CD-Studwelder AS 1066

AS 1066
A low-cost universal studwelder for all applications in trade
and industry up to 8 mm studdiameter. The complete
equipment is ready to use and includes a studwelding-gun,
two earthcables with gripclamps 5 different chucks, a
handtool and an instruction guide.
Specification:
range of studdiameter: M2 to M8
materials:
St, VA, CuZn37 (Ms63), Al, Ti.
capacity:
66000 uF - 200 V DC
AS 1802
dimension and weight: 350 x 185 x 280 mm, 13 kp
AS 1801
poduction rate:
16-8 studs/min
studwelding-gun:
contact-gun for St, VA, Ms
(optional)
gap-gun for Al

191-10-066

197-10-002
197-10-001

CD-Studwelder AS1066MC / 1066 MC-A

AS1066MC 191-11-066
The high sophisticated studwelder comes with a 50% AS1066MCA 191-12-066
higher production rate at the same weight.A microcontroller
together with a special software allowes process-certainity
for all studwelding applications on all weldable materials.
Ready to use the contact- and/or gap process, includes a
gun, two earth-cables, 5 chucks, tool, instruction guide.
AS 1066MC-a: same spec., additional digital-readout.
Specification:
range of studdiameter: M2 to M8
capacity:
66000 uF - 200 V DC
dimension and weight: 350 x 185 x 280 mm, 14 kp
production rate:
22 - 12 studs/min
welding-gun(opt..)
contact- or autolift-gun

CD-Studwelder AS1065 / 1095

The heavy duty model for the CD-process. A large range
of different sub-models comes with additional functions:
digital readout, up-down voltage adjustment, capactityswitching or autofeed-functions. Ready to use.
Specification:
range of studdiameter: M2 to M8 (M10)
materials:
St, VA, CuZn37 (Ms63), Al, Ti.
capacity:
88000uF / 108000 uF - 200 V DC
dimension and weight: 400 x 290 x 180 mm, 26kp
production rate:
15-10 studs/min
welding-gun:
contact-gun St, VA, Ms
(optional)
gap- or autolift-gun for Al.
Option:
digital-readout., cap.-switching

CD-Studwelder AS1095MC
The high sophisticated heavy duty studwelder comes
with a 50% higher production rate at the same weight.A
microcontroller together with a special software allowes
process-certainity for all studwelding applications on all
weldable materials.
Specification:
range of studdiameter: M2 to M8 (M10)
materials:
St, VA, CuZn37 (Ms63), Al, Ti.
capacity:
88000uF / 108000 uF - 200 V DC
dimension and weight: 400 x 290 x 180 mm, 26kp
production rate:
15-10 studs/min
welding-gun:
contactgun, autoliftgun, automaticgun, production-head

AS 1095
AS 1095B
AS1095BA
AS1095CA
AS1065
AS1065B
AS1065BA

191-10-095
191-20-095
191-40-095
191-20-105
191-10-065
191-20-065
191-40-065

AS 1802
AS 1801
AS 1901

197-10-002
197-10-001
197-10-003

AS1095MC 191-50-095

CD Studwelding guns
Gap gun AS 1801
AS 1801
The gap-gun produces a very short weldtime between 0,5
and 1,5 msec. This reason makes it most applicable for thin
workpieces or difficult weldable materials like aluminium or
titanium. In all welding positions reproducible welding results
are generated. Spring force is adjustable at the back side AS 1802
of the gun.
Contact gun AS 1802
The contact-gun generates a weldtime between 1 and 3
msec so that the penetration of the molten metal is higher and
the weldzone has a thickness > 0,1mm. The gun is
recommended for materials like mild steel, stainless steel,
brass and zinc coated surfaces. Spring force is adjustable
at the back side of the gun.

197-10-001

AS 1901
Autolift gun AS 1901
The autolift gun combines the feature of rapid positioning
with a very short weldtime. The gap distance from 1 to 5 mm
is adjustable on the back side of the gun. Similar to the gapgun above, this gun is recommended for thin surfaces or
difficult weldable materials like aluminium or titanium.

197-10-003

AS 1810

197-10-004

Welding gun for special applikations

197-10-002

Stud Gun for Cup Head Pins AS 1810

This gun works together with any CD-studwelder with more
than 50.000 uF capacity.The Stud Gun is outfitted with a
Contact Magnetic Cup Head Chuck which uses magnetism
to hold the Cup Haed Pins in place. The insulation ring in front
of the gun ties down the insulation material during the welding
process.Cup Head Pins are welded directly thru the insulation
in less than one second and saves more than 50% labour
cost. Cup Head Pins are avaialable with following lenght:
12,7 - 20 - 25 - 33 - 38 - 45 - 50 - 65 - 75 - 85 - 100 mm with
or without insulated shaft.
182-50-027

Magnetic Cup Head Chuck:

CD-Studs
Designation

Diameter

Lenght(mm)

Threaded Stud
Unthreaded Stud
Tapped Stud
Insulating pin
Flat Pin Terminal
Twin Flat Pin Terminal
Automotive Studs
Special Studs
Cup Head Pins

M2 to M8
Dia. 2 to 8
M3 to M6
Dia. 2 to 3
6,3 x 1,0 DIN
6,3 x 1,0 DIN
Dia. 5
Dia. 1 to 10
Dia. 2,0 to 2,7

6 to 60
6 to 60
8 to 30
20 to 125
90
90
9 to 25
5 to 125
12,7 to 100

Material: SAE 1015, AISI 304, CuZn37, AlMg3, Al 99,5

Drawn-arc Studwelder AS 2008 MC

AS2008MC 192-10-008
The universal solid-state unit softwarecontrolled for 3
procedures: Drawn-Arc, Short-Cycle and Gas-Shield. The
weldtime is stepless adjustable with a digital readout. Up to
100 feet control- and weldcable possible. Price includes
welding-gun, ground-cable (15 feet), spare parts for 3
different dia. (chuck, ferrule-grip), tools, instruction guide.
Specificatins:
range of diameter:
dia. 2 to 10mm (12mm)
materials:
St, VA, heatresistance St., Ni. Ms
production rates:
15 - 8 studs/min
AS 2901
192-20-025
weldcurrent, -time:
450 - 800A, 0,005 - 1,00 sec.
AS 2902
198-20-025
power-requirements. 400 V three-phase, 32 Amps
dimension and weight: 550 x 290 x 250 mm, 39 kp

Drawn-arc Studwelding gun AS 2801

Drawn-arc gun AS 2901
This solid state heavy duty gun is designed for all
studwelding applications and all welding positions. For
special purpose, e.g. welding of diameter >12mm a damper
can be installed to slow down the plunge of the stud. The
plunge of the stud is easily stepless adjustable.Lift of the stud
is automaticly controlled by a ball-bearing coupling. Easily
changing of the chucks by an M10-adapter. Option: gasshielding set for gas-arc studwelding.
AS 2801

Drawn-arc Studwelder AS 2016 MC

Heavy duty studwelding system for all applications in
studwelding up to 16 mm Dia. Time and current are
software-contolled and adjusted. It provides most accurate
settings when changing from one diameter stud to
another.The gun is a lightweight hand tool for verical,
downhand and overhead weldpositions.
Specifications:
rang of diameter:
dia. 6 to 16mm
materials:
St, VA, heatresist. St., Ni., Ms.
production rates:
20 - 6 studs/min
weldcurrent, -time:
800 - 1600A, 0,005 - 1,00 sec.
power-requirements: 400 V three-phase, 32 Amps
dimension and weight: 700 x 500 x 550 mm, 130 kp

198-20-010

AS2016MC 192-10-016

AS 2901
AS 2902

192-20-025
198-20-025

AS 2901
AS
2901
Drawn-arc gun AS 2901
This extrem lightweight handtool (800 gr) is designed for all
basic studwelding applications and all welding positions. For
special purpose, e.g. welding of diameter >12mm a hydraulic
damper can be installed to slow down the plunge of the stud.
The lift and the plunge of the stud are easily stepless
adjustable. Option: gas-shielding set for gas-arc studwelding.
AS 2902
AS
2902
Drawn-arc short-cycle gun AS 2902
this gun has a quicklift and a quickplunge for the short-cycle
application. It is possible to weld studs up to 8 mm Dia.
without any ceramic- or gas-shielding. The chucks are
similar to the CD-chucks. The lift (arc-length) is stepless
adjustable.Cable-length is 10 feet.

192-20-025
192-20-025

Drawn-arc Studwelding guns

Drawn Arc Studs

Designation
Diameter
Lenght (mm)
Threaded Stud Typ R M6 to M16
20 to 300
Threaded Stud Typ P M6 to M16
25 to 300
Threaded Stud Typ D M5 to M16
15 to 300
Unthreaded Stud
Dia. 6 to 16
10 to 500
Insulation Pin
Dia. 2 to 6
10 to 500
Fiberloc 1.4841
Dia.5
25 to 400
Tapped Stud
Dia. 6 - M4 to
20 to 300
Dia.16 - M10
Shear connector
1/4 " to 5/8 "
25 to 200
Flat anchor
15 x 3
20 to 200
Material: St 37, 15Mo3, 1.4301, 1.4713/42/62, 1.4841

198-20-025
198-20-025

Auto-feed studwelding-gun AS 5100

The lightweight, trigger operated auto-feed-gun is used in
semiautomatic studfeeding as well as in the fullautomatic
studfeeding process. In the semiautomatic process the
studs are seperated manual, the fullautomatic process
needs additional a vibratory feeder/ stud escapement,a
stud feed tube and an electronic control circuit for all feedand weldfunctions.The gun will weld studs in any position
within a 10-foot radius from the power source, and is
designed for easy maintenance.
Specifications:
range of dia. and length:
studdiameter 2,5 to 8 mm
studlenght 6 to 30 (45)mm
production rate:
30 (10) studs/min

AS 5001

199-10-500

Auto-feed studwelding production head AS 5000

The production-head has basicly the same functions as
the auto-feed gun.The production-head is designed for the
CD- and the drawn arc welding process. It can easy fit into
your established procedures. The studlift is stepless
adjustable. The acuracy of the stud position is +/- 0,1
mm.Changing studdiameter and/or studlength is quick
and easy. Time will take not longer than 1 minute.
Specifications:
range of dia. and length:studdiameter 2,5 to 8mm
studlenght 6 to 30 (45)mm
production rate:
30 (10) studs/min

AS 5000

199-10-503

VBZ 5000

193-10-502

Automatic studfeeding unit Typ VBZ 5000

The automatic studfeeding unit has 3 functions:
1.to feed the stud by the vibratory feeder
2. to separate each stud by the escapement assembly
3. to feed the stud into the gun/head by air pressure.
each function can be seperate contolled at the front of the
unit. After each weld process a stud is automatic feeded
from the VBZ 5000 into the gun/head. There are 3 spareparts needed to change the diameter of the stud. Changing
time will take not longer than 2 minutes.
Specifications:
range of dia. and length:dia.. 3 - 8mm, lenght 5 - 30mm
production rate:
30 studs/min
power requirement:
ac-line: 230V, pneumatic: 6 bar
Studwelding Production unit
For special studwelding applications a production unit, will
be the best way, to meet the requirements of the customer.
The picture showes a unit with one production head
movable on a welding bridge, fixed by index-holes, a
fullautomatic studfeeder and a pneumatic turn-table with 4
welding positions. Together with a CD-Studwelder it is a
system "ready-to-use". Instead of a turn-table it gives a lot
of other solutions to fix the workpiece for exact studpositions e.g. pneumatic slides or mech. indexing. Please
see our special catalog and make an inquiry with your
requirements.

CNC-Studwelding Crossing-table
Very high production rates up to 30 studs a minute are
established by using a CNC crossing table. Accuracy of
+/- 0,2 mm for stud positions across the table. CNC
programcode in accordance with Standard DIN 66025.
The welding head and the welding-bridge are drivenby ACServomotors. Contolling is made by an industry-PC.
Operating-System is DOS, Windows or Linux, depending
on customers requirement. More than one production
head and/or other boring and milling units are possible.
Short delivery-time for the following dimensions:
1: X=500mm Y=300mm
2: X=800mm Y=600mm