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Section 1: Syngas
0.995
0.005
C6 H12 O6 3 CH 4 +3 CO2
The gas collected from the anaerobic digestor is compressed to 8atm and
preheated to 200C before entering the Sulphur and carbon dioxide removal
units for biogas upgrading to obtain richer amount of methane. After this
process, the gas is further compressed to 100atm and heated to 700C to allow
the conversion of methane to syngas in the autothermal reformer.
In the autothermal reformer, the upgraded biogas and steam is passed through a
fixed bed catalyst to allow catalytic partial oxidation (Aasberg-Petersen and
Sandahl Christensen, 2001) at the operating conditions of 700C and 100atm.
This is the key process in the preparation of syngas from biogas.
The reaction of autothermal reforming is as follows:
CO+2 H2 CH3 OH
2.4 Assumptions
a)
b)
c)
d)
e)
Perfect mixing
No pressure lost within equipment
No pressure lost within pipeline
Compressor and expander are all isothermal
100% removal of hydrogen sulphide and carbon dioxide
Stream
Stream
Stream
Stream
Two of these streams are gaseous while the remaining two are aqueous. For
stream 8, sulphur is removed in molten form at 200C. Therefore, this by-product
can be sold as feedstock to another plant to minimize waste. For stream 12 and
25, carbon dioxide and carbon monoxide is hazardous to the environment if exit
freely from the plant. Therefore, a capture method is done for both gaseous to be
sent off to a treatment center or sold to another company that requires them as
feedstock. The water removed in stream 16 can be removed from the plant
without any threat to the environment. Another environment consideration is
taken when recycled water from the carbon dioxide remover unit is used to
generate steam for the autothermal reformer in the effort of reducing fresh water
used.
2.6 Compressors and Turbines
In total, there are two compressors and one expander in the plant. The power
required by each of the compressor and expander used in the process is
calculated by the equation:
Power Required =
ni MW i
i
First compressor:
Reference
Aasberg-Petersen, K. and Sandahl Christensen, T. (2001). PRODUCTION OF
HYDROGEN AND CARBON MONOXIDE CONTAINING SYNTHESIS GAS BY PARTIAL
OXIDATION. US 6,730,285 B2.
Ling, Y. (2007). TREATABILITY OF PALM OIL MILL EFFLUENT (POME) USING BLACK
LIQUOR IN AN ANAEROBIC TREATMENT PROCESS. 1st ed. [ebook] Penang:
Universiti Sains Malaysia. Available at:
http://eprints.usm.my/9591/1/TREATABILITY_OF_PALM_OIL_MILL_EFFLUENT_(POM
E)_USING_BLACK_LIQUOR_IN_AN_ANAEROBIC_TREATMENT_PROCESS.pdf
[Accessed 15 Mar. 2015].