Académique Documents
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1.
Introduction
The roller flour mill is a process industry to mill wheat and provide the
endosperm as various fractions viz: maida, sooji, and atta. The skin or bran is
separated from the endosperm and sold as cattle feed.
2.
Market
Since wheat is a staple food among all segments of the population, there
is a constant demand in the consumer market for wheat products and the
demand for these is always on the increase.
3.
Packaging
Maida, Sooji and Atta are packed in 90 kg gunnies. For the retail
Production capacity
The plant will operate to a capacity of processing 500 kgs per hour or 10
metric tonnes per day.
The recovery of finished products will be equivalent to the raw material input.
5.
Sales revenue
The sales revenue will be entirely dependent on the procurement price of raw
material used for milling and the extraction percentages of various fractions.
6.
section and the milling section. The milling section comprises the chaff remover;
destoner; scourer; washing machine; intensive dampner; and cockle separator.
In the cleaning section, wheat is cleaned thoroughly before milling. Wheat is first
passed through sieves to remove chaff and stalks. From the chaff separator it
passes through a scouring machine wherein adhering dirt and mud and a part of
the skin are removed. From the scourer, the wheat passes through the destoner
and stones are completely separated from the grain. The grains are then fed into
the washing machine where dust, husk, and mud balls are removed. The
washed wheat is sent through a dampened to raise the moisture content of the
grain and then for conditioning. After conditioning for 36 hours, it is drawn for
milling. The grain passes through a series of milling rolls comprising the break
rolls, scratch rolls, and the polish rolls, purifiers, and plan sifters to get the
desired fractions at the required percentages.
7.
Quality specifications
Atta:- Moisture -13.5% maximum; Ash - 2% maximum; Acid insoluble ash 0.18% maximum; Gluten - 6% minimum; Alcoholic acidity - 0.18%
maximum; Rodent excreta and human hair - absent.
8.
9.
10.
Sl
Description
1
Raw material store
2
Finished goods store
3
Processing section
4
Office space
5
Gunny bag store room
6
Machinery spares store room
7
Panel board room
8
Laboratory
9
Toilets
10
Security office
11
Miscellaneous space
12
Total
Construction cost Rs. 800 per square foot
Total cost of civil works Rs. 56.00 lakhs.
Total cost of land and civil works is Rs.57.00 lakhs.
11.
a) Chaff separator
b) Scourer
c) Destoner
d) Washing machine
e) Intensive dampners
f) Elevators and conveyers
g) Motors for above machines
Process section
h) Roller machine
i) Purifiers
j) Plansifters
k) Pneumatic elevation system with pipings
l) Bran finisher
m) Entoleter
Sq. feet
1000
1000
3000
500
150
400
200
200
200
150
200
7000
Testing equipment
Project cost
Description
Land
Civil works
Plant machinery
Laboratory equipment
Transport vehicle
Pollution control equipment
Energy conservation equipment
Cost of power connection
Cost of electrification
Erection and commissioning
Cost of machinery spares
Cost of office equipment
Deposits if any
Company formation expenses
Gestation period expenses
Sales tax registration expenses
Initial advertisement and publicity
Contingencies
Working capital margin money
Total
Rs. lakhs
1.000
56.000
33.000
1.000
7.500
0.000
0.000
1.000
1.000
3.300
0.500
1.000
0.000
0.100
1.500
0.100
5.000
0.250
10.610
122.860
13.
a.
Sl
Description
1
2
Production Manager
Production supervisor cum
chemist
Skilled workers
Unskilled workers
Loadmen
Administrative staff
Sales coordinator
Driver
Security staff
Total
3
4
5
6
7
8
9
10
b.
Sl
1
2
c.
Sl
1
No of
persons
1
2
Total
salary /
month
(Rs. lakhs)
0.150
0.200
3
6
2
2
1
1
3
21
0.180
0.180
0.120
0.200
0.100
0.060
0.120
1.310
250,000
Value
(Rs. lakhs)
32.50
32.50
Total
Total raw + packaging material = Rs. 32.948 lakhs
d.
Sl
1
2
3
4
Value
(Rs. lakhs)
0.448
0.448
Rs. lakhs
0.810
0.050
0.000
0.860
e.
Sl
1
2
3
4
5
6
7
8
9
10
11
12
13
f.
Sl
1
2
3
4
5
14.
Sl
1
2
3
4
Rs. lakhs
0.000
0.010
0.050
0.020
0.325
0.150
0.424
0.018
0.424
0.424
0.424
1.696
3.965
Rs. lakhs
122.860
40.953
81.907
10.610
15.
Sl
1
2
3
4
5
6
7
8
9
16.
Financial analysis
Description
Total recurring cost per year
Depreciation on land and building
Depreciation on machinery and vehicle
Depreciation on furnaces
Depreciation on moulds and fixtures
Depreciation on office equipment
Interest on long term loan @ 12%
Interest on short term borrowings@ 12%
Total cost of production
Rs. lakhs
468.996
5.700
4.450
0.000
0.020
0.100
9.829
3.504
492.599
Sl
Item
Qty
MT
Rate/kg
(Rs)
Maida
1800
18
324.00
Sooji
300
22
66.00
Atta
510
22
112.20
Bran
390
23.40
Total
3000
17.
Sl
1
2
3
4
5
Viability analysis
Description
Net profit before income tax (Rs. lakhs)
Net profit ratio
Internal rate of return
Break even percentage
Debt service coverage ratio
Total
Rs. lakhs
525.60
Value
33.001
6.4%
16.6%
68%
1.863
1. Abhay and Abhay Private Limited, B - 84 - 1; Okhla Industrial Estate - II; New
Delhi.110020.; Tel: 011 - 32103978; Fax: 011 - 29396539
2. Buhler India Limited, KIADB Industrial Area, Attibele 562107, Bangalore
District, Karnataka.; Tel: 080-27820000; Fax: 080-27820001
3. Sidvin Machineries Private Limited, 10, 3rd Stage, Industrial Suburb, Mysore,
570008, Karnataka.; Tel: 08212-2485822, 2483228 ; Fax: 0821 - 2489564