9.

81

Use Yellow cells as INPUT only

PMD/KBR(kayan)
REQUIREMENTS PER 50S-055
Nominal Nozzle Size in Inches
Factor Dependent upon Nozzle Flange Rating

D=
Beta =

4
0.6

Flange Rating Beta Factor

Class 150
Class 300
Class 600
Class 900
Class 1500
Axial/Radial Force
Circumferential Moment
Tangential Force
Longitudinal Moment
Longitudinal Force
Torsional Moment
Resultant Shear Force
Resultant Moment

0.6
0.7
0.8
0.9
1
F_a/r
M_c
F_t
M_L
F_L
M_t
F_r
M_b

4800
960
3600
1248
4800
1440
6000
1574.51706882

N
N-m
N
N-m
N
N-m
N
1574.4 N-m

For ABB Nozzle Loads

CS AND LOW ALLOY
Axial/Radial Force F_a/r
Circumferential Moment M_c/
Tangential Force
Longitudinal Moment
Longitudinal Force
Torsional Moment
Resultant Shear Force

F_t/
M_L
F_L
M_t
F_r

37500 N

Flange Rating

54000 N-m
37500
72000
37500
90000
53033.008589

Class 150

N
N-m
N
N-m
N

Class 300
Class 600
Class 900
Class 1500
Class 2500

Resultant Moment M_b

90000

N-m

10000

FOR STAINLESS STEELS ONLY

Axial/Radial Force F_a/r
Circumferential Moment M_c/
Tangential Force F_t/
Longitudinal Moment M_L
Longitudinal Force F_L
Torsional Moment M_t
Resultant Shear Force F_r
Resultant Moment M_b

4800

N-m

10000
6400
10000
8000
14142.1356237
8000

N
N-m
N
N-m
N
N-m

For ARAMCO Standards

Nominal pipe
size (in)
2
3
4
6
8
10
12

Axial/Radial
Force
F_a/r
5395.5
7848
10791
15696
21582
26487
31392

Circumferential
Moment
M_c
490.5
1373.4
2550.6
5297.4
11379.6
15107.4
16677

Tangential
Force
F_t
3139.2
6867
9810
17265.6
26094.6
37278
45518.4

Longitudinal
Moment
M_L
686.7
1962
3727.8
8044.2
16873.2
22563
24917.4

Longitudinal
Force
F_L
3139.2
6867
9810
17265.6
26094.6
37278
45518.4

Torsional
Moment
M_t
1079.1
6867
5886
13734
27075.6
37278
40221

14
16
18
20
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54

37278
43164
49050
52974
62784
69062.4
75968.64
83565.504
91922.0544
101114.25984
111225.685824
122348.254406
134583.079847
148041.387832
162845.526615
179130.079276
197043.087204
216747.395924
238422.135517
262264.349069

20012.4
21974.4
22563
40221
40221
44243.1
48667.41
53534.151
58887.5661
64776.32271
71253.954981
78379.3504791001
86217.2855270101
94839.0140797111
104322.915487682
114755.20703645
126230.727740095
138853.800514105
152739.180565516
168013.098622067

50227.2
57879
65334.6
72986.4
88093.8
96903.18
106593.498
117252.8478
128978.1326
141875.9458
156063.5404
171669.8945
188836.8839
207720.5723
228492.6295
251341.8925
276476.0817
304123.6899
334536.0589
367989.6648

SHAW
REQUIREMENTS PER 50S-055
Nominal Nozzle Size in Inches
Factor Dependent upon Nozzle Flange Rating

D=
Beta =

30
0.75

Flange Rating Beta Factor

Class 150
0.75
Class 300
0.75
Class 600
1.25
Class 900
1.5
Class 1500
2
Class 2500
2.8

Axial/Radial Force
Circumferential Moment
Tangential Force
Longitudinal Moment

F_a/r
M_c
F_t
M_L

45000
67500
33750
87750

N
N-m
N
N-m

30018.6
33354
34335
42183
61803
67983.3
74781.63
82259.793
90485.7723
99534.34953
109487.78448
120436.56293
132480.21922
145728.24115
160301.06526
176331.17179
193964.28897
213360.71786
234696.78965
258166.46861

50227.2
57879
65334.6
72986.4
88093.8
96903.18
106593.498
117252.8478
128978.13258
141875.94584
156063.54042
171669.89446
188836.88391
207720.5723
228492.62953
251341.89248
276476.08173
304123.68991
334536.0589
367989.66479

49050
52974
53955
67689
98100
107910
118701
130571.1
143628.21
157991.031
173790.1341
191169.1475
210286.0623
231314.6685
254446.1353
279890.7489
307879.8238
338667.8061
372534.5867
409788.0454

Longitudinal Force
Torsional Moment
Resultant Shear Force
Resultant Moment

F_L
M_t
F_r
M_b

45000 N
101250 N-m
56250
N
110708.231401283
110700 N-m

FLOUR
Flange Class
150&300
600 and Above

Nozzle Size
50 (2")
80 (3")
100 (4")
150 (6")
200 (8")
250 (10")
300(12")
350(14")
400(16")
450(18")
500(20")
550(22")
600(24")
650(26")
700(30")

Temp C (min 100)

0.8 if P>7bar else 1
factor
A

factor
1
1.4

Fr

Fl
12.4
24
31.8
47.7
65.8
86.7
109.3
132
157
181
205
229
253
279
326

Forces N/C
Fc
8.8
17
33.7
33.7
46.5
61.3
77.3
93.4
111
128
145
162
179
197
230

1
1
1
1

Mt
8.8
17
33.7
33.7
46.5
61.3
77.3
93.4
111
128
145
162
179
197
230

2.8
8.1
15
33.8
59
91
132.5
176.3
235.9
298.3
355.8
418
477
534
652

Moments NM/C
Mc
Ml
2
5.7
10.6
23.9
41.71
64.4
93.7
124.6
166.8
210.9
251.6
295.5
338
378
461

2
5.7
10.6
23.9
41.71
64.4
93.7
124.6
166.8
210.9
251.6
295.5
338
378
461

K
K Factor

D
1.25 24

1
1
1.25
1.5
1.8
2

K (FOR ALL
CASES

D
1

Distance from Datum Line

Tan to Tan Length
Radius of Shell
Length of Head
Load on Saddle

A
L
R
H
Q

K
Longitudinal Bending
Maximum Allowable Stress
At the Saddles
At Mid span
Tangential Shear
In Shell
In Shell

S_1
S_1

#DIV/0!

Contact
Angle
Theta
K1
K2
K3
120
0.335
1.171
122
0.345
1.139
124
0.355
1.108
126
0.366
1.078
128
0.376
130
0.387
132
0.398
134
0.409
136
0.42
138
0.432
140
0.443
142
0.455
144
0.467
146
0.48
148
0.492
150
0.505
152
0.518
154
0.531
156
0.544
158
0.557
160
0.571
162
0.585
164
0.599
166
0.613
168
0.627
170
0.642
172
0.657
174
0.672
176
0.687
178
0.702
180
0.718

K4

K5

K6

K7

K8

S4 = -Q/(4*t*(b+1.56*Sqr(Ro*t))) - 3*K3*Q/(2*t2)

-1,898,714/(4*1.102362*(17.71654+1.56*Sq
Operating Wt
214,734
6
L>=8R
L<8R
Load per Saddle
Q
35,789 F_c WP Horn
-1.65533281 -12.60645 -0.257325
thickness of shell
t_s
24 F_c Saddle Horn -1.6298735 -12.8781 -0.418267
thickness of WP
t_p
24
WP width formula
W_P
1287.666
Distance of Right Saddl A
5000
S-Width
B
1000
Radius Outer
R_o
3448
Radius Inner
R_i
3400
factor for WP
K_wp
0.015
factor for Saddle
K_saddle
0.026
Length
L
37900
Condition
Positve
10316
Ratio
L/R
10.99188
Ration 2
A/R
1.450116
Trays
Density
Dia
Area
thickness
Volume
Weight
Weight/meter sq

Weights
Skirt
Lower Cylinder
Medium Cylinder
Upper cylinder
Nozzle 1
Nozzle 2
Nozzle 3
Nozzle 4
Nozzle 5
Ladder 1
Ladder 2
Ladder 3
Ladder 4
Ladder 5
Ladder 6

In Meter and Kgs

Cylinder
Rho
7833.3
D_out
0.06 D_in
A
0.002828
t
0.01 Length
V
2.8E-005
W
0.22151
W/sq m
78.333

Distance from lowest level

0.04
0.001571
0.01
0.00001571
0.12306114
78.333

Ladder 7
#VALUE!

density
Volume
Weight in Kgs
total wt

Allumni
other
1504
368
Ellip Head
0.1272345 0.127235 0.7634070149
191.360692 46.8223 1148.1641504427
238.182989
wt/area
451.198945

Vessel Dia Values

Vessel ID
6700
Cor Al Vessel
0
Corroded ID
6700
thk
35
Corr Al Skirt
0
Mean Dia
6735
Skirt Calculation for Double Base plate
A
B
C
Skirt ID
Skirt OD
Thickness
Bolt Circle
Base Plate
ID
OD
Compression Ring
Width

88.9
254
95.25
6718
6770
26
6960.5
6630.3
7138.3
184.15

VESSEL Dim
Length Diameter
50
1800
50
1800

25.4

3.5 H
15
10 T1
0.75
3.75 T2
1.88
h
314.325
Bolt size
1.375
Bolt num
32 44.4507003
Bolt spac
140
1781.8239694414

381
19.05
47.625

Flat Bar Design

Flat Bar Design

25.4

Area
Inertia XX
NA Distance y Axis
XX
Inertia YY
NA Distance x Axis
YY
Section Depth
Section Width

64
1365.33333
8
85.3333333
2
16
4

Minimum H1 For Integral Nozzles

A
C
H
H1
Total H1

219.1
393.7
120
261.406374
336.406374

WIND Induced Vibration

H
D
W

30000
4600
978226

H (m) (>30 m)
D (feet)
H/D
W

98.4251969
15.0918635
6.52173913
2156988.33

W/HD^2

96.2178759

Area
Inertia XX
NA Distance y
Axis XX
Inertia YY
NA Distance x
Axis YY
Section Depth
Section Width

42 sq in
31.5 in^4
1.5 in
686 in^4
7 in
3
14

2000
200

4/(4*1.102362*(17.71654+1.56*Sqr(121.1024*1.102362))) - 3*0.0141*1,898,714/(2*1.102362 2)
1.398008 1.0033196 -0.011413
1.211607 0.8695436

-0.257325
1.398008

negative

r
60

3354.37
383446.9
88372.85
371753.4
57236.09
694358.3
13025

6.493
6.1817
3.698
3.2445
1.8533
0.061
0.6

0.1407789

alpha
30

-233.9886

b
180 11.90063

Area
2.544696

A
B
A1
B1
A2
B2

132
325

A1
B1

129.6
#DIV/0!

340
128
350

Projected Area of Vessel

OD
80
Kd
1.18
Insulation t
12
Increase
Effective
OD
OD+ins t
till 36 in
36-60
60-84
84-108
>108

122.72

Kd
1.5
1.4
1.3
1.2
1.18

1
Design P
Design T
Flange Material
Bolting Material
Corr. Al

Design Conditions
460
Design T, Sfo
Atm T, Sfa
0.125
41

Fange ID B
Flange ID cor. B 41.25
g_o = t_n 1.25

g_o_c 1.125
g_1 1.5625
g_1_c 1.4375
2
N
b
G
y
m

h hub length 1.6875

Table 2-3 and 2-4
0.5
0.25
44.75
7600
3.75

5
Hd
Hg
Ht

Allowable Stresses
Flange
17500
17500

Bolting
Design T, Sb 25000
Atm T, Sa
25000

From Table 3 Choose

Nom Bolt Dia a
1.125

Also Assume Number of Bolts

n
48

1.5

Root Sq Area 0.728

1.125

Bolt Spacing 3.08433125

Ab X-sec A of bolts

34.944

Max Bolt Sp

6.1323529412

47.125

Nor Bolt Sp

49.375

Check

Bolt Spacing OK

Nmin
0.4088133877

3
Load and Bolt Calcuations
Wm2=bPiGy 267114.54
Am=greater of
Hp=2bPiGmP 121255.9425 Wm2/Sa or
H=G2Pi/4
723493.7903 Wm1/Sb
Wm1=Hp+H 844749.7328 W
CHECK
Choosen bolt is adequate
Choose new bo
Choosen bolt is adequate
Moment Calculations
614747.3 hd=R+0.5g1c
2.21875
Md
1363970.58574219
121255.9 hg=0.5(C-G)
1.1875
Mg
143991.43171875
108746.5 ht=0.5(R+g1c+hg)
2.0625
Mt
224289.62325
Mo
1732251.64071094
Seating

Hg=W

859174.9 hg=0.5(C-G)

6
K=A/B
T
Z
Y
U
g_1_c/g_o_c
ho

K and Hub Factors

1.19697 h/ho
1.84 F
5.625 V
10.9 f
11.975 e=F/ho
1.277778 d=U/V*hogo^2
6.812213

7 Stress Formula Factors

tf
2.75

1.360896

1.481195

0.739617

0.088832

0.828449
mo
71022317

1.1875

Mg or Mo'

0.247716847
0.894
0.441
1
0.131234881
234.1155255

Calculation Factors
Mo
41993.97917
Mg
24733.82191

1020270.15382031

mg

41831076

Stress Calculations
Allowable Stresses
Operating
1.5 Sfo
26250 SH
24530.45081 15188.98838
Sfo
17500 SR
5847.525963 13643.76335
Sfo
17500 ST
2757.075892
Sfo
17500 Greater of
15188.98838
0.5(SH+SR) or
0.5(SH+ST)
Allowable Stresses
1.5 Sfo
26250
Sfo
17500
Sfo
17500
Sfo
17500

Seating
SH
SR
ST

14448.06645 10147.79621
5847.525963 8602.571172
2757.075892

Greater of
0.5(SH+SR) or
0.5(SH+ST)

10147.79621

Corr Factor Cf

0.785408

Cf

ons
33.78998931
859174.866375
Choosen Gasket width is adequate
Choosen Gasket wid
Change Gasket width

Legends

P
Temp
Sfo
Sfa
Sb
Sa
Corrosion Allowance
Flange ID B
go=tn
g1
h
Thickness of Flange

input or choosen from Tables

Assumed
Calculated Values
Warning
feed back

146.0000
29732.7500
20015.5000
18854.5000
50038.0000
0.0000
51.6400
1.1810
1.4763
1.7715
2.5000

Important

Keep units Constants

ID of Seal
OD
A flange OD

55.5675
56.9675
62.5925

Bolt from Table 3

n Assume # of Bolts
a bolt size

30.0000
1.3750

Min Bolt Spacing

2.5000

R Min Radial Distance

2.2500

Wrench Dia

2.8750

E Edge Distance

1.7500

Check

Ab Root Square Area

16.5300

C Bolt Circle Dia

59.0925

Actual Bolt Spacing

Max Bolt Spacing
Normal Bolt Spacing
Cf Correction Factor
Cf that will be used

6.1882
7.0357
4.8620
1.1282
1.1282

Check

Bolt Spacing OK

Value to be choosen and

Assumed from table 1
N
bo basic gasket width
b effective gasket width
y

0.7000
0.3500
0.3500
10000.0000

3.0000
Check

Bolt size

Choosen bolt is
adequate

Gasket width

Choosen Gasket
width is
adequate

minimum Requirement fullfilled

Hub Factors
based on K choose factors
from table 5
T
Z
Y
U
F
V
f

1.2121
1.8300
5.2700
10.2100
11.2200
0.8940
0.4410
1.0000

g1/go
h/ho

Thickness of Flange
Hub Length

2.5000
1.7715

Slope

0.1667

Stress Calculations CHECK

operating
SH for HUB
OK
SR for Radial
OK
ST Tangential
OK
SR>ST
OK
Seating
SH for HUB
OK
SR for Radial
OK
ST Tangential
OK
SR>ST
OK

1.2500
0.2268

ut or choosen from Tables

culated Values

p units Constants

1
Design P
Design T
Flange Material
Bolting Material

Design Condition
146.0000
0.0000

Corr. Al

0.0000
51.6400

Fange ID B
Flange ID cor. B 51.6400
g_o = t_n 1.1810

g_o_c 1.1810
g_1 1.4763
g_1_c 1.4763
2
N
b
G
y
m

h hub length 1.7715

Table 2-3 and 2-4
0.7000
0.3500
56.2675
10000.0000
3.0000

5
Hd
Hg
Ht

305785.0297
54197.6753
57258.7432

Hg=W

722911.5315

6
K=A/B

Moment Calc

K and Hub Factors

1.2121

1.8300

5.2700

Y
U
g_1_c/g_o_c
ho

10.2100
11.2200
1.2500
7.8094

7 Stress Formula Factors

tf
2.5000

1.2862

1.3816

0.7028

0.0564

0.7592
mo
22025.5091
mg
19773.6742
8

Stress Calculations
Allowable Stresses
1.5 Sfo
44599.1250
Sfo
29732.7500
Sfo
29732.7500
Sfo
29732.7500

Allowable Stresses
1.5 Sfo
30023.2500
Sfo
20015.5000
Sfo
20015.5000
Sfo
20015.5000

Design Conditions
Allowable Stresses
Flange
Design T, Sfo
Atm T, Sfa

29732.7500
20015.5000

Bolting
Design T, Sb 18854.5000
Atm T, Sa
50038.0000

From Table 3 Choose

Nom Bolt Dia a
1.3750

Also Assume Number of Bolts

n
30.0000

Corr Factor Cf

1.128167

2.2500

Root Sq Area 0.5510

Cf

1.128167

1.7500

Bolt Spacing 6.1882

Ab X-sec A of bolts

16.5300

Max Bolt Sp

7.0357

59.0925

Nor Bolt Sp

4.8620

62.5925

Check

Nmin
0.2340

Bolt Spacing OK

3
Load and Bolt Calcuations
Wm2=bPiGy 618694.9230 Am=greater of
Hp=2bPiGmP 54197.6753 Wm2/Sa or
H=G2Pi/4
363043.7729 Wm1/Sb
Wm1=Hp+H 417241.4482 W
CHECK
Choosen bolt is adequate
Choose new bo
Choosen bolt is adequate

Moment Calculations
hd=R+0.5g1c
2.9881
hg=0.5(C-G)
1.4125
ht=0.5(R+g1c+hg)
2.5694

Md
Mg
Mt
Mo

913723.8920
76554.2163
147119.1832
1137397.2915

Mg or Mo'

1021112.5382

Seating
hg=0.5(C-G)
K and Hub Factors
h/ho

1.4125

0.2268

0.8940

0.4410

12.3645
722911.5315
Choosen Gasket width is adequate
Choosen Gasket wid
Change Gasket width

f
e=F/ho
d=U/V*hogo^2

1.0000
0.1145
277.1227

Calculation Factors
Mo
24848.4600
Mg
22308.0134

Stress Calculations
Operating
SH
15017.9806 11126.42639 OK
SR
7234.8721 8741.324327 OK
ST
2464.6680
OK
SR>ST
OK
Greater of
11126.4264
0.5(SH+SR) or
0.5(SH+ST)
Seating
SH
SR
ST
Greater of
0.5(SH+SR) or
0.5(SH+ST)

13482.5786 9988.88742 OK
6495.1963 7847.632431 OK
2212.6863
OK
OK
9988.8874

width is adequate
Change Gasket width

Joint Efficiency

50% for
shell to bottom head weld joint not exposed to nondestrutctive examination
intermediate head to shell welds joints

Minimum thickness

Carbon steel
6mm
Low Chrome alloy steel 5mm
ASME 2:1 Ellipsoidal
ASME Flanged & Torishperical for air and water services upto 690KPa(100 Psi)
One Piece Construction
Nominal thickness more than 50mm & cyclic, hydrogen or lethal services
Wind Loads
Wind and Seismic according to ASCE7
Wind Category III
Seismic Hazard Exposure Group III
Maximum Allowable Deflection
150mm/30m
Wind Induced Vibration
H>30m with H/D>15
3.3333333333
2
W/HD < 400
411.5226337449
H in meter
30
D
9
W
1000000
Threaded or Socket-Welded Connections not allowed under
Lethal Service
Hydrogen Service Caustic Service
Continous or intermittent Vibration
Crevice corrosion or Severe Erosion
Thick Walled Vessel
Weld neck, Long Weld neck, contour Forged with
13mm inside corner radius
Reinforcement of Openings
Reinforcement pad thickness should be equal to wall thickness
Integrally reinforced openings requirement
Lethal Service
Contured
Hydrogen Service
Contured
Unfired Steam Boilers with 50 Psi
Contured
Contured
Thick Wall Vessels
Contured
Cyclic service
Contoured
Carbon steel with 50mm thickness
Low Carbon Steel with 25 mm thick

Head Types

Loads

Nozzles and Manways

Openings of 900 mm or more with 400 deg and higher

Vessel Design Temp 425 deg and more
100% Radiography requirement for nozzles
Joint Category RT
A, B
per code
C
100
D
100

90KPa(100 Psi)

r Forged with

Contoured

00 deg and higher

Allowable Stress Range for Expansion Stresses (102.3.2 C)

Strange Range Reduction Factors
N
f
f
stress range reduction factor for cyclic conditions for total number N of full
7000
1
7000-14000
0.9
Sc
basic material allowable stress at minimum(cold) temperature from the all
basic material allowable stress at minimum(hot) temperature from the allo
14000-22000
0.8
Sh
22000-45000
0.7
Sa
Allowable stress range
45000-100000
0.6
1000000.5
Sc
Sh
Sa

0
0
0

Lonitudinal Stresses
P
Do
Dn
dn
tn
Slp
Slp

#DIV/0!
#DIV/0!

Straight Pipe Under Internal P

Calculation of minimum thickness required
P
Do
SE
y
t
Crr. All
mill under toll
A
tmut
tm
Pipe Bends

3500 d
914.4
137900
0.4
11.48744 11.33533
3
0.125
4.81093
1.81093
16.29837 16.14626

R1
Ii
Io

1770
1.174132
0.89736

ti
to

tm
13.4642 18.27513
10.31901 15.12994

Design Pressure based on t

15.00689
Pd
3102.97 2074.483
870

itions for total number N of full temperature cylces over total number of years during which system is expected to be in operation from Table

cold) temperature from the allowable stress table

hot) temperature from the allowable stress table

be in operation from Table 102.3.2 C

St head
D
P
E
S
SE
C
y
Shell
treq
t
P
mawp
Head
t

9.5
2250 Rin
13225
1
128000
128000
3
0.4
114.6222
116
13215.5 13586.04
14059.04
55.7412

1010.378