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SHS-Series, SyncHoist

Synchronous Hoisting and


Load Positioning Systems

Hydraulic auxiliary
attachment for
precise load
movement using one
crane, improving
safety, operating
speed and control.

SHS-Series, SyncHoist Load Positioning


SHS-Series 4-Point SyncHoist System

Accurate Hoisting
and Load Positioning
Enhancing a Cranes
Capability
Synchronous Hoisting
Enerpac SyncHoist is a unique crane
product for below-the-hook positioning
of heavy loads that require precision
placement. The SyncHoist system may reduce
the number of cranes needed and reduce the
costs of multiple picks.
Functions
High precision horizontal and vertical load
positioning
Pre-programmed positioning, tilting and
aligning.

High precision load manoeuvering, vertically and horizontally using


one crane
Reduces the risk of damage from oscillations of wire rope due to
crane jogging and sudden starts/stops
Vastly improving worker safety, operating speed and control
Weather conditions play less critical role
PLC-controlled hydraulics turn lifting into high accuracy hoisting and
load positioning system
Double-acting push/pull cylinders with load holding valves for added
safety in case of hose rupture or coupler damage
Cost reduction compared to conventional load positioning methods.

Applications
Positioning of rotor, stator and propeller
blades of wind turbines
Positioning of roof sections, concrete
elements, steel structures
Positioning of turbines, transformers,
fuel rods
Precise machinery loading, mill rod changes,
bearing changes
Precise positioning of pipe lines,
blow out valves
Positioning and aligning of ship segments
prior to assembly.

Options for system management & control:


Manual control: system warning functions
Automatic control: fully PLC-monitorized system with programmable
functions using touch screen and system warning functions.
Bridge segments are hoisted from the ground,
being positioned with a 4-point SyncHoist
system with fully monitorized cylinders.

The Enerpac SyncHoist system was used with


one hydraulic cylnder to level and position
the 95 ton, 115 m diameter rotor assembly of
wind turbine.

An 4 x 110 ton SyncHoist system used to align steel


blocks of the ships control tower sections allowing
gradual lift of the load and dynamic adjustment in
relation to the centre of gravity during the lift.

SyncHoist - High Precision Load Positioning


What is SyncHoist?
Enerpac SHS-Series SyncHoist is
a hydraulically operated auxiliary
attachment for high precision
load positioning for cranes.

Two options for system management


and control
Contact Enerpac for the following options,
or other customised stroke, capacity and
control configurations.

The automatic version with PLC-controlled


hydraulic pump monitors and guides the
powerful double-acting push-pull cylinders
integrated into the lifting points above the
load. The SyncHoist system can be used
for pre-programmed positioning, tilting and
aligning of loads.
Patented system
Complete system tested in compliance
with Europenan lifting directive and
safety requirements.

1. Manual control
Valves with manual levers
Warnings for thermal motor protection
Visual check: oil level, filter indicator.

SyncHoist improves safety, operating


speed and control of load movement
Geometric positioning of heavy loads
in a horizontal and vertical plane are
frequently done using more than one
crane. Synchronising movements between
cranes are difficult and risky. The lifting
inaccuracy can result in damage to the load
and support structures and puts workers
at risks. The SyncHoist system can be
used for controlled hydraulic horizontal and
vertical material handling.

2. Automatic control
Load and stroke monitoring,
and stroke control
PLC-control and touch screen
Solenoid valves with pendant
Pre-programmable motions and
data recording
System warnings for:
maximum cylinder load control setting
stroke and position control
thermal motor protection
oil level and filter indicator.

SHS

Series

Capacity Per Lifting Point:

55 - 85 - 110 ton
Maximum Stroke:

1000 - 1500 mm
Accuracy Over Full Stroke:

1,0 mm

Maximum Operating Pressure:

700 bar

4 x 85 ton SyncHoist system mounted in an auxiliary


frame for levelling and positioning steel structures
during construction of an oil & gas installation.

SHS-Series, Enerpac Synchronous Hoisting Systems


System Load Capacity

Max. handling load 1)
System reach

220 ton
340 ton
440 ton
(2156 kN)
(3332 kN)
(4312 kN)
4 x 55 ton
4 x 85 ton
4 x 110 ton
1000 or 1500 mm 1000 or 1500 mm 1000 or 1500 mm

Cylinder configuration
Push force (kN) @ 90 bar
Pull force (kN) @ 700 bar
Plunger stroke

Control options & system management
Manual control
Automatic control
Pump configurations (single-stage)
Oil flow (manual control)
Oil flow (automatic control)
Motor power (manual control)
Motor power (automatic control)
Reservoir capacity
Useable oil capacity

9,6 ton (94)


55 ton (539)
1000 mm
1500 mm

14,0 ton (137)


85 ton (833)
1000 mm
1500 mm

19,3 ton (189)


110 ton (1078)
1000 mm
1500 mm

Manual directional control valves


Fully closed-loop PLC-controlled system
4 x 1,4 l/min
4 x 2,1 l/min
7,5 kW
15 kW
250 litres
200 litres

4 x 2,1 l/min
4 x 2,1 l/min
11 kW
15 kW
250 litres
200 litres

4 x 2,1 l/min
4 x 2,1 l/min
11 kW
15 kW
250 litres
200 litres

Subject to angle and position of lifting cylinders.


Complete system tested in compliance with Europenan lifting directive and safety requirements.

1)

www.enerpac.com

SHS-SyncHoist, Synchronous Load Positioning


The Industrial Tools Line

Enerpac Worldwide Locations

Cylinders and Lifting Products


General Purpose
Aluminium Lightweight
Pancake
Flat-Jac, Low Height
Pull
Hollow Plunger
Precision
Long Stroke
High Tonnage
POWRRISER Lifting Jacks
Jacks
Cylinder-Pump Sets

For a complete list of addresses see:


www.enerpac.com/en/contact-us

Pumps
Manual
Cordless & Electric Driven
Compressed Air Driven
Petrol Driven
System Components
Hoses, Couplers, Oil
Gauges, Adaptors
Manifolds, Fittings
Valves
3-and 4-Way Directional
Pressure and Flow Control

About Enerpac
Enerpac is the leading global provider
of high-pressure hydraulic tools and
solutions with a broad range of products,
local expertise and worldwide distribution
network. With a proven track record in a
wide range of markets, Enerpac designs
and manufactures high-quality tools and
solutions for all industrial applications.

Enerpac has gained unique experience


in delivering hydraulic solutions for the
controlled movement and positioning of
heavy objects. Enerpac supports your
business by offering the right solutions
and service to help you get your work
done efficiently and safely.

www.enerpac.com

Ordering Products and Catalogues

Online Bolting Calculator


Learn more about hydraulics
Promotions
New products
Electronic Catalogues
Trade Shows
Manuals (instruction and repair sheets)
Nearest Distributors & Service Centers
Enerpac products in action
Integrated Solutions.

To find the name of the closest Enerpac


distributor or service center, to request
literature or technical application
assistance, contact Enerpac at one of the
addresses on www.enerpac.com or pose
your question through E-mail:
info@enerpac.com

Presses
Bench, Workshop, Roll Frame
Arbor and C-Clamps
Tension Meters, Load Cells
Pullers
Master Pullers Sets
Multi Purpose Puller Sets
Posi Lock Pullers
Tools
Maintenance Sets
Punches
Machine Lifts
Lifting Wedge
Load Skates
Cutters
Pipe Benders
Wedgie, Spreaders
Bolting Tools
Multipliers
Torque Wrenches
Impact Sockets
Bolt Tensioners
Wrench and Tensioner Pumps
Flange Alignment Tools
Flange Facing Tool
Nut Splitters

Hydraulic solutions for controlled movement and positioning of heavy loads


While Enerpac has the worlds largest
product portfolio for heavy-lifting and
load-control applications, we also have
the knowledge to put all these programs
together or modify them to provide a lift
system for your most demanding and
unique applications.

Synchronous Lifting Systems


Stage Lifting and Climbing Systems
Bridge Launching Systems
Synchronous Hoisting Systems
Hydraulic Gantries
Heavy-Lifting Strand Jacks
Skidding Systems
Self-Erecting Towers
Chain Pulling Systems.

Your Enerpac Distributor:

Enerpac Bolting Service Van

info@enerpac.com
www.enerpac.com

8962 GB rev5 04-2015 Enerpac - Subject to change without notice.

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