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DESCRIPTION OF WORK
Design, Supply, Installation, Testing & Commissioning of Air-Conditioning system for
NCSCM, Chennai as follows:
Water cooled chiller package suitable for HFC 134a having Multiple compressor of
equal capacity of screw type ( semi/hermetic type) complete with suction and
discharge shut off valves and with Variable speed drive, HP/LP cutouts, oil pressure
failure switch, gague panel, cranckcase heater, automatic capacity
control,microprocessor based control for chiller control,watercooled condenser,
DX/Flooded chiller,with multiple circuits, controls such as thermostatic expansion
valve, cooling thermostat antifreeze thermostat, water pressure/flow switch refrigerant
pipes and fittings, strainer, sight glass isolating valves, rubber bellows, suction line
and chiller insulation, first charge of gas and oil, base frames, GI casing, vibration
isolators as per specifications.
Single stage centrifugal coupled horizontal type pumpset with axial suction port and
radial discharge port,with EFF1 drive motor, bronze impeller mechnical seal, three
phase TEFC squirrel cage motor with IP55 protection, class F insulation having a speed
of 1440 rpm with inertia base, vibration isolation springs, rubber isolation bellows,
flexible coupling for chilled water circulation having the following duty conditions as
per specifications
1136 LPM against a head of 10 m with EFF1 motors - Pumps supply only
Installation, clearance, freight upto site, insurance pump insulation and commissioning
charges
Single stage centrifugal coupled horizontal type pumpset with axial suction port and
radial discharge port,with EFF1 drive motor, bronze impeller mechnical seal, three
phase TEFC squirrel cage motor with IP55 protection, class F insulation having a speed
of 1440 rpm with inertia base, vibration isolation springs, rubber isolation bellows,
flexible coupling for chilled water circulation having the following duty conditions as
per specifications
1136 lpm against a head of 20 m with EFF1 motors - Pumps supply only
Installation, clearance, freight upto site, insurance pump insulation and commissioning
charges
Single stage centrifugal coupled horizontal type pumpset with axial suction port and
radial discharge port,with EFF1 drive motor, bronze impeller mechnical seal, three
phase TEFC squirrel cage motor with IP55 protection, class F insulation having a speed
of 1440 rpm with inertia base, vibration isolation springs, rubber isolation bellows,
flexible coupling for chilled water circulation having the following duty conditions as
per specifications
1420 lpm against a head of 20 m with EFF1 motors - Pumps supply only
Installation, clearance, freight upto site, insurance pump insulation and commissioning
charges
Non combustible fibreglass towers having cross flow design, basin, PVC louver, drift
eliminator, low noise fan, ladder, vibration isolators, nozzles TEFC squirrel cage type
with variable speed induction motor with IP 55 protection and class F insulation
suitable for chiller capacity of following TR and an approach of 4deg F as per
specifications
Microprocessor based pump logic controller with adjustable frequency drive for motor,
complete by pass starter with IP 55 Enclosure, Required quantity of differential
pressure / temperature transmitter, incoming MCCB / ACB with control wirng for
software integration, built in Software integrator suitable for BAS as per specifications
Floor mounted airhandling unit with double skin consturction complete with filter
section with pre filters and fine filters ( MERV13),Variable speed drives with suitable
bypass starters, multi row chilled water coils, fan section with backward curved
plugtype/ direct driven drive motor, canvas, supports,commissioning filters, vibration
isolators and outlet damper, fire damper as per specifications
Air Handling unit having a capacity of 17 TR and 7000 cfm against a static pressure of
65 mm WG and suitable drive motor - Supply only
Air Handling unit having a capacity of 12 TR and 5000 cfm against a static pressure of
65 mm WG and suitable drive motor - Supply only
Floor mounted airhandling units for Clean Room with double skin consturction
complete with filter section with pre filters, fine filters, HEPA filter , the unit shall be
suitable to house all these filters, Variable speed drives with suitable bypass starters,
multi row chilled water coils, fan section with backward curved plugtype/ direct driven
drive motor, canvas, supports, vibration isolators and outlet damper, fire damper as
per specifications, Please note one set of commissioning filters shall be included
( static pressure calculations shall be submitted during quoting)
Air Handling unit having a capacity of 14 TR and 7000 cfm against a static pressure of
125 mm WG and suitable drive motor - Supply only
Ceiling suspended airhandling unit with double skin construction complete with filter
section with filters, multi row chilled water coils, fan section with forward curved
centrifugal fan, drive motor, canvas, supports, vibration isolators, commissioning
filters, outlet dampers, drain pan with pump as per specifications
Air Handling unit having a capacity of 15 TR and 5000 cfm against a static pressure of
50 mm WG and suitable drive motor - Supply only
Air Handling unit having a capacity of 10 TR and 4000 cfm against a static pressure of
40 mm WG and suitable drive motor - Supply only
Air Handling unit having a capacity of 7.5 TR and 3000 cfm against a static pressure
of 40 mm WG and suitable drive motor - Supply only
Air Handling unit having a capacity of 5 TR and 2000 cfm against a static pressure of
40 mm WG and suitable drive motor - Supply only
Air Handling unit having a capacity of 3 TR and 1200 cfm against a static pressure of
40 mm WG and suitable drive motor - Supply only
Air Handling unit having a capacity of 2.5 TR and 1000 cfm against a static pressure
of 40 mm WG and suitable drive motor - Supply only
10
High Precision Units floor mounted type with chilled water coil, fine filter, heater and
humidifier section, EC fan, drive motor, Variable speed drive for evaporator fan, return
air louvers, MS / GI powder coated casing, microprocessor control, hardware and
software for BAS hookup, controls as per specifications.
10 TR , 4500 cfm
11
High Precision Units floor mounted type with DX coil, fine filter, heater and humidifier
section, EC fan, drive motor, Variable speed drive for evaporator fan, return air
louvers, MS / GI powder coated casing, microprocessor control, hardware and software
for BAS hookup, controls, ref. Piping as per specifications.
10 TR , 4500 cfm
Copper refrigerant piping, insulation, drain piping, frame work for indoor and outdoor
and other accessories and Clearance, Freight upto site Transportation, insurance
installation and commissioning
12
Chilled water Fan coil unit of double skin construction with compact cooling coil,
multispeed fan motor, the blower shall be dynamicaly balanced and designed for
silent operation, the filters shall be washable synthetic media type arranged for
convenient cleaning and replacement, drain pan with pump .The units as specified in
Schedule of Quantities shall be factory fitted with valve package comprising of 2 way
pressure independent valve suitable for variable CHW flow with modulating actuator,
ball with Y strainer valve at inlet & Ball valve at outlet and necessary piping
connections. The actuator of modulating valve shall be provided with interface cards
to receive 0-10V or 4-20 mA signal from Minxon Digital Thermostat.The unit is
supplied with corded remote controller of approved as per specifications
Fan Coil Unit having a capacity of 1 TR and 400 cfm against a static pressure of 15
mm WG and suitable drive motor - Supply only
13
Chilled water High wall mounted indoor units with compact cooling coil, multispeed
fan motor, the blower shall be dynamicaly balanced and designed for silent operation,
the filters shall be washable synthetic media type arranged for convenient cleaning
and replacement and drain pan.The units as specified in Schedule of Quantities shall
be factory fitted with valve package comprising of 2 way pressure independent valve
suitable for variable CHW flow with modulating actuator, ball with Y strainer valve at
inlet & Ball valve at outlet and necessary piping connections. The actuator of
modulating valve shall be provided with interface cards to receive 0-10V or 4-20 mA
signal from Minxon Digital Thermostat.The unit is supplied with corded remote
controller of approved as per specifications
Hiwall Unit having a capacity of 1.5 TR and 600 cfm against a static pressure of 25
mm WG and suitable drive motor - Supply only
Hiwall Unit having a capacity of 1.0 TR and 400 cfm against a static pressure of 25
mm WG and suitable drive motor - Supply only
14
Supply, installation testing & commissioning of Hi wall Split air conditioner of 1.0 TR /
400 cfm capacity with Scroll compressors with matching condensers MS Frame for
mouting the units to be provided with rubber pads, the frame should be painted with
two coats for ATM ground floor.inclusive of all copper pipe and electrical works.
Copper refrigerant piping, insulation, drain piping, frame work for indoor and outdoor
and other accessories and Clearance, Freight upto site Transportation, insurance
installation and commissioning
15
Supply, Installation, Testing and commisioning of Double skin outdoor mounted type
Heat recovery unit made of 50mm thick panels consisting of GI casing of thickness
0.63mm outside layer and 0.63mm inside layer with factory injected PUF insulation,
Supply & Return air Centrifugal blower(Forward curved/backward curved)sections with
aerofoil constructions, Heat recovery wheel section, belt drive packages with TEFC
motor suitable for operation on 415 +/- 10% volts, 50 Hz, 3 phase, A.C. power supply,
Fresh air Pre-filter section, Heat recovery descicant wheel, Fresh air, return air &
exhaust air dampers and all the necessary accessories, necessary vibration isolators
and complete as per specifications. The duties of equipments listed below and
accessories shall be as per equipment schedule. Heat recovery wheel efficiency
should not be less than 75%. Unit shall be with VFD and with suitable bypass starter
and BMS compatible and as per specifications
1300 Cfm Fresh air and Exhaust against a static pressure of 50 mm WG having
suitable drive motors
900 Cfm Fresh air and Exhaust against a static pressure of 50 mm WG having suitable
drive motors
100 Cfm Fresh air and Exhaust against a static pressure of 50 mm WG having suitable
drive motors
16
17
Propeller type fans having the following sizes suitable for single phase operation duly
epoxy coated complete with gravity louvers and fixing frames as per specifications
a
b
c
d
e
f
g
h
i
j
k
900
700
600
500
450
400
350
300
250
200
100
cfm
cfm
cfm
cfm
cfm
cfm
cfm
cfm
cfm
cfm
cfm
18
Cabinet type Exhaust air handling unit with double skin construction complete with
damper gravity louver, cengrifugal blower, 3 phase drive motor, anti vibration mounts
suitable for floor mounting with commissioning filters having capacities as follows as
per specifications:
4500 cfm against a static pressure of 40mm WG having suitable drive motor
2800 cfm against a static pressure of 40mm WG having suitable drive motor
2200 cfm against a static pressure of 40mm WG having suitable drive motor
1650 cfm against a static pressure of 40mm WG having suitable drive motor
19
Inline type Exhaust air fan with double skin construction complete with damper gravity
louver, centrifugal blower, 3 phase/1 Phase drive motor, anti vibration mounts suitable
for floor mounting having capacities as follows as per specifications
2400 cfm against a static pressure of 25mm WG having suitable drive motor
2200 cfm against a static pressure of 25mm WG having suitable drive motor
500 cfm against a static pressure of 15mm WG having suitable drive motor
350 cfm against a static pressure of 15mm WG having suitable drive motor
20
21
Cabinet type Exhaust air handling unit( Kitchen area ) with double skin construction
complete with damper gravity louver, cengrifugal blower, 3 phase drive motor, anti
vibration mounts suitable for floor mounting with commissioning filters having
capacities as follows as per specifications:
4600 cfm against a static pressure of 40mm WG having suitable drive motor
Cabinet type Fresh air handling unit( Kitchen area ) with double skin construction
complete with damper gravity louver, cengrifugal blower, 3 phase drive motor, anti
vibration mounts suitable for floor mounting with commissioning filters having
capacities as follows as per specifications:
3700 cfm against a static pressure of 40mm WG having suitable drive motor
22
a
b
c
23
a
24
25
Machine made GSS Ducting with flanges, neoprene gaskets, factory made supports,
with black painting as per specifications (factory made with ductmate flanges)
24 G
22 G
20 G
Alluminium Fresh/Exhaust air louver of aerofoil construction wiyh nylon mosquito
net,dampers as per specifications as follows:
Rate per sq.mt of louver face area
Aluminium volume control dampers with PVC gear and opposed blades with handle as
per specs.(Shall be suitable for motorised actuation)
Rate per sq.mt of face area
GSS Fire Dampers with 90 min fire rating with temperature sensor, alarm panel with
motorised actuator, provision for receipt of external fire signal, wiring as per
specifications.
a
b
500 x 150
300 x 150
c
d
26
27
a
28
a
29
a
Aluminium powder coated perforated grille for laminar flow having regular design for
clean room
600 x 600 supply air grille with VCD
Aluminium powder coated return air grille having regular design for clean room
30
Floor grilles with extruded aluminium louvres, 4 quadrant with independent volume
control dampers and frame work having a size of 600 x 600 mm as per specifications
31
Aluminium flexible duct with 25 mm thick insulation , worm clips, supports as follows
a
32
a
33
a
34
a
35
250 mm dia
Aluminium powder coated continous grilles with 0/15 deg. Deflection as follows
100 mm wide
Aluminium powder coated Spot grille/Stoke discreate grille with 0/15 deg.Deflection as
follows
1000x100
Aluminium powder coated Supply/exhaust air Disc valve with opposed blade
150 mm dia for toilets
PVC flexible duct with worm drive clamps having the following sizes as per
specifications as follows:(alternatively single skin aluminium flexible shall be offered)
150 mm dia
36
Acoustic lining of ducting with 15mm thick open cell nitrile rubber insulation with
aluminium tape as per specifications
37
Duct insulation with 15 mm thick close cell nitrile rubber insulation factory laminated
aluminium foil and aluminium tape as per specs
38
Chilled water piping with black steel pipes, fittings, RCC Sleepers, factory made
supports, sand cushioning including digging and refilling of earth for buried pipes
along with Thermal insulation of buried chilled water pipes with TF Quality EPS
insulation, finished with sand cement plaster and tarfelt as per specifications:
200 mm dia
150 mm dia
125 mm dia
c
d
e
39
a
b
100 mm dia
80 mm dia
65 mm dia
MS pipes for chilled water applications above ground with 19 mm thick nitrile rubber
which bonds to the pipe, the outer casing material shall be galvanized, stainless steel
or high density polyethylene tubes with vapour barrier, comply to class O fire rating
standards with comprehensive strength upto 275 kPa, the PU Foam shall be CFC Free
agent finished with supports/hangers as per specifications
ABOVE GROUND
MS 'C' Class pipe with insulation as per specifications,
150 mm dia
125 mm dia
MS B Class
c
d
e
f
g
h
i
100 mm dia
80 mm dia
65 mm dia
50 mm dia
40 mm dia
32 mm dia
25 mm dia
All valves are to be considered with nitrile rubber insulation finished with polyshied as
per specifications
40
a
b
c
d
e
f
g
41
a
b
c
d
e
42
43
a
b
c
d
e
f
g
44
a
b
c
d
e
45
a
150 mm dia
Two way motorised valve with actuator and transformer as per specifications having
the following water flow, clearance, installation and with insulation as follows,
227 lpm
182 lpm
136 lpm
91 lpm
68 lpm
45 lpm
27 lpm
Balancing valves with insulation as per specifications
150 mm dia
65 mm dia
50 mm dia
40 mm dia
32 mm dia
Motorised Butterfly valves with insulation as per specifications
150 mm dia
46
47
48
Drain piping using CPVC pipe SDR11 with CPVC fittngs and insulated with 6mm thick
nitrile rubber insulation finished with polyshield. The pipe goes below ground should
be rapped with polythene sheet as follows:
UNDER GROUND
65 mm dia
Above GROUND
b
c
d
e
50
40
32
25
mm
mm
mm
mm
dia
dia
dia
dia
49
Membrane type automatic expansion tank having a capacity of 1000 litres as per
specifications
50
Condenser water pipes with black steel fittings, factory made supports as follows:
ABOVE GROUND
MS 'C' Class pipe with insulation as per specifications,
a
b
51
a
b
b
47
a
48
a
49
a
50
a
200 mm dia
150 mm dia
Butterfly valves is as per specifications,
150 mm dia
100 mm dia
50 mm dia
Y type strainers is as per specifications,
150 mm dia
Wafer type check valves is as per specifications,
150 mm dia
Balancing valves is as per specifications,
150 mm dia
Motorised Butterfly valves is as per specifications,
150 mm dia
52
53
54
The air seperator with Dirt seperator fabricated with Steel finished with dirt chamber,
air chamber, vent units, automatic valve, drain valve, suitable for flushing even when
in operation, suitable for threaded or flanged connections as per specifications of the
following sizes
200 mm dia
55
56
TOTAL
1.0
2.0
2.1
Supply and installation of following TPN/SPN MCB DBs of CRCA sheet steel
enclosure,dust and vermin proof ,rated for 440V/230V. 3/1 phase,50 HZ AC supply,
operation(doubledoor type )inclusive of busbar of suitable capacity,neutral link with
required outgoings,DIN bar,and earthing terminals and with silicon based fire/ Heat
resistant coating appiled inside the DB and painted with approved shade of paint
suitable for incorporating SP/DP/TP MCB as specified below with all materials required
including supply and fixing of MCBs/ ELMCBs / Isolators/ SFUs and fixed in flush with
wall along with all materials required including all associated civil works and earthing
as per specifications and the SLD, The MCB & MCCB' S have the Ka Rating-10kA
3.1
3.2
6 WAY VTPN DB
( For Internal Main AC distribution DBs for all the floors)
3 Phase 6 way.Incoming 63A 4P MCCB
Outgoings: 63A TP MCB - 6 Nos.
Supply
Installation
6WAY TPN DB (For AC Single phase)-With Sub meter
3 Phase 8 way.Incoming 32A TPN MCB
Sub incommer: 1No. 25A DP ELCB for each phase
LT XLPE Cables
Supply of 1.1 KV grade, 2C/3C/3.5C/4C, XLPE insulated, and PVC overall sheathed,
stranded aluminium/Copper conductor, flat steel strip/ wire armoured cables
conforming to IS:1554/ Part I (with latest amendments)and of following sizes.The cable
shall bear ISI certification mark. Laying of the cable in ground/existing cable
tray/duct/shaft including transportation of cable to site,excavation of earth, laying the
cable and covering with sand and placing the bricks on sides and top,refilling with
earth and providing cable route/ joint markers complete as required. (the laying of
cable in trench shall include removing the trench cover, reclosing it after laying cable
in good condition and fixing it to the cable suupports on wall with suitable clamps
including supply of clamps complete as required)
4.1
4.2
4C X 25 Sq.mm AR. AL Cable (for Primary pumps, secondary pumps and cooling
towers,DB )
4.3
Supply
Laying
4C X 6Sq.mm AR. AL Cable (AHU )
Supply
Laying
5
5.1
5.2
4C X 25 Sq.mm AR. AL Cable (for Primary pumps, secondary pumps and cooling
towers) )
5.3
6.0
6.1
6.2
Laying
CONDUITS
Supply and Laying and fixing of FRLS PVC conduits of 2mm thick of the following sizes
in slab or external with necessary fixing accessories for PA system, home automation
and bms integaration as required with necessary accessories such as bends, collars,
junction boxes and pull boxes and with covering covering plate as required as per the
site condition and as approved by the client/ consultants.
6.3
7.0
PART-4
LT PANELS
7.1
Bus Bar:
400A TPN+E insulated Alu. Bus bar: 50kA
Out goings :
200 Amps TPN MCCB - 3
16 Amps TPN MCCB - 13 No
200A=1no 4P 50 KA MCCB WITH THERMAL MAGNETIC BASED O/L,S/C,
RELEASES WITH SP TERMINALS, FD KIT
CONTROL MCB 6A SP=1no.
TIMER 0-30 SEC=1no.
A/M SELECTOR SWITCH=1no.
INDICATING LAMPS ON/OFF/TRIP=1set
PUSH BUTTON ON/OFF=1set
POWER TERMINALS=1set
CONTROL TERMINALS=1set
OUTGOINGS:
1.200A=3 nos TPN MCCB
16 A =1no 4P 50 KA MCCB WITH THERMAL MAGNETIC BASED O/L,S/C,
RELEASES WITH SP TERMINALS, FD KIT
7.3
7.4
8
8.1
8.2
EARTHING STRIP
8.3
DANGER BOARDS :
25x6mm GI strip (body earthing for Fencing, SUB- panels and DBs)
8 Guage CU. strip (body earthing for Primary,Secondary,Cooling Towers,Chillers)
Supplying & fixing of 0.415KV danger boards with the word "DANGER" written in
English & Kannada as per EB/LOCAL EB AUTHORITIES requirement.
8.4.3
GRAND TOTAL
UNIT
QTY
Nos
Nos
Nos
Nos
RATE (Rs.)
AMOUNT
(Rs.)
Nos
Nos
Nos
Nos
Nos
Nos
Set
Set
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
12
Nos
12
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
18
Nos
18
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
1
1
3
5
2
4
3
3
4
1
2
Nos
29
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Sqm
Sqm
Sqm
2000
600
5
Sqm
Sqm
12
Nos
Nos
8
12
Sqm
No's
2
20
Nos
20
Nos
20
Nos
Sqm
Nos
Nos
Rmt
60
Rmt
750
Nos
Nos
150
Rmt
90
Sqm
500
Sqm
1300
Rmt
Rmt
Rmt
100
20
25
Rmt
Rmt
Rmt
100
120
45
Rmt
Rmt
25
25
Rmt
Rmt
Rmt
Rmt
Rmt
Rmt
Rmt
25
150
50
300
100
120
200
Nos
Nos
Nos
Nos
Nos
Nos
Nos
2
16
8
4
153
17
78
Nos
Nos
Nos
Nos
Nos
6
2
8
3
37
Nos
Nos
Nos
Nos
Nos
Nos
Nos
Nos
1
1
2
6
3
29
8
Nos
Nos
Nos
Nos
Nos
2
2
8
3
37
Nos
Nos
112
Nos
100
Rmt
150
Rmt
Rmt
Rmt
Rmt
45
30
50
350
Nos
Nos
Nos
30
20
Nos
Nos
Nos
14
2
2
Nos
Nos
Nos
Nos
Nos
10
Nos
Nos
Nos
Set
Point
Point
150
150
Mtrs.
Mtrs.
1000
1000
Mtrs.
Mtrs.
1000
1000
Each
Each
7
7
Each
Each
9
9
Mtrs
Mtrs
75
75
Mtrs
Mtrs
500
500
Mtrs
Mtrs
200
200
Nos
Nos
24
Nos.
34
Mtrs
20
Mtrs
20
Mtrs
Mtrs
1000
1000
No.
No.
1
1
nos
nos
no.s
10
Mtrs
200
Mtrs
50
Nos.
RM
10
Nos.
Nos.
20
Nos.
Nos.
25