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TOOLS NEWS

B197G

2013.11 Update

Vibration Control End Mills for Machining Difficult-to-Cut Materials

SMART MIRACLE
Revolutionary
performance for
difficult-to-cut
materials.

es
Seri sion
an
Exp

Vibration Control End Mills for Machining Difficult-to-Cut Materials

SMARTMIRACLE
SMART MIRACLE Coating
Smart Miracle end mills have been treated with a newly developed (Al,
Cr)N group coating which delivers substantially better wear resistance.
The surface of the coating has been given a smoothening treatment
resulting in better machined surfaces, reduced cutting resistance and
improved chip discharge. This is the next generation of coated end mills
that delivers long tool life when machining stainless steels and other
difficult-to-cut materials.

Smoothened surface
ZERO- Surface

ZERO-
Surface

SMART MIRACLE coating

Newly developed
(Al, Cr)N group coating
Super-fine-particle,
super-hard base material
Conventional coating

ZERO- Surface
With the unique ZERO- Surface, the cutting edge retains
its sharpness. While previous technologies often resulted
in diminished sharpness, the ZERO- Surface achieves
both smoothness and sharpness, as well as longer tool life.

ZERO-
Surface

SMART MIRACLE coating

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

: SUS304
: VQMHVD0600(6)
: n=2,650min-1
: vc=50m/min
: vf=320mm/min(0.03mm/tooth)
: ap=6mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT50)

Cutting
resistance
reduced by more
than 20%
(N)
600

Conventional coating

Comparison of cutting resistance


Conventional
VQ-MHV

Features
Compared to conventional end mills, irregular helix flutes help prevent vibration.
Superior vibration resistance on difficult-to-cut materials and long overhang applications.
Newly developed coating gives long tool life and high efficiency machining.

Vibration control technology


Irregular Helical Flutes

Special Flute Geometry

No vibration!

Improved chip disposal

3 flute
New flute geometry with
low resistance for smooth
chip evacuation.

%$#
%

4 flute
%$

VQ-SVR
45

43

Provides a long tool life without vibration, even in the situation to generate easily, because of the efficiency of
irregular helix asymmetrical nick geometry.

VQ-4SVB

Irregular curve and irregular pitch.

4 flutes, Helix angle 45


Dedicated carbide substrate gives excellent wear resistance.

Classification

VQ-MHZV
50 sizes(1mm-20mm)

End mill, Medium length of cut,


3 flute for plunging and slotting

VQ-MHZV-OH
5 sizes(6mm-16mm)

End mill, Medium length of cut,


3 flute for plunging and slotting,
with multiple internal through coolant holes

VQ-MHV
21 sizes(2mm-25mm)

End mill, Medium length of cut,


4 flute, Irregular helix flutes
Slim shank types 10 and 12 for vertical wall and deep applications

VQ-JHV
15 sizes(2mm-20mm)

End mill, Semi-long length of cut,


4 flute, Irregular helix flutes

VQ-XL
14 sizes(0.2mm-1mm)

End mill, Short length of cut,


4 flute, Long neck

VQ-SVR
15 sizes(3mm-20mm)

Roughing end mill, Short length of cut,


4 flute, Irregular helix flutes

VQ-MHVRB
45 sizes(2mm-20mm)

Corner radius end mill, Medium length of cut,


4 flute, Irregular helix flutes

VQ-MHVRB-F
14 sizes(6mm-16mm)

Corner radius end mill, Medium length of cut,


4 flute, Irregular helix flutes

VQ-4SVB
8 sizes(R1mm-R6mm)

Ball nose, Short length of cut,


4 flute,Variable curve

VQ-MHV undercut size


Curved edge

Curved edge

A curved edge at the shank side of the flute is used in


the undercut shank type 4 flute VQ-MHV end mills with
irregular helix flutes.
Achieves good surface finishes because undercut size
allows deep faces to be finished in steps and minimizes
the blend mark between steps.

VQ-XL Application example


Work material
: Ti-6Al-4V ELV
Coolant
: Emulsion
Machining centre : CNC automatic
lathe
z
Tool size
Revolution
Table feed
Depth of cut

: 0.2 3 flutes
: 17,000min-1
: 5080mm/min
: ap=0.025mm

x
Tool size
: 0.4 4 flutes
Revolution
: 17,000min-1
Table feed
: 100mm/min
Depth of cut
: ap=0.05mm
Machining of TORX There is a Pre-hole

x
z

SMART MIRACLE End Mills

Hardened Steel
(>55HRC)

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

Aluminium Alloy

D1

15

D1 < 12
0
- 0.02

h6

4 < D4 < 6
0
- 0.008

ap

D1>12

Type2

Type3

L1

D1

ap

Type1

L1

D1

ap

D4(h6)

Hardened Steel
( < 55HRC)

42
43.5
45

D4(h6)

Carbon Steel, Alloy Steel Pre-Hardened Steel


(<30HRC)
( < 45HRC)

VQ

UWC

D4(h6)

VQ-MHZV
End mill, Medium length of cut, 3 flute for plunging and slotting

L1

0
- 0.03

8 < D4 < 10 12 < D4 < 16


0
- 0.009

0
- 0.011

D4=20
0
- 0.013

a 3 flute end mill for both plunging and slotting.


a Featuring irregular helical geometry for reduced chattering.
Length of Cut

Overall Length

Shank Dia.

No. of
Flutes

VQMHZVD0100
VQMHZVD0110
VQMHZVD0120
VQMHZVD0130
VQMHZVD0140
VQMHZVD0150
VQMHZVD0160
VQMHZVD0170
VQMHZVD0180
VQMHZVD0190
VQMHZVD0200
VQMHZVD0210
VQMHZVD0220
VQMHZVD0230
VQMHZVD0240
VQMHZVD0250
VQMHZVD0260
VQMHZVD0270
VQMHZVD0280
VQMHZVD0290
VQMHZVD0300
VQMHZVD0310
VQMHZVD0320
VQMHZVD0330
VQMHZVD0340
VQMHZVD0350
VQMHZVD0360
VQMHZVD0370
VQMHZVD0380
VQMHZVD0390
VQMHZVD0400
VQMHZVD0450

D1

ap

L1

D4

1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4
4.5

2
2.2
2.4
2.6
2.8
3
3.2
3.4
3.6
3.8
4
4.2
4.4
4.6
4.8
5
5.2
5.4
5.6
5.8
6
7
7
7
7
8
8
8
8
8
8
10

45
45
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50

4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

Type

Dia.
Order Number

Stock

Unit : mm

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

: Inventory maintained.

Length of Cut

Overall Length

Shank Dia.

No. of
Flutes

D1

ap

L1

D4

VQMHZVD0500
VQMHZVD0550
VQMHZVD0600
VQMHZVD0650
VQMHZVD0700
VQMHZVD0750
VQMHZVD0800
VQMHZVD0850
VQMHZVD0900
VQMHZVD0950
VQMHZVD1000
VQMHZVD1100
VQMHZVD1200
VQMHZVD1300
VQMHZVD1400
VQMHZVD1500
VQMHZVD1600
VQMHZVD2000

5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
11
12
13
14
15
16
20

10
13
13
16
16
16
19
19
19
19
22
22
26
26
26
26
30
32

50
50
60
60
60
60
70
70
70
70
80
80
90
90
90
110
110
140

6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
16
16
20

3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3

Type

Dia.
Order Number

Stock

Unit : mm

1
1
2
1
1
1
2
1
1
1
2
1
2
3
3
1
2
2

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

SMART MIRACLE End Mills

VQ-MHZV-OH
End mill, Medium length of cut, 3 flute for plunging and slotting, with internal through coolant holes
Hardened Steel
(>55HRC)

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

Aluminium Alloy

D1

Hardened Steel
( < 55HRC)

42
43.5
45

D4(h6)

Carbon Steel, Alloy Steel Pre-Hardened Steel


(<30HRC)
( < 45HRC)

VQ

UWC

ap

D1 < 12
0
- 0.02

h6

D4=6
0
- 0.008

Type1

L1

D1=16
0
- 0.03

8 < D4 < 10 12 < D4 < 16


0
- 0.009

0
- 0.011

a 3 flute end mill for both plunging and slotting.


a Through coolant holes for high performance plunge cutting and pocketing.
Length of Cut

Overall Length

Shank Dia.

No. of
Flutes

VQMHZVOHD0600
VQMHZVOHD0800
VQMHZVOHD1000
VQMHZVOHD1200
VQMHZVOHD1600

D1

ap

L1

D4

6
8
10
12
16

13
19
22
26
30

60
70
80
90
110

6
8
10
12
16

3
3
3
3
3

Type

Dia.
Order Number

Stock

Unit : mm

1
1
1
1
1

a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

: Inventory maintained.

VQ-MHV
End mill, Medium length of cut, 4 flute, Irregular helix flutes
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)

Hardened Steel
( < 55HRC)

Hardened Steel
(>55HRC)

VQ

UWC

37
40

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

Aluminium Alloy

D1

15

D4(h6)

Type1
ap

D1

L1

L1

h6

4 < D4 < 6
0
- 0.008

D1>12

Type3
ap

0
- 0.030

D4(h6)

0
- 0.020

D1

ap Curved edge

D1 < 12

D4(h6)

Type2
ap

L1

8 < D4 < 10 12 < D4 < 16 20 < D4 < 25


0
- 0.009

0
- 0.011

0
- 0.013

a SMART MIRACLE vibration control end mills for reduced chattering and for delivering

a stable performance on difficult-to-cut materials and long overhang applications.


Length of Cut

Overall Length

Shank Dia.

No. of
Flutes

VQMHVD0200
VQMHVD0250
VQMHVD0300
VQMHVD0350
VQMHVD0400
VQMHVD0500
VQMHVD0600
VQMHVD0700
VQMHVD0800
VQMHVD0900
VQMHVD0900S08
VQMHVD1000
VQMHVD1000S08
VQMHVD1100
VQMHVD1100S10
VQMHVD1200
VQMHVD1200S10
VQMHVD1300
VQMHVD1300S12
VQMHVD1400
VQMHVD1400S12
VQMHVD1600
VQMHVD1800
VQMHVD1800S16
VQMHVD2000
VQMHVD2500

D1

ap

L1

D4

2
2.5
3
3.5
4
5
6
7
8
9
9
10
10
11
11
12
12
13
13
14
14
16
18
18
20
25

4
5
8
8
11
13
13
19
19
22
22
22
22
26
26
26
26
26
26
30
32
35
40
42
45
55

45
45
45
45
45
50
50
60
60
70
75
70
100
75
100
75
110
75
110
90
130
90
100
150
110
125

4
4
6
6
6
6
6
8
8
10
8
10
8
12
10
12
10
12
12
16
12
16
16
16
20
25

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

Type

Dia.
Order Number

Stock

Unit : mm

1
1
1
1
1
1
2
1
2
1
3
2
3
1
3
2
3
3
3
1
3
2
3
3
2
2

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

SMART MIRACLE End Mills

VQ-JHV
End mill, Semi-long length of cut, 4 flute, Irregular helix flutes
NEW

Carbon Steel, Alloy Steel Pre-Hardened Steel


(<30HRC)
( < 45HRC)

Hardened Steel
( < 55HRC)

Hardened Steel
(>55HRC)

UWC

VQ

38
40

37.5
40
D1>6

D 1< 6

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

Aluminium Alloy

D1

15

D4(h6)

Type1
ap

D1

L1

D1 < 12
0
- 0.020

h6

D4=6
0
- 0.008

D4(h6)

Type2
ap

L1

D1>12
0
- 0.030

8 < D4 < 10 12 < D4 < 16


0
- 0.009

0
- 0.011

D4=20
0
- 0.013

a SMART MIRACLE vibration control end mills for reduced chattering and for delivering

a stable performance on difficult-to-cut materials and long overhang applications.


Length of Cut

Overall Length

Shank Dia.

No. of
Flutes

VQJHVD0200
VQJHVD0250
VQJHVD0300
VQJHVD0350
VQJHVD0400
VQJHVD0450
VQJHVD0500
VQJHVD0600
VQJHVD0700
VQJHVD0800
VQJHVD0900
VQJHVD1000
VQJHVD1200
VQJHVD1600
VQJHVD2000

D1

ap

L1

D4

2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
12
16
20

8
10
12
14
16
18
20
24
25
28
32
35
40
55
70

60
60
60
60
60
60
60
60
80
80
90
90
100
125
140

6
6
6
6
6
6
6
6
8
8
10
10
12
16
20

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

Type

Dia.
Order Number

Stock

Unit : mm

1
1
1
1
1
1
1
2
1
2
1
2
2
2
2

a
a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

: Inventory maintained.

VQ-XL
End mill, Short length of cut, 4 flute, Long neck
NEW

Hardened Steel
(>55HRC)

D1>0.4

D1<0.3

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

u
D1

D5

Hardened Steel
( < 55HRC)

35

Aluminium Alloy

20

Type1

ap
L3

D4(h6)

Carbon Steel, Alloy Steel Pre-Hardened Steel


(<30HRC)
( < 45HRC)

VQ

UWC

L1

D1 < 12
0
- 0.010

h5

D4=4
0
- 0.005

Length of
Cut

VQXLD0020N006
VQXLD0030N009
VQXLD0030N015
VQXLD0040N010
VQXLD0040N018
VQXLD0050N015
VQXLD0050N025
VQXLD0050N030
VQXLD0060N030
VQXLD0070N035
VQXLD0080N024
VQXLD0080N030
VQXLD0080N040
VQXLD0100N050

Neck
Length

Neck
Dia.

Overall
Length

Shank
Dia.

No. of
Flutes

D1

ap

L3

D5

L1

D4

0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1

0.3
0.5
0.5
0.6
0.6
0.7
0.7
0.7
0.9
1
1.2
1.2
1.2
1.5

0.6
0.9
1.5
1
1.8
1.5
2.5
3
3
3.5
2.4
3
4
5

0.18
0.28
0.28
0.37
0.37
0.47
0.47
0.47
0.57
0.67
0.77
0.77
0.77
0.96

40
40
40
40
40
40
40
40
40
40
40
40
40
40

4
4
4
4
4
4
4
4
4
4
4
4
4
4

3
3
3
4
4
4
4
4
4
4
4
4
4
4

Type

Dia.
Order Number

Unit : mm

Stock

a Enhancing a high efficiency due to an improved chip disposal by adopting the SMART MIRACLE coating.
a Providing a high efficiency and a long tool life by increasing the number of flute.

1
1
1
1
1
1
1
1
1
1
1
1
1
1

a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

TORX Chart
Order Number

VQXLD0020N006
VQXLD0030N009
VQXLD0030N015
VQXLD0040N010
VQXLD0040N018
VQXLD0050N015
VQXLD0050N025
VQXLD0050N030
VQXLD0080N024
VQXLD0080N040
VQXLD0100N050

ISO 10664
TORX Type

T4
T6
T8
T15
TS25
T40

10

SMART MIRACLE End Mills

VQ-SVR
Roughing end mill, Short length of cut, 4 flute, Irregular helix flutes
NEW

Carbon Steel, Alloy Steel Pre-Hardened Steel


(<30HRC)
( < 45HRC)

Hardened Steel
( < 55HRC)

Hardened Steel
(>55HRC)

VQ

UWC

43
44
45
D1<8

43
45
D1>8

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

D1<8

D1>8

Aluminium Alloy

D1

15

ap

L1

D1

D4(h6)

Type1

ap

L1

D1

D4(h6)

Type2

h6

D4=6
0
- 0.008

8 < D4 < 10 12 < D4 < 16


0
- 0.009

0
- 0.011

ap

D4(h6)

Type3
L1

D4=20
0
- 0.013

a Achieving an excellent vibration resistance due to the adoption of irregular helix.


a Offering a greater fracuture resistance than of conventional roughing by adopting an asymmetrical nick.
Length of
Cut

Overall
Length

Shank Dia.

No. of
Flutes

VQSVRD0300
VQSVRD0400
VQSVRD0500
VQSVRD0600
VQSVRD0700
VQSVRD0800
VQSVRD0900
VQSVRD1000S08
VQSVRD1000
VQSVRD1200S10
VQSVRD1200
VQSVRD1400
VQSVRD1600
VQSVRD1800
VQSVRD2000

D1

ap

L1

D4

3
4
5
6
7
8
9
10
10
12
12
14
16
18
20

0.2
0.2
0.3
0.3
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5

6
8
10
12
17
17
22
22
22
27
27
27
33
33
38

60
60
60
70
80
80
90
90
90
100
100
130
125
150
140

6
6
6
6
8
8
10
8
10
10
12
12
16
16
20

3
3
3
3
3
4
4
4
4
4
4
4
4
4
4

Type

Corner

Stock

Dia.
Order Number

Unit : mm

1
1
1
2
1
2
1
3
2
3
2
3
2
3
2

a
a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

11

: Inventory maintained.

VQ-MHVRB
Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)

Hardened Steel
( < 55HRC)

Hardened Steel
(>55HRC)

UWC

VQ

37
40

Aluminium Alloy

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

D1

15

D4(h6)

Type1
ap

D1

L1

0
- 0.02

h6

4 < D4 < 6
0
- 0.008

ap

0.015

D1 < 12

Type2
D4(h6)

0.2 < R < 6.35

L1

D1>12
0
- 0.03

8 < D4 < 10 12 < D4 < 16


0
- 0.009

0
- 0.011

D4=20
0
- 0.013

a SMART MIRACLE vibration control end mills for reduced chattering and for delivering

a stable performance on difficult-to-cut materials and long overhang applications.


Length of
Cut

Overall
Length

Shank Dia.

No. of
Flutes

VQMHVRBD0200R020
VQMHVRBD0200R030
VQMHVRBD0300R020
VQMHVRBD0300R030
VQMHVRBD0300R050
VQMHVRBD0400R020
VQMHVRBD0400R030
VQMHVRBD0400R050
VQMHVRBD0500R020
VQMHVRBD0500R030
VQMHVRBD0500R050
VQMHVRBD0500R100
VQMHVRBD0600R030
VQMHVRBD0600R050
VQMHVRBD0600R100
VQMHVRBD0800R030
VQMHVRBD0800R050
VQMHVRBD0800R100
VQMHVRBD0800R150
VQMHVRBD1000R030
VQMHVRBD1000R050
VQMHVRBD1000R100
VQMHVRBD1000R150
VQMHVRBD1000R200
VQMHVRBD1200R050
VQMHVRBD1200R100
VQMHVRBD1200R150
VQMHVRBD1200R200
VQMHVRBD1200R250
VQMHVRBD1200R300
VQMHVRBD1600R100
VQMHVRBD1600R150

D1

ap

L1

D4

2
2
3
3
3
4
4
4
5
5
5
5
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
16
16

0.2
0.3
0.2
0.3
0.5
0.2
0.3
0.5
0.2
0.3
0.5
1
0.3
0.5
1
0.3
0.5
1
1.5
0.3
0.5
1
1.5
2
0.5
1
1.5
2
2.5
3
1
1.5

4
4
8
8
8
11
11
11
13
13
13
13
13
13
13
19
19
19
19
22
22
22
22
22
26
26
26
26
26
26
35
35

45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
60
60
60
60
70
70
70
70
70
75
75
75
75
75
75
90
90

4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
16
16

4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4

Type

Corner

Order Number

Stock

Dia.

Unit : mm

1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2

a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

12

SMART MIRACLE End Mills

VQ-MHVRB

Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Length of
Cut

Overall
Length

Shank Dia.

No. of
Flutes

D1

ap

L1

D4

16
16
16
16
16
20
20
20
20
20
20
20
20

2
2.5
3
4
5
1
1.5
2
2.5
3
4
5
6.35

35
35
35
35
35
45
45
45
45
45
45
45
45

90
90
90
90
90
110
110
110
110
110
110
110
110

16
16
16
16
16
20
20
20
20
20
20
20
20

4
4
4
4
4
4
4
4
4
4
4
4
4

Type

Corner

Stock

Dia.
Order Number

VQMHVRBD1600R200
VQMHVRBD1600R250
VQMHVRBD1600R300
VQMHVRBD1600R400
VQMHVRBD1600R500
VQMHVRBD2000R100
VQMHVRBD2000R150
VQMHVRBD2000R200
VQMHVRBD2000R250
VQMHVRBD2000R300
VQMHVRBD2000R400
VQMHVRBD2000R500
VQMHVRBD2000R635

Unit : mm

2
2
2
2
2
2
2
2
2
2
2
2
2

a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

13

: Inventory maintained.

VQ-MHVRB-F
Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)

Hardened Steel
(>55HRC)

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

VQ

37
40

Copper Alloy

Aluminium Alloy

D1

Hardened Steel
( < 55HRC)

UWC

ap

L1

0.3 < R < 2


0.015

D1 < 12
0
- 0.02

h6

D4(h6)

Type1

D4=6
0
- 0.008

D1>12
0
- 0.03

8 < D4 < 10 12 < D4 < 16


0
- 0.009

0
- 0.011

a 4 flute irregular helix end mill for reduced vibration when machining difficult-to-cut materials.
a Ideal for finish machining.
Length of
Cut

Overall
Length

Shank Dia.

No. of
Flutes

VQMHVRBFD0600R030
VQMHVRBFD0600R050
VQMHVRBFD0600R100
VQMHVRBFD0800R050
VQMHVRBFD0800R100
VQMHVRBFD1000R030
VQMHVRBFD1000R050
VQMHVRBFD1000R100
VQMHVRBFD1000R200
VQMHVRBFD1200R100
VQMHVRBFD1200R200
VQMHVRBFD1200R300
VQMHVRBFD1600R100
VQMHVRBFD1600R200

D1

ap

L1

D4

6
6
6
8
8
10
10
10
10
12
12
12
16
16

0.3
0.5
1
0.5
1
0.3
0.5
1
2
1
2
3
1
2

13
13
13
19
19
22
22
22
22
26
26
26
35
35

50
50
50
60
60
70
70
70
70
75
75
75
90
90

6
6
6
8
8
10
10
10
10
12
12
12
16
16

4
4
4
4
4
4
4
4
4
4
4
4
4
4

Type

Corner

Order Number

Stock

Dia.

Unit : mm

1
1
1
1
1
1
1
1
1
1
1
1
1
1

a
a
a
a
a
a
a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

14

SMART MIRACLE End Mills

VQ-4SVB
Ball nose, Short length of cut, 4 flute,Variable curve
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)

Hardened Steel
(>55HRC)

Austenitic
Stainless Steel

Titanium Alloy,
Heat Resistant Alloy

Copper Alloy

D5

Hardened Steel
( < 55HRC)

VQ

UWC

45

Aluminium Alloy

D1

12

ap

L3

D4(h6)

Type1

L1

1<R<6

0.01

Type2
ap

D4(h6)

D1

D5

L3
L1

D1 < 12
0
- 0.02

h6

D4=6
0
- 0.008

8 < D4 < 10
0
- 0.009

D4=12
0
- 0.011

a 4 flute vibration control ball nose end mill with SMART MIRACLE coating.
a Ideal for finish machining.
Overall
Length

Shank
Dia.

No. of
Flutes

L3

D5

L1

D4

5
7.5
10
12.5
15
20
25
30

1.9
2.9
3.9
4.9
5.85
7.85
9.7
11.7

50
50
50
50
50
60
70
75

6
6
6
6
6
8
10
12

4
4
4
4
4
4
4
4

Length of
Cut

Neck
Length

D1

ap

VQ4SVBR0100
VQ4SVBR0150
VQ4SVBR0200
VQ4SVBR0250
VQ4SVBR0300
VQ4SVBR0400
VQ4SVBR0500
VQ4SVBR0600

1
1.5
2
2.5
3
4
5
6

2
3
4
5
6
8
10
12

3
4.5
6
7.5
9
12
15
18

Type

Neck
Dia.

Radius of
Ball Nose

Dia.

Order Number

Stock

Unit : mm

1
1
1
1
2
2
2
2

a
a
a
a
a
a
a

Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.

15

: Inventory maintained.

VQ-MHZV
End mill, Medium length of cut, 3 flute for plunging and slotting
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400, S10C

NAK, PX5, SNCM439, SKD, SKT

SUS304, SUS316, Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

100
130
150
150
150
150
150
150
150
150
150
150

32000
28000
24000
16000
12000
9500
8000
6000
4800
4000
3000
2400

720
1300
1800
1900
2000
1900
1900
1900
1700
1400
1200
970

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

80
100
120
120
120
120
120
120
120
120
120
120

25000 530
21000 630
19000 860
13000 940
9500 940
7600 960
6400 960
4800 1000
3800 910
3200 860
2400 720
1900 570

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

60
85
100
100
100
100
100
100
100
100
100
100

19000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600

430
540
620
660
670
670
830
900
960
890
720
580

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

50
65
75
75
75
75
75
75
75
75
75
75

16000
14000
12000
8000
6000
4800
4000
3000
2400
2000
1500
1200

340
420
540
580
590
600
600
630
580
540
450
360

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.1
0.15
0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4

ae

Depth
of cut

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400, S10C

NAK, PX5, SNCM439, SKD, SKT

SUS304, SUS316, Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

100
120
120
120
120
120
120
120
120
120
120
120

32000
25000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900

480
740
940
1000
1000
980
1000
1000
900
760
640
510

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

80
100
100
100
100
100
100
100
100
100
100
100

25000
21000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600

350
420
480
520
520
530
540
550
510
480
400
320

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

60
80
80
80
80
80
80
80
80
80
80
80

19000
17000
13000
8500
6400
5100
4200
3200
2500
2100
1600
1300

280
340
340
340
350
350
400
430
450
420
340
270

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

50
65
70
70
70
70
70
70
70
70
70
70

16000
14000
11000
7400
5600
4500
3700
2800
2200
1900
1400
1100

220
280
330
350
370
370
370
390
350
340
280
220

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.1
0.15
0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.

16

SMART MIRACLE End Mills

VQ-MHZV

End mill, Medium length of cut, 3 flute for plunging and slotting

RECOMMENDED CUTTING CONDITIONS


y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Copper, Copper alloy

Heat resistant alloys

Work
material
Inconel718
Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

120
150
180
180
180
180
180
180
180
180
180
180

38000
32000
29000
19000
14000
11000
9500
7200
5700
4800
3600
2900

860
1400
2200
2300
2300
2300
2300
2300
2100
1700
1500
1200

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

40
40
40
40
40
40
40
40
40
40
40
40

13000
8500
6400
4200
3200
2500
2100
1600
1300
1100
800
640

160
170
170
180
180
180
190
190
220
210
150
120

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.05
0.08
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2

ae

Depth
of cut

ap

General purpose cutting conditions


Copper, Copper alloy

Heat resistant alloys

Work
material
Inconel718
Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

120
140
140
140
140
140
140
140
140
140
140
140

38000
30000
22000
15000
11000
8900
7400
5600
4500
3700
2800
2200

560
890
1100
1200
1200
1200
1200
1200
1100
880
750
590

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

30
30
30
30
30
30
30
30
30
30
30
30

9500
6400
4800
3200
2400
1900
1600
1200
950
800
600
480

75
82
86
89
90
90
95
95
110
100
76
61

1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30

0.05
0.07
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

17

y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20

Carbon steel, Alloy steel, Pre-hardened steel,


Austenitic, Ferritic and
Hardened stainless steels, Copper, Copper alloy
Mild steel
Carbon steel, Alloy steel, Martensitic stainless steels, Cobaly chromium alloy
Alloy tool steel
Titanium alloys

Heat resistant alloys

S45C, SCM440,
SS400, S10C

Inconel718

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)

100
130
150
150
150
150
150
150
150
150
150
150

32000
28000
24000
16000
12000
9500
8000
6000
4800
4000
3000
2400

380
590
940
1100
1400
1400
1400
1300
1200
960
810
650

0.5
0.75
2
3
4
5
6
8
10
12
12
12

80
100
120
120
120
120
120
120
120
120
120
120

25000
21000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900

150
250
460
550
680
680
770
720
630
580
500
400

0.5
0.75
2
3
4
5
6
8
10
12
12
12

60
85
100
100
100
100
100
100
100
100
100
100

19000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600

100
220
480
500
530
540
560
600
670
650
480
380

Depth
of cut

0.5
0.75
2
3
4
5
6
8
10
12
12
12

45 14000 80 0.3
60 12000 140 0.4
60 9500 230 1
60 6400 270 1.5
60 4800 350 2
60 3800 350 2.5
60 3200 380 3
60 2400 360 4
60 1900 310 5
60 1600 290 6
60 1200 250 8
60
950 200 10

120
150
180
180
180
180
180
180
180
180
180
180

38000
32000
29000
19000
14000
11000
9500
7200
5700
4800
3600
2900

460
670
1100
1300
1700
1700
1700
1500
1400
1200
970
780

0.5 30
0.75 30
2
30
3
30
4
30
5
30
6
30
8
30
10
30
12
30
12
30
12
30

9500
6400
4800
3200
2400
1900
1600
1200
950
800
600
480

60
80
100
120
130
130
130
140
160
150
120
90

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20
Depth
of cut

Carbon steel, Alloy steel, Pre-hardened steel,


Austenitic, Ferritic and
Hardened stainless steels, Copper, Copper alloy
Mild steel
Carbon steel, Alloy steel, Martensitic stainless steels, Cobaly chromium alloy
Alloy tool steel
Titanium alloys

Heat resistant alloys

S45C, SCM440,
SS400, S10C

Inconel718

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)

100
100
100
100
100
100
100
100
100
100
100
100

32000
21000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600

250
290
410
500
630
630
630
550
510
430
360
290

0.5
0.75
2
3
4
5
6
8
10
12
12
12

80 25000 99 0.5
80 17000 130 0.75
80 13000 210 2
80 8500 240 3
80 6400 300 4
80 5100 300 5
80 4200 330 6
80 3200 320 8
80 2500 270 10
80 2100 250 12
80 1600 220 12
80 1300 180 12

60 19000 80 0.5 45 14000 60 0.3


60 13000 100 0.75 50 11000 87 0.4
60 9500 190 2
50 8000 130 1
60 6400 190 3
50 5300 150 1.5
60 4800 210 4
50 4000 190 2
60 3800 210 5
50 3200 190 2.5
60 3200 220 6
50 2700 210 3
60 2400 240 8
50 2000 200 4
60 1900 260 10
50 1600 170 5
60 1600 250 12
50 1300 150 6
60 1200 190 12
50
990 140 8
60
950 150 12
50
800 110 10

120
120
120
120
120
120
120
120
120
120
120
120

38000
25000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900

300
350
490
590
750
750
760
670
600
510
430
340

0.5 25
0.75 25
2
25
3
25
4
25
5
25
6
25
8
25
10
25
12
25
12
25
12
25

8000
5300
4000
2700
2000
1600
1300
990
800
660
500
400

30
40
55
64
70
71
72
78
89
84
63
50

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.

18

SMART MIRACLE End Mills

VQ-MHZV

End mill, Medium length of cut, 3 flute for plunging and slotting

RECOMMENDED CUTTING CONDITIONS


y Plunging
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS304, SUS316, Ti-6Al-4V SUS630, SUS631

Hardened stainless steels,


Cobaly chromium alloy

Copper, Copper alloy

Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)

65
85
100
100
100
100
100
100
100
100
100
100

20000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600

160
270
480
660
800
960
950
720
580
490
360
290

0.5
0.75
2
3
4
5
6
8
10
12
16
20

0.1
0.3
0.5
1
2
2.5
3
4
5
5
5
5

50 16000 100 0.5


60 13000 120 0.75
70 11000 200 2
70 7400 270 3
70 5600 340 4
70 4500 410 5
70 3700 440 6
70 2800 340 8
70 2200 260 10
70 1900 230 12
70 1400 170 16
70 1100 130 20

0.1
0.3
0.4
0.6
0.8
1
1.2
1.6
2.5
3
4
5

Depth
of cut

50 16000 50 0.5
60 13000 80 0.75
60 9500 90 1
60 6400 100 1.5
60 4800 100 2
60 3800 100 2.5
60 3200 100 3
60 2400 70 4
60 1900 60 5
60 1600 50 6
60 1200 40 8
60
950 30 10

0.05
0.1
0.15
0.2
0.4
0.5
0.6
0.6
0.6
0.6
0.6
0.6

30
35
40
40
40
40
40
40
40
40
40
40

9500
7400
6400
4200
3200
2500
2100
1600
1300
1100
800
640

30 0.5
40 0.75
60 1
60 1.5
60 2
60 2.5
60 3
50 4
40 5
30 6
20 8
20 10

0.05
0.1
0.1
0.2
0.4
0.5
0.6
0.6
0.6
0.6
0.6
0.6

75
100
120
120
120
120
120
120
120
120
120
120

24000
21000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900

190
320
570
780
950
1100
1200
860
680
580
430
340

0.5
0.75
2
3
4
5
6
8
10
12
16
20

0.1
0.3
0.5
1.0
2
2.5
3
4
5
5
5
5

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

1
1.5
2
3
4
5
6
8
10
12
16
20
Depth
of cut

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS304, SUS316, Ti-6Al-4V SUS630, SUS631

Hardened stainless steels,


Cobaly chromium alloy

Copper, Copper alloy

Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)

65
85
100
100
100
100
100
100
100
100
100
100

20000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600

160
270
480
660
800
960
950
720
580
490
360
290

0.5
0.75
2
3
4
5
6
8
10
12
16
20

0.05
0.15
0.25
0.3
0.4
0.5
0.6
0.7
0.75
0.75
0.75
0.75

50 16000 100 0.5


60 13000 120 0.75
70 11000 200 2
70 7400 270 3
70 5600 340 4
70 4500 410 5
70 3700 440 6
70 2800 340 8
70 2200 260 10
70 1900 230 12
70 1400 170 16
70 1100 130 20

0.05
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.75
0.75
0.75
0.75

50 16000 50 0.5
60 13000 80 0.75
60 9500 90 1
60 6400 100 1.5
60 4800 100 2
60 3800 100 2.5
60 3200 100 3
60 2400 70 4
60 1900 60 5
60 1600 50 6
60 1200 40 8
60
950 30 10

0.05
0.05
0.05
0.1
0.2
0.25
0.3
0.3
0.3
0.3
0.3
0.3

30
35
40
40
40
40
40
40
40
40
40
40

9500
7400
6400
4200
3200
2500
2100
1600
1300
1100
800
640

30 0.5
40 0.75
60 1
60 1.5
60 2
60 2.5
60 3
50 4
40 5
30 6
20 8
20 10

0.05
0.05
0.05
0.1
0.2
0.25
0.3
0.3
0.3
0.3
0.3
0.3

75
100
120
120
120
120
120
120
120
120
120
120

24000
21000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900

190
320
570
780
950
1100
1200
860
680
580
430
340

0.5
0.75
2
3
4
5
6
8
10
12
16
20

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.

19

0.05
0.15
0.25
0.3
0.4
0.5
0.6
0.7
0.75
0.75
0.75
0.75

VQ-MHZV-OH
End mill, Medium length of cut, 3 flute for plunging and slotting, with internal through coolant holes
RECOMMENDED CUTTING CONDITIONS
y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

6
8
10
12
16

Carbon steel, Alloy steel, Pre-hardened steel,


Austenitic, Ferritic and
Hardened stainless steels, Copper, Copper alloy
Mild steel
Carbon steel, Alloy steel, Martensitic stainless steels, Cobaly chromium alloy
Alloy tool steel
Titanium alloys

Heat resistant alloys

S45C, SCM440,
SS400, S10C

Inconel718

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)

150
150
150
150
150

8000
6000
4800
4000
3000

1400 6
1300 8
1200 10
960 12
810 12

120
120
120
120
120

6400
4800
3800
3200
2400

770
720
630
580
500

6
8
10
12
12

100
100
100
100
100

5300
4000
3200
2700
2000

560
600
670
650
480

6
8
10
12
12

60
60
60
60
60

Depth
of cut

3200
2400
1900
1600
1200

380
360
310
290
250

3
4
5
6
8

180
180
180
180
180

9500
7200
5700
4800
3600

1700 6
1500 8
1400 10
1200 12
970 12

30 1600 130 1.8


30 1200 140 2.4
30 950 160 3
30 800 150 3.6
30 600 120 4.8

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

6
8
10
12
16
Depth
of cut

Carbon steel, Alloy steel, Pre-hardened steel,


Austenitic, Ferritic and
Hardened stainless steels, Copper, Copper alloy
Mild steel
Carbon steel, Alloy steel, Martensitic stainless steels, Cobaly chromium alloy
Alloy tool steel
Titanium alloys

Heat resistant alloys

S45C, SCM440,
SS400, S10C

Inconel718

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)

100
100
100
100
100

5300
4000
3200
2700
2000

630 6
550 8
510 10
430 12
360 12

80
80
80
80
80

4200
3200
2500
2100
1600

330
320
270
250
220

6
8
10
12
12

60
60
60
60
60

3200
2400
1900
1600
1200

220
240
260
250
190

6
8
10
12
12

50
50
50
50
50

2700
2000
1600
1300
990

210
200
170
150
140

3
4
5
6
8

120
120
120
120
120

6400
4800
3800
3200
2400

760 6
670 8
600 10
510 12
430 12

25 1300
25 990
25 800
25 660
25 500

72
78
89
84
63

1.8
2.4
3
3.6
4.8

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.

20

SMART MIRACLE End Mills

VQ-MHZV-OH

End mill, Medium length of cut, 3 flute for plunging and slotting, with internal through coolant holes

RECOMMENDED CUTTING CONDITIONS


y Plunging
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

6
8
10
12
16

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS304, SUS316, Ti-6Al-4V SUS630, SUS631

Hardened stainless steels,


Cobaly chromium alloy

Copper, Copper alloy

Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)

100
100
100
100
100

5300
4000
3200
2700
2000

950
720
580
490
360

9
12
15
18
24

3
4
5
5
5

70
70
70
70
70

3700
2800
2200
1900
1400

440
340
260
230
170

9
12
15
18
24

1.2
1.6
2.5
3
4

60
60
60
60
60

Depth
of cut

3200 100 6
2400 70 8
1900 60 10
1600 50 12
1200 40 16

0.6
0.6
0.6
0.6
0.6

40
40
40
40
40

2100
1600
1300
1100
800

60
50
40
30
20

6
8
10
12
16

0.6
0.6
0.6
0.6
0.6

120
120
120
120
120

6400
4800
3800
3200
2400

1200
860
680
580
430

9
12
15
18
24

3
4
5
5
5

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

6
8
10
12
16
Depth
of cut

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS304, SUS316, Ti-6Al-4V SUS630, SUS631

Hardened stainless steels,


Cobaly chromium alloy

Copper, Copper alloy

Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)

100
100
100
100
100

5300
4000
3200
2700
2000

950
720
580
490
360

9
12
15
18
24

0.6
0.7
0.75
0.75
0.75

70
70
70
70
70

3700
2800
2200
1900
1400

440
340
260
230
170

9
12
15
18
24

0.6
0.7
0.75
0.75
0.75

60
60
60
60
60

3200 100 6
2400 70 8
1900 60 10
1600 50 12
1200 40 16

0.3
0.3
0.3
0.3
0.3

40
40
40
40
40

2100
1600
1300
1100
800

60
50
40
30
20

6
8
10
12
16

0.3
0.3
0.3
0.3
0.3

120
120
120
120
120

6400
4800
3800
3200
2400

1200
860
680
580
430

9
12
15
18
24

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

21

0.6
0.7
0.75
0.75
0.75

VQ-MHV
VQ-MHVRB
End mill, Medium length of cut, 4 flute, Irregular helix flutes Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

2
3
4
5
6
8
10
12
16
20
25

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400, S10C

NAK, PX5, SNCM439, SKD, SKT

SUS304, SUS316, Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

150 24000 2400 3


150 16000 2600 4.5
150 12000 2600 6
150 9500 2600 7.5
150 8000 2600 9
150 6000 2500 12
150 4800 2300 15
150 4000 1900 18
150 3000 1600 24
150 2400 1300 30
150 1900 1100 37.5

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

120 19000 1100


120 13000 1200
120 9500 1300
120 7600 1300
120 6400 1300
120 4800 1300
120 3800 1200
120 3200 1200
120 2400 960
120 1900 760
120 1500 600

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

100 16000 830


100 11000 880
100 8000 900
100 6400 900
100 5300 1100
100 4000 1200
100 3200 1300
100 2700 1200
100 2000 960
100 1600 770
100 1300 620

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

75
75
75
75
75
75
75
75
75
75
75

12000
8000
6000
4800
4000
3000
2400
2000
1500
1200
950

720
770
790
810
810
840
770
720
600
480
380

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4
5

ae

Depth
of cut

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

2
3
4
5
6
8
10
12
16
20
25

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400, S10C

NAK, PX5, SNCM439, SKD, SKT

SUS304, SUS316, Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

120 19000 1300


120 13000 1400
120 9500 1400
120 7600 1400
120 6400 1400
120 4800 1300
120 3800 1200
120 3200 1000
120 2400 860
120 1900 680
120 1500 390

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

100 16000
100 11000
100 8000
100 6400
100 5300
100 4000
100 3200
100 2700
100 2000
100 1600
100 1300

630
700
700
710
710
740
680
640
530
420
340

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

80
80
80
80
80
80
80
80
80
80
80

13000
8500
6400
5100
4200
3200
2500
2100
1600
1300
1000

450
450
470
470
580
630
660
610
510
410
210

1.5
2.2
3
4.5
6
7.5
9
12
15
18
24

0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8

70
70
70
70
70
70
70
70
70
70
70

11000
7400
5600
4500
3700
2800
2200
1900
1400
1100
890

440
470
490
500
500
520
460
450
370
290
230

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4
5

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

22

SMART MIRACLE End Mills

VQ-MHV

VQ-MHVRB

End mill, Medium length of cut, 4 flute, Irregular helix flutes Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes

RECOMMENDED CUTTING CONDITIONS


y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Copper, Copper alloy

Heat resistant alloys

Work
material
Inconel718
Dia.
(mm)

2
3
4
5
6
8
10
12
16
20
25

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

180
180
180
180
180
180
180
180
180
180
180

29000
19000
14000
11000
9500
7200
5700
4800
3600
2900
2300

2900
3000
3000
3000
3000
3000
2700
2300
1900
1600
1300

3
4.5
6
7.5
9
12
15
18
24
30
37

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

40
40
40
40
40
40
40
40
40
40
40

6400
4200
3200
2500
2100
1600
1300
1100
800
640
510

230
240
240
240
250
260
290
280
200
160
130

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
2.5

ae

Depth
of cut

ap

General purpose cutting conditions


Copper, Copper alloy

Heat resistant alloys

Work
material
Inconel718
Dia.
(mm)

2
3
4
5
6
8
10
12
16
20
25

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

140 22000 1500


140 15000 1600
140 11000 1600
140 8900 1600
140 7400 1600
140 5600 1600
140 4500 1400
140 3700 1200
140 2800 1000
140 2200 780
140 1800 670

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

30
30
30
30
30
30
30
30
30
30
30

4800
3200
2400
1900
1600
1200
950
800
600
480
380

110
120
120
120
130
130
140
140
100
81
64

3
4.5
6
7.5
9
12
15
18
24
30
37.5

0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
2.5

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

23

y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

2
3
4
5
6
8
10
12
16
20
25

Carbon steel, Alloy steel, Pre-hardened steel,


Austenitic, Ferritic and
Hardened stainless steels, Copper, Copper alloy
Mild steel
Carbon steel, Alloy steel, Martensitic stainless steels, Cobaly chromium alloy
Alloy tool steel
Titanium alloys

Heat resistant alloys

S45C, SCM440,
SS400, S10C

Inconel718

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)

150
150
150
150
150
150
150
150
150
150
150

24000
16000
12000
9500
8000
6000
4800
4000
3000
2400
1900

1200
1500
1900
1900
1900
1700
1500
1300
1100
860
760

2
3
4
5
6
8
10
12
12
12
12

120
120
120
120
120
120
120
120
120
120
120

19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
1500

610
730
910
910
1000
960
840
770
670
530
420

2
3
4
5
6
8
10
12
12
12
12

100
100
100
100
100
100
100
100
100
100
100

16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
1300

640
660
700
720
740
800
900
860
640
510
420

2
3
4
5
6
8
10
12
12
12
12

60
60
60
60
60
60
60
60
60
60
60

Depth
of cut

9500
6400
4800
3800
3200
2400
1900
1600
1200
950
760

300 1
360 1.5
460 2
460 2.5
510 3
480 4
420 5
380 6
340 8
270 10
210 12

180
180
180
180
180
180
180
180
180
180
180

29000
19000
14000
11000
9500
7200
5700
4800
3600
2900
2300

1500
1700
2200
2200
2300
2000
1800
1500
1300
1000
920

2
3
4
5
6
8
10
12
12
12
12

30
30
30
30
30
30
30
30
30
30
30

4800
3200
2400
1900
1600
1200
950
800
600
480
380

130
150
170
170
180
190
210
200
150
120
100

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

2
3
4
5
6
8
10
12
16
20
25
Depth
of cut

Carbon steel, Alloy steel, Pre-hardened steel,


Austenitic, Ferritic and
Hardened stainless steels, Copper, Copper alloy
Mild steel
Carbon steel, Alloy steel, Martensitic stainless steels, Cobaly chromium alloy
Alloy tool steel
Titanium alloys

Heat resistant alloys

S45C, SCM440,
SS400, S10C

Inconel718

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)

100
100
100
100
100
100
100
100
100
100
100

16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
1300

550
670
840
840
840
740
680
570
480
380
340

2
3
4
5
6
8
10
12
12
12
12

80 13000 270
80 8500 310
80 6400 410
80 5100 410
80 4200 440
80 3200 420
80 2500 360
80 2100 330
80 1600 300
80 1300 240
80 1000 180

2
3
4
5
6
8
10
12
12
12
12

60
60
60
60
60
60
60
60
60
60
60

9500
6400
4800
3800
3200
2400
1900
1600
1200
950
760

250
250
280
280
300
320
350
340
250
200
160

2
3
4
5
6
8
10
12
12
12
12

50
50
50
50
50
50
50
50
50
50
50

8000
5300
4000
3200
2700
2000
1600
1300
990
800
640

170 1
200 1.5
250 2
250 2.5
290 3
260 4
230 5
210 6
180 8
150 10
120 12

120
120
120
120
120
120
120
120
120
120
120

19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
1500

650
790
1000
1000
1000
890
800
680
570
450
400

2
3
4
5
6
8
10
12
12
12
12

25
25
25
25
25
25
25
25
25
25
25

4000 74
2700 86
2000 93
1600 95
1300 96
990 100
800 120
660 110
500 84
400 68
320 50

0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.

24

SMART MIRACLE End Mills

VQ-MHVRB-F

Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes

RECOMMENDED CUTTING CONDITIONS


y Shoulder milling
Work
material

Dia.
(mm)

6
8
10
12
16

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS630, SUS631

Copper, Copper alloy

Heat resistant alloys

Inconel718

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)

150
150
150
150
150

8000
6000
4800
4000
3000

2600
2500
2300
1900
1600

9
12
15
18
24

0.3
0.4
0.5
0.6
0.8

120
120
120
120
120

6400
4800
3800
3200
2400

1300
1300
1200
1200
960

9
12
15
18
24

0.3
0.4
0.5
0.6
0.8

75
75
75
75
75

4000
3000
2400
2000
1500

800
840
770
720
600

9
12
15
18
24

0.3
0.4
0.5
0.6
0.8

180
180
180
180
180

9500
7200
5700
4800
3600

3000
3000
2700
2300
1900

9
12
15
18
24

0.3
0.4
0.5
0.6
0.8

40
40
41
41
40

2100
1600
1300
1100
800

250
260
290
280
200

9
12
15
18
24

0.18
0.24
0.3
0.36
0.48

ae

Depth
of cut

ap

y Face milling
Work
material

Dia.
(mm)

6
8
10
12
16

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS630, SUS631

Copper, Copper alloy

Heat resistant alloys

Inconel718

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)

110
110
110
110
110

5800
4400
3500
2900
2200

1400
1200
1100
930
790

0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8

90
90
90
90
90

4800
3600
2900
2400
1800

770
720
640
580
500

0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8

55
55
55
55
55

2900
2200
1800
1500
1100

460
440
400
360
310

0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8

130
130
130
130
130

6900
5200
4100
3400
2600

1700
1500
1300
1100
940

0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8

30 1600 180 0.18 4.8


30 1200 190 0.24 6.4
30 950 210 0.3 8
30 800 200 0.36 9.6
30 600 150 0.48 12.8

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

25

VQ-JHV
End mill, Semi-long length of cut, 4 flute, Irregular helix flutes
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
Work
material

Dia.
(mm)

2
3
4
5
6
8
10
12
16
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440, SS400, S10C

NAK, PX5, SNCM439, SKD, SKT

SUS304, SUS316, Ti-6Al-4V

SUS630, SUS631

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

130 21000 700


130 14000 960
130 10000 1000
130 8300 1100
130 6900 1200
130 5200 1200
130 4100 1100
130 3400 1100
130 2600 920
130 2100 820

5
7.5
10
12.5
15
20
25
30
40
50

0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2

100 16000 510


100 11000 680
100 8000 690
100 6400 730
100 5300 810
100 4000 840
100 3200 810
100 2700 780
100 2000 640
100 1600 570

5
7.5
10
12.5
15
20
25
30
40
50

0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2

80
80
80
80
80
80
80
80
80
80

13000
8500
6400
5100
4200
3200
2500
2100
1600
1300

390
490
540
570
630
640
590
550
450
420

5
7.5
10
12.5
15
20
25
30
40
50

0.1
0.15
0.2
0.25
0.3
0.4
0.5
0.6
0.8
1

75
75
75
75
75
75
75
75
75
75

12000
8000
6000
4800
4000
3000
2400
2000
1500
1200

360
460
510
540
600
600
570
520
420
390

5
7.5
10
12.5
15
20
25
30
40
50

0.1
0.15
0.2
0.25
0.3
0.4
0.5
0.6
0.8
1

ae

Depth
of cut

ap

Copper, Copper alloy

Heat resistant alloys

Work
material
Inconel718
Dia.
(mm)

2
3
4
5
6
8
10
12
16
20

Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)

160
160
160
160
160
160
160
160
160
160

25000
17000
13000
10000
8500
6400
5100
4200
3200
2500

830
1200
1300
1300
1500
1500
1300
1300
1100
970

5
7.5
10
12.5
15
20
25
30
40
50

0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2

40
40
40
40
40
40
40
40
40
40

6400
4200
3200
2500
2100
1600
1300
1100
800
640

90
130
190
180
180
170
170
140
110
80

5
7.5
10
12.5
15
20
25
30
40
50

0.04
0.06
0.08
0.1
0.12
0.16
0.2
0.24
0.32
0.4

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

26

SMART MIRACLE End Mills

VQ-XL

End mill, Short length of cut, 4 flute, Long neck

RECOMMENDED CUTTING CONDITIONS


y Shoulder milling

Work material

Dia.
(mm)

0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1

Carbon steel, Alloy steel, Mild steel, Alloy tool steel,


Austenitic stainless steels, Titanium alloys
Cobaly chromium alloy, Copper, Copper alloy

Heat resistant alloys, Pre-hardened steel, Hardened steel

S45C, SCM440, SNCM439, SUS304, SUS316, SUS304LN,


SUS316LN, Ti-6Al-4V

Inconel718, NAK, PX5, SKD61, SKT4, SUS431, SUS420J2

Neck Length Cutting speed


(mm)
(m/min)

0.6
0.9
1.5
1.2
2
1.5
2.5
3
3
3.5
2.4
3
4
5

25
40
40
50
50
60
60
60
60
60
60
60
60
60

Revolution
(min-1)

Feed rate
(mm/min)

40000
40000
40000
40000
40000
38000
38000
38000
32000
27000
24000
24000
24000
20000

360
480
360
800
560
910
610
550
640
650
960
860
670
800

Depth of cut Depth of cut Cutting speed


ap (mm)
ae (mm)
(m/min)

0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15

0.01
0.015
0.015
0.02
0.02
0.025
0.025
0.025
0.03
0.035
0.04
0.04
0.04
0.05

20
20
20
20
20
20
20
20
20
20
20
20
20
20

Revolution
(min-1)

Feed rate
(mm/min)

32000
21000
21000
16000
16000
13000
13000
13000
10500
9100
8000
8000
8000
6500

290
250
190
320
220
310
210
180
210
200
260
230
190
210

Depth of cut Depth of cut


ap (mm)
ae (mm)

0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15

0.01
0.015
0.015
0.02
0.025
0.025
0.025
0.025
0.03
0.035
0.04
0.04
0.04
0.05

ae

Depth of cut

ap

y Face milling

Work material

Dia.
(mm)

0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1

Carbon steel, Alloy steel, Mild steel, Alloy tool steel,


Austenitic stainless steels, Titanium alloys
Cobaly chromium alloy, Copper, Copper alloy

Heat resistant alloys, Pre-hardened steel, Hardened steel

S45C, SCM440, SNCM439, SUS304, SUS316, SUS304LN,


SUS316LN, Ti-6Al-4V

Inconel718, NAK, PX5, SKD61, SKT4, SUS431, SUS420J2

Neck Length Cutting speed


(mm)
(m/min)

0.6
0.9
1.5
1.2
2
1.5
2.5
3
3
3.5
2.4
3
4
5

25
40
40
50
50
60
60
60
60
60
60
60
60
60

Revolution
(min-1)

Feed rate
(mm/min)

40000
40000
40000
40000
40000
38000
38000
38000
32000
27000
24000
24000
24000
20000

360
480
360
800
560
910
610
550
640
640
960
840
670
800

Depth of cut Depth of cut Cutting speed


ap (mm)
ae (mm)
(m/min)

Revolution
(min-1)

Feed rate
(mm/min)

<0.2

32000
21000
21000
16000
16000
13000
13000
13000
10500
9100
8000
8000
8000
6500

290
250
190
320
220
310
210
180
210
190
260
230
190
210

0.015
0.025
0.02
0.03
0.02
0.04
0.03
0.03
0.035
0.035
0.06
0.05
0.04
0.05

20
20
20
20
20
20
20
20
20
20
20
20
20
20

<0.3
<0.3
<0.4
<0.4
<0.5
<0.5
<0.5
<0.6
<0.7
<0.8
<0.8
<0.8
<1

Depth of cut Depth of cut


ap (mm)
ae (mm)

0.015
0.025
0.02
0.03
0.02
0.04
0.03
0.03
0.035
0.035
0.06
0.05
0.04
0.05

<0.1
<0.15
<0.15
<0.2
<0.2
<0.25
<0.25
<0.25
<0.3
<0.35
<0.4
<0.4
<0.4
<0.5

ae

Depth of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

27

y Slotting

Work material

Carbon steel, Alloy steel, Mild steel, Alloy tool steel,


Austenitic stainless steels, Titanium alloys
Cobaly chromium alloy, Copper, Copper alloy

Heat resistant alloys, Pre-hardened steel, Hardened steel

S45C, SCM440, SNCM439, SUS304, SUS316, SUS304LN,


SUS316LN, Ti-6Al-4V

Inconel718, NAK, PX5, SKD61, SKT4, SUS431, SUS420J2

Dia.
(mm)

Neck Length
(mm)

Cutting speed
(m/min)

Revolution
(min-1)

Feed rate
(mm/min)

Depth of cut
ap (mm)

Cutting speed
(m/min)

Revolution
(min-1)

Feed rate
(mm/min)

Depth of cut
ap (mm)

0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1

0.6
0.9
1.5
1.2
2
1.5
2.5
3
3
3.5
2.4
3
4
5

20
30
30
40
40
45
45
45
45
45
45
45
45
45

30000
30000
30000
30000
30000
28000
28000
28000
24000
20000
18000
18000
18000
15000

270
360
270
600
420
670
450
390
480
480
720
650
500
600

0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15

15
14
14
15
15
15
15
15
15
15
15
15
15
15

24000
15000
15000
12000
12000
9500
9500
9500
7800
6800
6000
6000
6000
4800

220
180
140
240
170
230
150
130
160
140
190
170
140
150

0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15

Depth of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) When the depth of cut is smaller than shown the feed rate can be increased.

28

SMART MIRACLE End Mills

VQ-SVR

Roughing end mill, Short length of cut, 4 flute, Irregular helix flutes

RECOMMENDED CUTTING CONDITIONS


y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

3
4
5
6
7
8
9
10
12
14
16
18
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS304, SUS316, Ti-6Al-4V SUS630, SUS631

Hardened stainless steels,


Cobaly chromium alloy

Copper, Copper alloy

Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)

150 16000 960


150 12000 960
150 9500 960
150 8000 960
150 6800 950
150 6000 1100
150 5300 1100
150 4800 1100
150 4000 960
150 3400 880
150 3000 840
150 2700 810
150 2400 760

4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10

120 13000 640


120 9500 640
120 7600 640
120 6400 680
120 5500 700
120 4800 800
120 4200 760
120 3800 760
120 3200 700
120 2700 650
120 2400 620
120 2100 590
120 1900 560

4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10

100 11000 450


100 8000 430
100 6400 440
100 5300 480
100 4500 500
100 4000 570
100 3500 570
100 3200 570
100 2700 540
100 2300 510
100 2000 500
100 1800 500
100 1600 500

4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30

1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10

75
75
75
75
75
75
75
75
75
75
75
75
75

8000
6000
4800
4000
3400
3000
2700
2400
2000
1700
1500
1300
1200

330
330
330
360
380
430
430
430
400
380
380
360
360

4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30

0.9
1.2
1.5
1.8
2.1
2.4
2.7
3
3.6
4.2
4.8
5.4
6

180 19000 1100 4.5 1.5


180 14000 1100 6
2
180 11000 1100 7.5 2.5
180 9500 1100 9
3
180 8200 1100 10.5 3.5
180 7200 1300 12
4
180 6400 1300 13.5 4.5
180 5700 1200 15
5
180 4800 1200 18
6
180 4100 1100 21
7
180 3600 1000 24
8
180 3200 960 27
9
180 2900 920 30 10

ae

Depth
of cut

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

3
4
5
6
7
8
9
10
12
14
16
18
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

S45C, SCM440, SS400,


S10C

NAK, PX5, SNCM439, SKD,


SKT

SUS304, SUS316, Ti-6Al-4V SUS630, SUS631

Hardened stainless steels,


Cobaly chromium alloy

Copper, Copper alloy

Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)

120 13000 610


120 9500 610
120 7600 610
120 6400 610
120 5500 620
120 4800 720
120 4200 670
120 3800 670
120 3200 610
120 2700 560
120 2400 540
120 2100 500
120 1900 480

4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10

100 11000 430


100 8000 430
100 6400 430
100 5300 450
100 4500 480
100 4000 570
100 3500 510
100 3200 510
100 2700 470
100 2300 440
100 2000 410
100 1800 400
100 1600 380

4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10

80
80
80
80
80
80
80
80
80
80
80
80
80

8500
6400
5100
4200
3600
3200
2800
2500
2100
1800
1600
1400
1300

280
280
280
300
320
380
360
360
340
320
320
310
310

4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30

1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10

70
70
70
70
70
70
70
70
70
70
70
70
70

7400
5600
4500
3700
3200
2800
2500
2200
1900
1600
1400
1200
1100

240
240
250
270
290
340
320
310
300
280
280
270
270

4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30

0.9
1.2
1.5
1.8
2.1
2.4
2.7
3
3.6
4.2
4.8
5.4
6

140 15000 700


140 11000 700
140 8900 720
140 7400 720
140 6400 720
140 5600 840
140 5000 800
140 4500 790
140 3700 710
140 3200 670
140 2800 630
140 2500 600
140 2200 560

4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10

ae

Depth
of cut

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.

29

y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.

High efficiency cutting conditions


Work
material

Dia.
(mm)

3
4
5
6
7
8
9
10
12
14
16
18
20

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440,
SS400, S10C

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Copper, Copper alloy

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm)

120 13000 720


120 9500 720
120 7600 720
120 6400 720
120 5500 730
120 4800 840
120 4200 810
120 3800 800
120 3200 750
120 2700 670
120 2400 620
120 2100 570
120 1900 540

3
4
5
6
7
8
9
10
12
14
16
18
20

100 11000 440


100 8000 450
100 6400 460
100 5300 460
100 4500 470
100 4000 560
100 3500 540
100 3200 520
100 2700 480
100 2300 420
100 2000 380
100 1800 380
100 1600 350

3
4
5
6
7
8
9
10
12
14
16
18
20

80
80
80
80
80
80
80
80
80
80
80
80
80

8500
6400
5100
4200
3600
3200
2800
2500
2100
1800
1600
1400
1300

340
340
300
310
330
400
350
340
340
300
290
260
260

Depth
of cut

3
4
5
6
7
8
9
10
12
14
16
18
20

60
60
60
60
60
60
60
60
60
60
60
60
60

6400
4800
3800
3200
2700
2400
2100
1900
1600
1400
1200
1100
950

250
250
230
240
250
300
260
260
260
240
220
210
190

1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10

150 16000 890


150 12000 900
150 9500 900
150 8000 900
150 6800 950
150 6000 1100
150 5300 1000
150 4800 1000
150 4000 940
150 3400 840
150 3000 780
150 2700 730
150 2400 680

3
4
5
6
7
8
9
10
12
14
16
18
20

ap

General purpose cutting conditions


Work
material

Dia.
(mm)

3
4
5
6
7
8
9
10
12
14
16
18
20
Depth
of cut

Carbon steel, Alloy steel,


Mild steel

Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel

Austenitic, Ferritic and


Martensitic stainless steels,
Titanium alloys

Hardened stainless steels,


Cobaly chromium alloy

S45C, SCM440,
SS400, S10C

NAK, PX5, SNCM439,


SKD, SKT

SUS304, SUS316,
Ti-6Al-4V

SUS630, SUS631

Copper, Copper alloy

Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm)

100 11000 490


100 8000 490
100 6400 490
100 5300 490
100 4500 500
100 4000 600
100 3500 540
100 3200 540
100 2700 510
100 2300 460
100 2000 410
100 1800 390
100 1600 360

3
4
5
6
7
8
9
10
12
14
16
18
20

80
80
80
80
80
80
80
80
80
80
80
80
80

8500
6400
5100
4200
3600
3200
2800
2500
2100
1800
1600
1400
1300

300
310
310
310
320
380
330
330
320
300
290
260
260

3
4
5
6
7
8
9
10
12
14
16
18
20

60
60
60
60
60
60
60
60
60
60
60
60
60

6400
4800
3800
3200
2700
2400
2100
1900
1600
1400
1200
1100
950

200
200
200
200
200
240
210
210
210
190
170
170
150

3
4
5
6
7
8
9
10
12
14
16
18
20

50
50
50
50
50
50
50
50
50
50
50
50
50

5300
4000
3200
2700
2300
2000
1800
1600
1300
1100
990
880
800

170
170
170
170
170
200
180
180
170
150
140
130
130

1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10

120 13000 580


120 9500 580
120 7600 580
120 6400 580
120 5500 620
120 4800 720
120 4200 650
120 3800 640
120 3200 600
120 2700 540
120 2400 500
120 2100 460
120 1900 430

3
4
5
6
7
8
9
10
12
14
16
18
20

ap

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.

30

SMART MIRACLE End Mills

VQ-4SVB

Ball nose, Short length of cut, 4 flute,Variable curve

RECOMMENDED CUTTING CONDITIONS


y Shoulder milling (grooving)

Work
material

R
(mm)

R
R
R
R
R
R
R
R

1
1.5
2
2.5
3
4
5
6

Carbon steel, Alloy steel,


Mild steel, Pre-hardened steel

Austenitic stainless steel, Titanium alloy,


Hardened stainless steels, Cobaly chromium alloy,
Ferritic and Martensitic stainless steels

S45C, SCM440, SS400, S10C, NAK, PX5, SNCM439

SUS304, SUS316, Ti-6Al-4V, SUS630, SUS631, SUS431, SUS420J2

%>15

%< 15

Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min)

250
300
300
300
300
300
300
300

40000
32000
24000
19000
16000
12000
9600
8000

8000
7700
5800
5300
4800
4300
4100
4000

200
200
200
200
200
200
200
200

32000
21000
16000
12700
10600
8000
6400
5300

3800
3200
2800
2600
2100
1900
1800
1800

%< 15
%>15
Depth of cut Pick feed
Depth of cut Pick feed
ap
pf
ap
pf
Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(mm)
(mm)
(mm)
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min) (mm)

0.17
0.25
0.33
0.42
0.5
0.8
1
1.2

0.5
0.75
1
1.25
1.5
2
2.5
3

230
230
230
230
230
230
230
230

36000
24000
18000
14400
12000
9000
7200
6000

6500
4800
4000
3500
3200
3200
3000
3000

150
150
150
150
150
150
150
150

24000
16000
12000
9600
8000
6000
4800
4000

2900
1900
1700
1500
1400
1400
1300
1300

0.17
0.25
0.33
0.42
0.5
0.8
1
1.2

0.5
0.75
1
1.25
1.5
2
2.5
3

< pf

Depth of
cut

< ap

R:Radius

Copper, Copper alloy

Heat resistant alloys

Work
material
Inconel etc.

R
(mm)

R
R
R
R
R
R
R
R

1
1.5
2
2.5
3
4
5
6

%>15

%< 15

Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min)

250
360
360
360
360
360
360
360

40000
38000
29000
23000
19000
14000
12000
9600

8000
9100
7000
6400
5700
5000
5100
4800

240
240
240
240
240
240
240
240

38000
25000
19000
15000
13000
9600
7700
6400

4500
3800
3300
3100
2600
2300
2200
2200

%< 15
%>15
Depth of cut Pick feed
Depth of cut Pick feed
ap
pf
ap
pf
Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(mm)
(mm)
(mm)
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min) (mm)

0.17
0.25
0.33
0.42
0.5
0.8
1
1.2

0.5
0.7
1
1.2
1.5
2
2.5
3

60
60
60
60
60
60
63
64

9600
6400
4800
3800
3200
2400
2000
1700

960
640
580
530
500
430
420
350

40
40
40
39
40
40
41
41

6400
4200
3200
2500
2100
1600
1300
1100

510
340
260
250
210
190
180
150

0.08
0.13
0.17
0.21
0.25
0.4
0.5
0.6

0.2
0.3
0.4
0.5
0.6
0.8
1
1.2

< pf

Depth of
cut

< ap

R:Radius

1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
5) % is the inclination angle of the machined surface.
End mill

%
pf

31

ap

End mill, 3 flute for plunging and slotting


VQ-MHZV
Multi-functional maching with one end mill.
Plunging, slotting and shoulder milling.

VQ-MHZV-OH
Stability and high efficiency achieved
due to the through coolant holes.
%

%$#
Unique geometry - 3 flute end mill with irregular helix flutes suppresses chatter for increased machining stability.
Optimized tool geometry and Miracle coating give excellent chip evacuation for higher efficiency.
The performance of VQ-MHZV-OH when plunging is significantly improved on difficult-to-cut materials because of
the through coolant holes.

VQ-MHZV

Conventional

2 stage gash with rounded geometry

Standard 2 stage gash shape

Improved gash shape

Improved chip evacuation


In addition to employing a conventional two-stage gash,
the bottom of the gash has been rounded to avoid the
concentration of stresses, thereby improving fracture
resistance. Additionally, an optimised pocket size helps
improve chip discharge performance.

Effect of new gash geometry


Vertical feed performance has been greatly improved by
the effect of the new geometry and smart Miracle coating.
Due to the stable chip evacuation, vertical feed rates can
be doubled compared to conventional product.
Work material
End mill
Spindle revolution
Cutting speed
Feed
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

: SUS304
: VQMHZVD0600(6)
: n=3,200min-1
: vc=60m/min
: vf=32-192mm/min
: ap=3mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT50)

SUS304 0.5D Vertical feed

VQ-MHZV
Conventional A

Conventional B

0.00

0.01

0.02

0.03

0.04

0.05

0.06

0.07

Feed per revolution (mm/rev)

32

Technical Data

Roughing end mill, 4 flute, Irregular helix flutes


VQ-SVR

Feature of asymmetrical nick


Improve the efficiency of fracture resistance dispersing a load on the top of nick by
adopting the asymmetrical nick.

Nick geometry of VQ-SVR


Achieve a long tool life without fracture
Large R
(The part putting a load on an edge)

Asymmetry
Small R
(The part not putting a load on an edge)

Cutting amount of each nick


Asymmetrical nick

Deviation of nick at a machining

Symmetrical nick

Stress
High

Low

The advantage of roughing end mill


Roughing achieve an excellent performance under the unstable machining,
such as bad clamp condition of workpiece and long overhang.
Workpiece rigidity

Tool overhang

Thin plate
Having a distance between clamp and machining part
3 claw chuck, Weak fixture
Less clamp spots

Roughing

Machining with long overhang

Spindle rigidity
BT20
Small spindle rigidity
Old machine

Low

Long

Low

High

Short

High

Square

Compared to the roughing end mill, the square end mill excels in tool life and machining efficiency.
Therefore, when executing stable machining with high rigidity of work, clamp, and main spindle, we recommend the square
end mill, even in rough machining.

33

Cutting Performance
VQSVRs asymmetrical geometry gives longer tool life than a symmetrical type.

VQ-SVR

Conventional
(Symmetry geometry)

7.5

VQ-SVR

Can continue

(Asymmetry geometry)

Chipping

15
22.5
Cutting length (m)

Conventional

Cutting lengh 22.5m

30

Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre

: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 610mm/min (0.06mm/tooth)
: ap=3mm, ae=5mm
: External emulsion
: Vertical M/C (BT50)

Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
Overhang

: SUS304
: 10
: side
: 3200min-1 (100m/min)
: 570mm/min (0.045mm/tooth)
: ap=20mm, ae=1mm
: Emulsion
: Vertical M/C (BT50)
: 35mm

VQ-SVR is machinable without vibration even with a thin wall.

Machined surface of wall thickness 1mm


Stable
machining

VQ-SVR

(Irregular helix roughing)

Vibration
occurs

Conventional
(Irregular helix roughing)

Vibration
occurs

Conventional
(Irregular square)
5

3
2
Wall thickness (mm)

VQ-SVR can provide an excellent fracture resistance even in the machining with long overhang (overhang 4D or more)

Tool life
Overhang 35mm

VQ-SVR
(Irregular helix roughing)

Overhang 45mm

Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre

Tool life
6 times

Overhang 60mm
Overhang 35mm
Conventional
(Silent roughing)

Fracture
0

Overhang 45mm

: SUS304
: 10
: side
: 2550min-1 (80m/min)
: 410mm/min (0.04mm/tooth)
: ap=10mm, ae=5mm
: External emulsion
: Vertical M/C (BT50)

Chipping

Overhang 60mm

10
15
Cutting length (m)

20

25

34

End mill, 4 flute, Irregular helix flutes


VQ-MHV
A carbide substrate with excellent wear and fracture resistance
allows a wide range of different machining applications.

VQ-MHVRB
Available in a wide range of corner radius, including
large sizes suitable for aerospace components.

VQ-MHVRB-F
Ideal for finish machining of heat resistant alloys and stainless steels
due to the special carbide substrate with excellent wear resistance.
%

%$
Optimized irregular helix angle improves cutting performance.
The combination of an excellent carbide substrate and Smart Miracle coating allows a wide range of machining
applications.

How to select VQ-MHVRB and VQ-MHVRB-F


Comparing different forms of machining

Comparing different work-piece

Finish cutting

<Finish cutting>

e=1st recommendation
u=2nd recommendation

For finishing cutting

VQ-MHVRB

For general-purpose and


rough cutting

Unstable cutting

Stable cutting

VQ-MHVRB-F
Inconel

SUS630

Titanium
Alloy

SUS304

VQ-MHVRB

VQ-MHVRB-F

Rough cutting
0.200

Wear resistance against super alloys


VQ-MHVRB-F achieves 3 times longer tool life than
competitors when finish machining Inconel 718.
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

35

: Inconel718
: VQMHVRBFD1000R050(10XR0.5)
: n=950min-1
: vc=30m/min
: vf=110mm/min(0.03mm/tooth)
: ap=5mm, ae=0.3mm
: 35mm
: Down cut
: Emulsion
: Vertical M/C (BT50)

Second face wear width (mm)

Cutting Performance

0.150
Competitor

3 times
longer
tool life

0.100

VQ-MHVRB-F

0.050

10
Cutting length (m)

15

20

Efficiency comparison in SUS304


Compared to competitors machining time can be shortened by using high efficiency machining methods.

Limit of slotting feed rate

VQ-MHV
Competitor A

Competitor B

170%
Efficiency

Competitor C

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Feed per tooth
Depth of cut
Protrusion length
Cutting length
Coolant
Machine

: SUS304
: VQMHVD1000(10)
: n=4,800min-1
: vc=150m/min
: vf=384~2688mm/min
: 0.02~0.14mm/tooth
: ap=10mm
: 33mm
: 250mm/pass
: Emulsion
: Vertical M/C (BT40)

Competitor D
0

0.02

0.04

0.06
0.08
0.10
Feed per tooth (mm/tooth)

0.12

0.14

Comparison of tool life when machining titanium alloy


The wear resistance of SMART MIRACLE End Mills exceeds that of conventional end mills when machining Ti-6Al-4V.
0.200

Second face wear width (mm)

Conventional A

0.150

VQ-MHV

Conventional B

Fracture
0.100

VQ-MHV

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

: Ti-6Al-4V
: VQMHVD0600(6)
: n=8,000min-1
: vc=150m/min
: vf=1,600mm/min(0.03mm/tooth)
: ap=6mm, ae=0.3mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT40)

provides
excellent wear
resistance

0.050

0
0

50

100
Cutting length (m)

150

Comparison of wear in Co-Cr-Mo alloy


Long tool life even when machining Co-Cr-Mo alloys used in the medical industry.
0.08

Wear at the depth of cut point after 30m machining

Second face wear width (mm)

Conventional

0.06

VQ-MHV
VQ-MHV

0.04

Conventional
0.02

10

20
Cutting length (m)

30

40

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

: Co-Cr-Mo
: VQMHVD0600(6)
: n=3,700min-1
: vc=70m/min
: vf=740mm/min(0.05mm/tooth)
: ap=2mm, ae=0.3mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT40)

36

Cutting Performance
Irregular helix effects an excellent finishing performance without vibration.
ae 0.1mm

ae 0.1mm

VQ-JHV

Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining center
Overhang

No
vibration

Ra:0.285
Rz:1.422
Ra:1.24

Conventional

Rz:7.117
0

: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 500mm/min (0.05mm/tooth)
: ap=30mm, ae=0.1 or 1mm
: Emulsion
: Vertical, (BT50)
: 45mm

5
10
Surface roughness (m)

Cutting conditions selection guideline


Test of changing the feed rate
A surface roughness is improved by decreasing a feed speed.
Surface roughness (ae 0.3mm)
Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
Overhang

Ra:0.12

fz 0.01

Rz:0.657
Ra:0.288

fz 0.05

Rz:1.481

: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 1001000mm/min (0.010.1mm/tooth)
: ap=30mm, ae=0.3mm
: Emulsion
: Vertical M/C (BT50)
: 45mm

Ra:0.375

fz 0.1

Rz:2.071
0

2
3
Surface roughness (m)

Test of changing the depth of cut


Available condition for finishing is ae 0.5mm or less when considering only the roughness of machining surface.
Surface roughness (fz 0.05mm)
Ra:0.27

ae 0.1

Rz:1.321
Ra:0.274

ae 0.3

Rz:1.414
Ra:0.308

ae 0.5

Rz:1.57
0

37

Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
Overhang

2
3
Surface roughness (m)

: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 500mm/min (0.05mm/tooth)
: ap=30mm, ae=0.10.5mm
: Emulsion
: Vertical M/C (BT50)
: 45mm

Comparison of edge wear when side cutting Inconel 718

VQ-4SVB achieves double tool life when machining


difficult-to-cut materials.

0.20
Competitor A

Conventional

3 times
2.3
times

300%

Edge wear (mm)

VQ-4SVB

2 times

200%

100%

SUS630
ap=2.5 ae=0.5

Comparison of edge wear when side cutting SUS630

10

20
30
Cutting length (m)

40

50

: Inconel718
: VQ4SVBR0500(R5)
: n=1,100min-1
: vc=30m/min
: vf=220mm/min(0.05mm/tooth)
: ap=2.5mm, ae=0.5mm
: 25mm
: Down cut
: Emulsion
: Vertical M/C (BT40)

0.20
Second face wear width (mm)

Second face wear width (mm)

Comparison of edge wear when side cutting Ti-6Al-4V

0.20

0.15
Conventional
0.10

0.05

VQ-4SVB
0.05

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

Titanium Alloy
ap=2.5 ae=0.5

3 times
tool life

0.10

Inconel718
ap=2.5 ae=0.5

Competitor B

0.15

VQ-4SVB
0

50

100

150

200

250

300

350

Conventional
0.15

0.10

0.05

VQ-4SVB
0

20

Cutting length (m)

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

: SUS630
: VQ4SVBR0500(R5)
: n=2,600min-1
: vc=70m/min
: vf=520mm/min(0.05mm/tooth)
: ap=2.5mm, ae=0.5mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT40)

40

60

80

100

120

140

160

Cutting length (m)

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine

: Ti-6Al-4V
: VQ4SVBR0500(R5)
: n=4,800min-1
: vc=150m/min
: vf=960mm/min(0.05mm/tooth)
: ap=2.5mm, ae=0.5mm
: 25mm
: Down cut
: Emulsion
: Vertical M/C (BT40)

38

Cutting Performance
SUS304 keyway machining
Miracle coating with irregular helix angle achieves more than 8 times longer tool life compared to competitors.

Can continue
machining

VQ-MHZV
Broken
0

8 times
longer
tool life

Competitor

100

200
300
Number of machining

400

500

: SUS304
: VQMHZVD0800(8)
: n=2,400min-1
: vc=60m/min
: vf=drilling 70, slotting 360mm/min
(drilling 0.03mm/rev, slotting 0.05mm/tooth)
Depth of cut
: ap=3mm
Flute length
: 16mm
Protrusion length : 30mm
Coolant
: Emulsion
Machine
: Vertical M/C (BT50)
Work material
End mill
Spindle revolution
Cutting speed
Feed rate

SUS304 vertical feed milling


With through coolant holes, vertical feed rates can be up to 5 times higher than competitors.

VQ-MHZV-OH
Broken

Conventional

Broken
0.02

0.03

0.04

Broken

Internal coolant
allowed higher
feed rates.

Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Coolant
Machine

: SUS304
: VQMHZVOHD0600(6)
: n=3,200min-1
: vc=60m/min
: vf=96~256mm/min(0.03~0.08mm/rev)
: 3mm
: 20mm
: Emulsion
: Vertical M/C (BT50)

Competitor

0.05
0.06
Feed (mm/rev)

0.07

0.08

0.09

For Your Safety


aDon't handle inserts and chips without gloves. aPlease machine within the recommended application range and exchange expired tools with new ones in advance of breakage. aPlease use safety covers
and wear safety glasses. aWhen using compounded cutting oils, please take fire precautions. aWhen using rotating tools, please make a trial run to check run-out, vibration and abnormal sounds etc.

MITSUBISHI MATERIALS CORPORATION


Overseas Sales Dept, Asian Region
KFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8771 FAX +81-3-5819-8774
Overseas Sales Dept, European & American Region
KFC bldg., 8F, 1-6-1 Yokoami, Sumida-ku, Tokyo 130-0015, Japan
TEL +81-3-5819-8772 FAX +81-3-5819-8774

URL :
(Tools specifications subject to change without notice.)

EXP-12-E005

2014.4.E( - )

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