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RIELLO 40 GS SERIES
GS3
GS5
GS10
GS20
11
18
42
81
35 kW
58 kW
116 kW
220 kW
The Riello 40 GS series of one stage gas burners, is a complete range of products developed
to respond to any request for home heating. The Riello 40 GS series is available in four
different models, with an output ranging from 11 to 220 kW, divided in four different
structures.
All the models use the same components designed by Riello for the Riello 40 GS series.
The high quality level guarantees safe working. The Riello 40 GS burners are fitted with a
microprocessor based flame control panel with diagnostic functions.
In developing these burners, special attention was paid to reducing noise, to the ease of
installation and adjustment, to obtaining the smallest size possible to fit into any sort of
boiler available on the market.
All the models are approved by the EN 676 European Standard and conform to European
Directives for EMC, Low Voltage, Machinery and Boiler Efficiency.
All the Riello 40 GS burners are tested before leaving the factory.
TS0025UK03
TECHNICAL DATA
Model
GS3
GS5
Heat output
Electrical data
--
type
run time
R.B.L.
6 28
s
kW
11 - 35
18 - 58
42 - 116
81 - 220
Mcal/h
9,5 - 30
15,5 - 50
36 - 100
70 - 189
4,2 - 11,6
8,1 - 22
4,9 - 13,4
9,4 - 25,6
1,6 - 4,4
3,1 - 8,5
Working temperature
C min./max.
kWh/Nm3
kg/Nm3
Nm3/h
kWh/Nm3
kg/Nm3
Nm3/h
kWh/Nm3
kg/Nm3
Nm3/h
Fan
type
Air temperature
Max. C
40
Electrical supply
Ph/Hz/V
1/50/230 10%
Ph/Hz/V
Control box
type
MG 557/5
MG 557/3
RMG 88.620A2
RMG 88.620A2
kW
0,100
0,110
0,130
0,250
kW
Protection level
IP
kW
0,09
0,09
0,09
0,09
0,6
0,65
0,7
1,4
2,4
2,6
2,8
5,6
IP
type
Ignition transformer
0/40
10
0,71
1,1 - 3,5
1,8 - 5,8
8,6
0,78
1,3 - 4
2,1 - 6,7
25,8
2,02
0,4 - 1,4
0,7 - 2,2
--
-X0D
20
V1 - V2
I1 - I2
Operation
Approval Emissions
GS20
One stage
Servomotor
GS10
( - ) - 8 kV
230 V - 8 kV
( - ) - 12 mA
1,8 A - 30 mA
Sound pressure
dB(A)
Sound power
CO emission
mg/kWh
< 40
NOx emission
mg/kWh
120
Directive
55
58
65
72
--
Conforming to
EN 676
Certification
CE - 0063 AP6680
Reference conditions:
Temperature: 20 C
Pressure: 1013,5 mbar
Altitude: 100 m a.s.l.
Noise measured at a distance of 1 meter.
Since the Company is constantly engaged in the production improvement, the aesthetic and dimensional features,
the technical data, the equipment and the accessories can be changed.
This document contains confidential and proprietary information of RIELLO S.p.A. Unless authorised, this information
shall not be divulged, nor duplicated in whole or in part.
2
FIRING RATES
15
1,5
10
GS5
GS3
0,5
hPa (mbar)
mm H2O
0
0
10
48
20
10
30
20
30
40
50
50
40
Mcal/h
60 kW
4,8
GS20
32
3,2
24
2,4
16
1,6
0,8
hPa (mbar)
4,0
mm H2O
40
GS10
0
20
20
40
40
60
60
80
80
100
100
120
120
140
140
160
160
180
180
200
200
220
Mcal/h
240 kW
FUEL SUPPLY
GAS TRAIN
The burners are set for gas supply from either the right
or left hand sides.
Depending on the fuel output and the available pressure
in the supply line, you should check the correct gas train
to be adapted to the system requirements.
The gas train is Multibloc type, containing the main
components in a single unit.
Except for the MBC 65 DLE model, a valve seal control
(as accessory) can be fitted to the Multibloc gas trains.
The MBC 65 DLE Multibloc gas train can be fitted only
to the left of the burner.
L1
L
4
6
7
P2
P1
MULTIBLOC
8
5
11
12
Manual valve
Filter
Safety solenoid
Adjustment solenoid:
firing delivery adjustment (rapid opening)
maximum delivery adjustment (slow opening)
Pressure regulator
MBC 65 DLE
L1
P2
12 Burner
14
P1
15
P3
13
15 Regulation solenoid
11
13
12
Y
o
i
X
The dimensions of the gas trains vary depending on their construction features.
The following table shows the dimensions of the gas trains that can be fitted to Riello 40 GS burners,
intake and outlet diameters.
MULTIBLOC
Name
Code
X mm
Y mm
W mm
Z mm
MBC 65 DLE
3970569
1/2"
1/2"
307
155
31
122
MBDLE 405
3970530
1/2"
1/2" (*)
321
186
46
120
MBDLE 405
3970500
3/4"
3/4"
371
186
46
120
MBDLE 407
3970531
3/4"
3/4"
371
186
46
120
MBDLE 410
3970532
1"
3/4"
405
221
55
145
LPG
GS3
G20
12
14
10
65
BC
mbar
G25
DL
LPG
12
10
12
mbar
GS3
M
8
10
6
4
5
C 6
DL
MB
6
Pressure loss
Pressure loss
0
5
10
15
15
10
11
Gas train
20
Code
MBC 65 DLE
25
20
Terminal strip
30
kcal/h x 1000
35 kW
30
25
10
15
15
10
11
25
20
20
30
kcal/h x 1000
35 kW
30
25
3970569
With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication).
NATURAL GAS
LPG
GS5
LE
G25
22
65
20
16
12
14
10
12
8
DLE
MB
DLE
MB
40
10
16
14
18
14
LPG
P
16
BC
mbar
G20
P
mbar
GS5
40
12
BC
65
DL
10
07
E4
DL 05
B
M
E4
DL
MB
6
4
4
2
Pressure loss
Pressure loss
2
0
0
10
15,5
18
Gas train
30
20
20
50
kcal/h x 1000
40
40
30
50
Terminal
strip
0
10
15,5
60 kW
58
18
Code
Output
kW
MBC 65 DLE
3970569
MBDLE 405
3970530
MBDLE 407
3970531
20
30
20
30
Plug and
socket
With installed plug (if the plug is not necessary, remove it in accordance with gas train instruction manual indication).
50
kcal/h x 1000
40
40
50
60 kW
58
NATURAL GAS
LPG
GS10
20
14
mbar
G25
G20
16
16
12
0
E4
DL
MB
10
E
DL
410
DLE
14
40
MB
12
10
8
LPG
16
14
18
05
E4
mbar
GS10
L
BD
12
LE
D
MB
10
DLE
40
41
MB
8
6
4
Pressure loss
Pressure loss
4
2
0
0
37 40
45
50
55
60
60
50
65
70
70
75
80
90
80
85
90
42
Gas train
95 100
kcal/h x 1000
110
100
Terminal
strip
37 40
50
kW
116
Code
Output
kW
MBDLE 405
3970500
80 (*)
MBDLE 407
3970531
MBDLE 410
3970532
45
50
55
60
60
65
70
70
75
80
90
80
85
90
95 100
kcal/h x 1000
110
100
42
kW
116
Plug and
socket
NATURAL GAS
LPG
G25
45
40
30
mbar
GS20
G20
35
35
25
30
20
LE
D
MB
15
40
25
10
4
LE
20
MB
15
LPG
35
30
mbar
GS20
10
25
20
DLE
MB
15
DLE
MB
40
410
10
Pressure loss
Pressure loss
10
5
0
0
70
100
80
100
120
120
140
140
160
160
180
MBDLE 407
Code
Output
kW
3970531
180 (*)
180
200
kcal/h x 1000
200
81
Gas train
Terminal
strip
220
70
kW
232
100
80
100
120
120
140
140
160
160
180
81
Gas train
Plug and
socket
MBDLE 410
Code
Terminal
strip
3970532
180
200
kcal/h x 1000
200
220
kW
232
Plug and
socket
note For pressure levels different from those indicated above, please contact Riello Burners Technical Office.
Example:
G25
9.51 mc/h
20 mbar
15 m
0.62 (see figure A)
9.51
0.62
= 15.34 mc/h
- once the value of 15.34 has been identified on the output scale ( V ), moving vertically downwards you
cross the line that represents 1" 1/4 (the chosen diameter for the piping);
- from this point, move horizontally to the left until you meet the line that represents the length of 15 m
of the piping;
- move vertically downwards to determine a value of 1.4 mbar in the pressure drop botton scale;
- subtract the determined pressure drop from the meter pressure, the correct pressure level will be found
for the choice of gas train;
- correct pressure = ( 20-1.4 ) = 18.6 mbar
30
22
15
12
9
6
45 61 76 95 122 152
1
10
20
15,34
5 6 7 8 10
30 40 50 60
20
80 100
200
400
EL
6"
PIP
EN
GT
4"
H(
m)
1/
4
1/
1
- G20
0,62 - G25
1,18 - G31
Figure A
0,1
0,2
PIPE DIAMETER
0,3
1,4
1"
3/
1/
1"
3"
2
1/
2"
2"
1"
VENTILATION
The different ventilation circuits always ensure low noise levels
with high performance of pressure and air delivery, inspite of their
compact size.
The burners are fitted with an adjustable air pressure switch,
conforming to EN 676 standards.
Air suction
COMBUSTION HEAD
Combustion head
Flange
L ma
L min
D max
0,5
D min
0
0
0
100
200
400
300
500
Example:
Burner thermal output = 350 kW;
L flame (m) = 1,2 m (medium value);
D flame (m) = 0,6 m (medium value)
ADJUSTMENT
Checked Variable
Output
time
ON
ON
OFF
OFF
time
The GS3 and GS5 models are fitted with the new MG 557 microprocessor control panel.
For helping the commissioning and maintenance work, there are two main elements:
Switch
The lock-out reset button is the central operating element for resetting the burner control
and for activating / deactivating the diagnostic functions.
The multi-color LED is the central indication element for visual diagnosis and interface
diagnosis.
Both elements are located under the transparent cover of lock-out reset button, as showed below.
Switch
There are two diagnostic choices, for indication of operation and diagnosis of fault cause:
- visual diagnosis:
10
- interface diagnosis:
by the interface adapter and a
PC with dedicated software.
COMPUTER
INTERFACE ADAPTER
Indication of operation:
Color code table
Operation status
Color code
Stand-by
Pre-purging
Ignition phase
Flame OK
Post purge
Undervoltage, built-in fuse
Fault, alarm
Flame simulation
Led off
Green
Green
Green
Green
Led off
Red
Led off
LED off
RED LED illuminated
LED flashes
Interval 2 s
2 flashes
3 flashes
4 flashes
6 flashes
7 flashes
Probable cause
The flame does not stabilise at the end of the safety time:
- faulty ionisation probe
- faulty or soiled gas valves
- neutral/phase exchange
- faulty ignition transformer
- poor burner regulation (insufficient gas)
Min. air pressure switch does not close or is already closed before the limit
thermostat closed:
- air pressure switch faulty
- air pressure switch incorrectly regulated
Presence of flame:
- in stand-by position after heat demand
- during pre-purging
Loss air pressure:
- during pre-purging
- during safety time or operations
Loss of flame 4 times during operations after 3 attempts of re-cycle:
- poor burner regulation (insufficient gas)
- faulty or soiled gas valves
- short circuit between ionisation probe and earth
- faulty ionisation probe
11
The GS10 and GS20 models are fitted with the new microprocessor control panel RMG 88.620A2 for
the supervision during intermittent operation.
For helping the commissioning and maintenance work, there are two main elements:
Switch
The lock-out reset button is the central operating element for resetting the burner control
and for activating / deactivating the diagnostic functions.
The multi-color LED is the central indication element for visual diagnosis and interface
diagnosis.
Both elements are located under the transparent cover of lock-out reset button, as showed below.
Switch
There are two diagnostic choices, for indication of operation and diagnosis of fault cause:
- visual diagnosis :
- interface diagnosis :
COMPUTER
INTERFACE ADAPTER
or
FLUE GAS
ANALYSER
12
Indication of operation :
In normal operation, the various status are
indicated in the form of colour codes according
to the table below.
The interface diagnosis (with adapter) can be
activated by pressing the lock-out button for
> 3 seconds.
Stand-by
Pre-purging
Ignition phase
Flame OK
Poor flame
Undervoltage, built-in fuse
Fault, alarm
Extraneous light
LED off
3 sec.
3 sec.
Flash code
No establishment of flame at the end of safety time : - faulty or soiled fuel valves
- faulty or soiled flame detector
- poor adjustment of burner, no fuel
- faulty ignition equipment
2 flashes
3 flashes
4 flashes
7 flashes
10 flashes
13
START UP CYCLE
GS3 - GS5
Normal
TL
AD
M
I
V
SO
P
M
Lock-out
04 s
40 s
4s
3 s for GS5
5 s for GS3
3 s for GS5
5 s for GS3
40 s
8s
Time (s)
Lock-out
04 s
4s
40 s = pre-purging time
Time (s)
Time (s)
TR
M
Ignition
transformer
Lock-out
max. 2s
max. 2s
40s
40s
3s
Time (s)
Time (s)
14
WIRING DIAGRAMS
Ph
XP6
X6
XP7
X7
h1
1 2 3
XP6
XP7
X6
X7
B4
h1
PG
- 6 pole socket
- 7 pole socket
- 6 pin plug
- 7 pin plug
- Working signal
- Hour counter
- Minimum gas pressure
switch
SB - Remote lock-out signal
(230V - 0,5A max.)
T6A - Fuse
TL - Limit thermostat
TS - Safety thermostat
V10 - Safety valve
V11 - Adjustment valve
TS
SB
B4
TL
P
3 2 1
V11
L1
T6A
PG
V10
N
230V
L
50Hz
Electrical wiring with gas leak control device (DUNGS VPS 504)
Gas train electrical wiring
3 2 1 N
VPS
B4 S3 T2 T1 N
L1
X7
X6
T8
T7
T6
B5
N
h1
B4
TS
SB
TL
P
T6A
L1
1 2 3
N
3 2 1
V11
V10
230V
PG
P
15
L
50Hz
XP6
XP7
X6
X7
B4
h1
PG
- 6 pole socket
- 7 pole socket
- 6 pin plug
- 7 pin plug
- Working signal
- Hour counter
- Minimum gas pressure
switch
S3 - Remote lock-out signal
(230V - 0,5A max.)
T6A - Fuse
TL - Limit thermostat
TS - Safety thermostat
V10 - Safety valve
V11 - Adjustment valve
GS10 - GS20
Terminal strip
L N S3
T1 T2 T6
T8 P1 P2
V11V12 N
TS
P
S3
3 2 1
PG
TL
T6A
3 2 1
V10
V11
PG
P
L N
220V ~ 60Hz
Electrical wiring with gas leak control device (DUNGS VPS 504)
P1 P2
N
T8
T7
T6
B5
N
VPS
PG
3 2 1
L1
PG
P
Model
F
L
A
mm2
F = Fuse
16
GS3
GS5
GS10
GS20
230V
230V
230V
230V
T6
1
T6
1
T6
1
T6
1
L = Lead section
EMISSIONS
mg/kWh
NO2 EMISSIONS
120
115
110
105
100
95
90
85
80
mg/kWh
GS3
GS5
GS10
GS20
CO EMISSIONS
50
40
30
20
10
0
dB(A)
GS3
GS5
GS10
GS20
80
60
40
20
0
GS3
GS5
GS10
17
GS20
BURNER
F
H
D
Reduction nipple **
Rp 1/2 - Rp 3/8
Model
GS3
GS5
GS10
GS20
292 166
306 170
341 188,5
387 212
215
233
262
298
230
295
346
389
100
100
110
120
91
91
105
125
165 Rp 3/8*
180 Rp 1/2
204 Rp 3/4
230 Rp 3/4
37
48
61
67
132
138
142
152
25
28
33
33
C1
GS20
F
Q
Model
F
R
Q
C
B1
B2
45 10
45 10
45 11
90 11
A1
-B
A2
A2
-B
C1
A1
GS3
GS5
GS10
GS20 155 200 155 200
PACKAGING
Z
Y
X
18
Model
kg
GS3
GS5
GS10
GS20
365
435
473
525
325
345
413
453
300
315
320
365
12
12
27
22
INSTALLATION DESCRIPTION
Installation, start up and maintenance must be carried out by
qualified and skilled personnel.
The burner is set in factory on standard calibration (minimum
output), if necessary adjustments can be made on the basis of
the maximum output of the boiler.
All operations must be performed as described in the technical
handbook supplied with the burner.
BURNER SETTING
The air damper position can be easily adjusted removing
the burner cover.
MAINTENANCE
Maintenance is easily solved because the combustion
head can be disassemblied without having to remove
the burner from the boiler.
19
BURNER ACCESSORIES
Kit code
GS3 - GS5
3002750
GS3 - GS5
GS10
GS20
Standard
head length
(mm)
Extended
head length
(mm)
Kit code
100
110
120
125
170
280
3000820
3000864
3000873
Projection
Kit code
GS5
GS10
GS20
+15
+18
+23
3000916
3000918
3000919
LPG kit
For burning LPG gas, a special kit is available to be fitted to the combustion head on the burner, as
shown in the following table:
LPG kit
Burner
GS3
GS5
GS10
GS20
3000881
3000882
3000884
3000886
3000881
3000882
3000884
3000886
20
Kit code
GS3
GS5
GS10
GS20
3000888
3000889
3000891
3000893
PC interface kit
To connect the flame control panel to a personal computer for the transmission of operation, fault
signals and detailed service information, an interface adapter with PC software are available.
PC interface kit
Burner
Kit code
GS3 - GS5
GS10 - GS20
3002731
3002719
Kit code
3001180
Kit code
All models
3000945
Kit code
GS10 - GS20
3010094
21
Gas train
Kit code
GS5
GS10
GS20
3010123
3010123
3010123
288
308
91
249
22
SPECIFICATION
DESIGNATION OF SERIES
Series:
Fuel :
Natural gas
Size
1/230/50
1/230/50
1/230/50
1/230/50
1/230/50
GS5
GS10
GS20
1/220/60
1/220/60
1/220/60
23
1/230/50
1/220/60
1/230V/50Hz
1/220V/60Hz
PRODUCT SPECIFICATION
Burner
Monoblock, gas burners, completely automatic, with one stage settings fitted with:
- Fan with forward curve blades
- Cover lined with sound-proofing material
- Air damper, completely closed in stand by, with adjustment inside the cover
- Single phase electric motor 230 V, 50 Hz
- Combustion head fitted with:
- stainless steel head cone, resistant to high temperatures
- ignition electrodes
- ionisation probe
- gas distributor
- flame stability disk
- Adjustable air pressure switch, with graduated selector, to guarantee burner lock out in the case
of insufficient combustible air
- Microprocessor-based flame control panel MG 557 (with diagnostic, remote reset, continuous purge
integrated, recycle, post-purge)
- IP X0D electric protection level.
Gas train
Fuel supply line in the Multibloc configuration, fitted with:
- Filter
- Pressure stabiliser
- Minimum gas pressure switch
- Safety valve
- Single stage working valve with ignition gas output regulator.
Approval:
- EN 676 standard.
Conforming to:
- 90/396/EEC (gas)
- 73/23/EEC (low voltage)
- 89/336/EEC (electromagnetic compatibility)
- 92/42/EEC (efficiency)
- 98/37/EEC (machines).
Standard equipment:
25
26
27
RIELLO S.p.A.