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Project title
Melut Basin Oil Development Package A
Client
Petrodar Operating Company Limited
Calculation title
Process Line Sizing
Calculation objective
To determine process line sizes for Al-Jabalayn CPF plant.
Calc no
(CPF)-CA-PRO-010
Proj no
4211095
Phase/CTR
Detailed
Page
1 of
37
Calculation method
The lines were sized based on the criteria presented in Ranhill Worley Design Standard - Line Sizing
(086\00589-PR-DS-003) with respect to velocity and pressure drop through the line.
The fluid velocity and pressure drop were calculated for a given line size according to the Standard Line
Sizing Spreadsheets (References 1,2).
Assumptions
Refer to Reference 3 for sizing criteria.
References
1. Standard Calculation PR-CA-002 - Single Phase Pressure Drop
2. Standard Calculation PR-CA-001 - Two Phase Pressure Drop
3. Ranhill Worley Design Standard - Line Sizing (086\00589-PR-DS-003)
Conclusions
Refer to the attached summary of selected line sizes.
6-Sep-04
KBW
REV
DATE
DESCRIPTION
BY
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CHECKED
293701781.xls Cover
Calculation Checklist
Calc no (CPF)-CA-PRO-010
Project title
Melut Basin Oil Development Package A
Proj no
4211095
Client
Petrodar Operating Company Limited
Phase/CTR
Detailed
Calculation title Process Line Sizing
Page
2 of
37
Please check boxes for all applicable items checked or delete if not appropriate:
Calculations:
Calculation number assigned and registered (usual format is Proj No-CAL-Discipline code-Seq No eg XXXX-CAL-E-001, but
format may be varied by Project Manager).
6-Sep-04
KBW
REV
DATE
DESCRIPTION
BY
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CHECKED
293701781.xls Checklist
Calculation Sheet
Project title
Client
Calculation title
Activity
Calc no
Proj no
Phase/CTR
Page
File
(CPF)-CA-PRO-010
4211095
Detailed
3 of
37
SCH
Rating
Velocity [m/s]
Pressure Drop
[kPa/100m]
Design
Velocity
[m/s]
Design Pressure
Drop [kPa/100m]
600
80
600#
2.7
19.1
2-3
90.0
600
STD
150#
2.3
14.1
2-3
90.0
Liquid
300
20
150#
1.1
24.4
2-3
90.0
Liquid
300
20
150#
1.1
24.4
2-3
90.0
PFD Stream
No.
Line No.
Description
Phase
PWH
Inlet Manifold 1
500
24"-CO-CC-1275-38H
2,082,075
Liquid
Inlet Manifold 2
500
24"-CO-AC-1000-38H
2,082,075
Liquid
Surge Vessel 1
501B
12"-CO-AC-1004-38H
277,610
Surge Vessel 2
503B
12"-CO-AC-1009-38H
277,527
Surge Vessel 3
504B
4"-PW-AC-2000-25PP
39,627
Liquid
100
40
150#
1.4
16.3
1.5 to 2.1
6 to 45
Raw Crude
Manifold
503
24"-CO-AC-1014-38H
2,081,454
Liquid
600
STD
150#
2.3
14.0
2-3
90.0
Crude-Crude
Exchanger 1
503C
8"-CO-AC-1015-38H
154,182
Liquid
200
20
150#
1.4
68.9
2-3
90.0
Crude-Crude
Exchanger 2
505C
8"-CO-AC-1030-38H
154,182
Liquid
200
20
150#
1.4
15.2
2-3
90.0
Crude Oil
Exchanger
506C
8"-CO-AC-1045-38H
154,182
Liquid
200
20
150#
1.5
14.2
2-3
90.0
Electrostatic
Dehydrator 1
507C
8"-CO-AC-1075-38H,
1125-38H-ET
138,371
Liquid
200
20
150#
1.3
10.8
2-3
90.0
Electrostatic
Dehydrator 2
510C
157
Vapour
50
40
150#
8.7
3.7
20 - 30
1-3
Electrostatic
Dehydrator 3
512C
3"-PW-AC-2005-25PP
15,811
Liquid
80
40
150#
1.0
10.9
1.5 to 2.1
6 to 45
Electrostatic
Dehydrator 4
506C
4"-CO-AC-1109-25H-ET
51,394
Liquid
100
40
150#
2.0
59.3
2-3
90.0
Crude-Crude
Exchanger 3
508C
8"-CO-AC-1090-38H
138,371
Liquid
200
20
150#
1.3
14.7
2-3
90.0
90.0
Treated Crude
Manifold
508
24"-CO-AC-1105-38H
1,868,007
Liquid
600
STD
150#
2.1
9.0
2-3
Gas Boot 1
514
24"-CO-AC-1320-38H-ET
1,868,007
Liquid
600
STD
150#
2.1
9.0
2-3
90.0
Gas Boot 2
8"-G-A-6067
3,593
Vapour
200
20
150#
17.4
2.0
20 - 40
1-3
Sales Oil
Booster Pump 1
515
1,114,424
Liquid
600
STD
150#
1.3
3.7
1.8 to 5
2-7
Sales Oil
Booster Pump 1
515
(2) 32"-CO-AC-1258-38H-ET
2,228,849
Liquid
800
20
150#
1.4
3.1
1.8 to 5
2-7
Sales Oil
Booster Pump 2
515
(1) 24"-CO-AC-1150-38H-ET
742,950
Liquid
600
STD
150#
0.8
1.8
1.8 to 5
2-7
Sales Oil
Booster Pump 2
515
(2) 16"-CO-AC-1153-38H-ET
742,950
Liquid
400
20
150#
1.9
12.9
1.8 to 5
35 - 45
Sales Oil
Booster Pump 3
515
(1) 24"-CO-AC-1213-38H-ET
2,228,849
Liquid
600
STD
150#
2.5
12.3
5.0
35 - 45
Sales Oil
Booster Pump 3
515
(2) 10"-CO-AC-1158-38H-ET
249,133
Liquid
250
20
150#
1.5
13.4
5.0
35 - 45
Sales Oil
Booster Pump 4
515
12"-CO-AC-1158-38H-ET
747,398
Liquid
300
20
150#
3.1
38.3
5.0
35 - 45
Yo-Yo Operation
1
8"-CO-AC-1269-25H-ET
69,225
Liquid
200
20
150#
0.6
30.8
2-3
90.0
Yo-Yo Operation
2
(1) 4"-CO-AC-1265-25H-ET
22,244
Liquid
100
40
150#
0.8
15.4
2-3
90.0
Yo-Yo Operation
2
(2) 8"-CO-AC-1165-38H-ET
560,549
Liquid
200
20
150#
5.2
163.9
2-3
90.0
(1) 16"-CO-AC-1173-38H-ET
1,387,638
Liquid
400
20
150#
3.6
40.6
2-3
90.0
(2) 12"-CO-AC-1174-38H-ET
90,060
Liquid
300
20
150#
0.4
0.9
1.8
2-7
(1) 8"-CO-AC-1176-38H-ET
90,060
Liquid
200
20
150#
0.8
4.9
4.3
35 - 45
Liquid
150
40
150#
0.9
9.5
3.0
23 - 35
(2) 6"-CO-AC-1179-25H-ET
54,036
Produced Water
1
(1) 16"-PW-AC-2023-50PP
560,000
Liquid
400
20
150#
1.3
3.2
3.7 to 4.6
6 to 45
Produced Water
1
(2) 8"-PW-AC-2024-38PP
280,000
Liquid
200
20
150#
2.3
20.7
2.5 to 3
6 to 45
Produced Water
2
(1) 4"-CO-AC-1186-25H-ET
13,650
Liquid
100
40
150#
0.5
33.3
1.5 to 2.1
6 to 45
Produced Water
2
(2) 8"-PW-AC-2028-50PP
280,000
Liquid
200
20
150#
2.3
20.7
2.5 to 3
6 to 45
Produced Water
3
(1) 8"-PW-AC-2041
197,648
Liquid
200
20
150#
1.7
10.2
2.5 to 3
6 to 45
Produced Water
3
(2) 8"-PW-CC-2017
197,648
Liquid
200
80
600#
1.9
14.1
2.5 to 3
6 to 45
6 to 45
Produced Water
4
3"-PW-CC-2032
59,295
Liquid
100
40
600#
3.5
141.9
1.5 to 2.3
Skimmed Oil 1
6"-CO-AC-1188-25H-ET
4,550
Liquid
150
40
150#
0.1
2.1
1.0
1-5
Skimmed Oil 2
2"-CO-AC-1190-25H-ET
4,550
Liquid
80
40
150#
0.3
31.7
1.8
23 - 35
Slop Oil 1
10"-CO-AC-1124-25H-ET
225,150
Liquid
250
20
150#
1.3
12.1
2-3
90.0
Slop Oil 2
6"-CO-AC-1182-25H-ET
9,006
Liquid
150
40
150#
0.1
1.6
1.4
1-5
Slop Oil 3
3"-CO-AC-1185-25H-ET
9,006
Liquid
80
40
150#
0.6
24.1
1.8
23 - 35
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
293701781.xls Summary
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
SCH
10
SCH
20
SCH
30
SCH
40
SCH
60
SCH
80
SCH
100
SCH
120
SCH
140
SCH
160
342.9
393.7
444.3
495.3
546.3
597.3
644.16
695.16
746.16
797.16
848.16
898.16
-
206.4
260.4
311.2
339.76
390.56
441.16
488.94
539.94
590.94
634.6
685.6
736.6
787.6
838.6
888.6
-
205.02
257.5
307.14
336.54
387.34
434.74
482.6
533.6
581.46
679.24
730.24
781.24
832.24
882.24
-
26.64
52.48
77.92
102.26
154.08
202.74
254.56
303.28
333.34
381
428.46
477.82
575.04
778.04
829.04
875.9
-
198.48
247.7
295.36
325.42
373.08
418.9
466.76
514.54
560.78
-
24.3
49.22
73.66
97.18
146.36
193.7
242.92
288.94
317.5
363.52
409.34
455.62
501.84
548.08
-
188.92
236.58
281.02
307.94
354.02
398.28
442.92
489.14
532.22
-
92.04
139.76
182.58
230.22
273.1
300.02
344.48
387.14
431.8
476.44
517.96
-
177.86
222.3
266.74
292.1
333.34
377.66
419.1
463.74
505.26
-
22.28
42.82
66.64
87.32
131.78
173.08
215.94
257.26
284.18
325.42
366.52
407.98
451.04
490.92
-
293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
4 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
24"-CO-CC-1275-38H
24"-CO-CC-1275-38H
500
500
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
933
933
2,082,075
720,239
0%
0%
[kg/h]
2,082,075
720,239
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2101-1)
From Receiver to PY-090 (24"-CO-AC-1000-38H)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.55
921.90
[cP]
672
666
[mm]
600
600
Piping Specification
CC
CC
CC
CC
ANSI Rating
600#
600#
80
80
80
80
548.1
548.1
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.23593
0.23593
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.66
0.92
2,000
700
0.032
0.091
[kPa/100m]
19.06
6.51
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1000-38H is
600
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
5 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
24"-CO-AC-1000-38H
24"-CO-AC-1000-38H
500
500
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
857
857
2,082,075
720,239
0%
0%
[kg/h]
2,082,075
720,239
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2101-1)
From Inlet Manifold too Surge Vessels
(A-1V-5401A~E), ie. inlet header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
921.36
921.72
[cP]
670
664
[mm]
600
600
AC
AC
AC
AC
LINE SPECIFICATION
Nominal Diameter
Piping Specification
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.29
0.79
1,860
650
0.034
0.098
[kPa/100m]
14.05
4.81
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1000-38H is
600
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
6 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
12"-CO-AC-1004-38H
12"-CO-AC-1004-38H
501B
501B
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
857
857
277,610
96,032
0%
0%
[kg/h]
277,610
96,032
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2102-1)
From Inlet Header to Surge Vessels
(A-1V-5401A~E)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.36
921.72
[cP]
670
664
[mm]
300
300
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
311.2
311.2
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.07606
0.07606
[m/s]
1.10
0.38
470
160
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.136
0.400
[kPa/100m]
24.41
8.58
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 12"-CO-AC-1004-38H is
300
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
7 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
12"-CO-AC-1009-38H
12"-CO-AC-1009-38H
503B
503B
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
767
767
277,527
95,965
0%
0%
[kg/h]
277,527
95,965
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2102-1)
From Surge Vessels (A-1V-5401A~E) to Raw
Crude Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.12
921.45
[cP]
667
661
[mm]
300
300
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
311.2
311.2
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.07606
0.07606
[m/s]
1.10
0.38
470
170
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.136
0.376
[kPa/100m]
24.40
8.06
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 12"-CO-AC-1009-38H is
300
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
8 of
37
File
REVISION
DATE
BY
6-Sep-04
KBW
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Year 2005
Year 2014
4"-PW-AC-2000-25PP
4"-PW-AC-2000-25PP
504B
504B
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
217
217
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2102-1)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
83
67
0%
0%
[kg/h]
39,627
1,734
[kg/m]
991.89
991.89
[cP]
0.595
0.595
[mm]
100
100
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
102.3
102.3
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.00821
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.35
0.06
230,340
10,080
0.018
0.032
16.32
0.05
1.5 to 2.1
1.5 to 2.1
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 4"-PW-AC-2000-25PP is
100
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
9 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
24"-CO-AC-1014-38H
24"-CO-AC-1014-38H
503
503
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
767
767
[kg/h]
2,081,454
719,735
0%
0%
[kg/h]
2,081,454
719,735
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2106-1)
Raw Crude Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
Actual Viscosity
921.12
921.45
[cP]
667
661
[mm]
600
600
AC
AC
AC
AC
LINE SPECIFICATION
Nominal Diameter
Piping Specification
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.29
0.79
1,870
650
0.034
0.098
[kPa/100m]
13.97
4.80
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 4"-PW-AC-2000-25PP is
600
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
10 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
8"-CO-AC-1015-38H
8"-CO-AC-1015-38H
503C
503C
Liquid
Liquid
Liquid
Liquid
[C]
45
45
[kPaa]
752
752
154,182
53,314
0%
0%
[kg/h]
154,182
53,314
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2106-1)
From Raw Crude Header to Crude/Crude
Exchanger (1~9E-5401)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
921.08
921.42
[cP]
667
660
[mm]
200
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.03346
0.03346
[m/s]
1.39
0.48
400
140
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.160
0.457
[kPa/100m]
68.95
23.55
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1015-38H is
200
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
11 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
8"-CO-AC-1030-38H
8"-CO-AC-1030-38H
505C
505C
Liquid
Liquid
Liquid
Liquid
[C]
70
70
[kPaa]
602
602
154,182
53,314
0%
0%
[kg/h]
154,182
53,314
[kg/m]
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2107-1)
From Crude/Crude Exchanger (1~9-E-5401)
to Crude Oil Heater (1~9E-5402)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
901.89
902.07
[cP]
107
107
[mm]
200
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
1.42
0.49
2,470
850
0.034
0.075
[kPa/100m]
15.15
3.96
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1030-38H is
200
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
12 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
8"-CO-AC-1045-38H
8"-CO-AC-1045-38H
506C
506C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
452
452
154,182
53,314
0%
0%
[kg/h]
154,182
53,314
[kg/m]
875.27
875.29
[cP]
25.83
26.10
[mm]
200
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2108-1)
From Crude Oil Heater (1~9E-5402)
to Electrostatic Dehydrator (1~9V-5402)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
1.46
0.51
10,230
3,500
0.031
0.043
[kPa/100m]
14.15
2.30
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1045-38H is
200
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
13 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
8"-CO-AC-1075-38H,
1125-38H-ET
8"-CO-AC-1075-38H,
1125-38H-ET
507C
507C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
397
397
138,371
47,842
0%
0%
[kg/h]
138,371
47,842
[kg/m]
867.90
867.92
[cP]
18.37
18.56
[mm]
200
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Line Number
Mass & Energy Balance Stream No.
PROCESS DATA
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
Phase
Temperature, T
(P&ID: JAB-CPF1-PID-2112-1)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
1.32
0.46
12,910
4,420
0.029
0.040
[kPa/100m]
10.82
1.74
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1075-38H, 1125-38H-ET is
200
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
14 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
510C
510C
Vapour
Vapour
Vapour
Vapour
[C]
74
74
[kPaa]
110
110
[kg/h]
157
154
0%
0%
157
154
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2112-1)
From Electrostatic Dehydrator (1~9V-5402)
to Cold Vent Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
Design Margin
Design Flow
Actual Density
[kg/h]
[kg/m]
2.31
2.26
[cP]
0.011
0.010
[mm]
50
50
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
52.5
52.5
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00216
0.00216
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
8.73
8.73
96,190
103,520
0.022
0.022
3.69
3.58
20 - 30
20 - 30
Vapour Criteria
1-3
1-3
Liquid Criteria
[kPa/100m]
[m/s]
[kPa/100m]
CONCLUSIONS
Though velocity is high, the line will be normally no flow and the calculated DP is low.
Therefore the selected line size for Dehydrator Gas Outlet is
50
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
15 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Year 2005
Year 2014
3"-PW-AC-2005-25PP
3"-PW-AC-2005-25PP
512C
512C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
217
217
15,811
5,472
0%
0%
[kg/h]
15,811
5,472
[kg/m]
943.53
943.52
[cP]
0.266
0.266
[mm]
80
80
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
77.9
77.9
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2112-1)
From Electrostatic Dehydrator (1~9V-5402)
Produced Water Skim Tank (T-5430A/B)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00477
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
0.98
0.34
269,800
93,370
0.019
0.021
10.94
1.45
1.5 to 2.1
1.5 to 2.1
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 3"-PW-AC-2005-25PP is
80
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
16 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
4"-CO-AC-1109-25H-ET
4"-CO-AC-1109-25H-ET
506C
506C
Liquid
Liquid
Liquid
Liquid
[C]
105
105
[kPaa]
452
452
51,394
17,771
0%
0%
[kg/h]
51,394
17,771
[kg/m]
875.27
875.29
[cP]
25.83
26.10
[mm]
100.0
100.0
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
102.3
102.3
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2112-1)
From Electrostatic Dehydrator (1~9V-5402)
to Slop Oil Tank (T-5402)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.00821
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
1.99
0.69
6,880
2,350
0.035
0.032
[kPa/100m]
59.27
6.40
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Assuming 1/3 of the inlet flow to Electrostatic Dehydrator is the interface layer drawn off to slop oil tank. Therefore the
recommended line size for 4"-CO-AC-1109-25H-ET is
100
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
17 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
8"-CO-AC-1090-38H
8"-CO-AC-1090-38H
508C
508C
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
282
282
138,371
47,842
0%
0%
[kg/h]
138,371
47,842
[kg/m]
890.25
890.44
[cP]
59.73
60.07
[mm]
200
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
206.4
206.4
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2107-1)
From Crude/Crude Exchanger (1~9E-5401)
Treated Crude Oil Discharge Manifold
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
1.29
0.45
3,970
1,360
0.041
0.047
[kPa/100m]
14.70
2.02
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1090-38H is
200
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
18 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
24"-CO-AC-1105-38H
24"-CO-AC-1105-38H
508
508
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
282
282
1,868,007
645,866
0%
0%
[kg/h]
1,868,007
645,866
[kg/m]
890.25
890.44
[cP]
59.73
60.07
[mm]
600
600
AC
AC
AC
AC
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2126-1)
From Treated Crude Oil Discharge Manifold
to Gas Boot (V-5404)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Piping Specification
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.13
0.73
18,720
6,430
0.026
0.035
[kPa/100m]
9.00
1.43
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1105-38H is
600
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
19 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Year 2005
Year 2014
24"-CO-AC-1320-38H-ET
24"-CO-AC-1320-38H-ET
514
514
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
1,868,007
645,842
0%
0%
[kg/h]
1,868,007
645,842
[kg/m]
889.73
889.94
[cP]
59.51
59.91
[mm]
600
600
AC
AC
AC
AC
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2126-1)
From Gas Boot (V-5404) to Sales Oil Storage
Tanks (T-5401A/B/C/D)
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Piping Specification
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
STD
STD
590.9
590.9
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.27427
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
2.13
0.73
18,790
6,450
0.026
0.035
[kPa/100m]
9.00
1.43
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1140-38H-ET is
600
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
20 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
Year 2005
Year 2014
(P&ID: JAB-CPF1-PID-2127-1)
8"-G-A-6067
8"-G-A-6067
PROCESS DATA
Vapour
Vapour
Vapour
Vapour
[C]
75
75
[kPaa]
101
101
3,593
3,593
0%
0%
3,593
3,593
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
[kg/h]
[kg/m]
1.74
1.71
[cP]
0.011
0.011
[mm]
200
200
A
A
A
A
150#
150#
20
20
20
20
206.4
206.4
LINE SPECIFICATION
Nominal Diameter
Piping Specification
ANSI Rating
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
17.18
17.40
568,240
585,920
0.016
0.016
1.93
1.95
20 -40
20 - 40
Vapour Criteria
1-3
1-3
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 8"-G-A-6067 is
200
mm NB
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
21 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
(2) 32"-CO-AC-1258-38H-ET
515
515
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
half of 3 835m/hr.
1,114,424
2,228,849
0%
0%
[kg/h]
1,114,424
2,228,849
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
600
800
AC
AC
AC
AC
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
20
20
590.9
787.6
Line Number
Mass & Energy Balance Stream No.
(P&ID: JAB-CPF1-PID-2128-1)
1. From Sales Oil Storage Tanks (T-5401A/B/C/D)
to Sales Oil Header
PROCESS DATA
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Piping Specification
[mm]
[mm]
Material of Construction
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.48719
OUTPUT
Pipe Cross-sectional Area
[m]
Fluid Velocity
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
[kPa/100m]
[m/s]
[kPa/100m]
1.27
1.43
11,180
16,770
Pump suction
0.030
0.027
3.66
3.13
1.8 to 5
1.8 to 5
Vapour Criteria
2-7
2-7
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1148, 1242-38H-ET is
Selected size for 32"-CO-AC-1258-38H-ET is
800
600
mm NB.
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
22 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
(1) 24"-CO-AC-1150-38H-ET
(2) 16"-CO-AC-1153-38H-ET
515
515
(P&ID: JAB-CPF1-PID-2129-1)
1. Sales Oil Booster Pumps (P-5401A/B/C/D)
suction line
2. Sales Oil Booster Pumps (P-5401A/B/C/D)
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
1153
742,950
742,950
0%
0%
[kg/h]
742,950
742,950
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
600
400
AC
AC
AC
AC
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
20
20
590.9
390.6
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
discharge line
Pump rated capacity is 835m/hr.
Properties taken from Sales Oil Booster Pumps
(P-5401A/B/C/D) datasheet.
LINE SPECIFICATION
Nominal Diameter
Piping Specification
[mm]
[mm]
Material of Construction
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.11980
OUTPUT
Pipe Cross-sectional Area
[m]
Fluid Velocity
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
[kPa/100m]
[m/s]
[kPa/100m]
0.85
1.94
7,450
11,270
0.034
0.030
1.82
12.91
1.8 to 5
1.8 to 5
Vapour Criteria
2-7
35 - 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1150-38H-ET is
Selected size for 16"-CO-AC-1153-38H-ET is
400
600
mm NB.
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
23 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Line Number
(1) 24"-CO-AC-1213-38H-ET
(2) 10"-CO-AC-1158-38H-ET
515
515
(P&ID: JAB-CPF1-PID-2129-1)
1. Sales Oil Booster Pumps (P-5401A/B/C/D)
discharge header
Flowrate is 3 835m/hr.
Liquid
Liquid
Liquid
Liquid
75
75
1153
1153
2,228,849
249,133
0%
0%
[kg/h]
2,228,849
249,133
[kg/m]
889.76
889.76
[cP]
59.68
59.68
[mm]
600
250
AC
AC
AC
AC
ANSI Rating
150#
150#
Pipe Schedule
STD
STD
20
20
590.9
260.4
Phase
Temperature, T
[C]
Pressure, P
[kPaa]
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
(P-5401A/B/C/D) datasheet.
LINE SPECIFICATION
Nominal Diameter
Piping Specification
[mm]
[mm]
Material of Construction
CS
Pipe Roughness
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.27427
0.05326
OUTPUT
Pipe Cross-sectional Area
[m]
Fluid Velocity
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
[kPa/100m]
[m/s]
[kPa/100m]
2.54
1.46
22,350
5,670
0.025
0.037
12.28
13.38
5.0
5.0
Vapour Criteria
35 - 45
35 - 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 24"-CO-AC-1213-38H-ET is
Selected size for 10"-CO-AC-1158-38H-ET is
250
600
mm NB.
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
24 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2129-1)
Line Number
12"-CO-AC-1158-38H-ET
515
PROCESS DATA
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
Actual Density
Actual Viscosity
75
[kPaa]
1153
[kg/h]
747,398
Design Margin
Design Flow
Liquid
Liquid
(P-5401A/B/C/D) datasheet.
0%
0%
[kg/h]
747,398
[kg/m]
889.76
[cP]
59.68
[mm]
300
LINE SPECIFICATION
Nominal Diameter
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
PIPE ID
311.2
CS
CS
CS
0.046
0.046
0.07606
#VALUE!
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
3.07
#DIV/0!
14,230
#DIV/0!
0.029
#DIV/0!
38.35
#DIV/0!
5.0
5.0
Vapour Criteria
35 - 45
35 - 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 12"-CO-AC-1158-38H-ET is
300
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
25 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2130-1)
Line Number
8"-CO-AC-1269-25H-ET
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
75
[kPaa]
Actual Density
Actual Viscosity
1153
[kg/h]
(P-5407) datasheet.
69,225
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
69,225
[kg/m]
923.00
[cP]
669.09
[mm]
200
LINE SPECIFICATION
Nominal Diameter
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
PIPE ID
206.4
CS
[mm]
CS
CS
CS
0.046
0.046
[m]
0.03346
#VALUE!
[m/s]
0.62
#DIV/0!
180
#DIV/0!
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.356
#DIV/0!
[kPa/100m]
30.82
#DIV/0!
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Hence, selected line size for 8"-CO-AC-1269-25H-ET is
200
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
(CPF)-CA-PRO-010
4211095
Detailed
26 of
37
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
(1) 4"-CO-AC-1265-25H-ET
(2) 8"-CO-AC-1165-38H-ET
(P&ID: JAB-CPF1-PID-2130-1)
1. From Yo-yo Operation Oil Header to Sales Oil
Storage Tanks (T-5401A/B/C/D). Assuming 1
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
75
75
1153
1153
22,244
560,549
0%
0%
[kg/h]
22,244
560,549
[kg/m]
889.76
889.76
[cP]
59.68
59.68
(P-5401A/B/C/D) datasheet.
[mm]
100
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
20
20
102.3
206.4
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
[kPaa]
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00821
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.85
5.23
1,290
16,090
0.050
0.028
[kPa/100m]
15.43
163.92
[m/s]
2-3
2-3
Vapour Criteria
[kPa/100m]
90.0
90.0
Liquid Criteria
CONCLUSIONS
Thus, recommended line size for 12"-CO-AC-1216-38H-ET is
100
mm NB.
Though velocity and pressure drop are high, vendor selected line size for 8"-CO-AC-1165-38H-ET is
200
mm NB.
This line is for intermittent operation and the client has already accepted a line size of 8" on the metering skid itself.
0
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
27 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
(1) 16"-CO-AC-1173-38H-ET
(2) 12"-CO-AC-1174-38H-ET
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
427
101
1,387,638
90,060
0%
0%
[kg/h]
1,387,638
90,060
[kg/m]
900.60
900.60
[cP]
78.41
78.41
[mm]
400
300
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
390.6
311.2
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
PROCESS DATA
Temperature, T
(P&ID: JAB-CPF1-PID-2132-1)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.11980
0.07606
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
3.57
0.37
16,030
1,310
0.028
0.049
[kPa/100m]
40.61
0.94
[m/s]
2-3
1.8
Vapour Criteria
[kPa/100m]
90.0
2-7
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 16"-CO-AC-1173-38H-ET is
Selected line size for 12"-CO-AC-1174-38H-ET is
300
400
mm NB.
mm NB.
This line is intermittent operation therefore a line velocity slightly higher than guideline is considered acceptable
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
28 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
Line Number
(1) 8"-CO-AC-1176-38H-ET
(2) 6"-CO-AC-1179-25H-ET
(P&ID: JAB-CPF1-PID-2133-1)
1. Off Spec Oil Pumps (P-5404A/B) discharge
line to raw crude manifold
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
75
75
1109
1109
90,060
54,036
0%
0%
[kg/h]
90,060
54,036
[kg/m]
900.60
900.60
(P-5404A/B)
[cP]
78.41
78.41
[mm]
200
150
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
40
40
206.4
154.1
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
[kPaa]
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.03346
0.01865
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.83
0.89
1,970
1,580
0.033
0.041
[kPa/100m]
4.89
9.46
[m/s]
4.3
3.0
Vapour Criteria
35 - 45
23 - 35
Liquid Criteria
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 8"-CO-AC-1176-38H-ET is
Selected line size for 6"-CO-AC-1179-25H-ET is
150
200
mm NB.
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
29 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
(1) 16"-PW-AC-2023-50PP
(2) 8"-PW-AC-2024-38PP
Liquid
Liquid
Liquid
Liquid
[C]
50
50
[kPaa]
101
101
560,000
280,000
0%
0%
[kg/h]
560,000
280,000
[kg/m]
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
1000.00
1000.00
[cP]
1.000
1.000
[mm]
400
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
20
20
390.6
206.4
Actual Viscosity
PROCESS DATA
Temperature, T
(P&ID: JAB-CPF1-PID-2134-1)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.11980
0.03346
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.30
2.32
507,120
479,790
0.015
0.016
3.16
20.65
3.7 to 4.6
2.5 to 3
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 16"-PW-AC-2023-50PP is
400
mm NB.
200
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
30 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
(1) 4"-CO-AC-1186-25H-ET
(2) 8"-PW-AC-2028-50PP
Liquid
Liquid
Liquid
Liquid
[C]
75
50
[kPaa]
101
101
(P-5430A/B)
13,650
280,000
0%
0%
[kg/h]
13,650
280,000
[kg/m]
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
910.00
1000.00
[cP]
211
1.000
[mm]
100
200
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
20
20
102.3
206.4
Actual Viscosity
PROCESS DATA
Temperature, T
(P&ID: JAB-CPF1-PID-2134-1)
is 15m/hr
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00821
0.03346
[m/s]
0.51
2.32
220
479,790
0.291
0.016
33.31
20.65
1.5 to 2.1
2.5 to 3
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 4"-CO-AC-1186-25H-ET is
100
mm NB.
200
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
31 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
Line Number
(1) 8"-PW-AC-2041
(2) 8"-PW-CC-2017
Liquid
Liquid
Liquid
Liquid
[C]
50
50
[kPaa]
101
5229
197,648
197,648
0%
0%
[kg/h]
197,648
197,648
[kg/m]
988.24
988.24
[cP]
0.544
0.544
[mm]
200
200
Piping Specification
AC
AC
CC
CC
ANSI Rating
150#
600#
20
20
80
80
206.4
193.7
Phase
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
PROCESS DATA
Temperature, T
(P&ID: JAB-CPF1-PID-2134-3)
discharge line
Pump rated capacity is 200m/hr
Properties taken from Produced Water Transfer
Pumps (P-5431A/B)
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
CS
[mm]
CS
PIPE ID
CS
0.046
0.046
0.03346
0.02947
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
1.66
1.89
622,390
663,200
0.015
0.016
10.20
14.08
[m/s]
2.5 to 3
2.5 to 3
Vapour Criteria
[kPa/100m]
6 to 45
6 to 45
Liquid Criteria
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
CONCLUSIONS
Therefore the recommended line size for 4"-CO-AC-1186-25H-ET is
200
mm NB.
200
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
32 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2134-3)
Line Number
3"-PW-CC-2032
4"-PW-CC-2032
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
50
50
5229
5229
59,295
59,295
0%
0%
[kg/h]
59,295
59,295
[kg/m]
988.24
988.24
[cP]
0.544
0.544
[mm]
80
100
Piping Specification
CC
CC
CC
CC
ANSI Rating
600#
600#
40
40
40
40
77.9
102.3
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
[kPaa]
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
0.00477
0.00821
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
3.50
2.03
494,590
376,870
0.018
0.018
141.95
35.31
1.5 to 2.3
1.5 to 2.3
Vapour Criteria
6 to 45
6 to 45
Liquid Criteria
CONCLUSIONS
Selected line size for 3"-PW-CC-2032 is
100
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
33 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2135-1)
Line Number
3"-CO-AC-1188-25H-ET
6"-CO-AC-1188-25H-ET
PROCESS DATA
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
4,550
4,550
0%
0%
[kg/h]
4,550
4,550
[kg/m]
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
910.00
910.00
[cP]
211
211
[mm]
80
150
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
77.9
154.1
Actual Viscosity
(P-5430A/B) datasheet.
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00477
0.01865
[m/s]
0.29
0.07
100
50
0.640
1.280
31.70
2.10
1.0
1.0
Vapour Criteria
1-5
1-5
Liquid Criteria
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
CONCLUSIONS
DP for 3" line is too high. Thus, selected line size for 3"-CO-AC-1188-25H-ET is
150
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
34 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2135-1)
Line Number
2"-CO-AC-1190-25H-ET
PROCESS DATA
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
75
[kPaa]
101
[kg/h]
Actual Density
Actual Viscosity
(P-5430A/B) datasheet.
4,550
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
4,550
[kg/m]
910.00
[cP]
211
[mm]
80
LINE SPECIFICATION
Nominal Diameter
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
PIPE ID
77.9
CS
CS
CS
0.046
0.046
[m]
0.00477
#VALUE!
[m/s]
0.29
#DIV/0!
100
#DIV/0!
0.640
#DIV/0!
31.70
#DIV/0!
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.8
Vapour Criteria
23 - 35
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 2"-CO-AC-1190-25H-ET is
80
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
35 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2136-1)
Line Number
10"-CO-AC-1124-25H-ET
PROCESS DATA
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
105
[kPaa]
101
[kg/h]
Actual Density
Actual Viscosity
datasheet.
225,150
Design Margin
Design Flow
Liquid
Liquid
0%
0%
[kg/h]
225,150
[kg/m]
900.60
[cP]
78.41
[mm]
250.0
LINE SPECIFICATION
Nominal Diameter
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
20
20
--
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
PIPE ID
260.4
CS
CS
CS
0.046
0.046
0.05326
#VALUE!
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
[m]
[m/s]
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
1.30
#DIV/0!
3,900
#DIV/0!
0.041
#DIV/0!
[kPa/100m]
12.09
#DIV/0!
[m/s]
2-3
Vapour Criteria
[kPa/100m]
90.0
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 10"-CO-AC-1124-25H-ET is
250
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
36 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
GRT
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2136-1)
Line Number
4"-CO-AC-1182-25H-ET
6"-CO-AC-1182-25H-ET
PROCESS DATA
10m/hr.
Liquid
Liquid
Liquid
Liquid
[C]
75
75
[kPaa]
101
101
9,006
9,006
0%
0%
[kg/h]
9,006
9,006
[kg/m]
900.60
900.60
[cP]
78.41
78.41
[mm]
100.0
150.0
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
40
40
102.3
154.1
Phase
Temperature, T
Pressure, P
Mass Flowrate
[kg/h]
Design Margin
Design Flow
Actual Density
Actual Viscosity
LINE SPECIFICATION
Nominal Diameter
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
CS
CS
PIPE ID
CS
0.046
0.046
[m]
0.00821
0.01865
[m/s]
0.34
0.15
400
260
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
0.160
0.246
[kPa/100m]
8.06
1.60
[m/s]
1.4
1.4
Vapour Criteria
1-5
1-5
Liquid Criteria
[kPa/100m]
CONCLUSIONS
DP for 4" line is too higher than the design range. Thus, selected line size for 4"-CO-AC-1182-25H-ET is
150
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls
CALCULATION SHEET
Calc no
Proj no
Phase/CTR
Page
Project title
Client
Calculation title
Activity
(CPF)-CA-PRO-010
4211095
Detailed
37 of
37
File
REVISION
DATE
6-Sep-04
BY
CHECKED
APPROVED
REVISION
DATE
BY
CHECKED
10-Feb-05
PWH
APPROVED
INPUT
(P&ID: JAB-CPF1-PID-2136-1)
Line Number
3"-CO-AC-1185-25H-ET
PROCESS DATA
10m/hr.
Liquid
Liquid
Phase
Temperature, T
Pressure, P
Mass Flowrate
[C]
75
[kPaa]
1097
[kg/h]
9,006
Design Margin
Design Flow
Actual Density
Actual Viscosity
Liquid
Liquid
0%
0%
[kg/h]
9,006
[kg/m]
900.60
[cP]
78.41
[mm]
80.0
LINE SPECIFICATION
Nominal Diameter
Piping Specification
AC
AC
AC
AC
ANSI Rating
150#
150#
40
40
--
Pipe Schedule
Pipe Internal Diameter
[mm]
[mm]
Material of Construction
Pipe Roughness
CS
[mm]
PIPE ID
77.9
CS
CS
CS
0.046
0.046
[m]
0.00477
#VALUE!
[m/s]
0.58
#DIV/0!
520
#DIV/0!
0.123
#DIV/0!
24.13
#DIV/0!
OUTPUT
Pipe Cross-sectional Area
Fluid Velocity
Reynolds Number
Darcy Friction Factor
Pressure Drop
Velocity Design Range
DP Design Range
[kPa/100m]
[m/s]
[kPa/100m]
1.8
Vapour Criteria
23 - 35
Liquid Criteria
CONCLUSIONS
Therefore the recommended line size for 3"-CO-AC-1185-25H-ET is
80
mm NB.
REFERENCES
1) Crane, "Flow of Fluids through Valves, Fittings, and Pipe", 1992, Metric Edition - SI Units
2) Churchill S.W., "Friction-factor equation spans all fluid-flow regimes", Chem. Eng., 7-Nov-77
file:///var/www/apps/conversion/tmp/scratch_7/293701781.xls