Design of Reactor With Agitator Shaft 1

CademPVD by CADEM Softwares
Most value for money software for the mechanical design of process equipment
Trial version available on our website www.cadem.in
Pressure Vessels
Reaction Vessels
Agitator Shafts
Heat Exchangers
Process Columns
Storage Tank
Floating Roof
Chimney
ASME Sec. VIII Div. 1

TEMA
EEUA
IS 2825
EN 13445
API 650
API 620
IS 6533
28 years of equipment design experience captured, polished, compacted and is now ready for transfer to
designers, fabricators and plant engineers
Intelligent, works with minimum inputs

For instance, in case of say a body flange, the software automatically evaluates optimum configuration of
all undefined parameters: Flange OD, Flange ID, PCD, Number and Size of bolts, Gasket OD & ID, etc.
meeting the requirements of the specified equipment design code.
Generates final design at estimation stage, saves more than 80% of your design & estimation time
Earn more as you save on costing and quotation making time
High quality documentation with all formulae and relevant code clauses
Most importantly, the user need not be a hard core designer
CADEM Softwares
Enhancing your business strengths and design capabilities.
Website:
www.cadem.in
Email:
cadem@vsnl.com
Phone:
+91 9370211312
Address:
Office No. 19, SC-1 Building,

Kohinoor Estate, Wakdewadi,
Pune-Mumbai Road, Pune 411003,
Maharashtra, India
Follow Us:
@facebook:
www.facebook.com/cademindia
OR www.cadem.in/facebook
@youtube:
www.youtube.com/cademchannel
OR www.cadem.in/youtube
@linkedin:
www.linkedin.com/company/cadem
OR www.cadem.in/linkedin
@google+:
http://plus.google.com/116314947079178385899
OR www.cadem.in/googleplus
@twitter:
www.twitter.com/cademindia
OR www.cadem.in/twitter
YOU CAN DOWNLOAD THIS DOCUMENT, OTHERS AND HELP GUIDE AT www.cadem.in/links
EXAMPLE NO. PC-01

DESIGN OF
REACTION VESSEL WITH AGITATOR SHAFT
This example covers design of a Reaction Vessel with Agitator Shaft.

This reaction vessel has dishes at the top and bottom ends. The jacketing is of plain
shell type, partially covering the main shell and extending on to the bottom dished end.
It has an agitator, with say 20 HP power and the agitator shaft RPM is 100. All the
components in contact with the internal process liquid are of SS 316 and the jacketing is
of SS 304.
NOTE:
1) Link to youtube video of this design:
https://www.youtube.com/watch?v=Szl9AE_d4pQ&list=PLPL8SPZUxm-mFqQZceyhr13QYDEruelJx&index=6
2) As you can see in the video, the inbuilt intelligence in the software generates maximum information by
itself.
Eg: For a body flange, the software evaluates all the undefined parameters Flange OD, Flange ID, PCD,
Number and Size of bolts, Gasket OD & ID, etc. meeting the requirements of specified equipment design
code.
3) In case of any changes to the interconnected shell geometry and / or design conditions (pressure /
temperature) including material of constructions, these dimensions are automatically regenerated by the
software to meet the new requirements.
4) The software can generate cost estimation and BOM in Excel.
'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

Sunay Wagle, CADEM Services,
Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
Soap Plant / Reactor R101
Designed By / Revision and Date

Index
/ R00 , 06-04-2015 19:23:54
Sr. No.
Description
Title page & equipment info
Design data
Material of constructions
Effective Pressures
Weight summary report
Wind load calculations
Seismic load calculations
Design of Dished End (Front)
Design of Closure Flng (Front)
10
Design of Closure Flng (Front)
11
Design of Shell Flng (Front)
12
Design of Shell Flng (Front)
13
Design of Main Shell
14
Design of Dished End (Rear)
15
Design of Jacket Closure (Top)
16
Design of Jacket Shell
17
Design of Jacket Dish (Bottom)
18
Design of Lug Support
19
Design of Lug Support
20
Design of Shaft
21
Design of Impeller (1)
22
Design of Lifting Lugs
23
Foundation load data
24
C.G. Data
Page No

Customer
ABC Company Ltd.
Project
Soap Plant
Location
Vapi Site
Plant
EQUIPMENT INFORMATION :
Design Code
Refrigeration Plant
Equipment Name
Reactor R101
Equipment Type
Reaction Vessel
Equipment Class
N.A.
Equipment Category
N.A.
Reference Drawing No
---
Service
Chemical Services
Support Type
DESIGN & REVIEWAL :
Lug Supports
ASME VIII Div.1, 10 A11
Designed By
Design Date
06-04-2015 19:23:54
Checked By
Approved By
Revision
INSPECTION & APPROVAL :
Inspection Agency
R00
Reviewed By
EQUIPMENT DATA :
---
Front end
Dished End
Front end flanged
True
Rear end
Dished End
Rear end flanged
False
Shell ID
1600 mm
Shell OD
1628 mm
Length, Shell (W.L. to W.L) / Overall

JACKETING DATA :
Jacketing system
2400 / 3338.3 mm
Jacket type
AGITATOR DATA :
Plain Jacket
Power
20 hp (MKS)
RPM
100
Duty Factor
Diameter of shaft
101 mm
Free Length of shaft
3738.3 mm
No of impellers
Propped
OTHER DATA :
Fabricated weight
---
Shell & Bottom End
True
5065.2 kgf
Empty weight + external weights
5065.2 kgf
Estimated operating weight
11231.4 kgf
Estimated hydrotest weight
10964.4 kgf

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
REACTION VESSEL DESIGN DATA

SHELL
SIDE
(1) PROCESS DETAILS :

MEDIA
JACKET
DENSITY
MEDIA
DENSITY
kg/m
Operating
Process
980
Design1
SIDE
kg/m
Steam
1.5
1000
1000
Design2
Startup
Shutdown
Upset
Hydrotest
Water
1000
Water
Pneumatic
Process
1.2
Steam
(2) PR. : kgf/mm g
INT.
EXT.
1000
1.2
INT.
EXT.
Input Pr
MAWP
Input Pr
Input Pr
MAWP
Input Pr
Operating
0.06
0.06
0.01055
0.04
0.04
0.01055
Design1
0.08
0.08
0.01055
0.05
0.05
0.01055
Design2
Startup
Shutdown
Upset
(3) TEST PR. : kgf/mm g
Hydrotest
Based on
Based on
Input Pr
MAWP
MAP
Input Pr
MAWP
MAP
0.106
0.106
0.106
0.07085
0.07085
0.07085
0.08976
0.08976
0.05995
0.05995
0.05995
MDMT.
MAX.
MDMT.
MAX
Pneumatic
0.08976
(4) TEMPERATURE : C
MIN.
MIN.
Operating
20
120
20
150
Design1
10
180
10
200
21.67
50
21.67
50
50
21.67
Design2
Startup
Shutdown
Upset
Hydrotest
Pneumatic
21.67
(5) ALLOWANCES : mm
INT.
EXT.
Corrosion
Polishing
0
(6) RADIOGRAPHY & JOINT EFFICIENCY :
JOINT
RADIOGRAPHY
EFFICIENCY
INT.
EXT.
0
RADIOGRAPHY
JOINT
EFFICIENCY
Shell
Spot + T Joints
0.85
Spot + T Joints
0.85
Head
Full
1.00
Full
1.00

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment

REACTION VESSEL DESIGN DATA
1. MATERIAL OF CONSTRUCTION :
/ R00 , 06-04-2015 19:23:54
Shell side
Jacket side
Shell / Channel
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Head
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Body flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Body flange cover
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Shell side
Jacket side
Nozzle neck <= NPS 40
SA-312 GR. TP316 Smls. Pipe

[UNS:S31600]

[UNS:S30400]
Flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Cover flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Nozzle NPS > 40 & < 200

[UNS:S31600]

[UNS:S30400]
Flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Cover flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Nozzle neck >= NPS 200
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Cover flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Pad flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Pad flange cover
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Manhole flange
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Manhole cover
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Reinforcement pad
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
External bolt
SA-193 GR. B7 Bolt [UNS:G41400]
External gasket
Spiral metal wound CAF filled (S.S.)
CAF with suitable binder (3 mm.)
Stiffener
SA-240 GR. 316 Plt. [UNS:S31600]
SA-240 GR. 304 Plt. [UNS:S30400]
Lifting lug
IS-2062 GR. A Plt.
IS-2062 GR. A Plt.
Support
IS-2062 GR. A Plt.
IS-2062 GR. A Plt.
Anchor bolt
3. AGITATOR:
Shaft
SA-36 / IS-1363,67 Bolt [UNS:K02600]
SA-36 / IS-1363,67 Bolt [UNS:K02600]
Impeller
SA-240 GR. 316 Plt. [UNS:S31600]
Internal coupling
SA-479 GR. 316 Bar [UNS:S31600]
Housing
SA-479 GR. 316 Bar [UNS:S31600]
Liner
2. NOZZLE CONNECTIONS :
SA-479 GR. 316 Bar [UNS:S31600]
Housing cover
SA-240 GR. 316 Plt. [UNS:S31600]
4. INSULATION & CLADDING:
Mat. / Density / Thk.
Rockwool (Mineral Fibre) / 136.2 kg/m / 60 mm
Mat. / Thk.
Al. sheet / 1.191 mm

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment

/ R00 , 06-04-2015 19:23:54
SUMMARY OF EFFECTIVE DESIGN PRESSURES IN kgf/mm g VS TEMPERATURE IN C
Sr.
Item name
Temp.
No.
Inside pr.
+ve
Liquid pr.
-ve
Effective pr.
+ve
-ve
Dished End (Front)
180
0.08
0.01055
0.08
0.01055
Closure Flng (Front)
180
0.08
0.01055
0.08
0.01055
Shell Flng (Front)
180
0.08
0.01055
0.08
0.01055
Main Shell
180
0.08
0.01055
0.09055
0.06055
Dished End (Rear)
180
0.08
0.01055
0.08
0.01055

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment

ITEM WISE WEIGHT SUMMARY
/ R00 , 06-04-2015 19:23:54
Sr.No.
Item name
Item size
Empty
wt
Volume
Filled wt
kgf
kgf
Dished End (Front)
Torispherical End CR = 1440,

KR = 272, 8 Nom / 7.2 Min
Thk, SF = 50
216.5
0.607
823.5
Plate Ring - 1786 OD x 1619

ID x 1729 PCD, RF, 154.681
Thk, Trgv = 1.588
546.9
546.9
Shell Flng (Front)
Plate Ring - 1786 OD x 1631

ID x 1729 PCD, RF, 158.474
Thk, Trgv = 1.588
522.1
522.1
Gasket Flng (Front)
1695.2 OD x 1631 ID, 4.763

Thk
0.1
0.1
Bolt Flng (Front)
Hex Head Bolt M24 x 354.18

Lg, 68 Nos.
86.25
86.25
Main Shell
1628 OD x 14 Thk, 2400 Lg
1362.9
4.825
6188.4
Dished End (Rear)

KR = 272, 8 Nom / 7.2 Min
Thk, SF = 50
216.5
0.607
823.5
Jacket Closure (Top)
5296 Long x 111 Wide x 18

Thk
84.65
84.65
Jacket Shell
1744 OD x 8 Thk, 1850 Lg
645.7
0.122
767.6
10
Jacket Dish (Bottom)

KR = 175, 8 Nom / 7.2 Min
Thk, SF = 50
222.2
222.2
11
Gusset Plate

Thk, 4 Nos.
26.75
26.75
12
Anchor Bolt
Anchor M20 x 200 Lg, 8 Nos.
3.979
3.979
13
Support Pad

Thk, 4 Nos.
44.35
44.35
14
Motor
20 HP x 1450 RPM
200
200
15
Gear Box
20 HP x 14.5 Red. Ratio
200
200
16
Coupling
Flexible Coupled B5
28.38
28.38
17
Bearing Housing
222 OD x 43 Thk, 325 Lg
62.87
0.00472
67.59
18
Top Bearing
SKF Taper Roller 30216
0.163
0.163
19
Bottom Bearing
SKF Taper Roller 30217
0.209
0.209
20
Shaft Seal
Gland Packing
10
10
21
Shaft
101 OD x 4438.311 Lg
284.5
284.5
22
Impeller (1)
Propeller, Sweep Dia Propeller

x 4 Blades
27
27
23
Lifting Lugs
135 Long x 77 Wide x 28 Thk,

2 Nos.
4.608
4.608
24
Pad (Lifting Lugs)
70 Long x 180 Wide x 8 Thk, 2

Nos.
1.613
1.613
25
Insulation
5805.663 W x 5411.911 L, 60
Thk
256.7
256.7
26
Cladding
5809.404 W x 5411.911 L,
1.191 Thk
10.36
10.36
27
28
29
30
5065.2
10964.4

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
WIND LOAD CALCULATION

CODE
1. DESIGN CONDITIONS ( Design Mode 1 , Uncorroded Condition ) :
Basic wind speed
( Section 5.2 )
Vb
Wind [IS:875, 87]
Expected life of equipment
( Section 5.3.1 )
25 Years
Probability factor (Risk coeff)
( Section 5.3.1 )
Terrain category
K1
( Section 5.3.2 )
Structure class
( Section 5.3.3 )
Force coefficient (Shape factor)

3. CALCULATION OF FORCES AND MOMENTS:
0.902
Category 2
( Section 5.3.2.2 )
Topography factor
50 m/s
Class B
K3
1.3
Cf
0.8
Equivalent diameter
De
2408 mm
Overall length of equipment
3338.3 mm
Height of C.G. of equipment
Hcg
1804.4 mm
K2
0.98
8038652.8 mm
Vz
57.44 m/s
Pz
0.0002 kgf/mm
Size and height factor
( Section 5.3.2 )
Effective transverse cross sectional area

= De x L
Effective wind speed
= K1 x K2 x K3 x Vb
Wind pressure
= 6E-08 x Vz
Longitudinal force
= Cf x A x Pz
Support elevation
1273.2 kgf
456.2 mm
1716622.5 kgf-mm
Turning moment
= F x ( Hcg - H )

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
SEISMIC LOAD CALCULATION

CODE
Weight of equipment
Wo
Seismic [IS:1893, 02]
Importance factor
1.5
( Table-6 , 2002 )
11231.4 kgf
Soil profile type
Stiff Soil Profile (SD)
Foundation type
RCC footings + Tie Beams
Damping factor
Seismic zone
Zone III
Seismic zone factor
( Table-2 , 2002 )
0.16
Response reduction factor
( Table-7 , 2002 )
2.9
Sa / g
2.5, Use max value
Cf
Ah
0.103
Spectral accelerations coeff.

Damping correction factor
Seismic coefficient
( Fig. 2 , 2002 )
( Table-3 , 2002 )
( Clause-6.4.2 , 2002 )
= 0.5 x Z x I x Cf x ( Sa / g ) x ( 1 / R )
= 0.5 x 0.16 x 1.5 x 1 x
2.5 x ( 1 / 2.9 )
2. CALCULATION OF FORCES AND MOMENTS:
Elevation of support
456.2 mm
Height of C.G. of equipment
Hcg
1804.4 mm
Vb
1161.9 kgf
1566464.3 kgf-mm
Seismic base shear force

= Ah x Wo
= 0.103 x 11231.4
Seismic moment of support
= Vb x ( Hcg - H )
= 1161.9 x ( 1804.4 - 456.2 )

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
DESIGN OF TORISPHERICAL HEAD ( INT. & EXT. PRESSURE )
Dished End (Front)
CODE
Design pressure ( internal )
Pi
Design pressure ( external )
Pe
0.01055 kgf/mm g
Design temperature
180 C
13.79 kgf/mm
Material of construction
Max. allowable stress @ design temp.
0.08 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Radiography
Full
Joint efficiency
Outside diameter of head
OD
1616 mm
Crown radius
CR
1440 mm
Knuckle radius
KR
272 mm
Nominal thickness
8 mm
Nominal thickness required as per TEMA
N.A mm
Internal allowance, corrosion + polishing
0 mm
External allowance, corrosion + polishing
0 mm
Thinning allowance / Under tolerance
0.8 mm
Available thickness
2. DESIGN CALCULATION AS PER UG 32 e / APPENDIX 1-4 ( d ) :
Factor [M]
= ( 1 / 4 ) x [ 3 + SQRT [ CR / KR ] ]
= ( 1 / 4 ) x [ 3 + SQRT [ 1440 / 272 ] ]
= 1.325
Thickness for internal pressure [t]
= M x Pi x CR / ( 2 x S x E - 0.2 x Pi )
= 1.325 x 0.08 x 1440 / ( 2 x 13.79 x 1 - 0.2 x 0.08 )
= 5.54 mm
3. DESIGN CALCULATION AS PER UG 33 e :
Thickness for equivalent external pressure [t]
= M x 1.67 x Pe x CR / ( 2 x S x 1.0 - 0.2 x 1.67 x Pe )
= 1.325 x 1.67 x 0.01055 x 1440 / ( 2 x 13.79 x 1.0 - 0.2 x 1.67 x 0.01055 )
= 1.219 mm
Assumed head thickness, [te]
= 4.454 mm
Assumed outside crown radius, [CRo]
= 1448 mm
Factor [A]
= 0.125 x te / CRo
= 0.125 x 4.454 / 1448
= 0.00038
Factor with reference to chart (HA-2) [B]
= 3.455 kgf/mm
Allowable external pressure [Pa]
= B x te / CRo
= 3.455 x 4.454 / 1448
= 0.01063 kgf/mm
Since Pa > Pe, design is safe
Since available thickness is more than design thickness, design is safe.
7.2 mm

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
FLANGE DESIGN ( INTERNAL )
CODE
Design pressure
P
Design temperature
180 C
Allowance
CA
0 mm
Groove allowance
2. FLANGE DATA :
M.O.C.
Tg
1.588 mm
Code allw. stress @ design temp.
Sfo
10.46 kgf/mm
0.08 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Code allw. stress @ atm. temp.
Sfa
14.06 kgf/mm
Inside diameter
1619 mm
Outside diameter
1786 mm
Hub length
0 mm
Thickness ( hub end )
g1
0 mm
Thickness ( pipe end )
g0
0 mm
Thickness provided
154.7 mm
Thickness available
3. BOLTING DATA :
M.O.C.
153.1 mm
Sb
17.58 kgf/mm
Sa
17.58 kgf/mm
Bolt PCD
1729 mm
Bolt dia.
db
24 mm
No. of bolts
4. LINER DATA :
nb
68
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
5a. Flange gasket data :
M.O.C.
mm
Gasket type
Ring Gasket
Gasket confinement type
Unconfined
Flange face type
Raised Face
Flange gakset surface finish
Serrated (Normal)
Counter flange face type
Raised Face
Counter gakset surface finish
Serrated (Normal)
Applicalbe gasket sketch in Table 2-5.2
Type 1B
Applicable gasket column in Table 2-5.2

Gasket seating stress
( refer to Note 1, Table 2-5.1 )
Gasket factor
( from Table 2-5.1 )
Inside diameter
Outside diameter
1
y
7.031 kgf/mm
Gi
1631 mm
Go
1695.2 mm
Width of gasket
( as per Table 2-5.2 )
32.1 mm
Width of gasket
32.1 mm
Width of raised face or gasket contact width
38.1 mm

Basic gasket seating width
b0
16.05 mm
Effective gasket width
10.1 mm
1675 mm
Dia. at load reaction

( see Table 2-5.2 )
5b. Partition groove gasket data (For H.E. body flange) :
M.O.C.
--
Gasket factor
y'
0 kgf/mm
m'
Pass partition gasket width
Wp
0 mm
Pass partition gasket length
Lp
0 mm
Effective pass partition gasket width

b'
0 mm
6. BOLT LOAD CALCULATIONS AS PER APPENDIX 2-5 (b1)
Total joint - contact surface compression load [Hp]
= 2 x ( x b x G x m + b' x Lp x m' ) x P
= 2 x ( x 10.1 x 1675 x 3 + 0 x 0 x 0 ) x 0.08
= 25499.6 kgf
Total hydrostatic end force [H]
= 0.25 x x G x P
= 0.25 x x 1675 x 0.08
= 176284.5 kgf
Minimum required bolt load for operating condition [Wm1a]
= Hp + H
= 25499.6 + 176284.5
= 201784.1 kgf
Minimum required bolt load for operating condition [Wm1b]
( from mating flange )
= 201784.1 kgf
Governing bolt load for operating condition [Wm1]
= MAX [ Wm1a , Wm1b ]
= MAX [ 201784.1 , 201784.1 ]
= 201784.1 kgf
7. BOLT LOAD CALCULATION AS PER APPENDIX 2-5 (b2)
Minimum required bolt load for gasket seating [Wm2]
= ( x b x G x y + b' x Lp x y' )
= ( x 10.1 x 1675 x 7.031 + 0 x 0 x 0 )
= 373499.5 kgf
8. BOLT AREAS AS PER APPENDIX 2-5 (d)
Total required cross-sectional area of bolts [Am]
= MAX [ Wm2 / Sa , Wm1 / Sb ] ........ For Internal '+' Pr Design
= Wm2 / Sa ..................................... For External Pr & Self Sealing Design
= 21249.6 mm
Actual bolt area using root diameter [Ab]
= 21266.9 mm
Flange design bolt load for the gasket seating [W]
= 0.5 x ( Am + Ab ) x Sa x 1 .................... average bolt area
= Ab x Sa x 1 ..........................................full bolt area
= 373650.9 kgf ( Avg. bolt area and margin factor of 1 )
9. CHECK FOR GASKET CRUSHING
Minimum gasket width required [Nmin]
= Ab x Sb / ( 2 x x y x G )
= 21266.9 x 17.58 / ( 2 x x 7.031 x 1675 )
= 5.052 mm
10. BOLT SPACING CORRECTION FACTOR
As per Brownell & Young or IS 2825,
= SQRT [ Bolt spacing / ( 2 x db + t ) ]
As per TEMA or BS 5500,
= SQRT [ Bolt spacing / Bmax ] ................... where,
Bmax = maximum recommended bolt spacing = 2 x db + 6 x t / ( m + 0.5 )
Brownell & Young, Cf = 1 ( min. equal to 1 )
RING FLANGE DESIGN
11. LOADS AND FORCES DURING OPERATING CONDITION AS PER APPENDIX 2-3
Hydrostatic end force on area inside of flange [HD]
= 0.25 x x B 2 x P
= 0.25 x x 1619 2 x 0.08
= 164692.4 kgf
Gasket load (difference between flange design bolt load and total hydrostatic end force) [HG]
= Wm1 - H
= 201784.1 - 176284.5
= 25499.6 kgf
Difference between total hydrostatic end force and hydrostatic end force on area inside of flange [HT]
= H - HD
= 176284.5 - 164692.4
= 11592.1 kgf
12. MOMENT ARMS FOR FLANGE LOADS AS PER TABLE 2-6
Radial distance from the bolt circle to intersection of hub and back of flange, as per Appendix 2-3 [R]
= 0.5 x ( C - B ) - g1
= 0.5 x ( 1729 - 1619 ) - 0
= 55
Radial distance from the bolt circle to the circle on which HD acts [hD]
= R + 0.5 x g1
= 55 + 0.5 x 0
= 55 mm
Radial distance from gasket load reaction to the bolt circle [hG]
= 0.5 x ( C - G )
= 0.5 x ( 1729 - 1675 )
= 27 mm
Radial distance from the bolt circle to the circle on which HT acts [hT]
= 0.5 x ( R + g1 + hG )
= 0.5 x ( 55 + 0 + 27 )
= 41 mm
13. FLANGE MOMENTS UNDER OPERATING CONDITION AS PER APPENDIX 2-6
Component of moment due to HD [MD]
= HD x hD
= 164692.4 x 55
= 9058082.2 kgf-mm
Component of moment due to HG [MG]
= HG x hG
= 25499.6 x 27
= 688371.3 kgf-mm
Component of moment due to HT [MT]
= HT x hT
= 11592.1 x 41
= 475251.3 kgf-mm
Total moment acting on the flange for operating condition [MO]
= MD + MG + MT
= 9058082.2 + 688371.3 + 475251.3
= 10221704.8 kgf-mm
14. LOADS AND FORCES DURING GASKET SEATING AS PER APPENDIX 2-3
Gasket load for seating condition [HG]
=W
= 373650.9 kgf
15. MOMENT UNDER GASKET SEATING AS PER APPENDIX 2-6
Total moment acting on the flange for gasket seating [MO']
= W x hG
= 373650.9 x 27
= 10086863.4 kgf-mm
16. SHAPE CONSTANTS
Factor [K]
=A/B
= 1786 / 1619
= 1.103
Flange factor from Fig. 2-7.1 [Y]
= 19.74
17. FLANGE THICKNESS REQUIRED AS PER APPENDIX 2-7
Equivalent moment [Mmax]
= MAX [ MO , MO' x Sfo / Sfa ]
= MAX [ 10221704.8 , 10086863.4 x 10.46 / 14.06 ]
= 10221704.8 kgf-mm
Corrected equivalent moment per unit length [M]
= Mmax x Cf / B
= 10221704.8 x 1 / 1619
= 6313.6 kgf
Required thickness of flange [t]
= SQRT [ M x Y / Sfo ]
= SQRT [ 6313.6 x 19.74 / 10.46 ]
= 109.2 mm
18. FLANGE RIGIDITY CHECKING AS PER APPENDIX 2-14
Assumed flange thickness
tr
144.8 mm
Modulus of elasticity for flange
Efo
18786 kgf/mm
Rigidity factor
Rigidity index [J]
= 109.4 x Mmax / ( Efo x tr 3 x KL x ln ( K ) )
= 109.4 x 10221704.8 / ( 18786 x 144.8 3 x 0.2 x ln ( 1.103 ) )
= 0.999
Since J < 1.0, design is safe
KL
0.2

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
FLANGE DESIGN ( EXTERNAL )
CODE
Design pressure
P
Design temperature
180 C
Allowance
CA
0 mm
Groove allowance
2. FLANGE DATA :
M.O.C.
Tg
1.588 mm
Sfo
10.46 kgf/mm
0.01055 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Sfa
14.06 kgf/mm
Inside diameter
1619 mm
Outside diameter
1786 mm
Hub length
0 mm
g1
0 mm
g0
0 mm
Thickness provided
154.7 mm
Thickness available
3. BOLTING DATA :
M.O.C.
153.1 mm
Sb
17.58 kgf/mm
Sa
17.58 kgf/mm
Bolt PCD
1729 mm
Bolt dia.
db
24 mm
No. of bolts
4. LINER DATA :
nb
68
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
M.O.C.
mm
Gasket type
Ring Gasket
Unconfined
Flange face type
Raised Face
Serrated (Normal)
Raised Face
Serrated (Normal)
Type 1B

Gasket factor
Inside diameter
Outside diameter
1
y
7.031 kgf/mm
Gi
1631 mm
Go
1695.2 mm
Width of gasket
32.1 mm
Width of gasket
32.1 mm
38.1 mm

b0
16.05 mm
10.1 mm
1675 mm

( see Table 2-5.2 )
M.O.C.
--
Gasket factor
y'
0 kgf/mm
m'
Wp
0 mm
Lp
0 mm

b'
0 mm
= 2 x ( x 10.1 x 1675 x 3 + 0 x 0 x 0 ) x 0.01055
= 3361.6 kgf
= 0.25 x x G x P
= 0.25 x x 1675 x 0.01055
= 23239.4 kgf
= Hp + H
= 3361.6 + 23239.4
= 26600.9 kgf
= 26600.9 kgf
= MAX [ 26600.9 , 26600.9 ]
= 26600.9 kgf
= ( x b x G x y + b' x Lp x y' )
= ( x 10.1 x 1675 x 7.031 + 0 x 0 x 0 )
= 373499.5 kgf
= 21249.6 mm
= 21266.9 mm
= Ab x Sb / ( 2 x x y x G )
= 21266.9 x 17.58 / ( 2 x x 7.031 x 1675 )
= 5.052 mm
RING FLANGE DESIGN
= 0.25 x x B 2 x P
= 0.25 x x 1619 2 x 0.01055
= 21711.2 kgf
= H - HD
= 23239.4 - 21711.2
= 1528.2 kgf
= 0.5 x ( C - B ) - g1
= 0.5 x ( 1729 - 1619 ) - 0
= 55
= R + 0.5 x g1
= 55 + 0.5 x 0
= 55 mm
= 0.5 x ( C - G )
= 0.5 x ( 1729 - 1675 )
= 27 mm
= 0.5 x ( R + g1 + hG )
= 0.5 x ( 55 + 0 + 27 )
= 41 mm
= HD x ( hD - hG )
= 21711.2 x ( 55 - 27 )
= 608012.7 kgf-mm
= HT x ( hT - hG )
= 1528.2 x ( 41 - 27 )
= 21398 kgf-mm
= MD + MT
= 608012.7 + 21398
= 629410.7 kgf-mm
=W
= 373650.9 kgf
= W x hG
= 373650.9 x 27
= 10086863.4 kgf-mm
16. SHAPE CONSTANTS
Factor [K]
=A/B
= 1786 / 1619
= 1.103
= 19.74
= MAX [ 629410.7 , 10086863.4 x 10.46 / 14.06 ]
= 7500591.6 kgf-mm
= Mmax x Cf / B
= 7500591.6 x 1 / 1619
= 4632.9 kgf
= SQRT [ 4632.9 x 19.74 / 10.46 ]
= 93.51 mm
tr
144.3 mm
Efo
18786 kgf/mm
Rigidity factor
Rigidity index [J]
= 109.4 x 7500591.6 / ( 18786 x 144.3 3 x 0.2 x ln ( 1.103 ) )
= 0.997
KL
0.2

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
FLANGE DESIGN ( INTERNAL )
Shell Flng (Front)
CODE
Design pressure
P
Design temperature
180 C
Allowance
CA
0 mm
Groove allowance
2. FLANGE DATA :
M.O.C.
Tg
1.588 mm
Sfo
10.46 kgf/mm
0.08 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Sfa
14.06 kgf/mm
Inside diameter
1631 mm
Outside diameter
1786 mm
Hub length
0 mm
g1
0 mm
g0
0 mm
Thickness provided
158.5 mm
Thickness available
3. BOLTING DATA :
M.O.C.
156.9 mm
Sb
17.58 kgf/mm
Sa
17.58 kgf/mm
Bolt PCD
1729 mm
Bolt dia.
db
24 mm
No. of bolts
4. LINER DATA :
nb
68
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
M.O.C.
mm
Gasket type
Ring Gasket
Unconfined
Flange face type
Raised Face
Serrated (Normal)
Raised Face
Serrated (Normal)
Type 1B

Gasket factor
Inside diameter
Outside diameter
1
y
7.031 kgf/mm
Gi
1631 mm
Go
1695.2 mm
Width of gasket
32.1 mm
Width of gasket
32.1 mm
38.1 mm

b0
16.05 mm
10.1 mm
1675 mm

( see Table 2-5.2 )
M.O.C.
--
Gasket factor
y'
0 kgf/mm
m'
Wp
0 mm
Lp
0 mm

b'
0 mm
= 2 x ( x 10.1 x 1675 x 3 + 0 x 0 x 0 ) x 0.08
= 25499.6 kgf
= 0.25 x x G x P
= 0.25 x x 1675 x 0.08
= 176284.5 kgf
= Hp + H
= 25499.6 + 176284.5
= 201784.1 kgf
= 201784.1 kgf
= MAX [ 201784.1 , 201784.1 ]
= 201784.1 kgf
= ( x b x G x y + b' x Lp x y' )
= ( x 10.1 x 1675 x 7.031 + 0 x 0 x 0 )
= 373499.5 kgf
= 21249.6 mm
= 21266.9 mm
= Ab x Sb / ( 2 x x y x G )
= 21266.9 x 17.58 / ( 2 x x 7.031 x 1675 )
= 5.052 mm
RING FLANGE DESIGN
Shell Flng (Front)
= 0.25 x x B 2 x P
= 0.25 x x 1631 2 x 0.08
= 167142.8 kgf
Gasket load (difference between flange design bolt load and total hydrostatic end force) [HG]
= Wm1 - H
= 201784.1 - 176284.5
= 25499.6 kgf
= H - HD
= 176284.5 - 167142.8
= 9141.7 kgf
= 0.5 x ( C - B ) - g1
= 0.5 x ( 1729 - 1631 ) - 0
= 49
= R + 0.5 x g1
= 49 + 0.5 x 0
= 49 mm
= 0.5 x ( C - G )
= 0.5 x ( 1729 - 1675 )
= 27 mm
= 0.5 x ( R + g1 + hG )
= 0.5 x ( 49 + 0 + 27 )
= 38 mm
= HD x hD
= 167142.8 x 49
= 8189999.4 kgf-mm
Component of moment due to HG [MG]
= HG x hG
= 25499.6 x 27
= 688371.3 kgf-mm
= HT x hT
= 9141.7 x 38
= 347363.7 kgf-mm
= MD + MG + MT
= 8189999.4 + 688371.3 + 347363.7
= 9225734.4 kgf-mm
=W
= 373650.9 kgf
= W x hG
= 373650.9 x 27
= 10086863.4 kgf-mm
16. SHAPE CONSTANTS
Factor [K]
=A/B
= 1786 / 1631
= 1.095
= 21.32
= MAX [ 9225734.4 , 10086863.4 x 10.46 / 14.06 ]
= 9225734.4 kgf-mm
= Mmax x Cf / B
= 9225734.4 x 1 / 1631
= 5656.5 kgf
= SQRT [ 5656.5 x 21.32 / 10.46 ]
= 107.4 mm
tr
148.1 mm
Efo
18786 kgf/mm
Rigidity factor
Rigidity index [J]
= 109.4 x 9225734.4 / ( 18786 x 148.1 3 x 0.2 x ln ( 1.095 ) )
= 0.996
KL
0.2

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
FLANGE DESIGN ( EXTERNAL )
Shell Flng (Front)
CODE
Design pressure
P
Design temperature
180 C
Allowance
CA
0 mm
Groove allowance
2. FLANGE DATA :
M.O.C.
Tg
1.588 mm
Sfo
10.46 kgf/mm
0.01055 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Sfa
14.06 kgf/mm
Inside diameter
1631 mm
Outside diameter
1786 mm
Hub length
0 mm
g1
0 mm
g0
0 mm
Thickness provided
158.5 mm
Thickness available
3. BOLTING DATA :
M.O.C.
156.9 mm
Sb
17.58 kgf/mm
Sa
17.58 kgf/mm
Bolt PCD
1729 mm
Bolt dia.
db
24 mm
No. of bolts
4. LINER DATA :
nb
68
M.O.C.
Liner ID
mm
Liner OD
mm
Liner thk.
5. GASKET DATA :
M.O.C.
mm
Gasket type
Ring Gasket
Unconfined
Flange face type
Raised Face
Serrated (Normal)
Raised Face
Serrated (Normal)
Type 1B

Gasket factor
Inside diameter
Outside diameter
1
y
7.031 kgf/mm
Gi
1631 mm
Go
1695.2 mm
Width of gasket
32.1 mm
Width of gasket
32.1 mm
38.1 mm

b0
16.05 mm
10.1 mm
1675 mm

( see Table 2-5.2 )
M.O.C.
--
Gasket factor
y'
0 kgf/mm
m'
Wp
0 mm
Lp
0 mm

b'
0 mm
= 2 x ( p x b x G x m + b' x Lp x m' ) x P
= 2 x ( p x 10.1 x 1675 x 3 + 0 x 0 x 0 ) x 0.01055
= 3361.6 kgf
= 0.25 x p x G x P
= 0.25 x p x 1675 x 0.01055
= 23239.4 kgf
= Hp + H
= 3361.6 + 23239.4
= 26600.9 kgf
= 26600.9 kgf
= MAX [ 26600.9 , 26600.9 ]
= 26600.9 kgf
= ( p x b x G x y + b' x Lp x y' )
= ( p x 10.1 x 1675 x 7.031 + 0 x 0 x 0 )
= 373499.5 kgf
= 21249.6 mm
= 21266.9 mm
= Ab x Sb / ( 2 x p x y x G )
= 21266.9 x 17.58 / ( 2 x p x 7.031 x 1675 )
= 5.052 mm
RING FLANGE DESIGN
Shell Flng (Front)
= 0.25 x p x B 2 x P
= 0.25 x p x 1631 2 x 0.01055
= 22034.2 kgf
= H - HD
= 23239.4 - 22034.2
= 1205.1 kgf
= 0.5 x ( C - B ) - g1
= 0.5 x ( 1729 - 1631 ) - 0
= 49
= R + 0.5 x g1
= 49 + 0.5 x 0
= 49 mm
= 0.5 x ( C - G )
= 0.5 x ( 1729 - 1675 )
= 27 mm
= 0.5 x ( R + g1 + hG )
= 0.5 x ( 49 + 0 + 27 )
= 38 mm
= HD x ( hD - hG )
= 22034.2 x ( 49 - 27 )
= 484853.9 kgf-mm
= HT x ( hT - hG )
= 1205.1 x ( 38 - 27 )
= 13259.3 kgf-mm
= MD + MT
= 484853.9 + 13259.3
= 498113.2 kgf-mm
=W
= 373650.9 kgf
= W x hG
= 373650.9 x 27
= 10086863.4 kgf-mm
16. SHAPE CONSTANTS
Factor [K]
=A/B
= 1786 / 1631
= 1.095
= 21.32
= MAX [ 498113.2 , 10086863.4 x 10.46 / 14.06 ]
= 7500591.6 kgf-mm
= Mmax x Cf / B
= 7500591.6 x 1 / 1631
= 4598.8 kgf
= SQRT [ 4598.8 x 21.32 / 10.46 ]
= 96.83 mm
tr
148.4 mm
Efo
18786 kgf/mm
Rigidity factor
Rigidity index [J]
= 109.4 x 7500591.6 / ( 18786 x 148.4 3 x 0.2 x ln ( 1.095 ) )
= 0.99
KL
0.2

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
DESIGN OF SHELL ( INTERNAL AND EXTERNAL PRESSURE )
Main Shell
CODE
1. DESIGN CONDITIONS ( Design Mode 1 , Uncorroded Condition )
Pi
Pe
0.06055 kgf/mm g
Design temperature
180 C
13.79 kgf/mm
Max. allowable stress at design temp.
0.09055 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Radiography
Spot + T Joints
Joint efficiency long. seam
Ec
0.85
Outside diameter
OD
1628 mm
Inside radius ( corroded )
800 mm
Shell length
2400 mm
Design length
L1
2400 mm
Nominal thickness
14 mm
N.A. mm
0 mm
0 mm
Thickness undertolerance
0 mm
Available thickness
14 mm
2. DESIGN CALCULATION AS PER UG-27

Thickness of shell under internal pressure [ti]
= Pi x R / ( S x E - 0.6 x Pi )
= 0.09055 x 800 / ( 13.79 x 0.85 - 0.6 x 0.09055 )
= 6.211 mm
3. DESIGN CALCULATION OF SHELL THICKNESS UNDER EXTERNAL PRESSURE AS PER UG-28
Assumed te
13.47 mm
L1 / OD
1.474
OD / te
120.9
Factor A ( Refer to Fig. G in Subpart 3 of Sec. II, Part D )
0.00067
Factor B ( HA-2 )
5.516 kgf/mm

= 4 x B / ( 3 x ( OD / te ) )
= 4 x 5.516 / ( 3 x 120.9 )
= 0.06086 kgf/mm g

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
Dished End (Rear)
CODE
Pi
Pe
0.01055 kgf/mm g
Design temperature
180 C
13.79 kgf/mm
0.08 kgf/mm g
SA-240 GR. 316 Plt. [UNS:S31600]
Radiography
Full
Joint efficiency
OD
1616 mm
Crown radius
CR
1440 mm
Knuckle radius
KR
272 mm
Nominal thickness
8 mm
N.A mm
0 mm
0 mm
0.8 mm
Available thickness
Factor [M]
= ( 1 / 4 ) x [ 3 + SQRT [ CR / KR ] ]
= ( 1 / 4 ) x [ 3 + SQRT [ 1440 / 272 ] ]
= 1.325
= M x Pi x CR / ( 2 x S x E - 0.2 x Pi )
= 1.325 x 0.08 x 1440 / ( 2 x 13.79 x 1 - 0.2 x 0.08 )
= 5.54 mm
= 1.325 x 1.67 x 0.01055 x 1440 / ( 2 x 13.79 x 1.0 - 0.2 x 1.67 x 0.01055 )
= 1.219 mm
= 4.454 mm
= 1448 mm
Factor [A]
= 0.125 x te / CRo
= 0.125 x 4.454 / 1448
= 0.00038
= 3.455 kgf/mm
= B x te / CRo
= 3.455 x 4.454 / 1448
= 0.01063 kgf/mm
7.2 mm

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
DESIGN OF JACKET CLOSURE

1. DESIGN CONDITIONS :
Code
Jacket Closure (Top)

Design pressure ( INTERNAL )
Pi
0.05 kgf/mm g
Design temperature
200 C
SA-240 GR. 304 Plt. [UNS:S30400]

S
12.9 kgf/mm
0.85
Radiography
Joint efficiency
Spot + T Joints
Jacketing type
Shell & Bottom End
Closure type
Figure (f2)
Jacket spacing
50 mm
Nominal closure thickness
18 mm
0 mm

Available thickness
2. SHELL DATA :
0 mm
tc
18 mm
SA-240 GR. 316 Plt. [UNS:S31600]
Outside diameter
OD1
1628 mm
Inside diameter
ID1
1600 mm
Provided thickness
14 mm
Nominal thickness
3. JACKET DATA :
ts
14 mm
Outside diameter
OD
1744 mm
Inside diameter
ID
1728 mm
tj
8 mm
SA-240 GR. 304 Plt. [UNS:S30400]
Provided thickness
Nominal thickness
8 mm
Required minimum thickness of outer jacket wall

trj
3.951 mm
4. MAX. ALLOWABLE WIDTH OF JACKET SPACE
Maximum allowed jacket spacing [Jmax]
= [ 4 x S x ts 2 / ( Pi x ID ) ] - 0.5 x ( ts + tj )
= [ 4 x 12.9 x 14 2 / ( 0.05 x 1728 ) ] - 0.5 x ( 14 + 8 )
= 106.1 mm.
In this case J < Jmax , \ jacket width is acceptable.
5. DESIGN CALCULATION AS PER 9.5 (c)(5) :
Calculated thickness of closure member for pressure [t1]
= 1.414 x SQRT [ 0.5 x OD1 x Pi x J / S ]
= 1.414 x SQRT [ 0.5 x 1628 x 0.05 x 50 / 12.9 ]
= 17.76 mm
Required minimum thickness of closure member [tr]
= MAX [ t1 , trj ]
= MAX [ 17.76 , 3.951 ]
= 17.76 mm
Since required minimum thickness of closure (tr) < available thickness of jacket closure (tc) , design is safe.

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
DESIGN OF SHELL ( INTERNAL AND EXTERNAL PRESSURE )
Jacket Shell
CODE
1. DESIGN CONDITIONS ( Design Mode 1 , Uncorroded Condition )
Pi
Pe
0.01055 kgf/mm g
Design temperature
200 C
12.9 kgf/mm
Max. allowable stress at design temp.
0.05 kgf/mm g
SA-240 GR. 304 Plt. [UNS:S30400]
Radiography
Spot + T Joints
Joint efficiency long. seam
Ec
0.85
Outside diameter
OD
1744 mm
Inside radius ( corroded )
864 mm
Shell length
1850 mm
Design length
L1
1850 mm
Nominal thickness
8 mm
N.A. mm
0 mm
0 mm
Thickness undertolerance
0 mm
Available thickness
8 mm
2. DESIGN CALCULATION AS PER UG-27

Thickness of shell under internal pressure [ti]
= Pi x R / ( S x E - 0.6 x Pi )
= 0.05 x 864 / ( 12.9 x 0.85 - 0.6 x 0.05 )
= 3.951 mm
3. DESIGN CALCULATION OF SHELL THICKNESS UNDER EXTERNAL PRESSURE AS PER UG-28
Assumed te
6.128 mm
L1 / OD
1.061
OD / te
284.6
Factor A ( Refer to Fig. G in Subpart 3 of Sec. II, Part D )
0.00026
Factor B ( HA-1 )
2.272 kgf/mm

= 4 x B / ( 3 x ( OD / te ) )
= 4 x 2.272 / ( 3 x 284.6 )
= 0.01064 kgf/mm g

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
Jacket Dish (Bottom)
CODE
Pi
Pe
0.01055 kgf/mm g
Design temperature
200 C
12.9 kgf/mm
0.05 kgf/mm g
SA-240 GR. 304 Plt. [UNS:S30400]
Radiography
Full
Joint efficiency
OD
1744 mm
Crown radius
CR
1728 mm
Knuckle radius
KR
175 mm
Nominal thickness
8 mm
N.A mm
0 mm
0 mm
0.8 mm
Available thickness
Factor [M]
= ( 1 / 4 ) x [ 3 + SQRT [ CR / KR ] ]
= ( 1 / 4 ) x [ 3 + SQRT [ 1728 / 175 ] ]
= 1.536
= M x Pi x CR / ( 2 x S x E - 0.2 x Pi )
= 1.536 x 0.05 x 1728 / ( 2 x 12.9 x 1 - 0.2 x 0.05 )
= 5.144 mm
= 1.536 x 1.67 x 0.01055 x 1728 / ( 2 x 12.9 x 1.0 - 0.2 x 1.67 x 0.01055 )
= 1.812 mm
= 5.337 mm
= 1736 mm
Factor [A]
= 0.125 x te / CRo
= 0.125 x 5.337 / 1736
= 0.00038
= 3.456 kgf/mm
= B x te / CRo
= 3.456 x 5.337 / 1736
= 0.01062 kgf/mm
7.2 mm

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
LUG SUPPORT DESIGN
Lug Support
CODE
P V Design Manual, D.R. Moss

Design Mode 1 , Uncorroded
Condition
1. LUG DATA :
M.O.C
IS-2062 GR. A Plt.
No. of support
Base plate width
b1
42 mm
Base plate depth
Lb
220 mm
Thickness of base plate
tb
16 mm
Allowable bending stress

2. BOLT DATA :
M.O.C
Sb
22.15 kgf/mm
No. of bolt / lug
Nb
SA-36 / IS-1363,67 Bolt [UNS:K02600]
Bolt diameter
db
20 mm
PCD
1928 mm
Fs
20.88 kgf/mm
Diameter of bolt hole
24 mm
Allowable tensile stress

3. GUSSET DATA :
Thickness
tg
16 mm
Height
240 mm
Gusset angle
54.69
Gusset depth at top
Lc
50 mm
Number of gussets
Distance between gussets

4. SHELL DATA :
0 mm
Material
SA-240 GR. 316 Plt. [UNS:S31600]
OD diameter
OD
1628 mm
Inside diameter
ID
1600 mm
Thickness available
5. PAD DATA :
ts
14 mm
tp
14 mm
Material
Thickness
SA-240 GR. 316 Plt. [UNS:S31600]
Width
330 mm
Length
6. LOAD AND MOMENT ( Wind ) :
300 mm
Max. overturning moment
2107478.2 kgf-mm
Design weight of vessel

7. DESIGN OF ANCHOR BOLTS :
Total uplift force on bolts [T]
Wt
6175 kgf
= [ 4 x M / ( D x N ) ] - Wt / N
= [ 4 x 2107478.2 / ( 1928 x 4 ) ] - 6175 / 4
= -450.7 kgf
Required area of bolts [Am]
= MAX [ ( T / Fs ) , 0 ]
= MAX [ ( -450.7 / 20.88 ) , 0 ]
= 0 mm
Available area of bolts [Ab]
= Ar x Nb ........................................................................................ where, Ar = 217.1 mm, is root area of bolt
= 217.1 x 2
= 434.1 mm
Since Ab > Am, bolts provided are sufficient
8. GUSSET DESIGN :
Reaction force at each support [Q]
= [ 4 x M / ( D x N ) ] + Wt / N
= [ 4 x 2107478.2 / ( 1928 x 4 ) ] + 6175 / 4
= 2636.8 kgf
Maximum axial force in gusset [P1]
=Q
= 2636.8
= 2636.8 kgf
Allowable compr. stress in gusset [Sg]
= 1800 / [ ( 1 + 12 / 18000 ) x ( h / tg )
] ....................................... where, h = 294.1 mm

2
= 2 x P1 x ( 3 x a - Lb ) / [ Sg x Lb 2 x ( sin )
= 1800 / [ ( 1 + 12 / 18000 ) x ( 294.1 / 16 )

= 14690.8 psi
= 10.33 kgf/mm
Required thickness of gusset [tg]
= 2 x 2636.8 x ( 3 x 150 - 220 ) / [ 10.33 x ( 220 ) 2 x ( sin 54.69 )

= 3.644 mm
9. BASE PLATE DESIGN :
Bending moment [Mb]
= Q x b1 / 4
= 2636.8 x 42 / 4
= 27686.9 kgf-mm
Bearing pressure [bp]
= Q / ( w x b1 ) ............................................................................... where, w = 132 mm
= 2636.8 / ( 132 x 42 )
= 0.476 kgf/mm
Bending moment due to bearing pressure [Mb]
= bp x b
/2
= 0.476 x 0 2 / 2
= 40.19 kgf-mm
Required thickness of base plate between chairs [tb]
= SQRT { 6 x MAX [ Mb , Mb' ] / [ ( Lb - db ) x Sb ] }
= SQRT { 6 x MAX [ 27686.9 , 40.19 ] / [ ( 220 - 20 ) x 22.15 ] }
= 6.186 mm
10. CHECK FOR COMPRESSION PLATE :
Equivalent radial load [f]
=Qxa/h
= 2636.8 x 150 / 240
= 1648 kgf
Angle between supports [b]
=2xp/N
=2xp/4
= 1.571 rad
Internal bending moment coefficient [Kr]
= 0.5 x [ 1 / a - cot ( a ) ]
= 0.5 x [ 1 / 1.571 - cot ( 1.571 ) ]
= 0.318
Internal bending moment [Mc]
= 0.5 x Kr x f x OD
= 0.5 x 0.318 x 1648 x 1628
= 427011.1 kgf-mm
Bending stress induced [fb]
= Mo / Zc
= 427011.1 / 30687.7
= 13.91 kgf/mm ......................................................................... < Sb = 22.15 kgf/mm
Since, induced stress fb < allow. stress Sb in shell material, design is safe.

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
LUG SUPPORT DESIGN
Lug Support
CODE

Condition
1. LUG DATA :
M.O.C
IS-2062 GR. A Plt.
No. of support
Base plate width
b1
42 mm
Base plate depth
Lb
220 mm
Thickness of base plate
tb
16 mm
Allowable bending stress

2. BOLT DATA :
M.O.C
Sb
22.15 kgf/mm
No. of bolt / lug
Nb
SA-36 / IS-1363,67 Bolt [UNS:K02600]
Bolt diameter
db
20 mm
PCD
1928 mm
Fs
20.88 kgf/mm
Diameter of bolt hole
24 mm
Allowable tensile stress

3. GUSSET DATA :
Thickness
tg
16 mm
Height
240 mm
Gusset angle
54.69
Gusset depth at top
Lc
50 mm
Number of gussets
Distance between gussets

4. SHELL DATA :
0 mm
Material
SA-240 GR. 316 Plt. [UNS:S31600]
OD diameter
OD
1628 mm
Inside diameter
ID
1600 mm
Thickness available
5. PAD DATA :
ts
14 mm
tp
14 mm
Material
Thickness
SA-240 GR. 316 Plt. [UNS:S31600]
Width
330 mm
Length
6. LOAD AND MOMENT ( Seismic ) :
300 mm
Max. overturning moment
1923130.8 kgf-mm
Design weight of vessel

7. DESIGN OF ANCHOR BOLTS :
Total uplift force on bolts [T]
Wt
4385.1 kgf
= [ 4 x M / ( D x N ) ] - Wt / N
= [ 4 x 1923130.8 / ( 1928 x 4 ) ] - 4385.1 / 4
= -98.79 kgf
Required area of bolts [Am]
= MAX [ ( T / Fs ) , 0 ]
= MAX [ ( -98.79 / 20.88 ) , 0 ]
= 0 mm
Available area of bolts [Ab]
= Ar x Nb ........................................................................................ where, Ar = 217.1 mm, is root area of bolt
= 217.1 x 2
= 434.1 mm
Since Ab > Am, bolts provided are sufficient
8. GUSSET DESIGN :
Reaction force at each support [Q]
= [ 4 x M / ( D x N ) ] + Wt / N
= [ 4 x 1923130.8 / ( 1928 x 4 ) ] + 4385.1 / 4
= 2093.7 kgf
Maximum axial force in gusset [P1]
=Q
= 2093.7
= 2093.7 kgf
Allowable compr. stress in gusset [Sg]
= 1800 / [ ( 1 + 12 / 18000 ) x ( h / tg )
] ....................................... where, h = 294.1 mm

2
= 2 x P1 x ( 3 x a - Lb ) / [ Sg x Lb 2 x ( sin )
= 1800 / [ ( 1 + 12 / 18000 ) x ( 294.1 / 16 )

= 14690.8 psi
= 10.33 kgf/mm
Required thickness of gusset [tg]
= 2 x 2093.7 x ( 3 x 150 - 220 ) / [ 10.33 x ( 220 ) 2 x ( sin 54.69 )

= 2.893 mm
9. BASE PLATE DESIGN :
Bending moment [Mb]
= Q x b1 / 4
= 2093.7 x 42 / 4
= 21984.3 kgf-mm
Bearing pressure [bp]
= Q / ( w x b1 ) ............................................................................... where, w = 132 mm
= 2093.7 / ( 132 x 42 )
= 0.378 kgf/mm
Bending moment due to bearing pressure [Mb]
= bp x b
/2
= 0.378 x 0 2 / 2
= 31.91 kgf-mm
Required thickness of base plate between chairs [tb]
= SQRT { 6 x MAX [ Mb , Mb' ] / [ ( Lb - db ) x Sb ] }
= SQRT { 6 x MAX [ 21984.3 , 31.91 ] / [ ( 220 - 20 ) x 22.15 ] }
= 5.513 mm
10. CHECK FOR COMPRESSION PLATE :
Equivalent radial load [f]
=Qxa/h
= 2093.7 x 150 / 240
= 1308.6 kgf
Angle between supports [b]
=2xp/N
=2xp/4
= 1.571 rad
Internal bending moment coefficient [Kr]
= 0.5 x [ 1 / a - cot ( a ) ]
= 0.5 x [ 1 / 1.571 - cot ( 1.571 ) ]
= 0.318
Internal bending moment [Mc]
= 0.5 x Kr x f x OD
= 0.5 x 0.318 x 1308.6 x 1628
= 339060.9 kgf-mm
Bending stress induced [fb]
= Mo / Zc
= 339060.9 / 30687.7
= 11.05 kgf/mm ......................................................................... < Sb = 22.15 kgf/mm
Since, induced stress fb < allow. stress Sb in shell material, design is safe.

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
AGITATOR SHAFT WITH INTERMEDIATE BEARING HOUSING

1. SHAFT DATA :
Power
Shaft
P
20 hp (MKS)
Pumping capacity (RPM)
RPM
100
Service (Duty) factor
sf
Material of impeller
SA-479 GR. 316 Bar [UNS:S31600]
0.2% Proof stress
Sy
21.09 kgf/mm
Allowable stress
Sa
14.05 kgf/mm
Youngs modulus
Es
18786 kgf/mm
Weight density
rho
7999.5 kg/m
Shaft OD
OD
101 mm
Shaft ID
ID
0 mm
Total length
4438.3 mm
Allowance
CA
0 mm
Distance between bearings
250 mm
Overhanging length
3738.3 mm
300 mm
Shaft is propped at bottom
True
Type of shaft seal
Gland Packing
Distance of packing /seal

Allowable deflection at packing
2. IMPELLER TORQUE, FORCES AND MOMENTS :
Impeller Length,
Power,
Hub
No
L(i) mm
P(i) hp
(MKS)
3150
20
P = 20
0.5 mm
Radius,
Torque,
Rb(i) mm
Tm(i) kgfmm
F(i) kgf
143288.1
Tm =
143288.1
265
Force,
Moment,
Moment,
Moment,
M(i) kgf-mm
M'(i) kgf-mm
M''(i) kgfmm3
720.9
2270981.5
424140.7
146.8E09
F = 720.9
M=
2270981.5
M' =
424140.7
M" =
146.8E09
2
3
4
5
Formulae used in the above table :

Tm(i) = [ 736 x 60 x HP(i) / ( 9.81 x 2 x p x RPM ) ] kgf-m = [ 716440.6 x P(i) / RPM ] kgf-mm
F(i) = Tm(i) / ( 0.75 x Rb ) kgf
M(i) = F(i) x L(i) kgf-mm
M'(i) = F(i) x ( L - L(i) ) kgf-mm
M"(i) = F(i) x ( L - L(i) ) 3 kgf-mm 3
3. CHECK FOR EQUIVALENT BENDING MOMENT
Reaction at top bearing [R1]
= [ M" - M' x L 2 ] / [ 2 x A x L x ( A + L ) ]
= [ 146.8E09 - 424140.7 x 3738.3 2 ] / [ 2 x 250 x 3738.3 x ( 250 + 3738.3 ) ]
= -775.4 kgf
Reaction at bottom bearing [R2]
= [ - M' - R1 x ( A + L ) ] / L
= [ - 424140.7 - -775.4 x ( 250 + 3738.3 ) ] / 3738.3
= 713.8 kgf
Reaction at bush [R3]
= - [ R1 + R2 + F ]
= - [ -775.4 + 713.8 + 720.9 ]
= -659.3 kgf
Bending moment at the bottom bearing [Mt]
= M + R3 x L
= 2270981.5 + -659.3 x 3738.3
= -193854.1 kgf-mm
Induced equivalent moment in shaft [Me]
= ( Mt 2 + 0.75 x Tm 2 ) 0.5
= ( -193854.1 2 + 0.75 x 143288.1 2 ) 0.5
= 230169.6 kgf-mm
Stress induced in shaft [Fy]
= ( 32 x sf x Me x D1 ) / [ p x ( D1 4 - ID 4 ) ] .......................... where, assumed D1 = 60.58 mm

= ( 32 x 2 x 230169.6 x 60.58 ) / [ p x ( 60.58 4 - 0 4 ) ]
= 21.09 kgf/mm
Since induced stress (Fy) <= yield stress (Sy), shaft diameter required for equivalent bending is D1 = 60.58 mm.
4. CHECK FOR CONTINUOUS WORKING STRESS
Stress assumed in shaft [Fq]
= ( 16 x sf x Tm x D2 ) / [ p x ( D2 4 - ID 4 ) ] .......................... where, assumed D2 = 47.01 mm
= ( 16 x 2 x 143288.1 x 47.01 ) / [ p x ( 47.01 4 - 0 4 ) ]
= 14.05 kgf/mm
Since induced stress (Fq) <= allowable stress (Sa), shaft diameter required for torsion is D2 = 47.01 mm.
5. SHAFT DEFLECTION AT IMPELLERS
M.I. of shaft [MI]
= p x ( OD 4 - ID 4 ) / 64
= p x ( 101 4 - 0 4 ) / 64
= 661070.1 mm 4
Impeller
Deflection of shaft center, mm
Deflection at edge of blade,

mm
Ds(i)
7 x Ds(i) / 3
107.5
250.9
2
3
4
Formula used in the above table :
Ds(i) = { R1 x [ ( A + L(i) ) 3 - A x ( A + L(i) ) ] + R2 x L(i) 3 - [
j=i
j = no. of hubs
F(j) x ( L - L(j) ) 3 ] } / ( 6 x Es x MI )
6 (a). CRITICAL SPEED OF SHAFT

Critical speed of shaft [Ns]
= [ 60 / ( 2 x p ) ] x SQRT [ 384 x Es x MI x g / ( 5 x ws x L 4 ) ] ... where, g = 9810 mm/s & ws = 0.02306 kgf/mm
= [ 60 / ( 2 x p ) ] x SQRT [ 8 x 18786 x 661070.1 x 9810 / (0.02306 x 3738.3 4 ) ]
= 435.3 rpm
6 (b). CRITICAL SPEED OF ATTACHMENTS ( BLADES, CPLGS ETC. )
Sr. No.
Wt(i), kgf
L(i), mm
Nc(i), rpm
1
27
3150
18.96
2
3
4
5
Nc(i) = [ 60 / ( 2 x p ) ] x SQRT{ 3 x Es x MI x g / [ Wt( < / x ( L - L(i) ) ] }
6 (c). CRITICAL SPEED OF THE SYSTEM
Critical speed of the entire shaft system [Nc]
= 1 / SQRT { [ 1 / Ns 2 ] + [ 1 / Nc(1) 2 ] + [ 1 / Nc(2) 2 ] + [ 1 / Nc(3) 2 ] + [ 1 / Nc(4) 2 ] + [ 1 / Nc(5) 2 ] }
= 18.94 rpm
7. PROVIDED SHAFT DIAMETER 101 mm
Provided shaft diameter should be atleast equal to MAX [ D1, D2 ] + CA i.e., MAX [ 60.58, 47.01 ] + 0 mm.

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
DESIGN OF IMPELLER BLADE WITH STIFFENER :

1. DESIGN DATA :
Power
Impeller (1)
P
20 hp (MKS)
Pumping capacity (RPM)
RPM
100
Service (Duty) factor
sf
Material of impeller
SA-240 GR. 316 Plt. [UNS:S31600]
0.2% Proof stress
Sy
21.09 kgf/mm
Youngs modulus
Es
18786 kgf/mm
Weight density
7999.5 kg/m
Allowance
2. SHAFT DATA :
Shaft OD at Impeller
CA
0 mm
Total length
3. BLADE DATA :
Type of impeller
OD
101 mm
3150 mm
Impellar radius
265 mm
Distance of impeller from bottom bearing
3150 mm
No of blades
Nb
4 mm
Width of blade
125 mm
Blade thickness
tb
14 mm
Blade angle
a
0
4. CALCULATION OF BLADE THICKNESS
Torsional moment on shaft [Tm]
= 736 x 60 x H.P. / ( 9.81 x 2 x p x RPM ) kg-m
= 716440.6 x P / RPM kgf-mm
= 716440.6 x 20 / 100
= 143288.1 kgf-mm
Effective force on blade [Fm]
= Tm / ( 0.75 x Rb )
= 143288.1 / ( 0.75 x 265 )
= 720.9 kgf
Minimum blade thickness required [tb]
= SQRT [ 6 x sf x Tm / ( Nb x d x Sa ) ]
= SQRT [ 6 x 2 x 143288.1 / ( 4 x 125 x 21.09 ) ]
= 12.77 mm
Since the calculated thickness 12.77 mm is less that provided thickness 14 mm of blade, blade thickness is adequate.

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment
/ R00 , 06-04-2015 19:23:54
DESIGN OF LIFTING LUG
Lifting Lugs
CODE

Condition
1. LIFTING LUG DATA :

Material
IS-2062 GR. A Plt.
Length of lug
LL
77 mm
Width of lug
135 mm
Thickness of lug plate
TL
28 mm
Straight length
B1
10 mm
Radius at tip
R3
40 mm
Pin Hole diameter
D1
50 mm
Lug to vessel weld size
W1
10.22 mm
Min yield stress
Sy
24.61 kgf/mm
Allowable tensile stress ( 2 / 3 x Sy )
St
16.4 kgf/mm
Allowable bending stress ( 1.5 x St )
Sb
22.15 kgf/mm
Allowable shear stress (0.6 x St )

2. DESIGN LOADS :
Empty weight of equipment
Ss
9.843 kgf/mm
Wt
5065.2 kgf
Number of lifting lugs
Jirk load factor

3. CALCULATION OF REFERENCE DIMENSIONS :
1.5
Dimension [ L1 ]
= LL - B1 - R3
= 77 - 10 - 40
= 27 mm
Dimension [ L2 ]
= L1 / SIN ( q1 )
= 27 / SIN ( 0.381 )
= 72.7 mm
Dimension [ LT ]
= LL - R3
= 77 - 40
= 37 mm
Angle [ q2 ]
= ASIN ( R3 / L2 )
= ASIN ( 40 / 72.7 )
= 0.583 radians
Angle [ q1 ]
= ATAN ( 2 x L1 / A )
= ATAN ( 2 x 27 / 135 )
= 0.381 radians
Angle [ q3 ]
= q1 + q2
= 0.381 + 0.583
= 0.963 radians
Dimension [ L3 ]
= R3 / SIN ( q3 )
= 40 / SIN ( 0.963 )
= 48.72 mm
4. DESIGN OF LUG PLATE :

Effective design load on each lug [ P ]
= j x Wt / N
= 1.5 x 5065.2 / 2
= 3798.9 kgf
Required min. thickness of lug plate for shear [ t2 ]

= P / [ ( R3 - 0.5 x D1) x ss ]
= 3798.9 / [ ( 40 - 0.5 x 50 ) x 9.843 ]
= 25.73 mm
Required min. thickness of lug plate for bending [ t1 ]
Required min. thickness of lug plate for shear [ t3 ]

= P / [ ( 2 x L3 - D1 ) x ss ]
= 3798.9 / [ ( 2 x 48.72 - 50 ) x 9.843 ]
= 4.881 mm
= 6 x P x LT / ( A x Sb )
= 6 x 3798.9 x 37 / ( 135 2 x 22.15 )
= 2.089 mm
5. CALCULATION OF STRESSES IN LUG PLATE WELDS :
Bending stress in weld [ f1 ]
= 6 x P x LT / [ 2 x LL2 ]
= 6 x 3798.9 x 37 / ( 2 x 77
= 71.12 kgf/mm
Min. Size of lug plate weld [ w1 ]

= MAX ( f1 , 2 x f2 ) / ( 0.707 x Ss )
= MAX ( 71.12 , 2 x 14.07 ) / ( 0.707 x 9.843 )
Max. shear stress in weld [ f2 ]

=P/[2xA]
= 3798.9 / ( 2 x 135 )
= 14.07 kgf/mm
= 10.22 mm

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment

FOUNDATION LOAD DATA
/ R00 , 06-04-2015 19:23:54

Weight ( kgf )
Sr.
No.
Mode
Condition
Wind
Shear ( kgf )
Empty
Filled
Seismic
Moment ( kgf-m )
Shear
Moment
Tran.
Long.
Tran.
Long.
( kgf )
( kgfm)
Operating
Uncorroded
5065.2
10988.8
1273.2
1273.2
2107.5
2107.5
1136.8
1534.9
Design1
Uncorroded
5065.2
11231.4
1273.2
1273.2
2107.5
2107.5
1161.9
1566.5
Hydro
Uncorroded
4798.1
10964.4
1273.2
1273.2
2107.5
2107.5
1134.2
1529.2
Pneumatic
Uncorroded
4798.1
4805.5
1273.2
1273.2
2107.5
2107.5
497.1
822.3

Licensee :
Pune, India
Customer
ABC Company Ltd.
Project / Equipment

CENTER OF GRAVITY DATA
/ R00 , 06-04-2015 19:23:54
Sr.
No.
Empty
Operating / Filled
Mode
Condition
Operating
Uncorroded
5065.2
2111.4
10988.8
1806.4
Design1
Uncorroded
5065.2
2111.4
11231.4
1804.4
Hydro
Uncorroded
4798.1
2111.4
10964.4
1804.4
Pneumatic
Uncorroded
4798.1
2111.4
4805.5
2110.2
Wt ( kgf )
C.G. ( mm )
Wt ( kgf )
C.G. ( mm )

Design of Reactor With Agitator Shaft 1

Transféré par

Informations du document

Copyright

Formats disponibles

Partager ce document

Partager ou intégrer le document

Options de partage

Avez-vous trouvé ce document utile ?

Ce contenu est-il inapproprié ?

Droits d'auteur :

Formats disponibles

Design of Reactor With Agitator Shaft 1

Transféré par

Droits d'auteur :

Formats disponibles

CademPVD by CADEM Softwares

ASME Sec. VIII Div. 1

Intelligent, works with minimum inputs

Earn more as you save on costing and quotation making time

Most importantly, the user need not be a hard core designer

Office No. 19, SC-1 Building,

EXAMPLE NO. PC-01

This example covers design of a Reaction Vessel with Agitator Shaft.

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

ABC Company Ltd.

Soap Plant / Reactor R101

Designed By / Revision and Date

/ R00 , 06-04-2015 19:23:54

Title page & equipment info

Weight summary report

Wind load calculations

Seismic load calculations

Design of Dished End (Front)

Design of Closure Flng (Front)

Design of Closure Flng (Front)

Design of Shell Flng (Front)

Design of Shell Flng (Front)

Design of Main Shell

Design of Dished End (Rear)

Design of Jacket Closure (Top)

Design of Jacket Shell

Design of Jacket Dish (Bottom)

Design of Lug Support

Design of Lug Support

Design of Impeller (1)

Design of Lifting Lugs

Foundation load data

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

ASME VIII Div.1, 10 A11

Front end flanged

Rear end flanged

Length, Shell (W.L. to W.L) / Overall

Free Length of shaft

Shell & Bottom End

Empty weight + external weights

Estimated operating weight

Estimated hydrotest weight

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

ABC Company Ltd.

Soap Plant / Reactor R101

Designed By / Revision and Date

/ R00 , 06-04-2015 19:23:54

REACTION VESSEL DESIGN DATA

(1) PROCESS DETAILS :

(2) PR. : kgf/mm g

'CademPVD' Version 14.91 by CADEM Softwares , Pune , Website www.cadem.in

ABC Company Ltd.

Soap Plant / Reactor R101

Designed By / Revision and Date

/ R00 , 06-04-2015 19:23:54

SA-240 GR. 316 Plt. [UNS:S31600]

SA-240 GR. 304 Plt. [UNS:S30400]

SA-240 GR. 316 Plt. [UNS:S31600]

SA-240 GR. 304 Plt. [UNS:S30400]

SA-240 GR. 316 Plt. [UNS:S31600]

SA-240 GR. 304 Plt. [UNS:S30400]

Body flange cover

SA-240 GR. 316 Plt. [UNS:S31600]

SA-240 GR. 304 Plt. [UNS:S30400]