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Applied Energy
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Solid State and Structural Chemistry Unit, Indian Institute of Science, Bangalore 560 012, India
Department of Chemical Engineering, Indian Institute of Science, Bangalore 560 012, India
a r t i c l e
i n f o
Article history:
Received 4 December 2008
Received in revised form 17 March 2009
Accepted 18 March 2009
Available online 25 April 2009
Keywords:
NOx reduction
Metal ion substitution
Environmental catalysis
a b s t r a c t
Research in the eld of NOx abatement has grown signicantly in the past two decades. The general trend
has been to develop new catalysts with complex materials in order to meet the stringent environmental
regulations. This review discusses briey about the different sources of NOx and its adverse effect on the
ecosystem. The main portion of the review discusses the progress and development of various catalysts
for NOx removal from exhaust by NO decomposition, NO reduction by CO or H2 or NH3 or hydrocarbons.
The importance of understanding the mechanism of NO decomposition and reduction in presence of
metal ion substituted catalysts is emphasized. Some conclusions are made on the various catalytic
approaches to NOx abatement.
2009 Elsevier Ltd. All rights reserved.
Contents
1.
2.
3.
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.
NOx sources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.
Noxious effect of NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3.
Legislations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Catalytic deNOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.
NOx decomposition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1.1.
Photocatalytic decomposition and reduction of NOx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2.
NOx reduction by CO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3.
deNOx by H2 and NH3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.4.
Selective catalytic reduction (SCR) of NO by H2 or NH3 or HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.
Other methods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.1.
NSR (NOx storage and reduction) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.2.
Selective NOx recirculation (SNR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.3.
Selective non-catalytic reduction (SNCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.5.4.
Ozone injection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Conclusions and future perspectives. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
References . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1. Introduction
Environmental catalysis can be dened as technologies using
catalysts to reduce the emission of environmentally unacceptable
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2284
This reaction takes place above 1300 K and follows the Zeldovich mechanism of chain reactions involving N* and O* activated
atoms:
N2 O ! NO N
N O2 ! NO O
60
USA
Europe
50
40
NO 1=2O2 () NO2 ;
2NO () N2 O 1=2O2 ;
4
5
NO O3 ! NO2 O2
NO2 O ! NO O2
30
1.3. Legislations
20
10
0
Power
Because of the ecological and health hazards due to the presence of NOx in the environment, regulations have been proposed
to control NOx emissions. There is a wide variation among countries with respect to both the type and the level of regulation employed. The Gothenburg protocol establishes reductions of four
main pollutants to reduce acidication, eutrophication and the effect of ozone. Other than Canada and USA, 29 European countries
have signed this protocol and these countries have estimated the
2285
NO ! 1=2N2 1=2O2 ;
CO
HC
HC + NOx
CO
HC
HC + NOx
1230
6.75
1.00
812
5.40
2.00
1230
4.50
2.00
812
3.60
2.00
Date
1991
1996
2000
P 6 19 kW
19 kW < P 6 50 kW
50 kW < P 6 176 kW
176 kW < P 6 800 kW
Date
2004.01
2005.07
2004.01
2004.07
2004.01
2004.11
NO CO ! 1=2N2 CO2 ;
HC
(g/kWh)
NOx
(g/kWh)
PM
(g/kWh)
Smoke
(1/m)
5.0
3.5
5.0
3.5
3.5
3.5
1.3
1.3
1.3
1.3
1.3
1.3
9.2
9.2
9.2
9.2
9.2
9.2
0.6
0.3
0.5
0.3
0.3
0.3
0.7
0.7
0.7
0.7
0.7
0.7
CO
(mg/Nm3)
NMHC
(mg/Nm3)
NOx
ppm(v)
PM
(mg/Nm3)
150
150
150
150
100
100
1100
970
710
75
75
75
ii. NO reduction by CO
CO
(g/kWh)
Until 2003.06
2003.072005.06
2005.07
10
11
12
13
2. Catalytic deNOx
NO molecule has the electron conguration r2g r2u rg ; pu p1g .
Due to the unpaired p antibonding electron the molecule is paramagnetic and partly cancels the effect of p bonding electrons. The
bond order is 2.5, consistent with an inter-atomic distance of
1.15 that is intermediate between triple bond distance in NO+
of 1.06 and double bond 1.20 . NO has an unpaired electron
in its 2p* orbital and this has led to the notion that amphoteric
bonding for NO on a surface is a useful consideration. NO can either
donate its electron to the surface (like CO) or it can accept electron
density from the surface into the half-lled 2p* orbital, and therefore show a very wide variety of chemistry on surface.
NOx is thermodynamically unstable. However, it does not
decompose because its high activation energy (364 kJ/mol). Therefore, a catalyst is needed to lower the activation energy in order to
facilitate the decomposition. Research in this domain is extensive,
and can be divided into four major paths of deNOx activities based
on automobile and stationary sources.
i. NO decomposition
The direct decomposition of nitric oxide to nitrogen and oxygen
is one of the most attractive methods because this reaction is thermodynamically favorable and does not need any reductants.
NO is a molecule that can adsorb either dissociatively or molecularly depending on the metal. NO normally dissociates on the
base metals and show molecular adsorption at room temperature
on noble metals [15]. However, NO dissociation often depends on
surface temperature, surface coverage, crystal plane and surface
defects. The structure of adsorbed NO molecule on metal surfaces
has been discussed employing experimental techniques like electron energy loss spectroscopy (EELS), low energy electron diffraction (LEED), photo electron diffracion (PED), and theoretical
simulation using density-functional theory (DFT) calculations [16].
Brown and King compiled NO vibrational frequencies and assigned sites for NO adsorption on various single crystal metals
[17]. NO can be adsorbed on metal surfaces in different geometries
like linear (atop), bent, bridge etc, as shown in Fig. 2. A general
observation from those vibrational frequencies is that the NO
stretching frequency in the atop NO is more than that of the
bent NO. Thus, the NO dissociation will be facile if the NO is adsorbed on the surface in bent geometry than atop geometry. NO
has an unpaired electron in its 2p* orbital. In a metalNO bonding,
NO makes a 5rd bond with metal atoms as in MCO, and backbonding takes place from metal d orbital to 2p* orbital of NO. Thus,
the metalN bond will be stronger and NO bond will be weaker. If
NO obtains an electron in its antibonding orbital it becomes NO,
which is isoelectronic to O2. O2 adsorption is always on a sideon geometry, which dissociates to form M@O. Similarly, when
2286
:O:
O:
:N
M:
Linear(~sp)
:O:
:O:
N
M
Bent
(~sp2)
Bridging
(~sp2)
O:
N
:O:
Or :N
M
M
M:
O
M
M
Fig. 3. Schematic representation of NO dissociation [20].
O
M
2CO O2 ! 2CO2
14
15
2287
Ce0.98Pt0.02O2-
Ce0.98Rh0.02O2-
Ce0.98Pd0.02O2-
80
100
60
80
N2 selectivity (%)
strong interaction generated with noble metals alters their electronic properties and adsorption properties [64].
NO molecule needs to be dissociated for its conversion to nitrogen. NO, when dissociatively chemisorbed, produces N2 while
molecularly adsorbed NO leads to N2O. Therefore, the NO reduction
by CO should be a site-specic reaction wherein CO should be
molecularly adsorbed and NO should be dissociatively chemisorbed. Thus a catalyst should be designed in such a fashion that
there should be sites for CO adsorption and NO dissociation. Towards this objective, an entirely alternative approach towards
TWC was performed in our laboratory where noble metals in their
ionic form were substituted in the reducible support like CeO2 or
TiO2 by a novel solution combustion synthesis method leading to
Ce1xMxO2d or Ti1xMxO2d, where M = Rh, Ru, Pd, Pt, Cu, Ag, Au.
The idea here was to have higher metal dispersion in the form of
ions and to create oxide ion vacancies due to lower valent ions
substituted in CeO2 or TiO2. The solid solution Ce1xRhxO2d, where
Rh in 3+ ionic state substituted for Ce4+, showed higher rates and
more product selectivity in NO + CO reaction compared to Rh metal-supported CeO2. The noble metal ion acts an adsorbent for CO
while the oxide ion vacancy dissociates NO to nitrogen. In this catalyst, the Rh3+OCe4+ interaction plays a key role towards the
higher activity of Ce1xRhxO2d [65]. This catalyst also showed high
rates of oxidation of CO and propane.
Several studies investigated the use of Rh-free catalysts and it
was found that Pt showed good three-way catalysis properties
[66]. Several metal oxides were added to Pt/SiO2 and their effects
on CO oxidation and NO reduction reactions were studied. It was
observed that Pt/CoOx/SiO2 showed remarkably good low-temperature CO oxidation activity, while Pt/MnOx/SiO2 showed good performance in the NO reduction by CO [66]. Granger et al. have shown
that at low-temperature the overall conversion of NO over Pt is better than the other noble metals [67]. Pt supported on CeO2 synthesized by solution combustion method forms a solid solution where
Pt is in ionic state and creates an oxide ion vacancy. The NO reduction by CO over Ce1xPtxO2d showed orders of magnitude higher
rate than Pt/Al2O3 catalyst, and that enhanced rate has been attributed to the dissociation of NO in the oxide ion vacancy [68]. However, the selectivity of N2 and N2O was not measured. Further it
was proved that the rate of the reaction increases with the increase
in oxide ion vacancies by substituting La or Y in CeO2 with Pt [69].
Supported bimetallic catalysts often exhibit certain desirable
properties (e.g. improved activity, selectivity, thermal stability,
and poison resistance), which are absent in each of the individual
metals. PtRh bimetallic catalysts exhibit synergism [70] and show
substantially higher catalytic activity than the physical mixture of
the Pt and Rh catalysts. Similarly, the catalytic synergy effects between cobalt phases and noble metals have been observed in Co
Pt(Pd, Rh)/CeAlO catalysts [71].
Recently we have shown that the enhanced catalytic activity of
Ce1xPtx/2Rhx/2O2d (x = 0.01) bimetal ionic catalysts compared to
mono-metal ionic catalysts, Ce1xPtxO2d and Ce1xRhxO2d. The enhanced catalytic activity of these bimetal ionic catalysts is attributed to synergism due to the easy reduction of Rh3+ ion by Pt2+ ion
[72]. Other than this, palladium can also be substituted in the catalyst. Palladium, among all other noble metals, is not only more plentiful, but also it has been found to be more durable at higher reaction
temperature [73]. Thus a catalytic converter utilizing a Pd-only catalyst can be positioned nearer the engine than a PtRh catalyst that
could potentially decrease the cold-start emission [44]. Pd-based
catalyst exhibits a high rate of deNOx activity at low-temperature
and also shows higher product selectivity than Pt or Rh based catalysts [74]. Fig. 4 shows the conversion of NO and N2 selectivity over
the three catalysts, Ce1xMxO2d (M = Rh, Pt, Pd).
Goodman and co-workers have contributed signicantly to the
understanding of NO reduction over Pd metal [75,76]. They found
% NO conversion
2288
40
20
60
40
20
0
150
200
250
300
350
400
450
500
Temperature ( C)
0
100
200
300
400
500
600
700
800
900
1000
Temperature ( C)
Fig. 4. TPR prole of NO in NO + CO reaction over of Ce0.98Pt0.02O2d,
Ce0.98Rh0.02O2d and Ce0.98Pd0.02O2 [74]. The N2 selectivity is shown in the inset.
2289
16
2290
O
O
soning does not take place on TiO2 [121,122]. Generally the active
sites on the V2O5WO3/TiO2 and V2O5MoO3/TiO2 industrial SCR
catalysts are vanadium oxide species [121123]. It is interesting
to note that V2O5/TiO2 (anatase) is unstable where TiO2 (anatase)
is a metastable polymorph that converts into thermodynamically
stable form rutile at higher temperature and pressure. V2O5 favors
this transformation and the anatase sintering and loss of surface
area. However, with WO3 and MoO3, both the reduction of surface
area and transformation of anatase to rutile are lower [124,125].
Further these catalysts act as inhibitors for SO2 oxidation
[125,126]. SCR reaction is a redox process that occurs with a redox
or Marsvan Krevelen-type mechanism on vanadium-based catalysts. NH3 adsorbs on pure V2O5, on V2O5TiO2, on V2O5/SiO2
TiO2, on V2O5WO3/TiO2 and on V2O5MoO3/TiO2 in two different
strongly held species: (i) molecularly adsorbed ammonia, through
a Lewis-type interaction and (ii) ammonia observed as ammonium
ions, over Bronsted acidic OH surface hydroxyl groups [127129].
15
N NMR experiments showed that the adsorption on Lewis site is
predominant in V2O5TiO2 [130]. The TiO2-anatase supports, only
shows Lewis acidity [131], whereas ammonium ions are formed
on VOH sites. The adsorption of NO (the other SCR reactant) has
also been extensively investigated in the literature. It has been
shown that the interaction of NO is very weak over many V2O5based catalysts. By adsorption of NO over V2O5TiO2, Ramis et al.
observed the formation of a surface nitrosyl species, coordinated
to Ti4+ sites [132]. However, NO does not adsorb on an ammoniacovered surface because NH3 has greater basicity and blocks the
Ti4+ adsorption sites. This data is in good agreement with the kinetic observations on V2O5-based catalysts where zero and rst order kinetics with respect to NH3 and NO, respectively [133136] is
observed. In vanadia-based catalysts, NH3 adsorbs mainly on the
Bronsted acid sites while insignicant NO adsorption is observed.
Thus an EleyRideal mechanism has been suggested for SCR. Takagi et al. proposed one of the rst reaction schemes for SCR over
V2O5-based catalysts [137]. Subsequently, Inomata and his group
proposed a popular reaction mechanism [138140] in which the
reaction of NH
4 species occurs with gaseous NO through an activated complex (Fig. 5). According to Janssen et al., the polyvanadate species, O@VAOAV@O adsorbs ammonia over and leads to
the intermediate species VONH2 [141]. In 1990s, Ramis et al. proposed the reaction pathway [132] in which ammonia is adsorbed
over a Lewis acid site that activates ammonia to an amide NH2 species resulting in catalyst reduction. This amide species then reacts
with gas-phase NO to nitrosamide as an intermediate, which
decomposes to nitrogen and water. The reduced catalyst sites are
OH
Vs
O
O
H2O
Reaction (2)
NH3
fast
OH
Reaction (1)
O2
Vs
NO
O
N H
OH
O
Vs
O
O
H
OH
OH
O
Vs
N2 + H2O
Activated Complex
Fig. 5. Mechanism of SCR over vanadium oxide catalysts [138].
80
Ti0.9Cu0.1O2-
40
0
80
Ti0.9Co0.1O2-
% NO conversion
40
0
80
Ti0.9Fe0.1O2-
40
Ti0.9Mn0.1O2-
0
80
40
0
80
Ti0.9Cr0.1O2-
40
0
100
200
300
400
500
Temperature ( C)
Fig. 6. NH3-SCR over Ti0.9M0.1O2d (M = Cr, Mn, Fe, Co, Cu) [158].
2291
2292
2293
2294
(SOx) and water vapor. They show very high activity at lower temperatures, but the non-selectivity to nitrogen and a narrow temperature range for NOx reduction are problems. Metal oxide-based
catalysts show high stability and moderate tolerance to SOx and
water vapor and in this context, Ag/c-Al2O3 has been developed.
However, one of the drawbacks of silver supported alumina catalyst
is its poor activity below 300 C and large formation of CO. Thus it
has been combined with a suitable catalyst to oxidize the formed
CO and unburned hydrocarbons and thus an dual-catalytic system
has been developed wherein the platinum catalyst is placed after
the Ag/alumina catalyst. However, the selectivity to nitrogen of this
dual system is signicantly lower and thus further investigations
are needed to obtain a good dual system without loss of activity
and selectivity. In this context, the self-regenerating Pd perovskite
oxides seem promising. However, the activation of oxygen in the
perovskite support is not signicant and needs to be improved.
An alternative to the catalytic approach is based on NOx adsorption. NOx is stored in the catalyst under lean conditions and is regenerated for a short period under fuel-rich conditions. However, this
technique fails when fuels contain high levels of sulfur. Overcoming
the problems of preserving adsorbents catalytic activities in presence of water, CO2, and SO2 and the selectivity of noble metals to
N2O and NH3 formation are some of the keys for the future practical
application of sorbing catalytic material in NOx depollution.
New approaches to develop novel catalysts may also be investigated. One can modify the surface of an oxide by substituting a
fraction of metal atoms with another metal. The presence of another metal disrupts the bonding in the oxide. This leads to two
phenomena: the oxygen atoms whose proximity is close to the metal become chemically reactive and aid oxidation while the metal
also becomes reactive and is able to adsorb/activate oxygen. Several methods have been developed for synthesizing these types
of compounds. However, one can further the OSC if one is able to
substitute lower valent metal ions in the reducible matrix. Thus,
there would be two distinct sites for reducing and oxidizing molecules in the ionic catalysts unlike metal surfaces. Since the adsorption sites are next to each other, the electron transfer from
reducing molecules to oxygen would be facilitated by the lattice
leading to very high catalytic activity. In such a compound, the metal is fully dispersed as ions and they cannot sinter due to ionic
repulsion. Thus one could have a compound in which higher metal
dispersions in the form of ions are observed and oxide ion vacancies are created due to lower valent ions substituted in CeO2 or
TiO2. These catalysts may yield high rates of reaction for SCR.
Several challenges have to be faced when trying to solve the
problem of NOx pollution with a catalytic system: selectivity, operational temperature, and poisoning. From the studies highlighted
in this article, it is clear that more work needs to be carried out
to understand the mechanism of NO decomposition and reduction
under various operating conditions.
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