APPENDIX A

GANTT CHART

65

FINAL YEAR PROJECT GANTT CHART

THERMAL PERFORMANCE OF COOLING CHAMBER
SEMESTER 1 2012 / 2013

TASK / DURATION
IDENTIFY TITLE
OBJECTIVE : PROBLEM STATEMENT
AND SCOPE
PROJECT PROPOSAL SUBMISSION
LITERATURE REVIEW
EXTERNAL FORCED
CONVECTION
NATURAL CONVECTION
TYPE OF COOLING METHOD
THEORY
DESIGN OF COOLING CHAMBER
SIZE
COST
MATERIAL THERMAL
CONDUCTIVITY

W1

W2

W3

W4

W 5 W6

PRESENTATION FOR FYP 1

Legend:
Planning
Action

66

W7

W8

W9

W10 W11

W12

W13

W 14

FINAL YEAR PROJECT GANTT CHART

THERMAL PERFORMANCE OF COOLING CHAMBER
SEMESTER 2 2012 / 2013

TASK / DURATION

FABRICATE COOLING CHAMBER

CONDUCT THE EXPERIMENT
ANALYSIS ON THERMAL
PERFORMANCE OF COOLING
CHAMBER
PREPARING PROJECT REPORT
1 DISCUSSION, CONCLUSION
AND RECOMENDATION
PRESENTATION FOR FYP 2

Legend:
Planning
Action

W1 W 2 W 3 W 4 W 5 W6 W7 W8W9 W10 W11 W12 W13 W 14

67

APPENDIX B
TECHNICAL DRAWING

68

Thermal Performance of Cooling

Chamber
Part Name:
Cooling Chamber
Draw By:
Muhammad Ikhwan Bin Zulkifli
Scale:

1:4

Unit:

mm

69

APPENDIX C
FABRICATION PROCESS

70

Frame of cooling chamber

L joint

71

Screw the chamber wall

Installation of exhaust fan

72

Complete cooling chamber

Installation of pressure regulator

73

Painting process

Final Product

74

APPENDIX D
COSTI
NG

7
5

Final Year Project Costing

No

Costing
(RM)

Item

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

Rex 1048 Black Bumper

Hollow Pipe
Clip
Hose Riser
Adjustment Nozzle
Coupling
Blue Hose Pipe
Foam Pipe
Stand
Wire and Steel Bar
Thomas Power Socket
Spray Paint
White Tape
Cooper Engsel
Silicon Glue
Silicon Gun
Pipe Solvent
Screw
Fan Regulator Complete Set
Coupling Male

21

Bolt and Nut

5.90
32.00
8.00
4.00
34.00
14.00
6.50
3.00
4.40
10.00
2.50
7.50
0.50
3.00
7.00
7.00
3.00
1.00
160.00
14.00
9.00
TOT
AL

76

336.30

APPENDIX E
CALCULATION

77

Calculation for the Heat Transfer Coefficients at;

Time ,t (s)
Specimen diameter , r (m)
Nozzle diameter, D (m)
H/D
Initial Temperature (
Pressure (MPa)
Ar , (m)
Ratio of Nozzle Diameter
to Specimen Diameter , D/r

180
0.015
0.002
8.5
100
0.5
0.0044
0.1333

COPPER
Below data that recorded from the experiment:
No
1
2
3

Test
Final surface Temperature, T2 (C)
Velocity Exit, Ve (m/s)
Air Temperature Exit, Te (C)

Film Temperature,

Average
31.87
24.03
30.47

=
= 65.24 + 273 =
338.24C

From Table A-4 (Air Properties at Atmospheric Pressure, Tf)

k (W/m.k)
0.02913
v (m/s)
1.9736
Pr
0.702

For an ideal gas, the kinematic viscosity is inversely proportional to

pressure. Therefore kinematic viscosity, v at 0.5 MPa;

=
= 3.9997

N/
78

=
=
= 12018

=
= 0.11
Value for Nusselt number;
Validity
2000 Re 400000
2 H/D
12
0.004
0.04

=G
=
=

28.50

=
=

= 415.17 W/

79

MILD STEEL
Below data that recorded from the experiment:
No
1
2
3

Test
Final surface Temperature, T2 (C)
Velocity Exit, Ve (m/s)
Air Temperature Exit, Te (C)

Film Temperature,

Average
32.87
23.41
29.83

=
= 64.92 + 273 =
337.92C

From Table A-4 (Air Properties at Atmospheric Pressure, Tf)

k (W/m.k)
0.02806
v (m/s)
1.9705E-05
Pr
0.7017
For an ideal gas, the kinematic viscosity is inversely proportional to
pressure. Therefore kinematic viscosity, v at 0.5 MPa;

=
= 3.9934

N/

=
=
= 11724

=
= 0.11
80

Value for Nusselt number;

Validity
40000
2000 Re 0
2 H/D 12
0.00
4
0.04

=G
=
= 28.06

=
=

= 393.70 W/

ALUMINIUM
Below data that recorded from the experiment:
No
1
2
3

Film Temperature,

Test
Final surface Temperature, T2 (C)
Velocity Exit, Ve (m/s)
Air Temperature Exit, Te (C)

=
= 65.39 + 273 =
338.39C

81

Average
34.70
23.07
30.77

From Table A-4 (Air Properties at Atsmopheric Pressure, Tf)

k (W/m.k)
0.02914
v (m/s)
1.9751E-05
Pr
0.7016
For an ideal gas, the kinematic viscosity is inversely proportional to
pressure. Therefore kinematic viscosity, v at 0.5 MPa;

=
= 4.0027 N/
=
=
= 11527

=
= 0.11
Value for Nusselt number;
Validity
40000
2000 Re 0
2 H/D 12
0.00
4
0.04

=G
=
= 27.76

82

=
= 404.5 W/

Calculation for the Theoretical Results for Final Specimen Temperature at;
Time ,t (s)
Specimen Area, A (m)
Specimen Volume, V ( )
Initial Temperature (K)

180
0.003
0.00004
5
373

COPPER
Table A-1(Copper Properties at Ti)
k (W/m.k)
395.16
c (J/kg.K)
393.76
p (kg/m)
8933
When h = 415.17 W/

Bi =
=
= 0.02
=

validity lies on the Bi < 0.1

83

1= 127.85
1=
exp (=

exp (-

1=

31.47 + (100 31.47) exp (-180/127.85)

2=

48.23

Percentage Difference =

Percentage Difference =
= 28.34%

MILD STEEL
Table A-1(Mild Steels Properties at Ti)
k (W/m.k)
57.73
c (J/kg.K)
472.69
p (kg/m)
7854
When h = 393.70 W/

Bi =
=
= 0.1

validity lies on the Bi < 0.1

84

=
=

1=

141.45

1=

exp (-

exp (-

1=

29.83+ (100 29.83) exp (-180/141.45)

2=

49.49

Percentage Difference =

Percentage Difference =
= 33.59%
ALUMUNIUM
Table A-1(Aluminium Pure Properties at
Ti)
k (W/m.k)
239.2
c (J/kg.K)
936.6
p (kg/m)
2702
When h = 151.66 W/

Bi =
=

85

= 0.01

validity lies on the Bi < 0.1

1=

250.30

1=

exp (-

exp (-

1=

31.47 + (100 31.47) exp (-180/250.30)

2=

64.85

Percentage Difference =

Percentage Difference =
= 46.70%

86

BIODATA

BACHELOR DEGREE OF MECHANICAL ENGINEERING

2013/2014

NAME
IC

: MUHAMMAD IKHWAN BIN ZULKIFLI

: N/405212/900301-07-5537

AGE : 24 YEARS OLD

H/P

: 013-4749731

DATE OF BIRTH

: 1ST MARCH 2013

EMAIL

: miz.5512@gmail.com

MOTTO

: Do the Best, Strive For Jannah and Mardhotillah

87