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Pantallaanterior

Bienvenido:r080em8
Producto:NOSEHAESCOGIDONINGUNEQUIPO
Modelo:NOSEHAESCOGIDONINGUNEQUIPO
Configuracin:NOSEHAESCOGIDONINGUNEQUIPO

Pautasdereutilizacinyrecuperacin
TransmissionClutchPlatesandDiscAssemblieswithCelluloseFrictionMaterial{3030,3155,
3190}
NmerodemedioSEBF811518

Caterpillar:ConfidentialYellow

Fechadepublicacin27/03/2014

Fechadeactualizacin12/11/2015

i06035737

TransmissionClutchPlatesandDiscAssemblieswithCellulose
FrictionMaterial{3030,3155,3190}
SMCS303031553190

AgriculturalTractor
65(S/N:7YC1UP)
65B(S/N:7YC1UP)
65C(S/N:2ZJ1UP)
65D(S/N:2ZJ1965UP)
65E(S/N:1GM1UP6GS1UP)
70C(S/N:2YL1UP)
75(S/N:4CJ1UP)
75C(S/N:4KK1UP)
75D(S/N:5AR1UP)
75E(S/N:1HM1UP6HS1UP)
85C(S/N:9TK1UP)
85D(S/N:4GR1UP)
85E(S/N:1NM1UP6JS1UP)
95E(S/N:1SM1UP6KS1UP)
ArticulatedTruck
725(S/N:WWA1UPB1L1UPAFX1UP)
725C(S/N:TFB1UP)
730(S/N:WWB1UPAGF1UPB1M1UP)
735(S/N:B1N1UPAWR1UP)
D20D(S/N:9MG1UP)
D250B(S/N:5WD1UP)
D250D(S/N:6NG1UP)
r080em8
D250E(S/N:5TN1UP)
Caterpillar:ConfidentialYellow
D250ESeriesII(S/N:4PS1UP)
D25C(S/N:9YC1UP)
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D25D(S/N:1HK1UP)
D300B(S/N:4SD1UP)
D300D(S/N:5MG1UP)
D300E(S/N:7FN1UP)
D300ESeriesII(S/N:5KS1UP)
D30C(S/N:7ZC1UP)
D30D(S/N:3AJ1UP)
D350C(S/N:8XC1UP)
D350D(S/N:9RF1UP)
D35C(S/N:2GD1UP)
BackhoeLoader
All
EarthmovingCompactor
All
Engine
7211(S/N:1YB1UP)
7221(S/N:1ZB1UP)
IntegratedToolcarrier
All
LandfillCompactor
All
LoadHaulDump
R1300(S/N:6QW1UP)
R1300G(S/N:LJB1UP)
R1300GSeriesII(S/N:RSL1UP)
MotorGrader
All
OnHighwayTransmission
All
PetroleumTransmission
All
Pipelayer
All
SoilCompactor
All
TrackTypeLoader
931(S/N:10N1UP78U1UP)
931B(S/N:4SC1UP6EC1UP25Y1UP26Y1UP29Y1UP30Y1UP)
931C(S/N:6RF1UP7HF1UP8AF1UP5LG1UP2BJ1UP)
931CSeriesII(S/N:9AG1UP6AJ1UP2AK1UP)
933(S/N:8FL1UP9EL1UP)
935B(S/N:3DF1UP)
935C(S/N:8CF1UP)
935CSeriesII(S/N:5DJ1UP)
939(S/N:9GL1UP)
941(S/N:70H1UP80H1UP16U1UP)
941B(S/N:70H1UP80H1UP)
951(S/N:79H1UP86J1UP)
951B(S/N:79H1UP86J1UP)
951C(S/N:86J1UP)
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955(S/N:61H1UP64J1UP)
955K(S/N:61H1UP85J1UP)
955L(S/N:64J1UP85J1UP13X1UP)
977(S/N:46H1UP)
977K(S/N:46H1UP48J1UP11K1UP)
977L(S/N:48J1UP11K1UP14X1UP64X1UP95X1UP)
TrackTypeSkidder
All
TrackTypeTractor
All
Transmission
AllOEMTransmissions
TruckEngines
7155(S/N:56K1UP72S1UP)
WheelDozer
814B(S/N:16Z1UP)
814F(S/N:BGF1UP9DM1UP)
814FSeries2(S/N:BXG1UP)
824GSeriesII(S/N:AWW1UP)
824H(S/N:ASX1UP)
834B(S/N:7BR1UP92Z1UP)
834H(S/N:BTX1UP)
834S(S/N:96G1UP)
834U(S/N:14B1UP)
844H(S/N:BTW1UP)
854G(S/N:AMP1UPA4W1UP1JW1UP)
854K(S/N:2211UPH9K1UPH8M1UP)
WheelLoader
All
WheelSkidder
All
WheelTractorScraper
611(S/N:6SZ1UP7WZ1UP)
613(S/N:71M1UP72M1UP)
613B(S/N:72M1UP38W1UP)
613C(S/N:92X1UP93X1UP)
613CSeriesII(S/N:KEH1UP8LJ1UPTJK1UPLCZ1UP)
613G(S/N:ESB1UPDBE1UP)
615(S/N:46Z1UP47Z8291531)
615C(S/N:5TF1UP2XG1UP)
615CSeriesII(S/N:9XG1UP)

Introduction
Table1
Revision SummaryofChangesinSEBF8115
18

Added11partnumbers.

17

Addedserialnumberprefixesand41partnumbers.

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Addedonepartnumber.

2015CaterpillarAllRightsReserved.ThisguidelineisfortheuseofCatdealersonly.Unauthorized
useofthisdocumentortheproprietaryprocessesthereinwithoutpermissionmaybeviolationof
intellectualpropertylaw.
InformationcontainedinthisdocumentisconsideredCaterpillar:ConfidentialYellow.
ThisReuseandSalvageGuidelinecontainsthenecessaryinformationtoallowadealertoestablisha
partsreusabilityprogram.ReuseandsalvageinformationenablesCaterpillardealersandcustomersto
benefitfromcostreductions.Everyefforthasbeenmadetoprovidethemostcurrentinformationthatis
knowntoCaterpillar.Continuingimprovementandadvancementofproductdesignmighthavecaused
changestoyourproductwhicharenotincludedinthispublication.ThisReuseandSalvageGuideline
mustbeusedwiththelatesttechnicalinformationthatisavailablefromCaterpillar.
Forquestionsoradditionalinformationconcerningthisguideline,submitaformforfeedbackinthe
ServiceInformationSystem.Toaddressanurgentissue,usethefollowingresourcestocommunicate
yourrequesttoCaterpillarRepairProcessEngineering:
CaterpillarDealerTechnicalCommunicator
DealerSolutionNetwork
CaterpillarTechnicalRepresentative
KnowledgeNetwork

CanceledPartNumbersandReplacedPartNumbers
Thisdocumentmayincludecanceledpartnumbersandreplacedpartnumbers.UseNPRonSISfor
informationaboutcanceledpartnumbersandreplacedpartnumbers.NPRwillprovidethecurrentpart
numbersforreplacedparts.

Summary
Itisnotalwaysnecessarytoinstallnewcomponentswhenyoureconditionatransmission.The
installationofusedcomponentscanresultinlargereductionsinrepaircosts.Thisguidelinegivesvisual
criteriatoreuseclutchdiscswithcellulosefrictionmaterialandtheclutchplatesthatmatetotheclutch
discs.
Neverinstallapartthatshouldnotbeusedagainaccordingtothespecificationsinthisdocument.Some
typesofcellulosefrictionmaterialwillweargroovesinsurfacesincontactwiththecellulosefriction
material.Thefrictionmaterialwillonlyhaveasmallamountofwear.Thediscscanbeusedagain
withoutreconditioningifnoneofthefollowingdamageexists:
Scratches
Discoloration
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Warp
Dish

NOTICE
Keeptheclutchdiscsforindividualclutchesintheiroriginalsequence
andwiththeirrespectiveclutchhousings.Theoriginalclutchdiscsare
madefromdifferentmaterialfordifferentclutchesandmustnotbe
mixed.

Note:Besurethatthecorrecttypeofoilisusedinthetransmission.Theadditivesthatareinsomeoils
attackthematerialforfrictiononthediscs.Theadditivesmayresultingreatlyreducedoperatinglife.
Procedurestoreconditionscratchedsurfacesorlightlypittedfacesofreactionaregiveninthisguideline.
Also,specificationsforthemaximumamountofwarpanddisharegiven.Donotuseanyothermethod
ofcleaningorreconditioning.Donotuseanyofthefollowingmethods:
Machiningwithalathe
Cleanwithgritorglassbeads
Cleanwithabrasivepadsforreconditioning
Anymethodthatchangesthesurfacefinishofthefaceofreactioncancauserapidwearofthefriction
material.Correctanyconditionsthatcausedtheoriginalfailureduringreconditioning.
Note:Transmissiondiscsaremadewithfrictionmaterial.Cellulosefrictionmaterialisusedfordiscs.
RAYFLEXfrictionmaterialisusedfordiscs.CellulosediscsaresimilarinappearancetoRAYFLEX
discs.CellulosediscsandRAYFLEXdiscshavedifferentcriteriaforreusability.Thisguidelinegives
reusabilityinformationforcellulosediscsonly.

ImportantSafetyInformation
Worksafely.Mostaccidentsthatinvolveproductoperation,maintenance,andrepairarecausedby
failuretoobservebasicsafetyrulesorprecautions.Anaccidentcanoftenbeavoidedbyrecognizing
potentiallyhazardoussituationsbeforeanaccidentoccurs.Apersonmustbealerttopotentialhazards.
Thispersonshouldalsohavethenecessarytraining,skills,andtoolstoperformthesefunctionsproperly.
Safetyprecautionsandwarningsareprovidedinthisinstructionandontheproduct.Ifthesehazard
warningsarenotheeded,bodilyinjuryordeathcouldoccurtoyouortootherpersons.Caterpillarcannot
anticipateeverypossiblecircumstancethatmightinvolveapotentialhazard.Therefore,thewarningsin
thispublicationandthewarningsthatareontheproductarenotallinclusive.Ifatool,aprocedure,a
workmethod,oroperatingtechniquethatisnotrecommendedbyCaterpillarisused,ensurethatitissafe
foryouandforotherpeopletouse.Ensurethattheproductwillnotbedamagedortheproductwillnot
bemadeunsafebytheoperation,lubrication,maintenance,ortherepairproceduresthatareused.

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Illustration1

g02139237

Improperoperation,lubrication,maintenanceorrepairofthisproduct
canbedangerousandcouldresultininjuryordeath.
Donotoperateorperformanylubrication,maintenanceorrepairon
thisproduct,untilyouhavereadandunderstoodtheoperation,
lubrication,maintenanceandrepairinformation.

Safetyprecautionsandwarningsareprovidedinthismanualandontheproduct.Ifthesehazardwarnings
arenotheeded,bodilyinjuryordeathcouldoccurtoyouortootherpersons.
ThehazardsareidentifiedbytheSafetyAlertSymbolwhichisfollowedbyaSignalWordsuchas
DANGER,WARNINGorCAUTION.TheWARNINGSafetyAlertSymbolisshownbelow.

Illustration2

g00008666

Thissafetyalertsymbolmeans:
PayAttention!
BecomeAlert!
YourSafetyisInvolved.
Themessagethatappearsunderthesafetyalertsymbolexplainsthehazard.
Operationsthatmaycauseproductdamageareidentifiedby"NOTICE"labelsontheproductandinthis
publication.
Caterpillarcannotanticipateeverypossiblecircumstancethatmightinvolveapotentialhazard.
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Thesafetyinformationinthisdocumentandthesafetyinformationonthemachinearenotall
inclusive.Determinethatthetools,procedures,workmethods,andoperatingtechniquesaresafe.
Determinethattheoperation,lubrication,maintenance,andrepairprocedureswillnotdamagethe
machine.Also,determinethattheoperation,lubrication,maintenance,andrepairprocedureswill
notmakethemachineunsafe.
Theinformation,thespecifications,andtheillustrationsthatexistinthisguidelinearebasedon
informationwhichwasavailableatthetimeofpublication.Thespecifications,torques,pressures,
measurements,adjustments,illustrations,andotheritemscanchangeatanytime.Thesechangescan
affecttheservicethatisgiventotheproduct.Obtainthecomplete,mostcurrentinformationbeforeyou
startanyjob.Caterpillardealerscansupplythemostcurrentinformation.

WhenreplacementpartsarerequiredforthisproductCaterpillar
recommendsusingCaterpillarreplacementpartsorpartswith
equivalentspecificationsincluding,butnotlimitedto,physical
dimensions,type,strengthandmaterial.
Failuretoheedthiswarningcanleadtoprematurefailures,product
damage,personalinjuryordeath.

References
Reference::ReuseandSalvageGuideline,SEBF8014,"IdentificationandApplicationsofTransmission
ClutchPlatesandSpecificationstoMachineReactionFacesforPowerShiftTransmissions"

Glossary
ChippedAreasoffrictionmaterialarebrokenoffthediscassemblies.
DiscolorationChangeincolor
DishedBentintheradialdirection
ErosionTheconditionthatincludesdeteriorationorbreakageofthefrictionmaterialonthelandedges
offrictiondiscs
GlazedTheconditionthatincludesthedevelopmentofasmoothlayeronthefrictionmaterialthatis
similarinappearancetoglass
MatingPartsthatoperatetogetherthroughcontact
NickSmallnotch
WarpTwistedoutofshape

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DiscAssembly
Identification
Thisdocumentshouldonlybeusedfortheintendedspecificcomponents.Thisdocumentshouldonlybe
appliedtodiscsinplanetarysetsforpowershifttransmissions.Caterpillarusesseveraldifferenttypesof
frictionmaterialonclutchplates.Asarule,assumethateachtypeoffrictionmaterialrequiresadifferent
surfacefinishforthefaceofreaction.Eachtypeoffrictionmaterialhasdifferentwearcharacteristicsand
failuremodes.
Thefollowingsectionidentifiesthefeaturesofclutchdiscswithcellulosefrictionmaterial.

Illustration3

g03783569

Theillustrationshowsapatternforcellulosefrictionmaterial.

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Illustration4

BsquedadelmedioSEBF8115TransmissionClutchPlatesandDiscAssemblieswithCelluloseFrictionMaterial{3030,3155,3190}

g03783574

Thepatternofparallelgroovesisusedforcellulosefrictionmaterial.

Illustration5

g03783576

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Illustration6

g03783577

Thepatternofparallelgroovesispressedorembossedandnotcut.

Thecellulosefrictionmaterialthatisusedontransmissiondiscsisdarkgrayornearlyblack.Cellulose
frictionmaterialissimilarinappearancetoRAYFLEXfrictionmaterial.Illustration3andIllustration4
showpatternsofgrooves.Cellulosediscsuseonlythesepatternsofgrooves.Neitherofthesepatterns
wereusedforRAYFLEXorF37frictionmaterial.

CleaningFrictionMaterial
Chlorinatedsolvents,dieselfuel,kerosene,andpetroleumdistillatescanbeusedtocleandiscswith
cellulosefrictionmaterial.PetroleumdistillatesincludeStoddardsolventandnaphtha.Cellulosefriction
materialisporous.Incorrectmaterialsforcleaningorprocessescandamagecellulosematerial.Incorrect
materialsforcleaningorprocessescancauseaprematurefailure.
Followthefollowingprecautions:
1. Donotusesolventsthathaveahighertemperaturethan38C(100F).
2. Minimizethetimeofcontactbetweensolventsanddiscs.
3. Usetowelsorcompressedairtodrythediscsafterwashing.
4. Toavoidchippingoffrictionmaterial,donotstackdiscsafterthecleaning.
Donotuseanyofthefollowingtypesofcleaningmaterials.Donotpermitthefollowingmaterialsfor
cleaningtocomeincontactwiththecellulosefrictionmaterial.Thesematerialswillweakenthebase
material.Thesematerialswillcausethebasematerialtobreakupinoperation.
Waterorsteam
Waterbasedcleaningsolutionssuchas1U5490Cleanerand1746855Cleaner.
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Freon
Thinnerforpaint
Ketones,aldehydessuchasMEKandacetone

VisualInspection
CracksandGrooves
Afterthetransmissionhasbeendisassembled,carefullyclean,dry,andinspecteachdiscassembly.Any
discassemblythathasacrackordeepgroovescannotbeusedagain.Lookforteeththathavebeen
brokenorcracked.Inspectthefrictionsurfacesforradialcracksordeepgrooves.

Illustration7

g03784023

Theillustrationshowsafrictiondiscwithcracks.

DONOTUSETHISPARTAGAIN.
HandlingDamage
Somedamagetotransmissiondiscsmayoccurduetoroughhandling(contactwithhard,sharpobjects).
Thediscsmaybereusedifthediscsmeetthefollowingcriteria:
Discsarenoteasilydamagedduringnormalhandling.
Amaximumofsixdamagedareasarepermittedperface.
Theareaofhandlingdamageonanyfaceis100mm2(0.16inch2)orless.

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Illustration8

g03784027

Thisdischasexcessivedamagefromhandling.Themaximumallowedareaofdamagefromhandlingonanyfaceis
100.0mm2(0.16inch 2).TheareaofdamageonthediscinIllustration8is123.0mm2(0.16inch 2).

DONOTUSETHISPARTAGAIN.
Erosion

Illustration9

g03784032

Lighterosionontheedgesofthelandsisshownonthedisc.

USETHISPARTAGAIN.
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Illustration10

g03784038

Excessiveerosionisshownonthefaceofthedisc.

DONOTUSETHISPARTAGAIN.
DamagefromWater
Exposureofthetransmissiondiscstowaterandantifreezeasaresultofcoolerfailureinthecore,
vandalism,accidentallyimmersingthemachine,etc.Thiswillresultinshortenedservicelife.Sincethe
lengthofcontactcanoftenbeextensive,replacethediscs.
BondFailure
Overheatingofthefrictionsurfaces,exposuretocontaminatedlubeoil,orotherincompatiblematerials
canweakenthebondbetweenthefrictionmaterialandthesteelcore.Thebondmaybeweakifmaterial
ischippedoffthecoreduringnormalhandling.

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Illustration11

g03784043

Notethatthefrictionmaterialwaschippedcleanlyfromthecoreofthediscontop.Thefrictionmaterialwasnotchipped
cleanlyonthetopdisc.

DONOTUSETHISPARTAGAIN.
Thispartshouldnotbeusedagainduetotheweakbond.
Glazing
Excessiveclutchslippagegeneratesheat.Heatcancausesurfacesonthediscstobecomeglazed.The
glazingcausesareducedcoefficientoffriction.Thereducedcoefficientoffrictioncausesadditional
slippageandfinallycompleteclutchfailure.Glazingcanbeidentifiedbyashinyappearanceofthe
frictionmaterial.Glazingcancovertheentiresurfaceorglazingmaybeinthebands.Thenormalsurface
hasaporousappearance.Noglazingispermitted.

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Illustration12

g03784047

Glazingofthesurfaceisshownintheillustration.

DONOTUSETHISPARTAGAIN.
Donotusethispartagainduetoglazingofthesurface.
ToothWear
Discassembliesshouldbeinspectedfortoothwear.Sometoothwearisacceptable.Ifnotchesareworn
intotheteeth,thediscshouldneverbeused.

Illustration13

g03784052

Theillustrationshowsnotchesthatarewornintotheteeth.
(1)Anotchiswornintoatooth.
(2)NormalToothSurface

DONOTUSETHISPARTAGAIN.
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Illustration14

g03784056

Theillustrationshowsshallowwearbutnoobviouswearstep.
(3)Shallowwearbutnoobviouswearstep
(4)NormalToothSurface

USETHISPARTAGAIN.
MeasurementofFaceWearandDiscThickness
Excessivelywornfacesondiscscancausetwotypesofproblems:
Insufficientstackheight
Therestrictionoftheflowofoilforcoolingbecauseofthereductionoftheoilgroovedepth.
Useamicrometertomeasurethethicknessatseveralplacesaroundtheinneredgesofthediscandthe
outeredgesofthedisc.DoNotReuseadiscthatisbelowtheminimumthicknessthatisshowninTable
2.
Note:Bothsidesofthediscshouldhavethesameamountofwear.DoNotReuseadiscifthefacesare
notwornequalamounts.
Table2
WearLimitsforCelluloseFrictionDiscs
PartNumber

NewDiscThickness

MinimumThickness

4325469

7.00.13mm
(0.280.005inch)

6.10mm
(0.240inch)

5.610.08mm(0.220.003inch)

4.88mm(0.192inch)

2387603,3134952
2339748
9W2152,6Y7959
7G3129,6Y5911,328
4374

5.590.08mm(0.220.003inch)

4.95mm

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5.590.10mm(0.220.004inch)

(0.19488inch)

8P8679,6Y5916

5.560.08mm(0.210.003inch)

4.92mm(0.19inch)

3750273

5.410.13mm(0.2130.0051inch)

4.36mm
(0.1716inch)

1402371,2225203

5.180.08mm(0.2030.003inch)

4.54mm(0.18inch)

3219609

5.080.13mm(0.2000.005inch)

4.44mm(0.175inch)

2346707

4.980.10mm(0.200.004inch)

4.38mm(0.17inch)

1578412
3013676
3709775

8P9293,3T9960
3T4026,8P9294,3T
9961
7T3456

4.37mm(0.17inch)
4.950.08mm(0.200.003inch)
4.32mm
(0.17008inch)

3T6220,6Y7925
3552618

4.950.08mm(0.200.003inch)

3438739
2468779

4.95+0.080.13mm
(0.20+0.0030.005inch)

6Y5352

4.52mm(0.18inch)

4.37mm(0.17inch)

3T1407

4.32mm(0.17inch)

7T1554,6Y8087

4.26mm(0.17inch)

1878921
8P8680,6Y2027
1683513

4.57mm(0.18inch)
4.950.10mm(0.200.004inch)

2S4983,8P8681,6Y
5348

4.67mm(0.18inch)

9P1861,6Y5912,328
4375

4.37mm(0.17inch)

3709778
3552617

4.950.13mm(0.190.005inch)

4.52mm(0.18inch)

1660673
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1776766

4.800.08mm(0.190.003inch)

7T5726

4.22mm(0.17inch)
4.06mm(0.16inch)

4.700.18mm(0.190.007inch)

3.93mm
(0.15472inch)

4.670.13mm(0.180.005inch)

4.16mm(0.16inch)

8P8683,6Y5915

4.650.08mm(0.180.003inch)

4.37mm(0.17inch)

9G8913,6Y7983

4.550.08mm(0.179130.00315inch)

4.05mm(0.16inch)

3W4329,6Y9372
9N1683,6Y7930
9N1684,6Y7931

1683518
3P0392,6Y7923,8E
1204
1683512

3.65mm(0.14inch)

4.320.10mm(0.170.004inch)

3P0340,6Y7921,6Y
7981

3.76mm(0.15inch)
3.65mm
(0.14370inch)

8E7395

3.36mm(0.13inch)

9U8397
6I8911
6I8912
6Y1300
6Y7968,3570450
7T4998,6Y7932
1630342
1630343
1683516
1683517
1683522

4.000.08mm(0.160.003inch)
3.33mm(0.13inch)

1776795
6Y7922
7T5727
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1348360
1683519
1683523
1683524
1085751
2237519
2755308

3.810.10mm(0.15000.0039inch)

3.51mm
(0.1382inch)

3376763

3.450.10mm(0.140.004inch)

3.20mm(0.126inch)

2P9343

3.330.10mm(0.130.004inch)

2.87mm(0.11inch)

2744411

3.250.08mm(0.130.003inch)

3.00mm(0.12inch)

2576105

3.200.08mm(0.120.003inch)

2.75mm(0.11inch)

2585652

3.050.1mm(0.12010.0039inch)

2.80mm
(0.1102inch3)

3.000.08mm(0.120.003inch)

2.33mm(0.09inch)

2.950.13mm(0.110.005inch)

2.70mm(0.11inch)

2.870.08mm(0.1130.0031inch)

2.62mm
(0.1031inch)

2.80.1mm(0.11020.0039inch)

2.42mm
(0.0953inch)

1590927
1683515
1683514
1878922
8P8682,6Y5914
6P3089,6T8687,6Y
7934
2P3747,6Y7919
2P3719,6T8686,6Y
7935
6Y1697,6Y7965
7T7772
2174541
3544032
4240896
2576102

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2577588

2.500.08mm(0.090.003inch)

2.05mm(0.08inch)

2.10.1mm(0.08270.0039inch)

1.91mm
(0.0752inch)

2578633
3558920
4240897
9G8542,6Y7929
6Y7957

2.050.08mm(0.080.003inch)

3135544
6T5099,6Y7933,8E
8832

1.80mm(0.07inch)
1.77mm(0.07inch)

1.730.08mm(0.070.003inch)

1.58mm(0.06inch)

ClutchPlates
Nomenclature

Illustration15

g03784070

Nomenclatureforatransmissionclutchplate
(5)FaceofReaction
(6)Tang
(7)SlotforPin
(8)PartNumber
(9)InsideDiameter
(10)OutsideDiameter

CrackedClutchPlatesorBrokenClutchPlates
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Illustration16

g03784073

Theillustrationshowsaclutchplatewithabrokentang.

DONOTUSETHISPARTAGAIN.

Illustration17

g03784077

Theillustrationshowsaclutchplatewitharadialcrack.

DONOTUSETHISPARTAGAIN.

WearontheSlotforthePin

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Illustration18

g03784078

(A)Maximumwidthoftheslot
(B)Maximumwidthoftheradialindentation

Table3
WearLimitsfortheSlotforthePin
Diameterforthe
ReactionPin

MaximumWidthofthe
Slot(A)

MaximumWidthoftheRadial
Indentation(B)

12.70mm(0.500inch)

16.3mm(0.64inch)

9.7mm(0.38inch)

15.88mm(0.625inch)

19.3mm(0.76inch)

9.7mm(0.38inch)

Note:Aplatethatiswornmaybereusedundercertaincircumstances.Thewearontheslotmustonlybe
ononesideoftheplate.Theplatemustmeetallthelimitations.Thelimitationontheradialindentation
doesnotneedtobemet.Theplatemustbeusedinthesameclutchandinthesameapplication.

ScratchesandNicks
Removeanysharpedgesthathavebeencausedbyscratchesornicksbycarefullyrubbingonlythearea
ofthesharpedgewitha6V2010PolishingStoneorwith00emerypaperandasolvent.Rubtheedge
untilthesharpedgecannotbefeltwithafingernailoraleadpencil.Putoilontheplateoronthesurface
topreventrust.
Note:Useonlytheprocedurethatisshownin"ScratchesandNicks".Anyothermethodcancauserapid
wearofthediscassemblies.

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Illustration19

g03784084

Theillustrationshowstheuseofastoneforpolishingfortheremovalofasharpedgethatwascausedbyascratchoranick.

USETHISPARTAGAIN.
Thispartcanbeusedagainafterremovingthesharpedgethatwascausedbyascratchoranick.

WearandGrooves
Clutchplateswithpolishedsurfacescanbereusedwithoutfurtherpreparation.Donotreuseaplateif
groovesarewornintothesurfaceoftheplate.Iftheclutchplateshavebeenwornevenly,andtheclutch
platesdonothaveanygrooves,theclutchplatescanbereusedwithoutfurtherpreparation.The
minimumthicknessisgiveninReuseandSalvageGuideline,SEBF8014,"Identificationand
ApplicationsofTransmissionClutchPlatesandSpecificationstoMachineReactionFacesforPower
ShiftTransmissions".

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Illustration20

g03784086

Thisplatehaspolishedsurfacesbuttheplateisnotgroovedorexcessivelyworn.

USETHISPARTAGAIN.
Partswithpolishedsurfacescanbeusedagainifthepolishedsurfacesarenotgroovedorexcessively
worn.

Illustration21

g03784119

Thisplatehasgroovesandridgesinthecontactsurface.

DONOTUSETHISPARTAGAIN.
Thispartcannotbereusedbecauseofgroovesandridgesinthecontactsurface.
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LowSpots
Themethodsthatareusedtomanufacturesomeplatescanproducelowareasnearthetangs.Theseareas
arecalledlowspots.Theselowspotsarethinnerthantherestofthedisc.Plateswithlowspotsare
reusableiftheplatesmeettheothercriteriaforreusability.

Illustration22

g03784121

Platewithlowspots

USETHISPARTAGAIN.
Lowspotsareacceptable.

HighSpots
Transmissionclutchplatesthatshowahighspot(shinysurface)and/orasmearedsurfaceintheareaof
thetangmustbecheckedforadifferenceofthicknessbeforetheplatescanbeusedagain.Normally,
clutchplatesthathaveanindicationofhighspotsatthetangwillhavelittlesignofwearonthefaceof
reactionbetweenthetangs.Specificationsforthethicknessofeachclutchplatearegiveninthetablesfor
identificationinReuseandSalvageGuideline,SEBF8014,"IdentificationandApplicationsof
TransmissionClutchPlatesandSpecificationstoMachineReactionFacesforPowerShift
Transmissions".
Useamicrometertomeasuredifferencesinthicknessoftheplate.Measurethethicknessofthefaceof
reactionatahighspot.Also,measurethethicknessofthefaceofreactionhalfwaybetweenthehighspot
andthenexttang.
Subtractthehighmeasurementfromthelowmeasurement.Thiswillbethedifferenceinthickness.
Measurethedifferenceinthicknessateachhighspotontheclutchplate.Theclutchplatecannotbeused
againifthethicknessdifferenceatanypointontheclutchplateismorethanthegivenspecification.
Theseclutchplatescanbeputthroughareconditioningoperation.
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Illustration23

g03784123

Measuretheclutchplatesforadifferenceofthicknessatareas(11)and(12).

ManufacturingandHandlingDamage
Plateswithmanufacturingorhandlingdamagecanbeusedifallsharpedgesandraisededgesare
removed.

Illustration24

g03784124

Manufacturingorhandlingdamageisshownonaclutchplate.

USETHISPARTAGAIN.
Thepartshouldbecheckedbeforethepartisreused.Thepartmaynothaveanyedgesthatareraisedor
sharpedges.

MeasurementOfWarpandDish
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Illustration25

g03784127

Measurementsofoutsidegap(C)andinsidegap(D)

Illustration26

g03784128

Measurementofoutsidegap(C)andinsidegap(D)
(C)Outsidegap
(D)Insidegap
(E)Outsidediameter
(F)Insidediameter

1. Removeanyroughedgesintheareaoftheslotforthepin.
2. Puttheclutchplateonaflatsurfacesuchasafaceofreactiononthehousingforaclutch,acenter
plateforatransmission,orasurfaceplate.Ifdishingisobvious,puttheplateontheflatsurfaceso
theconcavesideisup.
3. Measurethegapbetweentheclutchplateandthesurfaceforinspectionatbothoutsidediameter
(E)andinsidediameter(F).Measurethegapataminimumofthreepointsaroundtheplatewith
equaldistancesbetweenthepoints.
4. Ifoutsidegap(C)attheoutsidediameteratanyofthepointsismorethan0.38mm(0.015inch),
theclutchplatecannotbeusedagain.
5. Ifinsidegap(D)attheinsidediameteratanyofthepointsismorethan0.15mm(0.006inch),the
clutchplatecannotbeusedagain.
6. Subtractthemeasurementofinsidegap(D)fromthemeasurementofoutsidegap(C)ifthegaps
thatweremeasuredinStep4andStep6areacceptable.Ifthedifferenceismorethan0.15mm
(0.006inch),theclutchplatecannotbeusedagain.
Example
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Themeasurementofgap(C)is0.28mm(0.011inch)whichislessthanthemaximum.Themeasurement
ofgap(D)is0.10mm(0.004inch)whichislessthanthemaximum.Thisdifferencebetweenthe
measurementofoutsidegap(C)andinsidegap(D)is0.18mm(0.007inch)whichismorethanthe
maximum.Thisclutchplatecannotbeusedagain.
Copyright19932015CaterpillarInc.
Todoslosderechosreservados.
RedprivadaparalicenciadosdelSIS.

FriNov13201513:22:57GMT0500(Horaest.Pacfico,Sudamrica)
r080em8

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