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Bondstrand 2000 Fiberglass

Pipe and Fittings


for general industrial service

Uses and applications

Waste water and sewage systems


Potable water lines
Chemical process piping
Food processing plant piping
Drainage systems
Cooling water piping
Deionized water systems
Jet fuel and liquid petroleum piping
Jet engine air start systems
Piping Systems for alkalis and nonoxidizing acids
General industrial service for moderately corrosive liquids

Listings

MIL-P-29206 for fuel and petroleum liquids.


U.S. Federal Regulations 21 CFR 175.105 and 21 CFR 177.2280 for
conveying foodstuffs when joined with Bondstrand RP-6A epoxy adhesive.
Bondstrand RP-34 epoxy adhesive listed with NSF for potable water
service. RAL Gtegemeinschaft (Germany) for industrial piping.

Advantages

Excellent corrosion resistance over a wide temperature range.


Weighs 1/6 as much as steel.
Does not require thrust blocks at ambient operating temperatures when
properly installed.
Smooth inner liner produces extremely low frictional loss for greater
discharge and reduced pumping costs.
Low thermal conductivity (1/100th of steel) minimizes heat losses.
Withstands full vacuum when properly bedded and backfilled.
Subzero temperatures will not adversely affect mechanical properties.

Ameron 19B5 FP163D 0 09/93 Printed in Holland

Performance

From 175 to 1015 psi (1.2 to 7.0 MPa) using a 6000 psi (41.4 N/mm ) cyclic
hydrostatic design basis.
Continuous operating temperatures to 250F (121C).
System designed to ASTM D1599 3 to 1 short term safety factor.

Description

Pipe
Filament-wound fiberglass reinforced epoxy resin pipe with integral 0.020inch (0.5 mm) resin-rich reinforced liner.
Filament-wound fittings
Furnished with reinforced liner using same resin as pipe.
Tees
Flanges
90 and 45 elbows
Nipples and couplings
Crosses
Tapered body reducers
45 laterals
Saddles
Molded fittings
Tees (2-6 inch)
90 and 45 elbows (2-6 inch)
Reducing flanges
Plugs and end caps
Reducer bushings and plugs (2-12 inch)
Flanged fittings
2-12 inch filament wound flanged fillings match ANSI B16.1 and B16.5 bolt
hole pattern and face-to-face dimensions for 150 lb flanges.
1-16 inch flanges match ANSI B16.1 and B16.5 bolt hole pattern for 150 lb
flanges.
Other flange drilling patterns, such as DIN, ISO, JIS, ANSI B16.5 300 lb,
etc., available on special request.
Thermosetting adhesives
RP-34 two-component epoxy for field joining

Joining systems

Pipe lengths

Quick-Lock configuration for adhesive-bonded joints featuring integral


pipe-stop for predictable, precise laying lengths.
Flanges and flanged fillings.
Nominal
Pipe Size
(in)
1-1
2-6
8
10-16

(mm)
25-40
50-150
200
250-400

Random Lengths
(ft)
20
20, 30
20, 30, 40
20, 40

(m)
6,0
6.1, 9.1
6.1, 9.1, 12.2
6.1, 12.2

Typical pipe dimensions


and weights

Minimum

Nominal
Pipe Size
(in)

(mm) (in)

1
1
2
3
4
6
8
10
12
14

25
1.07
40
1.67
50
2.10
80
3.22
100
4.14
150
6.26
200
8.22
250 10.35
300 12.35
350 13.56

16

400 15.50

Minimum Wail
Average**
Pipe ID Thickness Sectional Area
Weight
2
2
(mm) (in)
(mm) (in )
(mm )
(kg/m)
27.00.14
3.5
0.60
389
42.00.14
3.5
0.90
578
53.20.14
3.6
1.14
738
81.80.14
3.6
1.71 1106
105.20.18 4.6
2.73 1764
159.00.18 4.6
4.10 2629
208.80.20 5.1
5.85 3771
262.90.20 5.1
7.32 4723
313.70.20 5.1
8.71 5617
344.40.21 5.3
9.90 6381
11.0
393.70.24 6.0
12.67 8172
14.1

Pipe
(lb/ft)
0.4
0.6
0.8
1.2
1.9
2.9
4.3
5.4
6.5
7.4

0.6
0.9
1.2
1.8
2.9
4.3
6.4
8.1
9.6

9.5

*Wall thickness including 0.5 mm liner.


**Use these values for calculating longitudinal thrust.

Typical pipe performance

Nominal
Pipe Size

Internal
Pressure Rating

(in)
1
1
2
3
4
6
8
10
12
14
16

(psig)
1015
682
637
426
429
288
257
205
175
175
175

(mm)
25
40
50
80
100
150
200
250
300
350
400

(MPa)
7.00
4.70
4.40
2.94
2.96
1.99
1.77
1.41
1.20
1.20
1.20

External Designation
Pressure Rating** per ASTM
D2996
(psig)
(MPa)
9135
63.00
RTRP-11FE-1112
2421
16.70
RTRP-11FE-1114
1363
9.40
RTRP-11FE-1112
363
2.50
RTRP-11FE-1112
392
2.70
RTRP-11FE-1113
115
0.79
RTRP-11FE-1113
71
0.49
RTRP-11FE-1114
36
0.25
RTRP-11FE-1114
22
0.15
RTRP-11FE-1114
17
0.12
RTRP-11FE-1115
17
0.12
RTRP-11FE-1116

At 200F (93C) using Bondstrand RP34 adhesive. For sustained service above 200F
reduce ratings linearly to 50% from 200F (93C) to 250 F (l21C). (Internal pressure
ratings are based on cyclic design).
** At 70F (21C). Reduce linearly to 90% at 150F (66C), 80% at 200F (93C) and 65% at
250F (121C).

Typical fitting performance


Internal Pressure Rating

Nominal
Pipe Size

Filament Wound
Elbows & Tees

F.W.
Molded
Tapered Body
Elbows & Tees Reducers & Flanges

(in)

(mm)

(psig)

(MPa)

(psig)

1
1
2
3
4
6
8
10
12
14
16

25
40
50
80
100
150
200
250
300
350
400

300
300
375
325
300
225
225
200
175
175
175

2.07
2.07
2.59
2.24
2.07
1.55
1.55
1.38
1.20
1.20
1.20

300
225
175
150
-

(MPa)
(MPa)
2.07
1.55
1.21
1.03
-

(psig)
600
550
450
350
350
250
225
175
175
175
175

4.14
3.79
3.10
2.41
2.41
1.72
1.55
1.21
1.21
1.21
1.21

Typical fitting performance

Internal Pressure Rating

Nominal
Pipe Size
(in)
(mm)
1
25
11/2
40
2
50
3
80
4
100
6
150
8
200
10
250
12
300
14
350
16
400
Nominal
Pipe Size
(in)
(mm)
1
25
1
40
2
50
3
80
4
100
6
150
8
200
10
250
12
300
14
350
16
400

FW.
Laterals
(psig) (MPa)
275
1.89
250
1.72
200
1.38
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03

F.W. Crosses
(psig) (MPa)
150
1.03
150
1.03
150
1.03
100
0.69
100
0.69
100
0.69
100
0.69
-

F.W. Couplings
and Nipples
(psig)
(MPa)
1015
7.00
928
6.40
769
5.30
595
4.10
450
3.10
300
2.07
255
1.76
235
1.62
235
1.62
235
1.62
235
1.62

Saddles
(psig)
(MPa)
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
Molded
Blind Flanges
(psig)
(MPa)
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
150
1.03
-

** At 200OF (93C) using Bondstrand RP34 adhesive. For sustained service above 200 F
reduce ratings linearly to 50% from 200F (93C) to 250 F (121C). (Internal pressure
ratings are based on cyclic design).

Physical properties

Pipe Property
Thermal conductivity
Thermal expansion
Linear
Flow coefficient
Absolute roughness
Density

Mechanical properties

Units
2
Btuin/hft F)
W/(MK)
-6
10 in/in/F
-6
10 mm/mm/C
Hazen-Williams
-6
10 . ft
-6
10 m
3
lb/in
3
g/cm

70F
Pipe Properly
Circumferential
Tensile stress at weeping
Tensile modulus
Poissons ratio
Longitudinal
Tensile strength

Units
3

10 psi
2
N/mm
6
10 psi
2
N/mm
3

Tensile modulus
Poissons ratio
Beam
Apparent elastic modulus

10 psi
2
N/mm
6
10 psi
2
N/mm
6

10 psi
2
N/mm
3
Hydrostatic design basis (cyclic) 10 psi
2
N/mm
3
Hydrostatic design basis (static) 10 psi
2
N/mm

Value
2.3
0.33
10.0
18.0
150
17.4
5.3
0.065
1.8

Method
Ameron
Ameron
-

200F
21 C

ASTM
93C

24.0
165
3.65
25200
0.56

3.20
22100
0.70

D1599

8.50
58.6
1.60
11000
0.37

6.90
47.6
1.24
8500
0.41

D21 OS

1.70
11700
6.0*
41.4
18.0*
124

1.00
6900
-

D2925

Method

Ameron
Ameron

D21 Os
D2105

D2992
Proc. A
D2992
Proc. B

* At 150F (66C).

Nominal
SF
Pipe Size
Stiffness Factor
(in) (mm) (Ibin)
(Nm)
1
1
2
3
4
6
8
10
12
14
16

*
**
***
****

25
40
50
80
100
150
200
250
300
350
400

870
1900
620
620
1360
1360
1890
1890
1890
2250
3290

98
215
70
70
154
154
214
214
214
254
371

PS**
Beam Moment
Pipe Stiffness
STIS*** of lnertia****
2
2
2
(lb/in ) (N/mm ) N/m
(in4)
4
(rnm )
26400 182
4811000 0.09
0.037
17200 119
1477000 0.27
0.110
2900
20.0
777000
0.60
0.250
860
5.93
227000
1.99
0.828
890
6.14
221000
5.32
2.21
270
1.86
67000
17.55 7.30
170
1.17
41000
45.39 18.89
86
0.59
21000
89.14 37.10
51
0.35
13000
149.89 62.39
46
0.32
11000
207
86.27
45
0.31
11000
350
145.55

Stiffness factor per ASTM D2412.


Pipe stiffness per ASTM D241 2.
Tangential initial stiffness.
use these values for calculating permissible spans.

Buried installations

Most installations at ambient operating temperatures do not require thrust


blocks. Consult Ameron for information regarding blocking of buried
pipelines for your specific application.
Live loads: when properly bedded in compacted sand in stable soils and
provided with at least three feet of cover, Bondstrand Series 2000 will carry
H20 wheel loadings of at least 16,000 pounds (7250 kg).
Maximum Earth Cover*
Nominal
Pipe Size
100 psi
(in)
(mm)
(ft)
1
25
30
1
40
30
2
50
30
3
80
30
4
100
30
6
150
30
8
200
23
10
250
23
12
300
23
14
350
23
16
400
23

*
**

Span lengths

.69 MPa
(m)
9.14
9.14
9.14
9.14
9.14
9.14
7.01
7.01
7.01
7.01
7.01

125 psi
(ft)
30
30
30
30
30
24
22
21
21
21
20

.86 MPa
(m)
9.14
9,14
9.14
9.14
9.14
7.32
6.71
6.40
6.40
6.40
6.10

150 psi 1.O3MPa


(ft)
(m)
30
9.14
30
9.14
30
9.14
30
9.14
30
9.14
23
7.01
21
6.40
19
5.79
18
5.49
17
5.18
16
4.88

Based on a 120 lb/ft3 (1923 kg/rn3) soil density and a 1000 psi (6.9 N/mm2) modulus of
soil reaction.
Internal operating pressure.

For lines carrying water (specific gravity = 1.00).

Notes:
1. Span recommendations are intended for normal horizontal piping support arrangements, a
compromise between continuous spans and simple spans. but include no provision for
weights (fittings, valves, flanges, etc.) or thrusts (branches, turns, etc.).
2. Span recommendations are calculated for a maximum long-time deflection of inch (13
mm) to ensure good appearance and adequate drainage.
3. Fully continuous spans may be used with support spacings up to 20 percent greater for this
deflection; in simple spans, support spacings should be 20 percent less,

Flow Headloss Diagram

Bending
Nominal
Pipe Size

(in)
1
11/2
2
3
4
6
8
10
12
14
16
H = maximum allowable delfection,
S = bending length over which H occurs, 100 ft
R = bending radius,
= bending angle, degrees

Bending
Radius, R

(mm)
25
40
50
80
100
150
200
250
300
350
400

(ft)
58
74
87
122
154
222
290
360
426
468
535

Maximum Allowable
Deflection, H. for 100-ft
(30 m) Bending Length, S

(m)
17.7
22.6
26.5
37.2
47.0
67.7
88.4
119.4
129.9
142.7
163.1

(ft)
28.5
19.6
15.8
10.7
8.3
5.7
4.4
3.5
2.9
2.7
2.3

Bending
Angle,

(m)
8.7
6.0
4.8
3.3
2.5
1.7
1.3
1.1
0.88
0.82
0.70

(deg)
127
86
69
47
36
25
19
15
13
12
10

*Do not bend pipe until adhesive has cured. At rated pressure sharper bends may create
excessive stress concentrations.

Field testing

Bondstrand Series 2000 piping Systems are designed for field testing with
water at 150% of rated operating pressure.

General specifications

Pipe construction
The structural wall of Series 2000 pipe in 1-through 16-inch sizes shall have
continuous glass fibers wound at 54 helical angle in a matrix of aromatic
amine cured epoxy resin. The resin-rich liner shall consist of C-glass and
pipe resin and shall be 20 mils (0.5 mm) thick.

Fitting construction
Fittings in 1-through 16-inch shall be filament wound and made from the
same glass and resin as the pipe. The fitting liner shall be equal to the pipe
liner in both thickness and chemical resistance.
Alternatively, fittings in 2-through 6-inch sizes may be compression molded
from a material which yields a chemical resistance equal to that of the pipe.

Testing
Quality control testing-Samples of pipe and couplings shall be tested at
random to determine conformance of the materials. Each item shall be
visually inspected for workmanship.
Pipe and fittings may be hydrostatically tested by the manufacturer to 1.5
times the pressure rating, in accordance with Ameron's standard
procedures.
2

Conversions

1 psi = 6895 Pa = 0.07031 kg/cm


5
2
1 bar = 10 PA = 14.5 psi = 1.02 kg/cm
6
2
1 MPa = 10 PA = 145 psi = 10.2 kg/cm
9
2
1 GPa = 10 Pa = 145,000 psi = 10,200 kg/cm
1 in = 25.4 mm
1 ft = 0.3048 m
1 Ibin = 0.113 Nm
4
4
-7
1 in = 4.162 x in m
C = 5/9(F -32)

Important notice

This literature and the information and recommendation it contains are


b4sed on data reasonably believed to be reliable. However, such factors as
variations in environment, application or installation, changes in operating
procedures, or extrapolation of data may cause different results. Ameron
makes no representation or warranty, express or implied, including
warranties of merchantability or fitness for purpose, as to the accuracy,
adequacy or completeness of the recommendations or information
contained herein. Ameron assumes no liability whatsoever in connection
with this literature or the information or recommendations it contains.
Written comments regarding this document are invited. Please write
Engineering Manager, Ameron Fiberglass Pipe Division.

Fiberglass Pipe Group


Headquarters
P.O. Box 801148
Houston, TX 77280
U.S.A.
Phone: (+1) 713 690 7777
Fax: (+1)7136902842
Internet: www.ameron-intl.com

Fiberglass Pipe Division


The Americas
P.O. Box 878
Burkburnett, TX 76364
U.S.A.
Phone: (+1) 940 569 1471
Fax: (+1)9405692764

Fiberglass Pipe Division


Europe
Ameron B.V.
RO. Box 6
4190 CA Geldermalsen
The Netherlands
Phone: (+31)345587587
Fax: (+31) 345 587 561

Fiberglass Pipe Division


Asia
Ameron (Pte) Ltd
No. 7A, Tuas Avenue 3
Jurong
Singapore 639407
Phone: (+65)8616118
Fax: (+65) 862 1302/861-7834