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JOURNAL OF AIRCRAFT
Vol. 49, No. 6, NovemberDecember 2012
PS
Py t
P0
pt
S
Smax
t
V0
Nomenclature
Aa
= area where the piston rod squeezes out the air (except
for the oil-hole area)
= area where the piston rod squeezes out the oil (except
Ah
for the oil-hole area)
= sectional area of oil hole
A0
= acceleration of hanging basket
at
= ow coefcient of the oil hole
Cd
= vertical damping coefcient of the wheel
C
= diameter of the main oil hole
dm
= diameter of one-way oil hole
ds
Fm t = total friction force between platform and the four
supported pillars
= horizontal load acting on the wheel
Fx
FY t = vertical load of the wheel
= vertical load acting on the wheel
Fz
= vertical deformation coefcient of the wheel
K
= calibration value of vertical acceleration sensor xed
kva
on platform.
= calibration value of vertical load sensor
kvg
= mass of platform
M1
N
= number of wheel
NY t = inertia force of platform
= inertial overload coefcient
nn
=
=
=
=
=
=
=
=
=
atmospheric pressure
resultant force measured by four sensors
initial pressure of buffer
tensioncompression load of platform in the drop test
stroke of buffer
maximum stroke of buffer
rst buffering circle time
initial volume of the air chamber
oil density
I. Introduction
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The core barrel is connected with the rack by eight tackles, and its
free sliding along the rack is accomplished through the tackles.
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Table 1
Height , mm
100
204
300
410
501
595
Weight loss, %
152
246
353
452
548
average
2.8
4.0
3.7
3.4
4.3
3.7
caused by static friction is less than 5%, and the average loss is 3.7%,
as shown in Table 1.
C.
Fig. 3
Fig. 5
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Control System
Fig. 6
Table 2
Name of parameter
Technical index
Pump motor
Hydraulic pump
System rated ow
Control voltage
1.5 KW
Pmax 20 MPa, dextrorotation
Q 20 L= min
DC24V
Fig. 7
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60Vx
2R
1
2
3
4
5
6
(1)
Equipment
Type
Collection system
DH5927
Force sensor
5114
Acceleration sensor
DH311
Displacement sensor DH801
Speed sensor
DH5640
Electronic scale
OCS
Precision
Quantity
0.5%
0.1%
0.1%
0.5%
0.3%
2T=0:2 kg
1
8
2
2
1
1
No.
(2)
drops on the platform, the impact load of the wheel is passed by the
platform and steel balls, and it is gained from the sensors. The
conversion relationship between the vertical load of the wheel and
the load measured by the sensors is based on the theorem of static
force balance, and Eq. (3) is based on the mechanism mode shown
in Fig. 9:
Fy t kyg Py t kya ay tM1
4.
The drop test is to verify whether the buffer system satises its
capacity of absorbing energy and the wheel compression satises the
requirements of design. According to the original parameters of the
buffer pillar stroke and the wheel stroke, a cable-type displacement
sensor is installed between the basket and the pillar to measure the
vertical displacement h of the basket center, and another sensor is
installed at the end of buffer to measure the compression of the
buffer. The wheels compression can be obtained from the vertical
displacement h, the compression , and the strut front angle of the
landing gear, which is also the angle of attack.
5.
The data measured in the drop test are collected by the system of
impact test data acquisition with 48 channels, concurrent working,
100512 kHz frequencies from Nanjing University of Aeronautics and
Astronautics. Table 3 is the list of the equipment needed in the drop
test.
The parameters needed to be measured in the drop test are as
follows: the horizontal load and vertical load of wheel; the vertical
displacement of the wheel center; and the axial compression of the
buffer and the wheel compression. Four load sensors are installed on
the force platform to measure what can be converted into the vertical
load FZ acting on the wheel. Two load sensors and an accelerometer
are installed alongside the force platform to measure what can be
converted into the horizontal load FX acting on the wheel. A guyed
displacement sensor is installed between the core barrel and pillars to
measure the vertical displacement of the core-barrel center. An
acceleration sensor is installed at the center of the bottom of the core
barrel to measure the acceleration of the core barrel (at ). A linear
displacement sensor is installed at the two ends of the buffer to
measure the compression of the three supported pillars.
wheel Py
sensor
N(t)
(3)
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Maximum vertical
loads FZ
Energy absorption of
system (Ac )
Efciency factor of
buffer
Efciency factor of
system
17,980 N
1521 J
4.37
64.9%
55.1%
126 mm
Table 5
Drop height H
Initial pressure P0
Rolling speed
410 mm
329.8 kg
2.6 mm
1.8 mm
0.6 MPa
1300 rpm
Table 6
Test program
number
1
2
3
96
99
106
Energy absorption
of system (Ac ), J
14,769
15,342
17,520
Fig. 11
Limited vertical
load coefcient n
989
1159
1532
3.56
3.73
4.26
Efciency
coefcient of
buffer, %
62.1
67.5
64.5
Efciency
coefcient of
system, %
52.3
59.0
54.4
the elastic supporting mass, the inelastic supporting mass, and the
rotating mass. By this means, the mechanical model can preferably
imitate the actual condition and simplify the dynamic equation. The
elastic supporting mass is the mass of the upper air spring buffers
including the mass of the fuselage, the wing, and the outer cylinder,
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Table 7
System performance
Result of simulation
Result of test
Deviation of two results
Maximum stroke of
buffer (S), mm
Maximum vertical
loads FZ , N
Energy absorption of
system (Ac ), J
Efciency factor of
buffer, %
Efciency factor of
system, %
126.0
126.0
1.5
18,590
17,980
3.4
1885
1721
9.5
65.8
64.9
1.9
53.6
55.1
3.5
which is the mass supported by the air spring. The elastic supporting
mass is the mass of the low air spring buffers including the mass of the
piston cylinder, the brakes, and the tire, which is the mass supported
by the nonair spring. The rotating mass is part of the nonelastic
support quality, which includes the mass of the wheel and the rotating
part of the brake apparatus.
The stress states of the wheel, the inner cylinder, and the outer
cylinder are shown in Fig. 10. The interaction between the buffer
pillar and the wheel forms a commonly used two-mass model. The
following assumptions are contained in the model:
1) All the forces of the landing gear are exerted within the vertical
plane of the landing gear.
2) The elastic supporting mass can be idealized as rigid bodies
concentrated near the trunnion.
3) In addition to the horizontal deection of the buffer pillar, the
other deformations of the structure are ignored.
Table 8
Diameters of the
main oil hole
(dm ),mm
Diameters of
one-way oil
hole (ds ), mm
3.4
3.8
4
2.6
3
3.4
3.8
4
4
4
4
4
1.
Initial pressure
of the buffer
(P0 ), MPa
1.8
1.8
1.8
2
2
2
2
2
2
2
2
2
0.6
0.6
0.6
0.6
0.6
0.6
0.6
0.66
0.62
0.64
0.68
0.7
Energy
absorption of
the system
(Ac ), J
1943
1973
1988
1924
1948
1974
2002
2014
2012
2011
2007
2006
(4)
(5b)
ZM S cos n Zm
(5c)
Nt R
Im mR R =3
(6a)
(6b)
(7)
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ds
P0
Smax
FZ
nn
Ac
4.0 mm
2.0 mm
0.66 MPa
153
14675
4.39
3.56
0.38 s
2014 J
(8)
(9)
where Fa can be calculated from Eq. (9) The chamber volume can be
calculated by subtracting the result, which is the gas pressure being
multiplied by the area from the initial volume of structural itinerary.
3.
The air spring force is determined by the initial pressure, the area
covered by the gas pressure and the instantaneous compression ratio.
The calculation formula of oil damping force is shown in Eq. (11):
n
V0
(11)
Ps
Fa Aa P0
V0 Aa S
5.
The friction emerged at the collar between inside and outside of the
buffer cylinder is only taken into consideration. The calculation
formula of oil damping force is shown in Eq. (12):
Ff u jNu j l jNl j
6.
(12)
buffer system and the maximum stroke of the buffer are less than
the requirement; the maximum vertical load of wheel is larger than
the requirement (15,362 N); and the limited vertical load coefcient
is larger than the requirement. According to the analysis of the
inuence of buffer parameters toward the shock-absorbing
properties, the following adjustments should be done: 1) enlarging
the oil hole of the buffer, and 2) enhancing the initial pressure of the
buffer. The results of auxiliary drop test are shown in Table 6 and
Fig. 11. According to the maximum strokes of the buffer and the
maximum vertical loads at different heights, it can be deduced that
the maximum stroke of the buffer and the maximum vertical load of
the wheel can meet the requirements when it is released at the height
of 410 mm.
Figure 12 is the dynamic simulation results of the energy
absorption. Figure 12a is the energy absorbed by the buffer.
Figure 12b is the energy absorbed by the buffer system. Contrast
between results of simulation and test has been listed in Table 7. As
shown in the table, the maximum vertical loads in simulation is 4.5%
higher than in the test; deviation of the maximum stroke of buffer is
1.5%; and the deviation of energy absorbed by system is 9.5%.
Considering that the error of the model is quite small, it can be used in
parameter-optimization analysis.
On the basis of the virtual prototype of the landing gear, the drop
test under initial parameters has been simulated. The initial condition
parameters including the drop height, the rolling speed, and the initial
air pressure are set as shown in Table 7. The friction coefcient
between the wheel and the platform is dened by the z curve,
and the elastic constant of the wheel is dened by the kT curve.
The two curves are all measured from the test. The friction factor
between the inner barrel and the piston rod of the buffer is set at 0.11,
which is the calculated test result.
The wheel suffers the vertical reaction force from the ground. The
calculation formula of oil damping force is shown in Eq. (13):
Fz NK Zm NC Z_ m
(13)
The results of the initial drop test and the adjusting-parameter drop
test are shown in Tables 4 and 5. Comparing the shock-absorbing
performance parameters of the initial drop test with that of the
adjusting-parameter drop test on the requirements of shockabsorbing capacity, we can nd that the energy absorbed by the
2.
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Maximum vertical
load FZ
Capacity of buffer
system (Ac )
Efciency coefcient of
buffer (s )
152.9 mm
15,789 N
1841 J
3.83
64.6%
56.8%
(14)
4.
The coefcient of friction between the wheel and the sliding way
causes an average loss of 3.7% in acceleration. The average loss of
acceleration is taken as the loss of acceleration at random time. Thus,
we can compute that the drop height should be increased to 427 mm
to keep the sink rate at Vy 2:84 m=s when the wheel touches down.
There is no loss of sink rate in the simulation without the addition
of the wheel-sliding way friction coefcient. It results in a little error;
thus, the model should be modied. The specic methods are
keeping the drop height at 410 mm and setting the acceleration of the
falling body as 9:8 13:7% 9:44 m=s2 with the friction being
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ds
V0
Smax
Fz
nn
Ac
4.2 mm
2.0 mm
0.70 MPa
152.7 mm
14,226 N
4.40
3.45
0.71 s
2008 J
Table 12 Contrast between results of test and simulation with modied model
System performance
Simulation result
Test result
Error between results of test and simulation, %
158.2 mm
152.9 mm
3.5
taken into account. The results of the simulation with modied model
are shown in Table 11. The table shows that the error of the simulation
results is less than 8%, and so the model is sufciently accurate. The
next step for optimization can be taken.
The optimization results are listed in Table 12, which shows that
shock-absorbing performance has a further improvement. The
capacity curves shown in Fig. 17 are very similar to the test with a
main oil-hole diameter of 4.0 mm, and the curves are much better
than the initial ones.
C.
The drop test has been done three times based on the
aforementioned simulation results. In the test, the drop height is
increased to 427 mm, the diameter of the main oil-hole is 4.2 mm, the
initial pressure of the air cavity is kept at 0.7 MPa, and the other
15,480 N
15,789 N
2.2
parameters are kept the same. Attention should be paid in the test;
before each test, the landing gear should be hung in the air for more
than half an hour to ensure that the oil and gas are separated
adequately; and the pressure in the buffer should be kept the same
during each test.
The capacity curve of the second test is shown in Fig. 18, which is
similar to the ones with the main oil-hole diameter of 4.0 mm. The
curves also present four peaks, and the buffer compressions
corresponding to the peaks are almost consistent. They are preferable
with the optimum parameters. In the capacity curve of the buffer, the
change of the load is smooth at the maximum axial force point (at the
second peak). In the capacity curve of the system, the change of
the vertical load is smooth at the second and third uctuation. The test
results with optimum parameters are recorded, which are shown in
Table 13.
Fig. 17 Energy absorption of drop tests with 4.2 mm main oil hole.
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Item
First
Second
Third
Average value
1
2
3
4
5
155.6
15,283
1964
70.7
55.3
157.6
15,324
2013
69.2
59
155.2
15,522
1972
64
55.3
156.1
15,309
1983
67.9
56.5
Rolling speed
0.4108 m
325.0 kg
1967 N m
1366.5 rpm
Vertical
load, N
Vertical load
factor
15,789
14,996
16,766
3.9
3.6
4.1
Testing
capacity, J
1841
1985
1884
Error of
capacity, %
6:4
0.9
4:2
Efciency
of buffer, %
64.6
69.2
64.0
Efciency
of system, %
Friction coefcient
of platform
51.8
59.0
55.3
0.62
0.71
0.55
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Rolling speed
0.5916 m
305.1 kg
2427 N m
0 rpm
Vertical load, N
Testing capacity, J
Error of capacity, %
Efciency of buffer, %
Efciency of system, %
153.0
153.6
18,897
19,135
4.60
4.67
2442
2373
0.6
2:2
71.3
71.2
58.4
59.8
IV.
VI.
Conclusions
Acknowledgments
This work is supported by the operating expenses of basic
scientic research project (number NS2012081) and the Foundation
of Graduate Innovation Center (number KFJJ20110201) in Nanjing
University of Aeronautics and Astronautics.
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References
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