Académique Documents
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B197G
2013.11 Update
SMART MIRACLE
Revolutionary
performance for
difficult-to-cut
materials.
es
Seri sion
an
Exp
SMARTMIRACLE
SMART MIRACLE Coating
Smart Miracle end mills have been treated with a newly developed (Al,
Cr)N group coating which delivers substantially better wear resistance.
The surface of the coating has been given a smoothening treatment
resulting in better machined surfaces, reduced cutting resistance and
improved chip discharge. This is the next generation of coated end mills
that delivers long tool life when machining stainless steels and other
difficult-to-cut materials.
Smoothened surface
ZERO- Surface
ZERO-
Surface
Newly developed
(Al, Cr)N group coating
Super-fine-particle,
super-hard base material
Conventional coating
ZERO- Surface
With the unique ZERO- Surface, the cutting edge retains
its sharpness. While previous technologies often resulted
in diminished sharpness, the ZERO- Surface achieves
both smoothness and sharpness, as well as longer tool life.
ZERO-
Surface
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine
: SUS304
: VQMHVD0600(6)
: n=2,650min-1
: vc=50m/min
: vf=320mm/min(0.03mm/tooth)
: ap=6mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT50)
Cutting
resistance
reduced by more
than 20%
(N)
600
Conventional coating
Features
Compared to conventional end mills, irregular helix flutes help prevent vibration.
Superior vibration resistance on difficult-to-cut materials and long overhang applications.
Newly developed coating gives long tool life and high efficiency machining.
No vibration!
3 flute
New flute geometry with
low resistance for smooth
chip evacuation.
%$#
%
4 flute
%$
VQ-SVR
45
43
Provides a long tool life without vibration, even in the situation to generate easily, because of the efficiency of
irregular helix asymmetrical nick geometry.
VQ-4SVB
Classification
VQ-MHZV
50 sizes(1mm-20mm)
VQ-MHZV-OH
5 sizes(6mm-16mm)
VQ-MHV
21 sizes(2mm-25mm)
VQ-JHV
15 sizes(2mm-20mm)
VQ-XL
14 sizes(0.2mm-1mm)
VQ-SVR
15 sizes(3mm-20mm)
VQ-MHVRB
45 sizes(2mm-20mm)
VQ-MHVRB-F
14 sizes(6mm-16mm)
VQ-4SVB
8 sizes(R1mm-R6mm)
Curved edge
: 0.2 3 flutes
: 17,000min-1
: 5080mm/min
: ap=0.025mm
x
Tool size
: 0.4 4 flutes
Revolution
: 17,000min-1
Table feed
: 100mm/min
Depth of cut
: ap=0.05mm
Machining of TORX There is a Pre-hole
x
z
Hardened Steel
(>55HRC)
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
Aluminium Alloy
D1
15
D1 < 12
0
- 0.02
h6
4 < D4 < 6
0
- 0.008
ap
D1>12
Type2
Type3
L1
D1
ap
Type1
L1
D1
ap
D4(h6)
Hardened Steel
( < 55HRC)
42
43.5
45
D4(h6)
VQ
UWC
D4(h6)
VQ-MHZV
End mill, Medium length of cut, 3 flute for plunging and slotting
L1
0
- 0.03
0
- 0.011
D4=20
0
- 0.013
Overall Length
Shank Dia.
No. of
Flutes
VQMHZVD0100
VQMHZVD0110
VQMHZVD0120
VQMHZVD0130
VQMHZVD0140
VQMHZVD0150
VQMHZVD0160
VQMHZVD0170
VQMHZVD0180
VQMHZVD0190
VQMHZVD0200
VQMHZVD0210
VQMHZVD0220
VQMHZVD0230
VQMHZVD0240
VQMHZVD0250
VQMHZVD0260
VQMHZVD0270
VQMHZVD0280
VQMHZVD0290
VQMHZVD0300
VQMHZVD0310
VQMHZVD0320
VQMHZVD0330
VQMHZVD0340
VQMHZVD0350
VQMHZVD0360
VQMHZVD0370
VQMHZVD0380
VQMHZVD0390
VQMHZVD0400
VQMHZVD0450
D1
ap
L1
D4
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4
4.5
2
2.2
2.4
2.6
2.8
3
3.2
3.4
3.6
3.8
4
4.2
4.4
4.6
4.8
5
5.2
5.4
5.6
5.8
6
7
7
7
7
8
8
8
8
8
8
10
45
45
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
50
4
4
4
4
4
4
4
4
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
6
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Type
Dia.
Order Number
Stock
Unit : mm
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
: Inventory maintained.
Length of Cut
Overall Length
Shank Dia.
No. of
Flutes
D1
ap
L1
D4
VQMHZVD0500
VQMHZVD0550
VQMHZVD0600
VQMHZVD0650
VQMHZVD0700
VQMHZVD0750
VQMHZVD0800
VQMHZVD0850
VQMHZVD0900
VQMHZVD0950
VQMHZVD1000
VQMHZVD1100
VQMHZVD1200
VQMHZVD1300
VQMHZVD1400
VQMHZVD1500
VQMHZVD1600
VQMHZVD2000
5
5.5
6
6.5
7
7.5
8
8.5
9
9.5
10
11
12
13
14
15
16
20
10
13
13
16
16
16
19
19
19
19
22
22
26
26
26
26
30
32
50
50
60
60
60
60
70
70
70
70
80
80
90
90
90
110
110
140
6
6
6
8
8
8
8
10
10
10
10
12
12
12
12
16
16
20
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
3
Type
Dia.
Order Number
Stock
Unit : mm
1
1
2
1
1
1
2
1
1
1
2
1
2
3
3
1
2
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
VQ-MHZV-OH
End mill, Medium length of cut, 3 flute for plunging and slotting, with internal through coolant holes
Hardened Steel
(>55HRC)
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
Aluminium Alloy
D1
Hardened Steel
( < 55HRC)
42
43.5
45
D4(h6)
VQ
UWC
ap
D1 < 12
0
- 0.02
h6
D4=6
0
- 0.008
Type1
L1
D1=16
0
- 0.03
0
- 0.011
Overall Length
Shank Dia.
No. of
Flutes
VQMHZVOHD0600
VQMHZVOHD0800
VQMHZVOHD1000
VQMHZVOHD1200
VQMHZVOHD1600
D1
ap
L1
D4
6
8
10
12
16
13
19
22
26
30
60
70
80
90
110
6
8
10
12
16
3
3
3
3
3
Type
Dia.
Order Number
Stock
Unit : mm
1
1
1
1
1
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
: Inventory maintained.
VQ-MHV
End mill, Medium length of cut, 4 flute, Irregular helix flutes
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)
Hardened Steel
( < 55HRC)
Hardened Steel
(>55HRC)
VQ
UWC
37
40
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
Aluminium Alloy
D1
15
D4(h6)
Type1
ap
D1
L1
L1
h6
4 < D4 < 6
0
- 0.008
D1>12
Type3
ap
0
- 0.030
D4(h6)
0
- 0.020
D1
ap Curved edge
D1 < 12
D4(h6)
Type2
ap
L1
0
- 0.011
0
- 0.013
a SMART MIRACLE vibration control end mills for reduced chattering and for delivering
Overall Length
Shank Dia.
No. of
Flutes
VQMHVD0200
VQMHVD0250
VQMHVD0300
VQMHVD0350
VQMHVD0400
VQMHVD0500
VQMHVD0600
VQMHVD0700
VQMHVD0800
VQMHVD0900
VQMHVD0900S08
VQMHVD1000
VQMHVD1000S08
VQMHVD1100
VQMHVD1100S10
VQMHVD1200
VQMHVD1200S10
VQMHVD1300
VQMHVD1300S12
VQMHVD1400
VQMHVD1400S12
VQMHVD1600
VQMHVD1800
VQMHVD1800S16
VQMHVD2000
VQMHVD2500
D1
ap
L1
D4
2
2.5
3
3.5
4
5
6
7
8
9
9
10
10
11
11
12
12
13
13
14
14
16
18
18
20
25
4
5
8
8
11
13
13
19
19
22
22
22
22
26
26
26
26
26
26
30
32
35
40
42
45
55
45
45
45
45
45
50
50
60
60
70
75
70
100
75
100
75
110
75
110
90
130
90
100
150
110
125
4
4
6
6
6
6
6
8
8
10
8
10
8
12
10
12
10
12
12
16
12
16
16
16
20
25
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Type
Dia.
Order Number
Stock
Unit : mm
1
1
1
1
1
1
2
1
2
1
3
2
3
1
3
2
3
3
3
1
3
2
3
3
2
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
VQ-JHV
End mill, Semi-long length of cut, 4 flute, Irregular helix flutes
NEW
Hardened Steel
( < 55HRC)
Hardened Steel
(>55HRC)
UWC
VQ
38
40
37.5
40
D1>6
D 1< 6
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
Aluminium Alloy
D1
15
D4(h6)
Type1
ap
D1
L1
D1 < 12
0
- 0.020
h6
D4=6
0
- 0.008
D4(h6)
Type2
ap
L1
D1>12
0
- 0.030
0
- 0.011
D4=20
0
- 0.013
a SMART MIRACLE vibration control end mills for reduced chattering and for delivering
Overall Length
Shank Dia.
No. of
Flutes
VQJHVD0200
VQJHVD0250
VQJHVD0300
VQJHVD0350
VQJHVD0400
VQJHVD0450
VQJHVD0500
VQJHVD0600
VQJHVD0700
VQJHVD0800
VQJHVD0900
VQJHVD1000
VQJHVD1200
VQJHVD1600
VQJHVD2000
D1
ap
L1
D4
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
12
16
20
8
10
12
14
16
18
20
24
25
28
32
35
40
55
70
60
60
60
60
60
60
60
60
80
80
90
90
100
125
140
6
6
6
6
6
6
6
6
8
8
10
10
12
16
20
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Type
Dia.
Order Number
Stock
Unit : mm
1
1
1
1
1
1
1
2
1
2
1
2
2
2
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
: Inventory maintained.
VQ-XL
End mill, Short length of cut, 4 flute, Long neck
NEW
Hardened Steel
(>55HRC)
D1>0.4
D1<0.3
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
u
D1
D5
Hardened Steel
( < 55HRC)
35
Aluminium Alloy
20
Type1
ap
L3
D4(h6)
VQ
UWC
L1
D1 < 12
0
- 0.010
h5
D4=4
0
- 0.005
Length of
Cut
VQXLD0020N006
VQXLD0030N009
VQXLD0030N015
VQXLD0040N010
VQXLD0040N018
VQXLD0050N015
VQXLD0050N025
VQXLD0050N030
VQXLD0060N030
VQXLD0070N035
VQXLD0080N024
VQXLD0080N030
VQXLD0080N040
VQXLD0100N050
Neck
Length
Neck
Dia.
Overall
Length
Shank
Dia.
No. of
Flutes
D1
ap
L3
D5
L1
D4
0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1
0.3
0.5
0.5
0.6
0.6
0.7
0.7
0.7
0.9
1
1.2
1.2
1.2
1.5
0.6
0.9
1.5
1
1.8
1.5
2.5
3
3
3.5
2.4
3
4
5
0.18
0.28
0.28
0.37
0.37
0.47
0.47
0.47
0.57
0.67
0.77
0.77
0.77
0.96
40
40
40
40
40
40
40
40
40
40
40
40
40
40
4
4
4
4
4
4
4
4
4
4
4
4
4
4
3
3
3
4
4
4
4
4
4
4
4
4
4
4
Type
Dia.
Order Number
Unit : mm
Stock
a Enhancing a high efficiency due to an improved chip disposal by adopting the SMART MIRACLE coating.
a Providing a high efficiency and a long tool life by increasing the number of flute.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
TORX Chart
Order Number
VQXLD0020N006
VQXLD0030N009
VQXLD0030N015
VQXLD0040N010
VQXLD0040N018
VQXLD0050N015
VQXLD0050N025
VQXLD0050N030
VQXLD0080N024
VQXLD0080N040
VQXLD0100N050
ISO 10664
TORX Type
T4
T6
T8
T15
TS25
T40
10
VQ-SVR
Roughing end mill, Short length of cut, 4 flute, Irregular helix flutes
NEW
Hardened Steel
( < 55HRC)
Hardened Steel
(>55HRC)
VQ
UWC
43
44
45
D1<8
43
45
D1>8
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
D1<8
D1>8
Aluminium Alloy
D1
15
ap
L1
D1
D4(h6)
Type1
ap
L1
D1
D4(h6)
Type2
h6
D4=6
0
- 0.008
0
- 0.011
ap
D4(h6)
Type3
L1
D4=20
0
- 0.013
Overall
Length
Shank Dia.
No. of
Flutes
VQSVRD0300
VQSVRD0400
VQSVRD0500
VQSVRD0600
VQSVRD0700
VQSVRD0800
VQSVRD0900
VQSVRD1000S08
VQSVRD1000
VQSVRD1200S10
VQSVRD1200
VQSVRD1400
VQSVRD1600
VQSVRD1800
VQSVRD2000
D1
ap
L1
D4
3
4
5
6
7
8
9
10
10
12
12
14
16
18
20
0.2
0.2
0.3
0.3
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
6
8
10
12
17
17
22
22
22
27
27
27
33
33
38
60
60
60
70
80
80
90
90
90
100
100
130
125
150
140
6
6
6
6
8
8
10
8
10
10
12
12
16
16
20
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
Type
Corner
Stock
Dia.
Order Number
Unit : mm
1
1
1
2
1
2
1
3
2
3
2
3
2
3
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
11
: Inventory maintained.
VQ-MHVRB
Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)
Hardened Steel
( < 55HRC)
Hardened Steel
(>55HRC)
UWC
VQ
37
40
Aluminium Alloy
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
D1
15
D4(h6)
Type1
ap
D1
L1
0
- 0.02
h6
4 < D4 < 6
0
- 0.008
ap
0.015
D1 < 12
Type2
D4(h6)
L1
D1>12
0
- 0.03
0
- 0.011
D4=20
0
- 0.013
a SMART MIRACLE vibration control end mills for reduced chattering and for delivering
Overall
Length
Shank Dia.
No. of
Flutes
VQMHVRBD0200R020
VQMHVRBD0200R030
VQMHVRBD0300R020
VQMHVRBD0300R030
VQMHVRBD0300R050
VQMHVRBD0400R020
VQMHVRBD0400R030
VQMHVRBD0400R050
VQMHVRBD0500R020
VQMHVRBD0500R030
VQMHVRBD0500R050
VQMHVRBD0500R100
VQMHVRBD0600R030
VQMHVRBD0600R050
VQMHVRBD0600R100
VQMHVRBD0800R030
VQMHVRBD0800R050
VQMHVRBD0800R100
VQMHVRBD0800R150
VQMHVRBD1000R030
VQMHVRBD1000R050
VQMHVRBD1000R100
VQMHVRBD1000R150
VQMHVRBD1000R200
VQMHVRBD1200R050
VQMHVRBD1200R100
VQMHVRBD1200R150
VQMHVRBD1200R200
VQMHVRBD1200R250
VQMHVRBD1200R300
VQMHVRBD1600R100
VQMHVRBD1600R150
D1
ap
L1
D4
2
2
3
3
3
4
4
4
5
5
5
5
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
16
16
0.2
0.3
0.2
0.3
0.5
0.2
0.3
0.5
0.2
0.3
0.5
1
0.3
0.5
1
0.3
0.5
1
1.5
0.3
0.5
1
1.5
2
0.5
1
1.5
2
2.5
3
1
1.5
4
4
8
8
8
11
11
11
13
13
13
13
13
13
13
19
19
19
19
22
22
22
22
22
26
26
26
26
26
26
35
35
45
45
45
45
45
45
45
45
50
50
50
50
50
50
50
60
60
60
60
70
70
70
70
70
75
75
75
75
75
75
90
90
4
4
6
6
6
6
6
6
6
6
6
6
6
6
6
8
8
8
8
10
10
10
10
10
12
12
12
12
12
12
16
16
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Type
Corner
Order Number
Stock
Dia.
Unit : mm
1
1
1
1
1
1
1
1
1
1
1
1
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
12
VQ-MHVRB
Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Length of
Cut
Overall
Length
Shank Dia.
No. of
Flutes
D1
ap
L1
D4
16
16
16
16
16
20
20
20
20
20
20
20
20
2
2.5
3
4
5
1
1.5
2
2.5
3
4
5
6.35
35
35
35
35
35
45
45
45
45
45
45
45
45
90
90
90
90
90
110
110
110
110
110
110
110
110
16
16
16
16
16
20
20
20
20
20
20
20
20
4
4
4
4
4
4
4
4
4
4
4
4
4
Type
Corner
Stock
Dia.
Order Number
VQMHVRBD1600R200
VQMHVRBD1600R250
VQMHVRBD1600R300
VQMHVRBD1600R400
VQMHVRBD1600R500
VQMHVRBD2000R100
VQMHVRBD2000R150
VQMHVRBD2000R200
VQMHVRBD2000R250
VQMHVRBD2000R300
VQMHVRBD2000R400
VQMHVRBD2000R500
VQMHVRBD2000R635
Unit : mm
2
2
2
2
2
2
2
2
2
2
2
2
2
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
13
: Inventory maintained.
VQ-MHVRB-F
Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)
Hardened Steel
(>55HRC)
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
VQ
37
40
Copper Alloy
Aluminium Alloy
D1
Hardened Steel
( < 55HRC)
UWC
ap
L1
D1 < 12
0
- 0.02
h6
D4(h6)
Type1
D4=6
0
- 0.008
D1>12
0
- 0.03
0
- 0.011
a 4 flute irregular helix end mill for reduced vibration when machining difficult-to-cut materials.
a Ideal for finish machining.
Length of
Cut
Overall
Length
Shank Dia.
No. of
Flutes
VQMHVRBFD0600R030
VQMHVRBFD0600R050
VQMHVRBFD0600R100
VQMHVRBFD0800R050
VQMHVRBFD0800R100
VQMHVRBFD1000R030
VQMHVRBFD1000R050
VQMHVRBFD1000R100
VQMHVRBFD1000R200
VQMHVRBFD1200R100
VQMHVRBFD1200R200
VQMHVRBFD1200R300
VQMHVRBFD1600R100
VQMHVRBFD1600R200
D1
ap
L1
D4
6
6
6
8
8
10
10
10
10
12
12
12
16
16
0.3
0.5
1
0.5
1
0.3
0.5
1
2
1
2
3
1
2
13
13
13
19
19
22
22
22
22
26
26
26
35
35
50
50
50
60
60
70
70
70
70
75
75
75
90
90
6
6
6
8
8
10
10
10
10
12
12
12
16
16
4
4
4
4
4
4
4
4
4
4
4
4
4
4
Type
Corner
Order Number
Stock
Dia.
Unit : mm
1
1
1
1
1
1
1
1
1
1
1
1
1
1
a
a
a
a
a
a
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
14
VQ-4SVB
Ball nose, Short length of cut, 4 flute,Variable curve
Carbon Steel, Alloy Steel Pre-Hardened Steel
(<30HRC)
( < 45HRC)
Hardened Steel
(>55HRC)
Austenitic
Stainless Steel
Titanium Alloy,
Heat Resistant Alloy
Copper Alloy
D5
Hardened Steel
( < 55HRC)
VQ
UWC
45
Aluminium Alloy
D1
12
ap
L3
D4(h6)
Type1
L1
1<R<6
0.01
Type2
ap
D4(h6)
D1
D5
L3
L1
D1 < 12
0
- 0.02
h6
D4=6
0
- 0.008
8 < D4 < 10
0
- 0.009
D4=12
0
- 0.011
a 4 flute vibration control ball nose end mill with SMART MIRACLE coating.
a Ideal for finish machining.
Overall
Length
Shank
Dia.
No. of
Flutes
L3
D5
L1
D4
5
7.5
10
12.5
15
20
25
30
1.9
2.9
3.9
4.9
5.85
7.85
9.7
11.7
50
50
50
50
50
60
70
75
6
6
6
6
6
8
10
12
4
4
4
4
4
4
4
4
Length of
Cut
Neck
Length
D1
ap
VQ4SVBR0100
VQ4SVBR0150
VQ4SVBR0200
VQ4SVBR0250
VQ4SVBR0300
VQ4SVBR0400
VQ4SVBR0500
VQ4SVBR0600
1
1.5
2
2.5
3
4
5
6
2
3
4
5
6
8
10
12
3
4.5
6
7.5
9
12
15
18
Type
Neck
Dia.
Radius of
Ball Nose
Dia.
Order Number
Stock
Unit : mm
1
1
1
1
2
2
2
2
a
a
a
a
a
a
a
Note) SMART MIRACLE coating has reduced electric conductivity; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
15
: Inventory maintained.
VQ-MHZV
End mill, Medium length of cut, 3 flute for plunging and slotting
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
100
130
150
150
150
150
150
150
150
150
150
150
32000
28000
24000
16000
12000
9500
8000
6000
4800
4000
3000
2400
720
1300
1800
1900
2000
1900
1900
1900
1700
1400
1200
970
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
80
100
120
120
120
120
120
120
120
120
120
120
25000 530
21000 630
19000 860
13000 940
9500 940
7600 960
6400 960
4800 1000
3800 910
3200 860
2400 720
1900 570
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
60
85
100
100
100
100
100
100
100
100
100
100
19000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
430
540
620
660
670
670
830
900
960
890
720
580
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
50
65
75
75
75
75
75
75
75
75
75
75
16000
14000
12000
8000
6000
4800
4000
3000
2400
2000
1500
1200
340
420
540
580
590
600
600
630
580
540
450
360
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.1
0.15
0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4
ae
Depth
of cut
ap
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
100
120
120
120
120
120
120
120
120
120
120
120
32000
25000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
480
740
940
1000
1000
980
1000
1000
900
760
640
510
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
80
100
100
100
100
100
100
100
100
100
100
100
25000
21000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
350
420
480
520
520
530
540
550
510
480
400
320
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
60
80
80
80
80
80
80
80
80
80
80
80
19000
17000
13000
8500
6400
5100
4200
3200
2500
2100
1600
1300
280
340
340
340
350
350
400
430
450
420
340
270
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
50
65
70
70
70
70
70
70
70
70
70
70
16000
14000
11000
7400
5600
4500
3700
2800
2200
1900
1400
1100
220
280
330
350
370
370
370
390
350
340
280
220
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.1
0.15
0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.
16
VQ-MHZV
End mill, Medium length of cut, 3 flute for plunging and slotting
Work
material
Inconel718
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
120
150
180
180
180
180
180
180
180
180
180
180
38000
32000
29000
19000
14000
11000
9500
7200
5700
4800
3600
2900
860
1400
2200
2300
2300
2300
2300
2300
2100
1700
1500
1200
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
40
40
40
40
40
40
40
40
40
40
40
40
13000
8500
6400
4200
3200
2500
2100
1600
1300
1100
800
640
160
170
170
180
180
180
190
190
220
210
150
120
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.05
0.08
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
ae
Depth
of cut
ap
Work
material
Inconel718
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
120
140
140
140
140
140
140
140
140
140
140
140
38000
30000
22000
15000
11000
8900
7400
5600
4500
3700
2800
2200
560
890
1100
1200
1200
1200
1200
1200
1100
880
750
590
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
30
30
30
30
30
30
30
30
30
30
30
30
9500
6400
4800
3200
2400
1900
1600
1200
950
800
600
480
75
82
86
89
90
90
95
95
110
100
76
61
1.5
2.25
3
4.5
6
7.5
9
12
15
18
24
30
0.05
0.07
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
17
y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
S45C, SCM440,
SS400, S10C
Inconel718
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)
100
130
150
150
150
150
150
150
150
150
150
150
32000
28000
24000
16000
12000
9500
8000
6000
4800
4000
3000
2400
380
590
940
1100
1400
1400
1400
1300
1200
960
810
650
0.5
0.75
2
3
4
5
6
8
10
12
12
12
80
100
120
120
120
120
120
120
120
120
120
120
25000
21000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
150
250
460
550
680
680
770
720
630
580
500
400
0.5
0.75
2
3
4
5
6
8
10
12
12
12
60
85
100
100
100
100
100
100
100
100
100
100
19000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
100
220
480
500
530
540
560
600
670
650
480
380
Depth
of cut
0.5
0.75
2
3
4
5
6
8
10
12
12
12
45 14000 80 0.3
60 12000 140 0.4
60 9500 230 1
60 6400 270 1.5
60 4800 350 2
60 3800 350 2.5
60 3200 380 3
60 2400 360 4
60 1900 310 5
60 1600 290 6
60 1200 250 8
60
950 200 10
120
150
180
180
180
180
180
180
180
180
180
180
38000
32000
29000
19000
14000
11000
9500
7200
5700
4800
3600
2900
460
670
1100
1300
1700
1700
1700
1500
1400
1200
970
780
0.5 30
0.75 30
2
30
3
30
4
30
5
30
6
30
8
30
10
30
12
30
12
30
12
30
9500
6400
4800
3200
2400
1900
1600
1200
950
800
600
480
60
80
100
120
130
130
130
140
160
150
120
90
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
ap
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Depth
of cut
S45C, SCM440,
SS400, S10C
Inconel718
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)
100
100
100
100
100
100
100
100
100
100
100
100
32000
21000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
250
290
410
500
630
630
630
550
510
430
360
290
0.5
0.75
2
3
4
5
6
8
10
12
12
12
80 25000 99 0.5
80 17000 130 0.75
80 13000 210 2
80 8500 240 3
80 6400 300 4
80 5100 300 5
80 4200 330 6
80 3200 320 8
80 2500 270 10
80 2100 250 12
80 1600 220 12
80 1300 180 12
120
120
120
120
120
120
120
120
120
120
120
120
38000
25000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
300
350
490
590
750
750
760
670
600
510
430
340
0.5 25
0.75 25
2
25
3
25
4
25
5
25
6
25
8
25
10
25
12
25
12
25
12
25
8000
5300
4000
2700
2000
1600
1300
990
800
660
500
400
30
40
55
64
70
71
72
78
89
84
63
50
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.
18
VQ-MHZV
End mill, Medium length of cut, 3 flute for plunging and slotting
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)
65
85
100
100
100
100
100
100
100
100
100
100
20000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
160
270
480
660
800
960
950
720
580
490
360
290
0.5
0.75
2
3
4
5
6
8
10
12
16
20
0.1
0.3
0.5
1
2
2.5
3
4
5
5
5
5
0.1
0.3
0.4
0.6
0.8
1
1.2
1.6
2.5
3
4
5
Depth
of cut
50 16000 50 0.5
60 13000 80 0.75
60 9500 90 1
60 6400 100 1.5
60 4800 100 2
60 3800 100 2.5
60 3200 100 3
60 2400 70 4
60 1900 60 5
60 1600 50 6
60 1200 40 8
60
950 30 10
0.05
0.1
0.15
0.2
0.4
0.5
0.6
0.6
0.6
0.6
0.6
0.6
30
35
40
40
40
40
40
40
40
40
40
40
9500
7400
6400
4200
3200
2500
2100
1600
1300
1100
800
640
30 0.5
40 0.75
60 1
60 1.5
60 2
60 2.5
60 3
50 4
40 5
30 6
20 8
20 10
0.05
0.1
0.1
0.2
0.4
0.5
0.6
0.6
0.6
0.6
0.6
0.6
75
100
120
120
120
120
120
120
120
120
120
120
24000
21000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
190
320
570
780
950
1100
1200
860
680
580
430
340
0.5
0.75
2
3
4
5
6
8
10
12
16
20
0.1
0.3
0.5
1.0
2
2.5
3
4
5
5
5
5
ap
Dia.
(mm)
1
1.5
2
3
4
5
6
8
10
12
16
20
Depth
of cut
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)
65
85
100
100
100
100
100
100
100
100
100
100
20000
18000
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
160
270
480
660
800
960
950
720
580
490
360
290
0.5
0.75
2
3
4
5
6
8
10
12
16
20
0.05
0.15
0.25
0.3
0.4
0.5
0.6
0.7
0.75
0.75
0.75
0.75
0.05
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.75
0.75
0.75
0.75
50 16000 50 0.5
60 13000 80 0.75
60 9500 90 1
60 6400 100 1.5
60 4800 100 2
60 3800 100 2.5
60 3200 100 3
60 2400 70 4
60 1900 60 5
60 1600 50 6
60 1200 40 8
60
950 30 10
0.05
0.05
0.05
0.1
0.2
0.25
0.3
0.3
0.3
0.3
0.3
0.3
30
35
40
40
40
40
40
40
40
40
40
40
9500
7400
6400
4200
3200
2500
2100
1600
1300
1100
800
640
30 0.5
40 0.75
60 1
60 1.5
60 2
60 2.5
60 3
50 4
40 5
30 6
20 8
20 10
0.05
0.05
0.05
0.1
0.2
0.25
0.3
0.3
0.3
0.3
0.3
0.3
75
100
120
120
120
120
120
120
120
120
120
120
24000
21000
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
190
320
570
780
950
1100
1200
860
680
580
430
340
0.5
0.75
2
3
4
5
6
8
10
12
16
20
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
19
0.05
0.15
0.25
0.3
0.4
0.5
0.6
0.7
0.75
0.75
0.75
0.75
VQ-MHZV-OH
End mill, Medium length of cut, 3 flute for plunging and slotting, with internal through coolant holes
RECOMMENDED CUTTING CONDITIONS
y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.
Dia.
(mm)
6
8
10
12
16
S45C, SCM440,
SS400, S10C
Inconel718
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)
150
150
150
150
150
8000
6000
4800
4000
3000
1400 6
1300 8
1200 10
960 12
810 12
120
120
120
120
120
6400
4800
3800
3200
2400
770
720
630
580
500
6
8
10
12
12
100
100
100
100
100
5300
4000
3200
2700
2000
560
600
670
650
480
6
8
10
12
12
60
60
60
60
60
Depth
of cut
3200
2400
1900
1600
1200
380
360
310
290
250
3
4
5
6
8
180
180
180
180
180
9500
7200
5700
4800
3600
1700 6
1500 8
1400 10
1200 12
970 12
ap
Dia.
(mm)
6
8
10
12
16
Depth
of cut
S45C, SCM440,
SS400, S10C
Inconel718
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)
100
100
100
100
100
5300
4000
3200
2700
2000
630 6
550 8
510 10
430 12
360 12
80
80
80
80
80
4200
3200
2500
2100
1600
330
320
270
250
220
6
8
10
12
12
60
60
60
60
60
3200
2400
1900
1600
1200
220
240
260
250
190
6
8
10
12
12
50
50
50
50
50
2700
2000
1600
1300
990
210
200
170
150
140
3
4
5
6
8
120
120
120
120
120
6400
4800
3800
3200
2400
760 6
670 8
600 10
510 12
430 12
25 1300
25 990
25 800
25 660
25 500
72
78
89
84
63
1.8
2.4
3
3.6
4.8
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.
20
VQ-MHZV-OH
End mill, Medium length of cut, 3 flute for plunging and slotting, with internal through coolant holes
Dia.
(mm)
6
8
10
12
16
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)
100
100
100
100
100
5300
4000
3200
2700
2000
950
720
580
490
360
9
12
15
18
24
3
4
5
5
5
70
70
70
70
70
3700
2800
2200
1900
1400
440
340
260
230
170
9
12
15
18
24
1.2
1.6
2.5
3
4
60
60
60
60
60
Depth
of cut
3200 100 6
2400 70 8
1900 60 10
1600 50 12
1200 40 16
0.6
0.6
0.6
0.6
0.6
40
40
40
40
40
2100
1600
1300
1100
800
60
50
40
30
20
6
8
10
12
16
0.6
0.6
0.6
0.6
0.6
120
120
120
120
120
6400
4800
3800
3200
2400
1200
860
680
580
430
9
12
15
18
24
3
4
5
5
5
ap
Dia.
(mm)
6
8
10
12
16
Depth
of cut
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step Cutting speed Revolution Feed rate Hole Depth Step
(mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm) (mm/min) (min-1) (mm/min) ap (mm) (mm)
100
100
100
100
100
5300
4000
3200
2700
2000
950
720
580
490
360
9
12
15
18
24
0.6
0.7
0.75
0.75
0.75
70
70
70
70
70
3700
2800
2200
1900
1400
440
340
260
230
170
9
12
15
18
24
0.6
0.7
0.75
0.75
0.75
60
60
60
60
60
3200 100 6
2400 70 8
1900 60 10
1600 50 12
1200 40 16
0.3
0.3
0.3
0.3
0.3
40
40
40
40
40
2100
1600
1300
1100
800
60
50
40
30
20
6
8
10
12
16
0.3
0.3
0.3
0.3
0.3
120
120
120
120
120
6400
4800
3800
3200
2400
1200
860
680
580
430
9
12
15
18
24
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
21
0.6
0.7
0.75
0.75
0.75
VQ-MHV
VQ-MHVRB
End mill, Medium length of cut, 4 flute, Irregular helix flutes Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
25
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
75
75
75
75
75
75
75
75
75
75
75
12000
8000
6000
4800
4000
3000
2400
2000
1500
1200
950
720
770
790
810
810
840
770
720
600
480
380
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4
5
ae
Depth
of cut
ap
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
25
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
100 16000
100 11000
100 8000
100 6400
100 5300
100 4000
100 3200
100 2700
100 2000
100 1600
100 1300
630
700
700
710
710
740
680
640
530
420
340
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
80
80
80
80
80
80
80
80
80
80
80
13000
8500
6400
5100
4200
3200
2500
2100
1600
1300
1000
450
450
470
470
580
630
660
610
510
410
210
1.5
2.2
3
4.5
6
7.5
9
12
15
18
24
0.2
0.3
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
70
70
70
70
70
70
70
70
70
70
70
11000
7400
5600
4500
3700
2800
2200
1900
1400
1100
890
440
470
490
500
500
520
460
450
370
290
230
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.4
0.6
0.8
1
1.2
1.6
2
2.4
3.2
4
5
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
22
VQ-MHV
VQ-MHVRB
End mill, Medium length of cut, 4 flute, Irregular helix flutes Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Work
material
Inconel718
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
25
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
180
180
180
180
180
180
180
180
180
180
180
29000
19000
14000
11000
9500
7200
5700
4800
3600
2900
2300
2900
3000
3000
3000
3000
3000
2700
2300
1900
1600
1300
3
4.5
6
7.5
9
12
15
18
24
30
37
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
40
40
40
40
40
40
40
40
40
40
40
6400
4200
3200
2500
2100
1600
1300
1100
800
640
510
230
240
240
240
250
260
290
280
200
160
130
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
2.5
ae
Depth
of cut
ap
Work
material
Inconel718
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
25
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
30
30
30
30
30
30
30
30
30
30
30
4800
3200
2400
1900
1600
1200
950
800
600
480
380
110
120
120
120
130
130
140
140
100
81
64
3
4.5
6
7.5
9
12
15
18
24
30
37.5
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
2.5
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
23
y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
25
S45C, SCM440,
SS400, S10C
Inconel718
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)
150
150
150
150
150
150
150
150
150
150
150
24000
16000
12000
9500
8000
6000
4800
4000
3000
2400
1900
1200
1500
1900
1900
1900
1700
1500
1300
1100
860
760
2
3
4
5
6
8
10
12
12
12
12
120
120
120
120
120
120
120
120
120
120
120
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
1500
610
730
910
910
1000
960
840
770
670
530
420
2
3
4
5
6
8
10
12
12
12
12
100
100
100
100
100
100
100
100
100
100
100
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
1300
640
660
700
720
740
800
900
860
640
510
420
2
3
4
5
6
8
10
12
12
12
12
60
60
60
60
60
60
60
60
60
60
60
Depth
of cut
9500
6400
4800
3800
3200
2400
1900
1600
1200
950
760
300 1
360 1.5
460 2
460 2.5
510 3
480 4
420 5
380 6
340 8
270 10
210 12
180
180
180
180
180
180
180
180
180
180
180
29000
19000
14000
11000
9500
7200
5700
4800
3600
2900
2300
1500
1700
2200
2200
2300
2000
1800
1500
1300
1000
920
2
3
4
5
6
8
10
12
12
12
12
30
30
30
30
30
30
30
30
30
30
30
4800
3200
2400
1900
1600
1200
950
800
600
480
380
130
150
170
170
180
190
210
200
150
120
100
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
ap
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
25
Depth
of cut
S45C, SCM440,
SS400, S10C
Inconel718
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm) (m/min) (min-1) (mm/min) ap (mm)
100
100
100
100
100
100
100
100
100
100
100
16000
11000
8000
6400
5300
4000
3200
2700
2000
1600
1300
550
670
840
840
840
740
680
570
480
380
340
2
3
4
5
6
8
10
12
12
12
12
80 13000 270
80 8500 310
80 6400 410
80 5100 410
80 4200 440
80 3200 420
80 2500 360
80 2100 330
80 1600 300
80 1300 240
80 1000 180
2
3
4
5
6
8
10
12
12
12
12
60
60
60
60
60
60
60
60
60
60
60
9500
6400
4800
3800
3200
2400
1900
1600
1200
950
760
250
250
280
280
300
320
350
340
250
200
160
2
3
4
5
6
8
10
12
12
12
12
50
50
50
50
50
50
50
50
50
50
50
8000
5300
4000
3200
2700
2000
1600
1300
990
800
640
170 1
200 1.5
250 2
250 2.5
290 3
260 4
230 5
210 6
180 8
150 10
120 12
120
120
120
120
120
120
120
120
120
120
120
19000
13000
9500
7600
6400
4800
3800
3200
2400
1900
1500
650
790
1000
1000
1000
890
800
680
570
450
400
2
3
4
5
6
8
10
12
12
12
12
25
25
25
25
25
25
25
25
25
25
25
4000 74
2700 86
2000 93
1600 95
1300 96
990 100
800 120
660 110
500 84
400 68
320 50
0.6
0.9
1.2
1.5
1.8
2.4
3
3.6
4.8
6
7.5
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.
24
VQ-MHVRB-F
Corner radius end mill, Medium length of cut, 4 flute, Irregular helix flutes
Dia.
(mm)
6
8
10
12
16
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Inconel718
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)
150
150
150
150
150
8000
6000
4800
4000
3000
2600
2500
2300
1900
1600
9
12
15
18
24
0.3
0.4
0.5
0.6
0.8
120
120
120
120
120
6400
4800
3800
3200
2400
1300
1300
1200
1200
960
9
12
15
18
24
0.3
0.4
0.5
0.6
0.8
75
75
75
75
75
4000
3000
2400
2000
1500
800
840
770
720
600
9
12
15
18
24
0.3
0.4
0.5
0.6
0.8
180
180
180
180
180
9500
7200
5700
4800
3600
3000
3000
2700
2300
1900
9
12
15
18
24
0.3
0.4
0.5
0.6
0.8
40
40
41
41
40
2100
1600
1300
1100
800
250
260
290
280
200
9
12
15
18
24
0.18
0.24
0.3
0.36
0.48
ae
Depth
of cut
ap
y Face milling
Work
material
Dia.
(mm)
6
8
10
12
16
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Inconel718
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)
110
110
110
110
110
5800
4400
3500
2900
2200
1400
1200
1100
930
790
0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8
90
90
90
90
90
4800
3600
2900
2400
1800
770
720
640
580
500
0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8
55
55
55
55
55
2900
2200
1800
1500
1100
460
440
400
360
310
0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8
130
130
130
130
130
6900
5200
4100
3400
2600
1700
1500
1300
1100
940
0.3 4.8
0.4 6.4
0.5 8
0.6 9.6
0.8 12.8
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
25
VQ-JHV
End mill, Semi-long length of cut, 4 flute, Irregular helix flutes
RECOMMENDED CUTTING CONDITIONS
y Shoulder milling
Work
material
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
5
7.5
10
12.5
15
20
25
30
40
50
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
5
7.5
10
12.5
15
20
25
30
40
50
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
80
80
80
80
80
80
80
80
80
80
13000
8500
6400
5100
4200
3200
2500
2100
1600
1300
390
490
540
570
630
640
590
550
450
420
5
7.5
10
12.5
15
20
25
30
40
50
0.1
0.15
0.2
0.25
0.3
0.4
0.5
0.6
0.8
1
75
75
75
75
75
75
75
75
75
75
12000
8000
6000
4800
4000
3000
2400
2000
1500
1200
360
460
510
540
600
600
570
520
420
390
5
7.5
10
12.5
15
20
25
30
40
50
0.1
0.15
0.2
0.25
0.3
0.4
0.5
0.6
0.8
1
ae
Depth
of cut
ap
Work
material
Inconel718
Dia.
(mm)
2
3
4
5
6
8
10
12
16
20
Cutting speed Revolution Feed rate Depth of cut Depth of cut Cutting speed Revolution Feed rate Depth of cut Depth of cut
(m/min) (min-1) (mm/min) ap (mm) ae (mm) (m/min) (min-1) (mm/min) ap (mm) ae (mm)
160
160
160
160
160
160
160
160
160
160
25000
17000
13000
10000
8500
6400
5100
4200
3200
2500
830
1200
1300
1300
1500
1500
1300
1300
1100
970
5
7.5
10
12.5
15
20
25
30
40
50
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
1.6
2
40
40
40
40
40
40
40
40
40
40
6400
4200
3200
2500
2100
1600
1300
1100
800
640
90
130
190
180
180
170
170
140
110
80
5
7.5
10
12.5
15
20
25
30
40
50
0.04
0.06
0.08
0.1
0.12
0.16
0.2
0.24
0.32
0.4
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
26
VQ-XL
Work material
Dia.
(mm)
0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1
0.6
0.9
1.5
1.2
2
1.5
2.5
3
3
3.5
2.4
3
4
5
25
40
40
50
50
60
60
60
60
60
60
60
60
60
Revolution
(min-1)
Feed rate
(mm/min)
40000
40000
40000
40000
40000
38000
38000
38000
32000
27000
24000
24000
24000
20000
360
480
360
800
560
910
610
550
640
650
960
860
670
800
0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15
0.01
0.015
0.015
0.02
0.02
0.025
0.025
0.025
0.03
0.035
0.04
0.04
0.04
0.05
20
20
20
20
20
20
20
20
20
20
20
20
20
20
Revolution
(min-1)
Feed rate
(mm/min)
32000
21000
21000
16000
16000
13000
13000
13000
10500
9100
8000
8000
8000
6500
290
250
190
320
220
310
210
180
210
200
260
230
190
210
0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15
0.01
0.015
0.015
0.02
0.025
0.025
0.025
0.025
0.03
0.035
0.04
0.04
0.04
0.05
ae
Depth of cut
ap
y Face milling
Work material
Dia.
(mm)
0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1
0.6
0.9
1.5
1.2
2
1.5
2.5
3
3
3.5
2.4
3
4
5
25
40
40
50
50
60
60
60
60
60
60
60
60
60
Revolution
(min-1)
Feed rate
(mm/min)
40000
40000
40000
40000
40000
38000
38000
38000
32000
27000
24000
24000
24000
20000
360
480
360
800
560
910
610
550
640
640
960
840
670
800
Revolution
(min-1)
Feed rate
(mm/min)
<0.2
32000
21000
21000
16000
16000
13000
13000
13000
10500
9100
8000
8000
8000
6500
290
250
190
320
220
310
210
180
210
190
260
230
190
210
0.015
0.025
0.02
0.03
0.02
0.04
0.03
0.03
0.035
0.035
0.06
0.05
0.04
0.05
20
20
20
20
20
20
20
20
20
20
20
20
20
20
<0.3
<0.3
<0.4
<0.4
<0.5
<0.5
<0.5
<0.6
<0.7
<0.8
<0.8
<0.8
<1
0.015
0.025
0.02
0.03
0.02
0.04
0.03
0.03
0.035
0.035
0.06
0.05
0.04
0.05
<0.1
<0.15
<0.15
<0.2
<0.2
<0.25
<0.25
<0.25
<0.3
<0.35
<0.4
<0.4
<0.4
<0.5
ae
Depth of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
27
y Slotting
Work material
Dia.
(mm)
Neck Length
(mm)
Cutting speed
(m/min)
Revolution
(min-1)
Feed rate
(mm/min)
Depth of cut
ap (mm)
Cutting speed
(m/min)
Revolution
(min-1)
Feed rate
(mm/min)
Depth of cut
ap (mm)
0.2
0.3
0.3
0.4
0.4
0.5
0.5
0.5
0.6
0.7
0.8
0.8
0.8
1
0.6
0.9
1.5
1.2
2
1.5
2.5
3
3
3.5
2.4
3
4
5
20
30
30
40
40
45
45
45
45
45
45
45
45
45
30000
30000
30000
30000
30000
28000
28000
28000
24000
20000
18000
18000
18000
15000
270
360
270
600
420
670
450
390
480
480
720
650
500
600
0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15
15
14
14
15
15
15
15
15
15
15
15
15
15
15
24000
15000
15000
12000
12000
9500
9500
9500
7800
6800
6000
6000
6000
4800
220
180
140
240
170
230
150
130
160
140
190
170
140
150
0.03
0.045
0.045
0.06
0.06
0.075
0.075
0.075
0.09
0.11
0.12
0.12
0.12
0.15
Depth of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) When the depth of cut is smaller than shown the feed rate can be increased.
28
VQ-SVR
Roughing end mill, Short length of cut, 4 flute, Irregular helix flutes
Dia.
(mm)
3
4
5
6
7
8
9
10
12
14
16
18
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)
4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10
4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10
4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30
1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
75
75
75
75
75
75
75
75
75
75
75
75
75
8000
6000
4800
4000
3400
3000
2700
2400
2000
1700
1500
1300
1200
330
330
330
360
380
430
430
430
400
380
380
360
360
4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30
0.9
1.2
1.5
1.8
2.1
2.4
2.7
3
3.6
4.2
4.8
5.4
6
ae
Depth
of cut
ap
Dia.
(mm)
3
4
5
6
7
8
9
10
12
14
16
18
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth Cutting speed Revolution Feed rate Hole Depth Hole Depth
(mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm) (mm/min) (min-1) (mm/min) ap (mm) ae (mm)
4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10
4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10
80
80
80
80
80
80
80
80
80
80
80
80
80
8500
6400
5100
4200
3600
3200
2800
2500
2100
1800
1600
1400
1300
280
280
280
300
320
380
360
360
340
320
320
310
310
4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30
1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
70
70
70
70
70
70
70
70
70
70
70
70
70
7400
5600
4500
3700
3200
2800
2500
2200
1900
1600
1400
1200
1100
240
240
250
270
290
340
320
310
300
280
280
270
270
4.5
6
7.5
9
10.5
12
13.5
15
18
21
24
27
30
0.9
1.2
1.5
1.8
2.1
2.4
2.7
3
3.6
4.2
4.8
5.4
6
4.5 1.5
6
2
7.5 2.5
9
3
10.5 3.5
12
4
13.5 4.5
15
5
18
6
21
7
24
8
27
9
30 10
ae
Depth
of cut
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
29
y Slotting
When machine rigidity, work material rigidity and chip discharge are enough, please select the high efficiency cutting conditions.
When either machine rigidity, work material rigidity or chip discharge are not enough, please select the general-purpose cutting conditions.
Dia.
(mm)
3
4
5
6
7
8
9
10
12
14
16
18
20
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
S45C, SCM440,
SS400, S10C
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm)
3
4
5
6
7
8
9
10
12
14
16
18
20
3
4
5
6
7
8
9
10
12
14
16
18
20
80
80
80
80
80
80
80
80
80
80
80
80
80
8500
6400
5100
4200
3600
3200
2800
2500
2100
1800
1600
1400
1300
340
340
300
310
330
400
350
340
340
300
290
260
260
Depth
of cut
3
4
5
6
7
8
9
10
12
14
16
18
20
60
60
60
60
60
60
60
60
60
60
60
60
60
6400
4800
3800
3200
2700
2400
2100
1900
1600
1400
1200
1100
950
250
250
230
240
250
300
260
260
260
240
220
210
190
1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
3
4
5
6
7
8
9
10
12
14
16
18
20
ap
Dia.
(mm)
3
4
5
6
7
8
9
10
12
14
16
18
20
Depth
of cut
Pre-hardened steel,
Carbon steel, Alloy steel,
Alloy tool steel
S45C, SCM440,
SS400, S10C
SUS304, SUS316,
Ti-6Al-4V
SUS630, SUS631
Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut Cutting speed Revolution Feed rate Depth of cut
(m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm) (m/min)
(min-1) (mm/min) ap (mm)
3
4
5
6
7
8
9
10
12
14
16
18
20
80
80
80
80
80
80
80
80
80
80
80
80
80
8500
6400
5100
4200
3600
3200
2800
2500
2100
1800
1600
1400
1300
300
310
310
310
320
380
330
330
320
300
290
260
260
3
4
5
6
7
8
9
10
12
14
16
18
20
60
60
60
60
60
60
60
60
60
60
60
60
60
6400
4800
3800
3200
2700
2400
2100
1900
1600
1400
1200
1100
950
200
200
200
200
200
240
210
210
210
190
170
170
150
3
4
5
6
7
8
9
10
12
14
16
18
20
50
50
50
50
50
50
50
50
50
50
50
50
50
5300
4000
3200
2700
2300
2000
1800
1600
1300
1100
990
880
800
170
170
170
170
170
200
180
180
170
150
140
130
130
1.5
2
2.5
3
3.5
4
4.5
5
6
7
8
9
10
3
4
5
6
7
8
9
10
12
14
16
18
20
ap
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the feed rate can be increased.
30
VQ-4SVB
Work
material
R
(mm)
R
R
R
R
R
R
R
R
1
1.5
2
2.5
3
4
5
6
%>15
%< 15
Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min)
250
300
300
300
300
300
300
300
40000
32000
24000
19000
16000
12000
9600
8000
8000
7700
5800
5300
4800
4300
4100
4000
200
200
200
200
200
200
200
200
32000
21000
16000
12700
10600
8000
6400
5300
3800
3200
2800
2600
2100
1900
1800
1800
%< 15
%>15
Depth of cut Pick feed
Depth of cut Pick feed
ap
pf
ap
pf
Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(mm)
(mm)
(mm)
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min) (mm)
0.17
0.25
0.33
0.42
0.5
0.8
1
1.2
0.5
0.75
1
1.25
1.5
2
2.5
3
230
230
230
230
230
230
230
230
36000
24000
18000
14400
12000
9000
7200
6000
6500
4800
4000
3500
3200
3200
3000
3000
150
150
150
150
150
150
150
150
24000
16000
12000
9600
8000
6000
4800
4000
2900
1900
1700
1500
1400
1400
1300
1300
0.17
0.25
0.33
0.42
0.5
0.8
1
1.2
0.5
0.75
1
1.25
1.5
2
2.5
3
< pf
Depth of
cut
< ap
R:Radius
Work
material
Inconel etc.
R
(mm)
R
R
R
R
R
R
R
R
1
1.5
2
2.5
3
4
5
6
%>15
%< 15
Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min)
250
360
360
360
360
360
360
360
40000
38000
29000
23000
19000
14000
12000
9600
8000
9100
7000
6400
5700
5000
5100
4800
240
240
240
240
240
240
240
240
38000
25000
19000
15000
13000
9600
7700
6400
4500
3800
3300
3100
2600
2300
2200
2200
%< 15
%>15
Depth of cut Pick feed
Depth of cut Pick feed
ap
pf
ap
pf
Cutting speed Revolution Feed rate Cutting speed Revolution Feed rate
(mm)
(mm)
(mm)
(m/min) (min-1) (mm/min) (m/min) (min-1) (mm/min) (mm)
0.17
0.25
0.33
0.42
0.5
0.8
1
1.2
0.5
0.7
1
1.2
1.5
2
2.5
3
60
60
60
60
60
60
63
64
9600
6400
4800
3800
3200
2400
2000
1700
960
640
580
530
500
430
420
350
40
40
40
39
40
40
41
41
6400
4200
3200
2500
2100
1600
1300
1100
510
340
260
250
210
190
180
150
0.08
0.13
0.17
0.21
0.25
0.4
0.5
0.6
0.2
0.3
0.4
0.5
0.6
0.8
1
1.2
< pf
Depth of
cut
< ap
R:Radius
1) SMART MIRACLE coating is less electro conductive; therefore an external contact type (electric transmitted) tool setter may not work.
When measuring the tool length, please use an internal contact type (non-electricity type) tool setter or a laser type tool setter.
2) Effective cutting of stainless steel, titanium alloys and heat-resistant alloys etc. can be achieved with the use of emulsion.
3) Chattering can still occur if the machine rigidity and clamping method are insufficient.
In these cases the feed and speed should be reduced proportionately.
4) When the depth of cut is smaller than shown the revolution and feed rate can be increased.
5) % is the inclination angle of the machined surface.
End mill
%
pf
31
ap
VQ-MHZV-OH
Stability and high efficiency achieved
due to the through coolant holes.
%
%$#
Unique geometry - 3 flute end mill with irregular helix flutes suppresses chatter for increased machining stability.
Optimized tool geometry and Miracle coating give excellent chip evacuation for higher efficiency.
The performance of VQ-MHZV-OH when plunging is significantly improved on difficult-to-cut materials because of
the through coolant holes.
VQ-MHZV
Conventional
: SUS304
: VQMHZVD0600(6)
: n=3,200min-1
: vc=60m/min
: vf=32-192mm/min
: ap=3mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT50)
VQ-MHZV
Conventional A
Conventional B
0.00
0.01
0.02
0.03
0.04
0.05
0.06
0.07
32
Technical Data
Asymmetry
Small R
(The part not putting a load on an edge)
Symmetrical nick
Stress
High
Low
Tool overhang
Thin plate
Having a distance between clamp and machining part
3 claw chuck, Weak fixture
Less clamp spots
Roughing
Spindle rigidity
BT20
Small spindle rigidity
Old machine
Low
Long
Low
High
Short
High
Square
Compared to the roughing end mill, the square end mill excels in tool life and machining efficiency.
Therefore, when executing stable machining with high rigidity of work, clamp, and main spindle, we recommend the square
end mill, even in rough machining.
33
Cutting Performance
VQSVRs asymmetrical geometry gives longer tool life than a symmetrical type.
VQ-SVR
Conventional
(Symmetry geometry)
7.5
VQ-SVR
Can continue
(Asymmetry geometry)
Chipping
15
22.5
Cutting length (m)
Conventional
30
Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 610mm/min (0.06mm/tooth)
: ap=3mm, ae=5mm
: External emulsion
: Vertical M/C (BT50)
Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
Overhang
: SUS304
: 10
: side
: 3200min-1 (100m/min)
: 570mm/min (0.045mm/tooth)
: ap=20mm, ae=1mm
: Emulsion
: Vertical M/C (BT50)
: 35mm
VQ-SVR
Vibration
occurs
Conventional
(Irregular helix roughing)
Vibration
occurs
Conventional
(Irregular square)
5
3
2
Wall thickness (mm)
VQ-SVR can provide an excellent fracture resistance even in the machining with long overhang (overhang 4D or more)
Tool life
Overhang 35mm
VQ-SVR
(Irregular helix roughing)
Overhang 45mm
Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
Tool life
6 times
Overhang 60mm
Overhang 35mm
Conventional
(Silent roughing)
Fracture
0
Overhang 45mm
: SUS304
: 10
: side
: 2550min-1 (80m/min)
: 410mm/min (0.04mm/tooth)
: ap=10mm, ae=5mm
: External emulsion
: Vertical M/C (BT50)
Chipping
Overhang 60mm
10
15
Cutting length (m)
20
25
34
VQ-MHVRB
Available in a wide range of corner radius, including
large sizes suitable for aerospace components.
VQ-MHVRB-F
Ideal for finish machining of heat resistant alloys and stainless steels
due to the special carbide substrate with excellent wear resistance.
%
%$
Optimized irregular helix angle improves cutting performance.
The combination of an excellent carbide substrate and Smart Miracle coating allows a wide range of machining
applications.
Finish cutting
<Finish cutting>
e=1st recommendation
u=2nd recommendation
VQ-MHVRB
Unstable cutting
Stable cutting
VQ-MHVRB-F
Inconel
SUS630
Titanium
Alloy
SUS304
VQ-MHVRB
VQ-MHVRB-F
Rough cutting
0.200
35
: Inconel718
: VQMHVRBFD1000R050(10XR0.5)
: n=950min-1
: vc=30m/min
: vf=110mm/min(0.03mm/tooth)
: ap=5mm, ae=0.3mm
: 35mm
: Down cut
: Emulsion
: Vertical M/C (BT50)
Cutting Performance
0.150
Competitor
3 times
longer
tool life
0.100
VQ-MHVRB-F
0.050
10
Cutting length (m)
15
20
VQ-MHV
Competitor A
Competitor B
170%
Efficiency
Competitor C
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Feed per tooth
Depth of cut
Protrusion length
Cutting length
Coolant
Machine
: SUS304
: VQMHVD1000(10)
: n=4,800min-1
: vc=150m/min
: vf=384~2688mm/min
: 0.02~0.14mm/tooth
: ap=10mm
: 33mm
: 250mm/pass
: Emulsion
: Vertical M/C (BT40)
Competitor D
0
0.02
0.04
0.06
0.08
0.10
Feed per tooth (mm/tooth)
0.12
0.14
Conventional A
0.150
VQ-MHV
Conventional B
Fracture
0.100
VQ-MHV
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine
: Ti-6Al-4V
: VQMHVD0600(6)
: n=8,000min-1
: vc=150m/min
: vf=1,600mm/min(0.03mm/tooth)
: ap=6mm, ae=0.3mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT40)
provides
excellent wear
resistance
0.050
0
0
50
100
Cutting length (m)
150
Conventional
0.06
VQ-MHV
VQ-MHV
0.04
Conventional
0.02
10
20
Cutting length (m)
30
40
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine
: Co-Cr-Mo
: VQMHVD0600(6)
: n=3,700min-1
: vc=70m/min
: vf=740mm/min(0.05mm/tooth)
: ap=2mm, ae=0.3mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT40)
36
Cutting Performance
Irregular helix effects an excellent finishing performance without vibration.
ae 0.1mm
ae 0.1mm
VQ-JHV
Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining center
Overhang
No
vibration
Ra:0.285
Rz:1.422
Ra:1.24
Conventional
Rz:7.117
0
: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 500mm/min (0.05mm/tooth)
: ap=30mm, ae=0.1 or 1mm
: Emulsion
: Vertical, (BT50)
: 45mm
5
10
Surface roughness (m)
Ra:0.12
fz 0.01
Rz:0.657
Ra:0.288
fz 0.05
Rz:1.481
: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 1001000mm/min (0.010.1mm/tooth)
: ap=30mm, ae=0.3mm
: Emulsion
: Vertical M/C (BT50)
: 45mm
Ra:0.375
fz 0.1
Rz:2.071
0
2
3
Surface roughness (m)
ae 0.1
Rz:1.321
Ra:0.274
ae 0.3
Rz:1.414
Ra:0.308
ae 0.5
Rz:1.57
0
37
Work material
Tool size
Cutting method
Revolution
Feed rate
Depth of cut
Coolant
Machining centre
Overhang
2
3
Surface roughness (m)
: SUS304
: 10
: side
: 2500min-1 (80m/min)
: 500mm/min (0.05mm/tooth)
: ap=30mm, ae=0.10.5mm
: Emulsion
: Vertical M/C (BT50)
: 45mm
0.20
Competitor A
Conventional
3 times
2.3
times
300%
VQ-4SVB
2 times
200%
100%
SUS630
ap=2.5 ae=0.5
10
20
30
Cutting length (m)
40
50
: Inconel718
: VQ4SVBR0500(R5)
: n=1,100min-1
: vc=30m/min
: vf=220mm/min(0.05mm/tooth)
: ap=2.5mm, ae=0.5mm
: 25mm
: Down cut
: Emulsion
: Vertical M/C (BT40)
0.20
Second face wear width (mm)
0.20
0.15
Conventional
0.10
0.05
VQ-4SVB
0.05
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine
Titanium Alloy
ap=2.5 ae=0.5
3 times
tool life
0.10
Inconel718
ap=2.5 ae=0.5
Competitor B
0.15
VQ-4SVB
0
50
100
150
200
250
300
350
Conventional
0.15
0.10
0.05
VQ-4SVB
0
20
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine
: SUS630
: VQ4SVBR0500(R5)
: n=2,600min-1
: vc=70m/min
: vf=520mm/min(0.05mm/tooth)
: ap=2.5mm, ae=0.5mm
: 20mm
: Down cut
: Emulsion
: Vertical M/C (BT40)
40
60
80
100
120
140
160
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Cutting mode
Coolant
Machine
: Ti-6Al-4V
: VQ4SVBR0500(R5)
: n=4,800min-1
: vc=150m/min
: vf=960mm/min(0.05mm/tooth)
: ap=2.5mm, ae=0.5mm
: 25mm
: Down cut
: Emulsion
: Vertical M/C (BT40)
38
Cutting Performance
SUS304 keyway machining
Miracle coating with irregular helix angle achieves more than 8 times longer tool life compared to competitors.
Can continue
machining
VQ-MHZV
Broken
0
8 times
longer
tool life
Competitor
100
200
300
Number of machining
400
500
: SUS304
: VQMHZVD0800(8)
: n=2,400min-1
: vc=60m/min
: vf=drilling 70, slotting 360mm/min
(drilling 0.03mm/rev, slotting 0.05mm/tooth)
Depth of cut
: ap=3mm
Flute length
: 16mm
Protrusion length : 30mm
Coolant
: Emulsion
Machine
: Vertical M/C (BT50)
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
VQ-MHZV-OH
Broken
Conventional
Broken
0.02
0.03
0.04
Broken
Internal coolant
allowed higher
feed rates.
Work material
End mill
Spindle revolution
Cutting speed
Feed rate
Depth of cut
Protrusion length
Coolant
Machine
: SUS304
: VQMHZVOHD0600(6)
: n=3,200min-1
: vc=60m/min
: vf=96~256mm/min(0.03~0.08mm/rev)
: 3mm
: 20mm
: Emulsion
: Vertical M/C (BT50)
Competitor
0.05
0.06
Feed (mm/rev)
0.07
0.08
0.09
URL :
(Tools specifications subject to change without notice.)
EXP-12-E005
2014.4.E( - )