2
1
7
5
H
X
1
2
H
X
1
3
13
H
X
1
5
15
H
X
2
4
24
H
X
2
6
26
H
1
0
1
1HJH21AA002XB01
BURNERAFUELOILSAFETYSHUTOFFVALVEOPEN
K
A
2
1
7
6
10
H
X
1
4
H
1
0
2
1HJH21AA002XB02
BURNERAFUELOILSAFETYSHUTOFFVALVECLOSED
K
A
2
1
7
7
11
H
X
2
3
H
1
0
3
1HJM21AA003XB01
SCAVENGINGSTEAMTOBURNERASHUTOFFVALVEOPEN
K
A
2
1
7
8
12
H
X
2
5
K
A
2
1
8
5
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
14
K
A
1
0
3
K
A
1
0
3
S
T
A
R
TB
URNERA
(BR)
BLUE
K
A
1
0
2
H
X
2
5
3 253
H
X
2
5
2
BROWN
H
1
0
4
1HJM21AA003XB02
SCAVENGINGSTEAMTOBURNERASHUTOFFVALVECLOSED
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
WIRECOLOUR
L
1
0
1
N
1
0
1
WIRETYPE
DCSupply
24VDC
H
X
4
7
H
X
4
6
47
H
1
0
7
1HJM21AA002XB01
ATOMIZINGSTEAMTOBURNERASHUTOFFVALVEOPEN
K
A
2
1
8
6
H
X
4
9
49
H
1
0
8
1HJM21AA002XB02
ATOMIZINGSTEAMTOBURNERASHUTOFFVALVECLOSED
K
A
2
1
8
11
H
X
5
8
H
X
5
9
59
H
X
6
1
61
H
X
7
0
70
H
X
7
2
72
H
X
9
1
91
H
X
9
3
93
H
1
0
9
1HJH31AA002XB01
PILOTBURNERAFUELOILSAFETYSHUTOFFVALVEOPEN
K
A
2
1
9
5
H
X
6
0
H
1
1
0
1HJH31AA002XB02
PILOTBURNERAFUELOILSAFETYSHUTOFFVALVECLOSED
K
A
2
1
9
6
10
H
X
6
9
H
1
1
1
1HJM31AA003XB01
SCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVEOPEN
K
A
2
1
9
7
11
H
X
7
1
H
1
1
2
1HJM31AA003XB02
SCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVECLOSED
K
A
2
1
9
8
12
H
X
9
0
H
1
1
5
1HJM31AA002XB01
ATOMIZINGAIRTOPILOTBURNERASHUTOFFVALVEOPEN
K
A
2
2
0
5
H
X
9
2
K
A
2
2
0
6
Ground
ACSupply
230VAC
:
Hot
Neutral :
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
10
H
X
4
8
Positive :
Negative :
10
H
1
1
6
1HJM31AA002XB02
ATOMIZINGAIRTOPILOTBURNERASHUTOFFVALVECLOSED
WIRETYPE
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
L
1
0
1
N
1
0
1
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
WIRETYPE
H
X
1
0
2
H
X
1
0
1
102
H
1
1
7
1HJS21AA002XB01
PURGEAIRTOBURNERASHUTOFFVALVEOPEN
K
A
2
2
0
7
DCSupply
24VDC
H
X
1
0
4
104
H
1
1
8
Positive :
Negative :
Ground
11
H
X
1
0
3
WIRECOLOUR
1HJS21AA002XB02
PURGEAIRTOBURNERASHUTOFFVALVECLOSED
ACSupply
230VAC
:
Hot
Neutral :
K
A
2
2
0
8
H
X
1
1
3
113
H
1
1
9
1HJS21AA003XB01
PURGEAIRTOPILOTBURNERASHUTOFFVALVEOPEN
K
A
2
2
1
9
H
X
1
1
4
H
X
1
1
5
115
H
X
1
2
6
126
H
X
1
2
8
128
H
X
1
4
9
149
H
X
1
4
7
147
H
X
1
5
1
151
H
X
1
5
3
153
H
1
2
0
1HJS21AA003XB02
PURGEAIRTOPILOTBURNERASHUTOFFVALVECLOSED
K
A
2
2
1
6
10
H
X
1
2
5
H
1
2
1
1HJA21CG101
BURNERAOILGUNINSERTED
K
A
2
2
1
7
11
H
X
1
2
7
H
1
2
2
1HJA21CG102
BURNERAOILGUNRETRACTED
K
A
2
2
1
8
12
H
X
1
4
8
H
1
2
4
1HJA21CG104
PILOTBURNERAOILGUNINSERTED
K
A
2
2
2
5
H
X
1
4
6
H
1
2
5
1HJA21CG105
PILOTBURNERAOILGUNRETRACTED
K
A
2
2
2
6
10
H
X
1
5
0
H
1
2
7
1HJA21CG107
BURNERAHEEIIGNITORINSERTED
K
A
2
2
2
7
11
H
X
1
5
2
K
A
2
2
2
8
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
12
H
X
1
1
2
BROWN
12
H
1
2
8
1HJA21CG108
BURNERAHEEIIGNITORRETRACTED
WIRETYPE
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
H
X
2
9
0 H
X
2
9
1
291
H
1
2
9
N
1
0
1
L
1
0
1
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
1HJH21GH001YB05
BURNERAFLAMEON
K
A
2
2
3
5
DCSupply
24VDC
H
X
2
8
2 H
X
2
8
3
283
H
1
3
0
1HJH21GH001YB03
BURNERASCAVENGING
K
A
2
2
3
6
10
H
X
2
8
4 H
X
2
8
5
285
H
1
3
1
287
H
1
3
2
1HJH21GH001YB02
BURNERAINSERVICE
K
A
2
2
3
12
H
X
2
8
8 H
X
2
8
9
289
H
1
3
3
1HJH21GH001YB01
BURNERAREADYTOSTART
K
A
2
2
4
5
H
X
2
5
4 H
X
1
0
A
1
0
1 10 H
X
2
5
5255 K
5
1HJM21AA002YB01
OPENATOMIZINGSTEAMTOBURNERASHUTOFFVALVE
H
X
5
7
12
1HJH31AA002YB01
OPENPILOTBURNERAFUELOILSAFETYSHUTOFFVALVE
H
X
6
8
1HJM31AA003YB01
OPENSCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVE
H
X
2
6
4 H
X
8
8
A
1
0
2 88 H
X
2
6
5265 K
H
X
2
6
8 H
X
2
6
9
H
X
4
5
11
1HJM21AA003YB01
OPENSCAVENGINGSTEAMTOBURNERASHUTOFF
H
X
2
6
2 H
X
6
7
A
1
0
2 67 H
X
2
6
3263 K
H
X
2
2
10
H
X
2
6
0 H
X
5
6
A
1
0
1 56 H
X
2
6
1261 K
8
1HJH21AA002YB01
OPENBURNERAFUELOILSAFETYSHUTOFFVALVE
H
X
2
5
8 H
X
4
4
A
1
0
1 44 H
X
2
5
9259 K
7
H
X
1
1
H
X
2
5
6 H
X
2
1
A
1
0
1 21 H
X
2
5
7257 K
H
X
2
6
6 H
X
2
6
7
H
X
8
9
10
1HJM31AA002YB01
OPENATOMIZINGSTEAMTOPILOTBURNERASHUTOFFVALVE
99
H
X
9
9
110
H
X
1
1
0
H
X
1
0
0
1HJS21AA002YB01
OPENPURGEAIRTOBURNERASHUTOFFVALVE
H
X
1
1
1
1HJS21AA003YB01
OPENPURGEAIRTOPILOTBURNERASHUTOFFVALVE
H
X
2
7
0 H
X
2
7
1
121
H
X
1
2
1
H
X
1
2
2
1HJA21AA001YB01
INSERTBURNERAOILGUNACTUATOR
H
X
2
7
2 H
X
2
7
3
123
H
X
1
2
3
H
X
1
2
4
1HJA21AA001YB02
RETRACTBURNERAOILGUNACTUATOR
H
X
2
7
4 H
X
2
7
5
Positive :
Negative :
Ground
ACSupply
230VAC
:
Hot
Neutral :
WIRETYPE
11
H
X
2
8
6 H
X
2
8
7
WIRECOLOUR
142
H
X
1
4
2
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
1HJH21GH001YB04
BURNERAFAILURE
K
A
2
2
3
7
WIRETYPE
H
X
1
4
3
1HJA21AA002YB01
INSERTPILOTBURNERAOILGUNACTUATOR
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
L10
1
N10
1
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
2
7
6 H
X
2
7
7
H
X
1
4
5
H
X
1
4
4
14
4
WIRETYPE
1HJA21AA002YB02
RETRACTPILOTBURNERAOILGUNACTUATOR
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
H
X
2
7
8 H
X
2
7
9
H
X
1
4
1
H
X
1
4
0
14
0
1HJA21AA003YB01
INSERTBURNERAHEEIACTUATOR
H
X
2
8
0 H
X
2
8
1
28
1
K
A
1
0
3
5
K
A
1
0
5
13
:
Hot
Neutral :
WIRETYPE
K
A
1
0
5
5
15
9
IGNITIONTRANSFORMER
K
A
1
0
5
6
10
S
B
1
0
1
K
A
2
1
7
40
6
13
14
13
14
K
A
2
1
8
K
A
2
1
9
13
14
13
14
K
A
2
2
0
K
A
2
2
1
13
LIGHTSTESTBUTTON
14
K
A
2
2
2
13
14
13
14
K
A
2
2
3
K
A
2
2
4
13
Q
F
0
0
2
1
H
0
0
1
40
8
ILLUMINATIONLAMP
XS
00
1
40
9
230VACPOWEROUTLET
Q
F
0
0
4
1
D
S
W
0
0
1
14
Q
F
0
0
3
1
40
7
H
0
0
1
K
S
0
0
1 E
41
0
HEATER
POWERSUPPLYTRANSFORMER
D
C
Q
F
0
0
5
1
24V
+
30
1
H
X
3
0
1
H
X
3
0
2
32
1
H
X
3
2
1
H
X
3
2
2
OILFLOWELEMENTPOWERSUPPLY(DC24V)
Q
F
0
0
6
1
V-
24V
-
24V
+
V+
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
STARTBURNERAHEEIIGNITION
14
H
X
1
7
0
H
X
1
6
9
(BR)
1HJA21GT001YB01
40
5
ACSupply
230VAC
BROWN
FLAMEDETECTORPOWERSUPPLY(DC24V)
24V
-
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
U
P
P
E
R
01->QF001
02->QF001
10->KA101-9
N101->QF001
L101->QF001
13->H101
15->H102
16->HX176
17->HX177
18->HX178
19->HX179
21->KA101-10
24->H103
26->H104
27->HX180
28->HX181
29->HX182
30->HX183
34->HX184
35->HX185
39->HX186
40->HX187
44->KA101-11
47->H107
49->H108
50->HX188
51->HX189
52->HX190
53->HX191
56->KA101-12
N101->HX68
59->H109
L101->HX69
61->H110
62->HX192
63->HX193
64->HX194
65->HX195
H
X
WIRETYPE
U
N
D
E
R
0
1
0
2
0
3
0
4
0
5
0
6
0
7
0
8
0
9
1
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
2
6
2
7
2
8
2
9
3
0
3
1
3
2
3
3
3
4
3
5
3
6
3
7
3
8
3
9
4
0
4
1
4
2
4
3
4
4
4
5
4
6
4
7
4
8
4
9
5
0
5
1
5
2
5
3
5
4
5
5
5
6
5
7
5
8
5
9
6
0
6
1
6
2
6
3
6
4
6
5
6
6
C
O
N
T
R
O
LP
O
W
E
RS
U
P
PLY
2
3
0
V
A
C
,
1
0
A
,
5
0
H
z
,
S
INGLEPHASE
FROMPOWERSUPPLYDISTRIBUTIONSYSTEM
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
ACSupply
230VAC
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
O
P
E
N1
C
L
O
S
E
D1
1HJH21AA002
BURNERAFUELOILSAFETYSHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
O
P
E
N1
C
L
O
S
E
D1
1HJM21AA003
SCAVENGINGSTEAMTOBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
C
O
M1
N
O1
C
O
M2
N
O2
1HJH21CP101
BURNERAFUELOILPRESSLOW
C
O
M1
N
O1
C
O
M2
N
O2
1HJM21CP101
ATOMIZINGSTEAMTOBURNERAPRESSLOW
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
I
D
O
P
E
N1
C
L
O
S
E
D1
1HJM21AA002
ATOMIZINGSTEAMTOBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
O
P
E
N1
C
L
O
S
E
D1
O
P
E
N2
C
L
O
S
E
D2
1HJH31AA002
PILOTBURNERAFUELOILSAFETYSHUTOFFVALVE
:
Hot
Neutral :
WIRETYPE
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
U
P
P
E
R
67->KA102-9
N101->HX57
L101->HX60
70->H111
72->H112
73->HX196
74->HX197
75->HX198
76->HX199
80->HX200
81->HX201
85->HX202
86->HX203
88->KA102-10
91->H115
93->H116
94->HX204
95->HX205
96->HX206
97->HX207
99->HX267
102->H117
104->H118
105->HX208
106->HX209
107->HX210
108->HX211
110->HX269
113->H119
115->H120
116->HX212
117->HX213
118->HX214
119->HX215
121->HX271
123->HX273
N101->HX141
126->H121
L101->HX146
128->H122
129->HX216
130->HX217
131->HX218
132->HX219
U
N
D
E
R
6
7
6
8
6
9
7
0
7
1
7
2
7
3
7
4
7
5
7
6
7
7
7
8
7
9
8
0
8
1
8
2
8
3
8
4
8
5
8
6
8
7
8
8
8
9
9
0
9
1
9
2
9
3
9
4
9
5
9
6
9
7
9
8
9
9
1
0
0
1
0
1
1
0
2
1
0
3
1
0
4
1
0
5
1
0
6
1
0
7
1
0
8
1
0
9
1
1
0
1
1
1
1
1
2
1
1
3
1
1
4
1
1
5
1
1
6
1
1
7
1
1
8
1
1
9
1
2
0
1
2
1
1
2
2
1
2
3
1
2
4
1
2
5
1
2
6
1
2
7
1
2
8
1
2
9
1
3
0
1
3
1
1
3
2
13
14
8
9
2
3
11
12
5
6
WIRETYPE
S
O
L
E
N
O
ID
O
P
E
N1
C
L
O
S
E
D1
1HJM31AA003
SCAVENGINGSTEAMTOPILOTBURNERASHUTOFFVALVE
O
P
E
N2
ACSupply
230VAC
C
L
O
S
E
D2
1HJH31CP101
PILOTBURNERAFUELOILPRESSLOW
C
O
M1
N
O1
C
O
M2
N
O2
1HJM31CP101
ATOMIZINGSTEAMTOPILOTBURNERAPRESSLOW
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
ID
13
14
8
9
2
3
11
12
5
6
S
O
L
E
N
O
ID
1
2
3
4
7
8
5
6
11
12
9
10
O
P
E
N1
C
L
O
S
E
D1
1HJM31AA002
ATOMIZINGSTEAMTOPILOTBURNERASHUTOFFVALVE
C
L
O
S
E
D2
C
L
O
S
E
D1
1HJS21AA002
PURGEAIRTOBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
S
O
L
E
N
O
ID
O
P
E
N1
C
L
O
S
E
D1
1HJS21AA003
PURGEAIRTOPILOTBURNERASHUTOFFVALVE
O
P
E
N2
C
L
O
S
E
D2
I
N
S
E
R
TSOLENOID
R
E
T
R
A
C
TSOLENOID
I
N
S
E
R
T
ED1
R
E
T
R
A
C
TED1
I
N
S
E
R
T
ED2
R
E
T
R
A
C
TED2
:
Hot
Neutral :
WIRETYPE
O
P
E
N2
O
P
E
N1
Positive :
Negative :
Ground
C
O
M1
N
O1
C
O
M2
N
O2
13
14
8
9
2
3
11
12
5
6
DCSupply
24VDC
WIRECOLOUR
1HJA21AA001
BURNERAOILGUNACTUATOR
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
UPP
E
R
1
3
6
>
H
X
2
2
0
1
3
7
>
H
X
2
2
1
1
4
0
>
H
X
2
7
9
N
1
0
1
>
H
X
1
24
1
4
2
>
H
X
2
7
5
1
4
4
>
H
X
2
7
7
L
1
0
1
>
H
X
1
27
1
4
7
>
H
1
2
5
1
4
9
>
H
1
2
4
1
5
1
>
H
1
2
7
L
1
0
1
>
H
X
2
52
1
5
3
>
H
1
2
8
1
5
4
>
H
X
2
2
4
1
5
5
>
H
X
2
2
5
1
5
6
>
H
X
2
2
2
1
5
7
>
H
X
2
2
3
1
5
8
>
H
X
2
2
6
1
5
9
>
H
X
2
2
7
1
6
0
>
H
X
2
2
8
1
6
1
>
H
X
2
2
9
1
6
6
>
H
X
2
3
0
1
6
7
>
H
X
2
3
1
1
6
9
>
K
A
1
0
5
-9
1
6
>
H
X
1
6
1
7
>
H
X
1
7
1
8
>
H
X
1
8
1
9
>
H
X
1
9
2
7
>
H
X
2
7
2
8
>
H
X
2
8
2
9
>
H
X
2
9
3
0
>
H
X
3
0
3
4
>
H
X
3
4
3
5
>
H
X
3
5
3
9
>
H
X
3
9
4
0
>
H
X
4
0
5
0
>
H
X
5
0
5
1
>
H
X
5
1
5
2
>
H
X
5
2
5
3
>
H
X
5
3
6
2
>
H
X
6
2
6
3
>
H
X
6
3
6
4
>
H
X
6
4
6
5
>
H
X
6
5
7
3
>
H
X
7
3
7
4
>
H
X
7
4
U
N
D
E
R
1
3
3
1
3
4
1
3
5
1
3
6
1
3
7
1
3
8
1
3
9
1
4
0
1
4
1
1
4
2
1
4
3
1
4
4
1
4
5
1
4
6
1
4
7
1
4
8
1
4
9
1
5
0
1
5
1
1
5
2
1
5
3
1
5
4
1
5
5
1
5
6
1
5
7
1
5
8
1
5
9
1
6
0
1
6
1
1
6
2
1
6
3
1
6
4
1
6
5
1
6
6
1
6
7
1
6
8
1
6
9
1
7
0
1
7
1
1
7
2
1
7
3
1
7
4
1
7
5
1
7
6
1
7
7
1
7
8
1
7
9
1
8
0
1
8
1
1
8
2
1
8
3
1
8
4
1
8
5
1
8
6
1
8
7
1
8
8
1
8
9
1
9
0
1
9
1
1
9
2
1
9
3
1
9
4
1
9
5
1
9
6
1
9
7
WIRETYPE
C
O
M1
N
C1
C
O
M2
N
C2
1HJA21CG103
BURNERACOUPLED
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
:
Hot
Neutral :
I
N
S
E
R
TP
I
L
O
TB
U
R
N
E
RAOILGUNACTUATOR
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
R
E
T
R
A
C
TP
I
L
O
TB
U
R
N
E
RAOILGUNACTUATOR
WIRETYPE
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORRETRACTED1
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORINSERTED1
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORINSERTED1
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORRETRACTED1
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORRETRACTED2
1HJA21AA002
BURNERAHEEIACTUATOR
1HJA21AA003
PILOTOILGUN
INTEGRATEDACTUATOR
P
I
L
O
TB
U
R
N
E
RAO
I
LGUNACTUATORINSERTED2
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORINSERTED2
P
I
L
O
TB
U
R
N
E
RAH
E
E
IACTUATORRETRACTED2
C
O
M1
N
C1
C
O
M2
N
C2
1
2
5
ACSupply
230VAC
I
N
S
E
R
T
/
R
E
T
R
A
C
TP
I
L
O
TBURNERAHEEIACTUATOR
BROWN
1HJA21CG106
PILOTBURNERACOUPLED
1
H
J
A
2
1
G
T
1
0
1
B
U
R
N
E
RAH
E
E
I
1HJH21AA002XB01
B
U
R
N
E
RAF
U
E
LOILSAFETYSHUTOFFVALVEOPEN
1HJH21AA002XB02
B
U
R
N
E
RAF
U
E
LOILSAFETYSHUTOFFVALVECLOSED
1HJM21AA003XB01
S
C
A
V
E
N
G
I
N
GS
T
EAMTOBURNERASHUTOFFVALVEOPEN
1HJM21AA003XB02
S
C
A
V
E
N
G
I
N
GS
T
EAMTOBURNERASHUTOFFVALVECLOSED
1HJH21CP101
B
U
R
N
E
RAF
U
E
LOILPRESSLOW
1HJM21CP101
A
T
O
M
I
Z
I
N
GS
T
E
AMTOBURNERAPRESSLOW
1HJM21AA002XB01
A
T
O
M
I
Z
I
N
GS
T
E
AMTOBURNERASHUTOFFVALVEOPEN
1HJM21AA002XB02
A
T
O
M
I
Z
I
N
GS
T
E
AMTOBURNERASHUTOFFVALVECLOSED
1HJH31AA002XB01
P
I
L
O
TB
U
R
N
E
RAFUELOILSAFETYSHUTOFFVALVEOPEN
1HJH31AA002XB02
P
I
L
O
TB
U
R
N
E
RAFUELOILSAFETYSHUTOFFVALVECLOSED
1HJM31AA003XB01
S
C
A
V
E
N
G
I
N
GS
T
EAMTOPILOTBURNERASHUTOFFVALVEOPEN
TODCS
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
UPP
E
R
7
5
>
H
X
7
5
7
6
>
H
X
7
6
8
0
>
H
X
8
0
8
1
>
H
X
8
1
8
5
>
H
X
8
5
8
6
>
H
X
8
6
9
4
>
H
X
9
4
9
5
>
H
X
9
5
9
6
>
H
X
9
6
9
7
>
H
X
9
7
1
0
5
>
H
X
1
0
5
1
0
6
>
H
X
1
0
6
1
0
7
>
H
X
1
0
7
1
0
8
>
H
X
1
0
8
1
1
6
>
H
X
1
1
6
1
1
7
>
H
X
1
1
7
1
1
8
>
H
X
1
1
8
1
1
9
>
H
X
1
1
9
1
2
9
>
H
X
1
2
9
1
3
0
>
H
X
1
3
0
1
3
1
>
H
X
1
3
1
1
3
2
>
H
X
1
3
2
1
3
6
>
H
X
1
3
6
1
3
7
>
H
X
1
3
7
1
5
6
>
H
X
1
5
6
1
5
7
>
H
X
1
5
7
1
5
4
>
H
X
1
5
4
1
5
5
>
H
X
1
5
5
1
5
8
>
H
X
1
5
8
1
5
9
>
H
X
1
5
9
1
6
0
>
H
X
1
6
0
1
6
1
>
H
X
1
6
1
1
6
6
>
H
X
1
6
6
1
6
7
>
H
X
1
6
7
2
3
2
>
K
A
1
0
5
-8
2
3
3
>
K
A
1
0
5
-12
2
3
4
>
H
X
3
2
4
2
3
5
>
H
X
3
2
5
2
3
8
>
S
B
1
0
2
2
3
9
>
S
B
1
0
2
2
4
0
>
S
B
1
0
3
2
4
1
>
S
B
1
0
3
2
4
2
>
S
B
1
0
4
2
4
3
>
S
B
1
0
4
2
4
4
>
K
A
1
0
4
-8
2
4
5
>
K
A
1
0
4
-12
L
1
0
1
>
H
X
1
5
2
2
5
3
>
K
A
1
0
2
-13
2
5
5
>
K
A
1
0
1
-5
2
5
7
>
K
A
1
0
1
-6
2
5
9
>
K
A
1
0
1
-7
2
6
1
>
K
A
1
0
1
-8
L
1
0
1
>
H
X
2
6
4
2
6
3
>
K
A
1
0
2
-5
U
N
D
E
R
1
9
8
1
9
9
2
0
0
2
0
1
2
0
2
2
0
3
2
0
4
2
0
5
2
0
6
2
0
7
2
0
8
2
0
9
2
1
0
2
1
1
2
1
2
2
1
3
2
1
4
2
1
5
2
1
6
2
1
7
2
1
8
2
1
9
2
2
0
2
2
1
2
2
2
2
2
3
2
2
4
2
2
5
2
2
6
2
2
7
2
2
8
2
2
9
2
3
0
2
3
1
2
3
2
2
3
3
2
3
4
2
3
5
2
3
6
2
3
7
2
3
8
2
3
9
2
4
0
2
4
1
2
4
2
2
4
3
2
4
4
2
4
5
2
4
6
2
4
7
2
4
8
2
4
9
2
5
0
2
5
1
2
5
2
2
5
3
2
5
4
2
5
5
2
5
6
2
5
7
2
5
8
2
5
9
2
6
0
2
6
1
2
6
2
2
6
3
WIRETYPE
1
H
J
M
3
1
A
A
0
0
3
X
B
0
2
S
C
A
V
E
N
G
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVECLOSED
1
H
J
H
3
1
C
P
1
0
1
P
I
L
O
TB
U
R
N
ERAFUELOILPRESSLOW
1
H
J
M
3
1
C
P
1
0
1
A
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERAPRESSLOW
1
H
J
M
3
1
A
A
0
0
2
X
B
0
1
A
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVEOPEN
1
H
J
M
3
1
A
A
0
0
2
X
B
0
2
A
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVECLOSED
1
H
J
S
2
1
A
A
0
0
2
X
B
0
1
P
U
R
G
EA
I
RTOBURNERASHUTOFFVALVEOPEN
1
H
J
S
2
1
A
A
0
0
2
X
B
0
2
P
U
R
G
EA
I
RTOBURNERASHUTOFFVALVECLOSED
1
H
J
S
2
1
A
A
0
0
3
X
B
0
1
P
U
R
G
EA
I
RTOPILOTBURNERASHUTOFFVALVEOPEN
1
H
J
S
2
1
A
A
0
0
3
X
B
0
2
P
U
R
G
EA
I
RTOPILOTBURNERASHUTOFFVALVECLOSED
1
H
J
A
2
1
C
G
1
0
1
B
U
R
N
E
RAO
ILGUNACTUATORINSERTED
1
H
J
A
2
1
C
G
1
0
2
B
U
R
N
E
RAO
ILGUNACTUATORRETRACTED
1
H
J
A
2
1
C
G
1
0
3
B
U
R
N
E
RAC
OUPLED
1
H
J
A
2
1
C
G
1
0
4
P
I
L
O
TB
U
R
N
ERAOILGUNACTUATORINSERTED
1
H
J
A
2
1
C
G
1
0
5
P
I
L
O
TB
U
R
N
ERAOILGUNACTUATORRETRACTED
1
H
J
A
2
1
C
G
1
0
7
P
I
L
O
TB
U
R
N
ERAHEEIACTUATORINSERTED
1
H
J
A
2
1
C
G
1
0
8
P
I
L
O
TB
U
R
N
ERAHEEIACTUATORRETRACTED
1
H
J
A
2
1
C
G
1
0
6
P
I
L
O
TB
U
R
N
ERACOUPLED
1
H
J
A
2
1
G
T
0
0
1
X
B
0
1
B
U
R
N
E
RAH
EEICURRENTPROVEN
1
H
J
A
2
1
C
B
1
0
1
B
U
R
N
E
RAF
LAMEON
1
H
J
H
2
1
G
H
0
0
1
X
B
0
1
S
T
A
R
TB
U
R
N
ERA
1
H
J
H
2
1
G
H
0
0
1
X
B
0
2
S
T
O
PB
U
R
N
E
RA
1
H
J
H
2
1
G
H
0
0
1
X
B
0
3
S
T
A
R
TB
U
R
N
ERASCAVENGING
1
H
J
H
2
1
G
H
0
0
1
X
B
0
4
B
U
R
N
E
RAR
EMOTEMODE
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
6
M
F
T
1
H
J
H
2
1
A
A
0
0
2
Y
B
0
1
O
P
E
NB
U
R
N
E
RAFUELOILSAFETYSHUTOFFVALVE
1
H
J
M
2
1
A
A
0
0
3
Y
B
0
1
O
P
E
NS
C
A
V
E
NGINGSTEAMTOBURNERASHUTOFFVALVE
1
H
J
M
2
1
A
A
0
0
2
Y
B
0
1
O
P
E
NA
T
O
M
I
ZINGSTEAMTOBURNERASHUTOFFVALVE
1
H
J
H
3
1
A
A
0
0
2
Y
B
0
1
O
P
E
NP
I
L
O
TBURNERAFUELOILSAFETYSHUTOFFVALVE
1
H
J
M
3
1
A
A
0
0
3
Y
B
0
1
O
P
E
NS
C
A
V
E
NGINGSTEAMTOPILOTBURNERASHUTOFFVALVE
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
ACSupply
230VAC
:
Hot
Neutral :
WIRETYPE
TODCS
FROMDCS
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
T
e
c
h
.R
e
q
u
i
r
e
m
e
n
t
H
X
UPPER
L1
01
->
HX
26
2
265->KA
1
0
2
6
99->H
X
9
9
110->H
X
1
1
0
121->H
X
1
2
1
123->H
X
1
2
3
142->H
X
1
4
2
144->H
X
1
4
4
140->H
X
1
4
0
281->KA
1
0
3
5
28
3>H
13
0
28
5>H
13
1
28
7>H
13
2
28
9>H
13
3
29
1>H
12
9
+
10+
9+
-
+3
1
-3
2
+1
1
-1
2
+3
1
-3
2
+1
1
-1
2
7
8
1
3
U
N
D
E
R
2
6
4
1
H
J
M
3
1
A
A
0
0
2
Y
B
0
1
O
P
E
NA
T
O
M
I
Z
I
N
GSTEAMTOPILOTBURNERASHUTOFFVALVE
2
6
5
2
6
6
1
H
J
S
2
1
A
A
0
0
2
Y
B
0
1
O
P
E
NP
U
R
G
EA
I
RTOBURNERASHUTOFFVALVE
2
6
7
2
6
8
1
H
J
S
2
1
A
A
0
0
3
Y
B
0
1
O
P
E
NP
U
R
G
EA
I
RTOPILOTBURNERASHUTOFFVALVE
2
6
9
2
7
0
1
H
J
A
2
1
A
A
0
0
1
Y
B
0
1
I
N
S
E
R
TB
U
R
N
E
RAOILGUNACTUATOR
2
7
1
2
7
2
1
H
J
A
2
1
A
A
0
0
1
Y
B
0
2
R
E
T
R
A
C
TB
U
R
N
E
RAOILGUNACTUATOR
2
7
3
2
7
4
1
H
J
A
2
1
A
A
0
0
2
Y
B
0
1
I
N
S
E
R
TP
I
L
O
TB
U
RNERAOILGUNACTUATOR
2
7
5
2
7
6
1
H
J
A
2
1
A
A
0
0
2
Y
B
0
2
R
E
T
R
A
C
TP
I
L
O
TB
URNERAOILGUNACTUATOR
2
7
7
2
7
8
1
H
J
A
2
1
A
A
0
0
3
Y
B
0
1
I
N
S
E
R
T
/
R
E
T
R
A
C
TBURNERAHEEIACTUATOR
2
7
9
2
8
0
S
T
A
R
TB
U
R
N
E
RAHEEIIGNITION
1
H
J
A
2
1
G
T
0
0
1
Y
B
0
1
2
8
1
2
8
2
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
3
B
U
R
N
E
RAS
C
A
V
E
N
GING
2
8
3
2
8
4
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
4
B
U
R
N
E
RAF
A
I
L
U
R
E
2
8
5
2
8
6
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
2
B
U
R
N
E
RAI
NS
E
R
VICE
2
8
7
2
8
8
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
1
B
U
R
N
E
RAR
E
A
D
YTOSTART
2
8
9
2
9
0
1
H
J
H
2
1
G
H
0
0
1
Y
B
0
5
B
U
R
N
E
RAF
L
A
M
EON
2
9
1
2
9
2
2
9
3
2
9
4
2
9
5
2
9
6
2
9
7+
2
9
8A
T
O
M
I
Z
I
N
GS
T
E
A
MT
OBURNERAPRESS
1
H
J
M
2
1
C
P
2
0
1
2
9
9GND
3
0
0301->QF005
3
0
124V-->DC-V- 1
P
O
W
E
RS
U
P
P
L
YO
FB
U
RNERAFUELOILFLOWTRANSMITTER
H
J
H
2
1
C
F
2
0
1
3
0
2+
3
0
31
H
J
H
2
1
C
F
2
0
1
B
U
R
N
E
RAF
U
E
LO
I
LFLOWXMTR
3
0
4GND
3
0
5
3
0
6GND
3
0
7+
U
R
N
E
RAF
U
E
LO
I
LCONTROLVALVEPOSITIONFEEDBACK
3
0
81
H
J
H
2
1
A
A
1
0
1
X
Q
0
1B
3
0
9+
3
1
0U
R
N
E
RAF
U
E
LO
I
LCONTROLVALVEI/P
1
H
J
H
2
1
A
A
1
0
1
Y
Q
0
1B
3
1
1GND
3
1
2
3
1
3GND
3
1
4+
T
O
M
I
Z
I
N
GS
T
E
A
MT
OBURNERACONTROLVALVEPOSITIONFEEDBACK
1
H
J
M
2
1
A
A
1
0
1
X
Q
0
1A
3
1
53
1
6+
3
1
7T
O
M
I
Z
I
N
GS
T
E
A
MT
OBURNERACONTROLVALVEI/P
3
1
8GND
1
H
J
M
2
1
A
A
1
0
1
Y
Q
0
1A
3
1
9
3
2
0321->QF006
3
2
1
P
O
W
E
RS
U
P
P
L
YO
FB
U
RNERAFLAMEDETECTOR
1
H
J
A
2
1
C
B
0
0
1
3
2
2 GND
3
2
3234->HX234
3
2
4235->HX235 1
B
U
R
N
E
RAF
L
A
M
ED
E
T
ECTED
H
J
A
2
1
C
B
0
0
1
3
2
5
3
2
6
3
2
7
3
2
8
3
2
9
3
3
0
WIRETYPE
DCSupply
24VDC
WIRECOLOUR
Positive :
Negative :
Ground
ACSupply
230VAC
:
Hot
Neutral :
BROWN
(BR)
BLUE
YELLOW/GREEN
(BL)
(YL/GN)
RED
(RD)
GREY
(GY)
FROMDCS
WIRETYPE
TODCS
TODCS
TODCS
FROMDCS
TODCS
FROMDCS
WIRESIZE
24VDC
1.0mm2UL1015
230VAC
2.5mm2and1.5mm2UL1015
R
O
T
A
R
YS
W
I
T
C
H
I
N
D
I
C
A
T
O
RL
I
G
H
T
B
U
T
T
O
N
R
E
D
G
R
E
E
N
A
M
B
E
R
H12
1
7
0
GN
1H
JA
21
CG
10
7
BU
RN
ERAH
EE
IIN
SE
RT
ED
1H
JA
21
CG
10
1
BURNER A OIL G
U
NI
N
S
E
R
T
E
D
H12
2
1H
JA
21
CG
10
8
BURNER A HEEIR
E
T
R
A
C
T
E
D
H12
9
1H
JA
21
CG
10
4
PI
LO
TBU
RN
ERAO
ILG
UN
IN
SE
RT
ED
H13
1
1H
JA
21
CG
10
5
PI
LO
TBU
RN
ERAO
ILG
UN
RETRAC
T
E
D
H13
3
H10
0
1H
JH
21
GH
00
1Y
B0
6
MF
T
1H
JM
31
AA
00
3X
B0
2
SC
AV
EN
GI
NGS
TE
AMT
OPI
LO
T
BU
RN
ERAS
HU
TO
FFV
AL
VEC
LO
SE
D
H13
2
GN
AM
B
1H
JH
21
GH
00
1Y
B0
1
BU
RN
ERAR
EA
DYT
OST
AR
T
H13
0
GN
H12
0
1H
JM
31
AA
00
2X
B0
2
ATOMIZING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEC
LO
SE
D
H30
0
1H
JH
21
GH
00
1Y
B0
3
BU
RN
ERAS
CA
VE
NG
IN
G
SB
10
3
GN
1H
JH
21
GH
00
1X
B0
1
START BU
R
N
E
RA
RD
1H
JH
21
GH
00
1X
B0
2
ST
OPB
UR
NE
RA
SB
10
4
SB
10
1
GN
1H
JH
21
GH
00
1X
B0
3
ST
AR
TBU
RN
ERAS
CA
VE
NG
IN
G
H20
0
BURNER AL
O
C
A
L
80
400
BK
LA
MP
STE
STB
UT
TO
N
RD
1H
JS
21
AA
00
3X
B0
2
PURGE AIR TO PI
L
O
TB
U
R
N
E
RA
SHUTOFF VAL
V
EC
L
O
S
E
D
BL
SA
10
1
SB
10
2
GN
1H
JS
21
AA
00
3X
B0
1
PURGE AIR TO PI
L
O
TB
U
R
N
E
RA
SHUTOFF VA
L
V
EO
P
E
N
RD
WT
1H
JH
21
GH
00
1Y
B0
2
BU
RN
ERAI
NSE
RV
IC
E
H11
9
1H
JM
31
AA
00
2X
B0
1
ATOMIZING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEO
PE
N
RD
1H
JH
31
AA
00
2X
B0
2
PI
LO
TBU
RN
ERAF
UE
LOI
LSA
FE
TY
SHUTOFF VAL
V
EC
L
O
S
E
D
RD
1H
JS
21
AA
00
2X
B0
2
PURGE AIR TOB
U
R
N
E
RA
SHUTOFF VAL
V
EC
L
O
S
E
D
GN
H11
6
H11
2
RD
1H
JS
21
AA
00
2X
B0
1
PURGE AIR TOB
U
R
N
E
RA
SHUTOFF VA
L
V
EO
P
E
N
H11
8
H11
5
1H
JM
31
AA
00
3X
B0
1
SCAVENGING STE
A
MT
OP
I
L
O
T
BU
RN
ERAS
HU
TO
FFV
AL
VEO
PE
N
GN
RD
GN
1H
JH
31
AA
00
2X
B0
1
PI
LO
TBU
RN
ERAF
UE
LOI
LSA
FE
TY
SHUTOFF VA
L
V
EO
P
E
N
RD
1H
JH
21
GH
00
1Y
B0
4
BURNER AF
A
I
L
U
R
E
H11
1
GN
H11
0
H12
5
AM
B
H10
8
RD
1H
JM
21
AA
00
3X
B0
2
1H
JM
21
AA
00
2X
B0
2
1H
JH
21
AA
00
2X
B0
2
SC
AV
EN
GI
NGS
TE
AMT
OBU
RN
ERA ATOMIZING STEAMT
OB
U
R
N
E
RA
BURNER A F
U
E
LO
I
L
SHUTOFF VAL
V
EC
L
O
S
E
D
SHUTOFF VAL
V
EC
L
O
S
E
D
SA
FE
TYS
HU
TO
FFV
AL
VEC
LO
SE
D
GN
1H
JH
21
GH
00
1Y
B0
5
BU
RN
ERAF
LA
MEO
N
H10
4
RD
B
L
A
C
K
H11
7
GN
1H
JM
21
AA
00
3X
B0
1
1H
JM
21
AA
00
2X
B0
1
OB
U
R
N
E
RA
SC
AV
EN
GI
NGS
TE
AMT
OBU
RN
ERA ATOMIZING STEAMT
SHUTOFF VA
L
V
EO
P
E
N
SHUTOFF VA
L
V
EO
P
E
N
H10
9
H12
4
GN
H10
7
GN
1H
JH
21
AA
00
2X
B0
1
BURNER A F
U
E
LO
I
L
SA
FE
TYS
HU
TO
FFV
AL
VEO
PE
N
RD
1H
JA
21
CG
10
2
BU
RN
ERAO
ILG
UNR
ET
RA
CT
ED
H10
3
GN
H10
2
H12
8
RD
3
5
0
H10
1
H12
7
GN
WT
1H
JH
21
GH
00
1X
B0
4
BU
RN
ERAR
EM
OT
E
H50
0
GN
LO
CA
L/
RE
MO
TES
WI
TC
H
POWER ON I
N
D
I
C
A
T
O
R
W
H
I
T
E
B
L
U
E
H00
1
LI
GH
TI
NGL
AM
P
FIRE RESISTA
N
TR
A
C
E
W
A
Y
G
N
G
N
1
H
J
A
2
1
C
G
1
0
1
B
U
R
N
E
RAO
I
LG
U
NI
N
S
E
R
T
E
D
160
1
H
J
A
2
1
C
G
1
0
7
B
U
R
N
E
RAH
E
E
II
N
S
E
R
T
E
D
R
D
R
D
1
H
J
A
2
1
C
G
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11
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,
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11 INDICATORLIGHT
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12 TERMINAL
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PHOENIX
13 BREAKER
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14 BREAKER
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,
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MERLINGERIN
15 BREAKER
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MERLINGERIN
16 BREAKER
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C
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A
/
1
P
MERLINGERIN
17 ILLUMINATIONLAMP
H
0
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1
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18 DOORSWITCH
D
S
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0
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6
5
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19 DC24V
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8
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D
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H
T
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15W,230VAC/50Hz
200W,220VAC/50Hz
CIRCUITSYMBOLS
A
N
L
V
+ V
INTRINSICG
R
O
U
N
D
I
.
S
.
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ST
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,
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R
T
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B
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A
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TA
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/
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L
E
S
LIGHTBUTTONO
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T
T
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N
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.
S
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TC
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A =
TA
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.
CA
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N
A
B
A
B C
A
B C
RE
LA
Y(
NO
)
A =
TA
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.
B,C,= PO
LE
S
RE
LA
Y(
NC
)
A =
TA
GNO
.
B,C,= PO
LE
S
OU
TLE
T
A =
TA
GNO
.
LAM
P
A =
A
B
RE
LA
Y
A =
TA
GNO
.
B,C,= PO
LE
S
A
B C
TA
GNO
.
TIMER
E
L
A
Y
A =
TA
GNO
.
B,C,= PO
LE
S
TIMER
E
L
A
Y
A =
TA
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.
B,C,= PO
LE
S
HEAT
E
R
A =
TA
GNO
.
E *XB
XA
c*
WI
RI
NGA
NDT
ER
MI
NA
L
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N
A
L
A,B = TERMINA
LN
O
.
c,d = WIRINGN
O
.
E =
CA
BI
NE
TEX
TE
RN
AL
EL
EC
TR
IC
ALC
OM
PO
NE
T
LIMITS
W
I
T
C
H
Start-up Burner
XRQ-12-6100
Users Manual
Preface
Notice
XRQ-12
Thank you for choosing the XRQ-11 burner designed by our company.
As an essential part of whole set of product for client, the manual is also a reference of
installion or maintenance staff.
Please read this manual before any application and keep for reference.
Brief Introduction:
XRQ-12
Structure,
features,
installation,
operation,
maintenance
and
Overview
XRQ-12-6100 XCC
2
Media Atomizing Oil Gun
61MW
6100
Power 61MW
Data
Items
Regulating Ratio
Data
61MW
51
Y
Medium Atomizing Oil Gun (Y)
5360kg/h
Y
Medium Atomizing Oil Gun (Y)
500kg/h
Fuel
Fuel Pressure
Fuel Temp.
Atomizing Medium
Medium Temp.
Ignition
Heavy Oil
1.2MPa
90
Superheated Steam
0.8MPa
350
536kg/h
50kg/h
61640Nm3/h
500mm
500mm
700mm
220VAC
0.6 MPa
Burner Installation
1
Connect the burner flange to that of the boiler body.
2
Welding the burner air inlet coupling flange with wind tunnel.
3
Insert oil gun into tube, fix it with seal at the tube end, and then compress the
oil gun limit switch.
4 220240mm
Insert HEA Igniter into tube, leave 220240mm space between end of spark
rod and the board, then fasten the board.
5
Connect the oil/ air/ cooling wind inlet metal tube of each parts according to the
manual.
6
Connect wires of HEA exciter, flame scanner and actuator according to the
manual.
7
Switch on instrument air of all the pneumatic equipment
8
Check all the parts manually.
9
Switch on the power, and then check all the parts.
Burner Application
Flame Scanner
See its manual
Working Principle:
Fuel in media atomizing oil gun sprays into pre-mix chamber through
mix-flower, and steam or compressed air is sprayed into pre-mix chamber at
high speed. At the entrance of pre-mix chamber, high-speed steam or
compressed air with pressure will cut, roll, and push fuel, so as to form liquid
film at the exit of oil gun and make small oil drops
For usage and maintenance of oil gun, please see the oil gun manual
Complex pneumatic actuator is consists of large cylinder (push oil gun), small
cylinder (push spark rod), pipe and bracket, magnetic valve, and junction box.
See the following figure:
Data
Item
Power
Data
500mm
200mm
2000N
500N
220VAC
0.6MPa
For complex pneumatic actuator usage and maintenance, please see its
manual
Service
Please indicate fuel type, viscidity, pressure, heat value, load of burner,
atomizing media, atomizing media temperature and its pressure, aid-burning
wind pressure and its temperature, and shape of flame as well when delivery.
Consequently, we could recommend appropriate burner model for you. Please
remember to tell us if you need any exciter, flame scanner, auto combustion
controller and their delivery date. In addition, we are appreciating to design
burner according to your requirements
XDH
HEA Exciter
Users manual
1 Overview
1.1 Features
This HEA ignition unit is of low-voltage capacitor discharging type. It features in low
discharging volts, high energy, and compact size, easy-carrying, safe and simplified
operation.
1.2
These codes consist of company name, product code, data and structure model.
Following is the chart
DH
T F B
Ex Z L C
2 Working Principle
XDH XDZ XDL
This HEA Ignition Unit consists of XDH series ignition exciter, XDZ series spaek rod
and XDL series cable.
220V 110V
1
Supply an 220VAC or 110VAC voltage to the ignition exciter. This input voltage is
converted to an D.C pulse voltage by step-up transformer and rectifier and charges
an energy-storing capacitor. When the voltage across the capacitor reaches the
breakdown level of the discharging tube, the capacitor discharges and the
discharging current flows through discharging tube, choke coil, connecting cable
and spark rod to produce high energy sparks at the spark rod firing gap. When the
exciter stops, residual electricity is discharged through the discharge resistor. (See
attached Chart 1)
3 Specifications
3.1 Data
Model
Items
HEA
Exciter
,J
Stored Energy
,V
Input voltage
,VDC
Output voltage
,/
Spark Rate , S/S
,(/)S
Duty Cycle , (on/off)
, VDC
Initial Spark Voltage
XDH- 20
XDH-2
XDH-10B
XDH-50
XDH-2Z
10
50
20T20F
2
20
AC220
DC12
25005
717
215
adjustable
13
300/60
120/60
30/60
6001400
,
Central Circuit
Resistance
Rod
,
Heat-resistance at
firing end
,
Central Circuit
Resistance
,VAC
Cable Breakdown Voltage
,M
Insulating Resistance
Ambient Temp.
Relative Humidity
Spark
0.05
800
(5min) 1250
0.1
5000 (50HZ)
500
3070
90
RH
3.2 Function
4 7 XDH2
XDH2ZXDH-10BXDH20XDH-20TXDH-20FXDH50
The exciter could be divided into 4 specifications and 7 models. They are
XDH 2
XDH2ZXDH-10BXDH20XDH-20TXDH-20FXDH50.
Follows is the types:
2
Stored Energy
2J
XDH-2Z
Exciter
Fuel Type
Fuel gas
10
10J
20
20J
50
50J
XDH-10B
XDH-20TF
XDH-50
Light oil
&Crude oil
Crude oil&
Residual oil
4 Mounting
4.1 4 M8
The HEA exciter can be mounted in the cabinet vertically or horizontally with 4 sets
of M8 screw.
4.2
The exciter should be grounding.
4.3
3
2
The HEA exciter shall be used with proper connecting cable and spark rod. Connect
the spark rod to the HEA exciter, using the high-voltage connecting cable. The two
threaded connectors of the connecting cable shall be properly connected to their
counterparts on the exciter and spark rod. Tighten the connector lock nut so that the
central electrodes contact well, otherwise strike arc might occur resulting in internal
damage of the unit. (See attached Chart 2)
4.4
L 4050mm( 3)
The firing end of the spark rod should be located where the fuel is dense. Judging
from experience, the dimension L between 40mm50mm is normally adjusted,
depending on oil gun spray angle and diffuser cone flow recycling. (See attached
Chart 3)
4.5
After mounting, supply the exciter with power.
5 Operation
5.1
Do not energize the exciter if the spark rod is not connected to the exciter.
5.2 100
150mm
Connect the exciter correctly and insert firing end into fuel tank for 100 150mm
5.3 3.2
In high charge, do follow the working period prescribed.
5.4
Do cut off power if it is off for long time.
5.5 5
To service the exciter, disconnect power supply and wait for at least 5 minutes before
service operation.
6 Troubleshooting
Problem
Cause
Poor
contact
among
Troubleshooting
Reconnect
Reconnect
Reconnect
Repair or replace
the exciter
Attached Charts
Application and Maintenance of Pneumatic Actuator
Overview
When mounting spark rod, fix its head at proper position. Then fasten the
bolt and ensure it will not loose.
3
Supply with gas and electric, and check if advanced and retracted signals are
sent. If there is any faults, check the relative position of bumper and stroke
switch or examine wiring.
2
Check linkage regularly.
3 2530 34
If actuator is laid for long time, drive it 3-4 times every 25-30 days to ensure its
flexibility.
4 O
,
Clean cylinder wall and piston. Replace damaged cup and o-ring. Paste high
temperature lubricant on cup and piston. Gently insert piston into cylinder or
mount piston stem in piston cover, so as not to break the seal.
Fault
Cause
Troubleshooting
, 1.
1.
Remove block
2.
2.
Spark
could
not 3.
3.,
retract
advance with 4.
electric and Cylinder leakage
4.
air on
5.,
5.
valve
Application and Maintenance of Oil Gun
Overview
Media-atomizing oil gun runs through the work of oil pressure and atomizing
media, and breaks liquid into small drops. Fuel in media atomizing oil gun
sprays into pre-mix chamber through mix-flower, and steam or compressed air
is sprayed into pre-mix chamber at high speed. At the entrance of pre-mix
chamber, high-speed steam or compressed air with pressure will cut, roll, and
push fuel, so as to form liquid film at the exit of oil gun and make small oil drops.
With the same sprayer, mechanical atomizing is preferred for large amount of
fuel spraying, while adopts media-atomizing oil gun if the charge is low. The oil
gun is simple structured, easy adjusted, large range of oil usage, small and
even atomized grains, and low fuel consumption.
Before using, clean all the components, pipes, and holes. Make sure there is
no metal dross or draff. Fasten M2290 bolt and spring on the back gun base.
2
3 27030N.M
Preventing disability
Before using, check atomizing and solve problems if there is any trouble.
Please check and clean it regularly.
4
Check and protect the gun end, diffuser and wheel rotor regularly, or it may
disturb performance of flame shape and combustion stability.
5
When disassembling or cleaning oil end and diverter disc, pay attention to their
surface, or it may disable the seal. When reinstalling, please clean seal surface
of all components. See order and direction of installation of all components in
oil gun structure.
6 200kg
Troubles
Ignition problem
Flame Off
Flame Floating
Causes
Troubleshooting
Excessive medium
Nozzle blocked
Readjust position
Stablize pressure
Raise pressure
Raise pressure
Low combustion air flow
Excessive oil
Low oil
White flame
Oil leakage
Bad gun top sealing
Raise flow
Raise flow
Decrease combustion
418320160-1257A-VUM
REV.
Date:08/02/2010
Fig No:
LSM-300
MVSC- 300-3E1
125SR
V-355B/DN80
SS316/PTFE
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-2
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355B+125SR DN80
Fig No:
LSM-300
EV-61 220V
100SR
V-355S/DN50
SS316/PTFE
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-1
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355S+100SR DN50
Fig No:
LSM-300
75SR
EV-61 220V
V-355S/DN32
SS316/PPL
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-5
REVISION
SCALE
UNIT
DESCRIPTION
mm
V-355S+75SR DN32
FREE
Fig No:
LSM-300
75SR
EV-61 220V
V-355S/DN25
SS316/PTFE
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-4
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355S+75SR DN25
Fig No:
LSM-300
EV-61 220V
63SR
V-355S/DN15
SS316/PPL
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-3
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-355S+63SR DN15
Fig No:
LSM-300
EV-61 220V
63SR
V-355S 1/4"
SS316/PPL
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-6
REVISION
SCALE
UNIT
DESCRIPTION
mm
V-355S+63SR 1/4"
FREE
Fig No:
LSM-300
MVSC-300-3E1
160SR
V-255SW/DN40
SS316/
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-7
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
Fig No:
LSM-300
MVSC-300-3E1
115SR
V-255SW/DN15
SS316/
APPROVED BY.
MODENTIC
DATE
DATE
CHECK BY.
DRAWN BY.
DRAWING NO.
MATERTAL
XCC-6-6
REVISION
UNIT
mm
SCALE
FREE
DESCRIPTION
V-255Q+115SR DN15
LSM-300
LSM-300
IP67
1.
2. NAMUR
3.
4.-2585-40120
5.
6. G1/21/2
NPTM20*1.5
7.8
8.
MB3.0 MB3.1 L .
MB3.0
S.S304-3mm
Carbon Steel
Polyester
Powder coated
30*80
H:20-30
LSM-300
MB3.1
Carbon Steel
Polyester
Powder coated
S.S304-3mm
30*130
H:30-50
LSM-300
MB3.2
Carbon Steel
Polyester
Powder coated
S.S304-3mm
30*80
H:20
LSM-300
LSM-400
MB3.3
Carbon Steel
Polyester
Powder coated
S.S304-3mm
30*80
H:20-30
H:50
LSM-300
LSM-400
(BW)
(SW)
(HIGH TEMP.)
PTFE
(HIGH TEMP.)
starcontrols
Contact:
Quote:
DL100108
Data Sheet:
F.S. Number:
Pressure Reducing
1 Inch 95HP
Process Data
Flowing Media:
Specific Gravity:
Temperature:
Vapor Pressure:
Inlet Pressure:
Outlet Pressure:
Differential Pressure:
Set Pressure:
Critical Pressure:
Density:
Molecular Weight:
Flow Rate:
Line Size/Sched No:
Inlet:
Outlet:
3A
9/16 Inch
Neoprene
Actuator
Spring #:
Spring Range:
80-400 psig
Set Pressure:
Actuator Matl
Lower Casing(Dia. Case):
Upper Casing(Spring Case):
Spring Case Vent Tapped:
Pressure Registration
Internal:
Yes
External:
Dia. Matl:
Neoprene
Diaphragm Protector:
Oil
0.991
0.6-1.5 MPa(G)
0.4-0.5 MPa(G)
0.4-0.5 MPa(G)
500-2500 kg/h
Steel
No
600 psig
600 PSIG ( 40.8 bar)
Sizing
Required Flow Coefficient:
Recovery Coefficient:
Km:
C1:
Available Flow Coefficient:
Wide Open Flow Coefficient:
Filter:
Filter Material:
Internal Relief:
Bugproof Vent:
Pressure Gauge:
Vent Position:
kPa(g)
kPa(g)
deg C
l/m
Minimum
600.000
400.000
100.000
8.507
0.413
4.4 Cv
Normal
400.000
NOTES:
-1.2.39-deeperblue
08 JAN 10
Qty: 2
Body Style
End Connect:
NPT
Material:
Steel
Body Tapping(inlet/outlet):
Trim
Material:
Orifice Size:
Disk/Seat Material:
Rev: 00
06 JUL 10 07:42:50 pm
Maximum
1500.000
500.000
100.000
42.535
0.924
Bulletin 71.1:95
Features
D HandwheelsAllow easy pressure setting changes and are standard on Types 95LD,
95HD, and optional on the 1/2-inch body size of
the Types 95L and 95H regulators. Tee-handles
are optional on all other Types 95L and 95H
body sizes
D Self OperatedDesign
maximizes speed of response
D Grafoil GasketsFor high
temperature applications up to
650_F (343_C) (optional)
W0077-1 / IL
D Rugged ConstructionAvailable in a
variety of materials including cast iron, carbon steel,
stainless steel, Monel, Hastelloy C, Kalrezt and
Vitont to address the toughest service conditions.
Severe service elastomers and corrosion resistant
trims are also available excellent fluid compatibility
8/97
Type 95H
Bulletin 71.1:95
Specifications
Available Configurations
Type 95L: Low-pressure regulator for 2 to 30 psig
(0.1 to 2.0 bar) outlet pressures
Type 95H: High-pressure regulator for 5 to 150
psig (0.34 to 10 bar) outlet pressures
Type 95LD: Low-pressure differential regulator for
2 to 30 psig (0.1 to 2.0 bar) differential
pressures with handwheels and packing box
Type 95HD: High-pressure differential regulator for
5 to 150 psig (0.34 to 10 bar) differential pressures
with handwheel and packing box
Type 95HP: High-pressure regulator for 5 to 400
psig (0.34 to 28 bar) outlet pressures (soft seated)
Type 95HT: High-pressure/high temperature
regulator for 5 to 300 psig (0.34 to 21 bar) outlet
pressures (metal seat) and up to 650F (343C)
Type 95LC: Low-pressure regulator for 2 to 30
psig (0.1 to 2.0 bar) outlet pressures for cold temperature applications down to -325F (-198C)
Type 95HC: High-pressure regulator for 5 to 150
psig (0.34 to 10 bar) outlet pressures for cold
temperature applications down to -325F (-198C)
Body and Orifice Sizes
1/4-inch body: 1/4-inch (6.4 mm) orifice
1/2-inch body: 3/8-inch (9.5 mm) orifice
3/4 and 1-inch bodies: 9/16-inch (14.3 mm)
orifice
1-1/2 and 2-inch bodies: 1-1/16-inch (27 mm)
orifice
End Connection Style
NPT screwed, ANSI flanged; all sizes are fabricated
with slip-on flanges and are 14-inches face to face
(DIN flanged; 356 mm face to face), 150 RF,
300RF, 600RF or SWE
Maximum Pressures(1)
See table 3
Outlet or Differential Pressure Ranges
See table 5
Elastomer Temperature Ranges(1)
Nitrile Parts: -40 to 180F (-40 to 82C)
Neoprene Parts: -40 to 180F (-40 to 82C)
Fluoroelastomer Parts: 0 to 300F (-18 to 149C)
hot water limited to 200F (93C)
Ethylenepropylene Parts: -40 to 450F (-40 to
232C)
PTFE: -325 to 450F (-198 to 232C)
Spring Case Construction
Vent is a drilled untapped hole (standard),
NPT (optional) See figure 6
On Types 95HD and 95LD a NPT tapped vent hole
is standard
Types 95H,
95HD, 95L,
95LD and 95HP
Type 95HT
Types 95LC
and 95HC
-40 to 406_F
(-40 to 208_C)
-40 to 406_F
(-40 to 208_C)
Not available
-20 to 450_F
(-29 to 232_C)
-20 to 650_F
(-29 to 343_C)
Not available
Stainless Steel
Body and
Spring Case
-40 to 450_F
(-40 to 232_C)
-40 to 550_F
(-40 to 287_C)
-325 to 550_F
(-198 to 287_C)
1. The pressure/temperature limits in this bulletin and any applicable standard or code limitation for this regulator should not be exceeded.
Bulletin 71.1:95
W1894-1 / IL
W1894-1 / IL
TYPE 95HD
TYPE 95LD
W6195 / IL
W5092 / IL
W5091 / IL
TYPE 95L
Figure 2. Exterior
TYPE 95H
Bulletin 71.1:95
W0077-1 / IL
W0079-1 / IL
W0078- / IL
Principle of Operation
The Type 95 (refer to figure 4) is a direct operated regulator. Downstream pressure is registered internally
through the body to the under side of the diaphragm.
When the downstream pressure is at or above the set
pressure, the disk is held against the seat, and there is
no flow through the regulator. When demand increases, downstream pressure drops slightly allowing
the spring to extend, moving the stem down and the
disk away from the seat. This allows flow through the
body to the downstream system. Types 95H, 95L,
95HT, 95HC and 95LC use spring force to regulate
outlet pressure. Types 95HD and 95LD use spring
force to maintain a differential pressure between
spring case loading pressure and outlet pressure.
Capacity Data
The capacity information on the following pages is
based on three offset factors, 10, 20 and 40 percent.
Offset, or droop, is deviation from the set point of the
regulator, and is usually stated in percentage of set
point value.
For example, refer to the air flow rate curve in figure 5.
The regulator is set for 15 psig (1.0 bar) at the outlet,
with 100 psig (6.9 bar) at the inlet and a 300 standard
cubic feet per hour (8.5 cubic meters per hour) flow
rate. Capacity at 10 percent offset is read at the intersection of a line projected horizontally to the right from
the 13.5 psig (0.5 bar) outlet pressure point and the
1
PRESSURE A
(SPRING CASE LOADING PRESSURE)
PRESSURE A + SPRING SETTING - PRESSURE B
INLET
PRESSURE
PRESSURE B
(OUTLET PRESSURE)
NOTE:
1 PRESSURE A MAY BE ANOTHER PRESSURE
SYSTEM OR A MANUAL LOADING REGULATOR
A2543-2 / IL
100 psig (6.9 bar) inlet curve. The 13.5 psig (0.9 bar)
is derived by applying the offset factor of 10 percent to
the regulator setting of 15 psig (1.0 bar). The same
method is employed for 20 percent offset, except the
capacity value is read at the 12 psig (0.8 bar) outlet
pressure point, 20 percent less than the 15 psig (1.0
bar) setting.
For highest capacity and the most accurate control
within a particular type of the 95 Series regulators, use
the lowest range spring that can be adjusted to the
Bulletin 71.1:95
AIR FLOW IN NORMAL CUBIC METERS PER HOUR
CE4967-A
B0392-2
desired set point (see table 5 for part numbers of appropriate springs for each body size). See table 1 for
sizing example for the Types 95HD and 95LD regulators.
If closer control is necessary, a regulator of larger capacity or different design should be selected, so that
the necessary flow can be obtained with a smaller offset factor.
Sometimes it may be necessary to interpolate the capacity table data to determine capacity for outlet settings not given. To maintain accuracy, it is important
when interpolating to stay within a spring range if possible. The following is a procedure for interpolating the
data to calculate flow:
1. Determine which spring is to be used.
Example:
P1 = 100 psig
1/4 inch Type 95H with 15 to 30 psig
spring range
P2 = 20 psig
Determine air capacity, Q.
Solution:
Qa = 1000 SCFH
P2a = 15 psig
Qb = 1900 SCFH
P2b = 30 psig
1900 - 1000
30 - 15
1900 - Q
30 - 20
Q = 1300 SCFH
2. Find the two outlet settings (P2a & P2b) that bracket the
actual outlet pressure P2.
3. For a given body size and inlet pressure, find the capacity
Qa for P2a and Qb for P2b.
Qb - Q
P 2b - P 2
Air Capacities
Regulating capacities at selected pressures and outlet
pressure flows are given in SCFH (60_F and 14.7
psia) of air at 60_F. To determine the equivalent ca-
Bulletin 71.1:95
pacities for other gases, multiply the table capacities
by the following appropriate conversion factors: 1.29
for 0.6 specific gravity natural gas, 0.810 for propane,
0.707 for butane, or 1.018 for nitrogen. For gases of
other specific gravities, divide by the square root of the
appropriate specific gravity.
Then, if capacity is desired in normal cubic meters per
hour at 0_C and 1.01325 bar, multiply SCFH by
0.0268.
where,
Q = Steam flow, lb/hr
P1(abs) = Absolute inlet pressure, psia (add 14.7 psi
to gauge inlet pressure to obtain absolute inlet
pressure)
Cs = Wide-open steam sizing coefficient from table 4.
Capacities in tables 8, 9 and 11, are for regulators using elastomer diaphragms. Depending on regulator
construction, a multiplier must be used to convert to
capacities for regulators using metal diaphragms.
Water Capacities
Q = P1(abs)Cg
where,
Q = Gas flow, SCFH (60_F and 14.7 psia)
P1(abs) = Absolute inlet pressure psia (add 14.7 psi
to gauge inlet pressure to obtain absolute
inlet pressure)
Cg = Wide-open gas sizing coefficient from table 4.
For pressure drops lower than critical (absolute outlet
pressure greater than one-half the absolute inlet pressure), use the sizing nomographs in Fisher Catalog
10, or the Fisher Sizing Program.
To obtain capacities in normal cubic meters per hour
at 0_C and 1.01325 bar, multiply the capacity determined in SCFH by 0.0268.
Steam Capacities
Capacities in tables 13, 14, 15, 16, and 17 are in
pounds per hour of saturated steam. To obtain capacities in kilograms per hour, multiply the capacities given
in the table by 0.4535. Capacities have been calculated for stainless steel diaphragms only since steam
service exceeds the elastomer diaphragm temperature
limits.
To determine wide-open flow capacity for relief valve
sizing of steam, use the equation for critical pressure
drops (absolute outlet pressure equal to one-half or
less than one-half absolute inlet pressure).
Q = P1(abs)Cs
Installation
The 95 Series regulators may be installed in any position, as long as flow will be in the same direction as
that indicated by the body arrow. The Types 95H, 95L,
95HT, 95HP 95HC and 95LC regulators should be
installed so that their spring case vents are protected
from anything that might clog them.
Fisher provides an instruction manual with every regulator shipped. Refer to this for complete installation,
operation and maintenance instructions. Included is a
complete listing of individual parts and recommended
spare parts.
Bulletin 71.1:95
Table 1. Sizing Types 95HD and 95LD Pressure Regulators
STEPS
EXAMPLE
PSIG
EXAMPLE
BAR
Since the bias set is 0.7 bar, select the Type 95LD with a
0.3 to 1.0 bar spring range. (The Type 95LD will withstand
the pressure for the application, and also has the lightest
spring available.)
For the purpose of sizing, use the spring set point (bias) of
0.7 bar as outlet pressure, and an inlet pressure of 10.3 bar.
The closest capacity data in Tables 4 and 8 shows the
following:
C1 = 35 (Table 4)
P1table = 10.3 bar
P2table = 0.7 bar
Droop/offset = 0.7 bar x 20% = 0.1 bar
nPtable = 10.3 bar - (0.7 bar - 0.1 bar) = 9.7 bar differential
Q = 37.5 m3/h(n) for size 1/2-inch Type 95LD at 20%
droop/offset
Cg calculated = 8.5
Cg calculated = 8.5
P1 = 135 psig
P2max = 40 psig
Droop/offset = 10 psig x 20% = 2 psig
nP actual = 135 psig - (40 psig - 2 psig) = 97 psid
Cg calculated = 8.5
Q = 1248 SCFH air with droop/offset equal to
20% of spring bias
P1 = 9.3 bar
P2max = 2.8 bar
Droop/offset = 0.7 bar x 20% = 0.1 bar
nP actual = 9.3 bar - (2.8 bar - 0.1 bar) = 6.6 bar differential
Cg calculated = 8.5
Q = 33.4 m3/h(n) air with droop/offset equal to
20% of spring bias
EXAMPLE
PSIG
EXAMPLE
BAR
The Type 95L with a 0.9 to 2.1 bar pressure range, will
provide the lightest spring for the application.
P1table = 30 psig
P2table = 20 psig
Droop/offset = 20 psig x 20% = 4 psig
nPtable = 30 psig - (20 psig - 4 psig) = 14 psid
Q = 13 gpm
Km = 0.67 (See table 4)
Cv calculated = 3.47
Cv calculated = 3.41
Cv = 3.47
P1 = 25 psig
P2 = 18 psig
Droop/offset = 18 psig x 20% = 3.6 psig
nP actual = 25 psig - (18 psig - 3.6 psig) = 10.6 psid
Q calculated = 11.3 gpm
Cv = 3.41
P1 = 1.7 bar
P2 = 1.2 bar
Droop/offset = 1.2 bar x 20% = 0.2 bar
nP actual = 1.7 bar - (1.2 bar - 0.2 bar) = 0.7 bar differential
Q calculated = 41.1 liters per minute
Bulletin 71.1:95
Table 3. Maximum Pressures
REGULATOR
TYPE
95L, 95LD,
95LC
95H, 95HD,
95HC
Type 95HP
at 100F
(37.8C)
BODY SIZE,
INCHES
All
Sizes(2)
All Sizes(2)
1/4 to 2
BODY AND
SPRING CASE
MATERIALS
NPT
250
17.2
50
3.4
Steel
150RF
285
19.7
125
8.6
275
19.0
125
8.6
300
20.7
125
8.6
Stainless Steel
150RF
Steel or
Stainless Steel
NPT, 300RF,
600RF or SWE
Elastomer
All-Metal
Cast Iron
NPT
250
17.2
250
17.2
Steel
150RF
285
19.7
285
19.7
Stainless Steel
150RF
275
19.0
275
19.0
Steel or
Stainless Steel
NPT, 300RF,
600RF or SWE
300
20.7
300
20.7
Steel(1)
NPT, 300RF,
600RF or SWE
NPT, 300RF,
600RF or SWE
300RF
600
41.4
600
41.4
600
41.4
550
37.9
Stainless Steel(1)(3)
1/4 to 1(2)
Stainless Steel(1)(4)
Steel(1)(4)
1-1/2, 2
Stainless Steel(1)(4)
Elastomer
All-Metal
Elastomer
535
36.9
535
36.9
600
41.4
600
41.4
300RF
445
30.7
445
30.7
600
41.4
550
37.9
535
36.9
450
31.0
600
41.4
450
31.0
300RF
445
30.7
445
30.7
600
41.4
450
31.0
All-Metal
300RF
1. Maximum inlet for Types 95HT and 95HP is 600 psi (41.4 bar) or body rating limit, whichever is lower. Values listed for the Type 95HT
assume temperatures of 650F (343C), and 100F (37.8C) for the Type 95HP.
2. 1/4-inch bodies shall be provided with 1/2-inch flanges.
3. Maximum outlet pressure for the stainless steel Type 95HP is 550 psi (37.9 bar) or flange rating limit, whichever is lower.
4. Maximum outlet pressure for the Type 95HT is 450 psi (31.0 bar) or flange rating limit, whichever is lower.
MAXIMUM
OUTLET
PRESSURE(1)
Psig
Bar
Cast Iron
Steel(1)(4)
Type 95HT
at 650F
(343C)
MAXIMUM
INLET
PRESSURE
Psig
Bar
DIAPHRAGM
AND SEAT
MATERIALS
END
CONNECTIONS
C1
Km
1.40
35
.82
3.35
35
.71
156
7.80
35
.67
475
23.75
38
.82
Cv
Cg
Cs
1/4
0.8
28
1/2
1.9
67
3/4, 1
4.4
1-1/2, 2
12.5
Bulletin 71.1:95
Table 5. Body Sizes and Pressure Ranges
TYPE
NUMBER
BODY SIZE,
INCHES
Inches
mm
.148
.172
.207
.281
.234
.281
.306
.343
.406
.148
.172
.207
.207
.234
.281
.306
.343
.406
.531
.562
.593
.656
3.76
4.37
5.26
7.13
5.94
7.13
7.77
8.71
10.3
3.75
4.37
5.26
5.26
5.94
7.13
7.77
8.71
10.3
13.5
14.3
15.1
16.7
1E392527022
1E392627012
1E392727142
1E395627022
1D745527142
1E395727192
1E398927022
1E399027142
1E399127162
1E392527022
1E392627012
1E392727142
1E395627012
1D745527142
1E395727192
1E398927022
1E399027142
1E399127162
1E795327082
1E795427082
1E793327082
1P788827082
1/4
15 to 100
80 to 300
1.0 to 6.9
5.5 to 20.7
.192
.282
4.87
7.16
14B9941X012 None
14B9940X012 None
1/2
15 to 100
80 to 300
1.0 to 6.9
5.5 to 20.7
.282
.375
7.16
9.52
14B9943X012 None
14B9942X012 None
3/4, 1
15 to 100
80 to 300
1.0 to 6.9
5.5 to 20.7
.437
.562
11.0
14.2
14B9944X012 None
14B9945X012 None
1-1/2, 2
15 to 100
60 to 260
1.0 to 6.9
4.1 to 17.9
.625
.812
15.9
20.6
17B1704X012 None
17B1705X012 None
1/4
15 to 100
80 to 400
1.0 to 6.9
5.5 to 27.6
.192
.282
4.87
7.16
14B9941X012 None
14B9940X012 None
1/2
15 to 100
80 to 400
1.0 to 6.9
5.5 to 27.6
.282
.375
7.16
9.52
14B9943X012 None
14B9942X012 None
3/4, 1
15 to 100
80 to 400
1.0 to 6.9
5.5 to 27.6
.437
.562
11.0
14.2
14B9944X012 None
14B9945X012 None
1-1/2, 2
15 to 100
60 to 300
1.0 to 6.9
4.1 to 20.7
.625
.812
15.9
20.6
17B1704X012 None
17B1705X012 None
1/4
2 to 6
5 to 15
0.1 to 0.4
0.3 to 1.0
.142
.187
3.60
4.47
19A2852X012 None
19A2854X012 Blue
1/2
2 to 6
0.1 to 0.4
.207
5.25
1E3956X0012 Yellow
3/4, 1
2 to 6
5 to 15
0.1 to 0.4
0.3 to 1.0
.312
.375
7.92
9.52
13A4678X012 None
1K762537022 None
1/4
15 to 50
40 to 200
1.0 to 3.4
2.8 to 13.8
.192
.282
4.87
7.16
14B9941X012 None
14B9940X012 None
1/2
15 to 50
40 to 200
1.0 to 3.4
2.8 to 13.8
.282
.375
7.16
9.52
14B9943X012 None
14B9942X012 None
3/4, 1
15 to 50
40 to 200
1.0 to 3.4
2.8 to 13.8
.437
.562
11.0
14.3
1-1/2, 2
5 to 40
30 to 200
0.3 to 2.8
2.1 to 13.8
.625
.812
15.9
20.1
14B9944X012
14B9945X012
17B1704X012
17B1705X012
1/2
1/4
1/2
3/4, 1
1-1/2, 2
95HT
95HP
95LC
Bar
SPRING PART
NUMBER AND
COLOR
0.1 to 0.4
0.3 to 1.0
0.9 to 2.1(2)
0.1 to 0.4
0.3 to 1.0
0.9 to 2.1(2)
0.1 to 0.4
0.3 to 1.0
0.9 to 2.1(2)
1.0 to 2.1(2)
1.7 to 5.2
4.8 to 10.3
1.0 to 2.1(2)
1.7 to 5.2
4.8 to 10.3
1.0 to 2.1(2)
1.7 to 5.2
4.8 to 10.3
0.3 to 5.5
4.1 to 8.3
6.9 to 9.7
8.3 to 10.3
3/4, 1
Psig
SPRING
WIRE DIAMETER
2 to 6
5 to 15
13 to 30(2)
2 to 6
5 to 15
13 to 30(2)
2 to 6
5 to 15
13 to 30(2)
15 to 30(2)
25 to 75
70 to 150
15 to 30(2)
25 to 75
70 to 150
15 to 30(2)
25 to 75
70 to 150
5 to 80
60 to 120
100 to 140
120 to 150
1/4
OUTLET OR DIFFERENTIAL
PRESSURE RANGE(1)(3)
95HC
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Yellow
Green
Red
Light Blue
Light Gray
Yellow
Black
None
None
None
None
1. Pressure ranges given for Types 95L, 95H, 95HT, 95HP, 95HC and 95LC regulators indicate actual outlet pressure. For Types 95LD and 95HD regulators,
the pressure ranges indicate the differential pressure that can be obtained with the indicated spring. The differential pressure (spring setting) is added to the
spring case loading pressure to determine the actual outlet pressure.
2. Type 95H is recommended where close regulation is not required. Type 95L is recommended where close regulation is required.
3. Values shown are for optimum performance, springs can be adjusted to a lower setting.
Bulletin 71.1:95
Table 6. Construction Materials
Body(1): Cast Iron, WCC/WCB Steel(2), 316 Stainless Steel(3), Hastelloy C, Monel
Spring Case: Cast Iron, WCC/WCB Steel(2), 316 Stainless Steel(3)
Regulator Spring: Zinc Plated Steel(2) standard, Inconel(3), 302 Stainless Steel(3), 17-7PH(3)(4)
Valve Spring: 302 Stainless Steel(3) standard, Inconel(2)
Trim Materials:
ELASTOMER SEAT
Part Name
Standard
Optional
Diaphragm
Neoprene(2) or
Fluoroelastomer
Disk
Neoprene(1) or Fluoroelastomer
PTFE(3)
EPR
Perfluoroelastomer
Disk Holder
Brass or
416 Stainless Steel
Brass or
416 Stainless Steel
Valve Plug
Brass or
416 Stainless Steel
Orifice
Brass or
416 Stainless Steel
Stem Assembly
Brass or
416 Stainless Steel
Bolting
Grade 5 steel(2)
Diaphragm
Disk
Disk Holder
Brass or
416 Stainless Steel(4)
Valve Plug
Brass or
416 Stainless Steel(4)
Orifice
Brass or
416 Stainless Steel(4)
Stem Assembly
Brass or
416 Stainless Steel(4)
Gaskets
Composition
Grafoil(3)(4)
Bolting
Grade 5 steel(2)
B8M(3), B7(4)
METAL SEAT
1.
2.
3.
4.
5.
10
Spring case and body on standard constructions are of the same material.
NACE standard construction.
Cryogenic standard construction.
High temperature and/or standard construction.
Used in conjunction with above materials.
Monel
Hastelloy C
316 Stainless Steel(2)(3)
Monel
Hastelloy C
316 Stainless Steel
Monel
Hastelloy C
316 Stainless Steel(3)
Monel
Hastelloy C
Brass
316 Stainless Steel(3)
Monel
Hastelloy C
Brass
316 Stainless Steel(3)
Monel
Hastelloy C
316 Stainless Steel(3)
Monel
Hastelloy C
Bulletin 71.1:95
Table 7. Compatibility
CORROSION INFORMATION
316
Stainless Steel
416
Stainless Steel
Monel(1)
Hastelloy(2) C
Cast Iron
302 or 304
Stainless Steel
316
Stainless Steel
416
Stainless Steel
Monel(1)
C
C
A
A
A
C
A
C
A
C
C
B
A
C
C
C
C
A
A
A
C
A
C
C
C
C
B
A
C
C
B
A
A
A
A
A
A
B
A
B
A
A
A
A
A
B
A
A
A
A
A
A
B
A
A
A
A
A
A
A
C
C
A
A
A
C
A
C
C
C
B
B
A
A
B
B
B
A
A
A
B
A
B
C
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
C
A
I.L.
C
A
A
A
A
C
A
C
C
B
B
A
C
A
A
C
A
A
A
A
C
A
C
C
B
B
A
C
A
A
A
A
A
A
A
A
A
A
B
A
A
A
C
A
A
A
A
A
A
A
B
A
A
B
A
A
A
C
A
B
C
A
A
A
A
C
A
C
C
C
B
A
C
A
A
C
A
A
A
A
C
A
B
C
B
A
A
B
A
B
A
A
A
A
A
B
A
A
I.L.
A
A
A
Butane
Calcium Chloride (Alkaline)
Carbon Dioxide, Dry
Carbon Dioxide, Wet
Carbon Disulfide
Carbon Tetrachloride
Carbonic Acid
Chlorine Gas, Dry
Chlorine Gas, Wet
Chlorine, Liquid
Chromic Acid
Citric Acid
Coke Oven Gas
Copper Sulfate
Ether
Ethyl Chloride
Ethylene
Ethylene Glycol
Formaldehyde
Formic Acid
Freon, Wet
Freon, Dry
Gasoline, Refined
Glucose
Hydrochloric Acid (Aerated)
A
B
A
C
A
B
C
A
C
C
C
I.L.
A
C
B
C
A
A
B
I.L.
B
B
A
A
C
A
B
A
C
A
B
C
A
C
C
C
C
A
C
B
C
A
A
B
C
B
B
A
A
C
A
C
A
A
A
B
B
B
C
C
C
B
A
B
A
A
A
A
A
B
B
A
A
A
C
A
B
A
A
A
B
B
B
C
C
B
A
A
B
A
A
A
A
A
B
A
A
A
A
C
A
C
A
A
B
C
A
C
C
C
C
B
A
A
A
B
A
A
A
C
I.L.
I.L.
A
A
C
A
A
A
A
B
A
A
A
C
C
A
B
B
C
A
A
A
A
A
A
A
A
A
A
C
A
A
A
A
A
A
A
A
B
A
A
A
A
A
A
A
A
I.L.
A
A
A
A
A
A
B
Silver Nitrate
Sodium Acetate
Sodium Carbonate
Sodium Chloride
Sodium Chromate
Sodium Hydroxide
Stearic Acid
Sulfur
Sulfur Dioxide, Dry
Sulfur Trioxide, Dry
Sulfuric Acid (Aerated)
Sulfuric Acid (Air Free)
Sulfurous Acid
Trichloroethylene
Water, Boiler Feed
Water, Distilled
Water, Sea
Zinc Chloride
Zinc Sulfate
C
A
A
C
A
A
A
A
A
A
C
C
C
B
B
A
B
C
C
C
A
A
C
A
A
C
A
A
A
C
C
C
B
C
A
B
C
C
A
B
A
B
A
A
A
A
A
A
C
C
B
B
A
A
B
C
A
A
A
A
B
A
A
A
A
A
A
C
C
B
A
A
A
B
C
A
B
A
B
B
A
B
B
A
B
B
C
C
C
B
B
B
C
C
B
C
A
A
A
A
A
B
A
A
A
C
B
C
A
A
A
A
C
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
A
Fluid
Hastelloy(2) C
302 or 304
Stainless Steel
Fluid
Carbon Steel
Cast Iron
Material
Carbon Steel
Material
FLUID INFORMATION
Fluid
Neoprene
Nitrile
Viton(3)
EPDM
C
B
A
A+
A
B
C
A
B
A
B
C
C
C
C
C
A
B
A+
B
C
A
A
C
C
C
A
C
A+
A
C
C
C
B
C
A
A
A
B
C
B
C
C
C
A
B
B
A
A
A
A
A
A+
C
A
A+
B
A
A
A
A
A
B
C
A
C
C
C
C
C
C
C
B
A
C
B
Fluid
Freon 22
Freon 114
Gasoline
Hydrogen Gas
Hydrogen Sulfide (Dry)
Hydrogen Sulfide (Wet)
Jet Fuel (JP 4)
Natural Gas
Natural Gas + H2S (Sour Gas)
Nitric Acid (10%)
Nitric Acid (50 to 100%)
Nitrogen
Oil (Fuel)
Propane
Sea Water
Sulfur Dioxide
Sulfuric Acid (to 50%)
Sulfuric Acid (50 to 100%)
Water (Ambient)
Water at 200_F (93_C)
Neoprene
Nitrile
Viton(3)
EPDM
A+
A
B
A
A
B
C
A
A
B
C
A
B
A
B
A
B
C
A
C
C
A
A+
A
C
C
A
A+
B
C
C
A
A+
A
A
C
C
C
A
B
C
B
A
A
C
C
A
A
C
A
A
A
A
A
A
A
A
A
A
B
A
A
C
A
A
A
I.L.
C
C
C
C
A
C
C
A
A
B
B
A
A
ARecommended
BMinor to moderate effect. Proceed with caution.
CUnsatisfactory
I.L.Information lacking
11
Bulletin 71.1:95
Table 8. Air SCFH Capacities for 1/4 through 1-Inch Types 95L and 95LD Regulators with Elastomer Diaphragm(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1/4
1/2
Psig
Bar
10
20
30
50
75
100
150
200
250
10
20
30
50
75
100
150
200
250
20
30
50
75
100
150
200
250
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
150
200
250
250
250
250
280
280
330
200
300
400
450
450
500
500
500
500
500
600
750
750
750
750
750
750
280
300
380
380
380
380
400
400
430
380
530
600
600
630
630
630
630
630
680
850
930
930
1000
1000
1000
1000
300
350
350
350
350
350
380
400
450
400
500
550
600
650
700
700
700
700
750
900
1000
1000
1000
1000
1000
1000
400
500
530
530
530
530
550
550
600
600
750
850
850
900
900
900
900
900
1100
1200
1400
1400
1400
1400
1400
1400
680
850
1100
1500
2100
2500
2500
2500
2500
1100
1900
2300
3500
3800
4200
4200
4200
4200
1700
2100
2800
4700
6400
7700
8500
8500
1200
1700
2200
2900
3800
4200
4600
4700
4700
1700
3400
4200
5500
6800
7200
7600
8300
8300
2500
4200
5300
8500
9300
12,000
13,000
13,000
800
1000
1300
1700
2500
3000
3000
3000
3000
1300
2200
2800
4200
4500
5000
5000
5000
5000
2000
2500
3300
5500
7500
9000
10,000
10,000
1400
2000
2600
3400
4500
5000
5400
5600
5600
2000
4000
5000
6500
8000
8500
9000
9800
10,000
3000
5000
6300
10,000
11,000
14,000
15,000
15,000
15 psig
(1.0 bar)
20
30
50
75
100
150
200
250
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
450
700
900
1000
1000
1000
1000
1000
700
1000
1200
1200
1300
1300
1300
1300
800
1100
1300
1400
1400
1400
1400
1400
1200
1500
1600
1650
1800
1800
1800
1800
1900
3200
5100
6800
8500
11,000
11,000
11,000
2700
4500
7200
9300
13,000
15,000
15,000
15,000
2200
3800
6000
8000
10,000
13,000
13,000
13,000
3200
5300
8500
11,000
15,000
18,000
18,000
18,000
20 psig
(1.4 bar)
30
40
50
75
100
150
200
250
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
550
750
900
1100
1100
1100
1100
1100
850
1100
1300
1500
1500
1500
1500
1500
1100
1300
1400
1500
1600
1600
1600
1600
1500
1700
1800
2000
2100
2100
2100
2100
2500
3800
4600
6800
8000
10,000
13,000
13,000
3800
5500
6800
9300
13,000
15,000
17,000
17,000
3000
4500
5500
8000
9500
12,000
15,000
15,000
4500
6500
8000
11,000
15,000
18,000
20,000
20,000
25 psig
(1.7 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
900
1200
1400
1500
1600
1600
1600
1200
1600
2000
2500
2500
2500
2500
1600
1900
2000
2100
2200
2200
2200
2400
2500
2800
3300
3300
3300
3300
4200
5100
7200
8500
10,000
13,000
13,000
5500
6800
9300
13,000
17,000
21,000
21,000
5000
6000
8500
10,000
12,000
16,000
16,000
6500
8000
11,000
15,000
20,000
25,000
25,000
30 psig
(2.1 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
900
1200
1700
1800
1900
1900
1900
1200
1500
2300
2500
2500
2500
2500
1800
2000
2300
2400
2500
2500
2500
2400
2700
3200
3600
3600
3600
3600
3400
4200
7100
8500
11,000
14,000
14,000
5100
6400
9300
13,000
17,000
22,000
22,000
4000
5000
8400
10,000
13,000
17,000
17,000
6000
7500
11,000
15,000
20,000
26,000
26,000
2 to 6 psig
(0.1 to 0.4 bar)
5 psig
(0.3 bar)
10 psig
(0.7 bar)
5 to 15 psig
(0.3 to 1.0 bar)
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
1. To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.8.
12
3/4
10%
Offset
2 psig
(0.1 bar)
13 to 30 psig
(0.9 to 2.1 bar)
Inlet
Bulletin 71.1:95
Table 9. Air SCFH Capacities for 1/4 through 1-Inch Types 95H and 95HD Regulators with Elastomer Diaphragm(1)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
Inlet
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
680
750
840
1100
1100
1400
1900
1700
2000
610
780
1500
1600
2200
2800
2800
3200
1000
1200
1400
2100
2600
3600
4000
1000
1000
1200
1500
1600
2100
2300
2400
2700
1300
1600
2300
3300
4500
5800
6200
1300
1200
1300
2000
2500
2800
3000
3200
3300
1100
1300
2500
3000
4400
4800
4900
5000
1700
2400
3200
4600
6000
6500
7000
900
900
900
1200
1400
1800
2200
2100
2700
1500
1300
1800
2000
2400
3100
3500
4000
1200
1400
2100
2500
3100
3100
3500
1400
1500
1500
1800
2100
2400
2800
3100
3300
2300
2100
2800
3000
3800
4300
4600
4900
2000
2300
2900
3700
4600
4500
5100
2200
2300
2200
2700
2900
3200
3600
3900
4300
3500
3400
4200
4400
5300
5800
6300
6600
3800
3900
5000
5700
6500
6900
7300
2200
2700
2900
3800
4000
5000
6000
6800
7400
2900
4000
5700
6300
7700
9200
9000
10,000
4000
6000
7400
8300
11,000
12,000
12,000
3100
3800
4300
5500
6000
7000
8000
8700
9600
4500
6000
8500
9800
12,000
12,000
13,000
14,000
6700
8600
11,000
13,000
17,000
18,000
18,000
4900
6200
6800
8400
9000
10,000
11,000
11,000
12,000
6200
7800
12,000
14,000
16,000
17,000
18,000
19,000
9000
12,000
15,000
21,000
24,000
25,000
26,000
2200
2600
3400
4800
5400
7000
8700
8500
10,000
3200
4000
5400
7400
10,000
12,000
14,000
15,000
4400
6300
7000
16,000
15,000
17,000
19,000
3300
4200
5400
7000
8000
10,000
11,700
12,000
14,000
5200
6600
9300
11,000
15,000
18,000
20,000
21,000
7200
9600
13,000
18,000
24,000
26,000
27,000
5400
6500
8200
11,000
12,000
15,000
16,000
17,000
18,000
6600
8300
12,000
16,000
22,000
26,000
27,000
28,000
9200
12,000
16,000
24,000
31,000
36,000
38,000
100
125
150
200
250
300
125
150
175
200
250
300
6.9
8.6
10.3
13.8
17.2
20.7
8.6
10.3
12.0
13.8
17.2
20.7
1600
2200
2500
3700
4900
5100
2000
2000
2600
2800
3300
4000
2400
3200
3900
5400
6500
7600
2800
3500
4100
4600
5800
6900
3000
3800
4600
6000
6700
9000
3700
4500
5300
5900
7300
8600
2300
2600
3200
3700
4000
4700
3400
4000
4800
5200
4300
8000
3700
4300
4700
5500
6100
7100
5800
6800
7800
8200
8900
11,000
6200
7300
7700
8500
9500
10,000
8800
11,000
12,000
13,000
14,000
15,000
8000
11,000
12,000
14,000
16,000
16,000
8500
12,000
13,000
15,000
15,000
19,000
12,000
16,000
18,000
21,000
24,000
25,000
14,000
18,000
21,000
23,000
25,000
29,000
15,000
19,000
22,000
24,000
26,000
28,000
18,000
22,000
26,000
30,000
37,000
41,000
8700
13,000
13,000
17,000
22,000
23,000
11,000
14,000
16,000
16,000
21,000
26,000
13,000
17,000
21,000
28,000
33,000
35,000
16,000
20,000
25,000
27,000
34,000
38,000
15,000
20,000
25,000
32,000
38,000
45,000
19,000
23,000
28,000
32,000
39,000
46,000
125 psig
(8.6 bar)
150
175
200
225
250
300
10.3
12.0
13.8
15.5
17.2
20.7
2000
2800
3400
3600
3800
4600
3000
4200
4300
5600
6200
7200
4200
5100
6000
6600
7300
8700
5200
5000
5500
6800
6900
7000
8200
9000
9300
11,000
13,000
13,000
11,000
13,000
14,000
16,000
17,000
19,000
12,000
13,000
16,000
17,000
18,000
21,000
18,000
21,000
25,000
28,000
29,000
32,000
21,000
25,000
29,000
33,000
37,000
45,000
13,000
15,000
17,000
19,000
20,000
26,000
20,000
23,000
28,000
30,000
34,000
41,000
23,000
27,000
31,000
35,000
39,000
46,000
150 psig
(10.3 bar)
175
200
225
250
300
12.0
13.8
15.5
17.2
20.7
2500
3000
3300
4000
5400
3800
4300
5400
6300
7600
4900
5700
6600
7300
8400
5600
6500
7100
9000
8700
9500
11,000
12,000
14,000
15,000
12,000
14,000
16,000
18,000
20,000
14,000
16,000
20,000
20,000
23,000
20,000
24,000
29,000
30,000
37,000
29,000
29,000
33,000
37,000
45,000
16,000
20,000
22,000
26,000
31,000
22,000
26,000
30,000
35,000
44,000
26,000
30,000
35,000
39,000
46,000
15 psig
(1.0 bar)
15 to 30 psig
(1.0 to 2.1 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
25 to 75 psig
(1.7 to 5.2 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
70 to 150 psig
(4.8 to 10.3 bar)
750
960
1700
2500
3500
4200
4100
4600
1. To obtain capacities for regulators using metal diaphragms, multiply the table values by 0.6.
13
Bulletin 71.1:95
Table 10. Air SCFH Capacities for 1-1/2 through 2-Inch Types 95H and 95HD Regulators with Either Elastomer
or Stainless Steel Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
5 psig
(0.3 bar)
5 to 80 psig
(0.3 to 5.5 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
75 psig
(5.2 bar)
14
60 to 120 psig
(4.1 to 8.3 bar)
100 psi
(6.9 bar)
125 psig
(8.6 bar)
150 psig
(10.3 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
10
20
30
50
75
100
150
200
250
300
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
20.7
950
2100
2500
3500
5000
6500
8500
12,000
15,000
18,000
1000
2500
3000
4000
6000
8000
11,000
14,000
17,000
20,000
1500
4300
5000
6000
8000
9500
12,000
17,000
19,000
21,000
1000
1800
3400
4000
5500
9000
15,000
16,000
18,000
19,000
1100
2000
4600
5500
7000
12,000
18,000
19,000
20,000
21,000
1500
2600
7300
9000
11,000
14,000
21,000
21,000
22,000
23,000
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
3400
4500
6000
8000
12,000
20,000
25,000
29,000
6300
9000
10,000
13,000
21,000
31,000
39,000
6100
9000
12,000
15,000
21,000
31,000
35,000
38,000
10,000
14,000
19,000
28,000
36,000
45,000
51,000
10,000
14,000
18,000
23,000
35,000
38,000
41,000
44,000
20,000
32,000
45,000
61,000
64,000
66,000
67,000
4500
8000
15,000
24,000
44,000
48,000
51,000
53,000
6500
12,000
20,000
30,000
43,000
55,000
65,000
6200
10,000
20,000
30,000
50,000
55,000
58,000
59,000
11,000
20,000
40,000
68,000
75,000
80,000
84,000
11,000
15,000
25,000
35,000
54,000
58,000
60,000
61,000
21,000
35,000
55,000
75,000
83,000
86,000
89,000
100
125
150
200
250
300
125
150
175
225
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.6
10.3
13.8
17.2
20.7
6.9
8.6
12.0
15.5
17.2
20.7
10.3
12.0
13.8
15.5
17.2
20.7
12.0
13.8
15.5
17.2
20.7
14,000
17,000
20,000
23,000
33,000
43,000
11,000
22,000
25,000
28,000
33,000
40,000
21,000
25,000
28,000
30,000
35,000
42,000
19,000
23,000
29,000
35,000
45,000
22,000
30,000
39,000
49,000
57,000
65,000
29,000
37,000
47,000
62,000
70,000
88,000
40,000
47,000
54,000
60,000
70,000
85,000
32,000
44,000
61,000
70,000
90,000
42,000
55,000
71,000
81,000
85,000
88,000
50,000
64,000
75,000
95,000
110,000
120,000
64,000
74,000
90,000
100,000
110,000
130,000
54,000
79,000
100,000
120,000
150,000
15,000
20,000
26,000
50,000
70,000
90,000
12,000
25,000
33,000
28,000
45,000
55,000
22,000
32,000
39,000
46,000
56,000
86,000
20,000
24,000
29,000
49,000
86,000
28,000
45,000
69,000
90,000
110,000
120,000
30,000
45,000
52,000
62,000
70,000
80,000
40,000
50,000
70,000
100,000
120,000
150,000
33,000
45,000
61,000
96,000
140,000
50,000
65,000
76,000
96,000
110,000
120,000
54,000
71,000
90,000
95,000
130,000
150,000
65,000
75,000
90,000
110,000
130,000
150,000
55,000
80,000
100,000
120,000
150,000
Bulletin 71.1:95
Table 11. Air SCFH Capacities for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragms (See footnote 1 for
Type 95HT Regulators)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
30 psig
(2.1 bar)
15 to 100 psig
(1.0 to 6.9 bar)
50 psig
(3.4 bar)
100 psig
(6.9 bar)
125 psig
(8.6 bar)
80 to 300 psig
(5.5 to 20.7 bar)
200 psig
(13.8 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
300
350
380
530
800
1100
1200
1500
1700
1800
1900
2100
550
580
600
750
1200
1600
1700
2100
2300
2300
2400
2600
850
1000
1200
1300
2000
2400
2800
2900
2900
2900
3000
3200
600
620
700
900
1100
1700
2100
2400
2700
3300
3900
4500
850
900
1200
1500
1700
2300
2800
3000
3300
3800
4200
4800
40
50
75
100
150
200
250
300
400
500
600
60
75
100
150
200
250
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
430
500
700
800
1400
2000
2200
2400
2800
2800
2800
700
730
1400
2200
3000
3500
3500
4000
4400
5000
750
900
1200
1700
2500
3000
3300
3500
3900
3900
3900
1300
1500
2500
3600
4600
4700
5500
5700
5700
5700
1100
1600
2100
2900
3800
4200
4300
4300
4300
4300
4300
1900
2500
3200
4700
5500
5800
6200
6200
6200
6200
900
1200
1300
1800
2100
2600
3000
3500
4100
4800
5300
1500
1700
2300
2800
3500
3800
4400
5200
5700
6000
1500
1600
2100
2600
3200
3800
4000
4700
5200
5900
6200
2500
3100
3800
4800
5700
6000
6400
7000
7400
8200
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
350
400
450
500
600
8.6
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.3
27.6
31.0
34.5
41.4
2000
3100
3600
4500
5000
6100
7000
7800
7800
2100
2200
2800
3100
3300
3700
5200
6300
7000
3200
3800
4200
4800
5700
6300
6700
7200
3200
4100
5100
5700
6700
8300
10,000
11,000
12,000
2800
3200
4000
4300
4900
5700
7500
9500
11,000
4500
5400
6600
7500
8500
9700
11,000
13,000
10%
20%
40%
10%
20%
40%
2900
1200 1600
2900
1300 2000
3400
1900 2700
4600
2600 3800
6000
3000 4700
7600
4500 6400
8300
5500 7500
9200
6500 9000
10,000 7500 10,000
12,000 9000 12,000
13,000 11,000 14,000
15,000 12,000 16,000
2500
3000
3800
5400
7000
9600
13,000
13,000
14,000
17,000
20,000
22,000
1900
2000
3600
4100
4800
5100
5600
5900
6300
6400
7100
4000
5000
6000
6800
7800
8100
8800
9300
9600
10,000
1700
2200
3000
4100
5000
6000
7400
8500
11,000
13,000
15,000
2800
3800
5000
7500
8000
10,000
11,000
14,000
16,000
19,000
2800
3500
4500
6100
7200
9000
10,000
12,000
14,000
15,000
17,000
5000
6200
8500
12,000
13,000
15,000
16,000
19,000
20,000
24,000
4600
5700
7200
9500
12,000
14,000
14,000
16,000
18,000
21,000
22,000
8000
10,000
14,000
18,000
21,000
22,000
24,000
26,000
27,000
31,000
1900
2300
3300
4000
6400
6500
8000
9000
12,000
15,000
17,000
3000
4000
5400
9000
10,000
13,000
15,000
16,000
18,000
20,000
2900
3300
4800
6000
9500
11,000
14,000
15,000
18,000
22,000
24,000
5000
6400
9300
14,000
16,000
21,000
23,000
26,000
30,000
33,000
4700
5800
8400
11,000
15,000
18,000
20,000
22,000
25,000
30,000
32,000
8500
11,000
15,000
22,000
26,000
32,000
34,000
38,000
42,000
47,000
9000
11,000
13,000
14,000
15,000
16,000
17,000
17,000
18,000
8600
9500
11,000
11,000
12,000
14,000
15,000
18,000
21,000
15,000
17,000
19,000
20,000
22,000
24,000
26,000
30,000
8500
11,000
12,000
13,000
16,000
18,000
22,000
25,000
29,000
7000
7000
9500
10,000
12,000
13,000
16,000
18,000
20,000
11,000
14,000
17,000
21,000
21,000
25,000
27,000
30,000
14,000
18,000
20,000
22,000
26,000
29,000
32,000
36,000
39,000
11,000
13,000
15,000
16,000
19,000
20,000
25,000
30,000
34,000
20,000
24,000
28,000
34,000
35,000
41,000
45,000
50,000
18,000
22,000
26,000
30,000
37,000
42,000
46,000
53,000
55,000
19,000
21,000
24,000
27,000
29,000
33,000
39,000
46,000
52,000
30,000
35,000
42,000
49,000
55,000
62,000
68,000
75,000
8800
11,000
14,000
16,000
20,000
21,000
28,000
36,000
43,000
7800
7500
8500
9500
10,000
12,000
17,000
21,000
26,000
12,000
14,000
18,000
20,000
22,000
25,000
27,000
30,000
15,000
19,000
23,000
26,000
33,000
35,000
45,000
56,000
66,000
13,000
13,000
15,000
16,000
18,000
23,000
29,000
36,000
43,600
21,000
23,000
31,000
37,000
40,000
46,000
51,000
59,000
18,000
23,000
26,000
31,000
39,000
46,000
62,000
78,000
95,000
20,000
23,000
25,000
29,000
32,000
38,000
48,000
59,000
69,000
31,000
35,000
44,000
55,000
59,000
69,000
76,000
90,000
15
Bulletin 71.1:95
Table 11. (Continued) Air SCFH Capacities for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragms
(See footnote 1 for Type 95HT Regulators)
PRESSURE
RECOMMENDED
OUTLET
PRESSURE
RANGE
Outlet
Setting
250 psig
(17.2 bar)
80 to 300 psig
(5.5 to 20.7 bar)
300 psig
(20.7 bar)
80 to 400 psig
(5.5 to 27.6 bar)
Type 95HP Only
400 psig
(27.6 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
275
300
350
400
450
500
550
600
350
400
450
500
550
600
19.0
20.7
24.1
27.6
31.0
34.5
37.9
41.4
24.1
27.6
31.0
34.5
38.0
41.4
4100
4200
5000
5200
5800
6300
6700
7200
5200
5600
6000
6400
6800
7200
5800
6600
7500
8600
9700
11,000
12,000
13,000
7700
8800
9900
11,000
12,000
13,000
7700
8400
10,000
12,000
13,000
15,000
16,000
18,000
10,000
12,000
13,000
15,000
17,000
18,000
7600
7200
8000
9200
9700
10,000
11,000
12,000
9000
9500
10,000
11,000
11,000
12,000
12,000
13,000
14,000
16,000
17,000
18,000
20,000
20,000
16,000
17,000
18,000
19,000
20,000
21,000
19,000
20,000
23,000
26,000
28,000
31,000
34,000
36,000
24,000
28,000
31,000
34,000
37,000
41,000
15,000
18,000
22,000
22,000
25,000
26,000
27,000
31,000
21,000
24,000
27,000
30,000
33,000
36,000
25,000
30,000
36,000
37,000
42,000
44,000
45,000
52,000
37,000
41,000
46,000
50,000
55,000
59,000
36,000
41,000
50,000
55,000
61,000
65,000
74,000
80,000
48,000
57,000
67,000
76,000
86,000
95,000
16,000
17,000
24,000
24,000
28,000
31,000
34,000
38,000
22,000
26,000
31,000
35,000
40,000
44,000
27,000
31,000
39,000
43,000
50,000
56,000
62,000
68,000
38,000
47,000
55,000
64,000
72,000
81,000
38,000
42,000
51,000
59,000
68,000
76,000
85,000
93,000
49,000
58,000
69,000
79,000
90,000
100,000
500
600
34.5
41.4
7000
7200
13,000 17,000 11,000 20,000 38,000 35,000 60,000 90,000 42,000 80,000 95,000
14,000 19,000 12,000 21,000 42,000 40,000 65,000 100,000 50,000 85,000 110,000
1. To obtain capacities for Type 95HT (metal diaphragm), multiply the table values by 0.6.
Table 12. Air SCFH Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP (Elastomer Diaphragm) Regulators
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1-1/2
Psig
Bar
10%
Offset
15 psig
(1.0 bar)
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
1800
3800
4500
5800
7000
10,000
14,000
18,000
21,000
25,000
28,000
30,000
2800
5000
6000
8000
9500
13,000
18,000
22,000
25,000
28,000
30,000
32,000
3800
7000
8000
11,000
14,000
19,000
24,000
27,000
29,000
31,000
33,000
35,000
2000
4000
5000
8000
10,000
20,000
31,000
31,000
31,000
32,000(1)
33,000(1)
34,000(1)
3000
6000
8000
12,000
16,000
25,000
33,000
33,000
33,000
34,000(1)
35,000(1)
36,000(1)
4000
8000
12,000
20,000
26,000
32,000
36,000
37,000
37,000
38,000(1)
39,000(1)
39,000(1)
30 psig
(2.1 bar)
40
50
75
100
150
200
250
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
4500
5500
6500
8000
12,000
17,000
23,000
28,000
34,000
37,000
39,000
6300
7500
9500
12,000
19,000
28,000
35,000
39,000
41,000
42,000
43,000
11,000
13,000
17,000
23,000
30,000
36,000
40,000
44,000
48,000
50,000
52,000
4500
5500
7500
12,000
35,000
49,000
53,000
55,000
56,000(1)
57,000(1)
58,000(1)
7000
9000
14,000
23,000
43,000
52,000
56,000
58,000
60,000(1)
61,000(1)
62,000(1)
13,000
15,000
25,000
39,000
49,000
56,000
60,000
61,000
63,000(1)
64,000(1)
65,000(1)
15 to 100 psig
(1.0 to 6.9 bar)
16
Inlet
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 12.
(Continued) Air SCFH Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP
(Elastomer Diaphragm) Regulators
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
50 psig
(3.4 bar)
15 to 100 psig
(1.0 to 6.9 bar)
100 psig
(6.9 bar)
125 psig
(8.6 bar)
60 to 260 psig
(4.1 to 17.8 bar)
200 psig
(13.8 bar)
250 psig
(17.2 bar)
60 to 300 psig
(4.1 to 20.7 bar)
Type 95HP only
300 psig
(20.7 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
60
75
100
150
200
250
300
400
500
600
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
6500
8500
12,000
18,000
24,000
30,000
36,000
46,000
54,000
60,000
11,000
13,000
18,000
28,000
37,000
45,000
50,000
57,000
62,000
67,000
21,000
27,000
35,000
48,000
58,000
62,000
65,000
66,000
69,000
72,000
8000
17,000
30,000
50,000
63,000
72,000
78,000
84,000(1)
88,000(1)
92,000(1)
13,000
22,000
36,000
56,000
73,000
80,000
85,000
89,000(1)
92,000(1)
95,000(1)
27,000
40,000
50,000
70,000
81,000
88,000
91,000
94,000(1)
97,000(1)
100,000(1)
125
150
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
350
400
450
500
600
275
300
350
400
450
500
550
600
8.6
10.3
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
18.9
20.7
24.1
27.6
31.0
34.5
38.0
41.4
20,000
23,000
30,000
38,000
48,000
65,000
75,000
82,000
16,000
18,000
20,000
22,000
30,000
36,000
42,000
48,000
52,000
27,000
29,000
40,000
46,000
54,000
62,000
72,000
90,000
30,000
45,000
56,000
64,000
71,000
74,000
81,000
84,000
32,000
38,000
55,000
65,000
75,000
85,000
95,000
103,000
26,000
30,000
33,000
38,000
42,000
52,000
72,000
85,000
95,000
51,000
54,000
72,000
82,000
100,000
110,000
120,000
130,000
60,000
80,000
102,000
110,000
120,000
129,000
138,000
145,000
60,000
72,000
92,000
96,000
98,000
100,000
102,000
105,000
49,000
55,000
63,000
72,000
80,000
95,000
120,000
130,000
140,000
92,000
99,000
128,000
140,000
165,000
180,000
190,000
200,000
102,000
130,000
154,000
169,000
180,000
190,000
198,000
205,000
40,000
50,000
82,000
98,000
107,000
117,000(1)
127,000(1)
133,000(1)
17,000
18,000
20,000
22,000
32,000
50,000
96,000
110,000
125,000
28,000
30,000
42,000
54,000
76,000
80,000
100,000
125,000
30,000
40,000
57,000
74,000
84,000
93,000
102,000
110,000
45,000
63,000
97,000
110,000
117,000
125,000(1)
130,000(1)
135,000(1)
26,000
30,000
34,000
40,000
50,000
75,000
136,000
160,000
170,000
52,000
55,000
80,000
97,000
166,000
160,000
170,000
180,000
60,000
80,000
108,000
140,000
155,000
168,000
175,000
182,000
70,000
86,000
107,000
121,000
127,000
133,000(1)
135,000(1)
138,000(1)
59,000
70,000
80,000
96,000
111,000
135,000
166,,000
185,000
195,000
106,000
100,000
142,000
160,000
196,000
200,000
215,000
230,000
103,000
125,000
168,000
194,000
215,000
225,000
235,000
245,000
350
400
450
500
550
600
24.1
27.6
31.0
34.5
38.0
41.4
53,000
64,000
80,000
95,000
104,000
112,000
94,000
115,000
130,000
145,000
158,000
168,000
150,000
180,000
200,000
220,000
235,000
250,000
54,000
70,000
90,000
110,000
128,000
136,000
97,000
128,000
145,000
163,000
181,000
199,000
151,000
192,000
220,000
240,000
260,000
280,000
17
Bulletin 71.1:95
Table 13. Steam Capacities for 1/4 through 1-Inch Types 95L and 95LD Regulators with Stainless Steel Diaphragm(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1/2
3/4
Psig
Bar
10
20
30
50
75
100
150
200
250
10
20
30
50
75
100
150
200
250
20
30
50
75
100
150
200
250
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
6.0
8.0
10
10
10
10
11
11
13
8.0
12
16
18
18
20
20
20
20
20
24
30
30
30
30
30
30
11
12
15
15
15
15
16
16
17
15
21
24
24
25
25
25
25
25
27
34
37
37
40
40
40
40
12
14
14
14
14
14
15
16
18
16
20
22
24
26
28
28
28
28
30
36
40
40
40
40
40
40
16
20
21
21
21
21
22
22
24
24
30
34
34
36
36
36
36
36
44
48
56
56
56
56
56
56
27
34
44
60
84
100
100
100
100
44
76
92
140
150
170
170
170
170
68
84
110
190
260
310
340
340
48
68
88
120
150
170
180
190
190
68
140
170
220
270
290
300
330
330
100
170
210
340
370
480
520
520
32
40
52
68
100
120
120
120
120
52
88
110
170
180
200
200
200
200
80
100
130
220
300
360
400
400
56
80
100
140
180
200
220
220
220
80
160
200
260
320
340
360
390
400
120
200
250
400
440
560
600
600
15 psig
(1.0 bar)
20
30
50
75
100
150
200
250
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
18
28
36
40
40
40
40
40
28
40
48
48
52
52
52
52
32
44
52
56
56
56
56
56
48
60
64
68
72
72
72
72
76
130
200
270
340
440
440
440
110
180
290
370
520
600
600
600
88
150
240
320
400
520
520
520
130
210
340
440
600
720
720
720
20 psig
(1.4 bar)
30
40
50
75
100
150
200
250
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
22
30
36
44
44
44
44
44
34
44
52
60
60
60
60
60
44
52
56
60
64
64
64
64
60
68
72
80
84
84
84
84
100
150
180
270
320
400
520
520
100
150
180
270
320
400
520
520
120
180
220
320
380
480
600
600
180
260
320
440
600
720
800
800
25 psig
(1.7 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
36
48
56
60
64
64
64
48
64
80
100
100
100
100
64
76
80
84
88
88
88
96
100
110
130
130
130
130
170
200
290
340
400
520
520
220
270
370
520
680
840
840
200
240
340
400
480
640
640
260
320
440
600
800
1000
1000
30 psig
(2.1 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
36
48
68
72
76
76
76
48
60
92
100
100
100
100
72
80
92
96
100
100
100
96
110
130
140
140
140
140
140
170
280
340
440
560
560
200
260
370
520
680
880
880
160
200
340
400
520
680
680
240
300
440
600
800
1000
1000
2 to 6 psig
(0.1 to 0.4 bar)
5 psig
(0.3 bar)
10 psig
(0.7 bar)
5 to 15 psig
(0.3 to 1.0 bar)
18
1/4
10%
Offset
2 psig
(0.1 bar)
13 to 30 psig
(0.9 to 2.1 bar)
Inlet
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
Bulletin 71.1:95
Table 14. Steam Capacities(1) for 1/4 through 1-Inch Types 95H and 95HD Regulators with Metal Diaphragm
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
15 to 30 psig
(1.0 to 2.1 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
25 to 75 psig
(1.7 to 5.2 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
70 to 150 psig
(4.8 to 10.3 bar)
125 psig
(8.6 bar)
150 psig
(10.3 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.5
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.5
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
20
23
25
33
33
42
57
51
60
18
23
45
48
66
84
84
96
30
36
42
63
78
110
120
30
30
36
45
48
63
69
72
81
23
29
51
75
110
130
120
140
39
48
69
99
140
170
190
39
36
39
60
75
84
90
96
99
33
39
75
90
130
140
150
150
51
72
96
140
180
200
210
27
27
27
36
42
54
66
63
81
45
39
54
60
72
93
110
120
36
42
63
75
93
93
110
42
45
45
54
63
72
84
93
99
69
63
84
90
110
130
140
150
60
69
87
110
140
140
150
66
69
66
81
87
96
110
120
130
110
100
130
130
160
170
190
200
110
120
150
170
200
210
220
66
81
87
110
120
150
180
200
220
87
120
170
190
230
280
270
300
120
180
220
250
330
360
360
93
110
130
170
180
210
240
260
290
140
180
260
290
360
360
390
420
200
260
330
390
510
540
540
150
190
200
250
270
300
330
330
360
190
230
360
420
480
510
540
570
270
360
450
630
720
750
780
66
78
100
140
160
210
260
260
300
96
120
160
220
300
360
420
450
130
190
210
480
450
510
570
99
130
160
210
240
300
360
360
420
160
200
280
330
450
540
600
630
220
290
390
540
720
780
810
160
200
250
330
360
450
480
510
540
200
250
360
480
660
780
810
840
280
360
480
720
930
1100
1100
100
125
150
200
250
300
125
150
175
200
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.6
10.3
13.8
17.2
20.7
8.6
10.3
12.0
13.8
17.2
20.7
10.3
12.0
13.8
15.5
17.2
20.7
12.0
13.8
15.5
17.2
20.7
48
66
75
110
150
150
60
60
78
84
99
120
60
84
100
110
110
140
75
90
99
120
160
72
96
120
160
200
230
84
110
120
140
170
210
90
130
130
170
190
220
110
130
160
190
230
90
110
140
180
200
270
110
140
160
180
220
260
130
150
180
200
220
260
150
170
200
220
250
69
78
96
110
120
140
100
120
140
160
130
240
160
150
170
200
210
210
170
200
210
270
260
110
130
140
170
180
210
170
200
230
250
270
330
250
270
280
330
390
390
290
330
360
420
450
190
220
230
260
290
300
260
330
360
390
420
450
330
390
420
480
510
570
360
420
480
540
600
240
330
360
420
480
480
260
360
390
450
450
570
360
390
480
510
540
630
420
480
600
600
690
360
480
540
630
720
750
420
540
630
690
750
870
540
630
750
840
870
960
600
720
870
900
1100
450
570
660
720
780
840
540
660
780
900
1100
1200
630
750
870
990
1100
1400
870
870
990
1100
1400
260
390
390
510
660
690
330
420
480
480
630
780
390
450
510
570
600
780
480
600
660
780
930
390
510
630
840
990
1100
480
600
750
810
1000
1100
600
690
840
900
1000
1200
660
780
900
1100
1300
450
600
750
960
1100
1400
570
690
840
960
1200
1400
690
810
930
1100
1200
1400
780
900
1100
1200
1400
19
Bulletin 71.1:95
Table 15. Steam Capacities(1) for 1-1/2 through 2-Inch Types 95H and 95HD Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
5 psig
(0.3 bar)
15 psig
(1.0 bar)
5 to 80 psig
(0.3 to 5.5 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
75 psig
(5.2 bar)
60 to 120 psig
(4.1 to 8.3 bar)
100 psig
(6.9 bar)
125 psig
(8.7 bar)
150 psig
(10.3 bar)
1-1/2
Psig
Bar
10%
Offset
10
20
30
50
75
100
150
200
250
300
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
20.7
48
110
130
180
250
330
430
600
750
900
50
130
150
200
300
400
550
700
850
1000
75
220
250
300
400
480
600
850
950
1100
50
90
170
200
280
450
750
800
900
950
55
100
230
280
350
600
900
950
1000
1100
75
130
370
450
550
700
1100
1100
1100
1200
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
130
180
230
300
380
500
750
900
1100
170
230
300
400
600
1000
1300
1500
300
450
500
640
1100
1600
2000
150
230
300
400
480
610
950
1100
1300
300
450
600
750
1100
1600
1800
1900
550
700
950
1400
1800
2300
2600
250
400
480
650
800
1000
1200
1400
1500
500
700
900
1200
1800
1900
2100
2200
1000
1600
2300
3100
3200
3300
3400
140
190
240
350
500
750
1000
1200
1300
230
400
750
1200
2200
2400
2600
2700
330
600
1000
1500
2200
2800
3300
200
280
350
540
750
1000
1200
1400
1500
310
500
1000
1500
2500
2800
2900
3000
600
1000
2000
3400
3800
4000
4200
280
400
600
1100
1300
1500
1600
1700
1800
550
750
1300
1800
2700
2900
3000
3100
1100
1800
2800
3800
4200
4300
4500
100
125
150
200
250
300
125
150
175
225
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.7
10.3
13.8
17.2
20.7
6.9
8.7
10.3
15.5
17.2
20.7
8.7
10.3
13.8
15.5
17.2
20.7
10.3
13.8
15.5
17.2
20.7
700
850
1000
1200
1700
2200
550
1100
1300
1400
1700
2000
1100
1300
1400
1500
1800
2100
950
1200
1500
1800
2300
1100
1500
2000
2500
2900
3300
1500
1900
2400
3100
3500
4400
2000
2400
2700
3000
3500
4300
1600
2200
3100
3500
4500
2100
2800
3600
4100
4300
4400
2500
3200
3800
4800
5500
6000
3200
3700
4500
5000
5500
6500
2700
4000
5000
6000
7500
750
1000
1300
2500
3500
4500
600
1300
1700
1400
2300
2800
1100
1600
2000
2300
2800
4300
1000
1200
1500
2500
4300
1400
2300
3500
4500
5500
6000
1500
2300
2600
3100
3500
4000
2000
2500
3500
5000
6000
7500
1700
2300
3100
4800
7000
2500
3300
3800
4800
5500
6000
2700
3600
4500
4800
6500
7500
3300
3800
4500
5500
6500
7500
2800
4000
5000
6000
7500
20
Inlet
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 16. Steam Capacities(1) for 1/4 through 1-Inch Type 95HT Regulators with Metal Diaphragm
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
30 psig
(2.1 bar)
15 to 100 psig
(1.0 to 6.9 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
125 psig
(8.7 bar)
80 to 300 psig
(5.5 to 20.7 bar)
200 psig
(13.8 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
9
11
11
16
24
33
36
45
51
54
57
63
17
17
18
23
36
48
51
63
69
69
72
78
26
30
36
39
60
72
84
87
87
87
90
96
18
19
21
27
33
51
63
72
81
99
120
140
26
27
36
45
51
69
84
90
99
110
130
140
42
45
51
54
78
93
110
110
120
130
140
150
39
39
45
72
93
120
140
170
200
250
300
360
54
63
72
96
130
150
190
210
240
290
330
390
87
87
100
140
180
230
250
280
300
360
390
450
36
39
57
78
90
140
170
200
230
270
330
360
48
60
81
110
140
190
230
270
300
360
420
480
75
90
110
160
210
290
360
390
420
510
600
660
40
50
75
100
150
200
250
300
400
500
600
100
125
150
200
250
300
400
500
600
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
350
400
450
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
6.9
8.7
10.3
13.8
17.2
20.7
27.6
34.5
41.4
8.7
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
13
15
21
24
42
60
66
72
84
84
84
45
60
72
99
120
150
170
200
210
60
93
110
140
150
180
210
230
230
63
66
84
93
99
110
160
190
210
96
110
130
140
170
190
200
220
23
27
36
51
75
90
99
110
120
120
120
75
96
120
140
190
220
250
280
280
96
120
150
170
200
250
300
330
360
84
96
120
130
150
170
230
290
330
140
160
200
230
260
290
330
390
33
48
63
87
110
130
130
130
130
130
130
96
120
140
190
230
250
270
290
290
120
140
170
190
230
270
330
360
360
120
140
170
180
200
240
330
390
480
190
220
260
300
360
390
450
540
27
36
39
54
63
78
90
110
120
140
160
84
110
120
150
160
170
200
210
240
120
150
170
170
200
220
230
260
270
90
110
120
120
130
160
200
240
280
170
170
200
230
260
290
330
330
45
48
63
78
96
110
120
140
160
180
190
150
170
190
230
240
260
280
300
330
200
240
260
280
300
330
360
390
420
160
180
200
200
210
250
300
360
420
280
300
330
390
420
450
510
570
57
60
110
120
140
150
170
180
190
190
210
220
260
300
330
330
360
390
390
420
270
330
390
420
450
480
510
510
540
260
290
330
330
360
420
450
540
630
450
510
570
600
660
720
780
900
51
66
90
120
150
180
220
260
330
390
450
190
220
280
330
390
420
510
600
720
260
330
360
390
480
540
660
750
870
210
210
290
300
360
390
480
540
600
330
420
510
630
630
750
810
900
84
110
140
180
220
270
300
360
420
450
510
330
360
450
540
630
660
750
870
930
420
540
600
660
780
870
960
1100
1100
330
390
450
480
570
600
750
900
1000
600
720
840
1000
1100
1200
1400
1500
140
170
220
290
360
420
420
480
540
630
660
450
540
660
810
930
990
1100
1200
1300
540
660
780
900
1100
1300
1400
1600
1700
570
630
720
810
870
990
1200
1400
1600
900
1100
1300
1500
1700
1900
2000
2300
57
69
99
120
190
200
240
270
360
450
510
190
240
290
390
480
510
600
720
750
260
330
420
480
600
630
840
1100
1300
230
230
260
290
300
360
510
630
780
360
420
540
600
660
750
810
900
87
99
140
180
290
330
420
450
540
660
720
300
420
510
660
780
900
960
1100
1200
450
570
690
780
990
1100
1400
1700
2000
390
390
450
480
540
690
870
1100
1300
630
690
930
1100
1200
1400
1500
1800
140
170
250
330
450
540
600
660
750
900
960
420
570
690
930
1100
1300
1700
2100
2500
540
690
780
930
1200
1400
1900
2300
2900
600
690
750
870
960
1100
1400
1800
2100
930
1100
1300
1700
1800
2100
2300
2700
21
Bulletin 71.1:95
Table 16. (Continued) Steam Capacities(1) for 1/4 through 1-Inch Type 95HT Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED
OUTLET
PRESSURE
RANGE
Outlet
Setting
250 psig
(17.2 bar)
80 to 300 psig
(5.5 to 20.7 bar)
300 psig
(20.7 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
275
300
350
400
450
500
550
600
350
400
450
500
550
600
19.0
20.7
24.3
27.6
31.3
34.5
38.2
41.4
24.3
27.6
31.3
34.5
38.2
41.4
120
130
150
160
170
190
200
220
160
170
180
190
200
220
170
200
230
260
290
330
360
390
230
260
300
330
360
390
230
250
300
360
390
450
480
540
230
260
300
330
360
390
230
220
240
280
290
300
330
360
270
290
300
330
330
360
360
390
420
480
510
540
600
600
480
510
540
570
600
630
570
600
690
780
840
930
1000
1100
720
840
930
1000
1100
1200
450
540
660
660
750
780
810
930
630
720
810
900
990
1100
750
900
1100
1100
1300
1300
1400
1600
1100
1200
1400
1500
1700
1800
1100
1200
1500
1700
1800
2000
2200
2400
1400
1700
2000
2300
2600
2900
480
510
720
720
840
930
1000
1100
660
780
930
1100
1200
1300
810
930
1200
1300
1500
1700
1900
2000
1100
1400
1700
1900
2200
2400
1100
1300
1500
1800
2000
2300
2600
2800
1500
1700
2100
2400
2700
3000
Table 17. Steam Capacities(1) for 1-1/2 through 2-inch Type 95HT Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
1-1/2
Psig
Bar
10%
Offset
15 psig
(1.0 bar)
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
90
190
230
290
350
500
700
900
1100
1300
1400
1500
140
250
300
400
480
650
900
1100
1300
1400
1500
1600
190
350
400
550
700
950
1200
1400
1500
1600
1700
1800
100
200
250
400
500
1000
1600
1600
1600
1600
1700
1700
150
300
400
600
780
1300
1700
1700
1700
1700
1800
1800
200
400
600
1000
1300
1600
1800
1900
1900
1900
1900
2000
30 psig
(2.1 bar)
40
50
75
100
150
200
250
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
220
270
330
400
600
850
1200
1400
1700
1900
2000
320
380
480
600
950
1400
1800
2000
2100
2100
2200
550
650
850
1100
1500
1800
2000
2200
2400
2500
2600
230
280
400
600
1800
2500
2700
2800
2800
2900
2900
350
450
700
1200
2200
2600
2800
2900
3000
3100
3100
630
750
1300
2000
2500
2800
3000
3100
3200
3200
3300
15 to 100 psig
(1.0 to 6.9 bar)
22
Inlet
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 17. (Continued) Steam Capacities(1) for 1-1/2 through 2-inch Type 95HT Regulators with Metal Diaphragm
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
50 psig
(3.4 bar)
15 to 100 psig
(1.0 to 6.9 bar)
100 psig
(6.9 bar)
100 psig
(6.9 bar)
60 to 260 psig
(4.1 to 17.9 bar)
200 psig
(13.8 bar)
250 psig
(17.2 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
60
75
100
150
200
250
300
400
500
600
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
330
430
600
900
1200
1500
1800
2300
2700
3000
550
650
900
1400
1900
2300
2500
2900
3100
3400
1100
1400
1800
2400
2900
3100
3300
3300
3500
3600
400
850
1500
2500
3200
3600
3900
4200
4400
4600
630
1100
1800
2800
3700
4000
4300
4500
4600
4800
1400
2000
2500
3500
4100
4400
4600
4700
4900
5000
125
150
200
250
300
400
500
600
125
150
175
225
250
300
400
500
600
225
250
300
350
400
450
500
600
275
300
350
400
450
500
550
600
8.7
10.3
13.8
17.2
20.7
27.6
34.5
41.4
8.7
10.3
12.0
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
19.1
20.7
24.3
27.6
31.3
34.5
38.2
41.4
1000
1200
1500
1900
2400
3300
3800
4100
800
900
1000
1100
1500
1800
2100
2400
2600
1300
1400
2000
2300
2700
3100
3600
4500
1500
2300
2800
3200
3600
3700
4100
4200
1600
1900
2800
3300
3800
4300
4800
5200
1300
1500
1700
1900
2100
2600
3600
4300
4800
2500
2700
3600
4100
5000
5500
6000
6500
3000
4000
5100
5500
6000
6500
6900
7300
3000
3600
4600
4800
4900
5000
5100
5300
2500
2800
3200
3600
4000
4800
6000
6500
7000
4600
4900
6400
7000
8300
9000
9500
10,000
5100
6500
7700
8500
9000
9500
9900
10,000
2000
2500
4100
4900
5400
5900
6400
6700
850
900
1000
1100
1600
2500
4800
5500
6300
1400
1500
2100
2700
3800
4000
5000
6300
1500
2000
2900
3700
4200
4700
5100
5500
2300
3200
4900
5500
5900
6300
6500
6800
1300
1500
1700
2000
2500
3800
6800
8000
8500
2600
2800
4000
4900
8300
8000
8500
9000
3000
4000
5400
7000
7800
8400
8800
9100
3500
4300
5400
6100
6400
6700
6800
6900
3000
3500
4000
4800
5600
6800
8300
9300
9800
5300
5000
7100
8000
9800
10,000
10,800
11,500
5200
6300
8400
9700
11,000
11,000
12,000
12,000
23
Bulletin 71.1:95
Table 18. Water Capacities in GPM for 1/4 through 1-Inch Types 95L and 95LD Regulators with Elastomer Diaphragm(1, 2)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
2 to 6 psig
(0.1 to 0.4 bar)
Outlet
Setting
1/4
1/2
Psig
Bar
10
20
30
50
75
100
150
200
250
20
30
50
75
100
150
200
250
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.0
2.0
2.3
2.7
2.7
2.7
2.7
2.7
2.7
1.8
2.5
3.0
3.0
3.0
3.0
3.0
3.0
1.8
3.0
3.3
3.5
3.5
3.5
3.5
3.5
3.5
2.7
3.5
3.8
3.8
3.8
3.8
3.8
3.8
2.0
2.8
3.3
3.7
3.7
3.7
3.7
3.7
3.7
3.7
4.0
4.2
4.2
4.2
4.2
4.2
4.2
3.3
4.0
4.7
4.8
4.8
4.8
4.8
4.8
4.8
5.0
5.2
5.3
5.3
5.3
5.3
5.3
5.3
5.0
7.5
10
11
11
11
11
11
11
7.0
10
12
12
12
12
12
12
7.0
11
13
17
20
22
22
22
22
10
13
17
20
22
22
22
22
5.8
9.2
12
13
13
13
13
13
13
8.3
12
14
14
14
14
14
14
8.3
13
16
20
23
27
27
27
27
12
16
20
25
27
27
27
27
15 psig
(1.0 bar)
20
30
50
75
100
150
200
250
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
1.8
2.7
3.5
3.7
3.7
3.7
3.7
3.7
2.2
3.3
4.3
4.5
4.5
4.5
4.5
4.5
3.5
4.7
4.8
5.0
5.0
5.0
5.0
5.0
5.0
5.8
6.2
6.3
6.3
6.3
6.3
6.3
7.0
11
15
15
15
15
15
17
8.5
13
17
22
28
32
35
35
8.3
13
18
18
18
18
18
20
10
15
20
27
33
37
42
42
20 psig
(1.4 bar)
30
40
50
75
100
150
200
250
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
2.0
2.7
3.3
3.8
3.8
3.8
3.8
3.8
2.9
3.8
4.7
5.0
5.0
5.0
5.0
5.0
4.3
5.2
5.5
5.5
5.5
5.5
5.5
5.5
5.8
6.7
7.2
7.2
7.2
7.2
7.2
7.2
10
13
14
18
22
23
23
25
11
13
17
20
27
32
37
38
12
15
17
22
25
27
27
30
13
16
20
25
32
38
43
45
25 psig
(1.7 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
2.6
3.3
3.7
4.2
4.2
4.2
4.2
3.5
4.3
5.8
5.8
5.8
5.8
5.8
5.2
5.8
5.8
5.8
5.8
5.8
5.8
7.5
7.8
8.0
8.0
8.0
8.0
8.0
13
14
22
23
28
33
35
13
16
22
27
32
38
41
15
17
25
28
33
40
42
16
19
27
32
38
45
48
30 psig
(2.1 bar)
40
50
75
100
150
200
250
2.8
3.4
5.2
6.9
10.3
13.8
17.2
2.3
3.2
4.3
4.8
4.8
4.8
4.8
3.0
4.0
5.7
6.3
3.6
6.3
6.3
5.3
6.5
6.7
6.7
6.7
6.7
6.7
7.3
8.3
9.2
9.2
9.2
9.2
9.2
10
13
20
24
32
37
40
12
15
22
27
33
40
43
12
16
23
28
37
43
47
14
18
25
32
40
47
50
5 psig
(0.3 bar)
5 to 15 psig
(0.3 to 1.0 bar)
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
10%
Offset
20%
Offset
24
3/4
10%
Offset
10 psig
(0.7 bar)
13 to 30 psig
(0.9 to 2.1 bar)
Inlet
Bulletin 71.1:95
Table 19. Water Capacities for 1/4 through 1-Inch Types 95H and 95HD Regulators with Elastomer Diaphragm(1, 2)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
15 to 30 psig
(1.0 to 2.1 bar)
30 psig
(2.1 bar)
50 psig
(3.5 bar)
25 to 75 psig
(1.7 to 5.2 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
70 to 150 psig
(4.8 to 10.3 bar)
125 psig
(8.6 bar)
150 psig
(10.3 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
1.0
1.5
2.0
3.0
3.2
3.2
3.2
3.2
3.2
1.0
1.2
2.5
3.5
4.0
4.0
4.0
4.0
2.0
3.0
3.2
4.0
4.8
5.0
5.0
1.8
2.0
2.2
4.2
4.2
4.2
4.2
4.2
4.2
1.8
2.0
3.3
3.8
4.2
5.0
5.0
5.0
3.0
3.5
3.8
5.0
6.0
7.0
8.0
3.2
3.6
3.8
5.2
5.2
5.2
5.2
5.5
5.5
2.5
2.8
4.7
7.0
9.0
10
11
12
3.5
4.0
4.5
8.5
9.2
11
12
2.0
3.0
4.0
5.0
5.0
5.0
5.1
5.1
5.2
2.8
3.5
4.0
5.0
6.0
6.5
6.5
7.0
4.0
5.0
5.5
6.0
6.5
7.0
7.3
3.2
5.0
5.5
6.5
6.5
6.5
6.5
6.6
6.6
4.9
5.7
5.9
6.1
6.5
6.9
7.0
7.5
6.5
8.6
9.0
9.5
10
11
11
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.5
9.0
9.5
10
13
14
14
14
14
14
12
12
13
13
14
14
15
7.0
8.0
9.0
12
13
15
19
20
20
9.0
11
15
17
21
24
25
26
9.0
12
15
23
24
26
25
10
12
14
18
19
22
25
27
28
13
16
21
24
30
31
35
36
14
20
24
32
34
39
40
15
18
20
26
28
31
35
37
40
17
21
28
33
40
46
49
53
20
25
31
40
47
51
55
8.0
8.0
8.5
13
19
25
32
33
34
8.5
11
16
19
30
35
36
37
12
14
16
20
30
33
40
11
13
15
21
26
36
37
37
38
14
18
25
31
39
48
53
54
17
21
26
36
42
49
55
16
20
23
29
34
42
44
46
48
17
22
29
34
42
49
55
60
23
27
34
42
49
55
60
100
125
150
200
250
300
125
150
175
200
250
300
125
150
175
200
250
300
175
200
225
250
300
6.9
8.7
10.3
13.8
17.2
20.7
8.7
10.3
12.0
13.8
17.2
20.7
8.7
10.3
12.0
13.8
17.2
20.7
12.0
13.8
15.5
17.2
20.7
2.0
2.5
3.5
4.3
6.5
6.5
2.5
2.7
2.8
3.0
3.5
4.4
2.0
2.1
2.2
3.6
3.7
4.0
2.5
2.6
3.0
3.5
4.0
4.0
4.2
5.5
6.7
10
11
4.0
4.0
4.2
5.1
5.5
6.6
3.3
3.6
4.5
6.0
7.0
8.2
3.9
4.2
5.0
5.7
7.0
6.5
7.5
8.5
9.1
12
13
5.8
6.7
7.2
8.5
9.6
10
6.0
6.8
8.5
9.3
9.9
11
6.5
7.2
9.0
9.9
11
9.5
10
11
11
11
11
7.0
8.0
9.0
9.5
10
11
7.8
9.0
9.5
10
11
12
8.7
10
12
13
13
12
14
15
15
15
15
11
14
15
15
16
16
12
15
16
18
18
18
14
17
19
20
20
15
18
21
23
23
23
16
19
21
23
24
24
18
20
23
25
26
28
19
22
24
26
28
16
20
23
28
32
33
15
17
24
25
29
33
19
23
27
32
34
36
21
24
29
30
35
23
29
33
41
43
49
24
27
28
37
42
48
25
32
36
40
44
47
28
33
37
41
49
28
33
39
47
52
56
30
35
40
45
52
57
32
37
42
47
51
57
34
40
45
50
55
16
21
24
29
37
39
30
35
40
45
52
57
17
22
24
29
32
38
34
40
45
50
55
24
31
37
46
50
56
24
30
33
41
42
43
27
33
35
38
42
44
26
34
39
45
53
30
36
42
49
55
60
32
38
43
48
54
58
35
40
47
49
53
59
37
42
48
52
59
25
Bulletin 71.1:95
Table 20. Water Capacities for 1-1/2 through 2-Inch Types 95H and 95HD Regulators with
Either Elastomer or Stainless Steel Diaphragm(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
5 psig
(0.3 bar)
15 psig
(1.0 bar)
5 to 80 psig
(0.3 to 5.5 bar)
30 psig
(2.1 bar)
50 psig
(3.4 bar)
75 psig
(5.2 bar)
60 to 120 psig
(4.1 to 8.3 bar)
100
(6.9 bar)
125 psig
(8.7 bar)
150 psig
(10.3 bar)
26
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
10
20
30
50
75
100
150
200
250
300
0.7
1.4
2.1
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.8
6.2
7.5
9.5
12
14
16
18
19
20
5.2
7.0
8.3
10
13
15
18
20
22
24
7.4
8.5
9.5
12
15
17
20
23
25
28
4.8
6.5
8.0
10
12
14
17
18
25
33
5.2
7.1
9.0
12
14
15
20
21
27
40
7.6
10
12
15
16
18
22
23
30
45
30
40
50
75
100
150
200
250
300
40
50
75
100
150
200
250
300
60
75
100
150
200
250
300
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
4.1
5.2
6.9
10.3
13.8
17.2
20.7
8.0
10
12
14
17
21
23
24
25
13
15
18
21
24
27
30
33
17
20
25
34
42
50
56
9.0
11
13
18
21
27
32
34
35
18
21
26
30
36
41
47
55
29
33
40
50
61
71
82
11
14
18
25
32
43
52
54
55
27
30
40
49
64
80
110
130
51
58
68
87
110
130
160
7.0
9.5
11
15
18
21
24
27
32
13
14
18
22
26
30
31
32
16
19
24
32
42
50
55
10
13
15
19
22
28
31
40
50
18
20
25
30
36
41
45
52
29
32
38
49
62
73
83
14
17
20
26
32
40
43
50
65
27
30
39
48
63
77
90
110
51
56
65
84
110
140
160
100
125
150
200
250
300
125
150
175
225
250
300
150
175
200
225
250
300
175
200
225
250
300
6.9
8.7
10.3
13.8
17.2
20.7
8.7
10.3
12.0
15.5
17.2
20.7
10.3
12.0
13.8
15.5
17.2
20.7
12.0
13.8
15.5
17.2
20.7
19
31
38
52
57
65
23
41
40
52
62
70
28
29
30
36
38
39
29
32
35
40
55
30
56
65
74
85
95
30
44
55
83
96
100
51
60
64
70
76
82
52
55
63
70
94
60
85
110
120
140
160
75
87
100
130
140
180
80
90
110
110
120
140
90
100
110
120
140
20
27
34
45
56
68
24
33
41
54
65
100
29
31
33
36
45
69
33
34
37
43
55
30
49
60
71
85
100
32
45
57
84
100
130
52
61
71
82
95
120
54
58
64
73
95
60
85
110
120
140
160
76
89
110
130
140
160
83
95
110
120
130
150
92
100
110
130
150
Bulletin 71.1:95
Table 21. Water Capacities(1) for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragm
(See footnote 2 for Type 95HT Regulators)
RECOMMENDED
OUTLET
PRESSURE
RANGE
PRESSURE
Outlet
Setting
15 psig
(1.0 bar)
30 psig
(2.1 bar)
15 to 100 psig
(1.0 to 6.9 bar)
75 psig
(5.2 bar)
100 psig
(6.9 bar)
125 psig
(8.7 bar)
80 to 300 psig
(5.5 to 20.7 bar)
200 psig
(13.8 bar)
250 psig
(17.2 bar)
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
0.6
0.9
1.2
1.4
1.8
2.4
2.8
2.9
3.0
3.0
3.0
3.0
1.3
1.5
1.8
2.6
3.0
4.0
4.8
5.0
5.2
5.5
5.5
5.5
2.9
3.1
3.2
4.5
5.0
6.4
7.0
8.0
9.0
10
11
12
2.6
2.7
2.8
3.0
3.5
4.0
4.8
4.8
4.5
5.4
5.6
6.2
3.2
3.5
3.8
4.6
5.0
5.5
6.0
6.2
6.2
6.5
6.7
7.0
5.2
5.5
6.2
6.6
7.0
7.0
7.7
7.8
7.5
7.8
8.0
8.5
4.5
4.5
5.5
5.5
7.0
9.0
11
11
13
16
18
24
6.0
7.0
7.8
9.0
11
13
16
15
19
23
26
33
9.5
11
12
15
17
20
21
21
23
27
33
42
4.0
5.0
6.5
7.0
7.3
11
10
12
15
20
19
18
6.0
7.0
8.5
11
13
17
17
23
26
26
27
30
9.8
11
14
17
21
25
32
35
36
37
37
41
40
50
75
100
150
200
250
300
400
500
600
100
125
150
200
250
300
400
500
600
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
225
250
300
400
500
600
275
300
400
500
600
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
6.9
8.7
10.3
13.8
17.2
20.7
27.6
34.5
41.4
8.7
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
15.5
17.2
20.7
27.6
34.5
41.4
19.0
20.7
27.6
34.5
41.4
1.0
1.4
2.0
2.4
2.7
3.0
4.0
4.4
4.4
4.4
4.4
2.8
3.3
4.3
4.8
5.6
5.8
6.0
6.1
6.2
3.1
4.0
4.8
5.5
6.4
7.0
7.3
7.5
7.5
1.5
2.0
2.4
2.4
3.0
3.6
3.6
3.7
4.6
2.6
2.8
3.4
4.0
4.6
5.8
3.2
3.4
3.8
5.0
6.4
2.0
2.4
3.7
4.1
5.0
5.5
6.0
6.5
6.5
6.5
6.5
4.5
5.8
6.7
8.2
10
11
11
11
11
4.9
6.4
7.5
8.0
9.7
11
11
12
12
2.8
3.4
3.8
4.2
4.8
5.3
6.0
6.1
7.0
4.6
4.8
6.2
6.8
7.5
9.3
5.4
5.8
7.2
9.0
10
3.7
4.0
5.5
6.7
8.0
10
11
12
12
13
13
5.9
7.2
8.3
10
12
13
15
15
16
6.4
7.5
8.6
9.2
11
12
15
15
16
5.6
6.6
6.8
7.0
8.2
9.0
9.5
10
12
8.0
8.3
9.9
12
13
15
8.5
9.4
12
14
16
2.6
3.0
4.0
4.5
5.0
5.8
6.0
6.0
6.5
6.6
6.9
5.5
6.2
6.5
8.0
8.2
8.7
8.8
8.7
9.0
6.4
7.0
8.0
8.2
9.0
9.3
9.3
9.3
10
5.5
5.7
6.0
6.2
6.4
6.5
8.0
7.8
9.1
7.0
7.2
7.8
10
10
11
7.8
8.0
10
11
12
4.4
5.0
6.2
6.5
7.0
7.2
8.0
8.2
8.4
8.6
8.7
9.0
10
12
12
12
12
12
13
13
11
12
13
14
14
14
14
14
15
7.5
8.5
9.0
9.5
10
10
12
12
13
11
12
12
16
16
17
13
14
16
18
20
7.2
7.8
8.8
9.8
10
10
11
11
11
12
11
13
16
18
19
19
19
19
19
20
16
18
21
21
22
22
22
23
23
14
15
16
17
17
17
18
20
22
18
19
21
25
25
28
21
22
28
30
31
5.2
6.0
7.0
9.0
12
14
16
17
16
23
30
12
15
17
20
24
25
26
36
39
15
18
20
23
29
32
32
33
44
9.0
12
13
15
16
17
19
24
28
16
17
19
24
25
30
19
19
23
27
31
7.3
10
13
16
19
21
24
22
25
33
38
20
23
27
31
35
38
38
49
52
23
28
31
34
38
44
48
49
61
16
20
22
24
27
28
35
36
40
25
28
31
38
40
45
29
31
37
42
48
15
17
20
24
28
30
31
32
34
44
51
27
32
37
43
48
51
58
64
72
29
35
39
43
49
54
63
64
77
28
31
33
39
41
43
47
51
59
37
42
47
56
61
70
41
44
56
64
74
5.5
7.0
9.0
11
13
14
18
21
24
25
30
14
17
21
24
29
37
39
39
39
17
21
24
28
36
39
41
41
41
13
13
16
16
18
21
22
23
28
17
20
22
28
29
30
20
23
29
30
32
8.0
11
15
19
24
26
33
34
39
40
42
21
26
32
38
44
49
53
57
57
24
30
36
38
47
53
61
61
61
19
22
25
27
30
35
38
40
42
25
30
35
44
45
46
31
34
45
48
50
14
17
23
30
35
44
47
52
54
56
58
28
35
40
47
51
57
60
65
70
32
37
42
45
51
57
65
66
70
32
36
41
44
47
51
55
56
62
40
41
51
65
67
72
44
48
62
70
74
27
Bulletin 71.1:95
Table 21. (Continued) Water Capacities(1) for 1/4 through 1-Inch Type 95HP Regulators with Elastomer Diaphragm
(See footnote 2 for Type 95HT Regulators)
PRESSURE
RECOMMENDED
OUTLET
PRESSURE
RANGE
Outlet
Setting
Inlet
1/4
1/2
3/4
Offset
Offset
Offset
Offset
Psig
Bar
10%
20%
40%
10%
20%
40%
10%
20%
40%
10%
20%
40%
24.3
27.6
34.5
41.4
3.8
4.0
5.2
6.5
7.0
7.5
9.0
11
11
12
14
16
9.5
10
10
13
15
17
19
21
24
27
29
33
21
24
27
32
35
39
43
51
47
53
60
75
24
27
31
35
38
44
50
55
50
58
70
74
34.5
41.4
5.3
6.6
9.2
12
14
17
11
14
20
22
30
35
27
33
44
53
64
77
32
38
51
58
70
76
80 to 300 psig
(5.5 to 20.7 bar)
300 psig
(20.7 bar)
350
400
500
600
80 to 400 psig
(5.5 to 27.6 bar)
Type 95HP only
400 psi
(27.6 bar)
500
600
Table 22. Water Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP (Elastomer Diaphragm) Regulators(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
15 to 100 psig
(1.0 to 6.9 bar)
Outlet
Setting
28
1-1/2
Psig
Bar
10%
Offset
15 psig
(1.0 bar)
30
40
50
75
100
150
200
250
300
400
500
600
2.1
2.8
3.4
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
9.0
11
12
14
16
22
30
35
37
40
43
45
12
13
15
18
22
31
40
47
51
58
65
71
18
19
21
25
29
39
50
65
85
120
140
140
11
12
13
15
18
29
50
70
85
45(2)
47(2)
50(2)
14
16
17
21
26
50
92
95
100
63(2)
67(2)
70(2)
21
24
28
35
45
85
120
120
120
75(2)
77(2)
80(2)
50 psig
(3.4 bar)
60
75
100
150
200
250
300
400
500
600
4.1
5.2
6.9
10.3
13.8
17.2
20.7
27.6
34.5
41.4
20
23
26
34
40
47
52
62
71
76
28
33
39
50
60
67
75
85
100
110
50
57
67
86
110
130
150
190
240
240
19
23
30
45
58
72
85
85(2)
92(2)
100(2)
31
38
52
80
100
120
130
110(2)
110(2)
120(2)
56
69
89
130
160
180
190
140(2)
140(2)
140(2)
125
150
175
200
250
300
400
500
600
150
175
200
225
250
300
400
500
600
8.7
10.3
12.0
13.8
17.2
20.7
27.6
34.5
41.4
10.3
12.0
13.8
15.5
17.2
20.7
27.6
34.5
41.4
37
45
49
54
63
70
85
90
100
28
29
31
34
38
45
58
65
71
57
65
70
80
95
110
130
140
160
42
45
50
55
61
71
90
100
110
95
110
120
130
160
180
220
240
260
68
71
77
84
95
120
150
170
180
45
55
65
73
90
110
93(2)
100(2)
110(2)
24
31
36
42
47
55
62
70
200
75
110
120
140
170
190
120(2)
130(2)
140(2)
49
55
63
70
80
95
230
240
270
100
120
130
150
170
190
170(2)
170(2)
180(2)
84
87
91
96
110
140
240
260
290
100 psig
(6.9 bar)
60 to 260 psig
(4.1 to 17.2 bar)
Inlet
125 psig
(8.7 bar)
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
Bulletin 71.1:95
Table 22. (Continued) Water Capacities for 1-1/2 through 2-Inch Types 95HT (Metal Diaphragm) and 95HP
(Elastomer Diaphragm) Regulators(1)
PRESSURE
RECOMMENDED OUTLET
PRESSURE RANGE
Outlet
Setting
200 psig
(13.8 bar)
60 to 260 psig
(4.1 to 17.2 bar)
250 psig
(17.2 bar)
60 to 300 psig
(4.1 to 20.7 bar)
Type 95HP only
300 psig
(20.7 bar)
Inlet
1-1/2
Psig
Bar
10%
Offset
20%
Offset
40%
Offset
10%
Offset
20%
Offset
40%
Offset
225
250
300
350
400
450
500
600
275
300
350
400
450
500
550
600
15.5
17.2
20.7
24.1
27.6
31.0
34.5
41.4
19.1
20.7
24.3
27.6
31.3
34.5
38.2
41.4
40
45
52
54
60
75
83
91
46
50
60
65
70
81
82
85
60
75
88
90
100
120
130
140
77
85
96
100
120
130
140
150
110
120
130
150
180
190
200
210
130
140
150
180
200
220
230
240
46
50
58
72
74
95
110
150
50
55
65
70
90
100
120
130
72
80
96
110
160
180
200
280
86
89
100
130
160
170
190
250
120
130
150
170
220
240
260
290
140
150
170
190
210
230
250
260
350
400
450
500
550
600
24.3
27.6
31.3
34.5
38.2
41.4
55
60
70
80
88
90
94
110
120
140
150
150
140
180
200
220
230
250
60
75
97
110
120
140
110
120
150
180
210
240
160
180
200
220
240
250
29
Bulletin 71.1:95
TYPES 95L and 95LC REGULATORS
A
Body Size,
Inches
Cast Iron
Steel/Sst
Inch
mm
Inch
1/4
2.25
57
1/2
3.88
99
3/4, 1
4.88
124
mm
Inch
mm
Inch
mm
Inch
mm
2.75
70
1.81
46
4.56
116
5.06
129
4.00
101
1.81
46
6.12
155
7.00
178
5.00
127
2.25
57
9.12
232
10.19
259
2.25
57
2.75
70
1.81
46
4.50
114
3.19
81
1/2
3.88
99
4.00
101
1.81
46
6.00
152
4.25
108
3/4, 1
4.88
124
5.00
127
2.25
57
9.00
229
6.06
154
1-1/2, 2
7.25
184
7.25
184
2.56
65
14.44
367
8.19
208
A
Cast Iron
Steel
Inch
mm
Inch
1/4
2.25
57
1/2
3.88
99
3/4, 1
4.88
124
mm
Inch
mm
2.75
70
1.81
4.00
101
1.81
5.00
127
2.25
E
(NPT)
Inch
mm
Inch
mm
Inch
Inch
mm
46
7.94
202
5.06
129
1/8
2.75
70
46
10.12
257
7.00
178
1/4
4.00
102
57
15.31
389 10.19
259
1/2
4.00
102
2.25
57
2.75
70
1.81
46
7.88
200
3.19
81
1/8
2.75
70
1/2
3.88
99
4.00
101
1.81
46
10.00
254
4.25
108
1/4
4.00
102
3/4, 1
4.88
124
5.00
127
2.25
57
15.12
384
6.06
154
1/2
4.00
102
1-1/2, 2
7.25
184
7.25
184
2.56
65
18.31
465
8.19
208
1/4
6.75
171
D
J
D
D
E-NPT
C (MAX)
C (MAX)
C (MAX)
BODY
SIZE
(NPT)
AE9236-F
A0811-2 / IL
BODY
SIZE
(NPT)
Figure 6. Dimensions
30
B
A
7
(178)
AJ3324-H
A0810-2 / IL
14
(356)
14A4040-D / IL
Bulletin 71.1:95
Ordering Information
6. Flow rates
a. Minimum controlled flow
b. Normal flow
c. Maximum flow
Application Information
1. Type of gas/liquid being controlled (air, ammonia,
water, process chemicals, etc.); list any factors such
as impurities in the gas/liquid that may affect the compatibility with the regulator trim parts.
2. Specific gravity of the gas/liquid
3. Temperature of the gas/liquid
4. Range of flowing inlet pressure to regulator
31
Bulletin 71.1:95
Fisher, Fisher-Rosemount, and Managing The Process Better are marks owned by Fisher Controls International, Inc. or Fisher-Rosemount Systems, Inc.
All other marks are the property of their respective owners.
EFisher Controls International, Inc. 1963, 1997; All Rights Reserved
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express
or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Printed in U.S.A.
starcontrols
Contact:
Quote:
DL100108
Data Sheet:
Rev:
1HJH21AA101,1HJH22AA101
1HJH23AA101,1HJH24AA101
1 Inch GX Valve & Actr
Body Style:
Design Temp:
Design Press:
End Connect:
In:
Out:
Material:
Ports:
Flow Directn:
Globe
None
None
S31603
Stem
Unbalanced
Class IV
22 mm
Equal %
S31603
Plain
Actuator:
Type/Size:
Travel:
Bench Set:
Push Down To:
Supply:
To Actuator:
Fails Valve:
Handwheel:
Live-load PTFE
B7/2H (NCF2)
Close
Air
Fail Closed
None
-1.2.39-deeperblue
Transducer:
Input Signal:
Output Signal:
Action:
Mounting:
Airset:
Certifications:
CF3M (SA351)
Bonnet Style:
Boss Size:
Packing:
Access:
Bolt, Bonnet:
PackFlg/Bltg:
Positioner Type:
Input Signal:
Access:
Gauges:
Action:
Certification:
DVC2000, AC Autocal
4-20 mA dc
Airset
None
Single/Direct
FM & CSA IS & NI CL2
Controller Type:
None
Action:
Measure Element:
Range:
Output:
Mounting:
Airset:
Mounting:
Class 300
RF Flanged
RF Flanged
CS 1.0619/WCC
Single Port
Up
Trim Number:
Cage Matl:
Retainer Matl:
Bushing Matl:
Seat Ring Matl:
VALVE PLUG
Material:
Guiding:
Balance:
Shutoff Class:
Port Size:
Characteristic:
Stem Material:
Stem Size:
29 JUL 10
Qty: 8
Service:
Tag:
Size and Type:
Rev: 00
SG
T
P1
dP
Q
Cv
Km
None
Line In:
Line Out:
Insulation:
Service Cond:
Throttling
Process Fluid:
Oil
Minimum
Normal
0.981
deg C
100.000
kPa(g)
1100.000
kPa
500.000
kg/h
1000.000
0.522
0.864
% Open
13.7 Cv
29 JUL 10 09:54:10 am
Maximum
0.981
100.000
1100.000
200.000
5400.000
4.463
0.864
66
starcontrols
Contact:
Quote:
DL100108
Data Sheet:
Rev:
1HJM21AA101,1HJM22AA101
1HJM23AA101,1HJM24AA101
1 1/2 Inch GX Valve & Actr
Body Style:
Design Temp:
Design Press:
End Connect:
In:
Out:
Material:
Ports:
Flow Directn:
Globe
None
None
CF3M/HF Seat
Port
Unbalanced
Class IV
36 mm
Equal %
S20910
Extension
Actuator:
Type/Size:
Travel:
Bench Set:
Push Down To:
Supply:
To Actuator:
Fails Valve:
Handwheel:
Graphite ULF
B7/2H (NCF2)
Close
Air
Fail Closed
None
-1.2.39-deeperblue
Transducer:
Input Signal:
Output Signal:
Action:
Mounting:
Airset:
Certifications:
CF3M HF S & G
Bonnet Style:
Boss Size:
Packing:
Access:
Bolt, Bonnet:
PackFlg/Bltg:
Positioner Type:
Input Signal:
Access:
Gauges:
Action:
Certification:
DVC2000, AC Autocal
4-20 mA dc
Airset
None
Single/Direct
FM & CSA IS & NI CL2
Controller Type:
None
Action:
Measure Element:
Range:
Output:
Mounting:
Airset:
Mounting:
Class 300
RF Flanged
RF Flanged
CS 1.0619/WCC
Single Port
Up
Trim Number:
Cage Matl:
Retainer Matl:
Bushing Matl:
Seat Ring Matl:
VALVE PLUG
Material:
Guiding:
Balance:
Shutoff Class:
Port Size:
Characteristic:
Stem Material:
Stem Size:
29 JUL 10
Qty: 8
Service:
Tag:
Size and Type:
Rev: 00
T Satur
T
P1
dP
Qs
Vlv Lpa
Cs
C1
None
Line In:
Line Out:
Insulation:
Service Cond:
Throttling
Process Fluid:
Steam
Minimum
Normal
deg C
170.482
deg C
350.000
kPa(g)
700.000
kPa
350.000
kg/h
50.000
dB(A)
54.6
1.340
38.343
% Open
48.0 Cs
29 JUL 10 09:54:10 am
Maximum
170.482
350.000
700.000
50.000
500.000
56.2
28.048
35.339
78
Product Bulletin
51.1:GX
December 2004
Features
D Easy to size and select
D No actuator sizing required--selection is
automatic
D Engineered for easy maintenance
D Maximum part commonality across sizes
D Replaceable trim
D Low lifetime costs
D Robust, low-profile design
D Compact field-reversible multi-spring
pneumatic actuator
D Available with integrated, easy-to-calibrate
DVC2000 Series Digital Valve Controller
D Valve body sizes DN 15 to DN 100
(0.5 inch through 4-inch)
W8861/IL
www.Fisher.com
Product Bulletin
51.1:GX
December 2004
COMPACT FIELD-REVERSIBLE
MULTI-SPRING ACTUATOR
INTEGRAL PNEUMATIC
PASSAGEWAYS
INTEGRATED POSITIONER
MOUNTING
NAMUR POSITIONER
MOUNTING CAPABILITY
ONE-PIECE SCREWED
PACKING FOLLOWER
Figure 2. Design GX Control Valve Assembly with Stem-Guided Contoured Plug (Size DN 25/1-Inch)
Contents
Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Principle of Operation . . . . . . . . . . . . . . . . . . . . . . 4
The Design GX Control Valve . . . . . . . . . . . . . . . 5
Design GX Control Valve Specifications
and Materials of Construction . . . . . . . . . . . . . 6
The Design GX Diaphragm Actuator . . . . . . . . . 11
Bellows Extension Bonnet . . . . . . . . . . . . . . . . . 13
Valve-Actuator Dimensions and Weights . . . . . 17
Design GX Actuator Accessories . . . . . . . . . . . . 18
The FIELDVUE DVC2000 Series
Digital Valve Controller . . . . . . . . . . . . . . . . . . 18
Optional Positioners and Instruments . . . . . . . . 19
Manual Handwheels . . . . . . . . . . . . . . . . . . . . . . 20
Coefficients . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Product Bulletin
51.1:GX
December 2004
DVC2000
COVER
W8588/IL
PUSH-BUTTON
INSTRUMENT
SETUP
Note
Fisher does not assume responsibility
for the selection, use, or maintenance
of any product. Responsibility for
proper selection, use, and
maintenance of any Fisher product
remains solely with the purchaser and
end-user.
Product Bulletin
51.1:GX
December 2004
AIR VENT
AIR VENT
AIR SUPPLY
AIR-TO-OPEN
(SPRING-TO-CLOSE)
AIR-TO-CLOSE
(SPRING-TO-OPEN)
E0896-2/IL
PTFE SEAT
SCREWED-IN
SEAT RING
W9023-1
PLUG
Figure 5. Design GX Control Valve with Typical Soft Seat Trim Construction (Port Sizes of 36mm - 90mm)
Product Bulletin
51.1:GX
December 2004
W8568-1/IL
Figure 6. Design GX Control Valve with Port-Guided Plug (Port Sizes of 36mm - 90mm)
LIVE-LOADED
PTFE PACKING
SEAL RING
BACKUP RING
CONTOURED
PLUG
W8578-1/IL
Figure 7. Design GX Control Valve with Balanced Trim (Port Sizes of 70mm and 90mm Only)
Product Bulletin
51.1:GX
December 2004
EN
DN 15, 20, 25, 40, 50, 80, 100
PN 10 / 16 / 25 / 40 per EN 1092-1
End Connections
Valve Body/Bonnet
Materials
Face-to-Face Dimensions
4
Shutoff per IEC 60534
60534-4
and ANSI/FCI 70-2
Flow Direction
Flow Control
Characteristics
Trim Style
ANSI
0.5, 0.75, 1, 1.5, 2, 3, 4-inch
Class 150 / 300 per ASME B16.34
Material
Packing Follower
Body/Bonnet
Bolting and Nuts
SA193-B7 studs / SA194-2H nuts with NCF2 coating for carbon steel and stainless steel constructions
Packing
Nitronic 50 (XM19) for alloy (standard) and stainless steel assemblies (optional)
Live-loaded PTFE V-ring (standard) with Inconel 718 Belleville springs
Live-loaded Graphite ULF (optional) with Inconel 718 Belleville springs
Graphite laminate (Graphoil)
Bonnet Gasket
NACE MR0103
Construction
Balanced Trim
(Sizes DN 80 and
100 / 3- and
4 I h)
4-Inch)
Ethylene Propylene [EPDM] (Optional): 46 to 232_C (50 to 450_F) in steam and hot water;
46 to 121_C (50 to 250_F) in air (EPDM is not recommended for use in hydrocarbons)
Viton [Fluoroelastomer] (Optional): 18 to 204_C (0 to 400_F) (Applicable in a wide variety of solvents,
chemicals, and hydrocarbons. Avoid use with steam, ammonia, or hot water over 82_C [180_F])
Product Bulletin
51.1:GX
December 2004
Table 3. Trim Materials for Port Diameters of 4.8 mm (Micro-Flow trim) (Unbalanced Trim)
Valve Body Construction
Carbon steel (1.0619
(
/ WCC))
Stainless steel
(1 4409 / CF3M)
(1.4409
Hastelloy C (CW2M)
Trim Type
Stem
Plug
Seat
Metal to metal
Ultimetr (R31233)
SA351 CF3M
Hardfaced
Ultimet (R31233)
Metal to metal
Hastelloy C (N06022)
Ultimet (R31233)
Hastelloy C (CW2M)
Metal to metal
Ultimet (R31233)
SA351 CF3M
Hardfaced
Ultimet (R31233)
Metal to metal
Hastelloy C (N06022)
Ultimet (R31233)
Hastelloy C (CW2M)
Metal to metal
Hastelloy C (N06022)
Ultimet (R31233)
Hastelloy C (CW2M)
Table 4. Trim Materials for Port Diameters of 9.5 and 14 mm (Unbalanced Trim)
Valve Body Construction
Trim Type
Stem
Plug
Seat
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022)
Hastelloy C (CW2M)
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022)
Hastelloy C (CW2M)
Hardfaced
Nitronic 50
Hardfaced
Nitronic 50
Hastelloy C (CW2M)
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022)
Hastelloy C (CW2M)
Stainless steel
(1.4409
(1 4409 / CF3M)
Product Bulletin
51.1:GX
December 2004
Trim Type
Stem
Plug
Seat
Metal to metal
316 L (S31603)
SA351 CF3M
Soft seat
316 L (S31603)
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet seat(2)
Soft seat
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet seat(2)
Metal to metal
316 L (S31603)
SA351 CF3M
Soft seat
316 L (S31603)
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet seat(2)
Soft seat
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet seat(2)
Hardfaced
Nitronic 50
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet seat(2)
Soft seat
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet seat(2)
Hastelloy C (CW2M)(1)
1. Hastelloy C trim is not available in the 70 and 90 mm port sizes with unbalanced trim (see 70 and 90 mm balanced trim).
2. Ultimet material not used on the 22mm seat ring or plug.
Trim Type
Stem
Plug
Seat
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022)
Hastelloy C (CW2M)
Metal to metal
316 L (S31603)
SA351 CF3M
Hardfaced
Nitronic 50
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022)
Hastelloy C (CW2M)
Hardfaced
Nitronic 50
Hardfaced
Nitronic 50
Hastelloy C (CW2M)
Metal to metal
Hastelloy C (N06022)
Hastelloy C (N06022) /
Ultimet guide
Hastelloy C (CW2M)
1. The bonnet used in the carbon steel balanced trim construction is made of 1.4409/CF3M stainless steel.
Product Bulletin
51.1:GX
December 2004
1 0619/SA216 WCC
1.0619/SA216
Steel
PACKING
Standard
PTFE or
Graphite ULF
Extension
Graphite ULF
PTFE
PTFE
Standard
PTFE or
Graphite ULF
Extension
Graphite ULF
PTFE
PTFE
Standard
Bellows
Bellows
1 4409/SA351
1.4409/SA351
CF3M SST
Bellows
Hastelloy C
(CW2M)
TEMPERATURE
BONNET
STYLE
GASKET
_C
TRIM STYLE
_F
Min
Max
Min
Max
29
232
20
450
Graphoil
29
371
20
700
29
232
20
450
Graphoil
29
371
20
700
29
232
20
450
Graphoil
29
371
20
700
29
232
20
450
Graphoil
29
371
20
700
PTFE
PTFE / Hastelloy C
29
232
20
450
PTFE
PTFE / Hastelloy C
29
232
20
450
Product Bulletin
51.1:GX
December 2004
BELLEVILLE
SPRING PACK
BELLEVILLE
SPRING PACK
PACKING SPACER
PACKING SPACER
ANTI-EXTRUSION
WASHER
PACKING
RINGS
PACKING SET
ANTI-EXTRUSION
WASHER
PACKING
BOX RING
PACKING
BOX RING
E0897/IL
10
Product Bulletin
51.1:GX
December 2004
W8487-3/IL
Description
Operating Principle
Operating Pressure Ranges
Ambient Temperature
Pressure Connection (Air-to-Close Construction)
Finish
Part
Material
AISI G10100 stamped carbon steel
Springs
Diaphragm
Steel
Nitrile and nylon
Diaphragm Plate
Yoke
Casing Fasteners
Actuator Rod
Stem Connector
Stainless steel
CF3M
Stem Seal
Nitrile
11
Product Bulletin
51.1:GX
December 2004
Table 10. Actuator Pressure Drop Capability For 316L Trim (with 316L or Nitronic 50 stem) in Standard, Extension, and Bellows
Bonnet Constructions with 4-6 bar (58-87 psi) Actuator Air Supply(1, 2, 3)
PORT SIZE
VALVE SIZE
TRIM STYLE
SHUTOFF CAPABILITY
(mm)
DN15 to DN100 (0.5 to 4 Inch)
4.8 to 46
Unbalanced
70 to 90
Balanced
70 to 90
Unbalanced
1. For both air-to-open and air-to-close constructions. Some air-to-close actuator air supply restrictions exist. See Fisher bulletin 51.1:GX (S1) for additional information.
2. For Hastelloy C trim or supply pressures less than 4 bar (58 psi), see Fisher bulletin 51.1:GX (S1) for additional information.
3. Applies to both PTFE and Graphite ULF packing.
4. Actuator is capable to 51.7 bar (750 psi) pressure drop. Some air-to-close actuator air supply restrictions exist. See Fisher bulletin 51.1:GX (S1) for additional information.
Table 11. Size 1200 Actuator Pressure Drop Capability For Unbalanced 316L Trim (with 316L or Nitronic 50 stem) in Standard and
Extension Bonnet Constructions at 4-6 bar (58-87 psi) Supply(1)
MAXIMUM ALLOWABLE PRESSURE DROP
Air-toOpen
Port Size
Valve Size
Bonnet Style
Packing
mm
DN80 /
3 Inch
Standard
70
70
DN100 /
4 Inch
Standard
90
DN80 /
3 Inch
Extension
70
70
DN100 /
4 Inch
Extension
90
Air-to-Close
3-6 bar
(44-87 psi)
4 bar
(58 psi)
5 bar
(73 psi)
6 bar
(87 psi)
Bar
(psi)
Bar
(psi)
Bar
(psi)
Bar
(psi)
Graphite
ULF
32.6
(472)
51.7
(750)
---
PTFE
33.1
(480)
51.7
(750)
---
Graphite
ULF
32.6
(472)
51.7
(750)
---
PTFE
33.1
(480)
51.7
(750)
---
Graphite
ULF
19.7
(286)
28.5
(414)
51.7
(750)
---
PTFE
20.0
(290)
28.8
(418)
51.7
(750)
---
Graphite
ULF
32.6
(472)
51.7
(750)
---
---
PTFE
33.1
(480)
51.7
(750)
---
---
Graphite
ULF
32.6
(472)
51.7
(750)
---
---
PTFE
33.1
(480)
51.7
(750)
---
---
Graphite
ULF
19.7
(286)
28.5
(414)
---
---
PTFE
20.0
(290)
28.8
(418)
---
---
1. For Hastelloy C trim or supply pressures less than 4 bar (58 psi), see Fisher bulletin 51.1:GX (S1) additional information.
12
Product Bulletin
51.1:GX
December 2004
PACKING
FOLLOWER
BONNET
LIVE-LOADED
PTFE PACKING
PURGE /
MONITORING
CONNECTION
BELLOWS NUT
BELLOWS
GASKET
BELLOWS/STEM
ASSEMBLY
EXTENSION
BONNET
BUSHING
Step 2
Confirm bellows availability from table 12.
Step 3
Using table 13. select the bellows material
combination that is appropriate for the
application. Using the temperature limits shown
in table 7, confirm the selected construction is
appropriate for the application temperatures.
BODY/BONNET
GASKET
Step 4
VALVE PLUG
Step 5
W8958-1
13
Product Bulletin
51.1:GX
December 2004
PORT SIZE
(mm)
ACTUATOR SIZES
PLUG TRAVEL
TRIM STYLE
DN15-50
(0.5 to 2-Inch)
4.8 to 46
20 mm
Unbalanced
DN80
(3-Inch)
36 to 46
750
20 mm
Unbalanced
70
750
20 mm
Balanced
DN100
(4-Inch)
46
750
20 mm
Unbalanced
90
750
20 mm
Balanced
Carbon Steel
(1.0619/WCC)
Stainless Steel
(1.4409/CF3M)
Hastelloy C
(CW2M)
Trim Materials
Bellow
Stem
Extension
Bolting
Packing
Gaskets
Lower Bushing
Monitoring
Connection
Plug
Plug
Stem
Material
SST
(1.4571/316Ti)
316L
316L
316L
SA193-B7
with NCF2
coating
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
316L
316L
316L
SA193-B7
with NCF2
coating
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
Hastelloy
C22
Hastelloy C
Hastelloy C
Nitronic 50
(XM-19)
Live-loaded
PTFE
PTFE
encapsulated
Hastelloy C
Hastelloy C with
Ultimet
(R31233) insert
Hastelloy
C276
SST
(1.4571/316Ti)
316L
316L
316L
Nitronic 50
(XM-19)
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
316L
316L
316L
Nitronic 50
(XM-19)
Live-loaded
PTFE
Graphite
laminate
316L with
Ultimet
(R31233) insert
316L
Hastelloy
C276
Hastelloy
C22
Hastelloy C
Hastelloy C
Nitronic 50
(XM-19)
Live-loaded
PTFE
PTFE
encapsulated
Hastelloy C
Hastelloy C with
Ultimet
(R31233) insert
Hastelloy
C276
Hastelloy
C276
Hastelloy
C22
Hastelloy C
Hastelloy C
Nitronic 50
(XM-19)
Live-loaded
PTFE
PTFE
encapsulated
Hastelloy C
Hastelloy C with
Ultimet
(R31233) insert
Hastelloy
C276
Bellows
14
Product Bulletin
51.1:GX
December 2004
Cycle Life
Bellows service life is affected by several factors, including process pressure, temperature, and plug travel.
Tables 14, 15, 16, and 17 provide estimates of cycle life for several cases.
Table 14. Estimated Bellows Cycle Life at 10.3 bar (150 psig) and 20_C (68_F)
VALVE SIZE
STEM
SIZE
DN15-50
DN15
50
(0.5 to 2-Inch)
10mm
DN80 100
DN80-100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
BELLOWS
PRESSURE
10.3 bar
(150 psig)
10.3 bar
(150 psig)
10.3 bar
(150 psig)
10.3 bar
(150 psig)
PROCESS
TEMPERATURE
_C
_F
20
68
1,040,000
20
68
910,000
20
68
1,020,000
20
68
980,000
Table 15. Estimated Bellows Cycle Life at Bellows Maximum Allowable Pressure and 20_C (68_F)
VALVE SIZE
STEM
SIZE
DN15 50
DN15-50
(0.5 to 2-Inch)
10mm
DN80 100
DN80-100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
MAXIMUM
ALLOWABLE
BELLOWS
PRESSURE(1)
40 bar
(580 psig)
51.7 bar
(750 psig)
45 bar
(650 psig)
51.7 bar
(750 psig)
PROCESS
TEMPERATURE
_C
_F
20
68
830,000
20
68
800,000
20
68
800,000
20
68
810,000
1. Valve maximum allowable pressure drop may be limited by size and material. See GX bulletin 51.1:GX(S1) for additional information.
Table 16. Estimated Bellows Cycle Life at Bellows Maximum Allowable Pressure and 232_C (450_F)
VALVE SIZE
STEM
SIZE
DN15 50
DN15-50
(0.5 to 2-Inch)
10mm
DN80 100
DN80-100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
MAXIMUM
ALLOWABLE
BELLOWS
PRESSURE(1)
29.8 bar
(430 psig)
47.2 bar
(685 psig)
33.5 bar
(485 psig)
47.2 bar
(685 psig)
PROCESS
TEMPERATURE
_C
_F
232
450
410,000
232
450
560,000
232
450
390,000
232
450
550,000
1. Valve maximum allowable pressure drop may be limited by size and material. See GX bulletin 51.1:GX(S1) for additional information.
Table 17. Estimated Bellows Cycle Life at Bellows Maximum Allowable Pressure and 371_C (700_F)
VALVE SIZE
STEM
SIZE
DN15 50
DN15-50
(0.5 to 2-Inch)
10mm
DN80-100
DN80
100
(3 to 4-Inch)
14mm
BELLOWS
MATERIAL
PLYS
1.4571 (316Ti)
Hastelloy C276
1.4571 (316Ti)
Hastelloy C276
MAXIMUM
ALLOWABLE
BELLOWS
PRESSURE
26.1 bar
(380 psig)
39.3 bar
(570 psig)
29.3 bar
(425 psig)
39.3 bar
(570 psig)
PROCESS
TEMPERATURE
_C
_F
371
700
250,000
371
700
430,000
371
700
240,000
371
700
430,000
15
16
Product Bulletin
51.1:GX
December 2004
Product Bulletin
51.1:GX
December 2004
AR
E
A/2
GE03755_4_3
PORT
DIA
ACTUATOR
SIZE
mm
PN10 PN40
ANSI
Class
150
ANSI
Class
300
Std
Bonnet
Extension
or
Bellows
Bonnet
TOTAL WEIGHT
Actuator
Height
(Standard
Bonnet)
Actuator
Height
(Extension
or Bellows
Bonnet)
E
Casing
Dia
F (AR)
Removal
Height(3)
With
Standard
Bonnet
With
Extension
or Bellows
Bonnet
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
DN 15/
0.5 Inch
4.8
9.5
225
225
130
130
184
184
190
190
66
66
304
304
313
313
313
313
270
270
115
115
21
21
25
25
DN 20/
0.75 Inch
4.8
9.5
14
225
225
225
150
150
150
184
184
184
194
194
194
66
66
66
304
304
304
313
313
313
313
313
313
270
270
270
115
115
115
22
22
22
26
26
26
DN 25/
1-Inch
4.8
9.5
14
22
225
225
225
225
160
160
160
160
184
184
184
184
197
197
197
197
58
58
58
58
296
296
296
296
313
313
313
313
313
313
313
313
270
270
270
270
115
115
115
115
22
22
22
22
26
26
26
26
DN 40/
1.5 Inch
14
22
36
225
225
750
200
200
200
222
222
222
235
235
235
62
62
62
300
300
300
313
313
342
313
313
342
270
270
430
115
115
115
25
25
52
29
29
56
DN 50/
2-Inch
22
36
46
225
750
750
230
230
230
254
254
254
267
267
267
68
68
68
306
306
306
313
342
342
313
342
342
270
430
430
115
115
115
29
56
56
33
60
60
DN 80/
3-Inch
36
46
70(1)
70
750
750
750
1200
310
310
310
310
298
298
298
298
318
318
318
318
105
105
105
105
373
373
373(4)
373
375
375
375
458
375
375
375
458
430
430
430
566
125
125
125
125
79
79
81
131
88
88
NA(4)
140
DN 100/
4-Inch
46
70
90(2)
90(1)
90
750
1200
750
750
1200
350
350
350
350
350
352
352
352
352
352
368
368
368
368
368
121
121
121
121
121
393
393
393(4)
393(4)
393
379
462
379
379
462
375
458
375
375
458
430
566
430
430
566
130
130
130
130
130
98
150
105
105
150
109
161
NA(4)
NA(4)
161
17
Product Bulletin
51.1:GX
December 2004
Type
DVC2000
DVC6030
3582i
3661
3660
Digital I/P(1)
I/P(2)
Intrinsic
Safety(4)
X
X
X
X
P/P(3)
X
X
X
X
Flameproof /
Non- Incendive(4)
Explosionproof (4)
X
X
X
X
X
X
W8755
18
Product Bulletin
51.1:GX
December 2004
W8590/IL
W7963-1/IL
W5502-2/IL
19
Product Bulletin
51.1:GX
December 2004
W9025
Figure 18. Design GX Control Valve and Actuator System with Manual Handwheel
20
Product Bulletin
51.1:GX
December 2004
B
C1
B
C2
A1
A2
A1
A2
E0975
Figure 19. Design GX with Handwheel Dimensions (also see table 20)
Table 20. Design GX with Handwheel Dimensions and Weights
VALVE SIZE
EN
ANSI
Inches
ACTUATOR
SIZE
VALVE
TRAVEL
HANDWHEEL
WEIGHT
A1
A2
C1(1)
C2(2)
mm
kg
mm
mm
mm
mm
mm
DN 15
0.5
225
20
5.6
215
242
223
159
60
DN 20
0.75
225
20
5.6
215
242
223
159
60
DN 25
225
20
5.6
215
242
223
159
60
DN 40
1.5
225
750
20
20
5.6
12.2
215
293
242
317
223
356
159
159
60
60
DN 50
225
750
20
20
5.6
12.2
215
293
242
317
223
356
159
159
60
60
DN 80
750
20
12.2
293
317
356
169
70
DN 100
750
20
12.2
293
317
356
173
74
1. C1 is Air-to-Open, Spring-to-Close.
2. C2 is Air-to-Close, Spring-to-Open.
21
Product Bulletin
51.1:GX
December 2004
Port
Maximum
Diameter
Travel
mm
mm
95
9.5
20
DN 15 (0.5
(0 5 Inch)
9 5(2)
9.5
14
DN 20 (0.75
(0 75 Inch)
95
9.5
9.5
9
5(2)
20
20
20
20
Equal Percentage
Characteristic
Flow
Coefficient
10
20
30
40
50
Cv
0.133
0.222
0.347
0.501
Kv
0.115
0.192
0.300
0.433
XT
0.77
0.68
0.65
Fd
0.11
0.13
80
90
100
0.699
1.04
1.50
2.15
2.98
3.57
0.95
0.605
0.900
1.29
1.86
2.58
3.09
---
0.61
0.55
0.55
0.58
0.55
0.59
0.68
---
0.16
0.19
0.22
0.28
0.34
0.44
0.58
0.80
---
Cv
0.0613 0.0838
0.131
0.184
0.269
0.375
0.543
0.750
1.05
1.51
0.95
Kv
0.0530 0.0724
0.113
0.159
0.233
0.324
0.470
0.649
0.912
1.31
---
XT
1.0
0.89
0.75
0.68
0.64
0.62
0.60
0.58
0.58
0.54
---
Fd
0.09
0.09
0.09
0.11
0.13
0.14
0.20
0.24
0.28
0.35
---
Cv
0.139
0.186
0.315
0.511
0.776
1.23
1.97
3.28
5.35
6.89
0.97
Kv
0.120
0.161
0.272
0.442
0.671
1.07
1.70
2.84
4.63
5.96
---
XT
0.78
0.71
0.59
0.59
0.58
0.51
0.57
0.51
0.67
0.81
---
Fd
0.08
0.08
0.10
0.13
0.16
0.20
0.26
0.33
0.47
0.59
---
Cv
0.133
0.222
0.347
0.501
0.699
1.04
1.50
2.15
2.98
3.57
0.95
Kv
0.115
0.192
0.300
0.433
0.605
0.900
1.29
1.86
2.58
3.09
---
XT
0.77
0.68
0.65
0.61
0.55
0.55
0.58
0.55
0.59
0.68
---
Fd
0.11
0.13
0.16
0.19
0.22
0.28
0.34
0.44
0.58
0.80
---
Cv
0.0613 0.0838
0.131
0.184
0.269
0.375
0.543
0.750
1.05
1.51
0.95
Kv
0.0530 0.0724
0.113
0.159
0.233
0.324
0.470
0.649
0.912
1.31
---
XT
1.0
0.89
0.75
0.68
0.64
0.62
0.60
0.58
0.58
0.54
---
Fd
0.09
0.09
0.09
0.11
0.13
0.14
0.20
0.24
0.28
0.35
---
1. At 100% travel.
2. Restricted trim.
3. Balanced trim.
4. Balanced, restricted trim.
-continued-
22
FL((1))
60
Product Bulletin
51.1:GX
December 2004
Table 21. Design GX, Equal Percentage Valve Plug, Flow Up Through the Port (continued)
Port
Maximum
Diameter
Travel
mm
mm
22
14
20
20
DN 25 (1-Inch)
(1 Inch)
95
9.5
9 5(2)
9.5
36
(1 5 Inch)
DN 40 (1.5
22
14
46
DN 50 (2-Inch)
(2 Inch)
36
22
20
20
20
20
20
20
20
20
Equal Percentage
Characteristic
Flow
Coefficient
10
20
30
40
50
60
70
80
90
100
Cv
0.673
0.937
1.32
1.89
2.25
3.13
5.05
7.39
10.5
13.7
0.93
Kv
0.582
0.810
1.14
1.63
1.94
2.71
4.36
6.39
9.05
11.9
---
XT
0.61
0.59
0.58
0.57
0.74
0.82
0.64
0.58
0.68
0.77
---
Fd
0.09
0.11
0.13
0.15
0.18
0.21
0.25
0.31
0.39
0.49
---
Cv
0.139
0.186
0.315
0.511
0.776
1.23
1.97
3.28
5.35
6.89
0.97
Kv
0.120
0.161
0.272
0.442
0.671
1.07
1.70
2.84
4.63
5.96
---
XT
0.78
0.71
0.59
0.59
0.58
0.51
0.57
0.51
0.67
0.81
---
Fd
0.08
0.08
0.10
0.13
0.16
0.20
0.26
0.33
0.47
0.59
---
Cv
0.133
0.222
0.347
0.501
0.699
1.04
1.50
2.15
2.98
3.57
0.95
Kv
0.115
0.192
0.300
0.433
0.605
0.900
1.29
1.86
2.58
3.09
---
XT
0.77
0.68
0.65
0.61
0.55
0.55
0.58
0.55
0.59
0.68
---
Fd
0.11
0.13
0.16
0.19
0.22
0.28
0.34
0.44
0.58
0.80
---
FL((1))
Cv
0.0613 0.0838
0.131
0.184
0.269
0.375
0.543
0.750
1.05
1.51
0.95
Kv
0.0530 0.0724
0.113
0.159
0.233
0.324
0.470
0.649
0.912
1.31
---
XT
1.0
0.89
0.75
0.68
0.64
0.62
0.60
0.58
0.58
0.54
---
Fd
0.09
0.09
0.09
0.11
0.13
0.14
0.20
0.24
0.28
0.35
---
Cv
1.01
1.91
2.74
4.24
6.13
8.25
11.5
16.7
22.0
27.2
0.94
Kv
0.874
1.65
2.37
3.67
5.30
7.14
9.95
14.4
19.0
23.5
---
XT
0.87
0.93
0.91
0.80
0.89
0.86
0.76
0.79
0.82
0.78
---
Fd
0.64
0.80
0.87
0.54
0.55
0.50
0.41
0.40
0.43
0.45
---
Cv
0.591
0.850
1.20
1.79
2.51
3.50
4.93
7.07
11.0
14.3
0.93
Kv
0.511
0.735
1.04
1.55
2.17
3.03
4.26
6.12
9.52
12.4
---
XT
0.53
0.51
0.53
0.45
0.45
0.49
0.42
0.47
0.57
0.71
---
Fd
0.09
0.11
0.13
0.15
0.18
0.21
0.25
0.31
0.39
0.49
---
Cv
0.103
0.141
0.254
0.440
0.689
1.11
1.84
3.12
5.12
6.87
0.97
Kv
0.0891
0.122
0.220
0.381
0.596
0.960
1.59
2.70
4.43
5.94
---
XT
1.00
0.80
0.68
0.67
0.60
0.54
0.55
0.52
0.64
0.77
---
Fd
0.08
0.08
0.10
0.13
0.16
0.20
0.26
0.33
0.47
0.59
---
Cv
1.08
1.75
3.75
6.04
9.5
14.9
21.8
30.9
37.7
43.7
0.91
Kv
0.931
1.51
3.24
5.22
8.20
12.9
18.9
26.7
32.6
37.8
---
XT
0.73
0.70
0.79
0.81
0.78
0.81
0.76
0.71
0.82
0.85
---
Fd
0.70
0.84
0.47
0.48
0.40
0.36
0.37
0.40
0.43
0.45
---
Cv
1.08
2.01
2.80
4.26
6.31
8.38
11.6
17.2
23.1
28.6
0.93
Kv
0.931
1.74
2.42
3.69
5.45
7.25
10.0
14.9
20.0
24.7
---
XT
0.71
0.79
0.86
0.81
0.79
0.79
0.73
0.69
0.75
0.75
---
Fd
0.64
0.80
0.87
0.54
0.55
0.50
0.41
0.40
0.43
0.45
---
Cv
0.601
0.869
1.23
1.77
2.50
3.46
4.49
6.62
10.2
13.5
0.96
Kv
0.519
0.752
1.06
1.53
2.17
2.99
3.88
5.73
8.80
11.7
---
XT
0.71
0.68
0.61
0.62
0.60
0.60
0.57
0.45
0.60
0.71
---
Fd
0.09
0.11
0.13
0.15
0.18
0.21
0.25
0.31
0.39
0.49
---
1. At 100% travel.
2. Restricted trim.
3. Balanced trim.
4. Balanced, restricted trim.
-continued-
23
Product Bulletin
51.1:GX
December 2004
Port
Maximum
Diameter
Travel
mm
70
70(3)
mm
40
20
DN 80
((3-Inch))
46
36
90
90(3)
DN 100
(
(4-Inch)
)
90(4)
70
46
1. At 100% travel.
2. Restricted trim.
3. Balanced trim.
4. Balanced, restricted trim.
24
20
20
40
20
20
40
20
Equal Percentage
Characteristic
Flow
Coefficient
Cv
10
20
2.38
Kv
2.06
XT
FL((1))
30
40
50
60
70
80
90
100
6.92
11.5
16.4
22.4
31.9
46.5
63.6
80.6
95.1
0.94
5.99
9.95
14.2
19.4
27.6
40.2
55.0
69.7
82.3
---
0.83
0.81
0.85
0.83
0.80
0.76
0.72
0.75
0.77
0.80
---
Fd
0.82
0.50
0.53
0.53
0.47
0.42
0.40
0.40
0.43
0.45
---
Cv
2.71
4.63
7.60
11.3
17.1
23.7
35.3
50.4
61.6
75.7
0.89
Kv
2.34
4.00
6.57
9.79
14.7
20.5
30.5
43.6
53.3
65.5
---
XT
0.54
0.50
0.49
0.51
0.51
0.57
0.51
0.50
0.64
0.68
---
Fd
0.06
0.07
0.10
0.12
0.15
0.18
0.22
0.26
0.30
0.34
---
Cv
0.873
1.66
3.41
5.66
8.75
13.8
20.7
30.5
37.1
43.7
0.97
Kv
0.755
1.44
2.95
4.90
7.57
11.9
17.9
26.4
32.1
37.8
---
XT
0.75
0.82
0.75
0.82
0.77
0.73
0.78
0.70
0.85
0.88
---
Fd
0.70
0.84
0.47
0.48
0.40
0.36
0.37
0.40
0.43
0.45
---
Cv
0.799
1.78
2.65
4.01
6.02
7.61
10.8
16.3
23.4
27.5
0.96
Kv
0.691
1.54
2.29
3.47
5.21
6.58
9.32
14.1
20.3
23.8
---
XT
0.84
0.86
0.88
0.84
0.83
0.88
0.79
0.72
0.76
0.85
---
Fd
0.64
0.80
0.87
0.54
0.55
0.50
0.41
0.40
0.43
0.45
---
Cv
5.56
13.6
21.1
29.1
40.8
55.8
77.5
117
145
165
0.90
Kv
4.81
11.7
18.3
25.1
35.3
48.3
67.0
101
126
143
---
XT
0.93
0.93
0.94
0.90
0.85
0.82
0.82
0.75
0.78
0.80
---
Fd
0.39
0.49
0.52
0.48
0.45
0.44
0.33
0.36
0.39
0.41
---
Cv
5.88
9.43
13.1
17.5
27.3
42.4
63.4
85.5
107
128
0.87
Kv
5.09
8.16
11.3
15.1
23.6
36.7
54.8
74.0
92.6
111
---
XT
0.55
0.54
0.54
0.55
0.43
0.52
0.57
0.58
0.63
0.67
---
Fd
0.07
0.08
0.10
0.11
0.13
0.18
0.22
0.26
0.30
0.34
---
Cv
2.38
3.65
5.64
8.42
12.0
17.4
24.8
36.7
53.0
68.5
0.90
Kv
2.06
3.16
4.88
7.28
10.4
15.1
21.5
31.7
45.8
59.3
---
XT
0.68
0.61
0.57
0.55
0.55
0.55
0.56
0.48
0.50
0.58
---
Fd
0.04
0.05
0.06
0.08
0.09
0.11
0.14
0.16
0.20
0.24
---
Cv
2.04
5.78
10.6
15.3
20.8
29.8
43.3
61.9
80.6
97.9
0.92
Kv
1.76
5.00
9.17
13.2
18.0
25.8
37.5
53.5
69.7
84.5
---
XT
0.79
0.83
0.85
0.85
0.82
0.77
0.73
0.73
0.75
0.76
---
Fd
0.82
0.50
0.53
0.53
0.47
0.42
0.40
0.40
0.43
0.45
---
Cv
1.02
1.76
3.58
5.76
8.85
14.1
21.4
30.6
37.9
44.0
0.94
Kv
0.88
1.52
3.10
4.98
7.66
12.2
18.5
26.5
32.8
38.1
---
XT
0.69
0.77
0.68
0.81
0.76
0.71
0.72
0.67
0.75
0.79
---
Fd
0.70
0.84
0.47
0.48
0.40
0.36
0.37
0.40
0.43
0.45
---
Product Bulletin
51.1:GX
December 2004
Table 22. Design GX, Linear Valve Plug, Flow Up Through the Port
Linear - Flow Up
Valve
Size
Port
Maximum
Diameter
Travel
mm
95
9.5
4.8
4
8(4)
DN 15
((0.5 Inch))
4.8
4
8(4)
4 8(4)
4.8
4.8
4
8(4)
14
95
9.5
4 8(4)
4.8
mm
20
20
20
20
20
20
20
20
DN 20
(0 75
(0.75
Inch)
4.8
4
8(4)
4.8
4
8(4)
4 8(4)
4.8
20
20
20
Linear
Characteristic
Flow
Coefficient
10
20
30
Cv
0.187
0.453
Kv
0.161
0.392
XT
0.59
Fd
FL((1))
40
50
60
70
80
90
100
0.769
1.10
1.42
1.79
2.22
2.73
3.29
3.70
0.94
0.665
0.952
1.23
1.55
1.92
2.36
2.85
3.20
---
0.56
0.55
0.53
0.58
0.57
0.60
0.58
0.63
0.63
---
0.12
0.18
0.24
0.29
0.34
0.39
0.45
0.53
0.65
0.80
---
Cv
0.0350
0.0805
0.140
0.210
0.291
0.371
0.455
0.539
0.627
0.700
0.94
Kv
0.0303
0.0696
0.121
0.182
0.251
0.321
0.394
0.466
0.542
0.606
---
XT
0.56
0.55
0.56
0.57
0.57
0.56
0.58
0.57
0.58
0.57
---
Fd
0.10
0.15
0.19
0.24
0.29
0.33
0.38
0.42
0.47
0.51
---
Cv
0.0356
0.0524
0.0736
0.0984
0.127
0.158
0.191
0.224
0.257
0.294
0.93
Kv
0.0308
0.0453
0.0637
0.0851
0.110
0.137
0.165
0.194
0.222
0.254
---
XT
0.55
0.54
0.57
0.58
0.57
0.55
0.55
0.56
0.57
0.55
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.0437
0.0512
0.0597
0.0694
0.0806
0.0929
0.105
0.116
0.126
0.139
0.86
Kv
0.0378
0.0443
0.0516
0.0600
0.0697
0.0804
0.0908
0.100
0.109
0.120
---
XT
0.54
0.54
0.54
0.54
0.54
0.53
0.54
0.56
0.57
0.56
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
Cv
0.0037
0.0055
0.0085
0.0121
0.0163
0.0205
0.0246
0.0284
0.0326
0.0389
0.97
Kv
0.0032
0.0047
0.0073
0.0105
0.0141
0.0177
0.0213
0.0246
0.0282
0.0337
---
XT
1.00
0.94
0.81
0.76
0.68
0.64
0.60
0.59
0.60
0.58
---
Fd
0.05
0.06
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
---
Cv
0.685
1.46
2.28
3.05
3.81
4.56
5.42
6.34
7.21
7.80
0.96
Kv
0.592
1.26
1.97
2.64
3.29
3.95
4.69
5.48
6.24
6.75
---
XT
0.73
0.64
0.62
0.60
0.59
0.59
0.60
0.63
0.67
0.66
---
Fd
0.16
0.24
0.30
0.35
0.39
0.45
0.52
0.60
0.71
0.79
---
Cv
0.187
0.453
0.769
1.10
1.42
1.79
2.22
2.73
3.29
3.70
0.94
Kv
0.161
0.392
0.665
0.952
1.23
1.55
1.92
2.36
2.85
3.20
---
XT
0.59
0.56
0.55
0.53
0.58
0.57
0.60
0.58
0.63
0.63
---
Fd
0.12
0.18
0.24
0.29
0.34
0.39
0.45
0.53
0.65
0.80
---
Cv
0.0350
0.0805
0.140
0.210
0.291
0.371
0.455
0.539
0.627
0.700
0.94
Kv
0.0303
0.0696
0.121
0.182
0.251
0.321
0.394
0.466
0.542
0.606
---
XT
0.56
0.55
0.56
0.57
0.57
0.56
0.58
0.57
0.58
0.57
---
Fd
0.10
0.15
0.19
0.24
0.29
0.33
0.38
0.42
0.47
0.51
---
Cv
0.0356
0.0524
0.0736
0.0984
0.127
0.158
0.191
0.224
0.257
0.294
0.93
Kv
0.0308
0.0453
0.0637
0.0851
0.110
0.137
0.165
0.194
0.222
0.254
---
XT
0.55
0.54
0.57
0.58
0.57
0.55
0.55
0.56
0.57
0.55
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.0437
0.0512
0.0597
0.0694
0.0806
0.0929
0.105
0.116
0.126
0.139
0.86
Kv
0.0378
0.0443
0.0516
0.0600
0.0697
0.0804
0.0908
0.100
0.109
0.120
---
XT
0.54
0.54
0.54
0.54
0.54
0.53
0.54
0.56
0.57
0.56
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
Cv
0.0037
0.0055
0.0085
0.0121
0.0163
0.0205
0.0246
0.0284
0.0326
0.0389
0.97
Kv
0.0032
0.0047
0.0073
0.0105
0.0141
0.0177
0.0213
0.0246
0.0282
0.0337
---
XT
1.00
0.94
0.81
0.76
0.68
0.64
0.60
0.59
0.60
0.58
---
Fd
0.05
0.06
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
---
1. At 100% travel.
2. Balanced trim.
3. Balanced, restricted trim.
4. Micro-Flow trim.
-continued-
25
Product Bulletin
51.1:GX
December 2004
Linear - Flow Up
Valve
Size
Port
Maximum
Diameter
Travel
mm
mm
22
14
95
9.5
DN 25
(
(1-Inch)
)
4 8(4)
4.8
4 8(4)
4.8
4 8(4)
4.8
4 8(4)
4.8
36
DN 40
((1.5 Inch))
22
14
20
20
20
20
20
20
20
20
20
20
Linear
Characteristic
Flow
Coefficient
10
20
30
40
50
60
Cv
1.72
3.06
4.50
7.04
8.52
Kv
1.49
2.64
3.90
6.09
7.37
XT
0.51
0.58
0.60
0.44
Fd
0.14
0.19
0.24
Cv
0.685
1.46
Kv
0.592
XT
0.73
Fd
90
100
9.74
11.1
12.7
14.6
15.5
0.94
8.43
9.58
10.9
12.6
13.4
---
0.47
0.52
0.56
0.68
0.74
0.80
---
0.29
0.33
0.37
0.42
0.46
0.53
0.61
---
2.28
3.05
3.81
4.56
5.42
6.34
7.21
7.80
0.96
1.26
1.97
2.64
3.29
3.95
4.69
5.48
6.24
6.75
---
0.64
0.62
0.60
0.59
0.59
0.60
0.63
0.67
0.66
---
0.16
0.24
0.30
0.35
0.39
0.45
0.52
0.60
0.71
0.79
---
Cv
0.187
0.453
0.769
1.10
1.42
1.79
2.22
2.73
3.29
3.70
0.94
Kv
0.161
0.392
0.665
0.952
1.23
1.55
1.92
2.36
2.85
3.20
---
XT
0.59
0.56
0.55
0.53
0.58
0.57
0.60
0.58
0.63
0.63
---
Fd
0.12
0.18
0.24
0.29
0.34
0.39
0.45
0.53
0.65
0.80
---
Cv
0.0350
0.0805
0.140
0.210
0.291
0.371
0.455
0.539
0.627
0.700
0.94
Kv
0.0303
0.0696
0.121
0.182
0.251
0.321
0.394
0.466
0.542
0.606
---
XT
0.56
0.55
0.56
0.57
0.57
0.56
0.58
0.57
0.58
0.57
---
Fd
0.10
0.15
0.19
0.24
0.29
0.33
0.38
0.42
0.47
0.51
---
Cv
0.0356
0.0524
0.0736
0.0984
0.127
0.158
0.191
0.224
0.257
0.294
0.93
Kv
0.0308
0.0453
0.0637
0.0851
0.110
0.137
0.165
0.194
0.222
0.254
---
XT
0.55
0.54
0.57
0.58
0.57
0.55
0.55
0.56
0.57
0.55
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.0437
0.0512
0.0597
0.0694
0.0806
0.0929
0.105
0.116
0.126
0.139
0.86
Kv
0.0378
0.0443
0.0516
0.0600
0.0697
0.0804
0.0908
0.100
0.109
0.120
---
XT
0.54
0.54
0.54
0.54
0.54
0.53
0.54
0.56
0.57
0.56
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
Cv
0.0037
0.0055
0.0085
0.0121
0.0163
0.0205
0.0246
0.0284
0.0326
0.0389
0.97
Kv
0.0032
0.0047
0.0073
0.0105
0.0141
0.0177
0.0213
0.0246
0.0282
0.0337
---
XT
1.00
0.94
0.81
0.76
0.68
0.64
0.60
0.59
0.60
0.58
---
Fd
0.05
0.06
0.06
0.07
0.07
0.08
0.09
0.09
0.10
0.11
---
Cv
1.18
4.50
7.46
11.0
14.1
16.8
20.3
24.4
28.8
32.0
0.93
Kv
1.02
3.89
6.45
9.5
12.2
14.5
17.6
21.1
24.9
27.7
---
XT
0.88
0.75
0.88
0.82
0.80
0.88
0.85
0.80
0.78
0.78
---
Fd
0.30
0.42
0.47
0.49
0.51
0.52
0.50
0.48
0.47
0.48
---
Cv
1.41
2.76
4.20
5.76
7.32
8.85
10.5
12.9
15.1
17.2
0.95
Kv
1.22
2.39
3.63
4.98
6.33
7.66
9.08
11.2
13.1
14.9
---
XT
0.68
0.58
0.58
0.59
0.58
0.59
0.65
0.60
0.68
0.75
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
0.676
1.55
2.27
3.03
3.77
4.55
5.44
6.47
7.36
8.25
0.96
Kv
0.585
1.34
1.96
2.62
3.26
3.94
4.71
5.60
6.37
7.14
---
XT
0.58
0.50
0.59
0.62
0.59
0.58
0.60
0.63
0.67
0.64
---
Fd
0.08
0.08
0.09
0.11
0.12
0.13
0.14
0.15
0.16
0.17
---
1. At 100% travel.
2. Balanced trim.
3. Balanced, restricted trim.
4. Micro-Flow trim.
-continued-
26
FL((1))
70
Product Bulletin
51.1:GX
December 2004
Table 22. Design GX, Linear Valve Plug, Flow Up Through the Port (continued)
Linear - Flow Up
Valve
Size
Port
Maximum
Diameter
Travel
mm
46
DN 50
(
(2-Inch)
)
36
22
70
70(2)
mm
20
20
20
40
20
DN 80
((3-Inch))
46
36
90
90(2)
DN 100
(
(4-Inch)
)
90(3)
70
46
20
20
40
20
20
40
20
Linear
Characteristic
Flow
Coefficient
10
20
30
40
50
60
70
80
90
100
Cv
2.90
7.53
12.6
17.5
22.1
27.8
34.1
41.6
45.7
48.6
0.91
Kv
2.51
6.51
10.9
15.1
19.1
24.0
29.5
36.0
39.5
42.0
---
XT
0.71
0.87
0.81
0.87
0.85
0.82
0.79
0.82
0.85
0.84
---
Fd
0.25
0.36
0.42
0.46
0.47
0.46
0.46
0.47
0.48
0.50
---
Cv
1.69
5.05
8.37
11.6
14.8
17.9
20.9
24.7
29.2
33.9
0.93
Kv
1.47
4.37
7.24
10.0
12.8
15.5
18.0
21.3
25.3
29.3
---
XT
0.73
0.76
0.84
0.81
0.82
0.84
0.87
0.85
0.84
0.82
---
Fd
0.30
0.42
0.47
0.49
0.51
0.52
0.50
0.48
0.47
0.48
---
Cv
1.58
3.01
4.51
6.02
7.63
9.10
10.9
13.1
15.1
17.2
0.93
Kv
1.37
2.60
3.90
5.21
6.60
7.87
9.40
11.3
13.0
14.9
---
XT
0.66
0.62
0.62
0.61
0.61
0.60
0.58
0.55
0.62
0.68
---
Fd
0.08
0.10
0.13
0.15
0.17
0.19
0.22
0.24
0.26
0.28
---
Cv
9.74
20.9
32.9
46.2
59.6
74.3
87.5
97.2
109
117
0.89
Kv
8.43
18.1
28.5
40.0
51.6
64.3
75.7
84.1
94.3
101
---
XT
0.62
0.85
0.83
0.81
0.81
0.81
0.81
0.85
0.80
0.77
---
Fd
0.33
0.43
0.47
0.48
0.49
0.50
0.50
0.51
0.51
0.51
---
Cv
10.6
21.3
31.9
42.7
53.6
63.8
74.1
85.0
94.4
102
0.85
Kv
9.17
18.4
27.6
36.9
46.4
55.2
64.1
73.5
81.7
88.2
---
XT
0.67
0.68
0.66
0.65
0.64
0.67
0.66
0.63
0.63
0.65
---
Fd
0.12
0.17
0.21
0.25
0.28
0.31
0.34
0.36
0.39
0.41
---
Cv
2.09
7.74
12.0
16.5
21.2
26.6
33.0
40.6
46.5
51.8
0.97
Kv
1.81
6.70
10.4
14.3
18.3
23.0
28.5
35.1
40.2
44.8
---
XT
0.65
0.62
0.79
0.85
0.88
0.85
0.88
0.83
0.88
0.90
---
Fd
0.25
0.36
0.42
0.46
0.47
0.46
0.46
0.47
0.48
0.50
---
Cv
1.17
4.87
7.76
11.1
14.3
17.3
19.3
23.2
27.8
33.3
0.97
Kv
1.01
4.21
6.71
9.58
12.4
14.9
16.7
20.1
24.1
28.8
---
XT
0.74
0.59
0.81
0.80
0.82
0.83
0.94
0.96
0.93
0.87
---
Fd
0.30
0.42
0.47
0.49
0.51
0.52
0.50
0.48
0.47
0.48
---
Cv
18.2
39.6
59.0
82.4
104
124
141
156
171
183.5
0.91
Kv
15.8
34.3
51.0
71.3
90.0
108
122
135
147
159
---
XT
0.78
0.84
0.90
0.85
0.86
0.91
0.91
0.90
0.85
0.82
---
Fd
0.26
0.36
0.41
0.43
0.45
0.46
0.47
0.48
0.48
0.48
---
Cv
12.3
28.5
44.6
60.2
77.6
95.4
112
130
143
151
0.82
Kv
10.6
24.7
38.6
52.1
67.1
82.5
96.9
112
124
131
---
XT
0.71
0.65
0.58
0.67
0.59
0.57
0.58
0.61
0.59
0.64
---
Fd
0.11
0.16
0.20
0.23
0.27
0.29
0.31
0.34
0.36
0.39
---
Cv
5.99
13.6
22.3
31.5
40.4
49.6
59.2
69.0
79.6
92.3
0.82
Kv
5.18
11.8
19.3
27.2
34.9
42.9
51.2
59.7
68.9
79.8
---
XT
0.60
0.59
0.61
0.58
0.59
0.62
0.59
0.58
0.57
0.52
---
Fd
0.07
0.11
0.14
0.16
0.18
0.20
0.22
0.24
0.25
0.27
---
Cv
9.04
22.1
33.8
47.0
60.8
76.9
92.0
107
119
128
0.94
Kv
7.82
19.1
29.2
40.7
52.6
66.5
79.6
92.6
103
111
---
XT
0.80
0.82
0.84
0.83
0.81
0.80
0.79
0.81
0.81
0.82
---
Fd
0.33
0.43
0.47
0.48
0.49
0.50
0.50
0.51
0.51
0.51
---
Cv
2.37
7.98
13.1
17.3
21.9
27.1
33.2
40.3
46.8
52.2
0.96
Kv
2.05
6.90
11.3
15.0
19.0
23.5
28.7
34.8
40.5
45.2
---
XT
0.70
0.70
0.78
0.88
0.90
0.88
0.85
0.83
0.83
0.83
---
Fd
0.25
0.36
0.42
0.46
0.47
0.46
0.46
0.47
0.48
0.50
---
FL((1))
1. At 100% travel.
2. Balanced trim.
3. Balanced, restricted trim.
4. Micro-Flow trim.
27
Product Bulletin
51.1:GX
December 2004
Note
Fisher does not assume responsibility
for the selection, use, or maintenance
of any product. Responsibility for
proper selection, use, and
maintenance of any Fisher product
remains solely with the purchaser and
end-user.
FIELDVUE, Micro-Flow, ValveLink, and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process
Management business division of Emerson Electric Co. The Emerson logo is a trademark and service mark of Emerson Electric Co. HART is a
mark owned by the HART Communications Foundation. FOUNDATION fieldbus is a mark owned by the Fieldbus Foundation. All other marks are
the property of their respective owners.
The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are
not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.
We reserve the right to modify or improve the designs or specifications of such products at any time without notice.
Fisher does not assume responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use and
maintenance of any Fisher product remains solely with the purchaser and end-user.
Printed in USA
:
:
:
:
:
:
:
:
Steam
6,50 - 8,00
4,50 - 5,50
200
350
3
1,3107
8,448*10^-6
Results of calculation
Type of regulator
Kv-value [m/h]
Kvs-value [m/h]
Cvs [USgal/min]
Reduction ratio [-]
Noise pressure level La [dB]
Flange diameter DN1/DN2
Flow velocity w1/w2 [m/s]
Socket diameter [G1/G2]
Details
:
:
:
:
:
:
:
:
:
:
Pressure reducer
4,18
5,43
6,28
2
64
25 / 25
42,9 / 49,5
G1 / G1
compressible fluid
Please follow the DIN 2401 and DIN 17245!
Based on the requirements for turbulent flow streams according to the DIN EN 60534-2-1 standard.
The estimate of the noise pressure level based on simplified procedure.
Adaptors and reduction pieces were ignored.
Sizing acc. to
AD 2000:A2 / TRD 421 for Liquid
VALVESTAR - v.7.1.4_07_26.0
1 of 7
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Sizing - Medium
1000
Designation
1004
1005
1006
Formula
Density
Viscosity
1506
1511
1514
Name
Date
Rev.No
AD 2000-Merkblatt A2
2010-06-18 11:23:22
1
Heavy fuel
oil
or
p
paf
pae
dp
pu
T
qm,ab
qvb,ab
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
950 kg/m
18 bar-g
10.00 %
1.013 bar
100 C
36,463.534 kg/h
38.383 m/h
40,515.037 kg/h
42.647 m/h
4332.4184
1
K,DG
0.38
K,F
0.25
Safety Relief Valve
Safety Relief Valve
Lifting device H4
(gastight)
1.0619 / SA 216 WCB
Closed Bonnet
4332.4184-18 bar-g-H47H15-3.2
Sizing acc. to
AD 2000:A2 / TRD 421 for Liquid
VALVESTAR - v.7.1.4_07_26.0
Inlet connection
1303 Connection standard
1304 DN / NPS
1305 PN / PR
1306
Flange facing
Outlet connection
1353 Connection standard
1354 DN / NPS
1355 PN / PR
1356
Flange facing
Valve - Dimensions
1400 Discharge area
1401 Discharge diameter
1402 Centre to Face dimensions
1403 Centre to Face dimensions
1405 Height
1406 Weight
Lift
1507
Ao
do
a
b
H
M
AD 2000-Merkblatt A2
2010-06-18 11:23:22
1
660.52 mm
29 mm
125 mm
125 mm
360 mm
12 kg
3.2 mm
Standard
Valve - Calculation
1200 Certified massflow
1201 Certified volumeflow (operating condition)
1203 Certified volumeflow (standard condition)
1204 Maximum mass flow
1205 Maximum volume flow (working condition)
1206 Maximum volume flow (standard condition)
1207 Capacity exceed
1600 Required actual discharge area
1601 Required discharge diameter
1618 Cold differential test pressure
1620 Cold differential test pressure, manually
Name
Date
Rev.No
2 of 7
Page:
Date:
2010-06-18 11:23:22
Project:
New project
Tag No:
LESER Job
qm,zu
qvb,zu
qvn,zu
qm,max
qvb,max
qvn,max
Ao, req
do,req
CDTP
CDTP
36,463.534 kg/h
38.383 m/h
40,515.037 kg/h
42.647 m/h
18 bar-g
Sizing acc. to
AD 2000:A2 / TRD 421 for Liquid
VALVESTAR - v.7.1.4_07_26.0
8
9
12
14
16
17
18
19
40
40
44
45
46
54
55
56
57
59
60
61
Guide
Bonnet
Spindle
Split ring
Spring plate
Spring plate
Adjusting screw
Lock nut
Lever cover H4
Lever H4
Lifting fork
Shaft
Spindle cap
Spring
Bolt
Nut
Pin
Securing ring
Gasket
Ball washer
12740
12750
12790
12800
12810
12820
12830
12850
12860
12910
74
75
79
80
81
82
83
85
86
91
Pin
Spacer
O-ring
Support ring
Washer
Nut
Circlip
Lead seal
Seal wire
Securing ring
Spare parts
Part number PosNo Denomination
210.0439.9000
7 Disc 433 DN 50/ 29
241.0739.0000
12 Spindle 12x 203
480.0705.0000
57 pin 4x24
Name
Date
Rev.No
AD 2000-Merkblatt A2
2010-06-18 11:23:22
1
3 of 7
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Tag No:
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Q Material ASME
SA 216 WCB
316L
Hardened Stainless
steel
1
Steel
1
Ductile Gr. 60-40-18
1
420
2
SA 479 430
1
Steel
1
Steel
1
SA 479 430
1
Steel
1
Ductile Gr. 60-40-18
1
Steel
1
Carbon steel
1
Steel
1
Steel
1
Carbon steel
4
Steel
4
2H
1
Stainless steel
1
316Ti
1
Graphite/1.4401
Hardened Stainless
1
steel/316
1
Steel
1
316Ti
1
FKM [L]
1
Spring steel
1
B8M
1
Stainl. steel/polyamid
1
Spring steel
1
Plastic
1
321
1
316Ti
1
1
1
Startup
1
0
1
Material DIN
1.0619
1.4404
1.4122
1.0501/1.0038/1.4104
0.7040
1.4021
1.4104
1.0718/1.0570
1.0718/1.0570
1.4104
1.0718
0.7040
1.0036
1.0531
1.0718
1.0718
1.1200
1.1181
1.0501
1.4310
1.4571
Reingraphit + 1.4401
1.3541/1.4401
St
1.4571
FKM [L]
Federstahl
1.4401
A2 / Poly
Federstahl
Kunststoff
1.4541
1.4571
Sizing acc. to
AD 2000:A2 / TRD 421 for Liquid
VALVESTAR - v.7.1.4_07_26.0
500.0507.0000
510.0105.0000
Name
Date
Rev.No
60 Gasket V25-S
61 Ball D 6
AD 2000-Merkblatt A2
2010-06-18 11:23:22
1
4 of 7
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Tag No:
LESER Job
1
1
1
1
2
1
REV.B
DATE:08/05/2010
DLX 101
DLX 701
Compact Flame Monitor
Document:
man_dlx101701_uk.doc
Version:
16.06.2008
Last update:
11.07.2008
Print date:
14.07.2008
DURAG GmbH
Kollaustrae 105
D-22453 Hamburg
Telephone:
Fax :
E-mail:
Internet:
+49 (40) 55 42 18 0
+49 (40) 58 41 54
info@durag.de
www.durag.de
This documentation
(approx. 90 pages) has been compiled with the greatest care. However, all liability must be
excluded.
is not intended for the US American market. Documentation in accordance with ANSI Z535
standard can be requested. Reference addresses can be found on page 89.
or parts of it may not be duplicated or communicated without the express consent of DURAG
GmbH, irrespective of by which method or means, electronic or mechanical, this occurs.
refers to the complete equipment in principle, even if individual program modules or devices
device parts have not been purchased
refers to the current status of the equipment design at the time of updating this
documentation (see above).
The Compact Flame Monitor DLX 101, DLX 701 has been specially developed for
use outside the "European Union". For this reason there is no approval for the
DLX 101/DLX 701 within the "European Union". Use the Compact Flame
Monitor DURAG D-LX 100, D-LX 700 or the high quality D-LX 200, D-LX 720
within the EU.
Contents
Contents
0
Foreword
General
11
1.1
12
1.2
Typographical conventions
12
1.3
13
Safety instructions
17
2.1
17
2.2
18
2.3
19
2.4
20
2.5
Proper use
20
2.6
Qualified personnel
20
Product Description
25
3.1
Notes on delivery
25
3.2
25
3.3
26
3.4
Options
27
3.5
27
3.6
Fields of application
28
3.7
Selection criteria for Compact Flame Monitor DLX 101, DLX 701
29
3.8
Conformity/Approvals
29
3.9
30
3.10
Notes on warranty
30
33
4.1
Functional description
33
4.2
Device description
36
Installation, Commissioning
40
5.1
Safety
40
5.2
Installation
41
5.3
Commissioning
47
51
6.1
52
6.2
53
6.3
56
Contents
6.4
Range selection
57
6.5
57
6.6
Safety time
57
6.7
Modbus-Interface
58
Maintenance
69
7.1
69
7.2
Safety
69
7.3
Maintenance intervals
69
7.4
Maintenance tasks
70
7.5
Fault
70
Technical Data
75
8.1
75
8.2
76
8.3
76
8.4
Presettings
76
77
9.1
77
9.2
Dimensional drawings
78
10
81
11
Glossary
83
12
Index
85
13
89
Index of illustrations
Figure 4.1
Figure 4.2
Figure 4.3
Figure 4.4
Figure 5.1
Figure 5.2
Figure 5.3
Figure 5.4
Figure 5.5
Figure 5.6
Figure 5.7
Figure 6.1
Figure 6.2
33
37
37
37
41
42
43
44
45
45
46
52
54
DLX 101, DLX 701
Contents
Figure 6.3
Figure 6.4
Figure 6.5
Figure 6.6
Figure 9.1
Figure 9.2
Figure 9.3
55
56
57
58
77
78
79
Index of tables
Table 3.1 Default settings DLX 101, DLX 701
Table 3.2 Suitability of device variants (spectral ranges)
Table 6.1 Adjusting the switching threshold
Table 6.2 LK1 (multi-pin-connector) PCB No 4; terminating RS485
Table 6.3: Adjustment of MODE-switch S1, Modbus address
Table 6.4: Adjustment of MODE-Switch S2, Data transfer rate
Table 6.5: MODBUS-Protocol-Format
Table 6.6: MODBUS RTU Message Frame
Table 6.7: MODBUS Slave-Address Range
Table 6.8: MODBUS Function Code
Table 6.9: MODBUS Function Code (0x03..0x04) Request
Table 6.10: MODBUS Function Code (0x03..0x04) Response
Table 6.11: MODBUS Function Code (0x06) Request
Table 6.12: MODBUS Function Code (0x06) Response
Table 6.13: MODBUS register and address-information 1
Table 6.14: MODBUS register and address-information 2
Table 6.15: MODBUS register and address-information 3
Table 6.16: MODBUS Function Code pulse frequency and flame Intensity
Table 6.17: MODBUS Function Code PV status und SV status
Table 6.18: MODBUS register and address-information 4
Table 6.19: MODBUS Function Code Adjusting the switching threshold
Table 6.20: MODBUS Function Code Measuring range
Table 6.21: MODBUS register and address-information 5
Table 6.22: MODBUS Function Code Actual message register
Table 6.23: MODBUS Function Code Actual Critical Error Register
Table 6.24: MODBUS register and address-information 6
Table 7.1 CPU error codes
27
29
54
59
59
59
60
60
60
60
61
61
61
61
62
62
62
63
63
63
64
64
65
65
66
66
71
You can use the following manuals for the Compact Flame Monitor DLX 101 and its variants:
DLX 101, DLX 701
DLX 101, DLX 701
DLL 703/704,
Quick Manual
Manual
Fibre-Optic System Manual (flexible/rigid)
DURAG Modbus
Manual
Foreword
Foreword
The purpose of this manual is to help you to become acquainted with your
DURAG product.
In this publication you will find information and technical data on planning,
installation / commissioning, operation and maintenance of the DLX 101,
DLX 701.
The two device types DLX 101 and DLX 701 are identical in design,
except for the respective optics. Therefore both designations are always
specified in this manual, separated by a comma. The differences, exclusively
in the front part of the devices (the DLX 701 is intended for use with an
optional fibre-optic system), are described in the relevant chapters, identified
accordingly.
The functional diagram of the complete system and the device components
complete this information.
Our aim is to make a decisive contribution to your success with our products
and services. We hope that the information provided here will enable us to do
so.
Flame monitors are safety devices and are designed to ensure the safe
operation of a furnace plant. The adjustment of flame monitors should
therefore only be performed by appropriately trained personnel. DURAG offers
suitable training for this purpose.
Should you have any further questions on products or applications from the
DURAG GROUP, please use our Support & Service! You will find the relevant
addresses and telephone numbers on page 89 (DURAG GROUP company
addresses).
Further information is also available from www.durag.de
Please read this manual carefully before commissioning the Compact Flame
Monitor! The information provided is important for your safety and for
preventing damage to the DLX 101, DLX 701 and to the environment.
DLX 101
DLX 701
01
1
General
1.1
1.2
Typographical conventions
1.3
General
General
The product described in this manual left the factory in perfectly safe and
inspected condition. In order to maintain this condition and to achieve correct
and safe operation of this product, it may only be used as described by the
manufacturer. In addition, faultless and safe operation of the product requires
appropriate transport, correct storage and installation, as well as careful
operation and maintenance.
Flame monitors are safety devices and are designed to ensure the safe
operation of a furnace plant. For this reason flame monitors are type-examined
devices; any interventions or modifications to them will result in loss of the
approval. Repairs may therefore only be carried out by the manufacturer or his
representatives.
This manual contains the necessary information for proper use of the Compact
Flame Monitor DLX 101, DLX 701. It is intended for technically qualified
personnel who have been familiarised with the product, who are specially
trained or have pertinent knowledge in the field of measurement and control
engineering, referred to as automation technology in the following.
The knowledge and technically sound implementation of the safety instructions
and warnings contained in this manual are a prerequisite for safe assembly
and commissioning, as well as for safety during operation and maintenance of
the described product. Only appropriately qualified personnel have the necessary specialist knowledge to be able to correctly interpret the general safety
instructions and warnings provided in this document for the specific case at
hand and to use the appropriate procedures.
This manual is a fixed constituent of the scope of supply, even if the option of
issue on CD and separate ordering or delivery has been provided for logistical
reasons. For reasons of clarity, it does not contain all details for all versions of
the described product and can also not take account of all conceivable
circumstances for installation, operation, maintenance and use in systems.
If you require further information or if problems occur which are not dealt with
in sufficient detail in this document, please ask your competent DURAG GmbH
representative for the required information (see page 89).
11
General
Appendix 8 - 13
Information on use of the manual, the pictograms used, safety instructions and
requirements on operating and maintenance personnel.
Information on the product, technical data, function and system descriptions as
well as the available options.
Information on use of the product DLX 101, DLX 701 , in respect of
installation, assembly, commissioning, operation, maintenance, error
diagnostics, repair etc.
Overview of technical data, standards and regulations to be complied with,
certifications, glossary, index and company addresses.
WARNING
This DIP-Switch is ON
Explicitly identified paragraphs only refer to the specified device variant. All
other information applies for both device variants.
DLX 101
DLX 701
12
General
13
General
DANGER
Failure to comply with instructions highlighted in this way can result in severe
and even fatal injuries.
Also means that substantial damage to property can occur, if the relevant
precautions are not taken.
> Comply with all hazard warnings, in order to prevent injuries.
WARNING
Failure to comply with instructions highlighted in this way can result in serious
injuries or damage to property.
> Comply with all warnings, in order to prevent injuries and to ensure safe
operation of the system.
CAUTION
Failure to comply with instructions highlighted in this way can result in minor
injuries or damage.
> Comply with all caution warnings, in order to prevent injuries and to ensure
safe operation of the system.
In order to specify the potential risk the general warning sign can also be
replaced by a special warning sign.
General warning sign
Hot surface
Electric current
Explosion
Electrostatically
endangered
components (ESD)
In addition to the warnings and safety instructions, the following general notes
and related pictograms are also used to draw your attention to particularly
important information:
Here you will find interesting information or tips on the product and its use.
14
DLX 101
DLX 701
02
2
Safety instructions
2.1
2.2
2.3
2.4
2.5
Proper use
2.6
Qualified personnel
Safety instructions
Safety instructions
Please always comply with the following warnings and safety instructions in
this manual. They serve to avert dangers to life and limb of users and
maintenance personnel and to prevent damage to property.
The statutory provisions applicable for the system and the technical
regulations implementing these provisions must be complied with during
preparation and performance of work.
Persons working with the system must take account of the local, systemspecific conditions and operation-related dangers and provisions.
17
Safety instructions
WARNING
The devices may only be connected to the supply voltage shown on the
type plate.
CAUTION
18
Safety instructions
Use of the Compact Flame Monitor DLX 101, DLX 701 in potentially
explosive areas is not permitted
WARNING
The Compact Flame Monitor is mounted directly on the boiler. In the case
of systems with a low danger potential (ambient pressure, low
temperatures, no health hazard), mounting/removal can occur during plant
operation. The applicable provisions and safety regulations for the plant
must be complied with and any necessary and appropriate protective
measures taken.
19
Safety instructions
The purge air serves to protect the system mounted on the boiler. It shields the
components from hot and/or aggressive gases and dusts. The purge air supply
must therefore be reliably ensured even during downtime of the plant. If the
purge air fails, the lens can quickly become soiled and the device can overheat
due to heat accumulation and be destroyed.
The operator must therefore ensure that:
20
Safety instructions
The following knowledge is essential:
Adequate knowledge of the DLX 101, DLX 701 system. DURAG offers
suitable training for this purpose.
On the basis of this training, qualified personnel are authorised by the person
responsible for the safety of people and system to carry out work on DURAG
equipment or systems,
either as project planning personnel, are familiar with the safety concepts
of automation technology,
21
DLX 101
DLX 701
03
3
Product Description
3.1
Notes on delivery
3.2
3.3
3.4
3.4.1
3.4.2
Options
Optional, factory settings
Optional Modbus plug-in card
3.5
3.6
Fields of application
3.7
Selection criteria for Compact Flame Monitor DLX 101, DLX 701
3.8
Conformity/Approvals
3.9
3.10
Notes on warranty
Product Description
Product Description
In this chapter you will find information on scope of supply, special
accessories, approvals, warranty and fields of application of the DLX 101,
DLX 701.
25
Product Description
Picture
Order code
D-ZS 033 I
Swivel mount
with G 1 " threaded end fitting
D-ZS 133 I
Ball-type valve
with G 1 " threaded end fitting
D-ZS 087-20
Digital display for optimal alignment of
flame monitors through measurement of
pulse rate, storage of minimum and
maximum pulse rate values
and
calculation of switching thresholds for all
DURAG flame monitors and burner
controls.
D-ZS 093
Combined test light source 230 V / 50 Hz
for the UV-A, UV-B and IR range for
checking the function of the DLX 101
D-NG 24/05
AC power supply
D-ZS 140-12
Junction box for flame sensor; IP 65; 12pin
D-ZS 117 - I
Heat insulator with potential isolation and
1 " threaded end fitting
D-ZS 118
Optical adjustment aid for aligning the
swivel mount to the sighting tubes
26
Product Description
Order code
Picture
Connection cable x m
(specify length)
Tropicalisation of printed circuit boards
Option:
detailed, printed manual
3.4 Options
3.4.1 Optional, factory settings
The Compact Flame Monitor DLX 101, DLX 701 can be supplied with the
options specified in the following table. The variant supplied as standard has a
dark background. If other options are required, please specify when ordering
the Compact Flame Monitor .
"Flame intensity" current output
Safety time
0 - 20 mA
1 sec.
4 - 20 mA
3 sec.
5 sec.
27
Product Description
continuous operation.
Claus plants
Refineries etc.
The Compact Flame Monitor is suitable for all fuels and incineration
technologies, particularly for:
Gas
Oil
Coal
Wood
Low-NOx
Recirculating operation
The parameters specified in the Technical data from page 75, especially the
ambient conditions, must be complied with and observed. In particular, please
note:
28
- 20C to + 60C
Class of protection
IP65
Product Description
Gas
DLX 101 UA
DLX 701 UA
190 - 520
++
++
280 - 410
++
DLX 101 IS
DLX 701 IS
300 - 1100
++
DLX 101 IG
DLX 701 IG
780 - 1800
++
++
Model
Characteristics
Monitoring of gas and oil flames,
also for low-NOx incineration.
3.8 Conformity/Approvals
The DLX 101 DLX 701 has been developed, manufactured, inspected and
documented in compliance with the pertinent safety standards. If the handling
and safety instructions described for project planning, assembly, proper
operation and maintenance are complied with,no dangers normally arise from
the device in respect of damage to property or the health of people.
In addition, the Compact Flame Monitor provides a high level of safety and
availability, thanks to the use of two parallel-operating microprocessors with
appropriate software and hardware. The device hardware is designed in
accordance with the EC directive on electromagnetic compatibility (EMC), so
that it conforms to the EMC law.
The Compact Flame Monitor DLX 101, DLX 701 has been specially
developed for use outside the "European Union". For this reason there is no
approval for the DLX 101, DLX 701 within the "European Union". Within the
EU, use the Compact Flame Monitor DURAG DLX 100 or the high quality
DLX 200.
29
Product Description
30
DLX 101
DLX 701
04
4
4.1
4.1.1
4.1.2
4.1.3
4.1.4
Functional description
Ultraviolet flame sensor
Infrared flame sensor
Self-monitoring
Error shutdown
4.2
Device description
3 4
Low High
Photo element
Pulse
Shutter
Amplifier
Filter
Pulse stage
Optional
Fieldbus
RS 485 Fieldbus
Range
Switching
Range B
Flame
threshold
LED
indicators
Safety time
soldering field
Current output
0 / 4 - 20mA
Data compare
Flame intensity
Synchronization
0V
RAZ
Read back
flame relay
Flame ON
K2.2
K2
Internal reset
K1
UB
Dynamic
safety circuit
Power
supply
K1.2
K1.1
F2
0V
Power supply
LX101-01-000
F1
UB
L-
0V
L+ PE
33
34
4.1.3 Self-monitoring
The Compact Flame Monitor DLX 101, DLX 701 with integrated flame
sensor is a failsafe flame monitor with self-monitoring. After power-up the
flame monitor performs a self check, which is constantly repeated during
continuous operation.
In continuous operation, any component failure that jeopardises safety-relevant functions must trigger an error shutdown. The Compact Flame Monitor
DLX 101, DLX 701 is therefore equipped with a dual-channel microprocessor system, which controls all functions and self-checks and monitors all
safety-relevant timing sequences. The input and output states are independently
checked and compared by the processors. Only if they agree is operation continued.
When the flame monitor indicates Flame ON status, monitoring of the integrated flame sensor starts automatically. This occurs periodically every second
for 0.2 s via activation of the shutter. The shutter is a wear-free transistor,
which separates the photo diode from the electronics. Interruption of the photocurrent simulates outage of a flame and must result in a drop in the flame
signal that was present during the measuring time of 0.8 s. If a hardware problem causes too small a drop in the flame signal, this will result in an error shutdown after 8 defective monitoring cycles, i.e. after 8 seconds.
When the Flame ON indication stops, checking of the integrated flame sensor
electronics also stops.
DLX 101, DLX 701
35
LED display for indicating operational readiness of the active range, flame
indication or flame monitor fault.
The DLX 101, DLX 701 flame monitor can be optionally equipped with
an RS485 interface for data transfer with Modbus protocol.
Selective individual burner monitoring or combustion chamber monitoring can
be achieved by selecting a suitable flame monitor type, positioning the sighting
tube appropriately and adjusting the sensitivity.
The switching threshold of the flame indication of the compact flame monitor
can be set in 10 stages with two rotary switches on the device. The safety time
or response time in the event of flame outage is set to 1 second in the factory.
Longer safety times, e.g. 3s or 5s, can be set at customer request.
36
D-LX 101_kl_Massbild_001
118
113
84
251
D-LX 701_kl_Massbild_001
113
36
84
174
37
DLX 101
DLX 701
05
5
Installation, Commissioning
5.1
5.1.1
Safety
Transport
5.2
5.2.1
5.2.2
5.2.3
5.2.4
5.2.5
Installation
Instructions on selecting a suitable installation point
Mounting the flange
Electrical connection
Cables and shielding
Installation, purge air supply
5.3
5.3.1
Commissioning
Measures before initial commissioning
Installation, Commissioning
Installation, Commissioning
This chapter explains points that must be noted during installation and
commissioning of the Compact Flame Monitor.
5.1 Safety
WARNING
CAUTION
CAUTION
5.1.1 Transport
Avoid rough impacts. Use the original packaging for transport where possible:
The materials used in it ensure safe transport.
40
Installation, Commissioning
5.2 Installation
5.2.1 Instructions on selecting a suitable installation point
The correct viewing position must be determined in order to guarantee optimal
and selective flame monitoring. The flame must be easily visible for the flame
monitor regardless of the load range of the burner and, if possible, there must
not be any flames from adjacent burners in the sight axis.
The DLX 101, DLX 701 has an angle of view of approx. 6, and this should
always be oriented towards the root of the flame (ignition point of the flame),
i.e. the first third of the flame.
To facilitate alignment of the flame monitor with the flame, the DURAG digital
display D-ZS 087-20 can be connected to the service test socket. This
displays the flame intensity as a pulse signal in the range of 0 - 4080 and
provides further assistance for adjusting the switching threshold. More detailed
information on the D-ZS 087-20 can be found in chapter 6.5 on page 57.
First of all, fasten the (black) front part of the Compact Flame Monitor with the
purge air connection to the sighting tube.
The (blue) device part can then be tightened on it by hand with the coupling
ring located on the front part.
The flame monitor should be routinely checked to ensure that the optics are
clean and that the monitor is firmly mounted in the front part.
The coupling ring is provided with fastening protection by a safety screw (2
mm Allen key). Ensure that the flame monitor has been mounted correctly and
that the safety screw is tight.
Various swivel mounts in series D-ZS 033 are available for optimising
alignment with the flame (see Figure 5.2).
41
Installation, Commissioning
Flame sensor
G 1
Viewing pipe
LE603-27-004
Flame
Figure 5.2 Dimensional drawing of swivel mount (opt. for DLX 101) D-ZS 033-I
Legend:
CAUTION
Pos.
Quantity
Designation
Material
Welding flange
Flange
Ball joint
Hexagon bolt
Plain washer
Gasket
The purge air supply must be reliably ensured when mounting the DLX 101
to the sighting tube. The purge air serves to protect the system mounted on
the boiler. The purge air shields components from hot and/or aggressive
gases and dusts. If the purge air fails, the lens can quickly become soiled and
the device can overheat due to heat accumulation and be destroyed.
42
Installation, Commissioning
Fuse F2
Fuse F1
The housing cover must be removed in order to adjust the switching threshold,
the current gain and the filter, and to replace fuses (switch off operating
voltage beforehand). When fitting the housing cover back on, make sure that
the printed circuit boards slide correctly into the guide rails and that the
connection lines are not pinched.
43
Installation, Commissioning
The connection cable is wired inside the device housing already at the factory.
The connections can be used as shown in the following diagram.
green/yellow
1
F1
yellow
red
3
4
blue
Protective conductor
Not allocated
L+
L-
D-NG 24/05
L
L+
DC
Mains
LPE
AC power supply
Fault relay
F2
K1.2
Flame relay
K2.2
8
0 / 420mA
white
brown
green
AC
Mains
Protective
conductor
Flame ON indication
violet
Range B
orange
Flame intensity
0 Volt 10
11
black
pink
RS-485 A
(optional)
D-LX 101
D-LX 701
12
grey
RS-485 B
Terminal strip J2
Figure 5.4 Wiring diagram DLX 101, DLX 701
44
Installation, Commissioning
It is advisable to install a junction box near the flame monitor and to execute
the subsequent cabling with separate, shielded lines.
Over short distances (< 5 m) the lines are unsusceptible to interference and do
not need to be protected.
The cross-sections for the cables shown in individual wires q1 and q3 (see
Figure 5.5) can be defined according to the system-specific requirements. The
cross-section q2 must be large enough to ensure that the line resistance of
R 10 Ohm per wire is not exceeded. The DLX 101, DLX 701 will then still
operate reliably at 24 V -(200 mA x 2 x 10 Ohm) = 20 V.
3 wires for relay contacts (q1)
no shield necessary
Junction box
12
LX101-07-000
D-LX 101
D-LX 701
1 wire PE
shield necessary
The DLX 101, DLX 701 has an electrically isolated design. There is no
connection between the 24 VDC supply voltage and the internal voltage of the
flame monitor. If faults occur after installation, the cause can be a ripple
voltage between the 0V potential of the supply and the internal operating
voltage.
LX101-12-001_de_uk
Boiler
Sighting tube
D-LX 101
D-LX 701
1
2
PE
B1
C1
Supply
45
Installation, Commissioning
If using a fibre-optic system, the purge air supply of the DLX 701 is provided
via the fibre-optic supply. Information on its assembly and installation can be
found in the description of the optional fibre-optic system DLL 703/704.
46
Installation, Commissioning
5.3 Commissioning
5.3.1 Measures before initial commissioning
Are the prerequisites for operation fulfilled?
Has the cabling work been carried out as described from chapter 5.2.3
Electrical connection
on page 42 ff.?
Have the settings in the device been made correctly, as described in chapter
0 Adjusting the Flame Monitor on page 51 ff?
CAUTION
CAUTION
47
DLX 101
DLX 701
06
6
6
6.1
6.2
6.3
6.4
Range selection
6.5
6.6
Safety time
6.7
6.7.1
6.7.2
6.7.3
6.7.4
Modbus-Interface
Preface
Hardware and Setup Conditions
Modbus Protocol
DURAG Modbus DataMap
CAUTION
In order to guarantee fail safety, the flame monitor is equipped with a dualchannel microprocessor system, which controls all functions and self-checks
and monitors all safety-relevant timing sequences. The input and output states
are independently checked and compared by the processors. Only if they
agree is operation continued. The DLX 101, DLX 701 is equipped with two
rotary switches, settable in 10 stages, for the switching threshold of the Flame
ON signal. Each of these is allocated to one channel of the microprocessor
system, and they must both always be in the same position, otherwise an error
shutdown will occur after 8 seconds.
The DLX 101, DLX 701 also has two sets of 4 current gain settings (4 for
the A range and 4 for the B range) and a slide switch for changing the
highpass filter. To change the setting, the flame monitor must be disconnected
from the power source and the housing cover removed.
51
Current gain
setting B
range
Current gain
setting A
range
Figure 6.1 Location of switches for the current gain setting (PCB No. 01)
If the flame monitor indicates an excessively high ambient light signal for the
Burner OFF operating state, this high background radiation can be suppressed
by reducing the current gain of the active range (A or B). However, the current
gain should only be reduced as far as necessary, as otherwise the flame to be
monitored may no longer be detected after starting the burner.
52
Flame ON setting:
When the burner is switched on, the flame signal must always exceed the
switching threshold and indicate "Flame ON". The switching threshold must
then be lowered until:
53
Example:
Beginning of
range
0/4 mA
Switch-off
threshold
Switch-on
threshold
5/8 mA
End of range
20 mA
0
1
2
3
4
5
6
7
8
2048
2560
2816
1536
1984
2208
1024
1431
1634
768
1088
1248
608
894
1036
384
626
746
256
448
544
128
288
368
64
132
166
32
56
68
9*
* Default switch position = 9 when the flame monitor is delivered
4095
3328
2650
2048
1750
1350
1024
768
336
128
Pulse frequency
3500
3000
2500
2000
1500
Beginning of Range 0 / 4 mA
Shut-Off Threshold 5 / 8 mA
UG110-02-001
1000
Switch-On Threshold5 / 8 mA
End of Range 20mA
500
0
54
Basic setting
(Rotary/current gain switch)
Burner "OFF"
Current output
< 5/8 mA
"Flame" LED OFF?
no
Reduce
current gain
yes
"Start" burner
Current display
> 5/8 mA
"Flame" LED ON?
no
no
Increase
current gain
yes
ja
Check viewing position /
orientation of flame
monitor and reset if
necessary.
Current output
< 5/8 mA
"Flame" LED OFF?
yes
no
Turn rotary switch one
step anticlockwise.
(optimise
switching
threshold)
Rotary switch
=9?
Current display
< 20 mA
"Flame" LED ON?
yes
no
no
yes
Current display
< 20 mA
"Flame" LED ON?
no
Turn rotary
switch one
step anticlockwise.
Rotary switch
=9?
no
yes
yes
no
yes
End
(the rotary switch has no turning limitation, so can be turned in any direction as often as desired!)
The flame monitor must prevent simulation of a flame in all operating states
and under the most diverse environmental conditions / error conditions.
If both range A and range B are used, the settings must be made separately
for each range.
DLX 101, DLX 701
55
When adjusting the current gain and the switching threshold, it can happen
that the Compact Flame Monitor no longer detects any flame for Burner ON
and switches the burner off.
With optimal adjustment of the viewing position, the current gain characteristic
curve and the switching thresholds, the flame monitor must always reliably
indicate a switched-off burner or an unacceptable deterioration in the flame
pattern. The influence of adjacent flames or other ambient light sources must
not be allowed to generate a defective system state. Any changes to the
setting by unauthorised persons must be prevented. All of this is the
responsibility of the commissioning engineer / operator!
Low
High
Highpass filter
in low position
Figure 6.4 Position of the switch for the highpass filter setting (PCB No. 02)
56
Service test
socket
RJ-45
Figure 6.5 Location of the service test socket for connecting the digital display (PCB No. 02)
57
6.7.1 Preface
The () RS-485/Fieldbus-interface of the DLX 101, DLX 701 has the
purpose to deliver parameters and settings as well as monitoring the actual
status. For this the Modbus RTU (remote terminal unit) protocol is used.
It concerns a Master(Client) / Slave(Server) data communication. The
Compact Flame Monitor is always a "Slave" which means that it only reacts on
legal Modbus requests to its Modbus slave address.
With the RS-485 interface a data transfer over distances of up to 1200 m is
possible. A maximum of 32 devices may be switched in parallel to the (twisted
pair) 2-wire bus.
Figure 6.6 Position of switches and jumper for setting the Modbus (PCB No. 04)
The DLX 101, DLX 701 is equipped with a 120 Ohm terminating resistor,
which can be activated by jumper LK1.
58
Function
Jumper setting
LK1
Jumper setting
no terminating of RS-485
termininating of RS-485
jumper 1-2
Switch setting
DIP-position
Switch setting
1
ADDR 0
(Broadcast)
off
off
off
off
off
off
off
off
ADDR 1
on
off
off
off
off
off
off
off
ADDR 2
off
on
off
off
off
off
off
off
ADDR 3
on
on
off
off
off
off
off
off
ADDR 4
off
off
on
off
off
off
off
off
ADDR 247
on
on
on
off
on
on
on
on
ADDR 248
(reserved)
off
off
off
on
on
on
on
on
on
on
on
on
on
on
on
on
(reserved)
ADDR 255
(reserved)
Mode switch S2 DIP-Position 1 can change between the possible data transfer
rate 19200 bps [S2-1 = ON] und 9600 bps [S2-1 = OFF]. At delivery the
transfer rate is preset to "19200".
Data
transfer rate
Switch setting
DIP-position
Switch setting
1
9600 bps
off
(reserved)
19200 bps
on
(reserved)
59
Brief description
Startbit
Databits
Even-Parity
Stopbit
8E1
Function
Code
Date
1 byte
1 byte
0 up to 252 byte(s)
CRC
2bytes
CRC Low
| CRC Hi
From 1 to 247
Broadcast
address
Reserved
Modbus Timing
The Message Response Time which is the minimum time from a ModbusRequest to a Modbus-Response is 10 ms.
Furthermore a new request should be made not until 10 ms after the complete
receipt of the Modbus-Response.
Request
Response
10 ms
New Request
10 ms
06
16
When the DLX 101, DLX 701 receives an illegal Modbus-Request (e.g. if
Function Code is not supported or an illegal data address is requested) a
corresponding exception message will be returned.
Modbus-Exception 01 "ILLEGAL FUNCTION" will show in case of an illegal
Function Code.
Modbus-Exception 02 "ILLEGAL DATA ADDRESS" you will be replied when
trying to read or write to inexistent or protected memory.
60
1 Byte
0, 1..247
Function Code
1 Byte
0x010x04
Starting Address
2 Bytes
0x0000 to 0xFFFF
Quantity of
...Coils/Inputs
Input Registers
2 Bytes
0x0001 to 0x07D0
0x0001 to 0x007D
CRC
2 Byte
SA , FC
DATA
Response
Slave Address
1 Byte
0, 1..247
Function Code
1 Byte
0x030x04
Byte count of
Input Registers
1 Byte
Register Value
N* x 2 Bytes
Value
CRC
2 Byte
SA , FC
2 x N*
DATA
*N = Quantity of Registers
Table 6.10: MODBUS Function Code (0x03..0x04) Response
1 Byte
0, 1..254
Function Code
1 Byte
0x06
Register Address
2 Bytes
0x0000 to 0xFFFF
Register Value
2 Bytes
Value
CRC
2 Byte
SA , FC
DATA
Response
Slave Address
1 Byte
0, 1..254
Function Code
1 Byte
0x06
Register Address
2 Bytes
0x0000 to 0xFFFF
Register Value
2 Bytes
Value
CRC
2 Byte
SA , FC
DATA
61
Register
Register
Quantity Addr.[dec/hex]
Data
format
Content
Device information
Manufacturer name
10
0 / 0x0000
ASCII
DURAG
GmbH \x00\x00
\x00\x00 \x00\x00 \x00\x00
Device name
10
10 / 0x000A
ASCII
Primary device
firmware revision
34 / 0x0022
BCD
01.30 R 1000
Secondary device
firmware revision
36 / 0x0024
BCD
01.00 R 0000
\x00\x00
Parameter Description
Register
Register
Quantity Addr.[dec/hex]
Data
format
Content
Bus information
Modbus address
128 / 0x0080
Word
1..247
129 / 0x0081
BCD
01.00
130 / 0x0082
BCD
01.00
133 / 0x0085
Word
Baud rate
Parameter Description
Register
Register
Quantity Addr.[dec/hex]
Data
format
Content
Note
Variable output
Primary variable PV
256 / 0x0100
Single
flame signal
PV unit code
258 / 0x0102
Word
0x1201[pulse/sec]
A)
PV status
259 / 0x0103
Binary
StatusCode
B)
Secondary variable SV
261 / 0x0105
Single
flame intensity
SV unit code
263 / 0x0107
Word
0x1202 [% FI]
A)
264 / 0x0108
Binary
StatusCode
B)
SV status
62
Variable
unit code
Unit
0x1201
pulses/sec
0x1202
% FI
Description
Flame signal (pulse frequency)
Flame Intensity in percent
Table 6.16: MODBUS Function Code pulse frequency and flame Intensity
B) PV/SV status
The parameter PV status and SV status can assume the following binary
coded StatusBitCodes:
Status
StatusBitCode
R1
R0
no announcement
0x0000
0x0000
0x0000
0x0001
0x0000
0x0008
global failure
0x0000
0x0010
0x0000
0x0100
0x0000
0x0200
normal measuring
0x0000
0x1000
Register
Register
Quantity Addr.[dec/hex]
Parameter Description
Data
format
Content
Note
Variable output
PV upper limit value
512 / 0x0200
Single
flame-threshold
A)
514 / 0x0202
Single
flame-threshold
A)
520 / 0x0208
Word
0x0000 [Range A]
0x0001[Range B]
B)
PV type code
521 /0x0209
Word
0x1201[pulse/sec]
C)
544 / 0x0220
Single
25%
546 / 0x0222
Single
25%
552 / 0x0228
Word
0x0000 [Range A]
0x0001 [Range B]
B)
SV type code
553 / 0x0229
Word
0x1202 [% FI]
C)
63
DLX 101,
DLX 701
Threshold-Setting
Parameter Content
PV lower limit value
2560
2816
1984
2208
1431
1634
1088
1248
894
1036
626
746
448
544
288
368
132
166
56
68
B)
Range A
0x0000
Range B
0x0001
C)
Variable
unit code
Unit
0x1201
pulses/sec
0x1202
% FI
Description
Flame signal (pulse frequency)
Flame Intensity in percent
Table 6.16: MODBUS Function Code pulse frequency and flame Intensity
64
Number
Registerof register Adr.[dec/hex]
Parameter Description
Data
format
Content
Note
1280 / 0x0500
Binary
A)
1292 / 0x050C
Binary
Error Code
B)
Message
R2
R1
R0
no message
0x0000
0x0000
0x0000
0x0000
Flame OFF
0x0000
0x0000
0x0000
0x0002
Flame ON
0x0000
0x0000
0x0000
0x0004
The information in the Actual Message Register will be reset after being read
by Modbus.
B)
Error Code
R2
R1
R0
No Error
0x0000
0x0000
0x0000
0x0000
E01
0x0000
0x0000
0x0000
0x0001
E02
0x0000
0x0000
0x0000
0x0002
E03
0x0000
0x0000
0x0000
0x0004
E04
0x0000
0x0000
0x0000
0x0008
E05
0x0000
0x0000
0x0000
0x0010
E06
0x0000
0x0000
0x0000
0x0020
E07
0x0000
0x0000
0x0000
0x0040
E08
0x0000
0x0000
0x0000
0x0080
E09
0x0000
0x0000
0x0000
0x0100
E10
0x0000
0x0000
0x0000
0x0200
E11
0x0000
0x0000
0x0000
0x0400
E12
0x0000
0x0000
0x0000
0x0800
65
Error Code
R2
R1
R0
E13
0x0000
0x0000
0x0000
0x1000
E14
0x0000
0x0000
0x0000
0x2000
E15
0x0000
0x0000
0x0000
0x4000
The following parameters are in the Device Specific Area of the DURAG
Modbus DataMap. Here you can find the essential parameters of the
DLX 101, DLX 701 in one block.
Parameter Description
Register
Anzahl
Register
Adr.[dec/hex]
Data
format
Content
Note
see. chapter
safety time
2049 / 0x0801
BCD
1;3;5
flame signal
2050 / 0x0802
Word
0..4080dec
flame intensity
2051 / 0x0803
Word
0..100dec
flame-threshold
2052/ 0x0804
BCD
0..9
6.2
ErrorCode
2053 / 0x0805
Word
0x0000..0x000F
7.5
2054 / 0x0806
Binary
A)
Range
6.6
66
DLX 101
DLX 701
07
7
Maintenance
7.1
7.2
Safety
7.3
Maintenance intervals
7.4
Maintenance tasks
7.5
7.5.1
Fault
Messages
Maintenance
Maintenance
The DLX 101, DLX 701 is an easily maintained Compact Flame Monitor.
This chapter explains the necessary maintenance tasks, such as visual
inspections and cleaning.
7.2 Safety
WARNING
CAUTION
CAUTION
69
Maintenance
Check the purge air unit, including the purge air hoses, for damage.
Check that the hose connections are leak-free and fit securely.
7.5 Fault
If an error is detected in the safety-relevant software and hardware components during internal self-monitoring of the flame monitor, an error shutdown
and internal lockout are triggered. The relays for flame indication and operational readiness drop out and the red LED in the front panel starts to flash.
The red LED flashes 5 times on its own, then the error diagnosis is activated,
i.e. the red and the yellow LEDs flash together. The number of flashes by the
yellow LED allow the commissioning engineer / operator to analyse the cause
of the error more accurately. The following error sources are indicated:
70
Maintenance
7.5.1 Messages
Error codes of the DLX 101, DLX 701:
Error
code
Yellow
LED
flashes
Error source
1.
1x
Synchronisation
2.
2x
2nd CPU
3.
3x
4.
4x
5.
5x
6.
6x
7.
7x
Flame comparison
8.
8x
Switching threshold
9.
9x
Safety time
10.
10 x
PROM test
11.
11 x
RAM test
12.
12 x
Flag test
13.
13 x
CPU test
If an error is caused by a defect in the integrated flame sensor, the red and
green LEDs flash alternately !
A device fault is acknowledged by pressing the fault clearance key above the
LEDs. The flame monitor function can then be continued after a restart. All
LEDs go out when the fault clearance key is pressed. Fault clearance can
also be effected by temporarily removing the power supply, e.g. by
disconnecting the yellow 24V supply cable. This eliminates the need to open
the housing cover.
Irrespective of the device status (flame ON / OFF indication or fault), the relays
drop out after a mains break or actuation of the fault clearance key and the
flame monitor program restarts.
The flame monitor is a type-examined device. Any interventions or
modifications will result in loss of the approval. Repairs may only be performed
by the manufacturer or his representatives, as only they can verify full
functionality following repair, by means of extensive fatigue tests and suitable
test devices.
71
DLX 101
DLX 701
Appendix
8
Technical Data
8.1
8.2
8.3
8.4
Presettings
9.1
9.2
9.2.1
9.2.2
Dimensional drawings
DLX 101
DLX 701
10
11
Glossary
12
Index
13
Technical Data
Technical Data
Approx. 80 x 80 x 250 mm
Weight
Approx. 1.25 kg
Permissible ambient
temperature
Safety time
Electrical connection
Housing
24 VDC 20%
Power consumption
Approx. 5 W
Fuse protection
Flame contact
Fault contact
Min:
Max:
10 VAC/DC,
at 24 VDC = 0.5 A
with spark quenching
10 mA
F2= 0.5A slow-blow
75
Technical Data
4 - 20 mA
Safety time
1 sec.
If no special specifications are provided with the order, the DLX 101,
DLX 701 is delivered with the above-specified default settings. These
settings can only be changed in the factory and must be noted on the type
plate.
190nm - 520nm
280nm - 410nm
300nm - 1100nm
780nm - 1800nm
DLX 101 UA
DLX 101 UAF
DLX 101 IS
DLX 101 IG
2 x 4-stage
Highpass filter
Ranges
2 (A and B)
The flame monitor is provided with galvanic isolation between the supply
voltage (24 VDC) and the internal voltage. The current output is galvanically
connected to the internal voltage.
When the device is delivered, the relay contact for the Flame ON indication is
protected by a fuse F2 = 0.5 A/slow-blow (MST 250) for switching 24 VDC
voltages. If other voltages are connected, this must be changed accordingly.
8.4 Presettings
The switches described in chapter 0 are preset as follows at delivery:
76
Stage 4
Highpass filter
low
Switching threshold
1
F1
yellow
red
3
4
blue
Protective conductor
Not allocated
L+
L-
D-NG 24/05
L
L+
DC
Mains
LPE
AC power supply
Fault relay
F2
K1.2
Flame relay
K2.2
8
0 / 420mA
white
brown
green
AC
Mains
Protective
conductor
Flame ON indication
violet
Range B
orange
Flame intensity
0 Volt 10
11
black
pink
RS-485 A
(optional)
D-LX 101
D-LX 701
12
grey
RS-485 B
Terminal strip J2
Figure 9.1 Wiring diagram DLX 101, DLX 701
CAUTION
The Flame ON indication must be supplied via fuse F2 at the "Supply contact
circuit" input.
Only non-reactive components like relay or contactor coils may be used at the
"ready for operation" contact output.
These measures provide protection against contact welding in accordance
with EN 298.
77
D-LX 101_Massbild_001
9.2.1
78
113
D-LX 701_Massbild_001
84
36
174
79
10
EN 61000-6-2
(2002)
EN 61000-6-3
(2002)
EN 61000-6-4
(2002)
EN 61000-6-5
(2002)
EN 61000-6-6
(2002)
EN 61000-6-11
(2002)
EN 55022 Class A
(2002)
FM 7610
(1997)
81
Glossary
11
Glossary
EIA485
EIA (for Electronic Industries Alliance)
formerly named their standards with the
DLX 101, DLX 701
83
Index
12
Index
A
Adjusting
Current gain 51
Highpass filter 55
Switching threshold 52
Adjustment aid, optical 26
Ambient light influence 83
Approvals 29
B
Ball-type valve 26
Bar graph display 27
C
Checklist
Prerequisite for operation 48
Class of protection 44
Claus plant 83
Company addresses 89
Connection
Power supply 43, 48
Purge air supply 47
Cross-sections 46
Current gain, active 51
D
DLX 101, DLX 701
IG 25
IS 25
UA 25
UAF 25
Data bus 83
Design variants 25
Digital display 26, 42, 56
Dimensional drawing
DLX 101 78
DLX 701 79
DIP-Switch
S1 58
S2 58
EIA485 83
Error codes of the DLX 101, DLX 701 71
Error shutdown 35, 36, 50
F
Fault 70
Fault clearance 71
Field bus 83
Fields of application 28
Flame OFF signal 52
Flame sensor
Infrared 34
Ultraviolet 34
Flow chart, Adjusting the switching thresholds
54
Functional description 33
Fuse protection 75
Fuses 44
H
Hazard
from electrical equipment 18
to the device due to purge air failure 20
Heat insulator with potential isolation 26
Highpass filter 55
I
Installation point, suitable 42
Installation, flange 42
J
Jumper LK1 57
Junction box 26
L
Line resistance 46
Low-NOx 83
85
Index
M
Maintenance 69
Intervals 69
Tasks 70
Meaning of the LEDs 37
Messages of the DLX 101, DLX 701 71
MODBUS 83
Data transfer rate 58
Function Code 59
Function Code (0x03..0x04) Request 60
Function Code (0x03..0x04) Response 60
Function Code (0x06) Request 60
Function Code (0x06) Response 60
Function Code Actual Critical Error Register 65
Function Code Actual message register 64
Function Code Adjusting the switching threshold 63
Function Code Measuring range 63
Function Code pulse frequency and flame Intensity
62, 63
Function Code PV status und SV status 62
Protocol -Format 59
Register and address-information
Part 1
Part 2
Part 3
Part 4
Part 5
Part 6
61
61
61
62
64
65
R
Range selection 56
Range switching 56
Regulations 81
RS485 interface 83
S
Safety instructions, general 17
Safety screw 42
Safety time 27, 56, 76, 83
Scope of supply 25
Selection criteria Compact Flame Monitor 29
Self-monitoring 35
Setting aid D-ZS 087-20 56
Settings 50
Settings, optional 27
Shielding 45
Special accessories 26
Spectral sensitivity 76
Standards 81
Switching capacity of relay contacts 75
Swivel mount 26, 43
N
Notes
Environmental protection 14
Notes
General tip or information 14
P
Personnel, qualified 20
Power failure 44
Power supply 26
Presettings 76
Technical data 75
Basic device 75
Configuration of inputs and outputs 75
Default settings 76
Factory settings 76
Integrated flame sensor 76
Presettings 76
Terminating RS485 58
Test light source, combined 26
Transport 41
Tropicalisation of printed circuit boards 27
Type approval 17
Type plate 30
Typographical conventions 12
U
Use, proper 20
V
Viewing position 42
W
Warnings, gen.
86
Index
High risk - Danger 14
Lower risk - Caution 14
Medium risk - Warning 14
Warnings, meaning. 13
Warnings, spec.
Electric current 14
ESD 14
Explosion 14
General warning sign 14
Hot surface 14
Warranty 30
Wiring diagram 77
87
13
DURAG GmbH
DURAG UK Office
Honeysuckle Cottage
Ridding Bank
Stoke-on-Trent
Staffordshire, ST4 8SB
Great Britain
Tel. +44 17 82 65 76 66
Fax +44 17 82 64 60 20
E-mail: durag.uk@durag .de
DURAG, Inc.
89