VDR. NO.

2808

CITRA ENGINEERING - KABIL

PT. AT OCEANIC OFFSHORE

SPREADER BAR (PROOF) LOAD TEST

PT. SUPERINTENDING COMPANY OF INDONESIA

PT. AT Oceanic Offshore Approval

Tag No.

These comments do not relieve the contractor of his responsibility or requirements

of the contract.

SCIBTM Code:
0.9

(1)

Approved

(2)

Approved with commentson condition that the documents/drawings

are revised and resubmitted within seven (7) days.

(3)
(4)

Not Approved / Revise & resubmit

Retained for Information

Signed by:

Date:

Revision List

Nov 17,
2012

Issued for Approval

JS

Revision

Date

Reason for Issue

Prepared by

Verified by

Approved by

Client Document No.

Client

QA Approved

Document No.

0.9

SCI

09

Project No.

Group/System code

PO Number

Document Code

Sequence No.

Revision

Page 1 of 6
Issuing Office:
SUCOFINDO Building, Jl. Raden Patah No. 61, Baloi Batam Island 29432, Indonesia
Phone/Facs: +62 778 456575/456292
Email: rkt.btm@sucofindo.co.id

Pull (Proof) Load Test Procedure

Procedure
Of
PETROBRAS
SPREADER BAR
1. Purpose.
The purpose of this Procedure is to establish the Methodology and recording requirement for
conducting a Pull (Proof) load test for Spreader Bar refer to:
-

Client Requirement
Proof test load
The test load for a proof test shall be taken to:
1) 1.5 x SWL (1.5 x 9.06 ton)

DNV Lifting Appliances 2011 Lifting Beam or Spreader Bar Section 12.
12. B100 Table
B2.
B2.
Load (proof) Loading
(a) SWL < 10 ton, load test .2 x SWL
(b) 10 ton < SWL 160 ton, load test .1.04 x SWL + 9.6 ton
(c) > 160 ton, load test.1.1 x SWL

2. Scope
The Scope of work of this Procedure shall be cover the preparation for the load test,
equipments, tools and manpower required and check list records to be used.
3. References
References Document
3.1

Review of documents (Drawing, Material Certificate, Design Calculation, Visual Report,

Welding Summary Report, and Material Traceability Records, ect.

3.2 Standard for Certification of Lifting Appliances, October 2011Ch.2 Sec.12..

4. Test
Test Equipment Required
Following equipments tools are required for Load Test:

One (1) 25.0 ST Load Cell

Shackles (As require)

Wire Ropes or Webbing Sling (as required)

Weight load min 13.6 ton

VDR. NO. 2808

5. Preparation for Load Test

Pad Eyes

Place of Testing equipment of the Pad Eyes. See detail drawing as per appendix -1

All paint, if any, shall be removed on welds prior to MPI after testing.

Non-Destructive Examination to Critical welds of Steel Structure and of Pad Eyes shall
be carried out after Load Testing to ensure that no Crack or Crack Line Indication.

Check and make sure that all testing equipments in valid certificate calibration.
6.

Procedure
6.1.

Stay clear all testing area, unauthorized personnel and equipments from testing area.
This area shall be barricade or rope off and or otherwise to prevent entry of any
unauthorized personnel and equipments.
6.1.1

Ensure that lifting Equipments tools for testing are in proper position and
suitable.

6.1.2
6.2.

Positioned all lifting Equipments tools as per drawing attachment (Appendix 1)

1)

Pull (hoisting), until the reading on Load Cell is equal or slightly greater than the
required load test value. After reach load test value, pull stopped, and the test held to
1 minutes.

6.3.

Recorded of Test Load and Duration of Time loading.

6.4.

Carried out visual inspection 100% of Spreader Bar and Pad Eyes Post Steel
Structure of any deformation or deflection occur.

6.5
6.6

Carried out re-NDE after load test to pad eye welds as identified on Spreader Bar Pad
Eyes.
After all testing completed, Statement of Fact shall provided and signed by PT. AT
Oceanic Offshore and PT Sucofindo representatives.

6.7

If Test result is Acceptable, Certificate shall be Issuing and signed by PT. Sucofindo
representatives. And the following documents shall be reviewed and signed off as
well:
6.7.1

Load Cell Calibration Certificate

6.7.2

NDE by Magnetic Particle Examination reports.

Page 3 of 6
Issuing Office:
SUCOFINDO Building, Jl. Raden Patah No. 61, Baloi Batam Island 29432, Indonesia
Phone/Facs: +62 778 456575/456292
Email: rkt.btm@sucofindo.co.id

VDR. NO. 2808

7. Load Test
Refer to Client Requirement or DNV Lifting Appliances 2011.
2011

Load test carried out to each

unit to as below:
7.1 Spreader Bar shall be Load Tested minimum to 1.5 X SWL refer to Drawing No.: I-DE3010.82-5115-140-GBM-010. Rev.B Date 28/01/12 and General Notes: no. 8.
7.2 DNV Lifting Appliances 2011 Lifting Beam or Spreader Bar Section 12. B100 Table
B2.
Load (proof) Loading
(d) SWL < 10 ton, load test .2 x SWL
(e) 10 ton < SWL 160 ton, load test .1.04 x SWL + 9.6 ton
(f)

> 160 ton, load test.1.1 x SWL

8. Acceptance Criteria
Testing is acceptable if results as below:
8.1

No permanent deflection or deformation exceed of 0.25% of original dimension was

found on Spreader Bar pad eyes and structure.

8.2

No Crack or Crack Line indication was found on welds after load test, which re-check
by NDE.

9. Appendix
1. Sketch of Load Test methods for Spreader Bar.
2. Load Test Report / Certificate

Page 4 of 6
Issuing Office:
SUCOFINDO Building, Jl. Raden Patah No. 61, Baloi Batam Island 29432, Indonesia
Phone/Facs: +62 778 456575/456292
Email: rkt.btm@sucofindo.co.id

VDR. NO. 2808

SKETCH LOAD TEST

APPENDIX - 1

Page 5 of 6
Issuing Office:
SUCOFINDO Building, Jl. Raden Patah No. 61, Baloi Batam Island 29432, Indonesia
Phone/Facs: +62 778 456575/456292
Email: rkt.btm@sucofindo.co.id

VDR. NO. 2808

CERTIFICATE OF INSPECTION
PRINCIPAL

OWNER

SUBJECT

OBJECT
PLACE OF INSPECTION

:
:

DATE OF INSPECTION

REFERENCES

PT. AT Oceanic Offshore

Jl. Hang Kesturi III Lot D 1-4, Blok 1 19B, Batam 29467
PT. Citra Tubindo Engineering
Kabil Industrial Estate, Blok 51-12
Jln. Hang Kesturi IIIB, Batam Kepulauan Riau, Indonesia 29467
Certification
SPREADER BAR SWL 6.3 TON
PT. Citra Tubindo Engineering
Kabil Industrial Estate, Blok 51-12
Jln. Hang Kesturi IIIB, Batam Kepulauan Riau, Indonesia 29467
November ., 2012
a.
b.
c.
d.

Client Requirement.
DNV Standard for Certification Lifting Appliances 2011
PO / RKT OPS / 38
RFI ENQ 1089, Date: May 23, 2012

Inspection Performed and finding (s):

1. Review of Related Document:
Reviewed and verify related documents of SPREADER BAR, refer to Spreader Bar Detail & Lifting
Arrangement, Design Calculation, Material mill certificates, Materials Traceability Record, Welding
Summery Report, Visual Inspection Report and identification of item(s) as described was stated base
on statement given by client.
2. Witness Proof test was found:
Proof Test on SPREADER BAR base on Client Requirement or by DNV Standard for Certification
Lifting Appliances 2011 Section 12. B. Load Testing (Table B2).
3. Visual check before and after Proof Test were found:
Spreader Beam and Spreader Bar in good condition, there were no pitting corrosion, bent, twist,
distortion, crack and deformation.
4. NDE by Magnetic Particle Testing before and after Load Testing was found:
NDE of welds and found no crack or crack like indication (Report attached)
5. Dimensional Check were found (nominal size and overall length) measurement were found accepted as
per specify length and diameter.
6. Take Digital Picture as Attachment-1
Equipment(s) to be Tested and Testing Result:
SWL
(Ton)

No.

ID No.

Description

4 OD Sch 80 Pipe - 1592 mm (L) x

Plate 475 mm x 240 mm
(W) x 20 mm (T)

6.3

Test Load
Required (Ton)

Load Test Actual

(Ton)

12.6

..

Result

Conclusion:
Based on the above Inspection finding and testing result, we certify that the item(s) in Attachment-1 was fit for
further operation.
Expire Certificate: November , 2013

This result reflects our finding at the time and place of inspection only and is issued without prejudice.

APPENDIX-2

Page 6 of 6
Issuing Office:
SUCOFINDO Building, Jl. Raden Patah No. 61, Baloi Batam Island 29432, Indonesia
Phone/Facs: +62 778 456575/456292
Email: rkt.btm@sucofindo.co.id