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General
Lifting the vehicle using vehicle hoist and workshop
trolley jack
Safety precautions
Warning!
Front:
General
- Place support plate, in area of side member marking arrow A - , on vertical stiffener of floor plate - arrow B - .
Warning!
Make sure that side member stiffener contacts support
plate of lifting platform at center.
Rear:
- Place support plate, in area of side member marking arrow A - , on vertical stiffener of floor plate - arrow B - .
Warning!
Make sure that side member stiffener contacts support
plate of lifting platform at center.
Data stickers
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General
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01-3, Data
General
2 - PR Number
Diagnostic unit, connecting
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General
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Warning!
General
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000 234
General
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WVW
ZZZ
1K1
Filler
characters
Model
year 2004
Production
location
1)
Manufacturer
code
1) Rabbit/GTI
Filler
characters
Model
2006
Serial
number
General
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Gasoline engines:
General
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Service intervals
Service intervals
01-3, Data
Page
01-2, Oil change service
Type plate
Note:
Page
01-2, Oil change
service
General
4-door vehicles
Type plate - arrow 1 - can be seen after opening left front
door, in lower area of B-pillar.
Sticker contains the following vehicle data:
A - Vehicle Identification Number (VIN)
B - Axle loads
C - Model identification number
2-door vehicles
Type plate is visible after opening right door on door beam
at bottom.
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- Work procedure:
Note:
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Battery, check
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Battery: Checking
Warning!
If damage is discovered, the tire must be examined to
determine whether a new one must be installed.
Tests during delivery inspection:
- Check tires (tread and side walls) for damage and
remove foreign material for example nails and glass
splinters if necessary.
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General notes
Warning!
Note:
Winter tires
Note:
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Gasoline engine
Displacement / output
2.0L / 147 kW
Tire sizes
half load
front (bar)
205/55 R 16 91 W
full load
rear (bar)
2.4
front (bar)
rear (bar)
2.6
3.0
2.4
225/45 R 17 91 W, Y
2.4
2.4
2.6
3.0
225/40 R 18 92 Y (XL)
2.4
2.4
2.6
3.0
4.2
4.2
4.2
4.2
01-4, Work
Note:
Warning!
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Warning!
Extracted brake fluid must not be re-used!
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Brake fluid quantity which must flow out of wheel brake cylinders or brake
brake wheel
cylinder,
brake caliper
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calipers:
Left front
0.25 liter
Right front
0.25 liter
Left rear
0.25 liter
Right rear
0.25 liter
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measure" .
Notes on application and safety, 01-4, Notes on
application and safety precaution .
Specification of brake fluid,
fluid .
Brake calipers
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Work procedure:
Note:
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Warning!
After disconnecting and reconnecting the battery,
pinch protection of the power window regulators will
not function. This can cause serious injuries if e.g.
fingers are caught in the window!
Perform the following work sequence to position the
electric windows:
Note:
Caution!
In any case, the vehicle must be returned to the
customer with DTC memory erased.
Static malfunction
If one or more static malfunctions are stored in data
memory, it is recommended to arrange with the customer
to repair this malfunction via Guided Fault Finding.
Sporadic malfunctions
In the event only sporadic malfunctions or notes are stored
in DTC memory and the customer has made registered no
complaint in conjunction with an electronic vehicle system,
erase DTC memory.
- Press the Continue > button again to enter the test
plan.
- Now end Guided Fault Finding via Go to button and then
End.
All DTC memories will be checked now once more.
In the window now appearing, it will be confirmed that all
sporadic DTCs were erased, diagnostic protocol is sent
"online" automatically.
Vehicle system test is completed.
CV joint boots, visual inspection
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Base break-up
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Note:
Note:
Note:
(135
Refractometer T10007
Note:
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Actual value
Specified value
4-cylinder engines
-25
3,5
-35
4,0
-25
3,0
-35
3,5
-25
2,0
-35
3,0
-25
1,5
Freeze protection to
-5
-10
-15
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-35
2,0
-25
1,0
-35
1,5
-25
-35
1,0
-30
-35
0,5
-35
-40
0,5
-20
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Mixture ratio:
Freeze protection to
Water
-25
approx. 40%
approx. 60 %
-35
approx. 50 %
approx. 50 %
-40
approx. 60 %
approx. 40%
Note:
Removing
- Remove engine cover
removing and installing .
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Caution!
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Removing
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Removing
Installing
- Slide noise insulation - 3 - as shown into lower lock
carrier - 2 - .
- The narrow latches - arrow a - must be slid below or
wide latches - arrow b - slid above the lock carrier edge 3- .
- Retaining tabs must engange over wide tabs in lock
carrier holes when doing so.
- Tighten screws - arrows - to correct torque
specification.
Engine and components in engine compartment (from
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Fuel system
Note:
Pull out dipstick, wipe off with a clean cloth and reinsert dipstick again up to stop.
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.
Torque specifications for oil drain plug:
Gasoline engines: 30 Nm
Warning!
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- Screw oil drain adapter T40057 into oil filter housing and
hold hose into an oil collecting pan.
Note:
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Oil specifications
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- Pull out oil dipstick and wipe with clean rag. Replace
dipstick and push down to stop.
- Pull out dipstick again and read oil level.
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Note:
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security code.
Security code means that every unit with anti-theft coding
has been programmed with its own code.
This code is not active from the factory.
Note:
Note:
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The tire repair kit is located in the spare wheel well arrow -
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Note:
Note:
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01-5,
Test requirements:
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Additional weight
in luggage compartment in lbs (kg)
1/4
66 (30)
1/2
44 (20)
3/4
22 (10)
Full
Example:
If the fuel tank is half full, place a weight of 44 lbs (20 kg) in
the luggage compartment.
Note:
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Headlights:
Check the following:
To make it easier to find break-away point - 2 cover and uncover left half of headlight (as viewed
when looking forward) a few times. Then check low
beam again.
Fog lights:
- Check whether the upper light-dark border touches the
setting line horizontally over the complete test screen
width.
Other additional headlights:
Accessory auxiliary light systems must be checked and
adjusted according to the guidelines valid for them.
Adjusting headlights with gas discharge lamps
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Go To
Body
Electrical Equipment
Press
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-button.
- Follow the steps of the tester and confirm the entry until
the following text appears:
J431 - Headlamp Range Control Module, basic setting
Press
-button.
- Follow the steps of the tester and confirm the entry until
the following text appears:
J431 - Headlamp Range Control Module, basic setting
- Follow procedure on tester.
- Check headlight adjustment and adjust headlights if
necessary.
- Complete function program for J431 - Headlamp Range
Control Module, basic setting.
Note:
):
- To adjust the height, turn the adjustment screws - 1 and - 2 - with the same number of revolutions.
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):
- To adjust the height, turn the adjustment screws - 1 and - 2 - with the same number of revolutions.
- To adjust laterally, turn only the adjustment screw - 2 - .
Adjusting fog lights and other auxiliary lights
):
Fog lights 20 cm
Fog lights 20 cm
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- Remove screw - 1 - .
- Unclip retaining tabs - 2 - and remove cover on lower
part of bumper.
Note:
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Every service
(adapted)!
- Connect diagnostic tester
connecting .
Brand
Model
Model year
Engine code
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Indicated on display:
- Press "exit" button - arrow - on display.
- Press "exit" button in exit menu.
- Turn off ignition and disconnect diagnostic connection.
- Switch ignition on.
After switching on the ignition, service event is no longer
indicated in the odometer display in the instrument panel
insert.
Service interval display, recoding
Brand
Model
Model year
Engine Code
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Indicated on display:
- Press the "Go to" button - arrow - on display.
Indicated on display:
- Press "exit" button - arrow - on display.
- Press "exit" button in exit menu.
- Turn off ignition and disconnect diagnostic connection.
Sunroof, checking function, cleaning and lubricating
guide rails
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Refractometer T10007
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W/screen clear
G 052 164
Water
-17/-18
1 part
3 parts
-22/-23
1 part
2 parts
-37/-38
1 part
1 part
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low temperatures.
Note:
Caution!
Topic 01-5 .
Topic 01-5 .
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Note:
Caution!
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see - B - and - C - .
Adjusting nozzles
- Switch on driving lights.
- Operate windshield washer system for front window.
Headlights are washed when windshield washer lever is
held in "wipe position" at least 1.5 seconds.
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Dimension - a - = 0 to 10 mm
Dimension - b - = 0 to 10 mm
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Dimension - a - = 15 + 5 mm
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Indicated on display:
Select mode of operation:
- Press button for "Vehicle Self-Diagnosis" on display.
Note:
Indicated on display:
- Press "Grouped services" on display.
Indicated on display:
- Press "Switch off transport mode" on display.
End procedure
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Indicated on display:
- Press the "Go to" button - arrow - on display.
Indicated on display:
- Press "exit" button - arrow - on display.
- Press "exit" button in exit menu.
- Turn off ignition.
Note:
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Clock, setting
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Note:
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Puller T40039
Puller T10094
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Puller T10095
Puller T10112
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Removing:
Perform the following work procedure:
Note:
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connectors - arrows - .
Installing
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