Kyocera FS-C5400DN Parts and Service Manual

FS-C5400DN
SERVICE
MANUAL
Published in March 2009
2HGSM060
First Edition
CAUTION
RISK OF EXPLOSION IF BATTERY IS REPLACED BY AN INCORRECT TYPE. DISPOSE OF
USED BATTERIES ACCORDING TO THE INSTRUCTIONS.
It may be illegal to dispose of this battery into the municipal waste stream. Check with your local
solid waste officials for details in your area for proper disposal.
ATTENTION
IL Y A UN RISQUE DEXPLOSION SI LA BATTERIE EST REMPLACEE PAR UN MODELE DE
TYPE INCORRECT. METTRE AU REBUT LES BATTERIES UTILISEES SELON LES INSTRUCTIONS DONNEES.
Il peut tre illgal de jeter les batteries dans des eaux dgout municipales. Vrifiez avec les fonctionnaires municipaux de votre rgion pour les dtails concernant des dchets solides et une mise
au rebut approprie.
Revision history
Revision
Date
Replaced pages
Remarks
This page is intentionally left blank.
Safety precautions
This booklet provides safety warnings and precautions for our service personnel to ensure the safety of
their customers, their machines as well as themselves during maintenance activities. Service personnel
are advised to read this booklet carefully to familiarize themselves with the warnings and precautions
described here before engaging in maintenance activities.
Safety warnings and precautions

Various symbols are used to protect our service personnel and customers from physical danger and
to prevent damage to their property. These symbols are described below:
DANGER: High risk of serious bodily injury or death may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
WARNING: Serious bodily injury or death may result from insufficient attention to or incorrect compliance
with warning messages using this symbol.
CAUTION: Bodily injury or damage to property may result from insufficient attention to or incorrect
compliance with warning messages using this symbol.
Symbols
The triangle ( ) symbol indicates a warning including danger and caution. The specific point
of attention is shown inside the symbol.
General warning.
Warning of risk of electric shock.
Warning of high temperature.
indicates a prohibited action. The specific prohibition is shown inside the symbol.
General prohibited action.
Disassembly prohibited.
indicates that action is required. The specific action required is shown inside the symbol.
General action required.
Remove the power plug from the wall outlet.
Always ground the copier.
1.Installation Precautions
WARNING
Do not use a power supply with a voltage other than that specified. Avoid multiple connections to
one outlet: they may cause fire or electric shock. When using an extension cable, always check
that it is adequate for the rated current. .............................................................................................
Connect the ground wire to a suitable grounding point. Not grounding the copier may cause fire or
electric shock. Connecting the earth wire to an object not approved for the purpose may cause
explosion or electric shock. Never connect the ground cable to any of the following: gas pipes,
lightning rods, ground cables for telephone lines and water pipes or faucets not approved by the
proper authorities. ............................................................................................................................
CAUTION:
Do not place the copier on an infirm or angled surface: the copier may tip over, causing injury. .......
Do not install the copier in a humid or dusty place. This may cause fire or electric shock. ................
Do not install the copier near a radiator, heater, other heat source or near flammable material.
This may cause fire. .........................................................................................................................
Allow sufficient space around the copier to allow the ventilation grills to keep the machine as cool
as possible. Insufficient ventilation may cause heat buildup and poor copying performance. ...........
Always handle the machine by the correct locations when moving it. ...............................................
Always use anti-toppling and locking devices on copiers so equipped. Failure to do this may cause
the copier to move unexpectedly or topple, leading to injury. ...........................................................
Avoid inhaling toner or developer excessively. Protect the eyes. If toner or developer is accidentally ingested, drink a lot of water to dilute it in the stomach and obtain medical attention immediately. If it gets into the eyes, rinse immediately with copious amounts of water and obtain medical
attention. ......................................................................................................................................
Advice customers that they must always follow the safety warnings and precautions in the copiers
instruction handbook. .....................................................................................................................
2.Precautions for Maintenance

WARNING
Always remove the power plug from the wall outlet before starting machine disassembly. ...............
Always follow the procedures for maintenance described in the service manual and other related
brochures. .......................................................................................................................................
Under no circumstances attempt to bypass or disable safety features including safety mechanisms
and protective circuits. .....................................................................................................................
Always use parts having the correct specifications. ..........................................................................

Always use the thermostat or thermal fuse specified in the service manual or other related brochure when replacing them. Using a piece of wire, for example, could lead to fire or other serious
accident. ..........................................................................................................................................
When the service manual or other serious brochure specifies a distance or gap for installation of a
part, always use the correct scale and measure carefully. ................................................................
Always check that the copier is correctly connected to an outlet with a ground connection. .............
Check that the power cable covering is free of damage. Check that the power plug is dust-free. If it
is dirty, clean it to remove the risk of fire or electric shock. ..............................................................
Never attempt to disassemble the optical unit in machines using lasers. Leaking laser light may
damage eyesight. ...........................................................................................................................
Handle the charger sections with care. They are charged to high potentials and may cause electric
shock if handled improperly. ............................................................................................................
CAUTION
Wear safe clothing. If wearing loose clothing or accessories such as ties, make sure they are
safely secured so they will not be caught in rotating sections. ..........................................................
Use utmost caution when working on a powered machine. Keep away from chains and belts. ........
Handle the fixing section with care to avoid burns as it can be extremely hot. ..................................
Check that the fixing unit thermistor, heat and press rollers are clean. Dirt on them can cause
abnormally high temperatures. ........................................................................................................
Do not remove the ozone filter, if any, from the copier except for routine replacement. ....................
Do not pull on the AC power cord or connector wires on high-voltage components when removing
them; always hold the plug itself. .....................................................................................................
Do not route the power cable where it may be stood on or trapped. If necessary, protect it with a
cable cover or other appropriate item. .............................................................................................
Treat the ends of the wire carefully when installing a new charger wire to avoid electric leaks. ........
Remove toner completely from electronic components. ...................................................................
Run wire harnesses carefully so that wires will not be trapped or damaged. ....................................
After maintenance, always check that all the parts, screws, connectors and wires that were
removed, have been refitted correctly. Special attention should be paid to any forgotten connector,
trapped wire and missing screws. ...................................................................................................
Check that all the caution labels that should be present on the machine according to the instruction
handbook are clean and not peeling. Replace with new ones if necessary. ......................................
Handle greases and solvents with care by following the instructions below: .....................................
Use only a small amount of solvent at a time, being careful not to spill. Wipe spills off completely.
Ventilate the room well while using grease or solvents.
Allow applied solvents to evaporate completely before refitting the covers or turning the power switch on.
Always wash hands afterwards.
Never dispose of toner or toner bottles in fire. Toner may cause sparks when exposed directly to
fire in a furnace, etc. .......................................................................................................................
Should smoke be seen coming from the copier, remove the power plug from the wall outlet immediately. ............................................................................................................................................
3.Miscellaneous
WARNING
Never attempt to heat the drum or expose it to any organic solvents such as alcohol, other than the
specified refiner; it may generate toxic gas. .....................................................................................
CONTENTS
1-1 Specifications
1-1-1 Specifications..........................................................................................................................................1-1-1
1-1-2 Parts names............................................................................................................................................1-1-3
(1) Overall ...............................................................................................................................................1-1-3
(2) Operation panel.................................................................................................................................1-1-4
1-1-3 Machine cross section ............................................................................................................................1-1-5
1-2 Installation
1-2-1 Installation environment ..........................................................................................................................1-2-1
1-2-2 Unpacking ...............................................................................................................................................1-2-2
(1) Unpacking .........................................................................................................................................1-2-2
(2) Removing the tape, installation guide, stoppers, panel sheet and upper inner pad assembly..........1-2-4
1-2-3 Installing the expansion memory modules (option).................................................................................1-2-5
1-2-4 Installing the memory card (option).........................................................................................................1-2-6
1-2-5 Installing the hard disk ............................................................................................................................1-2-7
1-3 Maintenance Mode

1-3-1 Maintenance mode .................................................................................................................................1-3-1
(1) Executing a maintenance item ..........................................................................................................1-3-1
(2) Service mode ....................................................................................................................................1-3-2
(3) Printing a event log (EVENT LOG)..................................................................................................1-3-12
1-4 Troubleshooting
1-4-1 Paper misfeed detection .........................................................................................................................1-4-1
(1) Paper misfeed indication ...................................................................................................................1-4-1
(2) Paper misfeed detection condition ....................................................................................................1-4-2
1-4-2 Self-diagnostic function...........................................................................................................................1-4-3
(1) Self-diagnostic function .....................................................................................................................1-4-3
(2) Self diagnostic codes ........................................................................................................................1-4-4
1-4-3 Image formation problems ....................................................................................................................1-4-26
(1) No image appears (entirely white)...................................................................................................1-4-27
(2) No image appears (entirely black)...................................................................................................1-4-28
(3) A specific color is printed solid. .......................................................................................................1-4-28
(4) The back side gets dirty. .................................................................................................................1-4-28
(5) Image is too light. ............................................................................................................................1-4-29
(6) The background is colored. .............................................................................................................1-4-29
(7) White streaks are printed vertically. ................................................................................................1-4-30
(8) Black streaks are printed vertically..................................................................................................1-4-30
(9) Streaks are printed horizontally.......................................................................................................1-4-30
(10) Spots are printed. ............................................................................................................................1-4-30
(11) The leading edge of image begins to print too early or too late. .....................................................1-4-31
(12) Paper is wrinkled. ............................................................................................................................1-4-31
(13) Offset occurs. ..................................................................................................................................1-4-31
(14) Part of image is missing. .................................................................................................................1-4-31
(15) Fusing is loose. ...............................................................................................................................1-4-32
(16) Colors are printed offset to each other. ...........................................................................................1-4-32
1-4-4 Electric problems ..................................................................................................................................1-4-33
1-4-5 Mechanical problems ............................................................................................................................1-4-36
1-5 Assembly and Disassembly

1-5-1 Precautions for assembly and disassembly............................................................................................1-5-1
(1) Precautions .......................................................................................................................................1-5-1
(2) Drum..................................................................................................................................................1-5-1
(3) Toner container .................................................................................................................................1-5-1
(4) How to tell a genuine Kyocera Mita toner container..........................................................................1-5-2
1-5-2 Outer covers ...........................................................................................................................................1-5-3
(1) Detaching and refitting the left rear cover, left upper cover and left front cover................................1-5-3
(2) Detaching and refitting the right rear cover, right upper cover and right front cover .........................1-5-6
1-5-3 Paper feed section ..................................................................................................................................1-5-8
(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller) ............1-5-8
(2) Detaching and refitting the retard roller ...........................................................................................1-5-10
(3) Detaching and refitting the MP paper feed roller.............................................................................1-5-11
1-5-4 Developing section................................................................................................................................1-5-12

(1) Detaching and refitting the developing unit .....................................................................................1-5-12
1-5-5 Drum section.........................................................................................................................................1-5-14
(1) Detaching and refitting the drum unit ..............................................................................................1-5-14
(2) Detaching and refitting the main charger unit..................................................................................1-5-15
1-5-6 Transfer/separation section ..................................................................................................................1-5-16
(1) Detaching and refitting the intermediate transfer unit......................................................................1-5-16
(2) Detaching and refitting the transfer roller unit .................................................................................1-5-18
(3) Detaching and refitting the duplex unit B.........................................................................................1-5-19
1-5-7 Fuser section ........................................................................................................................................1-5-24
(1) Detaching and refitting the fuser unit...............................................................................................1-5-24
1-5-8 PWBs ....................................................................................................................................................1-5-25
(1) Detaching and refitting the power source PWB...............................................................................1-5-25
(2) Detaching and refitting the main PWB ............................................................................................1-5-27
(3) Detaching and refitting the engine PWB .........................................................................................1-5-28
(4) Detaching and refitting the high voltage PWB 1..............................................................................1-5-34
(5) Detaching and refitting the high voltage PWB 2..............................................................................1-5-41
1-5-9 Others ...................................................................................................................................................1-5-42
(1) Detaching and refitting the laser scanner unit .................................................................................1-5-42
(2) Direction of installing the principal fan motors.................................................................................1-5-44
1-6 Firmware
1-6-1 Downloading firmware ............................................................................................................................1-6-1
(1) Firmware file......................................................................................................................................1-6-1
(2) Downloading the firmware from the USB memory ............................................................................1-6-2
(3) Downloading the firmware from the memory card.............................................................................1-6-4
2-1 Mechanical Construction

2-1-1 Paper feed/conveying section.................................................................................................................2-1-1
(1) Cassette paper feed section..............................................................................................................2-1-1
(2) MP tray paper feed section ...............................................................................................................2-1-2
(3) Paper conveying section ...................................................................................................................2-1-3
2-1-2 Drum section...........................................................................................................................................2-1-4
(1) Drum section .....................................................................................................................................2-1-4
(2) Main charger unit...............................................................................................................................2-1-6
2-1-3 Expose section........................................................................................................................................2-1-8
(1) Laser scanner unit.............................................................................................................................2-1-8
2-1-4 Developing section................................................................................................................................2-1-10
2-1-5 Transfer/separation section ..................................................................................................................2-1-12
2-1-6 Fuser section ........................................................................................................................................2-1-14
2-1-7 Paper exit/feed shift section..................................................................................................................2-1-16
2-1-8 Duplex/conveying section .....................................................................................................................2-1-18
2-2 Electrical Parts Layout

2-2-1 Electrical parts layout..............................................................................................................................2-2-1
(1) PWBs ................................................................................................................................................2-2-1
(2) Switches and sensors .......................................................................................................................2-2-3
(3) Motors ...............................................................................................................................................2-2-5
(4) Other electrical components..............................................................................................................2-2-6
2-3 Operation of the PWBs

2-3-1 Power source PWB.................................................................................................................................2-3-1
2-3-2 Engine PWB............................................................................................................................................2-3-2
2-3-3 Paper exit PWB.....................................................................................................................................2-3-11
2-4 Appendixes
2-4-1 Appendixes .............................................................................................................................................2-4-1
(1) Wiring diagram ..................................................................................................................................2-4-1
(2) Repetitive defects gauge...................................................................................................................2-4-3
(3) Maintenance parts list .......................................................................................................................2-4-4
2HG
1-1 Specifications
1-1-1
Specifications
Type ................................................ Desktop

Printing method............................... Electrophotographic four color (CMYK) printing using tandem (4) drum system
Paper weight................................... Cassette: 60 to 120 g/m2
MP tray: 60 to 220 g/m2
Paper types*1 .................................. Cassette:
Plain, Preprinted, Bond, Recycled, Rough, Letterhead, Color, Prepunched,
High quality, and custom 1 to 8
MP tray:
Plain, Transparency, Preprinted, Labels, Bond, Recycled, Vellum, Rough,
Letterhead, Color, Prepunched, Envelope, Cardstock, Coated, Thick, High quality,
and Custom 1 to 8
Paper sizes ..................................... Cassette:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, ISO B5, A6, Envelope C5, 16K, and Custom
MP tray:
A4, B5, A5, Folio, 8 1/2" 14" (Legal), 8 1/2" 11" (Letter), Oficio II, Statement,
Executive, A6, B6, ISO B5, Env. Monarch, Envelope #10, Envelope #9,
Envelope #6, Envelope DL, Envelope C5, 16K, Hagaki, Oufuku Hagaki, Youkei 2,
Youkei 4, and Custom
Printing speeds ............................... Cassette:
A4, B5, A5: 35 ppm
Letter: 37 ppm
Legal: 30 ppm
Duplex printing speed ..................... A4: 26 ppm
A4, B5, A5: 35 ppm
Letter: 35 ppm
Legal: 30 ppm
First print out time ........................... B/W: 8 seconds or less
Color: 9 seconds or less
(Sleep: 54 seconds or less)
Warm-up time (23C, 60%RH) ....... Power on: 60 seconds or less
Sleep (within 3 hours): 45 seconds or less
Paper feed source capacity ............ Cassette: 500 sheets (80 g/m2)
MP tray: 150 sheets (80 g/m2)
Output tray capacity ........................ Top tray: 500 sheets (80 g/m2)
Photoconductor............................... a-Si drum (diameter 30 mm)
Printing method............................... Semiconductor laser (1 beam)
Charging system............................. Roller plus charging
Developing system ......................... Dual component interactive touch down developing system
Toner replenishing: Automatic from the toner container
Transfer system .............................. Primary transfer: Elasticity intermediate transfer belt (DC bias)
Secondary transfer: Transfer roller (DC bias)
Separation system .......................... Small diameter separation, discharger needles
Fixing system.................................. Heat fusing with a heat roller and a pressure roller
Charge erasing system................... Exposure by eraser lamp (LED)
Cleaning system ............................. Drum: Counter blade
Controller ........................................ PowerPC750FL (733 MHz)
Memory........................................... Standard: 256 MB
Maximum: 1280 MB
1-1-1
2HG
Resolution....................................... 600 dpi
Operating systems.......................... Microsoft Windows 2000/XP/Vista, Windows Server 2003
Apple Macintosh OS X
Interface.......................................... USB: 1 (Hi-Speed USB)
Network: 1 (10BASE-T/100BASE-TX)
USB memory slot: 1 (Full-speed USB)
Hard disk slot .................................. 1
Memory card slot ............................ 1 (CompactFlash, 4 GB or less)
Margin............................................. 4 mm (left, right, top and bottom)
Operation environment ................... Temperature: 10 to 32.5C/50 to 90.5F
Relative humidity: 15 to 80%
Altitude 2,000 m (6,562 feet) maximum
Illumination 1,500 lux maximum
Dimensions (W D H) ................. 345 518 512 mm
13 5/8 18 1/2 20 3/16"
Weight............................................. Approx. 37 kg (82 lbs)
Power source.................................. 120 V, 60 Hz, max. 9.7 A (U.S.A./Canada)
220-240 V, 50 Hz/60 Hz, max. 4.9 A (European countries)
Allowable voltage fluctuation: 10% Max.
Allowable frequency fluctuation: 2%
Power consumption ........................ Maximum 1157 W (U.S.A./Canada), 1146 W (European countries)
During sleep mode: 10 W
During printing: 628 W (U.S.A./Canada), 608 W (European countries)
During standby: 80 W (U.S.A./Canada), 91 W (European countries)
Power off: 0 W
Operating noise*2 ............................ During printing: LpA = 55 dB (A)
During standby: LpA = 36 dB (A)
During sleep mode: Immeasurably low
*1: When using CUSTOM 1 (to 8), use the MP tray for paper sizes smaller than 105 148 mm (4 1/8 5 13/16").
The MP tray can be used with paper sizes over 70 138 mm (2 3/4 5 7/16").
*2: Sound pressure level at bystander position [front] in accordance with EN ISO 7779.
NOTE: These specifications are subject to change without notice.
1-1-2
2HG
1-1-2
Parts names
(1) Overall
15
14
16
11
10
12
13
5
2
9
18
19
20
21
17
Figure 1-1-1
1.
2.
3.
4.
5.
6.
7.
Operation panel
Front cover
Paper stopper
Top cover (Top tray)
MP (Multi-Purpose) tray
Paper cassette
Power switch
8.
9.
10.
11.
12.
13.
14.
Left side cover

Waste toner box
Toner Container M
Toner Container C
Toner Container Y
Toner Container K
Paper transfer unit
15.
16.
17.
18.
19.
20.
21.
Paper ramp
Duplex unit B
USB memory slot
AC inlet
Option interface slot
Network interface connector
USB interface connector
1-1-3
2HG
(2) Operation panel
1
2 3
10
11
Figure 1-1-2
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
1-1-4
Message display
Ready indicator
Data indicator
Attention indicator
Arrow keys
MENU key
OK key
Stop key
Left select key
Right select key
Back key
2HG
1-1-3
Machine cross section
17
19
18
4
13
14
20
15
6
10
16
7
24
11
23
21
22
3
Light path
Light path
Paper path
Paper path
(optional)
25
12
Figure 1-1-3
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Cassette
MP tray
Duplex unit B
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Main charger unit M
Main charger unit C
Main charger unit Y
Main charger unit K
Laser scanner unit
Developing unit M
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
Developing unit C
Developing unit Y
Developing unit K
Toner container M
Toner container C
Toner container Y
Toner container K
Intermediate transfer unit
Transfer roller unit
Fuser unit
Front cover
Controller box
1-1-5
2HG
1-1-6
2HG
1-2 Installation
1-2-1
1.
2.
3.
4.
5.
6.
Installation environment
Temperature: 10 to 32.5C/50 to 90.5F
Humidity: 15 to 80%RH
Power supply: 120 V AC, 220 - 240 V AC
Power source frequency: 50 Hz 0.3%/60 Hz 0.3%
Installation location
Avoid direct sunlight or bright lighting. Ensure that the photoconductor will not be exposed to direct sunlight or
other strong light when removing paper jams.
Avoid locations subject to high temperature and high humidity or low temperature and low humidity; an abrupt
change in the environmental temperature; and cool or hot, direct air.
Avoid places subject to dust and vibrations.
Choose a surface capable of supporting the weight of the machine.
Place the machine on a level surface (maximum allowance inclination: 1).
Avoid air-borne substances that may adversely affect the machine or degrade the photoconductor, such as mercury, acidic of alkaline vapors, inorganic gasses, NOx, SOx gases and chlorine-based organic solvents.
Select a well-ventilated location.
Allow sufficient access for proper operation and maintenance of the machine.
400 mm
15 3/4"
350 mm
13 11/16"
250 mm
9 13/16"
200 mm
7 7/8"
600 mm
23 5/8"
Figure 1-2-1
1-2-1
2HG
1-2-2
Unpacking
(1) Unpacking
220-240 V AC model
14
18
13
12
11
15
15
8
15
5
15
7
17
17
16
3
9
10
Figure 1-2-2 220-240 V AC model

1.
2.
3.
4.
5.
6.
7.
8.
9.
1-2-2
Printer
Outer case
Bottom pad
Main pad
Upper pad
Machine cover 600 600 900
Machine cover
Upper tray
Left upper pad
10.
11.
12.
13.
14.
15.
16.
17.
18.
Right upper pad

Toner container (Black)
Toner container (Yellow)
Toner container (Cyan)
Toner container (Magenta)
Plastic bags 200 700
Power cord
Waste toner boxes
Documents etc.
2HG
120 V AC model
15
16
17
22
18
19
23
19
19
19
21
12
20
11
21
14
13
9
3
10
5
1
Figure 1-2-3 120 V AC model

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
Printer
Outer case
Bottom sheet
Bottom pad FL
Bottom pad FR
Bottom pad BL
Bottom pad BR
Main pad
Upper tray US
Machine cover 600 600 900
Machine cover
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Cassette cushion US
Left upper pad
Right upper pad
Toner container (Black)
Toner container (Yellow)
Toner container (Cyan)
Toner container (Magenta)
Plastic bags 200 700
Power cord
Waste toner boxes
Documents etc.
1-2-3
2HG
(2) Removing the tape, installation guide, stoppers, panel sheet and upper inner pad assembly
<Procedure>
1. Remove the tape-A and then remove the
installation guide.
2. Remove two tapes-B and then remove two
stoppers.
3. Remove three tapes-C.
4. Remove the panel sheet.
Stopper
Stopper
Tape-B
Tape-C
Installation guide
Tape-B
Tape-A
Tape-C
Panel sheet
Tape-C
Figure 1-2-4
5. Open the top cover.
6. Remove the upper inner pad assembly.
7. Remove the tape.
(Desiccating agent)
Upper inner pad assembly

Top cover
Tape
Figure 1-2-5
1-2-4
2HG
1-2-3
Installing the expansion memory modules (option)
<Procedure>
1. Turn off printer power switch.
Caution:
Do not insert or remove expansion memory
modules while printer power is on.
Doing so may cause damage to the printer
and the expansion memory modules.
2. Remove two screws and then remove the
main PWB.
Screw
Main PWB
Screw
Figure 1-2-6
3. Insert the expansion memory modules into
the expansion memory socket so that the
notches on the memory align with the corresponding protrusions in the slot.
4. Refit the main PWB.
5. Print a status page to check the memory
expansion (See page P.1-3-2).
If memory expansion has been properly performed, information on the installed memory
is printed with the total memory capacity has
been increased.
Standard memory capacity: 256 MB
Expansion
memory socket
Expansion
memory socket
Main PWB
Expansion
memory module
Figure 1-2-7
1-2-5
2HG
1-2-4
Installing the memory card (option)
<Procedure>
Caution:
Do not insert or remove memory card while
printer power is on.
Doing so may cause damage to the printer
and the memory card.
main PWB.
Screw
Main PWB
Screw
Figure 1-2-8
3. Insert the memory card into the memory
card slot. Push it in all the way.
Memory card socket
Main PWB
Memory card
Figure 1-2-9
1-2-6
2HG
1-2-5
Installing the hard disk
<Procedure>
Caution:
Do not insert or remove hard disk unit while
printer power is on. Doing so may cause
damage to the printer and the hard disk.
option interface slot cover.
3. Insert the hard disk into the option interface
slot. Push it in all the way.
4. Secure the hard disk by using two screws.
Option interface
slot cover
Screw
Screw
Option
interface slot
Hard disk
Figure 1-2-10
1-2-7
2HG
1-2-8
2HG
1-3 Maintenance Mode
1-3-1
Maintenance mode
The printer is equipped with a maintenance function which can be used to maintain and service the machine.
(1) Executing a maintenance item
Message display
Ready to Print.
1. Press the MENU key.
Menu:
Report Print
USB Memory
Job Box
Job Log
Counter
Paper Settings
Print Settings
Network
Device Common
Security
Job Acconut.Set.
Administrator
Adjust/Maint.
2. Press the arrow key to display

the [Adjust/Maint.].
3. Press the OK key.
Adjust/Maint.:
ColorCalibration
Color Regist.
Restart
Service Setting
4. Press the arrow key to display
the [Service Settings].
5. Press the OK key.
Menu:
Service Status
Network Status
Test Page
Maintenance
DEV-CLN
Drum
LSU
Writing Data
Service Settings
Service Status................................. To print a status page for service purpose (See page 1-3-2).
Network Status................................ To print a network status page (See page 1-3-8).
Test Page........................................ To print a test page (See page 1-3-8).
Maintenance ................................... To reset the counter after replacing the maintenance kit (See page 1-3-9).
DEV-CLN ........................................ To perform developing unit refreshing (See page 1-3-10).
Drum ............................................... To perform drum surface refreshing (See page 1-3-10).
LSU................................................. To perform LSU dust shield glass cleaning (See page 1-3-11).
Writing Data .................................... To write data into a USB memory (See page 1-3-11).
1-3-1
2HG
(2) Service mode
Service settings
Service Status
Description
Printing a status page for service purpose
Description
Prints a status page for service purpose. The status page includes various printing settings
and service cumulative.
Purpose
To acquire the current printing environmental parameters and cumulative information.
Procedure
1. In the [Service Setting] menu, press the arrow key to select [Service Status].
2. Press the OK key. A confirmation screen appears.
3. Press [Yes] (Left select key).
[Accepted.] appears and printing begins.
Completion
Service status page (1)
Service Status Page

Printer
Firmware Version 2HG_3000.000.040 2009.01.27
[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]
Controller Information
Memory Status
Standard Size
Option Slot
Total Size
500.0 kB
500.0 kB
1000.0 kB
Time
Local Time Zone
Time Server
+01:00 Amsterdam
10. 183. 53. 13
Installed Options
Paper Feeder2
Paper Feeder3
Paper Feeder4
Paper Feeder5
Memory Card
Hard Disk
Installed
Installed (Multi purpose)
Not Installed
Not Installed
Installed
Installed
e-MPS error control
Y6
Digital Dot Coverage
Average (%) / Usage Page (A4/Letter Conversion)

K: 1.00
/ 11111111. 00
C: 2.22
/ 2222222. 22
M: 3.33
/ 3333333. 33
Y: 4.44
/ 4444444. 44
Last Page K/C/M/Y (%) 1.00 / 2.22 / 3.33 / 4.44
FRPO Status
Default Pattern Switch
Default Font Name
B8
V3
00
Courier
[XXXXXXXXXXXXXXXX]
Figure 1-3-1 Service status page (1)
1-3-2
2HG
Service settings
Description
Detail of service status page (1)
No.
Items
Description
Firmware version
Engine software version
Engine boot version
Main ROM version
Panel mask version
Used memory
Local time zone
Presence or absence of
the optional paper feeder
1
Installed: Paper feeder (Normal)

Installed (Multi purpose): Multi purpose feeder
Not Installed: Absence
2

3

4

the optional memory card
Installed: Presence
the optional hard disk unit
Installed: Presence
Black toner coverage
Number of pages printed converted in reference to A4 or Letter size.
Cyan toner coverage
Magenta toner coverage
Yellow toner coverage
Coverage of the latest

print out
Black/Cyan/Magenta/Yellow
FRPO settings
Machine number
1-3-3
2HG
Service settings
Description
Service status page (2)
Service Status Page

Printer
Engine Information
NVRAM Version
MAC Address

XXXXXXXXXXX
00:00:00:00:00:00
1/2
100/100
1/5
0/0/0/0/0/0/0
0/0/0/0/0/0/0
0/0/0/0/0/0/0/0/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/0000000/
F00/U00/0/0/0/0/30/30/70/70/00/00/ABCDE/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0000/0000/0000/0000/0000/0000/0000/0000/0000/0000/
0203040508090A0B0C0D0F101112131415161718191A1B1C1D1E1F202122235E
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/0000/0100/0500/1000/
000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000000/
000000000000000000000000000000000000000000000000/
0000000000000000000000000000000000000000/0000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
0000000000000000/0000000000000000/0000000000000000/0000000000000000/0000000000000000/
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
12345678/11223344/00001234abcd567800001234abcd5678/01234567890123456789012345678901/0008/00/07
XXXXXXXX
FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/FFFFFFFFFFFFFFFF/
[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ]
[ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFGHIJ][ABCDEFG][ABCDEFGHIJ]
ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/
0000/0000/0000/0000/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/ABCDEFGHIJ/
[XXXXXXXXXXXXXXXX]
Figure 1-3-2Service status page (2)
1-3-4
2HG
Service settings
Description
Detail of service status page (2)
No.

Items
NVRAM version
Description
_ 1F3 1225 _ 1F3 1225
(a) (b) (c) (d) (e) (f)
a) Consistency of the present software version and the database
_ (underscore): OK
* (Asterisk): NG
(b) Database version
(c) The oldest time stamp of database version
(d) Consistency of the present software version and the ME firmware version
_ (underscore): OK
* (Asterisk): NG
(e) ME firmware version
(f) The oldest time stamp of the ME database version
Normal if (a) and (d) are underscored, and (b) and (e) are identical with (c)
and (f).
Mac address

Destination information

Area information
Code conversion
Margin settings
Top margin/Left margin

B
Low Power modeAsettings
0
1
Top offset for each paper
source
C
D
E
F
G
H
I
J
2
3
4
5
6
7
8
9
MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/
Paper feeder 4/Duplex/Page rotation

Left offset for each paper

source
MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/

Paper feeder 4/Duplex/Page rotation

L value settings
Top margin (integer)/Top margin (decimal place)/Left margin (integer)/Left

margin (decimal place)/Paper length (integer)/Paper length (decimal place)/
Paper width (integer)/Paper width (decimal place)/
Life counter (The first line)
Machine/MP tray/Printers cassette/Paper feeder 1/Paper feeder 2/

Paper feeder 3/Paper feeder 4/Duplex printing
Life counter (The second

line)
Drum unit K/Drum unit C/Drum unit M/Drum unit Y/

Intermediate transfer unit/Developing unit K/Developing unit C/
Developing unit M/Developing unit Y/Maintenance kit
Operation panel lock status
0: Off
1: Partial lock
2: Full lock
USB information
0: Not connected
1: Full-Speed
2: Hi-Speed

Paper handling information
0: Paper source unit select

1: Paper source unit

Color printing double count

mode
0: All single counts

3: Folio, Single count, Less the 330 mm (length)

Black and white printing

double count mode
0: All single counts

3: Folio, Single count, Less the 330 mm (length)

1-3-5
2HG
Service settings
No.
1-3-6
Description
Items
Description

Billing counting timing

Temperature (machine
inside)

Temperature (machine outside)

Relative temperature
(machine outside)
Absolute temperature
(machine outside)
LSU information
LSU2 information

Fixed asset number

Media type attributes

1 to 28 (Not used: 18, 19,
20)
Weight settings
0: Light
1: Normal 1
2: Normal 2
3: Normal 3
4: Heavy 1
5: Heavy 2
6: Heavy 3
7: Extra Heavy
Fuser settings
0: High
1: Middle
2: Low
3: Vellum
Duplex settings
0: Disable
1: Enable

SPD information

Calibration information







RFID information

RFID reader/writer version

information

Engine parameter information
hexadecimal, 512 bytes

Optional paper feeder software version
[Paper feeder 1][Paper feeder 2][Paper feeder 3][Paper feeder 4]
2HG
Service settings
No.
Description
Items
Description
Optional font version
Optional table version
Optional message version

WEB option version

Color table version

Developing unit serial number
Black/Cyan/Magenta/Yellow/

Drum unit ID

Drum unit serial number
NOTE:
Code conversion
A
1-3-7
2HG
Service settings
Network Status
Description
Printing a status page for network
Description
On the status page for network, detailed network setting information is printed.
Procedure
1. In the [Service Setting] menu, press the arrow key to select [Network Status].
Completion
Test Page
Printing a test page

Description
Four colors are printed respectively with halftones of three different levels.
Purpose
To check the activation of the developing and drum units of four colors.
Procedure
1. In the [Service Setting] menu, press the arrow key to select [Test Page].
Completion
16/256
Density*
24/256
Black
32/256
Cyan
Magenta
Green*1
(Yellow)
*1: Since focusing in yellow is hardly readable, yellow is mixed with cyan for more readability,
resulting in green.
*2: Each portion of colors has three different magnitude of halftones (bands). If focus is
excessively lost, dots are not recognizable with the 16/256 band, resulting in uneven
density. It also results in vertical streaks in the 24/256 and/or 32/256 bands.
Figure 1-3-3 Test page
1-3-8
2HG
Service settings
Maintenance
Description
Counter reset for the maintenance kit
Description
The "Install MK" message means that maintenance kit should be replaced at 300,000 sheets
(images) of printing. The interval counter must be manually reset using this service item.
Maintenance kit includes the following units:
Drum unit 4
Developing unit M, C, Y and K
Fuser unit
Intermediate transfer roller
Paper feed roller assembly
Retard roller assembly
MP paper feed roller
Purpose
To reset the life counter for the drum units, developing units, intermediate transfer unit, and
fuser unit included in maintenance kit.
Procedure for replacing the maintenance kit
Drum unit 4 (See page 1-5-15)
Developing unit M, C, Y and K (See page 1-5-12)
Fuser unit (See page 1-5-24)
Intermediate transfer unit (See page 1-5-16)
Paper feed roller assembly (See page 1-5-8)
Retard roller assembly (See page 1-5-10)
MP paper feed roller (See page 1-5-11)
Procedure
1. In the [Service Setting] menu, press the arrow key to select [Maintenance].
[Completed] appears and maintenance counter is reset.
Completion
Note:
Occurrences of resetting the maintenance kits are recorded on the service status page in
number of pages at which the maintenance kit was replaced (See page 1-3-2).
This may be used to determine the possibility that the counter was errorneously or unintentionally reset.
1-3-9
2HG
Service settings
DEV-CLN
Description
Developer refreshing
Description
The laser output of the image data for developer refreshing is carried out, and operation to
exposure, developing, and primary transfer is performed by 10 pages. (Paper is not fed)
Purpose
To perform cleaning when faulty images occur and a line appears longitudinally.
Procedure
1. In the [Service Setting] menu, press the arrow key to select [DEV-CLN].
The developer unit is refreshed.
Completion
A4 paper size
33 mm
200 mm
Toner image on the transfer belt
Figure 1-3-4Developer refreshing Image data

Drum
1-3-10
Drum surface refreshing

Description
Rotates the drum approximately 2 minutes with toner lightly on the overall drum using the
high-voltage output control of the engine PWB. The cleaning blade in the drum unit scrapes
toner off the drum surface to clean it.
Purpose
To clean the drum surface when image failure occurs due to the drum. This mode is effective
when dew condensation on the drum occurs.
Procedure
1. In the [Service Setting] menu, press the arrow key to select [Drum].
Carry out drum refresh.
Completion
2HG
Service settings
Description
LSU
LSU dust shield glass cleaning

Description
The LSU cleaning motor drives the cleaning pad which in turn wipes clean the LSU dust
shield glass.
Purpose
To perform cleaning when the printed image is bad and stripes are seen in the vertical direction.
Procedure
1. In the [Service Setting] menu, press the arrow key to select [LSU].
Carry out the LSU cleaning.
Completion
Write Data
Write data (USB memory data write)

Description
To write data into a USB memory.
Procedure
Install the USB memory before attempting to write data.
1. In the [Service Setting] menu, press the arrow key to select [Write Data].
The printer waits for data to be written.
4. When the data is sent, [Processing] appears and the data is written to USB memory.
When data writing ends, the display returns to [Ready to print.].
Completion
1-3-11
2HG
(3) Printing a event log (EVENT LOG)
Service items
Printing an event log
(EVENT LOG)
Description
Printing an event log (EVENT LOG)
Description
Prints a history list of occurrences of paper jam, self-diagnostics, toner replacements, etc.
Purpose
To allow machine malfunction analysis based on the frequency of paper misfeeds, self diagnostic errors and replacements.
Procedure
1. Connect the USB or network cable between printer and PC (network).
2. Connect the power cord.
USB interface
Network interface
USB cable
Network cable
Power cord
Figure 1-3-5
3. Turn printer power on. Make sure the printer is ready.
4. Send the following PRESCRIBE command sequence from the PC to the printer.
!R!KCFG"ELOG";EXIT;
Note:
To send a PRESCRIBE command sequence to the printer, use COMMAND CENTER
(the printer's embedded web) while the printer is connected to the PC via its network
interface.
A sheet of event log will be printed.
Completion
1-3-12
2HG
Service items
Description
Detail of event log
Event Log
Printer
Paper Jam Log

#
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
Count.
9999999
8888888
7777777
6666666
5555555
4444444
3333333
2222222
1111111
999999
888888
777777
666666
555555
444444
1
Service Call Log
Event Descriptions
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
10. 01. 88. 01. 01
#
8
7
6
5
4
3
2
1
(b)
(c)
(d)
Service Code
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
00. 0000
Maintenance Log
#
Count.
Item
Log Data Nothing...
Unknown Toner Log
10. 01. 88. 01. 01

(a)
Count.
1111111
999999
888888
777777
666666
555555
444444
1
#
5
4
3
2
1
(e)
Count.
1111111
999999
888888
777777
666666
Item
00. 00
00. 00
00. 00
00. 00
00. 00
Counter Log
(f)
J00:
0
J01:
1
J02: 11
J03: 222
J04:
1
J05:
1
J06:
1
J07:
1
J08:
1
J09:
1
J10:
1
J12: 999
J13:
J14:
J15:
J16:
J17:
J18:
J19:
J20:
J21:
J22:
J23:
J24:
1
1
1
1
1
1
1
1
1
1
1
1
J25:
J26:
J27:
J28:
J29:
J30:
J31:
J32:
J33:
J34:
J35:
J36:
1
1
1
1
1
1
1
1
1
1
1
1
(g)
C0000:
C0001:
C0002:
C0003:
C0004:
C0005:
C0006:
C0007:
C0008:
C0009:
C0010:
C0011:
0
1
2
3
4
5
6
7
8
9
10
11
C0012:
C0013:
C0014:
C0015:
C0016:
C0017:
C0018:
C0019:
C0020:
C0021:
C0022:
C0023:
12
13
14
15
16
17
18
19
20
21
22
23
(h)
T00: 10
T01: 20
T02: 30
T03: 40
T04: 50
T05: 999
[XXXXXXXXXXXXXXXX]
Figure 1-3-6Event log

No.
Items
Description
Firmware version
Detail
Engine software version -
Engine boot version
Main ROM version
Panel mask version
Machine No.
1-3-13
2HG
Service items
No.

cont.
Description
Items
Paper
Jam
Log
Description
#
Count.
Event
Remembers 1 to 16 of occurrence.
If the occurrence of the previous
paper jam is less than 16, all of the
paper jams are logged. When the
occurrence excessed 16, the oldest occurrence is removed.
The total page

count at the time
of the paper
jam.
Log code (2 digit, hexadecimal, 5 categories)

(a) Cause of a paper jam
(b) Paper source
(c) Paper size
(d) Paper type
(e) Paper exit
(a) Cause of paper jam

10: Paper does not arrive at the registration sensor. [B] (MP tray)
10: Paper does not arrive at the registration sensor. [1] (Printers cassette)
10: Paper does not arrive at the registration sensor. [1] (Paper feeder 1)
10: Paper does not arrive at the registration sensor. [I] (Duplex conveying)
11: Paper does not pass the registration sensor. [H]
12: Paper remains at the registration sensor when power is turned on. [H]
20: Paper does not arrive at the paper exit sensor. [H]
21: Paper does not pass the paper exit sensor. [G]
22: Paper remains at the paper exit sensor when power is turned on. [G]
30: Paper does not arrive at the paper feeder 1s PF paper feed sensor. [2] (Paper feeder 1)
31: Paper does not pass the paper feeder 1s PF paper sensor. [2]
32: Paper remains at the paper feeder 1s PF paper feed sensor when power is turned on. [2]
41: Paper does not pass the paper feeder 2s PF paper sensor. [3]
50: Paper does not arrive at the paper feeder 3s paper feed sensor. [4] (Paper feeder 3)
51: Paper does not pass the paper feeder 3s paper sensor. [4]
61: Paper does not pass the paper feeder 4s paper sensor. [5]
62: Paper remains at the paper feeder 4s paper feed sensor when power is turned on. [5]
A0: Paper does not arrive at the duplex sensor. [I]
A1: Paper does not pass the duplex sensor. [I]
A2: Paper remains at the duplex sensor when power is turned on. [I]
E0: Paper misfeed occurs due to forced stop when an error occurs during printing. (such as
opening of a cover)
F0: Paper does not arrive at the face down tray paper full sensor. [G]
F1 to FF: Paper misfeed by another cause.
Values (hexadecimal) within [ ] indicate paper misfeed locations.
1-3-14
2HG
Service items
No.
Items

cont.
Paper
Jam
Log
Description
Description
Jam location
[G]
Printer

[I]
[H]
[B]
MP tray
Cassette 1
[1]

Paper feeder 1
(Cassette 2)
[2]
Sensors
Registration sensor
Paper exit sensor
Duplex conveying sensor

Paper feeder 2
(Cassette 3)
Paper jam location
[4]

Paper feeder 4
(Cassette 5)
PF paper feed sensor
[3]

Paper feeder 3
(Cassette 4)
Paper full sensor
[5]
[B] MP tray
[1] Cassette 1 (printer)
[2] Paper feeder 1
[3] Paper feeder 2
[4] Paper feeder 3
[5] Paper feeder 4
[H] Printer inside
[G] Paper exit section
[ I ] Duplex section
Figure 1-3-7Jam location
1-3-15
2HG
Service items
No.

cont.
Description
Items
Paper Jam Log
Description
(b) Detail of paper source (Hexadecimal)
00: MP tray
01: Paper cassette 1 (printer)
02: Paper cassette 2 (paper feeder 1)
06: 07: Duplex unit

08: Bulk paper feeder
09: Envelope feeder
(c) Detail of paper size (Hexadecimal)

01: Monarch
02: Business
03: International DL
04: International C5
05: Executive
06: Letter-R
86: Letter-E
07: Legal
08: A4R
88: A4E
09: B5R
89: B5E
0A: A3
0B: B4
0C: Ledger
0D: A5R
8D: A5E
0E: A6
0F: B6
10: Commercial #9
11: Commercial #6
12: ISO B5
13: Custom size
1E: C4
1F: Postcard
20: Reply-paid postcard
21: Oficio II
22: Special 1
23: Special 2
24: A3 wide
25: Ledger wide
26: Full bleed paper
(12 8)
27: 8K
28: 16K-R
A8: 16K-E
32: Statement-R
B2: Statement-E
33: Folio
34: Western type 2
35: Western type 4
(d) Detail of paper type (Hexadecimal)

01: Plain
02: Transparency
03: Preprint
04: Labels
05: Bond
06: Recycle
07: Vellum
08: Rough
09: Letter head
0A: Color
0B: Prepunched
0C: Envelope
0D: Cardstock
0E: Coated
0F: 2nd side
10: Media 16
11: High quality
15: Custom 1
16: Custom 2
17: Custom 3
18: Custom 4
19: Custom 5
1A: Custom 6
1B: Custom 7
1C: Custom 8
(e) Detail of paper exit location (Hexadecimal)

01: Face down tray (FD)
02: Face up tray (FU)
03 to 48: Reserved

1-3-16
Service Call
(Self diagnostic
error) Log
Count.
Service Code
Remembers 1 to 8 of
occurrence of self diagnostics error. If the
occurrence of the previous diagnostics error is
less than 8, all of the
diagnostics errors are
logged.
The total page count at

the time of the self diagnostics error.
Self diagnostic error code

(See page 1-4-4)
Example
01.6000
01 means a self-diagnostic error; 6000 means a
self diagnostic error code.
2HG
Service items
No.

Description
Items
Maintenance
Log
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
occurrence of
replacement.
Description
#
Count.
Item
Remembers 1 to 8 of
occurrence of replacement. If the occurrence of
the previous replacement
of toner container is less
than 8, all of the occurrences of replacement
are logged.
The total page count at the

time of the replacement of
the toner container.
Code of maintenance replacing

item (1 byte, 2 categories)
This is virtually logged as

the occurrence of the
Toner Empty or Install
MK condition since the
replacement of the toner
container is not precisely
detectable.
First byte (Replacing item)

01: Toner container
Second byte (Type of replacing
item)
00: Black
01: Cyan
02: Magenta
03: Yellow
First byte (Replacing item)
02: Maintenance kit
Second byte (Type of replacing
item)
01: Fixed (MK-570)
Unknown Toner
Log
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
error.
Counter Log
Comprised of
three log
counters including paper jams,
self diagnostics
errors, and
replacement of
the toner container.
NOTE:
It is not logged if
100 or more
counts are not
added to the
count at the last
error.
Count.
Item
Remembers 1 to 5 of
occurrence of unknown
toner detection.
The total page count at the

time of the Toner Empty
error with using an
unknown toner container.
Unknown toner log code (1

byte, 2 categories)
If the occurrence of the

previous unknown toner
detection is less than 5,
all of the unknown toner
detection are logged.
First byte
01: Fixed (Toner container)
Second byte
00: Black
00: Cyan
00: Magenta
00: Yellow
(f) Jam
(g) Self diagnostic error
(h) Maintenance item replacing
Indicates the log counter

of paper jams depending
on location.
Indicates the log counter of

self diagnostics errors
depending on cause.
(See page 1-4-4)
Indicates the log counter

depending on the maintenance
item for maintenance.
Refer to Paper Jam Log.

All instances including
those are not occurred
are displayed.
Example
C6000: 4
Self diagnostics error
6000 has happened four
times.
T: Toner container
00: Black
00: Cyan
00: Magenta
00: Yellow
M: Maintenance kit
00: (Fixed)
Example
T00: 1
The (black) toner container has
been replaced once.
This is virtually logged as the
occurrence of the Toner Empty
or Install MK condition.
1-3-17
2HG
1-3-18
2HG
1-4 Troubleshooting
1-4-1
Paper misfeed detection
(1) Paper misfeed indication

If the paper jammed in the paper transport system, or no paper sheets were fed at all, the Paper jam message appears
and the location of the paper jam (the component where the paper jam has occurred) is also indicated. The printer automatically goes off-line when this message is displayed. Remove jammed paper. After removing jammed paper, the printer
will re-start printing.
Paper
Jammed in
the printer.
[ Help ]
Figure 1-4-1 Paper misfeed indication
1-4-1
2HG
(2) Paper misfeed detection condition
Printer

MP tray
Cassette 1

Paper feeder 1
(Cassette 2)
Sensors
Registration sensor

Paper feeder 2
(Cassette 3)

Paper full sensor
PF paper feed sensor

Paper feeder 3
(Cassette 4)

Paper feeder 4
(Cassette 5)
Figure 1-4-2
1-4-2
Paper exit sensor
2HG
1-4-2
Self-diagnostic function
(1) Self-diagnostic function

This printer is equipped with self-diagnostic function. When a problem is detected, the printer stops printing and display an
error message on the operation panel. An error message consists of a message prompting a contact to service personnel,
total print count, and a four-digit error code indicating the type of the error. (The display varies depending on the type of
the error.)
Machine failure.
Call service.
####
Figure 1-4-3Self-diagnostic error message
1-4-3
2HG
(2) Self diagnostic codes
Code
Remarks
Contents
Causes
Check procedures/corrective measures
0100
Backup memory read/write error
Defective main
PWB.
Replace the main PWB (See page 1-5-27).
0110
Backup memory data error
Defective main
PWB.
0120
MAC address data error

For data in which the MAC address is
invalid.
Defective main
PWB.
0150
Engine PWB (EEPROM) error

Data read from EEPROM is judged
abnormal.
Defective
EEPROM.
Replace the engine PWB (See page 1-528).
Defective engine
PWB.
0170
Billing counting error
Defective main
PWB.
0420
Paper feeder communication error

Communication error between engine
PWB and optional paper feeder.
Improper installation paper feeder.
Follow installation instruction carefully again.
Defective harness
between PF main
PWB (YC3, YC5)
and paper feeder
interface connector, or improper
connector insertion.
Reinsert the connector. Also check for continuity within the connector harness. If none,
remedy or replace the harness. (Refer to the
service manual for the paper feeder).
Defective PF main
PWB.
Replace the PF main PWB (Refer to the service manual for the paper feeder).
Defective harness
between engine
PWB (YC33) and
paper feeder interface connector, or
improper connector insertion.
remedy or replace the harness.
Defective engine
PWB.
0600
Expanded memory (DIMM) installing

error
The expansion memory modules (DIMM)
are not correctly mounted.
Improper installation expanded

memory (DIMM).
Check the installation of the expanded memory (DIMM) and remedy if necessary (See
page 1-2-5).
0610
Expanded memory (DIMM) error

The expansion memory modules (DIMM)
mounted on the main PWB does not
operate correctly.
Defective
expanded memory
(DIMM).
Replace the expanded memory (DIMM)

(See page 1-2-5).
Defective main
PWB.
1-4-4
2HG
Code
Remarks
Contents
Causes
0640
0930
1010
1020
1030
1040
1050
Hard disk error
Defective hard
disk.
Replace the hard disk (See page 1-2-7).
Defective main
PWB.
Defective RFID.
Replace the RFID.
Defective drum
PWB (EEPROM).
Replace the drum unit (See page 1-5-14).
Defective engine
PWB (EEPROM).
Replace the engine PWB (EEPROM) (See

page 1-5-28).
Defective main
PWB.
Defective engine
PWB.
Lift motor error

When the lift motor is driven, the lift
motor over-current detection signal is
detected continuously for 50 times (5 s)
at 100 ms intervals.
After the lift motor is driven, the ON status of lift limit sensor cannot be detected
for 8 seconds.
The cassette installed confirmation message is displayed on the printer operation panel, and even if the cassette is
opened and closed, the cassette
installed confirmation message is displayed 5 times successively.
Defective bottom
plate elevation
mechanism in the
cassette.
Check to see if the bottom plate can move

smoothly and repair it if any problem is
found.
Defective drive
transmission system of the lift
motor.
Check if the rollers and gears rotate

smoothly. If not, grease the bushings and
gears. Check for broken gears and replace if
any.
Defective engine
PWB.
PF lift motor error

(Option paper feeder)
When the PF lift motor is driven, the PF
lift motor over-current detection signal is
detected continuously for 50 times (5 s)
at 100 ms intervals.
After the PF lift motor is driven, the ON
status of PF lift limit sensor cannot be
detected for 8 seconds.
The cassette installed confirmation message is displayed on the printer operation panel, and even if the cassette is
opened and closed, the cassette
installed confirmation message is displayed 5 times successively.
Defective harness
between PF lift
motor and PF main
PWB (YC7), or
Defective bottom
plate elevation
mechanism in the
cassette.
Check to see if the bottom plate can move

smoothly and repair it if any problem is
found.(Refer to the service manual for the
paper feeder).
Defective drive
transmission
system of the PF
lift motor.
Check if the gears rotate smoothly. If not,

grease the bushings and gears. Check for
broken gears and replace if any.(Refer to the
1020: Paper feeder 1

Defective PF lift
motor.
Replace the PF lift motor. (Refer to the service manual for the paper feeder).
Defective PF lift
limit sensor.
Defective PF cassette size switch.
Replace the PF cassette size switch.(Refer

to the service manual for the paper feeder).
Defective PF main
PWB.
Defective engine
PWB.
I2C bus error
Defective lift motor. Replace the lift motor.
1-4-5
2HG
Code
1500
1520
1540
1560
PF warm air heater (upper blower)

high temperature error*
A temperature higher than 85C/185F
is detected.
*
: Multi purpose feeder only

1510
1530
1550
1570
PF warm air heater (side blower) high

temperature error*
A temperature higher than 85C/185F
is detected.
*:
Multi purpose feeder only

1-4-6
Remarks
Contents
Causes
The inlet of upper

blower assembly is
blocked by paper
pieces or the like.
Check visually and remove it, if any (Refer

Defective harness
between PF warm
air fan motor 2 and
PF main PWB
(YC11), or
Shorted PF thermistor 2.
Replace the PF thermistor 2 (Refer to the

Defective PF warm
air fan motor 2.
Replace the PF warm air fan motor 2 (Refer

Defective PF main
PWB.
Defective engine
PWB.
The inlet of side

blower assembly is
blocked by paper
pieces or the like.
Check visually and remove it, if any (Refer

Defective harness
between PF warm
air fan motor 1 and
PF main PWB
(YC11), or
Shorted PF thermistor 1.
Replace the PF thermistor 1. (Refer to the

Defective PF warm
air fan motor 1.
Replace the PF warm air fan motor 1 (Refer

Defective PF main
PWB.
Defective engine
PWB.
2HG
Code
1600
1620
1640
1660
Remarks
Contents
PF warm air heater (upper blower) low
temperature error*
An external temperature higher than
+5C/+41F is not detected when one
minute elapses after PF warm air heater
2 is turned on.
*

Causes
Defective harness
between PF warm
air heater 2 and PF
warm air heater
driver PWB (YC2),
or improper connector insertion.
Defective harness
between PF warm
air heater driver
PWB (YC3) and
PF main PWB
(YC13), or
Defective harness
between PF thermistor 2 and PF
main PWB (YC12),
PF thermistor 2
installed incorrectly.
Check the installation of the PF thermistor 2

and remedy if necessary (Refer to the service manual for the paper feeder).
Defective PF thermistor 2.

PF thermal cutout
2 triggered.
Replace the PF thermal cutout 2 (Refer to

the service manual for the paper feeder).
Broken PF warm
air heater 2.
Replace the PF warm air heater 2 (Refer to

Defective PF warm
air heater driver
PWB.
Replace the PF warm air driver PWB (Refer

Defective PF main
PWB.
Defective engine
PWB.
1-4-7
2HG
Code
1610
1630
1650
1670
PF warm air heater (side blower)

error*
An external temperature higher than
+5C/+41F is not detected when one
minute elapses after PF warm air heater
2 is turned on.
*

1-4-8
Remarks
Contents
Causes
Defective harness
between PF warm
air heater 1 and PF
warm air heater
driver PWB (YC1),
Defective harness
between PF warm
air heater driver
PWB (YC3) and
PF main PWB
(YC13), or
remedy or replace the harness.(Refer to the
Defective harness
between PF thermistor 2 and PF
main PWB (YC12),
PF thermistor 1
Check the installation of the PF thermistor 1

and remedy if necessary (Refer to the service manual for the paper feeder).
Defective PF thermistor 1.

PF thermostat 1
triggered.
Replace the PF thermostat 1 (Refer to the

Broken PF warm
air heater 1.
Replace the PF warm air heater 1 (Refer to

Defective PF warm
air heater driver
PWB.
Replace the PF warm air driver PWB (Refer

Defective PF main
PWB.
Defective engine
PWB.
2HG
Code
2102
2201
2202
Remarks
Contents
Developing motor MCY error
The ready signal cannot be detected
within 5 seconds after the developing
motor MCY turns on.
Drum motor K error

within 5 seconds after the drum motor K
turns on.
Drum motor C error

within 5 seconds after the drum motor C
turns on.
Causes
Defective harness
between developing motor MCY and
engine PWB
(YC27), or
Defective drive
transmission
system of the
developing motor
MCY.

broken gears and replace if any.
Defective developing motor MCY.
Replace the developing motor MCY.
Defective engine
PWB.
Defective harness
between drum
motor K and
engine PWB
(YC608), or
Defective drive
transmission
system of the drum
motor K.

Defective drum
motor K.
Replace the drum motor K.
Defective engine
PWB.
Defective harness
between drum
motor C and
engine PWB
(YC608), or
Defective drive
transmission
system of the drum
motor C.

Defective drum
motor C.
Replace the drum motor C.
Defective engine
PWB.
1-4-9
2HG
Code
2203
2204
2300
1-4-10
Remarks
Contents
Drum motor M error
within 5 seconds after the drum motor M
turns on.
Drum motor Y error

within 5 seconds after the drum motor Y
turns on.
Fuser motor error

within 5 seconds after the fuser motor
turns on.
Causes
Defective harness
between drum
motor M and
engine PWB
(YC608), or
Defective drive
transmission
system of the drum
motor M.

Defective drum
motor M.
Replace the drum motor M.
Defective engine
PWB.
Defective harness
between drum
motor Y and
engine PWB
(YC608), or
Defective drive
transmission
system of the drum
motor Y.

Defective drum
motor Y.
Replace the drum motor Y.
Defective engine
PWB.
Defective harness
between fuser
motor and engine
PWB (YC605), or
Defective drive
transmission
system of the fuser
motor.

Defective fuser
motor.
Replace the fuser motor.
Defective engine
PWB.
2HG
Code
2330
2340
Fuser pressure change motor (overcurrent) error

When the fuser pressure change motor
is driven, the fuser pressure change
motor over-current detection signal is
detected continuously for 8 times (800
ms) at 100 ms intervals.
Fuser pressure change motor (timeout) error

After the fuser pressure change motor is
driven, the ON status of the fuser pressure change sensor cannot be detected
for 6 seconds.
2500
Remarks
Contents
Paper feed motor error

The main motor ready input is not given
for 5 seconds during the main motor is
ON.
Causes
Defective harness
between fuser
pressure change
motor and engine
PWB (YC615), or
Defective drive
transmission
system of the fuser
pressure change
motor.

Defective fuser
pressure change
motor.
Replace the fuser pressure change motor.
Defective engine
PWB.
Defective harness
between fuser
pressure change
motor and paper
exit PWB (YC8), or
Defective fuser
pressure change
sensor.
Replace the fuser pressure change sensor.
Defective engine
PWB.
Defective paper
exit PWB.
Replace the paper exit PWB.
Defective harness
between paper
feed motor and
engine PWB
(YC3), or improper
connector insertion.
Defective drive
transmission system of the paper
feed motor.

any.
Defective paper
feed motor.
Replace the paper feed motor.
Defective engine
PWB.
1-4-11
2HG
Code
2610
2620
2630
2640
PF paper feed motor error

The PF paper feed motor of paper feeder
1 ready input is not given for 2 seconds
during the PF paper feed motor is ON.
2830
4000
1-4-12
Remarks
Contents
Developing motor K error

The developing motor K ready input is
not given for 5 seconds during the developing motor K is ON.
Polygon motor error

The polygon motor ready input is not
given for 10 seconds during the polygon
motor is ON.
Causes
Defective harness
between PF paper
feed motor and PF
main PWB (YC6),
remedy or replace the harness (Refer to the
Defective PF paper
feed motor drive
transmission
system.

broken gears and replace if any (Refer to
Defective PF main
motor.
Replace the PF main motor.
Defective PF main
PWB.
Defective printers
engine PWB.
Replace the printers engine PWB (Refer to

the service manual for the printer).
Defective harness
between developing motor K and
engine PWB
(YC26), or
Defective drive
transmission
system of the
developing motor
K.

Improper installation intermediate

transfer unit.
Check the installation of the intermediate

transfer unit and reinstall them if necessary
(See page 1-5-16).
Defective developing motor K.
Replace the developing motor K.
Defective engine
PWB.
Defective harness
between polygon
motor and engine
PWB (YC604), or
Defective laser
scanner unit.
Replace the laser scanner unit (See page 15-42).
Defective engine
PWB.
2HG
Code
Remarks
Contents
Causes
4201
Laser output error (Black)

The pin photo signal (PDN) is not output
from PD PWB Y for one second while
laser is emitted.
Defective engine
PWB.
4202
Laser output error (Cyan)

from PD PWB M for one second while
laser is emitted.
Defective engine
PWB.
4203
Laser output error (Magenta)

from PD PWB M for one second while
laser is emitted.
Defective harness
between APC
PWB M and engine
PWB (YC607), or
Defective APC
PWB M.
Defective PD PWB
M.
Defective engine
PWB.
Defective harness
between APC
PWB Y and engine
PWB (YC607), or
Defective APC
PWB Y.
Defective PD PWB
Y.
Defective engine
PWB.
Defective harness
between LSU
cleaning motor and
engine PWB
(YC37), or
Defective drive
transmission system of the LSU
cleaning motor.

any.
Defective LSU
cleaning motor.
Replace the LSU cleaning motor.
Defective engine
PWB.
4204
4600
Laser output error (Yellow)

from PD PWB Y for one second while
laser is emitted.
LSU cleaning motor error

When the LSU cleaning motor is driven,
the LSU cleaning motor over-current
detection signal is detected continuously for 50 times (5 s) at 100 ms intervals.
1-4-13
2HG
Code
Remarks
Contents
Causes
4700
5301
5302
1-4-14
VIDEO ASIC device error
Broken eraser lamp K wire

When the eraser lamp K is driven, the
eraser lamp K over-current detection signal is detected continuously for 10 times
(1 s) at 100 ms intervals.
Broken eraser lamp C wire

When the eraser lamp C is driven, the
eraser lamp C over-current detection signal is detected continuously for 10 times
Faulty connection
of the connector
between the main
PWB and engine
PWB.
Check the installation of the main PWB and

engine PWB and reinstall them if necessary
(See page 1-5-27 and 1-5-28).
Defective main
PWB.
Defective engine
PWB.
Defective harness
between drum unit
K and drum relay
PWB (YC3), or
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Defective eraser
lamp K.
Replace the drum unit K. (See page 1-5-14).
Defective engine
PWB.
Defective harness
between drum unit
C and drum relay
PWB (YC7), or
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Defective eraser
lamp C.
Replace the drum unit C (See page 1-5-14).
Defective engine
PWB.
2HG
Code
5303
5304
Remarks
Contents
Broken eraser lamp M wire
When the eraser lamp M is driven, the
eraser lamp M over-current detection
signal is detected continuously for 10
times (1 s) at 100 ms intervals.
Broken eraser lamp Y wire

When the eraser lamp Y is driven, the
eraser lamp Y over-current detection signal is detected continuously for 10 times
Causes
Defective harness
between drum unit
M and drum relay
PWB (YC9), or
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Defective eraser
lamp M.
Replace the drum unit M (See page 1-5-14).
Defective engine
PWB.
Defective harness
between drum unit
Y and drum relay
PWB (YC5), or
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Defective eraser
lamp Y.
Replace the drum unit Y (See page 1-5-14).
Defective engine
PWB.
1-4-15
2HG
Code
Remarks
Contents
Causes
6000
6020
1-4-16
Broken fuser heater lamp 1 wire

The detected fuser thermistor 1 temperature does not rise 1C/1.8F after the
fuser heater lamp 1 has been turned on
continuously for 10 seconds in warming
up.
The fuser temperature does not reach
100C/212F after the fuser heater lamp
1 has been turned on continuously for 40
seconds in warming up.
The detected temperature of fuser thermistor 2 does not reach the specified
temperature (ready indication temperature) after fuser heater lamp 1 has been
turned on continuously for 90 seconds in
warming up.
The detected temperature of fuser thermistor 2 does not rise 1C/1.8F after
continuously for 10 seconds during printing.
The detected temperature of fuser thermistor 2 is 120C/248F or less continuously for 3 seconds during printing.
The detected temperature of fuser thermistor 2 is 100C/180F lower than the
detected temperature of fuser thermistor
1 continuously for 3 seconds.
Abnormally high temperature fuser
heater lamp 1
The fuser thermistor 2 detects a temperature higher than 240C/464F.
By the activation of the high temperature
error detection circuit (230C/446F or
more) of fuser thermistor 1, the illumination of fuser heater lamp 1 was forcibly
turned off and 10 seconds has elapsed.
Defective harness Reinsert the connector. Also check for contibetween fuser ther- nuity within the connector harness. If none,
mistor 2 and paper remedy or replace the harness.
exit PWB (YC5), or
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC602), or
Fuser thermistor 2
Replace the fuser unit (See page 1-5-24).
Fuser thermal cutout triggered.
Fuser heater lamp

1 installed incorrectly.
Broken fuser
heater lamp 1 wire.
Defective engine
PWB.
Shorted fuser thermistor 2.
Defective engine
PWB.
2HG
Code
Remarks
Contents
Causes
6030
Broken fuser thermistor 1 wire

The detected temperature of fuser thermistor 1 is 60 C/140F or more and
input from fuser thermistor 2 is 3 or less
(A/D value) continuously for 1 second
(5.5 ms 182 times).
exit PWB (YC5), or
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC602), or
Broken fuser thermistor 2 wire.
Fuser thermistor 2
Fuser heater lamp

Broken fuser
heater lamp 1 wire.
Defective engine
PWB.
6100
Broken fuser heater lamp 2 wire

The detected fuser thermistor 2 temperature does not rise 1C/1.8F after the
continuously for 5 seconds in warming
up.
The detected temperature of fuser thermistor 1 does not reach 80C/176F
after fuser heater lamp 2 has been
turned on continuously for 40 seconds in
warming up.
The detected temperature of fuser thermistor 1 does not rise 1C/1.8F after
continuously for 5 seconds during printing.
The detected temperature of fuser thermistor 1 is 100C/180F lower than the
detected temperature of fuser thermistor
2 continuously for 3 seconds.
exit PWB (YC4), or
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC602), or
Fuser thermistor 1
Fuser heater lamp

Broken fuser
heater lamp 2 wire.
Defective engine
PWB.
1-4-17
2HG
Code
Remarks
Contents
Causes
6120
6130
6400
1-4-18
Abnormally high temperature fuser

heater lamp 2
The fuser thermistor 1 detects a temperature higher than 240C/464F.
By the activation of the high temperature
error detection circuit (230C/446F or
more) of fuser thermistor 2, the illumination of fuser heater lamp 2 was forcibly
turned off and 10 seconds has elapsed.
Shorted fuser thermistor 1.
Defective engine
PWB.
Broken fuser thermistor 2 wire

Input from fuser thermistor 1 is 3 or less
(A/D value) continuously for 1 second
(5.5 ms 182 times).
exit PWB (YC5), or
Zero cross signal error

The zero cross signal (ZCROSS) does
not reach the engine PWB for specified
time.
Defective harness
between paper exit
PWB (YC1) and
engine PWB
(YC602), or
Broken fuser thermistor 1 wire.
Fuser thermistor 1
Defective engine
PWB.
Defective harness
between power
source PWB
(YC103) and
engine PWB
(YC19), or
Defective power
source PWB.
Replace the power source PWB (See page

1-5-25).
Defective engine
PWB.
2HG
Code
7001
7002
7003
Remarks
Contents
Toner motor K error
When the toner motor K is driven, the
toner motor K over-current detection signal is detected continuously for 50 times
Toner motor C error

When the toner motor C is driven, the
toner motor C over-current detection signal is detected continuously for 50 times
Toner motor M error

When the toner motor M is driven, the
toner motor M over-current detection signal is detected continuously for 50 times
Causes
Defective harness
between toner
motor K and
engine PWB
(YC22), or
Defective drive
transmission
system of the toner
motor K.

Defective toner
motor K.
Replace the toner motor K.
Defective engine
PWB.
Defective harness
between toner
motor C and
engine PWB
(YC24), or
Defective drive
transmission
system of the toner
motor C.

Defective toner
motor C.
Replace the toner motor C.
Defective engine
PWB.
Defective harness
between toner
motor M and
engine PWB
(YC25), or
Defective drive
transmission
system of the toner
motor M.

Defective toner
motor M.
Replace the toner motor M.
Defective engine
PWB.
1-4-19
2HG
Code
7004
7401
1-4-20
Remarks
Contents
Toner motor Y error
When the toner motor Y is driven, the
toner motor Y over-current detection signal is detected continuously for 50 times
Developing unit K non-installing error

The EEPROM of the developing PWB K
does not communicate normally.
Incompatible developing unit K is
installed.
Causes
Defective harness
between toner
motor Y and
engine PWB
(YC23), or
Defective drive
transmission
system of the toner
motor Y.

Defective toner
motor Y.
Replace the toner motor Y.
Defective engine
PWB.
Faulty connection
of the connector
between the developing PWB K and
drum relay PWB.
Check the installation of the developing unit

K and drum relay PWB and reinstall them if
necessary (See page 1-5-12).
Defective harness
between drum
relay PWB (YC2)
and engine PWB
(YC619), or
Installation of
incompatible
developing unit K.
Install developing unit K compatible with the

specifications to the printer.
Defective toner
sensor K.
Replace the developing unit K (See page 15-12).
Defective engine
PWB.
2HG
Code
7402
7403
Remarks
Contents
Developing unit C non-installing error
The EEPROM of the developing PWB C
Incompatible developing unit C is
installed.
Developing unit M non-installing error

The EEPROM of the developing PWB M
Incompatible developing unit M is
installed.
Causes
Faulty connection
of the connector
between the developing PWB C and
drum relay PWB.

C and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC2)
and engine PWB
(YC619), or
Installation of
incompatible
developing unit C.
Install developing unit C compatible with the

Defective toner
sensor C.
Replace the developing unit C (See page 15-12).
Defective engine
PWB.
Faulty connection
of the connector
between the developing PWB M and
drum relay PWB.

M and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC2)
and engine PWB
(YC619), or
Installation of
incompatible
developing unit M.
Install developing unit M compatible with the

Defective toner
sensor M.
Replace the developing unit M (See page 15-12).
Defective engine
PWB.
1-4-21
2HG
Code
7404
7411
1-4-22
Remarks
Contents
Developing unit Y non-installing error
The EEPROM of the developing PWB Y
Incompatible developing unit Y is
installed.
Drum unit K non-installing error

The EEPROM of drum PWB K does not
communicate normally.
Incompatible drum unit K is installed.
Causes
Faulty connection
of the connector
between the developing PWB Y and
drum relay PWB.

Y and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC2)
and engine PWB
(YC619), or
Installation of
incompatible
developing unit Y.
Install developing unit Y compatible with the

Defective toner
sensor Y.
Replace the developing unit Y (See page 15-12).
Defective engine
PWB.
Faulty connection
of the connector
between the drum
PWB K and drum
relay PWB.

K and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Installation of
incompatible drum
unit K.
Install drum unit K compatible with the specifications to the printer.
Defective drum
PWB K.
Defective engine
PWB.
2HG
Code
7412
7413
Remarks
Contents
Drum unit C non-installing error
The EEPROM of drum PWB C does not
Incompatible drum unit C is installed.
Drum unit M non-installing error

The EEPROM of drum PWB M does not
Incompatible drum unit M is installed.
Causes
Faulty connection
of the connector
between the drum
PWB C and drum
relay PWB.

C and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Installation of
incompatible drum
unit C.
Install drum unit C compatible with the specifications to the printer.
Defective drum
PWB C.
Replace the drum unit C (See page 1-5-14).
Defective engine
PWB.
Faulty connection
of the connector
between the drum
PWB M and drum
relay PWB.

M and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Installation of
incompatible drum
unit M.
Install drum unit M compatible with the specifications to the printer.
Defective drum
PWB M.
Replace the drum unit M (See page 1-5-14).
Defective engine
PWB.
1-4-23
2HG
Code
7414
Remarks
Contents
Drum unit Y non-installing error
The EEPROM of drum PWB Y does not
Incompatible drum unit Y is installed.
Causes
Faulty connection
of the connector
between the drum
PWB Y and drum
relay PWB.

Y and drum relay PWB and reinstall them if
Defective harness
between drum
relay PWB (YC1)
and engine PWB
(YC34), or
Installation of
incompatible drum
unit Y.
Install drum unit Y compatible with the specifications to the printer.
Defective drum
PWB Y.
Defective engine
PWB.
9530
Backup data error

The serial number of the machine written
on the EEPROM of the engine PWB differs with that is written on both the flash
memory of the engine PWB and the
EEPROM of the drum PWB as a backup.
Replacing both the

engine PWB and
the drum unit at the
same time.
Check that the machine operates properly

by reverting the engine controller and the
drum unit to the old ones. To replace the
engine PWB and the drum unit at the same
time, turn on the printer after replacing either
one. Check that the printer operates properly and then turn off the printer. Replace the
other and turn on the printer to check that
the printer operates properly. Be sure to
replace one by one.
F0
F000
Main PWB - Operation panel PWB

communication error
Defective main
PWB.
Turn the power switch off/on to restart the

printer. If the error is not resolved, replace
main PWB (See page 1-5-27).
Defective operation panel PWB.
Replace the operation panel PWB.
F010
Main PWB checksum error
Defective main
PWB.

F020
Main memory or expanded memory

checksum error
Defective main
memory (RAM) on
the main PWB.

Defective expansion memory module.
Replace the expansion memory module

(See page 1-2-5).
Defective main
PWB.

F030
1-4-24
Main PWB general failure
2HG
Code
Remarks
Contents
Causes
F040
F050
F186
Main PWB - Engine PWB communication error
Engine PWB ROM checksum error
Main PWB video data control error
Faulty connection
of the connector
between the main
PWB and engine
PWB.
Check the installation of the main PWB and

engine PWB and reinstall them if necessary
(See page 1-5-27 and 1-5-28).
Defective main
PWB.

Defective engine
PWB.
Replace engine PWB (See page 1-5-28).
Some error may

have occurred
when downloading
the firmware of the
engine PWB.
Download the firmware of the engine PWB

again using the memory card (See page 16-4).
Defective engine
PWB.

engine PWB (See page 1-5-28).
Defective main
PWB.

1-4-25
2HG
1-4-3
Image formation problems
(1)No image appears

(entirely white).
(2)No image appears

(entirely black).
See page 1-4-27
See page 1-4-28
(6)The background is
colored.
(7)White streaks are

printed vertically.
See page 1-4-29
See page 1-4-30
(11)The leading edge

of image begins to
print too early or too
late.
(12)Paper is wrinkled.
See page 1-4-31
See page 1-4-31
(16)Colors are printed

offset to each other.
See page 1-4-32
1-4-26
(3)A specific color is

printed solid.
See page 1-4-28
(8)Black streaks are

printed vertically.
See page 1-4-30
(13)Offset occurs.
See page 1-4-31
(4)The back side gets

dirty.
(5)Image is too light.
See page 1-4-28
See page 1-4-29
(9)Streaks are printed

horizontally.
(10)Spots are printed.
See page 1-4-30
See page 1-4-30
(14)Part of image is
missing.
(15)Fusing is loose.
See page 1-4-31
See page 1-4-32
2HG
(1) No image appears (entirely white).
Print example
Causes
No secondary
transfer
charging.
Defective harness
between high voltage
PWB 2 and engine PWB
(YC610), or improper connector insertion.
Reinsert the connector. Also check for continuity within the

connector harness. If none, remedy or replace the harness.
Defective high voltage

PWB 2.
Replace the high voltage PWB 2 (See page 1-5-41).
Defective engine PWB.
Replace the engine PWB (See page 1-5-28).
Defective harness


PWB 1.
No laser
beam
output.
Defective laser scanner

unit.
Replace the laser scanner unit (See page 1-5-42).
No
developing bias
output.
Defective harness
PWB and engine PWB


PWB 1.
No primary
transfer
charging.
Defective driving system of developing unit.
Replace the developing unit (See page 1-5-12).
Image
synchronization
signal
failure.

Defective harness
between engine PWB
(YC31) and main PWB
1-4-27
2HG
(2) No image appears (entirely black).
Print example
Causes
No main Defective harness

charging. between high voltage
PWB and engine PWB
The laser
is activated
simultaneously
for all
colors.
Defective main charger

unit.
Replace the main charger unit or drum unit (See page 1-5-15,
1-5-14).

PWB 1.
Defective laser scanner

unit.
(3) A specific color is printed solid.

Print example
Causes
Defective main charger unit which

corresponds to the color causing the
problem.
Check if the main charger unit is properly seated. If necessary,

reseat it properly (See page 1-5-15).
Disconnected main charger wire.
Replace the main charger unit (See page 1-5-15).
Laser of laser scanner unit for solid

color printing is ON.
Defective laser scanner unit.
(4) The back side gets dirty.

Print example
1-4-28
Causes
Dirty secondary transfer roller.
Clean the secondary transfer roller.
Dirty paper conveying path.
Clean the paper conveying path.
Dirty heat roller and fuser belt.
Clean the heat roller and fuser belt.
2HG
(5) Image is too light.
Print example
Causes
Defective
developing bias
output.
Defective developing unit.
Replace the developing unit for the color that causes an error
(See page 1-5-12).

PWB 1.
Dirty drum.
No secondary
transfer
charging.
Perform the drum surface refreshing (See page 1-3-10).

Defective harness
PWB 2.
Defective color calibration.
Perform the color calibration (Refer to operation guide).
Insufficient toner.
If the display shows the message requesting toner replenishment, replace the container.
Insufficient agitation of toner container.
Shake the toner container vertically approximately 10 times.
Paper damp.
Check the paper storage conditions, replace the paper.
(6) The background is colored.

Print example
Causes
Defective color calibration.
Defective
developing bias
output.
Defective developing unit.
Check the four colors of image by using the test page of service mode. If the defect appears on a particular color, replace
the developing unit for that color (See page 1-5-12).

PWB 1.
DefecDefective drum unit.

tive drum
surface
PWB 1.
charging.

1-4-29
2HG
(7) White streaks are printed vertically.
Print example
Causes
Foreign object in one of the developing units.
Check the image by using the test print of service mode. If the
white line appears on a particular page, replace the developing unit for that color (See page 1-5-12).
Adhesion of soiling to transfer belt.
Clean the transfer belt.

Replace the intermediate transfer unit (See page 1-5-16).
Dirty LSU protective glass.
Perform the LSU dust shield glass cleaning (See page 1-3-11).
(8) Black streaks are printed vertically.

Print example
Causes
Dirty or flawed drum.

Flawed drum. Replace the drum unit (See page 1-5-14).
Deformed or worn cleaning blade in

the drum unit.
Worn transfer belt.
Dirty MC roller of main charger unit.
(9) Streaks are printed horizontally.

Print example
Causes
Flawed drum.
Dirty developing section.
Clean any part contaminated with toner in the developing section.
Poor contact of grounding terminal of

drum unit.
Check the installation of the drum unit. If it operates incorrectly, replace it (See page 1-5-14).
(10) Spots are printed.

Print example
1-4-30
Causes


the drum unit.
Flawed developing roller.
Replace the developing unit (See page 1-5-12).
Dirty heat roller and fuser belt.
Clean the heat roller and fuser belt.
2HG
(11) The leading edge of image begins to print too early or too late.
Print example
Causes
Paper feed clutch or registration
clutch operating incorrectly.

Check the installation of the clutch. If it operates incorrectly,
replace it.
(12) Paper is wrinkled.

Print example
Causes
Paper curled.
Paper damp.
(13) Offset occurs.

Print example
Causes

the drum unit.
Defective transfer belt cleaning.
Defective fuser unit.
Wrong types of paper.
Check if the paper meets specifications. Replace paper.
(14) Part of image is missing.

Print example
Causes
Paper damp.
Paper creased.
Replace the paper.
Drum condensation.

Dirty transfer belt.
Clean the transfer belt.

Dirty transfer roller.
Clean the transfer roller.

Replace the transfer roller unit (See page 1-5-18).
1-4-31
2HG
(15) Fusing is loose.
Print example
Causes
Wrong types of paper.
Check if the paper meets specifications, replace paper.
Flawed heat roller or fuser belt.
(16) Colors are printed offset to each other.

Print example
1-4-32
Causes
Defective calibration.
Slip the mirror position of laser scanner unit.
Perform the color registration. When the problem is not

cleared, perform the manual color registration adjustment
(Refer to operation guide).
2HG
1-4-4
Electric problems
Problem
(1)The machine does

not operate when the
power switch is
turned on.
Causes
The power cord is not
plugged in properly.
Check the contact between the power plug and the outlet.
No electricity at the power

outlet.
Measure the input voltage.
Broken power cord.
Check for continuity. If none, replace the cord.
Defective power switch.
Check for continuity across the contacts. If none, replace the

power switch.
Defective power source

PWB.
Replace the power source PWB (See page 1-5-25).
(2)Drum motor M/C/

Defective harness or
Y/K, duplex motor,
improper connector inserfuser motor and fuser tion.
pressure change
motor do not operate.
(3)Power source fan

motor, ozone fan
motor, developing fan
motor1/2, fuser fan
motor 1/2, left side
fan motor and LSU
fan motor do not
operate.
(4)Paper feed clutch,

registration clutch,
developing clutch K,
duplex clutch and
intermediate clutch
do not operate.
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the harness.
Drum motor M/C/Y/K - Engine PWB (YC18)
Duplex motor - Engine PWB (YC17)
Fuser motor - Engine PWB (YC39)
Fuser pressure change motor - Engine PWB (YC615)
Broken the gear.
Check visually and replace the gear if necessary.
Defective motor.
Replace the motor.
Broken the fan motor coil.
Check for continuity across the coil. If none, replace the fan
motor.
Power source fan motor - Engine PWB (YC614)
Ozone fan motor - Engine PWB (YC11)
Developing fan motor 1 - Engine PWB (YC10)
Developing fan motor 2 - Engine PWB (YC618)
Fuser fan motor 1 - Paper exit PWB (YC2)
Fuser fan motor 2 - Engine PWB (YC612)
Left side fan motor - Engine PWB (YC609)
LSU fan motor - Engine PWB (YC613)
Broken clutch coil.
Check for continuity across the coil. If none, replace the clutch.
Paper feed clutch - Engine PWB (YC26)
Registration clutch - Engine PWB (YC26)
Developing clutch K - Engine PWB (YC26)
Duplex clutch - Engine PWB (YC3)
Intermediate clutch - Engine PWB (YC3)
1-4-33
2HG
Problem
(5)MP paper feed
solenoid, ID solenoid,
duplex solenoid do
not operate.
Causes
Broken solenoid coil.
Check for continuity across the coil. If none, replace the solenoid.
MP paper feed solenoid - Engine PWB (YC40)
ID solenoid - Engine PWB (YC617)
Duplex solenoid - Engine PWB (YC3)
Reinsert the connector. Also check for continuity within the connector harness. If none, remedy or replace the high voltage PWB
1 (See page 1-5-34).
High voltage PWB 1 - Engine PWB (YC600)
Defective main charger unit
Defective high voltage PWB

1.
1 (See page 1-5-34).

1.
2 (See page 1-5-41).

2.
Defective paper sensor 1/2.
Broken paper sensor 1/2

actuator.
Check the bending of the actuator lever of the paper sensor 1/2 if
there is trouble, remedy or replace.
(10)The message
requesting paper to
be loaded is shown
when paper is
present in the MP
tray.
MP tray sensor - Engine PWB (YC21)
Defective MP tray sensor.
Replace the MP tray sensor.
(11)The size of paper

in the cassette is not
displayed correctly.
Cassette size switch - Engine PWB (YC9)
Defective cassette size

switch.
Replace the cassette size switch.
(6)Main charging is
not performed.
(7)No developing
bias is output.
(8)Transfer charging
is not performed.
(9)The message
requesting paper to
be loaded is shown
when paper is
present in the cassette.
1-4-34
2HG
Problem
Causes
(12)A paper jam in

the paper feed section, paper conveying
section, fuser section or duplex section
is indicated when the
power switch is
turned on.
A piece of paper torn from

copy paper is caught
around registration switch,
duplex conveying sensor or
paper exit sensor.
Check and remove if any.
Defective registration sensor or duplex conveying

sensor.
Replace the registration sensor or duplex conveying sensor.
Defective paper exit sensor. Replace the paper exit PWB.
(13)The message
requesting front
cover to be closed is
displayed when the
front cover is closed.
(14)The message
requesting cover to
be closed is displayed when the top
cover is closed.
(15)The message
requesting left cover
to be closed is displayed when the left
cover is closed.
(16)Defective waste
toner box detecting.
(17)Others.
Front cover open/close switch - Paper exit PWB (YC6)
Paper exit PWB (YC1) - Engine PWB (YC602)
Defective front cover open/

close switch.
Replace the front cover open/close switch.
Defective paper exit PWB.
Replace the paper exit PWB.
Interlock switch - Engine PWB (YC13)
Defective interlock switch.
Replace the interlock switch.
Left cover switch - Engine PWB (YC14)
Defective left cover switch.
Replace the left cover switch.
Waste toner full sensor - Engine PWB (YC12)
Defective waste toner full

sensor.
Replace the waste toner full sensor.
Wiring is broken, shorted or

makes poor contact.
Check for continuity. If none, repair.
1-4-35
2HG
1-4-5
Mechanical problems
Problem
(1)No primary paper

feed.
Causes/check procedures
Corrective measures
Check if the surfaces of the paper feed roller, Clean with isopropyl alcohol.
MP paper feed roller are dirty with paper powder.
Check if the paper feed roller, MP paper feed
roller are deformed.
Check visually and replace any deformed

rollers (See page 1-5-8 and 1-5-11).
Defective paper feed clutch installation.
Check visually and remedy if necessary.
Check if the surfaces of the upper and lower

registration rollers are dirty with paper powder.
Clean with isopropyl alcohol.
Defective registration clutch installation.
Width guide in a cassette installed incorrectly.
Check the width guide visually and correct

or replace if necessary.
Deformed width guide in a cassette.
Repair or replace if necessary.
Defective MP tray slider installation.
Check the slider visually and correct or

replace if necessary.
Deformed MP tray slider.
Check visually and replace any deformed

slider.
Check if the paper is curled.
Replace the paper.
Paper is not placed correctly in the cassette.
Set the paper correctly.
Check if the retard roller is worn.
Replace the retard roller pulley if it is worn.
Check if the separator pad or MPF separation

pad (duplex model only) is worn.
Replace the separator pad if it is worn (See

page 1-5-11).
Check if the paper is excessively curled.
Replace the paper.
Check if the contact between the front and

rear registration rollers is correct.
Check if the heat roller or press roller is

extremely dirty or deformed.
(6)Toner drops on the

paper conveying path.
Check if the drum unit or developing unit is

extremely dirty.
Clean the drum unit or developing unit.
(7)Abnormal noise is
heard.
Check if the pulleys, rollers and gears operate

smoothly.
Grease the bearings and gears.
Check if the following electromagnetic

clutches are installed correctly:
(2)No secondary paper

feed.
(3)Skewed paper feed.
(4)Multiple sheets of
paper are fed at one
time.
(5)Paper jams.
1-4-36
2HG
1-5 Assembly and Disassembly
1-5-1
Precautions for assembly and disassembly
(1) Precautions
Be sure to turn the power switch off and disconnect the power plug before starting disassembly.
When handling PWBs, do not touch connectors with bare hands or damage the PWB.
Use only the specified parts to replace the fuser unit thermostat. Never substitute electric wires, as the machine may be
seriously damaged.
Do not touch any PWB containing ICs with bare hands or any object prone to static charge.
When removing the hook of the connector, be sure to release the hook.
Take care not to get the wire caught.
(2) Drum
Note the following when handling or storing the drum.
When removing the drum unit, never expose the drum surface to strong direct light.
Keep the drum at an ambient temperature between 0 C/32 F and 40 C/104 F and at a relative humidity not higher than
90% RH. Avoid abrupt changes in temperature and humidity.
Avoid exposure to any substance which is harmful to or may affect the quality of the drum.
Do not touch the drum surface with any object. Should it be touched by hands or stained with oil, clean it.
(3) Toner container
Store the toner container(s) in a cool, dark place.
Avoid direct light and high humidity.
1-5-1
2HG
(4) How to tell a genuine Kyocera Mita toner container
As a means of brand protection, the Kyocera Mita toner container utilizes an optical security technology to enable visual
validation. A validation viewer is required to accomplish this.
Hold the validation viewer over the left side part of the brand protection seal on the toner container. Through each window
of the validation viewer, the left side part of the seal should be seen as follows:
A black-colored band when seen through the left side window (
A shiny or gold-colored band when seen through the right side window (
The above will reveal that the toner container is a genuine Kyocera Mita branded toner container, otherwise, it is a counterfeit.
See through
the left window
( marking)
See through
the right window
( marking)
Validation viewer
Brand protection seal
Validation viewer
Brand protection seal
A black-colored band when

seen through the left side window
A shiny or gold-colored band when

seen through the right side window
Figure 1-5-1
The brand protection seal has an incision as shown below to prohibit reuse.
Incision
Cut
Figure 1-5-2
1-5-2
2HG
1-5-2
Outer covers
(1) Detaching and refitting the left rear cover, left upper cover and left front cover
Procedure
1. Open the left cover.
2. Remove the waste toner box.
3. Remove three screws.
Left cover
Screw
Screws
Waste toner box
Figure 1-5-3
1-5-3
2HG

5. Release eight hooks and then remove the
left rear cover.
Top cover
Left rear cover

Hook positions
Left rear cover
Figure 1-5-4
1-5-4
2HG
6. Open the front cover.

7. Remove the screw and then remove the left
upper cover.
8. Slide the left front cover upward and then
remove it.
Screw
Left upper cover
Left front cover

Front cover
Figure 1-5-5
1-5-5
2HG
(2) Detaching and refitting the right rear cover, right upper cover and right front cover
Procedure
2. Release ten hooks and then remove the
right rear cover.
Right rear cover
Hook positions
Right rear cover
Figure 1-5-6
1-5-6
2HG

right upper cover.
5. Slide the right front cover and then remove
it.
Screw
Screw
Right upper cover
Right front cover
Front cover
Figure 1-5-7
1-5-7
2HG
1-5-3
Paper feed section
(1) Detaching and refitting the paper feed roller assembly (paper feed roller and pickup roller)
Procedure
1. Remove the cassette.
Cassette
Figure 1-5-8
1-5-8
2HG
2. While pressing lever A and then slide the

feed roller pin.
3. While pressing the lever B and then remove
the paper feed roller assembly.
Feed roller pin
Lever A
Paper feed
rollerassembly
Lever B
Figure 1-5-9
4. Check or replace the paper feed roller
assembly and refit all the removed parts.
Spring
Figure 1-5-10
1-5-9
2HG
(2) Detaching and refitting the retard roller
Procedure
1. Remove the cassette (See page 1-5-8).
2. Push the bottom plate down until it locks.
3. Release two hooks and then remove the
retard guide (retard roller assembly).
Retard guide
Hook
Hook
Cassette
Cassette
Hook
Hook
Figure 1-5-11
4. Remove the retard roller assembly.
5. Check or replace the retard roller assembly
and refit all the removed parts.
Retard guide
Retard roller
Figure 1-5-12
1-5-10
2HG
(3) Detaching and refitting the MP paper feed roller
Procedure
2. While releasing the hook and the slide the
MPF shaft.
3. Remove the MP paper feed roller.
4. Check or replace the MP paper feed roller
Hook
MPF shaft
MP paper
feed roller
Front cover
MP paper
feed roller
Figure 1-5-13
1-5-11
2HG
1-5-4
Developing section
(1) Detaching and refitting the developing unit

Procedure
1. Remove the intermediate transfer unit (See
page 1-5-16).
2. Remove the drum unit (M,C,Y and K) (See
page 1-5-14).
3. Pinch the lever of developing unit to release
the lock.
4. Hold the grips and then remove the developing unit (M,C,Y and K).
Lever
Lever
Grip
Grip
Developing unit M
C
K
Figure 1-5-14
1-5-12
2HG
5. Check or replace the developing unit and

refit all the removed parts.
Cap
NOTE:
Remove the cap before installing the new
developing unit.
Developing unit
(New)
When reinstalling the developing unit, press

it down until the lever of developing unit is
engaged with the notch.
Lever
Lever
Developing unit
Figure 1-5-15
1-5-13
2HG
1-5-5
Drum section
(1) Detaching and refitting the drum unit

Procedure
1. Remove the intermediate transfer unit (See
page 1-5-16).
2. Hold the grips and then remove the drum
unit (M,C,Y and K).
3. Check or replace the drum unit and refit all
the removed parts.
Grip
Grip
Drum unit M
C
Y
Figure 1-5-16
1-5-14
2HG
(2) Detaching and refitting the main charger unit
Procedure
1. Open the left cover.
2. Remove the screw and then remove the
main charger unit (M,C,Y and K).
3. Check or replace the main charger unit and
Main charger
unit M
Left cover
C
Y
K
Screw
Main charger unit
Figure 1-5-17
1-5-15
2HG
1-5-6
Transfer/separation section
(1) Detaching and refitting the intermediate transfer unit

Procedure
2. Remove the all toner containers (M,C,Y and
K).
Toner container M
Top cover
Figure 1-5-18
3. Remove the all container guides (M,C,Y and
K).
C
Y
K
Container guide M
Figure 1-5-19
1-5-16
2HG
4. Remove two screws.

5. Open the RFID holder.
Screw
Screw
RFID holder
Figure 1-5-20
6. Hold the grips and then remove the intermediate transfer unit.
7. Check or replace the intermediate transfer
unit and refit all the removed parts.
Projection
Projection
Intermediate
transfer unit
Guide
Guide
Grip
Grip
Intermediate
transfer unit
Figure 1-5-21
1-5-17
2HG
(2) Detaching and refitting the transfer roller unit
Procedure
2. Open the duplex unit B.
3. Release two hooks and then remove the
transfer roller unit.
4. Check or replace the transfer roller unit and
Duplex unit B
Front cover
Hook
Hook
Figure 1-5-22
1-5-18
2HG
(3) Detaching and refitting the duplex unit B
Procedure
1. Remove the outer covers (See page 1-5-3).
2. Remove the power source PWB (See page
1-5-25).
4. Remove the screw and then remove the
front cover right stopper.
Screw
Front cover
Front cover
right stopper
Figure 1-5-23
5. Remove the FFC from the engine PWB.
6. Remove the screw and then remove two
grounding terminals.
YC601
FFC
Engine PWB
FFC
Screw
Grounding terminal
Figure 1-5-24
1-5-19
2HG
7. Remove the axis of the front cover left stopper from the hole.
8. Remove the front cover.
Front cover
left stopper
Front cover
left stopper
Hole
Front cover
Axis
Front cover
left stopper
Front cover
Figure 1-5-25
9. Remove the connector.
10. Remove three screws and then remove the
drum motor K.
Connector
Drum motor K
Screws
Figure 1-5-26
1-5-20
Screw
2HG
11. Remove six screws and then remove the

feed drive unit.
12. Remove four connectors from the engine
PWB.
Screw
Screw
Screw
Screw
Screw
Feed drive unit

Screw
Engine PWB
Feed drive unit

Connectors
YC3
YC26
YC605
YC40
Connectors
Engine PWB
Figure 1-5-27
1-5-21
2HG

MP paper feed lower unit.
Screw
MP paper feed lower unit
Screw
Figure 1-5-28
developing fan motor 1.
15. Remove three connectors from the engine
PWB.
Developing
fan motor 1
Screw
Screw
Engine PWB
Connector
YC10
YC610
YC21
Connector
Engine PWB
Connector
(Developing fan motor 1)
Figure 1-5-29
1-5-22
2HG
16. Remove the spring.

17. Open the duplex unit B.
18. Remove the duplex unit B.
19. Check or replace the duplex unit B and refit
all the removed parts.
Duplex unit B
Bush
Spring
Bush
Spring
Figure 1-5-30
1-5-23
2HG
1-5-7
Fuser section
(1) Detaching and refitting the fuser unit

Procedure
1. Remove the outer covers (See page 1-5-3).
2. Remove five connectors.
Connectors
Connector
Connectors
Figure 1-5-31
3.
4.
5.
6.
Open the duplex unit B.

Remove two screws.
Remove the fuser unit.
Check or replace the fuser unit and refit all
the removed parts.
Fuser unit
Screw
Screw
Duplex unit B
Figure 1-5-32
1-5-24
2HG
1-5-8
PWBs
(1) Detaching and refitting the power source PWB

Procedure
1. Remove the right rear cover (See page 1-56).
2. Remove three screws and then remove the
power source shield.
Screw
Power source shield
Screws
Figure 1-5-33
Screw
Screw
Figure 1-5-34
1-5-25
2HG
4. Release the hook and then remove the

power source PWB.
5. Remove three connectors and then remove
the power source PWB.
6. Check or replace the power source PWB
Connector
Hook
Connector
(Connector)
(Connector)
Connector
Power source PWB
(Connector)
Figure 1-5-35
1-5-26
2HG
(2) Detaching and refitting the main PWB
Procedure
2. Remove the main PWB.
3. Check or replace the main PWB and refit all
the removed parts.
Screw
Main PWB
Screw
Figure 1-5-36
1-5-27
2HG
(3) Detaching and refitting the engine PWB
Procedure
1. Remove the fuser unit (See page 1-5-24).
2. Remove the duplex unit B (See page 1-519).
3. Remove the front cover open/close switch.
4. Remove nine connectors and one FFC from
the engine PWB.
Front cover
open/close switch
Engine PWB
Connector
Connector
YC609
Connectors
YC606
YC604
YC613 YC12
YC607
YC9
Connector
Connector
YC7
Connectors
YC37
Connector
Engine PWB
Figure 1-5-37
1-5-28
YC602
FFC
2HG
5. Remove seven screws and then remove the

feed housing.
(Terminal)
Feed housing
FRONT
Screw
Feed housing
Screw
Screw
LEFT
Screw
RIGHT
Screw
Screw
Screw
Figure 1-5-38
1-5-29
2HG
6. Release the lock lever and then remove the

link lever.
7. Remove three connectors and three FFCs
from the engine PWB.
Lock lever
Link lever
Link lever
FFC
FFCs
Connector
Connector
Connector
Engine PWB
YC13
YC617 YC5 YC6
YC14
Connector
Engine PWB
Connector
(ID solenoid)
YC600
Engine PWB
FFC
Figure 1-5-39
1-5-30
FFCs
2HG
8. Remove five connectors and one FFC from

the engine PWB.
Screw
Engine PWB assembly
Screw
Engine PWB
Engine PWB
assembly
Screw
YC34
FFC
YC33
Connector
YC614 YC619
YC11
YC28
Connector
Connectors
Engine PWB
Figure 1-5-40
1-5-31
2HG
10. Draw the engine PWB assembly slightly.

11. Remove eleven connectors from the engine
PWB.
Engine PWB assembly
Engine PWB
YC40
YC616
YC608
YC17
Engine PWB
YC22 YC23 YC24 YC25
YC15
Connectors (eleven)
Figure 1-5-41
12. Remove the engine PWB assembly.
Engine PWB assembly
Figure 1-5-42
1-5-32
YC27
YC618
2HG

engine PWB.
14. Check or replace the engine PWB and refit
all the removed parts.
To replace the engine PWB, remove the
EEPROM (U4) from the old engine PWB
and mount it to the new engine PWB.
Screw
EEPROM
U4
Screw
Engine PWB
Figure 1-5-43
1-5-33
2HG
(4) Detaching and refitting the high voltage PWB 1
Procedure
1. Remove the cassette.
2. Remove the main PWB (See page 1-5-27).
3. Remove the left rear cover and left front
cover (See page 1-5-3).
4. Remove the right rear cover and right front
cover (See page 1-5-6).
5. Remove the laser scanner unit (See page 15-42).
6. Remove the engine PWB (See page 1-528).
7. Remove the screw and then remove the HV
contact assembly K.
Screw
HV contact
assembly K
Figure 1-5-44
LSU fan motor.
9. Remove the screw and the remove the left
fan holder.
LSU fan motor
Screws
Left fan holder
Screw
Figure 1-5-45
1-5-34
2HG
10. Release the wire clamp and then remove

the wires.
12. Release four hooks and then remove the left
side fan motor.
Left duct B
Hook
Hooks
Hook
Left duct B
Wire clamp
Connector
Wires
Left side fan motor
Figure 1-5-46
13. Remove the screw.
14. Release the hook and then remove the left
duct B.
Left duct B
Hook
Left
duct B
Screw
Figure 1-5-47
1-5-35
2HG
15. Remove each two screws and then remove

two left frame stays.
Left frame stay
Screws
Screws
Left frame stay
Figure 1-5-48
16. Release three hooks.
17. Pull down three bosses and then remove
the waste toner assembly.
Boss
Waste toner
assembly
Boss
Boss
Boss
Hook
Figure 1-5-49
1-5-36
2HG
18. Release four hooks and then remove the HV

bracket assembly.
Hook
HV bracket assembly
Figure 1-5-50
19. Release each one hook and then remove
three HV contact assemblies C.
HV contact
assembly C
Hook
HV contact
assembly C
HV contact
assembly C
HV contact assembly C
Figure 1-5-51
1-5-37
2HG
20. Release the hook and then remove the TC

high voltage bracket.
21. Remove three terminals.
Terminal
TC high
voltage bracket
Terminals
Hook
TC high
voltage
bracket
Terminal
Figure 1-5-52
Screws
Figure 1-5-53
1-5-38
2HG
23. Remove the screw.
Screw
Screw
Figure 1-5-54
24. Remove the high voltage PWB assembly.
High voltage PWB

assembly
Figure 1-5-55
1-5-39
2HG
25. Remove five screws and then remove the

high voltage PWB 1.
26. Check or replace the high voltage PWB 1
Screw
Screw
Screw
Screw
Screw
High voltage PWB 1
Figure 1-5-56
1-5-40
2HG
(5) Detaching and refitting the high voltage PWB 2
Procedure
1. Remove the duplex unit B (See page 1-519).
2. Release four hooks and then remove the
DU feed guide.
Hook
DU feed guide
Hook
Figure 1-5-57
4. Release three hooks and then remove the
high voltage PWB 2.
6. Check or replace the high voltage PWB 2
Screw
Screw
Screw
High vlotage PWB 2
Hook
Connector
Hook
Hook
Figure 1-5-58
1-5-41
2HG
1-5-9
Others
(1) Detaching and refitting the laser scanner unit

Procedure
1. Remove the left rear cover (See page 1-512).
2. Remove the all developing units (See page
1-5-12).
developing fan motor 1.
4. Remove five connectors.
Screw
Engine PWB
Screw
Developin fan motor 1
Connector
Connectors
YC606
YC607
YC604
YC10
YC37
Engine PWB
Connector
Connector
(Developin fan motor 1)
Figure 1-5-59
Screw
Screw
Figure 1-5-60
1-5-42
2HG

7. Draw the wires into the printer inside.
8. Hold the handle and then remove the laser
scanner unit.
9. Check or replace the laser scanner unit and
Screw
Handle
Screw
Laser scanner unit
Wires
Figure 1-5-61
1-5-43
2HG
(2) Direction of installing the principal fan motors
When detaching or refitting the ozone fan motor, developing fan motor 1, developing fan motor 2, left side fan motor or
LSU fan motor, be careful of the airflow direction (intake or exhaust).
Intake
Developing fan motor 2

(Rating label: inside)
Intake
Ozone fan motor

Fuser fan motor

Intake
Intake
Intake
Intake
Left side fan motor

LSU fan motor
Developin fan motor 1
Figure 1-5-62
1-5-44
2HG
1-6 Firmware
1-6-1
Downloading firmware
(1) Firmware file

Firmware files are named after the following codes:
Firmware file name example
Engine firmware
master download file
DL_ENGN.2HG
S2HG_1000000024.x
Extention
Software ID
Product code
2HG: This machine
Build number
Update history
Pause (underscore)
Classification (Normally: 0)
Supplement (Normally: 00)
Firmware category
10: Engine
System firmware
master download file
DL_CTRL.2HG
2HG_3000.000.088.bin
2HG_3100.000.004.hex
Product code
2HG: This machine
Extention
Build number
Pause (underscore)
Update history
Firmware category
30: System (Main)
31: System (BROM)
Figure 1-6-1
1-6-1
2HG
(2) Downloading the firmware from the USB memory
To download data written in a USB memory to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes. Do not turn power off during downloading.
Procedure
1. Turn printer power off.
2. Insert the USB memory to the PC's USB
slot.
3. Copy the firmware file to download to the
root directory of the USB memory.
4. Remove the USB memory from the PC's
USB slot.
5. Insert the USB memory into the printer's
USB memory slot.
USB memory slot
USB memory
Figure 1-6-2
6. Turn printer power on.
7. When message display (1) is displayed to
detect firmware in the USB memory.
8. Message display (2) is displayed during
downloading.
indicate downloading is finished.
Message display
(1)
supervisor mode
(2)
supervisor mode
USB data reading
(3)
2HG_1000.000.024
[E1F9]
Product code
2HG: This machine
Firmware category
10: Engine
30: System
31: System (BROM)
Update history
Build number
Checksum
Figure 1-6-3
1-6-2
2HG

11. Remove the USB memory from USB memory slot.
13. Print the status page to check that the firmware version has been updated (See page
P.1-3-2).
USB memory slot
USB memory
Figure 1-6-4
1-6-3
2HG
(3) Downloading the firmware from the memory card
To download data written in a memory card (CompactFlash) to the printer, proceed as explained in this section.
CAUTION
Downloading firmware takes several minutes. Do not turn power off during downloading. If downloading is interrupted by
an accidental power failure, etc., the main PWB may have to be replaced.
Procedure
main PWB.
card socket.
Memory card
socket
Main PWB
Memory card
Screw
Screw Main PWB
Figure 1-6-5
1-6-4
2HG

6. Press MENU key on the printer's operation
panel and carry out the memory card formatting procedure.
7. When formatting is complete, turn printer
power off.
Message display
Ready to print.
Press MENU key.
Menu:
Device Common
Press arrow keys to select [Format.].

Press OK key.
Device Common:
Format.
Press arrow keys to select [Format.].

Press OK key.
Format.
Are you sure?
Memory Card.
Press [Yes] ([Left Select]).
[ Yes ]
No
Formatting memory card...
Ready to print.
Formatting is completed.
Figure 1-6-6Memory card formatting procedure

main PWB.
9. Remove the formatted memory card from
the memory card socket.
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-7
1-6-5
2HG
10. Insert the memory card to the PC's slot or to

the adaptor.
11. Copy the firmware file to download to the
root directory of the memory card.
12. Remove the memory card from the PC's slot
or the adaptor.
Adapter
(Memory card reader)
Memory card
To PC
Figure 1-6-8
card socket.
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-9
1-6-6
2HG

detect firmware in the memory card.
17. Message display (2) is displayed during
downloading.
indicate downloading is finished.
Message display
(1)
supervisor mode
(2)
supervisor mode
USB data reading
(3)
2HG_1000.000.024
[E1F9]
Product code
2HG: This machine
Firmware category
10: Engine
30: System
31: System (BROM)
Update history
Build number
Checksum
Figure 1-6-10
20. Remove the two screws and then remove
the main PWB.
21. Remove the memory card from memory
card socket.
23.Turn printer power on.
24. Print the status page to check that the firmware version has been updated (See page
P.1-3-2).
Screw
Main PWB
Screw
Memory card
socket
Memory card
Main PWB
Figure 1-6-11
1-6-7
2HG
1-6-8
2HG
2-1 Mechanical Construction
2-1-1
Paper feed/conveying section
Paper feed/conveying section consists of the paper feed unit that feeds paper from the cassette and the MP tray paper
feed unit that feeds paper from the MP tray, and the paper conveying section that conveys the fed paper to the transfer/
separation section.
(1) Cassette paper feed section
The cassette can contain 500 sheets. The sheet from the cassette is pulled out by rotation of the pickup roller and sent to
the paper conveying section by rotation of the paper feed roller. Also the retard roller prevents multiple feeding of paper.
12
9 10
13
11
8
6
Figure 2-1-1 Cassette paper feed section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
Pickup roller
Paper feed roller
Paper feed holder
Retard roller
Retard holder
Cassette base
Bottom plate
(8)
(9)
(10)
(11)
(12)
(13)
Lift work plate

Paper sensor 1
Paper sensor 2
Actuator (paper sensor 1/2)
Lift limit sensor
Actuator (lift limit sensor)
Engine PWB
Paper
feed
clutch
Lift motor
FEDCLDRN
YC26-12
Paper sensor 1
LMOTDRN
YC28-1
Paper sensor 2
Paper feed
motor
FEMOTRDYN
YC3-1
SPEEDSEL
YC3-2
FECLKCLK
REMOTREN
YC3-3
YC3-4
Lift limit sensor
Figure 2-1-2Cassette paper feed section block diagram
2-1-1
2HG
(2) MP tray paper feed section
The MP tray can contain about 150 sheets. Feeding from the MP tray is performed by the rotation of the MP paper feed
roller. Also, function of the MPF separation pad prevents paper from multiple feeding.
10
8
1
9
11
2
Figure 2-1-3 MP tray paper feed section

(1)
(2)
(3)
(4)

MPF separation pad
MPF separator
MPF bottom plate
(5)
(6)
(7)
(8)
MPF friction pad

MP tray sensor
Actuator (MP tray sensor)
MPF guide R/L
(9) MPF base

(10) MPF upper tray
(11) MPF cover
Engine PWB
MP paper
feed solenoid
MP tray
sensor
Paper feed
motor
MPSOLDRN
YC40-2
MPHANDS
YC21-6
FEMOTRDYN
YC3-1
SPEEDSEL
YC3-2
FECLKCLK
REMOTREN
YC3-3
YC3-4
Figure 2-1-4 MP tray paper feed section block diagram
2-1-2
2HG
(3) Paper conveying section
The paper conveying section conveys paper to the transfer/separation section as paper feeding from the cassette or MP
tray, or as paper refeeding for duplex printing. Paper by feeding is conveyed by the middle roller to the position where the
registration sensor is turned on, and then sent to the transfer/separation section by the front registration roller and rear
registration roller.
3
2
Figure 2-1-5 Paper conveying section

(1)
(2)
(3)
(4)
(5)
Feed pulley
Middle roller
Registration sensor
Front registration roller
Rear registration roller
Engine PWB
Registration
clutch
Registration
sensor
Paper feed
motor
Intermediate
clutch
REGCLDRN
YC26-10
REGPAP
YC7-2
FEMOTRDYN
YC3-1
SPEEDSEL
YC3-2
FECLKCLK
REMOTREN
YC3-3
YC3-4
MIDCLDRN
YC3-7
Figure 2-1-6 Paper conveying section block diagram
2-1-3
2HG
2-1-2
Drum section
(1) Drum section

The drum section consists of the drum, the main charger unit, and the cleaning unit, and the drum surface is uniformly
charged in preparation for formation of residual image by laser beam. After transfer is complete, toner remaining on the
drum surface is chipped off with the cleaning blade and is collected to the waste toner box with the drum screw. Also electric charge remaining on the drum surface is eliminated by irradiating the eraser lamp for preparing for next charge of the
main charger.
.
1
2
7
5
6
3
Figure 2-1-7 Drum section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
2-1-4
Drum
Drum shaft
Main charger unit
Cleaning blade
Drum screw
Eraser lamp
Cleaning roller
2HG
DRUMMOTMRDYN
YC608-B1
SPEEDSEL
YC608-B2
DRUMMOTCLK
YC608-B3
DRUMMOTMREN
YC608-B4
Drum
Drum
motor M
Drum PWB M
EEPROM
Engine PWB
Drum unit M
YC608-7
YC608-8
YC608-9
YC608-10
DRUMMOTCRDYN
SPEEDSEL
DRUMMOTCLK
DRUMMOTCREN
Drum
motor C
EEPROM
EEPROM
YC34-7
YC34-9
YC34-11
ERASEDR
EEDATA
EECLK
DA1
DA0
YC3-2
YC3-1
YC3-3
YC3-7
YC3-8
Eraser lamp K
EEPROM
YC34-5
YC5-2
YC5-1
YC5-3
YC5-7
YC5-8
Drum
Drum unit K
YC34-3
ERASEDR
EEDATA
EECLK
DA1
DA0
Drum
motor K
Drum PWB K
YC34-1
YC7-2
YC7-1
YC7-3
YC7-7
YC7-8
Eraser lamp Y
Drum unit Y
DRUMMOTKRDYN
SPEEDSEL
DRUMMOTCLK
DRUMMOTKREN
ERASEDR
EEDATA
EECLK
DA1
DA0
Drum
Drum PWB Y
YC608-A7
YC608-A8
YC608-A9
YC608-A10
YC9-2
YC9-1
YC9-3
YC9-7
YC9-8
Eraser lamp C
Drum unit C
Drum
motor Y
ERASEDR
EEDATA
EECLK
DA1
DA0
Drum
Drum PWB C
DRUMMOTYRDYN
YC608-A1
SPEEDSEL
YC608-A2
DRUMMOTCLK
YC608-A3
DRUMMOTYREN
YC608-A4
Drum relay
PWB
Eraser lamp M
ERASEMDR
YC1-1
ERASECDR
YC1-3
ERASEYDR
YC1-5
EECLK
YC1-7
EEDATA
YC1-9
ERASEKDR
YC1-11
Figure 2-1-8 Drum section block diagram
2-1-5
2HG
(2) Main charger unit
The main charger unit consists of the MC case, the MC roller, and the MC CLN roller, and charges the drum for image
forming.
Figure 2-1-9 Main charger unit

(1)
(2)
(3)
2-1-6
MC case
MC roller
MC CLN roller
2HG
Drum unit M
Drum
High voltage
PWB 1
Engine PWB
Main charger unit M
Main charger output M
11
12
MACMCNT
MDCMCNT
YC600-30
YC600-29
Drum unit C
Drum
Main charger unit C
Main charger output C
15
16
MACCCNT
MDCCCNT
YC600-26
YC600-25
Drum unit Y
Drum
Main charger unit Y
Main charger output Y
19
20
MACYCNT
MDCYCNT
YC600-22
YC600-21
Drum unit K
Drum
Main charger unit K
Main charger output K
23
24
MACYCNT
MDCYCNT
YC600-18
YC600-17
Figure 2-1-10Main charger section block diagram
2-1-7
2HG
2-1-3
Expose section
(1) Laser scanner unit

The charged surface of the drum is then scanned by the laser beam from the laser scanner unit. The laser beam is dispersed as the polygon motor revolves to reflect the laser beam over the drum. Various lenses and mirror are housed in the
laser scanner unit, adjust the diameter of the laser beam, and focalize it at the drum surface. Also the LSU cleaning motor
is activated to conduct automatically cleaning of the LSU dust shield glass.
10
10
8 9
6
4
10
9
3
8
5
4
Figure 2-1-11 Laser scanner unit

(1)
(2)
(3)
(4)
(5)
2-1-8
10
Polygon motor
Polygon mirror
F lens A
Mirror A
Mirror D
(6)
(7)
(8)
(9)
(10)
Mirror C
Mirror B
F lens B
LSU dust shield glass
LSU spiral
2HG
Laser scanner unit
Engine PWB
Main PWB
APC PWB M
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
PD PWB M
LONBMN
ENBMN
VDCMP
VDCMN
VREFM
YC606-2
YC606-3
YC606-4
YC606-5
YC606-7
YC31-A1
YC31-A2
YC31-A6
VDOMP
VDOMN
PDMN
YC6-A20
YC6-A19
YC6-A15
APC PWB C
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
LONBCN
ENBCN
VDCOP
VDCON
VREFC
YC606-9
YC606-10
YC606-11
YC606-12
YC606-14
YC31-B1
YC31-B2
YC31-B6
POLCLK1
POLRDYN1
POLONN1
Polygon
motor
VDOCP
VDOCN
PDCN
YC6-B20
YC6-B19
YC6-B15
YC604-1
YC604-2
YC604-3
APC PWB Y
PD PWB Y
PDYN
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-9
LONBYN
ENBYN
VDCYP
VDCYN
VREFY
PDYN
YC607-2
YC607-3
YC607-4
YC607-5
YC607-7
YC607-9
YC31-A3
YC31-A4
YC607-12
YC607-13
YC607-14
YC607-15
YC607-17
YC607-19
YC31-B3
YC31-B4
YC31-A7
VDOYP
VDOYN
PDYN
YC6-A18
YC6-A17
YC6-A14
APC PWB K
PDMN
YC1-2
YC1-3
YC1-4
YC1-5
YC1-7
YC1-9
LSU
cleaning
motor
LONBKN
ENBKN
VDCKP
VDCKN
VREFK
PDMN
YC31-B7
VDOKP
VDOKN
PDKN
YC6-B18
YC6-B17
YC6-B14
LSUMOTA YC37-1
LSUMOTB YC37-2
Figure 2-1-12Expose section block diagram
2-1-9
2HG
2-1-4
Developing section
The developing unit consists of the sleeve roller that forms the magnetic brush, the magnet roller, the developing blade
and the developing screws that agitate the toner. Also, the toner sensor checks whether or not toner remains in the developing unit.
5 4
Figure 2-1-13 Developing unit and toner container

(1)
(2)
(3)
(4)
(5)
(6)
(7)
2-1-10
Sleeve roller
Magnet roller
Developing blade
Developing screw A
Developing screw B
Sleeve cover
Toner sensor
2HG
YC25-2
TNMMDRN
Sleeve
roller
Toner
motor M
Developing sleeve bias output M

Developing magnet bias output M
Magnet
roller
Toner
sensor M
YC24-2
Developing
unit M
Developing PWB M
(EEPROM)
Engine PWB
TNMCDRN
Developing sleeve
bias output C
Sleeve
roller
Toner
motor C
Developing magnet
bias output C
Magnet
roller
Toner
sensor C
Developing
unit C
Developing PWB C
(EEPROM)
YC34-2
YC34-4
YC34-6
YC34-13
YC34-14
YC619-1
YC619-2
YC600-19
YC600-20
YC600-23
YC600-24
YC600-27
YC600-28
YC600-31
YC600-32
DLPCLDRN
TNSENM
TNSENC
TNSENY
TNSENK
DLPTHERM
Developing
motor K
Developing
clutch K
YC1-2
YC1-4
YC1-6
YC1-13
YC1-14
DLPFEEDAT YC2-1
DLPEECLK YC2-2
Toner
sensor K
Magnet
roller
Developing PWB K
(EEPROM)
Developing
unit K
TNSENK
TH_DLP
DLPEEDAT
DLPEECLK
YC26-1
MOTKREV
DLPMOTKRDYN
SPEEDSEL
DLPMOTKCLK
DLPMOTKREN
Developing
magnet bias
output K
YC4-2
YC4-4
YC4-5
YC4-6
YC26-3
YC26-4
YC26-5
YC26-6
YC26-7
Developing
sleeve bias
output K
Sleeve
roller
Toner
motor K
TNSENY
DLPEEDAT/DLPEECLK
TNMKDRN
Developing
unit Y
Developing PWB Y
(EEPROM)
YC6-2
YC6-5/YC6-6
YC22-2
Magnet
roller
Toner
sensor Y
Developing
motor
MCY
TNSENC
DLPEEDAT/DLPEECLK
MOTREV
DLPMOTRDYN
SPEEDSEL
DLPMOTCLK
DLPMOTREN
Developing magnet
bias output Y
YC8-2
YC8-5/YC8-6
YC27-1
YC27-2
YC27-3
YC27-4
YC27-5
Developing sleeve
bias output Y
Sleeve
roller
Toner
motor Y
TNSENM
DLPEEDAT/DLPEECLK
TNMYDRN
YC10-2
YC10-5/YC10-6
YC23-2
High
voltage
PWB 1
Drum relay PWB
BKSCNT
BKMCNT
BYSCNT
BYMCNT
BCSCNT
BCMCNT
BMSCNT
BMMCNT
CN1-19
CN1-18
CN1-16
CN1-15
CN1-13
CN1-12
CN1-10
CN1-9
Figure 2-1-14 Developing section block diagram
2-1-11
2HG
2-1-5
Transfer/separation section
The transfer/separation section consists of the intermediate transfer unit and the transfer roller unit. The intermediate
transfer unit consists of the transfer cleaning unit, the transfer belt, and the four primary transfer rollers for respective color
drums, and forms a full-color toner image by superimposing and transferring single-color toner images formed on each
drum onto the transfer belt. Also with the left and right ID sensors mounted on the machine frame, the toner density on the
transfer belt is measured. The transfer cleaning unit collects toner remaining on the transfer belt after secondary transfer
and forwards it as waste toner to the waste toner box. The transfer roller unit consists of the secondary transfer roller
mounted to the paper conveying unit and the separation brush. To the secondary transfer roller, DC bias is applied from
the high voltage PWB. The toner image formed on the transfer belt is transferred to the paper by the potential difference
and the paper is separated by curvature separation and separation needle (DC bias).
13
4
10 8
11
14
Figure 2-1-15 Transfer/separation section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
2-1-12
Tension roller
Drive roller
Primary transfer roller M
Primary transfer roller C
Primary transfer roller Y
Primary transfer roller K
Transfer belt
(8)
(9)
(10)
(11)
(12)
(13)
(14)
Cleaning fur brush

Cleaning roller
Cleaning screw
Secondary transfer roller
Paper chute
Separation needle
Left ID sensor/Right ID sensor
12
2HG
Transfer belt
Primary
transfer
roller M
Cleaning
roller
Primary
transfer
roller C
Primary
transfer
roller Y
Separation
needle
Primary
transfer
roller K
Secondary
transfer roller
Left
ID sensor
Right
ID sensor
VOSR
VOPR
LEDREFR
Primary transfer bias output C
VOSL
LEDREFL
Primary transfer
bias output M
VOPL
Cleaning bias output
Primary transfer bias output Y
High voltage
PWB 1
Primary transfer bias output K

Secondary transfer bias output
3
5
T2REM YC610-4
SSEL YC610-5
SREM YC610-6
YC6-5
YC6-4
YC6-2
T1KCNT YC610-2
T2CNT YC610-3
YC5-5
YC5-4
High voltage
PWB 2
YC5-2
Separation needle bias output
Engine PWB
5
6
7
8
T1MCNT YC600-36
T1CCNT YC600-35
T1YCNT YC600-34
CLCNT YC600-33
Figure 2-1-16 Transfer/separation section block diagram
2-1-13
2HG
2-1-6
Fuser section
The paper sent from the transfer/separation section is interleaved between the heat roller and the fuser belt (press roller).
The heat roller is heated by the fuser heater lamp, and the toner is fused by heat and pressure and fixed onto the paper
because the press roller is pressed by the fuser press spring. The surface temperature of heat roller is detected by the
fuser thermistor 1/2 and controlled by the engine PWB. If the fuser section shows extremely high temperature, the power
line will be shut off and the fuser heater lamp is forced to turn off.
14
13
15
12
16
17
9
19
11
8
10
5
20
4
21
7
3
18
Figure 2-1-17 Fuser section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
2-1-14
Upper fuser frame

Lower fuser cover
Heat roller
Press roller
Fuser belt
Belt roller
Fuser heater lamp
Fuser thermal cutout
Fuser thermistor 1
Fuser thermistor 2
Paper exit guide
DU guide
(13) Paper exit roller

(14) Paper exit pulley
(15) Paper exit pulley/
Paper exit pulley PFA
(16) Paper exit sensor
(17) Actuator (paper exit sensor)
(18) Fuser paper chute
(19) Separator
(20) Fuser pressure change sensor
(21) Actuator
(Fuser pressure change sensor)
2HG
Fuser
pressure
change
motor
YC615-2
YC602-5
PDIRN
YC1-3
YC8-2
Fuser pressure
change sensor
ENVETRA
Fuser unit
Paper exit PWB
YC602-1
FTHERM1
YC1-1
YC4-2
FTHERM2
FTHERM2
YC602-3
FTHERM1
YC1-3
Fuser
thermal cutout
Power source PWB
YC19-2
YC19-1
YC605-4
YC605-3
YC605-2
YC605-1
ZCROSS
HEATRE2
HEATRE1
Fuser
thermistor 2
YC5-1
Engine PWB
YC19-3
Fuser
thermistor 1
YC103-3 YC102-3
YC103-2 YC102-2
YC103-1 YC102-1
Fuser
heater lamp
LIVE
NEUTRAL1
NEUTRAL2
FUMOTREN
FUMOTCLK
SPEEDSEL
FUMOTRDYN
Fuser motor
Figure 2-1-18 Fuser section block diagram
2-1-15
2HG
2-1-7
Paper exit/feed shift section
The paper exit/feedshift section consists of the conveying path which sends the paper that has passed the fuser section to
the top tray or the duplex section. The conveying path is switched by the change guide activated by the duplex solenoid.
13
8
11
9
12
9
10
1
7
2
3
14
Figure 2-1-19 Paper exit/feed shift section

(1)
(2)
(3)
(4)
(5)
(6)
(7)
2-1-16
Paper exit roller

Paper exit pulley/
Paper exit pulley PFA
Paper exit sensor
Actuator (paper exit sensor)
Change guide
Paper exit housing
FD roller
(8)
(9)
(10)
(11)
(12)
(13)
(14)
Paper exit upper guide

Middle pulley
corrugation guide
Paper full sensor
Actuator (paper full sensor)
DU roller
Top tray
2HG
Paper exit PWB
Engine PWB
Paper full
sensor
YC1-7 FDFUL
YC602-7
Paper exit
sensor
YC1-4
Duplex
solenoid
DUREVDRN
YC3-2
Fuser motor
YC1-11
EXITPAP
DUREVDRN
YC602-4
YC602-11
FUMOTREN
YC605-4
FUMOTCLK
YC605-3
SPEEDSEL
YC605-2
FUMOTRDYN
YC605-1
Figure 2-1-20 Paper exit section block diagram
2-1-17
2HG
2-1-8
Duplex/conveying section
The duplex/conveying section consists of conveying path which sends the paper sent from the eject section to the paper
feed/conveying section when duplex printing.
8
1
1
4
Figure 2-1-21 Duplex/conveying section

(1)
(2)
(3)
(4)
(5)
2-1-18
DU roller
DU feed roller
Paper exit pulley
PA pulley
(6)
Actuator
(duplex conveying sensor)
(7) DU feed guide
(8) DU base
2HG
Engnie PWB
Paper exit PWB
Duplex
solenoid
DUREVDRN
YC3-2
YC1-11
DUREVDRN
STDUBN
STDUAN
Duplex motor
STDUB
STDUA
Duplex
conveying
sensor
Duplex
clutch
DUREGPAP
DUCLDRN
YC602-11
YC17-1
YC17-2
YC17-3
YC17-4
YC21-3
YC3-9
Figure 2-1-22 Duplex/paper conveying section block diagram
2-1-19
2HG
2-1-20
2HG
2-2 Electrical Parts Layout
2-2-1
Electrical parts layout
(1) PWBs
19
20
21
15
22
16
10
17
11
18
8
12
14
13
4
1
2
Machine left
Machine inside
3
Machine right
Figure 2-2-1 PWBs

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
Main PWB .................................................... Controls the software such as the print data processing and provides the
interface with computers.
Engine PWB................................................. Controls printer hardware such as high voltage/bias output control, paper
conveying system control, and fuser temperature control, etc.
Power source PWB...................................... After full-wave rectification of AC power source input, switching for
converting to 24 V DC for output. Controls the fuser heater lamp1/2.
High voltage PWB 1 ..................................... Generates main charging, developing bias, primary transfer bias (yellow,
cyan and magenta) and cleaning bias.
High voltage PWB 2 ..................................... Generates primary transfer bias (black), secondary transfer bias and
separation needle charging.
Operation panel PWB .................................. Controls the LCD display. Consists the LCD display, LED indicators and
key switches.
Paper exit PWB............................................ Interconnects the engine PWB and the electrical parts (paper exit section).
Drum relay PWB .......................................... Interconnects the engine PWB and the drum units/developing units.
APC PWB C................................................. Generates and controls the laser beam. (cyan)
APC PWB M ................................................ Generates and controls the laser beam. (magenta)
APC PWB K ................................................. Generates and controls the laser beam. (black)
APC PWB Y ................................................. Generates and controls the laser beam. (yellow)
PD PWB M................................................... Controls horizontal synchronizing timing of laser beam. (yellow, black)
PD PWB Y ................................................... Controls horizontal synchronizing timing of laser beam. (magenta, cyan)
2-2-1
2HG
15. Drum PWB M ............................................... Relays wirings from electrical components on the drum unit M. Drum individual information in EEPROM storage.
16. Drum PWB C ............................................... Relays wirings from electrical components on the drum unit C. Drum individual information in EEPROM storage.
17. Drum PWB Y................................................ Relays wirings from electrical components on the drum unit Y. Drum individual information in EEPROM storage.
18. Drum PWB K................................................ Relays wirings from electrical components on the drum unit K. Drum individual information in EEPROM storage.
19. Developing PWB M...................................... Relays wirings from electrical components on the developing unit M.
20. Developing PWB C ...................................... Relays wirings from electrical components on the developing unit C.
21. Developing PWB Y ...................................... Relays wirings from electrical components on the developing unit Y.
22. Developing PWB K ...................................... Relays wirings from electrical components on the developing unit K.
2-2-2
2HG
(2) Switches and sensors
12
11
24
22
23
20
21
2
17
18
13
14
15
10
16
19
3
8
9
56
7
Machine left
Machine inside
Machine right
Figure 2-2-2 Switches and sensors

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
Power switch................................................ Turns ON/OFF the AC power source.

Interlock switch ............................................ Shuts off 24 V DC power line when the top cover and front cover are
opened.
Left cover switch .......................................... Shuts off 24 V DC power line when the left cover is opened.
Cassette size switch .................................... Detects the paper size dial setting of the paper setting dial.
Paper sensor 1............................................. Detects the presence of paper in the cassette. (Engine PWB)
Paper sensor 2............................................. Detects the presence of paper in the cassette. (Engine PWB)
Lift limit sensor ............................................. Detects activation of upper limit of the bottom plate in the cassette.
Registration sensor ...................................... Detects the timing of primary paper feed.
MP tray sensor............................................. Detects the presence of paper on the MP tray.
Duplex conveying sensor............................. Detects paper jam in the duplex section.
Paper exit sensor ......................................... Detects paper jam in the fuser/paper exit section. (Paper exit PWB)
Paper full sensor .......................................... Detects the paper full in the top tray.
Toner sensor M ............................................ Detects the toner density in the developing unit M.
Toner sensor C............................................. Detects the toner density in the developing unit C.
Toner sensor Y............................................. Detects the toner density in the developing unit Y.
Toner sensor K............................................. Detects the toner density in the developing unit K.
Right ID sensor ............................................ Measures image density for color calibration.
Left ID sensor............................................... Measures image density for color calibration.
Waste toner full sensor ................................ Detects the waste toner box being full.
Fuser pressure change sensor .................... Detects the switching status of the fuser pressure.
Front cover open/close switch ..................... Detects open/close front cover.
Fuser thermistor 1........................................ Measures the heat roller temperature (left).
2-2-3
2HG
23. Fuser thermistor 2........................................ Measures the heat roller temperature (center).
24. Fuser thermal cutout .................................... Shuts off the power source to the fuser heater lamp 1/2 when the heat
roller reaches extremely high temperature.
2-2-4
2HG
(3) Motors
15
20
18
11
10
19
12
13
14
7
9
23
16
8
24
17
25
21
1
22
Machine left
2
Machine inside
Machine right
Figure 2-2-3 Motors

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
Paper feed motor ......................................... Drives the paper feed section.

Lift motor ...................................................... Operates the bottom plate in the cassette.
Polygon motor.............................................. Drives the polygon mirror.
Drum motor M .............................................. Drives drum unit M.
Drum motor C .............................................. Drives drum unit C.
Drum motor Y............................................... Drives drum unit Y.
Drum motor K............................................... Drives drum unit K.
Developing motor MCY................................ Drives developing unit M, C and Y.
Developing motor K ..................................... Drives developing unit K and intermediate transfer unit.
Toner motor M.............................................. Replenishes the developing unit M with toner.
Toner motor C .............................................. Replenishes the developing unit C with toner.
Toner motor Y .............................................. Replenishes the developing unit Y with toner.
Toner motor K .............................................. Replenishes the developing unit K with toner.
Duplex motor................................................ Drives duplex section.
Fuser motor.................................................. Drives fuser section and paper exit section.
LSU cleaning motor ..................................... Drives LSU dust shield glass cleaning system.
LSU fan motor.............................................. Cools the LSU.
Fuser pressure change motor...................... Switch drive of the fuser (press roller) pressure.
Fuser fan motor 1......................................... Cools the duplex solenoid and fuser section.
Fuser fan motor 2......................................... Disperses steam.
Ozone fan motor .......................................... Cools the image formation section. The exhaust gas of ozone.
Developing fan motor 1................................ Cools the image formation section.
Developing fan motor 2................................ Cools the image formation section.
Left side fan motor ....................................... Cools the image formation section.
Power source fan motor............................... Cools the power source PWB.
2-2-5
2HG
(4) Other electrical components
7
13
10
11
12
5
2
4
8
Machine left
Machine inside
Machine right
Figure 2-2-4 Other electrical components

1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
Paper feed clutch ......................................... Controls the paper cassette paper feed.
Registration clutch ....................................... Controls the secondary paper feed.
Intermediate clutch....................................... Controls the paper conveying at the conveying section.
Duplex clutch ............................................... Controls the paper conveying at the duplex section.
Developing clutch K ..................................... Detaches the drive transmission of developing units other than developing unit K at the time of B/W printing.
MP paper feed solenoid ............................... Controls the MPF bottom plate of the MP tray.
Duplex solenoid ........................................... Operates the change guide.
ID solenoid ................................................... Operates the ID sensors cleaning system.
Eraser lamp M.............................................. Eliminates the residual electrostatic charge on the drum. (magenta)
Eraser lamp C .............................................. Eliminates the residual electrostatic charge on the drum. (cyan)
Eraser lamp Y .............................................. Eliminates the residual electrostatic charge on the drum. (yellow)
Eraser lamp K .............................................. Eliminates the residual electrostatic charge on the drum. (black)
Fuser heater lamp1/2................................... Heats the heat roller.
2-2-6
2HG
2-3 Operation of the PWBs
2-3-1
Power source PWB
YC102
1
YC103
1 YC101
Figure 2-3-1 Power source PWB silk-screen diagram

Connector
YC101
Connected
to the AC
inlet and
power
switch.
Pin
1
Signal
LIVE
I/O
I
NEUTRAL
YC102
Connected
to the fuser
heater lamp
1/2.
NEUTRAL2
NEUTRAL1
LIVE
YC103
Connected
to the
engine
PWB.
1
2
3
4
5
6
7
8
9
10
11
12
13
HEATREN1
HEATREN2
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
I
I
O
I
I
O
O
O
O
Voltage
120 V AC
220 - 240 V AC
120 V AC
220 - 240 V AC
120/0 V AC
220 - 240/0 V AC
120/0 V AC
220 - 240/0 V AC
120 V AC
220 - 240 V AC
0/24 V DC
0/24 V DC
0/3.3 V DC (pulse)
0/24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
24 V DC
Description
AC power input
AC power input
Fuser heater lamp 2: On/Off

AC power output
Zero-cross signal
Sleep mode signal: On/Off
24 V DC power source
Ground
Ground
Ground
Ground
2-3-1
2HG
YC21
YC37 YC38
YC602
YC601
YC609
1
YC613
1
YC12
1
YC610
1
YC604
1 YC607 YC606
1
1
1
YC7
YC9
1
1
YC10
1
A1
B1
YC14
1
YC13
YC617
YC31
YC5
1
A20
B20
YC6
NC2
NC1
YC2
NC3
1
YC600
YC619
YC614
1
YC11
1
YC19
YC28
YC25
1
A1
YC24
1
1
1
YC15
YC23
1
B1
YC22
YC618
YC615
YC603
1
1
1
YC33
1
YC616 YC17
1 1
YC605
1
YC40
1
Figure 2-3-2 Engine PWB silk-screen diagram
YC34
YC27
YC608
YC26
YC3
2-3-2
Engine PWB
2-3-2
2HG
Connector
YC3
Connected
to the paper
feed motor,
intermediate clutch
and duplex
clutch
Pin
1
Signal
FEMOTRDYN
I/O
I
Voltage
0/3.3 V DC
Description
Paper feed motor ready signal
2
3
4
5
6
7
8
9
10
1
2
3
4
5
1
2
SPEEDSEL
FEMOTCLK
FEMOTREN
GND
+24V3
MIDCLDRN
+24V3
DUCLDRN
+24V3
+5V1
LEDREFL
GND
VOPL
VOSL
+5V1
LEDREFR
O
O
O
O
O
O
O
O
O
O
I
I
O
O
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC
24 V DC
5 V DC
Analog
Analog
Analog
5 V DC
Analog
Paper feed motor speed switch signal

Paper feed motor clock signal
Paper feed motor: On/Off
Ground
Intermediate clutch: On/Off
Duplex clutch: On/Off
5 V DC power source
Left ID sensor control signal
Ground
Left ID sensor detection signal
Left ID sensor detection signal
5 V DC power source
Right ID sensor control signal
3
4
5
1
2
3
GND
VOPR
VOSR
GND
REGPAP
+5V2
I
I
I
O
Analog
Analog
0/3.3 V DC
5 V DC
Ground
Right ID sensor detection signal
Right ID sensor detection signal
Ground
Registration sensor: On/Off
5 V DC power source
YC9
Connected
to the cassette size
switch
1
2
3
4
CAS2
CAS1
COM
CAS0
I
I
I
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
Cassette size switch (SW2): On/Off

Ground
YC10
Connected
to the developing fan
motor 1
1
2
+24V1
DLPFANDRN
O
O
24 V DC
0/12/24 V DC
Developing fan motor 1: Full speed/Half speed/Off
YC11
Connected
to the ozone
fan motor
1
2
+24V1
OZFANDRN
O
O
24 V DC
0/12/24 V DC
Ozone fan motor: Full speed/Half speed/Off
YC12
Connected
to the waste
toner full
sensor
1
2
3
4
LEDA
LEDK
PTRE
PTRC
O
O
I
O
5 V DC
0/5 V DC (pulse)
Analog
5 V DC
5 V DC power source
Waste toner full sensor (emitter)
Waste toner full sensor (receiver)
5 V DC power source
YC13
Connected
to the interlock switch
1
2
3
+24V1
N.C.
+24V2
O
I
24 V DC
24/0 V DC
Not used
YC5
Connected
to the left ID
sensor
YC6
Connected
to the right
ID sensor
YC7
Connected
to the registration sensor
Interlock switch: On/Off
2-3-3
2HG
Connector
YC14
Connected
to the left
cover switch
YC17
Connected
to the
duplex
motor
1
2
3
4
STDUBN
STDUAN
STDUB
STDUA
O
O
O
O
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
0/24 V DC (pulse)
Description
Not used
Left cover switch: On/Off
Duplex motor drive control signal (_B)
Duplex motor drive control signal (_A)
Duplex motor drive control signal (B)
Duplex motor drive control signal (A)
YC19
Connected
to the power
source PWB
1
2
3
4
5
6
7
8
9
HEATER1
HEATER2
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
O
I
O
O
-
0/24 V DC
0/24 V DC
0/3.3 V DC (pulse)
0/24 V DC
24 V DC
-

Zero-cross signal
Sleep mode signal: On/Off
Ground
Ground
Ground
Ground
10
11
12
13
1
+24V1
+24V1
+24V1
+24V1
+3.3V2
I
i
I
I
O
24 V DC
24 V DC
24 V DC
24 V DC
3.3 V DC
3.3 V DC power source
2
3
4
5
6
GND
DUREGPAP
+3.3V2
GND
MPHANDS
I
O
I
0/3.3 V DC
3.3 V DC
0/3.3 V DC
Ground
Duplex conveying sensor: On/Off
Ground
MP tray sensor: On/Off
1
2
+24V3
TNMKDRN
O
O
24 V DC
0/24 V DC
Toner motor K: On/Off
YC23
Connected
to the toner
motor Y
1
2
+24V3
TNMYDRN
O
O
24 V DC
0/24 V DC
Toner motor Y: On/Off
YC24
Connected
to the toner
motor C
1
2
+24V3
TNMCDRN
O
O
24 V DC
0/24 V DC
Toner motor C: On/Off
YC25
Connected
to the toner
motor M
1
2
+24V3
TNMMDRN
O
O
24 V DC
0/24 V DC
Toner motor M: On/Off
YC21
Connected
to the
duplex conveying sensor and MP
tray sensor
YC22
Connected
to the toner
motor K
2-3-4
Pin
1
2
3
Signal
+24V3
N.C.
+24V4
I/O
O
I
Voltage
24 V DC
24/0 V DC
2HG
Connector
YC26
Connected
to the developing clutch
K, developing motor K,
Registration
clutch and
paper feed
clutch
YC27
Connected
to the developing motor
MCY
YC28
Connected
to the lift
motor
YC31
Connected
to the main
PWB
Pin
1
Signal
DLPCLDRN
I/O
O
Voltage
0/24 V DC
Description
Developing clutch K: On/Off
2
3
4
5
6
7
8
9
10
11
12
13
1
2
3
4
5
6
7
1
2
+24V3
MOTKREV
DLPMOTKRDYN
SPEEDSEL
DLPMOTKCLK
DLPMOTKREN
GND
+24V3
REGCLDRN
+24V3
FEDCLDRN
+24V3
MOTREV
DLPMOTRDYN
SPEEDSEL
DLPMOTCLK
DLPMOTREN
GND
+24V3
LMOTDRN
GND
O
O
I
O
O
O
O
O
O
O
O
O
I
O
O
O
O
O
-
24 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
24 V DC
0/24 V DC
24 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
24 V DC
0/24 V DC
-
Developing motor K drive switch signal
Developing motor K ready signal
Developing motor K speed selection signal
Developing motor K clock signal
Developing motor K: On/Off
Ground
Registration clutch: On/Off
Paper feed clutch: On/Off
Developing motor MCY drive switch signal
Developing motor MCY ready signal
Developing motor MCY speed switch signal
Developing motor MCY clock signal
Developing motor MCY: On/Off
Ground
Lift motor: On/Off
Ground
A1
VDOMP
LVDS
A2
A3
A4
A5
A6
VDOMN
VDOYP
VDOYN
GND
PDMN
I
I
I
O
A7
PDYN
A8
A9
A10
A11
A12
A13
GND
FPDATA
FPDIR
+3.3V1
+3.3V1
SO
I/O
I
O
O
O
A14
A15
A16
A17
A18
A19
A20
SDIR
EGIRN
+5V1
+5V1
+5V1
RESETN
GND
O
O
O
O
O
O
-
APC PWB M video data signal (+)

LVDS
APC PWB M video data signal (-)
LVDS
APC PWB Y video data signal (+)
LVDS
APC PWB Y video data signal (-)
Ground
0/3.3 V DC (pulse) Horizontal synchronization signal
0/3.3 V DC
0/3.3 V DC
3.3 V DC
3.3 V DC
Ground
Operation panel PWB data signal
Operation panel PWB communication direct signal
0/3.3 V DC (pulse) Main PWB serial communication data signal
0/3.3 V DC
Main PWB communication direction signal
0/3.3 V DC
Engine interrupt signal
5 V DC
5 V DC power source
5 V DC
5 V DC power source
5 V DC
5 V DC power source
0/3.3 V DC
Main PWB reset signal
Ground
2-3-5
2HG
Connector
YC31
Connected
to the main
PWB
YC33
Connected
to the option
paper feeder
YC34
Connected
to the drum
relay PWB
2-3-6
Pin
B1
B2
B3
B4
B5
B6
Signal
VDOCP
VDOCN
VDOCP
VDOCN
GND
PDCN
I/O
I
I
I
I
O
Voltage
LVDS
LVDS
LVDS
LVDS
-
Description
APC PWB C video data signal (+)
APC PWB C video data signal (-)
APC PWB K video data signal (+)
APC PWB K video data signal (-)
Ground
B7
PDKN
B8
B9
B10
B11
B12
B13
GND
N.C.
FPCLK
FPRSTN
+3.3V1
SI
I
I
O
O
B14
SCLN
B15
B16
B17
SBSY
VSYNC
EEDAT
O
O
I/O
B18
EECLK
B19
B20
1
2
3
4
5
6
7
8
9
10
11
1
2
3
4
5
6
7
GND
GND
GND
OPSCLK
OPRDYN
OPSDI
OPSDO
OP5V
GND
OPSEL0
OPSEL1
OPSEL2
OP24
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK
O
I
I
O
O
O
O
O
O
O
I
O
I
O
I
O
8
9
GND
EEDATA
I/O
Ground
Ground
Ground
Paper feeder clock signal
Paper feeder ready signal
Paper feeder serial communication data signal
Paper feeder serial communication data signal
5 V DC power source
Ground
Paper feeder selection signal
Eraser lamp M: On/Off
Toner sensor M detection voltage
Eraser lamp C: On/Off
Toner sensor C detection voltage
Eraser lamp Y: On/Off
Toner sensor Y detection voltage
0/3.3 V DC (pulse) EEPROM clock signal
Ground
0/3.3 V DC (pulse) EEPROM data signal
10
11
12
13
14
+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
O
O
O
I
I
3.3 V DC
0/24 V DC
3.3 V DC
Analog
Analog
0/3.3 V DC
0/3.3 V DC
3.3 V DC
Ground
Not used
Operation panel PWB clock signal
Operation panel reset signal
0/3.3 V DC (pulse) Main PWB serial communication data signal
0/3.3 V DC (pulse) Main PWB clock signal
0/3.3 V DC
0/3.3 V DC
Main PWB busy signal

PD mask control signal
0/3.3 V DC (pulse) EEPROM data signal
0/3.3 V DC (pulse) EEPROM clock signal
0/5 V DC (pulse)
0/5 V DC
0/5 V DC (pulse)
0/5 V DC (pulse)
5 V DC
0/5 V DC
0/5 V DC
0/5 V DC
24 V DC
0/24 V DC
Analog
0/24 V DC
Analog
0/24 V DC
Analog

Eraser lamp K: On/Off
Toner sensor K detection voltage
Developing thermistor detection voltage
2HG
Connector
YC37
Connected
to the LSU
cleaning
motor
Pin
1
2
Signal
LSUMOTA
LSUMOTB
I/O
O
O
Voltage
24/0 V DC
24/0 V DC
Description
LSU cleaning motor: Fwd/Stop/(Rev)
LSU cleaning motor: Rev/Stop/(Fwd)
YC38
Connected
to the power
source fan
motor
1
2
+24V1
PSFANDRN
O
O
24 V DC
0/12/24 V DC
Power source fan motor: Full speed/Half speed/Off
YC40
Connected
to the MP
paper feed
solenoid
1
2
+24V3
MPSOLDRN
O
O
24 V DC
0/24 V DC
MP paper feed solenoid: On/Off
YC600
Connected
to the high
voltage
PWB 1
GND
Ground
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
GND
GND
GND
MKISENS
MYISENS
MCISENS
MMISENS
MHVCLKK
MHVCLKY
MHVCLKC
MHVCLKM
HVCLKK
HVCLKY
HVCLKC
HVCLKM
MDCKCNT
MACKCNT
BKSCNT
BKMCNT
MDCYCNT
MACYCNT
BYSCNT
BYMCNT
MDCCCNT
MACCCNT
BCSCNT
BCMCNT
MDCMCNT
MACMCNT
I
I
I
I
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
O
Analog
Analog
Analog
Analog
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
PWM
Ground
Ground
Ground
Main charger AC current detection signal (Black)
Main charger AC current detection signal (Yellow)
Main charger AC current detection signal (Cyan)
Main charger AC current detection signal (Magenta)
Main charger clock signal (Black)
Main charger clock signal (Yellow)
Main charger clock signal (Cyan)
Main charger clock signal (Magenta)
Developing clock signal (Black)
Developing clock signal (Yellow)
Developing clock signal (Cyan)
Developing clock signal (Magenta)
Main charger DC control signal (Black)
Main charger AC control signal (Black)
Developing sleeve DC control signal (Black)
Developing magnet AC control signal (Black)
Main charger DC control signal (Yellow)
Main charger AC control signal (Yellow)
Developing sleeve DC control signal (Yellow)
Developing magnet AC control signal (Yellow)
Main charger DC control signal (Cyan)
Main charger AC control signal (Cyan)
Developing sleeve DC control signal (Cyan)
Developing magnet AC control signal (Cyan)
Main charger DC control signal (Magenta)
Main charger AC control signal (Magenta)
2-3-7
2HG
Connector
YC600
Connected
to the high
voltage
PWB 1
YC601
Connected
to the operation panel
PWB
YC602
Connected
to the paper
exit PWB
YC604
Connected
to the polygon motor
YC605
Connected
to the fuser
motor
2-3-8
Pin
31
Signal
BMSCNT
I/O
O
Voltage
PWM
Description
Developing sleeve DC Control signal (Magenta)
32
33
34
35
36
37
38
39
40
1
2
3
4
5
6
7
8
1
BMMCNT
CLCNT
T1YCNT
T1CCNT
T1MCNT
T1RREM
+24V4
+24V4
+24V4
+5V1
FPRTS
FPCTS
+3.3V1
FPRSTN
FPTXD
GND
FPRXD
FTHERM1
O
O
O
O
O
O
O
O
O
O
O
I
O
O
O
O
I
PWM
PWM
PWM
PWM
PWM
0/3.3 V DC
24 V DC
24 V DC
24 V DC
5 V DC
0/3.3 V DC
0/3.3 V DC
3.3 V DC
3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC (pulse)
Analog
Developing magnet AC Control signal (Magenta)

Cleaning bias control signal
Primary transfer bias control signal (Yellow)
Primary transfer bias control signal (Cyan)
Primary transfer bias control signal (Magenta)
Primary transfer bias (reverse) signal
5 V DC power source
Operation panel PWB communication control signal
Operation panel PWB communication control signal
Operation panel reset signal
Operation panel PWB communication direct signal
Ground
2
3
4
5
6
7
8
9
10
11
1
+3.3V2
FTHERM2
EXITPAP
ENVETEA
GND
FDFUL
FEEDOPN
FUFANDRN
+24V1
DUREVDRN
POLCLK1
O
I
I
I
I
I
O
O
O
O
3.3 V DC
Analog
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/12/24 V DC
24 V DC
0/24 V DC
0/3.3 V DC (pulse)

Fuser thermistor 2 detection voltage
Paper exit sensor: On/Off
Fuser pressure change sensor: On/Off
Ground
Paper full sensor: On/Off
Front cover open/close switch: On/Off
Fuser fan motor 1: Full speed/Half speed/Off
Duplex solenoid: On/Off
POLRDYN1
0/3.3 V DC
Polygon motor clock signal

Polygon motor ready signal
3
4
5
1
POLONN01
GND
+24V3
+24V3
I
O
O
O
0/3.3 V DC
24 V DC
24 V DC
Polygon motor: On/Off

Ground
2
3
4
5
6
GND
FUMOTREN
FUMOTCLK
SPEEDSEL
FUMOTRDYN
O
O
O
I
0/3.3 V DC
0/3.3 V DC (pulse)
0/3.3 V DC
0/3.3 V DC
Ground
Fuser motor: On/Off
Fuser motor clock signal
Fuser motor speed change signal
Fuser motor ready signal
2HG
Connector
YC606
Connected
to the APC
PWB M/C
YC607
Connected
to the APC
PWB Y/K
YC608
Connected
to the drum
motor Y/K/
M/C
Pin
1
2
3
4
5
6
7
8
9
Signal
+5V1
LONBMN
ENBMN
VDOMP
VDOMN
GND
VREFM
+5V1
LONBCN
I/O
O
O
O
O
O
O
O
I
10
11
12
13
14
1
2
3
4
5
6
7
8
9
ENBCN
VDOCP
VDOCN
GND
VREFC
+5V1
LONBYN
ENBYN
VDOYP
VDOYN
GND
VREFY
PDYN
O
O
O
O
O
O
O
O
O
O
I
10
11
12
13
14
15
16
17
18
19
+3.3V1
+5V1
LONBKN
ENBKN
VDOKP
VDOKN
GND
VREFK
THERM2
PDMN
O
O
O
O
O
O
O
I
20
A1
+3.3V1
DRUMMOTYRDYN
SPEEDSEL
DRUMMOTCLK
I
O
O
Drum motor Y ready signal

Drum motor Y speed change signal
0/3.3 V DC (pulse) Drum motor Y clock signal
DRUMMOTYREN
GND
+24V3
DRUMMOTKRDYN
SPEEDSEL
DRUMMOTCLK
O
O
I
O
O
0/3.3 V DC
24 V DC
0/3.3 V DC
0/3.3 V DC
DRUMMOTKREN
GND
+24V3
O
O
0/3.3 V DC
24 V DC
A2
A3
A4
A5
A6
A7
A8
A9
A10
A11
A12
Voltage
5 V DC
0/3.3 V DC
0/3.3 V DC
LVDS
LVDS
Analog
5 V DC
Description
5 V DC power source
APC PWB M sample/hold signal
APC PWB M laser enable signal
APC PWB M video data signal (+)
APC PWB M video data signal (-)
Ground
APC PWB M control signal
5 V DC power source
0/3.3 V DC (pulse) APC PWB C sample/hold signal
3.3 V DC
APC PWB C laser enable signal
0/3.3 V DC
APC PWB C video data signal (+)
0/3.3 V DC
APC PWB C video data signal (-)
Ground
Analog
APC PWB C laser power reference voltage
5 V DC
5 V DC power source
0/3.3 V DC
APC PWB Y sample/hold signal
0/3.3 V DC
APC PWB Y laser enable signal
LVDS
APC PWB Y video data signal (+)
LVDS
APC PWB Y video data signal (-)
Ground
Analog
APC PWB Y laser power reference voltage
3.3 V DC
5 V DC
0/3.3 V DC
0/3.3 V DC
LVDS
LVDS
Analog
-

5 V DC power source
APC PWB K sample/hold signal
APC PWB K laser enable signal
APC PWB K video data signal (+)
APC PWB K video data signal (-)
Ground
APC PWB K laser power reference voltage
Not used
3.3 V DC
0/3.3 V DC
0/3.3 V DC
Drum motor Y: On/Off

Ground
Drum motor K ready signal
Drum motor K speed change signal
0/3.3 V DC (pulse) Drum motor K clock signal
Drum motor K: On/Off
Ground
2-3-9
2HG
Connector
YC608
Connected
to the drum
motor Y/K/
M/C
Pin
B1
B2
B3
Signal
DRUMMOTMRDYN
SPEEDSEL
DRUMMOTCLK
I/O
I
O
O
Voltage
0/3.3 V DC
0/3.3 V DC
B4
B5
B6
B7
DRUMMOTMREN
GND
+24V3
DRUMMOTCRDYN
O
O
0/3.3 V DC
24 V DC
Drum motor M: On/Off

Ground
Drum motor C ready signal
SPEEDSEL
DRUMMOTCLK
I
O
O
0/3.3 V DC
B8
B9
B10
DRUMMOTCREN
GND
+24V3
+24V1
LSIDEDRN
O
O
O
O
0/3.3 V DC
24 V DC
24 V DC
0/12/24 V DC
Drum motor C: On/Off

Ground
Left side fan motor: Full speed/Half speed/Off
GND
Ground
T1KCNT
0/24 V DC
Primary transfer bias control signal (Black)
T2CNT
0/24 V DC
Secondary transfer bias control signal
T2RREM
0/24 V DC
Secondary transfer bias (reverse) control signal
SSEL
0/24 V DC
Separation needle bias output change signal
SREM
0/24 V DC
Separation needle bias: On/Off
+24V4
24 V DC
YC613
Connected
to the LSU
fan motor
1
2
+24V1
LSUFANDRN
O
O
24 V DC
0/12/24 V DC
LSU fan motor: Full speed/Half speed/Off
YC615
Connected
to the fuser
pressure
change
motor
YC616
Connected
to the fuser
fan motor 2
1
2
ENVEMOTA
ENVEMOTB
O
O
24/0 V DC
24/0 V DC
Fuser pressure change motor: Fwd/Stop/(Rev)

Fuser pressure change motor: Rev/Stop/(Fwd)
1
2
+24V3
SUBFANDRN
O
O
24 V DC
0/12/24 V DC
YC617
Connected
to the ID
solenoid
1
2
+24V3
IDSOLDRN
O
O
24 V DC
0/24 V DC
ID solenoid: On/Off
YC618
Connected
to the developing fan
motor 2
YC619
Connected
to the drum
relay PWB
1
2
+24V1
DLPFANDRN
O
O
24 V DC
0/12/24 V DC
Developing fan motor 2: Full speed/Half speed/Off
1
2
DLPEEDAT
DLPEECLK
I/O
O
0/3.3 V DC
Developing PWB EEPROM data signal
0/3.3 V DC (pulse) Developing PWB EEPROM clock signal
YC609
Connected
to the left
side fan
motor
YC610
Connected
to the high
voltage
PWB 2
2-3-10
B11
B12
1
2
Description
Drum motor M ready signal
Drum motor M speed change signal
0/3.3 V DC (pulse) Drum motor M clock signal
0/3.3 V DC
Drum motor C speed change signal

0/3.3 V DC (pulse) Drum motor C clock signal
2HG
2-3-3
Paper exit PWB
PH1
YC4
YC3
YC5
YC2
YC7
YC6
YC8
YC1
Figure 2-3-3 Paper exit PWB silk-screen diagram
2-3-11
2HG
Connector
YC1
Connected
to the
engine
PWB.
Pin
1
2
3
4
5
6
7
8
9
10
11
1
2
Signal
FTHERM1
+3.3V2
FTHERM2
EXITPAP
ENVETRA
GND
FDFUL
FEEDOPN
FUFANDRN
+24V1
DUREVDRN
+24V1
FUFANDRN
I/O
O
I
O
O
O
O
O
I
I
I
O
O
Voltage
Analog
3.3 V DC
Analog
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/3.3 V DC
0/12/24 V DC
24 V DC
0/24 V DC
24 V DC
0/12/24 V DC
Description
Ground
Paper full sensor: On/Off
1
2
+24V1
DUREVDRN
O
O
24 V DC
0/24 V DC
1
2
+3.3V1
FTHERM1
O
I
3.3 V DC
Analog

YC5
Connected
to the fuser
thermistor 2
1
2
+3.3V1
FTHERM2
O
I
3.3 V DC
Analog

YC6
Connected
to the front
cover open/
close switch
1
2
FEEDOPN
GND
I
-
0/3.3 V DC
-

Ground
YC7
Connected
to the paper
exit sensor
1
2
3
+3.3V2
GND
EXITPAP
O
O
3.3 V DC
0/3.3 V DC

Ground
YC8
Connected
to the fuser
pressure
change sensor
GND
Ground
2
3
ENVETRA
+3.3V2
I
O
0/3.3 V DC
3.3 V DC

YC2
Connected
to the fuser
fan motor 1
YC3
Connected
to the
duplex solenoid
YC4
Connected
to the fuser
thermistor 1
2-3-12
2-4-1
AC inlet
+24V1
1 1
PS2FANDRN
2 2
Power switch
1 LIVE
2 NEUTRAL
Power source PWB
YC19
1
2
3
4
5
6
7
8
9
10
11
12
13
YC608
1
2
3
4
5
6
7
8
9
10
11
12
13
YC614
Power source
fan motor
HEATREN1
HEATREN2
ZCROSS
SLEEPN
+24V3
GND
GND
GND
GND
+24V1
+24V1
+24V1
+24V1
1
2
3
4
5
YC38
1
2
1
2
3
4
5
6
B12 B12 +24V3

B11 B11 GND
B10 B10 DRUMMOTCREN
DRUMMOTCLK
B9 B9
B8 B8 SPEEDSEL
B7 B7 DRUMMOTCRDYN
1
2
3
4
5
6
+24V3
GND
DRUMMOTYREN
DRUMMOTCLK
SPEEDSEL
DRUMMOTYRDYN
A6
A5
A4
A3
A2
A1
1
2
3
4
5
6
+24V3
A12 A12
GND
A11 A11
DRUMMOTKREN
A10 A10
DRUMMOTCLK
A9 A9
SPEEDSEL
A8 A8
DRUMMOTKRDYN
A7 A7
LIVE
NEUTRAL1
NEUTRAL2
3 3
2 2
1 1
A6
A5
A4
A3
A2
A1
3 3
2 2
1 1
B6
B5
B4
B3
B2
B1
Fuser thermal cutout
4
3
2
1
+24V3
GND
DRUMMOTMREN
DRUMMOTCLK
SPEEDSEL
DRUMMOTMRDYN
STDUA
STDUB
STDUAN
STDUBN
1
2
3
4
5
6
1
2
3
4
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
Fuser heater lamp 1
YC7
Fuser heater lamp 2
1 1 Paper feed
2 2 clutch
1 1 Registration
2 2 clutch
+24V3
GND
DLPMOTKREN
DLPMOTKCLK
SPEEDSEL
DLPMOTKRDYN
MOTKREV
9
8
7
6
5
4
3
1
2
3
4
5
6
7
YC21
1 1
2 2
1
2
3
4
5
6
7
Developing
motor K
YC26
Front cover
open/close switch
1 1
2 2
3 3
Engine PWB
Paper full sensor
YC17
Fuser
Fuser
thermistor 1 thermistor 2
YC602
Paper exit PWB
Paper sensor 2
Paper sensor 1
B6
B5
B4
B3
B2
B1
4
3
2
1
+24V3
13 13
FEDCLDRN
12 12
+24V3
11 11
10 10 REGCLDRN
9
8
7
6
5
4
3
+24V3
DLPCLDRN
2 2
1 1
Waste toner
full sensor
YC24
YC10 YC11
EEPROM
YC22 YC23
Cassette
size switch
YC9
YC40
+24V3
1 1 MPSOLDRN
2 2
Duplex
motor
4
3
2
1
Drum
motor M
4
3
2
1
Developing
clutch K
MP paper
feed solenoid
1 1
2 2
Toner motor M
+24V3
1 1
TNMMDRN
2 2
Toner motor C
+24V3
1 1 TNMCDRN
2 2
Toner motor Y
+24V3
1 1
TNMYDRN
2 2
Toner motor K
+24V3
1 1
TNMKDRN
2 2
Left cover
switch
YC14
YC27
YC600
LSU cleaning
motor
+24V3
GND
DLPMOTREN
DLPMOTCLK
SPEEDSEL
DLPMOTRDYN
MOTREV
Discharger brush
YC3
YC610
YC28
High voltage PWB 2
1 1
2 2
1 1
2 2
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
3
4
5
6
7
Duplex clutch
Intermediate
clutch
1
2
3
4
5
6
7
Paper feed
motor
High voltage PWB 1
YC605
7
6
5
4
3
2
1
7
6
5
4
3
2
1
+24V3
GND
FUMOTREN
FUMOTCLK
SPEEDSEL
FUMOTDRYN
+24V3
GND
FEMOTREN
FEMOTCLK
SPEEDSEL
FEMOTRDYN
6
5
4
3
2
1
Fuser
motor
Transfer cleaning unit
Interlock
switch
YC13
Lift limit
sensor
YC37
LSUMOTA
1 1
LSUMOTB
2 2
6
5
4
3
2
1
6
5
4
3
2
1
+24V3
10 10 DUCLDRN
9 9
+24V3
MIDCLDRN
8 8
7 7
6
5
4
3
2
1
LMOTDRN
GND
1 1
2 2
Developing
motor MCY
YC12
YC25
1
2
3
4
40/39
38/37
36/35
34/33
32/31
30/29
28/27
26/25
24/23
22/21
20/19
18/17
16/15
14/13
12/11
10/9
8/7
6/5
4/3
2/1
7
6
5
4
3
2
1
Drum
motor C
EXITPAP
GND
+3.3V2
FTHERM1
1
1
+3.3V2
2
2
FTHERM2
3
3
EXITPAP
4
4
ENVETRA 5
5
GND 6
6
FDFUL
7
7
FEEDOPN
8
8
FUFANDRN
1
1
+24V1 10
10
DUREVDRN
11
11
CAS0
COM
CAS1
CAS2
1
2
3
4
1 1
2 2
3 3
1 1
2 2
3 3
7
6
5
4
3
2
1
Drum
motor Y
1 1
2 2
3 3
+24V1 1 1
DUREVDRN
2 2
+24V1 1 1
FUFANDRN
2 2
+35V2
3 3
REGPAP
2 2
GND
1 1
MPHANDS
6 6
GND
5 5
+3.3V2 4 4
1 1
2 2
3 3
MP tray
sensor
1
2
3
4
+24V1
1 1
DLPFANDRN 2 2
Developing
fan motor 1
+24V1
+24V2
+24V3
+24V4
+24V4/+24V4
+24V4/T1RREM
T1MCNT/T1CCNT
T1YCNT/CLCNT
BMMCNT/BMSCNT
MACMCNT/MDCMCNT
BCSCNT/BCSCNT
MACCCNT/MDCCCNT
BYMCNT/BYSCNT
MACYCNT/MDCYCNT
BKMCNT/BKSCNT
MACKCNT/MDCKCNT
HVCLKM/HVCLKC
HVCLKY/HVCLKK
MHVCLKM/MHVCLKC
MHVCLKY/MHVCLKK
MMISENS/MCISENS
MYISENS/MKISENS
GND/GND
GND/GND
+24V4
SREM
SSEL
T2RREM
T2CNT
T1KCNT
GND
7
6
5
4
3
2
1
Drum
motor K
Paper exit
sensor
Duplex
solenoid
FTHERM1
1 2
+3.3V2
2 1
FTHERM2
1 1
+3.3V2
2 2
Power source
fan motor 1
1 1 FEEDOPN 1 1
GND 2 2
2 2
1 1
Registration
2 2
sensor
3 3
+3.3V2
1 1
ENVETRA
Fuser pressure
2 2
change sensor
GND
3 3
DUREGPAP
GND 3 3
+3.3V2 2 2
1 1
1 1
2 2
3 3
Duplex
conveying
sensor
1
2
3
4
+24V1
1 1
OZFANDRN 2 2
Ozone fan
motor
LEDA
LEDK
PTRE
PTRC
1/2
3/4
5/6
7/8
9/10
11/12
13/14
15/16
17/18
19/20
21/22
23/24
25/26
27/28
29/30
31/32
33/34
35/36
37/38
39/40
7
6
5
4
3
2
1
Lift motor
(1) Wiring diagram
2-4-1
2-4 Appendixes
Appendixes
2HG
+3.3V1
1
PDYN
2
3
4
GND
APC PWB K
APC PWB M
APC PWB C
Polygon
motor
YC5
YC603
USB
memory
slot (HOST)
USB
interface
Network
interface
(LAN)
YC6
Main PWB
Right
ID sensor
Left
ID sensor
YC15
Expand memory
socket (DIMM)
Developing
fan motor 2
Fuser fan
motor 2
GND/GND
GND/RESETN
EECLK/+5V1
EEDAT/+5V1
VSYNC/+5V1
SBSY/EGIRN
SCKN/SDIR
SI/SO
+3.3V1/+3.3V1
FPRSTP/+3.3V1
FPRTS/FPTXD
FPCTS/FPRXD
GND/GND
PDKN/PDYN
PDCN/PDMN
GND/GND
VDOKN/VDOYN
VDOKP/VDOYP
VDOCN/VDOMN
VDOCP/VDOMP
2
1
1
2
1
2
1
2
B1 / A1
B2 / A2
B3 / A3
B4 / A4
B5 / A5
B6 / A6
B7 / A7
B8 / A8
B9 / A9
B10/A10
B11/A11
B12/A12
B13/A13
B14/A14
B15/A15
B16/A16
B17/A17
B18/A18
B19/A19
B20/A20
2
1
Operation panel PWB
Engine PWB
Temperature
sensor
Humidity
sensor
PDYN/PDYN
PDMN/PDMN
GND/GND
VDOYN/VDOKN
+5V1
VDOYP/VDOKP
VDOMN/VDOCN
VDOMP/VDOCP
GND/GND
RESETN/GND
+5V1/EECLK
+5V1/EEDAT
+5V1/VSYNC
EGIRN/SBSY
SDIR/SCKN
SO/SI
+3.3V1/+3.3V1
+3.3V1/FPRSTP
FPTXD/FPRTS
FPRXD/FPCTS
+24V2
GND/GND
YC31
1
2 YC618
1
YC617
2
1
YC616
2
1
YC613
2
1 YC609
2
A20/B20
A19/B19
A18/B18
A17/B17
A16/B16
A15/B15
A14/B14
A13/B13
A12/B12
A11/B11
A10/B10
A9 / B9
A8 / B8
A7 / B7
A6 / B6
A5 / B5
A4 / B4
A3 / B3
A2 / B2
A1 / B1
1
2
+24V1
1
IDSOLDRN
2
+24V1
1
DLP2FANDRN
2
ID solenoid
2
1
+24V1
LSUFANDRN
1
2
+24V1
1
SUBFANDRN
2
LSU fan motor
Left side
fan motor
+24V1
LSIDEDRN
YC1
YC2
1
2
3
4
5
YC606
YC604
1
2
3
4
Optional
interface
(KUIO)
1
2
3
4
5
1
2
3
4
5
+5V1
LEDREFL
GND
VOPL
VOSL
1
2
3
4
5
+5V1
LEDREFR
GND
VOPR
VOSR
1
2
3
4
5
4
3
2
1
4
3
2
1
+3.3V2
GND
RFDATA
RFCLK
1
2
3
4
1
2
3
4
1
2
3
4
5
6
7
YC607
YC615
Fuser
pressure
change
motor
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
+5V1
LONBYN
ENBYN
VDOYN
VDOYP
GND
VREFY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
11
12
13
14
15
16
17
18
19
20
PDYN
+3.3V1
1
2
3
4
5
6
7
8
9
10
APC PWB Y
1
2
3
4
PD PWB M
+3.3V1
1
PDMN 1
2 THERM1 2
3
GND 3
4
4
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
1
2
3
4
5
6
7
+5V1
LONBKN
ENBKN
VDOKN
VDOKP
GND
VREFK
THERMK2
PDMN
+3.3V1
1
2
3
4
5
6
7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
8
9
10
11
12
13
14
+5V1
LONBMN
ENBMN
VDOMN
VDOMP
GND
VREFM
1
2
3
4
5
6
7
1
2
3
4
5
6
7
1
2
1
2
+5V1
LONBCN
ENBCN
VDOCN
VDOCP
GND
VREFC
5
4
3
2
1
5
4
3
2
1
POLCLK1
POLRDYN1
POLONN1
GND
+24V3
1
2
3
4
5
1
2
3
4
5
8
7
6
5
4
3
2
1
FPRXD
GND
FPTXD
FPRSTN
+3.3V1
FPCTS
FPRTS
+5V1
OP5V
11
10
9
8
7
6
5
4
3
2
1
YC33
1
2
YC619
1
2
3
4
5
6
7
8
9
10
11
12
13
14
YC34
OP24V
YC601
8
7
6
5
4
3
2
1
2-4-2
11
10
9
8
7
6
5
4
3
2
1
OP24V
OPSEL2
OPSEL1
OPSEL0
GND
OP5V
OPSDO
OPSDI
OPRDYN
OPSCLK
GND
DLPEEDAT
1
DLPEECLK
2
ERASEMDR
TNSENM
ERASECDR
TNSENC
ERASEYDR
TNSENY
EECLK
GND
EEDATA
+3.3V1
ERASEKDR
+3.3V2
TNSENK
DLPTHERM
1
2
1
2
YC2
12
11
10
9
8
7
6
5
4
3
2
1
1 YC1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
7
8
EEPROM
YC8
GND 1 1
TNSENM 2 2
+3.3V2 3 3
4 4
DLPEEDAT 5 5
DLPEECLK 6 6
YC10
GND 1 1
TNSENC 2 2
+3.3V2 3 3
4 4
DLPEEDAT 5 5
DLPEECLK 6 6
1
2
1
2
GND
TNSEN1
Developing
+3.3V2
TH_DLP PWB K
DLPEEDAT
DLPEECLK
Toner
sensor Y
(Without developing thermistor)
+3.3V2
1
TNSEN1
2
GND
3
4
Developing unit M
Developing unit C
Developing unit Y
1
2
3
4
Toner
sensor K
Eraser
lamp K
(With developing thermistor)
+3.3V2
1
TNSEN1
2
GND
3
TH_DLP
4
GND
1
ERASEDR1
2
Developing unit K
1
2
3
4
Drum unit M
Drum unit C
Drum unit Y
Drum unit K
Drum PWB K
EEDAT
ERASEDR
EECLK
GND
+3.3V1
N.C
DA1
DA0
GND 1 1 GND
TNSENY 2 2 TNSEN1 Developing
+3.3V2 3 3 +3.3V2
PWB Y
4 4
DLPEEDAT 5 5 DLPEEDAT
DLPEECLK 6 6 DLPEECLK
YC6
GND
TNSENK
+3.3V2
TH_DLP
DLPEEDAT
DLPEECLK
YC4
YC9
YC7
YC5
Drum relay PWB
1
2
3
4
5
6
7
8
YC3
EEDAT
ERASEDR
EECLK
GND
+3.3V1
N.C
DA1
DA0
Paper feeder
(Option)
PD PWB Y
2HG
2HG
(2) Repetitive defects gauge
First occurrence of defect
31 mm (1 1/4") Rear registration roller
50 mm (1 15/16") Front registration roller
63 mm (2 1/2") Developing roller (Developing unit)

65 mm (2 9/16") Transfer roller
79 mm (3 1/8") Press roller (Fuser unit)
94 mm (3 3/8") Drum (Drum unit)

94 mm (3 3/8") Heat roller (Fuser unit)
2-4-3
2HG
(3) Maintenance parts list
Maintenance part name
Name used in service
Maintenance kit MK-570
Name used in parts list

MK-570/MAINTENANCE KIT (OPTION)
Part No.
Alternative
part No.
Fig.
No.
Ref.
No.
1702HG7US0
072HG7US
15
RETARD ROLLER ASSY
Developing unit K
DV-570 US(K)
Developing unit Y
DV-570 US(Y)
Developing unit M
DV-570 US(M)
Developing unit C
DV-570 US(C)
Drum unit
DK-570
Fuser unit
FK-570(U)
TR-570
HOLDER FEED ASSY SP

Maintenance kit MK-570
ROLLER M/P ASSY /43487B0027 A4
1702HG8EU0
072HG8EU
15
RETARD ROLLER ASSY
Developing unit K
DV-570(K)
Developing unit Y
DV-570(Y)
Developing unit M
DV-570(M)
Developing unit C
DV-570(C)
Drum unit
DK-570
Fuser unit
FK-570(E)
TR-570
HOLDER FEED ASSY SP
2-4-4
FS-C5400DN
PARTS LIST
Published in March 2009
2HGPL070
First Edition
NOTES
1. Indicate parts number and parts description together with the machine model name when placing an order.
e.g.
Parts Number
302HG04090
Parts Name
COVER TOP
Machine Model
Quantity
FS-C5400DN
2. Symbols in the "Parts Number" column.

Parts with "" are component parts or sub-assemblies of the assembly appearing immediately above them.
e.g.
Parts Number
302HG94080
Parts Name
COVER LEFT REAR ASSY
Parts Number
Parts Name
302HG04140
LABEL WASTE BOTTLE
302HG04160
SEAL WASTE BOTTLE
Parts with "" are component parts or sub-assembly with "" appearing immediately above them.
e.g.
Parts Number
302HN94190
Parts Name
PLATE BOTTOM ASSY SP
Parts Number
Parts Name
302F909210
PAD BOTTOM
302HN09210
LABEL OPERATION
Parts with "" indicate regular maintenance parts.

3. Items indicated in Description column as (OPTION) are Consumable parts.
CONTENTS
FIG. 1
Covers 1 ...................................................................2
FIG. 2
Covers 2 ...................................................................4
FIG. 3
Frames 1 ..................................................................6
FIG. 4
Frames 2 ..................................................................8
FIG. 5
Paper Cassettes .....................................................10
FIG. 6
Paper Feed Section 1 ............................................12
FIG. 7
Paper Feed Section 2 ............................................14
FIG. 8
Paper Conveying Section .......................................16
FIG. 9
Image Formation Section .......................................18
FIG. 10
Developing Section ................................................20
FIG. 11
Fuser Section .........................................................22
FIG. 12
Drive Section ..........................................................24
FIG. 13
Exit Section ............................................................26
FIG. 14
Electrical Components ...........................................28
FIG. 15
Maintenance Kits ....................................................30

INDEX ...................................................................31
-1-
FIG. 1 Covers 1
2HG
2
3
101
5
18
14
13
9
101
12
101
17
11
A02
10
14
101
16
A01
15
-2-
FIG. 1 Covers 1
Ref.
No.

1
2
3
4
5
A01
6
7
8
A02
9
10
11
12
13
14
15
16
17
18
Part.No.
302HG04090
302HG04120
302HG04130
302HG04110
302HG04030
302HG94080
302HG04140
302HG04160
302HG04060
302HG94140
302HN04200
302HN04210
302HN04250
302HN04260
302HN04320
302HN04230
302HN04240
302HG04100
302HG04020
302HG04150
2HG
Alternative.
2HG04090
2HG04120
2HG04130
2HG04110
2HG04030
2HG94080
2HG04140
2HG04160
2HG04060
2HG94140
2HN04200
2HN04210
2HN04250
2HN04260
2HN04320
2HN04230
2HN04240
2HG04100
2HG04020
2HG04150
Description
COVER TOP
STOPPER EXIT A
STOPPER EXIT B
COVER LEFT FRONT
COVER UPPER LEFT
LABEL WASTE BOTTLE
SEAL WASTE BOTTLE
COVER RIGHT REAR
COVER SIDE ASSY SP
LEVER SIDE COVER
HOOK SIDE COVER
SPRING SIDE COVER
SPRING SIDE LEVER
LABEL USB
HOOK TOP COVER
SPRING LEFT COVER
COVER RIGHT FRONT
COVER UPPER RIGHT
LABEL FUSER CAUTION R
Parts with "" are component parts or sub-assemblies of the

assembly appearing immediately above them.
Quantity
120 230 240
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
Ref.
No.
101
Part.No.
7BB200410H
Alternative.
BB105700
Description
+BIND T.T P SCREW 4X10
Parts with " " are component parts or sub-assembly with ""
appearing immediately above them.
-3-
Quantity
120 230 240
FIG. 2 Covers 2
2HG
A01
25
35
37
34
33
31
10
32
27
30
36
27
30
35
27
102
25
4
6
28
26
A
3
2
28
28
25
23
27
101
22
19
102
29
14
17
1
20
13
11
20
18
16
12
A02
21
15
103
-4-
24
FIG. 2 Covers 2

Ref.
No.
Part.No.
1
2
3
4
5
6
7
8
9
A01
10
11
12
13
A02
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
302HN08010
302HN08020
302HN08030
302HN08050
302HN08060
302HN08140
302HN08150
302HN08160
5MVG127DH001
302HG94110
302HG05070
302HN04111
302HN04120
302HN04170
302HG94100
302HG05020
302HG05030
302HG05040
302HG05050
302HG05060
302HG05100
7ZGSTGR55010H01
302HG46120
302HG29110
302HG29130
302HN29190
302HN29010
302HN29020
302HN29040
302HN29050
302HN29060
302HN29150
302HG29060
302HN29080
302F908300
302HN29100
302HG29120
302HN04181
302HN04270
2HG
Alternative.
2HN08010
2HN08020
2HN08030
2HN08050
2HN08060
2HN08140
2HN08150
2HN08160
2B700380
2HG94110
2HG05070
2HN04111
2HN04120
2HN04170
2HG94100
2HG05020
2HG05030
2HG05040
2HG05050
2HG05060
2HG05100
ZG110970
2HG46120
2HG29110
2HG29130
2HN29190
2HN29010
2HN29020
2HN29040
2HN29050
2HN29060
2HN29150
2HG29060
2HN29080
2F908300
2HN29100
2HG29120
2HN04181
2HN04270
Description
BASE MPF
COVER MPF
TRAY MPF TOP
GUIDE MPF L
GUIDE MPF R
LUTCH
LINK LEVER MPF L
LINK LEVER MPF R
GEAR MANUAL /40301X1013 A4
COVER FRONT ASSY SP
SHEET STATIC ELIMINATOR
COVER LOWER LEFT
COVER LOWER RIGHT
STOPPER FRONT COVER RIGHT
KEY BOARD ASSY SP
MOUNT UPPER OPERATION
MOUNT LOWER OPERATION
BUTTON A
BUTTON B
BUTTON C
SHEET LCD
SHIELD GASKET
CONN.CORD ASSY S03331
SHEET DU UP L
SHEET DU UP R
SHEET BASE DU
ROLLER DU
ROLLER DU FEED
PULLEY P24 S2M DU
BUSH DU
GEAR Z23L DU FEED
BELT DU
BELT DU B
HOOK DU RELEASE RIGHT
SPRING LOCK MPF
COVER INNER DU
HOOK CONVEYING
STOPPER FRONT COVER LEFT
SPRING FRONT COVER

Quantity
120 230 240
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
1
4
3
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
1
4
3
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
3
1
4
3
1
2
1
1
1
1
2
1
1
Ref.
No.
101
102
103
Part.No.
7BB700408H
7BB302308H
B1A54080
Alternative.
BB105640
BB018120
B1A54080
Description
+BIND T.T S SCREW 4X8 SR
+TP-FLAT T.T B SCREW 3X8
+BIND TAP-TITE S SCREW M4X08
-5-
Quantity
120 230 240
FIG. 3 Frames 1
2HG
102
22
A04
21
A03
20
49
48
101
47
19
3
A02
32
102
101
101
46
45
4
102
18
14
17
16
102
101
14
39
10
41
11 29
12
24
24
31
36
25
43
33
102
37
13
35
27
26
14
102
40
14
15
42
A01
A
102
102
38
101
102
101
23
34
-6-
44
25
24
28
28
25
24
28
25
28
30
FIG. 3 Frames 1
Ref.
No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
A01
43
44
45
A02
46
A03
47
Part.No.
302HN02120
302HG02520
302HG02530
302HN02210
302HN02720
302HG02170
302HG02320
302HG02140
302HG02160
302HG02150
302HG02510
302HG02360
302HG02020
302HG02180
302HG02580
302HG02550
302HG02560
302HG02570
302HN15070
302HN15080
302HN15090
302HN15110
302HG44080
302HN02701
302HN02710
302HN02170
302HN02150
302HN02190
302HN15030
302HN02200
302HG02120
302HG02010
302HN02110
302HN02670
302HN02680
302HN15160
302HN15170
302HN02300
302HN02150
302HN02160
302HN02130
302HG02030
302HG94150
302HG02490
302HG02130
302HN02140
302HN94060
302HN02750
302HG94040
302HN02750
2HG
Alternative.
2HN02120
2HG02520
2HG02530
2HN02210
2HN02720
2HG02170
2HG02320
2HG02140
2HG02160
2HG02150
2HG02510
2HG02360
2HG02020
2HG02180
2HG02580
2HG02550
2HG02560
2HG02570
2HN15070
2HN15080
2HN15090
2HN15110
2HG44080
2HN02701
2HN02710
2HN02170
2HN02150
2HN02190
2HN15030
2HN02200
2HG02120
2HG02010
2HN02110
2HN02670
2HN02680
2HN15160
2HN15170
2HN02300
2HN02150
2HN02160
2HN02130
2HG02030
2HG94150
2HG02490
2HG02130
2HN02140
2HN94060
2HN02750
2HG94040
2HN02750
Description
HOUSING RIGHT
SPACER HOUSING RIGHT
TAPE SPACER HOUSING RIGHT
HOLDER RFID
SEAL SQUARE 25-20
GUIDE SPRING THRUST
SPRING CONTACT HV PT
ACTUATOR LEVER LINK
RACK SPRING THRUST
LEVER LINK
PIN HOUSING RIGHT
SPRING RACK THRUST
FRAME RIGHT
GUIDE DLP
LABEL GUIDE DLP K
LABEL GUIDE DLP Y
LABEL GUIDE DLP C
LABEL GUIDE DLP M
GUIDE CONTAINER K
GUIDE CONTAINER Y
GUIDE CONTAINER C
GUIDE CONTAINER M
FAN MOTOR 70
ACTUATOR CONTAINER
SPRING ACT CONT
RACK TONER SUPPLY R
GEAR Z16S HINGE
CAM TONER SUPPLY
GEAR Z20S-Z26L
HOLDER HARNESS
DUCT RIGHT A
FRAME LEFT
HOUSING LEFT
PLATE CONTAINER K
PLATE CONTAINER C
SPRING P CONT C
SPRING P CONT K
ROD INTERLOCK
GEAR Z16S HINGE
RACK TONER SUPPLY L
HINGE LEFT
FRAME REAR
FAN DLP ASSY SP
SEAL FAN DLP
DUCT RIGHT B
HINGE RIGHT
DC MOTOR ASSY K SP
SEAL DC MOTOR
DC MOTOR ASSY Y SP
SEAL DC MOTOR

Quantity
Ref.
No.
120 230 240

1
1
1
1
1
4
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
4
4
1
1
4
4
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
4
4
1
1
4
4
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
4
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
4
4
1
1
4
4
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A04
48

49
101
102
Part.No.
302HG94050
302HN02750
302HG94060
7BB700308H
7BB100306H1
Alternative.
Description
2HG94050
2HN02750
2HG94060
DC MOTOR ASSY C SP
SEAL DC MOTOR
DC MOTOR ASSY M SP
BB105600
BB105820

+BIND T.T S SCREW 3X6
-7-
Quantity
120 230 240
1
1
1
1
1
1
1
1
1
FIG. 4 Frames 2
2HG
19
42
103
B
A
6
7
41
103
44
35
18
30
40
31
39
34
28
21
38
33 27
101
13
32
3
26
36
103
22
29
24
103
20
103
25
17
43
15
37
23
16
14
1
A01
11
A02
102
12
-8-
10
FIG. 4 Frames 2

Ref.
No.
Part.No.
1
2
3
4
5
6
7
8
9
A01
10
11
12
13
14
15
16
17
18
19
20
A02
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
302HN02740
302HN02610
302HN02080
302HN02250
302HN02320
302HN02330
302HN02340
302HN02350
302HN02590
302HG00410
302HG00610
302HG02090
302HN46350
7YZM610007++H01
302HG02060
302HG02380
302HN02780
302HN02070
302HN02770
302HG94030
302HG94010
302HG93170
302HG00180
302HG02500
302HG03010
302HG03020
302HG03030
302HG03040
302HG03070
302HG03090
302HG03100
302HG03110
302HG03120
302HG03130
302HG03140
302HG03150
302HN03050
302HN03060
302HN03080
302HN03090
302HN03100
5MVS313SB002
302HG93140
302HG02540
302HN94051
302HN02490
2HG
Alternative.
2HN02740
2HN02610
2HN02080
2HN02250
2HN02320
2HN02330
2HN02340
2HN02350
2HN02590
2HG00410
2HG00610
2HG02090
2HN46350
YZ023340
2HG02060
2HG02380
2HN02780
2HN02070
2HN02770
2HG94030
2HG94010
2HG93170
2HG00180
2HG02500
2HG03010
2HG03020
2HG03030
2HG03040
2HG03070
2HG03090
2HG03100
2HG03110
2HG03120
2HG03130
2HG03140
2HG03150
2HN03050
2HN03060
2HN03080
2HN03090
2HN03100
2BR08310
2HG93140
2HG02540
2HN94051
2HN02490
Description
RAIL CASSETTE
FOOT
HINGE FEED LEFT
BRACKET FRONT
GEAR Z25S WASTE
GEAR Z17S WASTE
GEAR Z20S WASTE
GEAR Z14L-Z17S WASTE
BRACKET GEAR
BRACKET SW ASSY
INLET ASSY
BRACKET SWITCH
ACCESS.SADDLE
BRACKET BASE
BRACKET HARNESS L
LOCK CASSETTE
COVER REAR
SPRING LOCK CASSETTE
DUCT LEFT A ASSY SP
CASE CONTACT HV K ASSY SP
PARTS WASTE TONER
TONER FULL DETECT ASSY
SPRING LOCK DRUM
CASE WASTE A
CASE WASTE B
CASE SENSOR
SCREW WASTE
SEAL CASE WASTE A
LOCK DLP
SPRING LOCK DLP
SEAL WASTE LONG A
SEAL WASTE LONG B
SEAL CASE WASTE REAR
SEAL CASE WASTE C
SEAL CASE WASTE D
SHUTTER WASTE
GEAR Z20S WASTE
SEAL SHUTTER WASTE
SEAL CASE WASTE CLN
SPRING SHUTTER WASTE
SPACER LED /43587J2063 A4
WT-570
STAY FRAME LEFT
BAR CLEANERED ID ASSY SP
SPRING CLEANER ID

Quantity
120 230 240
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4
4
4
1
1
1
4
4
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4
4
4
1
1
1
4
4
1
1
1
1
1
1
1
2
1
1
4
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4
4
4
1
1
1
4
4
1
1
1
1
1
1
1
2
1
1
Ref.
No.
101
102
103
Part.No.
7BB200308H
7BB700408H
7BB700308H
Alternative.
BB105660
BB105640
BB105600
Description
-9-
Quantity
120 230 240
FIG. 5 Paper Cassettes
2HG
A02
10
30
A01
29
11
33
12
A03
20
31
22
24
2
15
21
28
25
14
26
20
13
22
32
27
9
5
23
8
18
1
7
7
16
- 10 -
19
17
FIG. 5 Paper Cassettes

Ref.
No.
A01
1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
A02
29
30
A03
31
32
33
Part.No.
302HN93161
302F909160
302F909170
302F909180
302F909200
302HN09010
302HN09020
302HN09030
302HN09041
302HN09050
302HN09070
302HN09090
302HN09100
302HN09110
302HN09120
302HN09130
302HN09150
302HN09160
302HN09170
302HN09180
302HN09190
302HN09230
302HN09240
302HN09250
302HN09350
302HN09371
302HN09390
302HN09400
302HN09410
302HN94190
302F909210
302HN09210
302HN94300
302HN09420
303K809490
5MVG127DB046
2HG
Alternative.
2HN93161
2F909160
2F909170
2F909180
2F909200
2HN09010
2HN09020
2HN09030
2HN09041
2HN09050
2HN09070
2HN09090
2HN09100
2HN09110
2HN09120
2HN09130
2HN09150
2HN09160
2HN09170
2HN09180
2HN09190
2HN09230
2HN09240
2HN09250
2HN09350
2HN09371
2HN09390
2HN09400
2HN09410
2HN94190
2F909210
2HN09210
2HN94300
2HN09420
3K809490
2B700190
Description
CT-501
BUSH LIFT 6
RETARD ROLLER ASSY
HOLDER RETARD
SPRING RETARD
BASE CASSETTE
COVER CASSETTE TOP
GEAR Z20S-Z17S INDICATOR
MARKER INDICATOR
DIAL CASSETTE
CURSOR LEFT
LEVER GUIDE SIDE
SPRING GUIDE SIDE
CURSOR END
LEVER STOPPER
SPRING STOPPER
SHAFT WORKPLATE
GEAR Z50S LIFT
GEAR Z13S JOINT
COVER LIFT GEAR
SPRING FIX
GUIDE RETARD
SIZE FIX
LABEL DIAL
CURSOR LEFT B
SPRING EARTH
SPRING EARTH SIDE
SPRING DIAL
SPRING EARTH C
PAD BOTTOM
LABEL OPERATION
CURSOR RIGHT PF ASSY 2HN SP
LABEL CURSOR
WORKPLATE LIFT PF
GEAR CASSETTE /FS-1200 A4

Quantity
120 230 240
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
- 11 -
FIG. 6 Paper Feed Section 1
2HG
A01
27
35
102
22
21
24 101
23
19
18
5
34
102
15
A
102
102
14
4
12
20
3
17
13
A02
31
29
32
30
10
26
11
25
28
33
- 12 -
6
102
102
16
102

Ref.
No.

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
A01
27
A02
28
29
30
31
32
33
34
35
Part.No.
2BG22960
2BG22970
2C921040
302F906110
302HG02310
302HG24010
302HG24160
302HG46090
302HG46400
302HN02470
302HN06030
302HN06040
302HN06160
302HN06180
302HN24030
302HN24080
302HN24230
302HN24260
302HN24320
302HN24350
5MVX111DN003
302HN24410
302HN24420
302HN24430
302HN31590
302HN44180
302HN94130
302HN24160
302HN94200
302F906030
302F906230
302F906272
302F906280
302HN06010
302HN06080
3H327410
7SP01000001+H01
Alternative.
2BG22960
2BG22970
2C921040
2F906110
2HG02310
2HG24010
2HG24160
2HG46090
2HG46400
2HN02470
2HN06030
2HN06040
2HN06160
2HN06180
2HN24030
2HN24080
2HN24230
2HN24260
2HN24320
2HN24350
2A806250
2HN24410
2HN24420
2HN24430
2HN31590
2HN44180
2HN94130
2HN24160
2HN94200
2F906030
2F906230
2F906272
2F906280
2HN06010
2HN06080
3H327410
SP044290
2HG
Description
BUSH 6
BUSH 6 EW
PULLEY FEED SHIFT
PIN FEED ROLL
HOLDER SENSOR
SPRING CONTACT HV SEPA
GEAR Z19L REG REAR
PLATE EARTH SIZE
SHAFT FEED R
SPRING PICKUP
GUIDE HOUSING
SHEET HOUSING
ROLLER MIDDLE
GEAR Z27R MIDDLE
SPRING MIDDLE
SPRING REG EARTH A
SPRING MID EARTH
BUSH REGIST CL
RING STOPPER /A-49 FEED A4
BUSH REGIST EW
SPRING REG EARTH B
HIGH MEG R ASSY
BUSH DRIVE
SWITCH SIZE
ROLLER REG REAR SP
SHEET REGIST FRONT
HOLDER FEED ASSY SP
GEAR FEED Z26H
PULLEY FEED ASSY
SHAFT FEED L
GEAR FEED Z30H
HOLDER FEED
PULLEY PICKUP ASSY
SENSOR,CONVEYING
SW.PUSH

Quantity
120 230 240
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Ref.
No.
101
102
Part.No.
7BB200308H
7BB100306H1
Alternative.
BB105660
BB105820
Description
- 13 -
Quantity
120 230 240
2HG
102
102
1
3
2
4
5
8
6
101
101
101
- 14 -

Ref.
No.

1
2
3
4
5
6
7
8
9
Part.No.
302HN94150
302HN94160
302HN08080
302HN08090
302HN08100
302HN08110
302HN08181
302HN08210
302HG93090
Alternative.
2HN94150
2HN94160
2HN08080
2HN08090
2HN08100
2HN08110
2HN08181
2HN08210
2HG93090
2HG
Description
PLATE BOTTOM MPF ASSY SP
SEPARATOR MPF ASSY SP
SP BOTTOM MPF L
SP BOTTOM MPF R
SPRING SEPARATOR
FRAME MPF LOW
LEVER CAM MPF
HOLDER SEPARATOR MPF
TR-570

Quantity
120 230 240
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
No.
101
102
Part.No.
7BB200410H
7BB200416H
Alternative.
BB105700
BB040720
Description
- 15 -
Quantity
120 230 240
FIG. 8 Paper Conveying Section
2HG
3
5
A01
4
6
19
22
28
41
40
23
20
24
17
31
30
47
14
23
39
28
16
101
10
13
10
8
45
13
25
15
102
46
22
21
38
43
44
27
42
102
18
29
26
32
11
10
13
36
34
12
35
A02
38
37
33
- 16 -
FIG. 8 Paper Conveying Section

Ref.
No.
A01
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

18
19

20
21
22
23
A02
24
25
26
27
28
29
30
31
32
33
34
35
36

37

38
39
40
41
42
43

44
45
46
47
Part.No.
302HG93150
302HG22020
302HG22030
302HG22040
302HG22050
302HN22050
302HN22060
302HG24110
302HG24120
302HN24140
302HN24290
302HN24300
302HN24360
302HN24400
302HG24080
302HG24100
302HG24130
302HG24150
302HN06150
302HN22080
302HN24070
302HN24090
302HN24110
302HN24150
302HN94170
302HN24160
302HN24190
302HN24250
302HN24280
302HN24370
302HN24430
302HN25350
302HN24390
302HN06100
302HN06110
302HN06120
302HN06131
302HN06170
5AAVR0LL+051
7NXSG2481+++H01
302HG24020
302HG24030
302HG24040
302HG24050
2A627940
302HG45020
302HG46030
302HG46390
302HG24070
Alternative.
2HG93150
2HG22020
2HG22030
2HG22040
2HG22050
2HN22050
2HN22060
2HG24110
2HG24120
2HN24140
2HN24290
2HN24300
2HN24360
2HN24400
2HG24080
2HG24100
2HG24130
2HG24150
2HN06150
2HN22080
2HN24070
2HN24090
2HN24110
2HN24150
2HN94170
2HN24160
2HN24190
2HN24250
2HN24280
2HN24370
2HN24430
2HN25350
2HN24390
2HN06100
2HN06110
2HN06120
2HN06131
2HN06170
2CL16130
NX052600
2HG24020
2HG24030
2HG24040
2HG24050
2A627940
2HG45020
2HG46030
2HG46390
2HG24070
2HG
Description
PARTS TRANSFER ASSY
HOLDER BRUSH
PAPER CHUTE
GEAR Z24L TC ROLL
SHEET PAPER CHUTE
BUSH TRANS L
BUSH TRANS R
GUIDE FEED DU
SHEET HIGH VOLTAGE SUB
ACTUATOR DU
SPRING DU
SPRING ACT DU
SPONGE A
PULLEY PA
SPRING REG L
SPRING TC R
SHEET DU SENSOR
SPRING TC L
GEAR Z30S MPF
SPRING SEP EARTH B
GEAR Z31R REG FRONT
PLATE EARTH GUIDE
BUSH REG R
STOPPER BUSH REG
ROLLER REG FRONT SP
SHEET REGIST FRONT
SPRING REG R
SPRING EARTH FEED
SPRING GUIDE EARTH
STOPPER TC SPRING
HIGH MEG R ASSY
LABEL EXIT
SPRING EARTH B
FRAME MPF UP
SHAFT FEED MPF
ACTUATOR MPF
ACTUATOR MPF B
SPRING MPF B
SENSOR OPT.
SPRING CONTACT HV
SPRING CONTACT HV TC A
SPRING CONTACT HV TC B
SPRING HV TC BK
CORE 10-20X10
HIGH VOLTAGE UNIT 2
SPRING CONTACT HV DISCHARGER

Quantity
120 230 240
1
1
1
1
1
1
1
1
2
1
6
1
1
6
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
6
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
6
1
1
6
1
1
1
1
1
1
1
1
2
2
1
2
1
1
1
2
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
Ref.
No.
101
102
Part.No.
7BB200308H
7BB200410H
Alternative.
BB105660
BB105700
Description
- 17 -
Quantity
120 230 240
FIG. 9 Image Formation Section
2HG
A01
A01
A01
A01
1
1
1
1
- 18 -
FIG. 9 Image Formation Section

Ref.
No.
A01

1
Part.No.
302HG93010
302HG93130
2HG
Alternative.
2HG93010
2HG93130
Description
DK-570
MC-570

Quantity
120 230 240
4
4
4
4
4
4
- 19 -
FIG. 10 Developing Section
2HG
3
4
2
1
- 20 -
FIG. 10 Developing Section

Ref.
No.

1
1
2
2
3
3
4
4
Part.No.
302HG93020
302HG93180
302HG93030
302HG93190
302HG93040
302HG93200
302HG93050
302HG93210
2HG
Alternative.
2HG93020
2HG93180
2HG93030
2HG93190
2HG93040
2HG93200
2HG93050
2HG93210
Description
DV-570(K)
DV-570 US(K)
DV-570(Y)
DV-570 US(Y)
DV-570(M)
DV-570 US(M)
DV-570(C)
DV-570 US(C)

Quantity
120 230 240
1
1
1
1
1
- 21 -
FIG. 11 Fuser Section
2HG
A01
10
101
101
4
7 101
5
6
3
2
6
1
8
6
9
11
6
- 22 -
FIG. 11 Fuser Section

Ref.
No.
A01
A01

1

2

3

4

5

5

6

7

8

9

10

11
Part.No.
302HG93060
302HG93070
302HG25010
302HG25020
302HG25030
302HG25040
302HG44040
302HG44050
302HN25460
302HN44170
5MVM180XN004
7BE6805ZZNR+H01
7NXSG2481+++H01
7NXTLP1255++H01
2HG
Alternative.
2HG93060
2HG93070
2HG25010
2HG25020
2HG25030
2HG25040
2HG44040
2HG44050
2HN25460
2HN44170
2FP20080
BE056340
NX052600
NX046610
Description
FK-570(E)
FK-570(U)
ROLLER HEAT
ROLLER PRESS
BELT FUSER
SEPARATOR ASSY
HEATER LAMP 240V
HEATER LAMP 120V
BEARING PRESSURE
THERMOSTAT 250V190C
BUSH FUSER /FS-1928 A4
BEARING HEAT
SENSOR OPT.
SENSOR OPT.

Quantity
120 230 240
Ref.
No.
101
1
1
1
1
1
1
1
1
1
1
4
1
2
2
1
1
4
1
2
2
1
1
1
1
1
1
1
1
4
1
2
2
1
1
Part.No.
7BB100306H1
Alternative.
BB105820
Description
- 23 -
Quantity
120 230 240
FIG. 12 Drive Section
2HG
53
101
54
55
102
56
52
52
58
33
30
10
29
43
20
6
43
44
36
25
36
59
47
34
67
63
62
39
36
105
47
A03
- 24 -
36
48
102
23
41
40
24
31
61
68
102
46
21
66
15
51
36
36
103
42
32
17
47
37
27
18
101
64
3
36
45
36
36 36
47
37
11
43
65
47
36
34
101
14
60
38
35
34
12
A01
37
28
57
52
13
43
43
19
102
A02
104
104
43
26
16
104
52
22
49
102
102
50
FIG. 12 Drive Section

Ref.
No.
A01

1
2

3
4
5

6

7

8

9

10
11

12

13

14
15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31
32
33

34

35

36

37

38

39

40
41

42

43

44

45

46

47
48
49
Part.No.
302HG93110
19514250
2C904550
2FB17260
302HG31010
302HG31020
302HG31050
302HG31060
302HG31070
302HG31110
302HG31120
302HG31130
302HG31140
302HG31150
302HG44140
302HG46270
302HN31140
302HN31150
302HN31160
302HN31180
302HN31190
302HN31200
302HN31210
302HN31220
302HN31240
302HN31250
302HN31260
302HN31270
302HN31311
302HN31320
302HN31330
302HN31370
302HN31410
302HN31430
302HN31570
302HN31580
302HN31590
302HN31600
302HN31610
302HN31620
302HN31630
302HN31650
302HN31660
302HN31670
302HN44060
302HN44070
302HN44160
302HN44200
302HN46020
302HN46380
2HG
Alternative.
2HG93110
19514250
2C904550
2FB17260
2HG31010
2HG31020
2HG31050
2HG31060
2HG31070
2HG31110
2HG31120
2HG31130
2HG31140
2HG31150
2HG44140
2HG46270
2HN31140
2HN31150
2HN31160
2HN31180
2HN31190
2HN31200
2HN31210
2HN31220
2HN31240
2HN31250
2HN31260
2HN31270
2HN31311
2HN31320
2HN31330
2HN31370
2HN31410
2HN31430
2HN31570
2HN31580
2HN31590
2HN31600
2HN31610
2HN31620
2HN31630
2HN31650
2HN31660
2HN31670
2HN44060
2HN44070
2HN44160
2HN44200
2HN46020
2HN46380
Description
DR-570A
BEARING,DEVELOPING
CUT WASHER 5
BELT FEED HANDLE
HOLDER FEED DRIVE A
HOLDER FEED DRIVE B
GEAR Z63R-Z35L
GEAR Z74R-Z26S
GEAR Z40S INPUT FUSER
PIN DRIVE B
GEAR Z38R INPUT MT
PLATE DRIVE MT
GEAR Z74R-Z25R
PIN DRIVE MT2
MOTOR DRIVE M2
GEAR Z39L
GEAR Z32R IDLE
GEAR Z30L
GEAR Z28R INPUT DU
GEAR Z31R-Z26R INPUT REGIST
GEAR Z35L
GEAR Z36R-Z22S
GEAR Z28S
GEAR Z36S MPF CAM
CAM MPF
GEAR Z62R-P32
GEAR Z30L-P30
GEAR Z70R
GEAR Z70L
GEAR Z38L
SHAFT CLUTCH FEED
SPRING FEED
SPRING MID TRANSFER
GEAR Z32L CL
GEAR Z32R CL
BUSH DRIVE
SHAFT CL FEED
SHAFT CL DLP
GEAR Z36S INPUT MPF A
GEAR Z36S INPUT MPF B
SPRING INPUT MPF
JOINT SHAFT CASSETTE
PIN DRIVE A
MOTOR DRIVE L
MOTOR DRIVE M
SOLENOID MPF
CLUTCH FEED L

Quantity
120 230 240
1 1 1
2 2 2
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
3 3 3
1 1 1
11 11 11
3 3 3
1 1 1
1 1 1
1 1 1
1 1 1
1 1 1
6 6 6
1 1 1
1 1 1
1 1 1
5 5 5
1 1 1
1 1 1

Ref.
No.
Part.No.
50
51
52
A02
53
54
55
56
57
58
A03
59
60
61
62
63
64
65
66
67
68
302HN46490
7YCC02B1003+H01
302HG44010
302HG93120
302HG31090
302HN31070
302HN31080
302HN31090
302HN44070
302HG31040
302HN94180
302HN02610
302HN31010
302HN31020
302HN31030
302HN31040
302HN31050
302HN31060
302HN31540
302HN31550
302HN94260
101
102
103
104
105
7BB000304H
7BB200410H
7BB200308H
7BB100306H1
7BB700408H
Alternative.
Description
2HN46490
YC013860
2HG44010
2HG93120
2HG31090
2HN31070
2HN31080
2HN31090
2HN44070
2HG31040
2HN94180
2HN02610
2HN31010
2HN31020
2HN31030
2HN31040
2HN31050
2HN31060
2HN31540
2HN31550
2HN94260

CONNECTOR 292254-2
MOTOR DRUM
DR-570B
GEAR Z33L
PLATE DRIVE
GEAR Z74R-Z35L
GEAR Z54R
MOTOR DRIVE M
GEAR Z33L INPUT DLP
DRIVE LIFT ASSY SP
FOOT
BRACKET DRIVE LIFT
COVER GEAR LIFT
GEAR Z36L-Z20S
GEAR Z46S-Z13S
GEAR Z13S
GEAR Z35S-Z13S
GEAR Z34S
SPRING DRIVE LIFT
DC MOTOR ASSY LIFT SP
BB105720
BB105700
BB105660
BB105820
BB105640
+BIND M SCREW 3X4

- 25 -
Quantity
120 230 240
1
1
4
1
3
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
3
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
3
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
FIG. 13 Exit Section
2HG
45
43
44
A01
104
101
20
46
28
24
41
5
42
23
14
16
38
38
101
24
2
13
21
28
41
19
19
34
40
17
3
101
101
37
101
34
9
8
25
26
7
33
15
27
103
32
39
11
105
12
102
35
22
31
36
10
16
- 26 -
18
29
101
30
101
FIG. 13 Exit Section

Ref.
No.
A01
1
2
3
4
5
6

7

8

9

10

11
12
13
14
15
16
17

18
19
20

21
22
23
24

25
26
27
28

29
30

31

32
33
34
35
36
37
38

39

40
41

42

43
44
45
46
Part.No.
302HG93160
2BG22990
2FM02210
302F325010
302F925060
302HG04040
302HG04050
302HG28020
302HG28030
302HG28040
302HG28050
302HG28060
302HG28070
302HG28080
302HG28090
302HG28100
302HG28110
302HG28120
302HG28130
302HG28140
302HG28150
302HG28160
302HG28170
302HG28200
302HG28230
302HG28240
302HG28250
302HG28260
302HG28270
302HG44020
302HG46250
302HG94070
302HN28070
302HN28110
302HN28120
302HN28150
302HN28180
302HN28220
302HN29050
302HN44210
302HN94140
5MVM273DB005
302HG44110
302HG01100
302HG46020
302HG46260
302HG02590
2HG
Alternative.
2HG93160
2BG22990
5MVM274DN002
2F325010
2F925060
2HG04040
2HG04050
2HG28020
2HG28030
2HG28040
2HG28050
2HG28060
2HG28070
2HG28080
2HG28090
2HG28100
2HG28110
2HG28120
2HG28130
2HG28140
2HG28150
2HG28160
2HG28170
2HG28200
2HG28230
2HG28240
2HG28250
2HG28260
2HG28270
2HG44020
2HG46250
2HG94070
2HN28070
2HN28110
2HN28120
2HN28150
2HN28180
2HN28220
2HN29050
2HN44210
2HN94140
2A820100
2HG44110
2HG01100
2HG46020
2HG46260
2HG02590
Description
PARTS EXIT ASSY
CUT WASHER 4
PULLEY MID /B-11 FRAME A4
STUD SCREW M3
ACTUATOR SOL
LEVER FRONT COVER LEFT
LEVER FRONT COVER RIGHT
GUIDE CHANGE
GEAR Z38R-Z17R
GEAR FD Z20S
GEAR IDLE Z34S
GEAR IDLE Z28S
PLATE MOTOR B
GUIDE EXIT UP
SPRING EARTH EXIT E
SPRING EARTH EXIT F
SPRING LEVER
GUIDE CORRUGATION
GEAR Z36L-Z14S
DISCHARGER FD
ACTUATOR FULL
ROLLER FD
SHEET PLATE MOTOR
SPRING EARTH EXIT G
SPRING PULLEY B
ROLLER REVERSE
PIN EXIT
SEAL FAN FUSER SUB
SPRING REVERSE
MOTOR REVERSE
DC MOTOR ASSY EXIT SP
GEAR Z20L REVERSE
SPRING SOLENOID
SPRING PULLEY A
SPRING EARTH EXIT A
STAY FRONT
SEAL ACTUATOR
BUSH DU
FAN MOTOR
SOLENOID FD ASSY SP
PULLEY EXIT /A-49 FUSER A3
FAN MOTOR 50
P.W.BOARD ASSY EXIT
SHEET EXIT LEFT

Quantity
120 230 240
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
2
1
1
1
1
1
Ref.
No.
101
102
103
104
Part.No.
7BB200308H
7BB202308H
7BB000303H
7BB300323H
Alternative.
BB105660
BB105690
BB107000
BB105800
Description
+TP-FLAT T.T P SCREW 3X8
+BIND M SCREW 3X3
+BIND T.T B SCREW 3X23
- 27 -
Quantity
120 230 240
FIG. 14 Electrical Components
2HG
29
31
30
31
26
23
101
32
27
106
22
2
28
3
53
30
101
25
52
101
B
A
37
101
12
35
39
104
54
36
34
13
55
1
11
38
105
103
101
33
42
102
20
101
102
101
102
40
102
102
101
45
14
19
19
18
44
107
109
48
46
16
A01
43
15
- 28 -
107
47
16
17
50
102
24
110
19
49
21
41
10
108
107
51
108
101
FIG. 14 Electrical Components

Ref.
No.
Part.No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
A01
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
302HN94320
302HG46190
302HG46410
302HG46420
302HG46470
302HG46150
302HG46040
302HN46580
302HG46170
302HG46180
302HG46240
302HN46150
7SM010104+++H01
302HG39020
302HG39010
7ZGSTG110075H01
302HN94230
302HN39100
302HG39060
302HN39090
302HG45010
302HG02390
302HG94020
302HG93100
302HN94010
302HG46460
302HG02110
302HG02480
7YZM610007++H01
302HG46340
302HN44010
302HG02350
302HG44090
302HG39050
302HN94220
302HG80060
302HN39070
302HN39110
302HN06050
302HN06060
302HN46290
302HN46300
302HN02660
302HG01110
302HG39040
302HN39060
303BH26021
5MMT263SN012++R
302F939090
302HG02600
Alternative.
2HN94320
2HG46190
2HG46410
2HG46420
2HG46470
2HG46150
2HG46040
2HN46580
2HG46170
2HG46180
2HG46240
2HN46150
SM055200
2HG39020
2HG39010
ZG111050
2HN94230
2HN39100
2HG39060
2HN39090
2HG45010
2HG02390
2HG94020
2HG93100
2HN94010
2HG46460
2HG02110
2HG02480
YZ023340
2HG46340
2HN44010
2HG02350
2HG44090
2HG39050
2HN94220
2HG80060
2HN39070
2HN39110
2HN06050
2HN06060
2HN46290
2HN46300
2HN02660
2HG01110
2HG39040
2HN39060
3BH26021
2D903100
2F939090
2HG02600
2HG
Description
ID SENSOR ASSY SP
SW.MICRO
SHIELD HV
DUCT CONTROLLER
SHIELD GASKET
FAN PS ASSY SP
SEAL PS FAN
BRACKET HV PWB
SPRING HV PT
HIGH VOLTAGE UNIT 1
DUCT POWER
CASE CONTACT HV C ASSY SP
LK-570
BRACKET HV TC ASSY SP
DUCT LEFT B
HOLDER FAN LEFT
ACCESS.SADDLE
FAN MOTOR
BIND TAP-TITE S
FAN MOTOR 40
PLATE ENGINE
SOLENOID FD ASSY CLN SP
P.W.BOARD ASSY ENGINE WITH SOFTWARE
ACTUATOR CASSETTE
SPRING ACTUATOR
ACTUATOR PICKUP
SPRING PICK ACT
LINK LEVER
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
PLATE CONTROLLER
RAIL OPTION
PLATE,OPTION
SCREW OP / M3 X 8 CRFREE A4
CAP NETWORK
SEAL HARNESS R

Quantity
Ref.
No.
120 230 240

2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
3
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
3
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
3
1
1
3
1
1
1
1
1
1
1
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1

50
50
51
52
53
54
55
101
102
103
104
105
106
107
108
109
110
Part.No.
Alternative.
Description
302HG45030
302HG45040
302HG39030
302HG46380
3019527401
302FV45020
302FV45040
2HG45030
2HG45040
2HG39030
2HG46380
19527401
2FV45020
2FV45040
SWITCHING REGULATOR 230V

SHIELD POWER
POWER CORD(120)
AC CORD ASSY
AC CORD ASSY
7BB700308H
7BB200308H
7BB702306H
7BB007303H
5MBP2518WXSP
7BB000306H
7BB700408H
7BB200410H
7BB601306H
7BB100306H1
BB105600
BB105660
BB105630
BB105750
E0025180
BB106880
BB105640
BB105700
BB105790
BB105820

+TP-FLAT T.T S SCREW 3X6 SR
+TP-CUP M SCREW 3X3
SPRING PIN /M2.5 X 18 S-BLK
+BIND M SCREW 3X6
+PAN M SCREW 3X6 R
- 29 -
Quantity
120 230 240
1
1
1
1
1
1
1
1
1
1
FIG. 15 Maintenance Kits

Ref.
No.
Part.No.
Alternative.
1702HG7US0
072HG7US
1702HG8EU0
072HG8EU
2HG
Description
RETARD ROLLER ASSY
DV-570 US(K)
DV-570 US(Y)
DV-570 US(M)
DV-570 US(C)
DK-570
FK-570(U)
TR-570
HOLDER FEED ASSY SP
RETARD ROLLER ASSY
DV-570(K)
DV-570(Y)
DV-570(M)
DV-570(C)
DK-570
FK-570(E)
TR-570
HOLDER FEED ASSY SP

Quantity
120 230 240
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
- 30 -
INDEX
2HG
Part.No.

1702HG7US0
1702HG8EU0
19514250
2A627940
2BG22960
2BG22970
2BG22990
2C904550
2C921040
2FB17260
2FM02210
3019527401
302F325010
302F906030
302F906110
302F906230
302F906272
302F906280
302F908300
302F909160
302F909170
302F909180
302F909200
302F909210
302F925060
302F939090
302FV45020
302FV45040
302HG00180
302HG00410
302HG00610
302HG01100
302HG01110
302HG02010
302HG02020
302HG02030
302HG02060
302HG02090
302HG02110
302HG02120
302HG02130
302HG02140
302HG02150
302HG02160
302HG02170
302HG02180
302HG02310
302HG02320
302HG02350
302HG02360
Alternative.
072HG7US
072HG8EU
19514250
2A627940
2BG22960
2BG22970
2BG22990
2C904550
2C921040
2FB17260
5MVM274DN002
19527401
2F325010
2F906030
2F906110
2F906230
2F906272
2F906280
2F908300
2F909160
2F909170
2F909180
2F909200
2F909210
2F925060
2F939090
2FV45020
2FV45040
2HG00180
2HG00410
2HG00610
2HG01100
2HG01110
2HG02010
2HG02020
2HG02030
2HG02060
2HG02090
2HG02110
2HG02120
2HG02130
2HG02140
2HG02150
2HG02160
2HG02170
2HG02180
2HG02310
2HG02320
2HG02350
2HG02360
Description
MK-570/MAINTENANCE KIT
MK-570/MAINTENANCE KIT
BEARING,DEVELOPING
CORE 10-20X10
BUSH 6
BUSH 6 EW
CUT WASHER 4
CUT WASHER 5
PULLEY FEED SHIFT
BELT FEED HANDLE
PULLEY MID /B-11 FRAME A4
POWER CORD(120)
STUD SCREW M3
GEAR FEED Z26H
PIN FEED ROLL
PULLEY FEED ASSY
SHAFT FEED L
GEAR FEED Z30H
SPRING LOCK MPF
BUSH LIFT 6
RETARD ROLLER ASSY
HOLDER RETARD
SPRING RETARD
PAD BOTTOM
ACTUATOR SOL
CAP NETWORK
AC CORD ASSY
AC CORD ASSY
TONER FULL DETECT ASSY
BRACKET SW ASSY
INLET ASSY
P.W.BOARD ASSY EXIT
P.W.BOARD ASSY MAIN WITH SOFTWARE(E)
FRAME LEFT
FRAME RIGHT
FRAME REAR
BRACKET BASE
BRACKET SWITCH
DUCT LEFT B
DUCT RIGHT A
DUCT RIGHT B
ACTUATOR LEVER LINK
LEVER LINK
RACK SPRING THRUST
GUIDE SPRING THRUST
GUIDE DLP
HOLDER SENSOR
SPRING CONTACT HV PT
BIND TAP-TITE S
SPRING RACK THRUST
Fig.No.
15
15
12
8
6
6
13
12
6
12
13
14
13
6
6
6
6
6
2
5
5
5
5
5
13
14
14
14
4
4
4
13
14
3
3
3
4
4
14
3
3
3
3
3
3
3
6
3
14
3
Part.No.

- 31 -
302HG02380
302HG02390
302HG02480
302HG02490
302HG02500
302HG02510
302HG02520
302HG02530
302HG02540
302HG02550
302HG02560
302HG02570
302HG02580
302HG02590
302HG02600
302HG03010
302HG03020
302HG03030
302HG03040
302HG03070
302HG03090
302HG03100
302HG03110
302HG03120
302HG03130
302HG03140
302HG03150
302HG04020
302HG04030
302HG04040
302HG04050
302HG04060
302HG04090
302HG04100
302HG04110
302HG04120
302HG04130
302HG04140
302HG04150
302HG04160
302HG05020
302HG05030
302HG05040
302HG05050
302HG05060
302HG05070
302HG05100
302HG22020
302HG22030
302HG22040
Alternative.
2HG02380
2HG02390
2HG02480
2HG02490
2HG02500
2HG02510
2HG02520
2HG02530
2HG02540
2HG02550
2HG02560
2HG02570
2HG02580
2HG02590
2HG02600
2HG03010
2HG03020
2HG03030
2HG03040
2HG03070
2HG03090
2HG03100
2HG03110
2HG03120
2HG03130
2HG03140
2HG03150
2HG04020
2HG04030
2HG04040
2HG04050
2HG04060
2HG04090
2HG04100
2HG04110
2HG04120
2HG04130
2HG04140
2HG04150
2HG04160
2HG05020
2HG05030
2HG05040
2HG05050
2HG05060
2HG05070
2HG05100
2HG22020
2HG22030
2HG22040
Description
BRACKET HARNESS L
DUCT POWER
HOLDER FAN LEFT
SEAL FAN DLP
SPRING LOCK DRUM
PIN HOUSING RIGHT
SPACER HOUSING RIGHT
TAPE SPACER HOUSING RIGHT
STAY FRAME LEFT
LABEL GUIDE DLP Y
LABEL GUIDE DLP C
LABEL GUIDE DLP M
LABEL GUIDE DLP K
SHEET EXIT LEFT
SEAL HARNESS R
CASE WASTE A
CASE WASTE B
CASE SENSOR
SCREW WASTE
SEAL CASE WASTE A
LOCK DLP
SPRING LOCK DLP
SEAL WASTE LONG A
SEAL WASTE LONG B
SEAL CASE WASTE REAR
SEAL CASE WASTE C
SEAL CASE WASTE D
COVER UPPER RIGHT
COVER UPPER LEFT
LEVER FRONT COVER LEFT
LEVER FRONT COVER RIGHT
COVER RIGHT REAR
COVER TOP
COVER RIGHT FRONT
COVER LEFT FRONT
STOPPER EXIT A
STOPPER EXIT B
LABEL WASTE BOTTLE
LABEL FUSER CAUTION R
SEAL WASTE BOTTLE
MOUNT UPPER OPERATION
MOUNT LOWER OPERATION
BUTTON A
BUTTON B
BUTTON C
SHEET STATIC ELIMINATOR
SHEET LCD
HOLDER BRUSH
PAPER CHUTE
GEAR Z24L TC ROLL
Fig.No.
4
14
14
3
4
3
3
3
4
3
3
3
3
13
14
4
4
4
4
4
4
4
4
4
4
4
4
1
1
13
13
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
8
8
8
2HG
Part.No.

302HG22050
302HG24010
302HG24020
302HG24030
302HG24040
302HG24050
302HG24070
302HG24080
302HG24100
302HG24110
302HG24120
302HG24130
302HG24150
302HG24160
302HG25010
302HG25020
302HG25030
302HG25040
302HG28020
302HG28030
302HG28040
302HG28050
302HG28060
302HG28070
302HG28080
302HG28090
302HG28100
302HG28110
302HG28120
302HG28130
302HG28140
302HG28150
302HG28160
302HG28170
302HG28200
302HG28230
302HG28240
302HG28250
302HG28260
302HG28270
302HG29060
302HG29110
302HG29120
302HG29130
302HG31010
302HG31020
302HG31040
302HG31050
302HG31060
302HG31070
Alternative.
2HG22050
2HG24010
2HG24020
2HG24030
2HG24040
2HG24050
2HG24070
2HG24080
2HG24100
2HG24110
2HG24120
2HG24130
2HG24150
2HG24160
2HG25010
2HG25020
2HG25030
2HG25040
2HG28020
2HG28030
2HG28040
2HG28050
2HG28060
2HG28070
2HG28080
2HG28090
2HG28100
2HG28110
2HG28120
2HG28130
2HG28140
2HG28150
2HG28160
2HG28170
2HG28200
2HG28230
2HG28240
2HG28250
2HG28260
2HG28270
2HG29060
2HG29110
2HG29120
2HG29130
2HG31010
2HG31020
2HG31040
2HG31050
2HG31060
2HG31070
Description
SHEET PAPER CHUTE
SPRING CONTACT HV SEPA
SPRING CONTACT HV
SPRING CONTACT HV TC A
SPRING CONTACT HV TC B
SPRING HV TC BK
SPRING CONTACT HV DISCHARGER
SPRING REG L
SPRING TC R
GUIDE FEED DU
SHEET HIGH VOLTAGE SUB
SHEET DU SENSOR
SPRING TC L
GEAR Z19L REG REAR
ROLLER HEAT
ROLLER PRESS
BELT FUSER
SEPARATOR ASSY
GUIDE CHANGE
GEAR Z38R-Z17R
GEAR FD Z20S
GEAR IDLE Z34S
GEAR IDLE Z28S
PLATE MOTOR B
GUIDE EXIT UP
SPRING EARTH EXIT E
SPRING EARTH EXIT F
SPRING LEVER
GUIDE CORRUGATION
GEAR Z36L-Z14S
DISCHARGER FD
ACTUATOR FULL
ROLLER FD
SHEET PLATE MOTOR
SPRING EARTH EXIT G
SPRING PULLEY B
ROLLER REVERSE
PIN EXIT
SEAL FAN FUSER SUB
SPRING REVERSE
BELT DU B
SHEET DU UP L
HOOK CONVEYING
SHEET DU UP R
HOLDER FEED DRIVE A
HOLDER FEED DRIVE B
GEAR Z33L INPUT DLP
GEAR Z63R-Z35L
GEAR Z74R-Z26S
GEAR Z40S INPUT FUSER
Fig.No.
8
6
8
8
8
8
8
8
8
8
8
8
8
6
11
11
11
11
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
13
2
2
2
2
12
12
12
12
12
12
Part.No.

- 32 -
302HG31090
302HG31110
302HG31120
302HG31130
302HG31140
302HG31150
302HG39010
302HG39020
302HG39030
302HG39040
302HG39050
302HG39060
302HG44010
302HG44020
302HG44040
302HG44050
302HG44080
302HG44090
302HG44110
302HG44140
302HG45010
302HG45020
302HG45030
302HG45040
302HG46020
302HG46030
302HG46040
302HG46090
302HG46120
302HG46150
302HG46170
302HG46180
302HG46190
302HG46240
302HG46250
302HG46260
302HG46270
302HG46340
302HG46380
302HG46390
302HG46400
302HG46410
302HG46420
302HG46460
302HG46470
302HG80060
302HG93010
302HG93020
302HG93030
302HG93040
Alternative.
2HG31090
2HG31110
2HG31120
2HG31130
2HG31140
2HG31150
2HG39010
2HG39020
2HG39030
2HG39040
2HG39050
2HG39060
2HG44010
2HG44020
2HG44040
2HG44050
2HG44080
2HG44090
2HG44110
2HG44140
2HG45010
2HG45020
2HG45030
2HG45040
2HG46020
2HG46030
2HG46040
2HG46090
2HG46120
2HG46150
2HG46170
2HG46180
2HG46190
2HG46240
2HG46250
2HG46260
2HG46270
2HG46340
2HG46380
2HG46390
2HG46400
2HG46410
2HG46420
2HG46460
2HG46470
2HG80060
2HG93010
2HG93020
2HG93030
2HG93040
Description
GEAR Z33L
PIN DRIVE B
GEAR Z38R INPUT MT
PLATE DRIVE MT
GEAR Z74R-Z25R
PIN DRIVE MT2
DUCT CONTROLLER
SHIELD HV
SHIELD POWER
PLATE CONTROLLER
PLATE ENGINE
BRACKET HV PWB
MOTOR DRUM
MOTOR REVERSE
HEATER LAMP 240V
HEATER LAMP 120V
FAN MOTOR 70
FAN MOTOR 40
FAN MOTOR 50
MOTOR DRIVE M2
HIGH VOLTAGE UNIT 1
HIGH VOLTAGE UNIT 2
P.W.BOARD ASSY ENGINE WITH SOFTWARE(SP)
DK-570
DV-570(K)
DV-570(Y)
DV-570(M)
Fig.No.
12
12
12
12
12
12
14
14
14
14
14
14
12
13
11
11
3
14
13
12
14
8
14
14
13
8
14
6
2
14
14
14
14
14
13
13
12
14
14
8
6
14
14
14
14
14
9
10
10
10
2HG
Part.No.

302HG93050
302HG93060
302HG93070
302HG93090
302HG93100
302HG93110
302HG93120
302HG93130
302HG93140
302HG93150
302HG93160
302HG93170
302HG93180
302HG93190
302HG93200
302HG93210
302HG94010
302HG94020
302HG94030
302HG94040
302HG94050
302HG94060
302HG94070
302HG94080
302HG94100
302HG94110
302HG94140
302HG94150
302HN02070
302HN02080
302HN02110
302HN02120
302HN02130
302HN02140
302HN02150
302HN02160
302HN02170
302HN02190
302HN02200
302HN02210
302HN02250
302HN02300
302HN02320
302HN02330
302HN02340
302HN02350
302HN02470
302HN02490
302HN02590
302HN02610
Alternative.
2HG93050
2HG93060
2HG93070
2HG93090
2HG93100
2HG93110
2HG93120
2HG93130
2HG93140
2HG93150
2HG93160
2HG93170
2HG93180
2HG93190
2HG93200
2HG93210
2HG94010
2HG94020
2HG94030
2HG94040
2HG94050
2HG94060
2HG94070
2HG94080
2HG94100
2HG94110
2HG94140
2HG94150
2HN02070
2HN02080
2HN02110
2HN02120
2HN02130
2HN02140
2HN02150
2HN02160
2HN02170
2HN02190
2HN02200
2HN02210
2HN02250
2HN02300
2HN02320
2HN02330
2HN02340
2HN02350
2HN02470
2HN02490
2HN02590
2HN02610
Description
DV-570(C)
FK-570(E)
FK-570(U)
TR-570
LK-570
DR-570A
DR-570B
MC-570
WT-570
PARTS TRANSFER ASSY
PARTS EXIT ASSY
PARTS WASTE TONER
DV-570 US(K)
DV-570 US(Y)
DV-570 US(M)
DV-570 US(C)
CASE CONTACT HV K ASSY SP
CASE CONTACT HV C ASSY SP
DUCT LEFT A ASSY SP
DC MOTOR ASSY Y SP
DC MOTOR ASSY C SP
DC MOTOR ASSY M SP
DC MOTOR ASSY EXIT SP
KEY BOARD ASSY SP
COVER FRONT ASSY SP
COVER SIDE ASSY SP
FAN DLP ASSY SP
COVER REAR
HINGE FEED LEFT
HOUSING LEFT
HOUSING RIGHT
HINGE LEFT
HINGE RIGHT
GEAR Z16S HINGE
RACK TONER SUPPLY L
RACK TONER SUPPLY R
CAM TONER SUPPLY
HOLDER HARNESS
HOLDER RFID
BRACKET FRONT
ROD INTERLOCK
GEAR Z25S WASTE
GEAR Z17S WASTE
GEAR Z20S WASTE
GEAR Z14L-Z17S WASTE
PLATE EARTH SIZE
SPRING CLEANER ID
BRACKET GEAR
FOOT
Fig.No.
10
11
11
7
14
12
12
9
4
8
13
4
10
10
10
10
4
14
4
3
3
3
13
1
2
2
1
3
4
4
3
3
3
3
3
3
3
3
3
3
4
3
4
4
4
4
6
4
4
4,12
Part.No.

- 33 -
302HN02660
302HN02670
302HN02680
302HN02701
302HN02710
302HN02720
302HN02740
302HN02750
302HN02770
302HN02780
302HN03050
302HN03060
302HN03080
302HN03090
302HN03100
302HN04111
302HN04120
302HN04170
302HN04181
302HN04200
302HN04210
302HN04230
302HN04240
302HN04250
302HN04260
302HN04270
302HN04320
302HN06010
302HN06030
302HN06040
302HN06050
302HN06060
302HN06080
302HN06100
302HN06110
302HN06120
302HN06131
302HN06150
302HN06160
302HN06170
302HN06180
302HN08010
302HN08020
302HN08030
302HN08050
302HN08060
302HN08080
302HN08090
302HN08100
302HN08110
Alternative.
2HN02660
2HN02670
2HN02680
2HN02701
2HN02710
2HN02720
2HN02740
2HN02750
2HN02770
2HN02780
2HN03050
2HN03060
2HN03080
2HN03090
2HN03100
2HN04111
2HN04120
2HN04170
2HN04181
2HN04200
2HN04210
2HN04230
2HN04240
2HN04250
2HN04260
2HN04270
2HN04320
2HN06010
2HN06030
2HN06040
2HN06050
2HN06060
2HN06080
2HN06100
2HN06110
2HN06120
2HN06131
2HN06150
2HN06160
2HN06170
2HN06180
2HN08010
2HN08020
2HN08030
2HN08050
2HN08060
2HN08080
2HN08090
2HN08100
2HN08110
Description
LINK LEVER
PLATE CONTAINER K
PLATE CONTAINER C
ACTUATOR CONTAINER
SPRING ACT CONT
SEAL SQUARE 25-20
RAIL CASSETTE
SEAL DC MOTOR
SPRING LOCK CASSETTE
LOCK CASSETTE
SHUTTER WASTE
GEAR Z20S WASTE
SEAL SHUTTER WASTE
SEAL CASE WASTE CLN
SPRING SHUTTER WASTE
COVER LOWER LEFT
COVER LOWER RIGHT
STOPPER FRONT COVER RIGHT
STOPPER FRONT COVER LEFT
LEVER SIDE COVER
HOOK SIDE COVER
HOOK TOP COVER
SPRING LEFT COVER
SPRING SIDE COVER
SPRING SIDE LEVER
SPRING FRONT COVER
LABEL USB
HOLDER FEED
SHAFT FEED R
SPRING PICKUP
ACTUATOR PICKUP
SPRING PICK ACT
PULLEY PICKUP ASSY
FRAME MPF UP
SHAFT FEED MPF
ACTUATOR MPF
ACTUATOR MPF B
GEAR Z30S MPF
GUIDE HOUSING
SPRING MPF B
SHEET HOUSING
BASE MPF
COVER MPF
TRAY MPF TOP
GUIDE MPF L
GUIDE MPF R
SP BOTTOM MPF L
SP BOTTOM MPF R
SPRING SEPARATOR
FRAME MPF LOW
Fig.No.
14
3
3
3
3
3
4
3
4
4
4
4
4
4
4
2
2
2
2
1
1
1
1
1
1
2
1
6
6
6
14
14
6
8
8
8
8
8
6
8
6
2
2
2
2
2
7
7
7
7
2HG
Part.No.

302HN08140
302HN08150
302HN08160
302HN08181
302HN08210
302HN09010
302HN09020
302HN09030
302HN09041
302HN09050
302HN09070
302HN09090
302HN09100
302HN09110
302HN09120
302HN09130
302HN09150
302HN09160
302HN09170
302HN09180
302HN09190
302HN09210
302HN09230
302HN09240
302HN09250
302HN09350
302HN09371
302HN09390
302HN09400
302HN09410
302HN09420
302HN15030
302HN15070
302HN15080
302HN15090
302HN15110
302HN15160
302HN15170
302HN22050
302HN22060
302HN22080
302HN24030
302HN24070
302HN24080
302HN24090
302HN24110
302HN24140
302HN24150
302HN24160
302HN24190
Alternative.
2HN08140
2HN08150
2HN08160
2HN08181
2HN08210
2HN09010
2HN09020
2HN09030
2HN09041
2HN09050
2HN09070
2HN09090
2HN09100
2HN09110
2HN09120
2HN09130
2HN09150
2HN09160
2HN09170
2HN09180
2HN09190
2HN09210
2HN09230
2HN09240
2HN09250
2HN09350
2HN09371
2HN09390
2HN09400
2HN09410
2HN09420
2HN15030
2HN15070
2HN15080
2HN15090
2HN15110
2HN15160
2HN15170
2HN22050
2HN22060
2HN22080
2HN24030
2HN24070
2HN24080
2HN24090
2HN24110
2HN24140
2HN24150
2HN24160
2HN24190
Description
LUTCH
LINK LEVER MPF L
LINK LEVER MPF R
LEVER CAM MPF
HOLDER SEPARATOR MPF
BASE CASSETTE
COVER CASSETTE TOP
GEAR Z20S-Z17S INDICATOR
MARKER INDICATOR
DIAL CASSETTE
CURSOR LEFT
LEVER GUIDE SIDE
SPRING GUIDE SIDE
CURSOR END
LEVER STOPPER
SPRING STOPPER
SHAFT WORKPLATE
GEAR Z50S LIFT
GEAR Z13S JOINT
COVER LIFT GEAR
SPRING FIX
LABEL OPERATION
GUIDE RETARD
SIZE FIX
LABEL DIAL
CURSOR LEFT B
SPRING EARTH
SPRING EARTH SIDE
SPRING DIAL
SPRING EARTH C
LABEL CURSOR
GEAR Z20S-Z26L
GUIDE CONTAINER K
GUIDE CONTAINER Y
GUIDE CONTAINER C
GUIDE CONTAINER M
SPRING P CONT C
SPRING P CONT K
BUSH TRANS L
BUSH TRANS R
SPRING SEP EARTH B
ROLLER MIDDLE
GEAR Z31R REG FRONT
GEAR Z27R MIDDLE
PLATE EARTH GUIDE
BUSH REG R
ACTUATOR DU
STOPPER BUSH REG
SHEET REGIST FRONT
SPRING REG R
Fig.No.
2
2
2
7
7
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
5
3
3
3
3
3
3
3
8
8
8
6
8
6
8
8
8
8
6,8
8
Part.No.

- 34 -
302HN24230
302HN24250
302HN24260
302HN24280
302HN24290
302HN24300
302HN24320
302HN24350
302HN24360
302HN24370
302HN24390
302HN24400
302HN24410
302HN24420
302HN24430
302HN25350
302HN25460
302HN28070
302HN28110
302HN28120
302HN28150
302HN28180
302HN28220
302HN29010
302HN29020
302HN29040
302HN29050
302HN29060
302HN29080
302HN29100
302HN29150
302HN29190
302HN31010
302HN31020
302HN31030
302HN31040
302HN31050
302HN31060
302HN31070
302HN31080
302HN31090
302HN31140
302HN31150
302HN31160
302HN31180
302HN31190
302HN31200
302HN31210
302HN31220
302HN31240
Alternative.
2HN24230
2HN24250
2HN24260
2HN24280
2HN24290
2HN24300
2HN24320
2HN24350
2HN24360
2HN24370
2HN24390
2HN24400
2HN24410
2HN24420
2HN24430
2HN25350
2HN25460
2HN28070
2HN28110
2HN28120
2HN28150
2HN28180
2HN28220
2HN29010
2HN29020
2HN29040
2HN29050
2HN29060
2HN29080
2HN29100
2HN29150
2HN29190
2HN31010
2HN31020
2HN31030
2HN31040
2HN31050
2HN31060
2HN31070
2HN31080
2HN31090
2HN31140
2HN31150
2HN31160
2HN31180
2HN31190
2HN31200
2HN31210
2HN31220
2HN31240
Description
SPRING MIDDLE
SPRING EARTH FEED
SPRING REG EARTH A
SPRING GUIDE EARTH
SPRING DU
SPRING ACT DU
SPRING MID EARTH
BUSH REGIST CL
SPONGE A
STOPPER TC SPRING
SPRING EARTH B
PULLEY PA
BUSH REGIST EW
SPRING REG EARTH B
HIGH MEG R ASSY
LABEL EXIT
BEARING PRESSURE
GEAR Z20L REVERSE
SPRING SOLENOID
SPRING PULLEY A
SPRING EARTH EXIT A
STAY FRONT
SEAL ACTUATOR
ROLLER DU
ROLLER DU FEED
PULLEY P24 S2M DU
BUSH DU
GEAR Z23L DU FEED
HOOK DU RELEASE RIGHT
COVER INNER DU
BELT DU
SHEET BASE DU
BRACKET DRIVE LIFT
COVER GEAR LIFT
GEAR Z36L-Z20S
GEAR Z46S-Z13S
GEAR Z13S
GEAR Z35S-Z13S
PLATE DRIVE
GEAR Z74R-Z35L
GEAR Z54R
GEAR Z39L
GEAR Z32R IDLE
GEAR Z30L
GEAR Z28R INPUT DU
GEAR Z31R-Z26R INPUT REGIST
GEAR Z35L
GEAR Z36R-Z22S
GEAR Z28S
GEAR Z36S MPF CAM
Fig.No.
6
8
6
8
8
8
6
6
8
8
8
8
6
6
6,8
8
11
13
13
13
13
13
13
2
2
2
2,13
2
2
2
2
2
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
12
2HG
Part.No.

302HN31250
302HN31260
302HN31270
302HN31311
302HN31320
302HN31330
302HN31370
302HN31410
302HN31430
302HN31540
302HN31550
302HN31570
302HN31580
302HN31590
302HN31600
302HN31610
302HN31620
302HN31630
302HN31650
302HN31660
302HN31670
302HN39060
302HN39070
302HN39090
302HN39100
302HN39110
302HN44010
302HN44060
302HN44070
302HN44160
302HN44170
302HN44180
302HN44200
302HN44210
302HN46020
302HN46150
302HN46290
302HN46300
302HN46350
302HN46380
302HN46490
302HN46580
302HN93161
302HN94010
302HN94051
302HN94060
302HN94130
302HN94140
302HN94150
302HN94160
Alternative.
2HN31250
2HN31260
2HN31270
2HN31311
2HN31320
2HN31330
2HN31370
2HN31410
2HN31430
2HN31540
2HN31550
2HN31570
2HN31580
2HN31590
2HN31600
2HN31610
2HN31620
2HN31630
2HN31650
2HN31660
2HN31670
2HN39060
2HN39070
2HN39090
2HN39100
2HN39110
2HN44010
2HN44060
2HN44070
2HN44160
2HN44170
2HN44180
2HN44200
2HN44210
2HN46020
2HN46150
2HN46290
2HN46300
2HN46350
2HN46380
2HN46490
2HN46580
2HN93161
2HN94010
2HN94051
2HN94060
2HN94130
2HN94140
2HN94150
2HN94160
Description
CAM MPF
GEAR Z62R-P32
GEAR Z30L-P30
GEAR Z70R
GEAR Z70L
GEAR Z38L
SHAFT CLUTCH FEED
SPRING FEED
SPRING MID TRANSFER
GEAR Z34S
SPRING DRIVE LIFT
GEAR Z32L CL
GEAR Z32R CL
BUSH DRIVE
SHAFT CL FEED
SHAFT CL DLP
GEAR Z36S INPUT MPF A
GEAR Z36S INPUT MPF B
SPRING INPUT MPF
JOINT SHAFT CASSETTE
PIN DRIVE A
RAIL OPTION
ACTUATOR CASSETTE
SPRING HV PT
SEAL PS FAN
SPRING ACTUATOR
FAN MOTOR
MOTOR DRIVE L
MOTOR DRIVE M
SOLENOID MPF
THERMOSTAT 250V190C
SWITCH SIZE
CLUTCH FEED L
FAN MOTOR
CT-501
BRACKET HV TC ASSY SP
BAR CLEANERED ID ASSY SP
DC MOTOR ASSY K SP
ROLLER REG REAR SP
SOLENOID FD ASSY SP
PLATE BOTTOM MPF ASSY SP
SEPARATOR MPF ASSY SP
Fig.No.
12
12
12
12
12
12
12
12
12
12
12
12
12
6,12
12
12
12
12
12
12
12
14
14
14
14
14
14
12
12
12
11
6
12
13
12
14
14
14
4
12
12
14
5
14
4
3
6
13
7
7
Part.No.

- 35 -
302HN94170
302HN94180
302HN94190
302HN94200
302HN94220
302HN94230
302HN94260
302HN94300
302HN94320
303BH26021
303K809490
3H327410
5AAVR0LL+051
5MMT263SN012++R
5MVG127DB046
5MVG127DH001
5MVM180XN004
5MVM273DB005
5MVS313SB002
5MVX111DN003
7BE6805ZZNR+H01
7NXSG2481+++H01
7NXTLP1255++H01
7SM010104+++H01
7SP01000001+H01
7YCC02B1003+H01
7YZM610007++H01
7ZGSTG110075H01
7ZGSTGR55010H01
Alternative.
2HN94170
2HN94180
2HN94190
2HN94200
2HN94220
2HN94230
2HN94260
2HN94300
2HN94320
3BH26021
3K809490
3H327410
2CL16130
2D903100
2B700190
2B700380
2FP20080
2A820100
2BR08310
2A806250
BE056340
NX052600
NX046610
SM055200
SP044290
YC013860
YZ023340
ZG111050
ZG110970
Description
ROLLER REG FRONT SP
DRIVE LIFT ASSY SP
HOLDER FEED ASSY SP
SOLENOID FD ASSY CLN SP
FAN PS ASSY SP
DC MOTOR ASSY LIFT SP
CURSOR RIGHT PF ASSY 2HN SP
ID SENSOR ASSY SP
PLATE,OPTION
WORKPLATE LIFT PF
SENSOR,CONVEYING
SCREW OP / M3 X 8 CRFREE A4
GEAR CASSETTE /FS-1200 A4
GEAR MANUAL /40301X1013 A4
BUSH FUSER /FS-1928 A4
PULLEY EXIT /A-49 FUSER A3
SPACER LED /43587J2063 A4
RING STOPPER /A-49 FEED A4
BEARING HEAT
SENSOR OPT.
SENSOR OPT.
SW.MICRO
SW.PUSH
CONNECTOR 292254-2
ACCESS.SADDLE
SHIELD GASKET
SHIELD GASKET
Fig.No.
8
12
5
6
14
14
12
5
14
14
5
6
8
14
5
2
11
13
4
6
11
8,11
11
14
6
12
4,14
14
2

Kyocera FS-C5400DN Parts and Service Manual

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Kyocera FS-C5400DN Parts and Service Manual

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FS-C5400DN

This page is intentionally left blank.

Safety warnings and precautions

Warning of high temperature.

2.Precautions for Maintenance

Always use parts having the correct specifications. ..........................................................................

Remove toner completely from electronic components. ...................................................................

This page is intentionally left blank.

1-3 Maintenance Mode

1-5 Assembly and Disassembly

1-5-4 Developing section................................................................................................................................1-5-12

2-1 Mechanical Construction

2-2 Electrical Parts Layout

2-3 Operation of the PWBs

Type ................................................ Desktop

NOTE: These specifications are subject to change without notice.

Left side cover

Machine cross section

This page is intentionally left blank.

Figure 1-2-2 220-240 V AC model

Right upper pad

Figure 1-2-3 120 V AC model

Upper inner pad assembly

Installing the expansion memory modules (option)

Installing the memory card (option)

Memory card socket

Installing the hard disk

This page is intentionally left blank.

1. Press the MENU key.

2. Press the arrow key to display

Service Status Page

Firmware Version 2HG_3000.000.040 2009.01.27

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

e-MPS error control

Digital Dot Coverage

Average (%) / Usage Page (A4/Letter Conversion)

Figure 1-3-1 Service status page (1)

Engine software version

Engine boot version

Main ROM version

Panel mask version

Local time zone

Installed: Paper feeder (Normal)

Installed: Paper feeder (Normal)

Installed: Paper feeder (Normal)

Installed: Paper feeder (Normal)

Black toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Cyan toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Magenta toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Yellow toner coverage

Number of pages printed converted in reference to A4 or Letter size.

Coverage of the latest

Service Status Page

[XXXXXXXX] [XXXXXXXX] [XXXXXXXX] [XXXXXXXX]

Figure 1-3-2Service status page (2)

Left offset for each paper

MP tray/Paper feeder 1/Paper feeder 2/Paper feeder 3/

Top margin (integer)/Top margin (decimal place)/Left margin (integer)/Left

Life counter (The first line)

Machine/MP tray/Printers cassette/Paper feeder 1/Paper feeder 2/

Life counter (The second

PF paper feed sensor