CHAPTER1

INTRODUCTION
This micro car will compatible for two people. It will provide the better safety to rider and
passenger. One door will be provided for both rider and passenger. Three wheels are used in this
thus turning radius will be very small. There are no four wheels than it is not necessary to use
differential. By eliminate the differential we can increase the efficiency of the car.
KEY POINTS FOR MICRO CAR

seats only the driver and a single passenger

a 1-cylinder 49 500cc engine

1 wheel drive

simple suspensions

6 - 8 road wheels

convertible

Figure1: BMW Micro car

1.2 SOFTWARES
The main software is used here is Solid works version 2015 and Catia v5. These softwares have
developed by dassault system. In these software we can make the part design and can simulate

these product

CHAPTER 2
2.1 MICRO CAR CHASSIS
Micro cars chassis will be totally separated from all other components. It will support the all
parts like body engine seats dash board etc. This type of chassis will provide better safety to the
vehicle at the accident the upper body of the vehicle get damage and the inner bone of the
vehicle remain safe. It will provide the better support to the engine and hub assembly.

Figure2: chassis solid works basic design

Figure 3 fine picture of chassis design

2.2 UPPER BODY

The upper body of the vehicle is completely detachable from the chassis of micro car. This
feature provides the better safety and makes the vehicle light as possible. Maintenance and
customization is easy in this type of body. Manufacturing of this type of body is easy and
cheaper than other frame/body.

Figure 4: upper body of the vehicle

2.3 Seats, cooling system and all controls

Seat is fitted on the chassis of vehicle and slightly adjustable. Cooling system will be mount on
the chassis at the front of the car natural
circulation will be provided in the cabin and
engine. A duct will be provided for controlling
of air. A dash board will also be placed into
cabin and all control of electrical components
and cooling system will be placed on it.

Figure 5: dash board

2.4 Electrical components

12v 9Ah battery will place for ignition of the engine and 12v 20Ah will be placed for all other
power supply. All components will work on 12v for uniformity of the circuiting and wiring of the
vehicle. Interior lights headlights and all other indicator will also provide for stand the vehicle at
standard parameters.

CHAPTER 3
MECHANICAL DESIGN
Double wish bone suspension will be used in this vehicle. These suspensions provide the better
stability to the vehicle. Rack and pinion
steering arrangement will used. We will

provide

the single wheel power. The car will rear

wheel drive.

Thus single wheel drive we can

eliminate

the differential in vehicle which will increase the 30%

efficiency

of the engine.
Body of the vehicle is removable separately. Seat will mount on the chassis. Cooling in the cabin
will be naturally. A duct is used of circulation and controlling of air in cabin and engine.
KEY POINTS:
OBJECT

TYPE

Brakes
Steering
Power
Differential
Engine
Fuel
Transmission

Drum brake
Rack and pinion
Single wheel drive
NO
80-125 cc single cylinder
Petrol and LPG
Automatic
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Type

Convertible
Table: 3.1 specification of micro car

CHAPTER 4
METHODOLOGY
4.1 Work Plan:
Identifying

Making primary

Making the

the need of

design of micro car

design of
micro car

small car

Final testing
inspection

Assembly and

Plan the work

fabrication

Resource
Arrangement ie;
engine tools
frame etc.

4.2 Methodology:
Making the design of

Make the basic

Apply the

software according to

chassis of vehicle

suspension
and steering

requirement

Final testing

Make the

Make the frame

Attach all wheel

inspection

interior parts

of8 the body and

and mount the

and paint the

attach with

engine on the

vehicle

chassis

chassis

CHAPTER 5
MATERIAL COST AND SCHEDULEING
5.1 TIME SCHEDULE:
Time Scheduling 5 to 6 Months
Detailed study of the Project
Market survey
Study on collected data
Making the primary design of product
Arrange the resources
Finalize the design
Hard ware development
Assembly of the hardware
Testing and inspection of the product
Working on painting and denting parts
Table: 5.1 Time schedule

7 days
7-8 days
8-9 days
10-30 days
10-15 days
20 days
40-60 days
10-15days
15-20days
15.20days

5.2 ESTIMATION:
Equipments Name

Cost(approx.)

Single cylinder petrol Engine 200cc

Rs.15000

Frame &chassis Pipes and angles

Rs. 3500

3 Wheel and hub assembly

Rs. 7000

Steering System

Rs. 1500

Cooling duct and system

Rs. 2500

Battery 12v dc 9Ah& 12v 20Ah

Rs. 6000

Head lights brake light and other interior lights

Rs. 1500

Seats and wind shield

Rs. 3500
9

cutters drill bits screws and other manufacturing accessory

Rs. 3000

Color, painting and denting and finishing the product

Rs. 7000

TOTAL COST

Rs.50500

Table:5.2 Estimation

CHAPTER 6
CONCLUSION
This car might be replacement of bikes and other two wheeler in Indian market. This car will
boom the Indian automobile market and will be a great success after largely acceptation by the
customer. It will also relief the traffic conjunction in the metro Politian cities. Due to its small
and compact design. It will be a dream come true for middle class people to have a car in today
scenario which is hard to afford but the by the implication of the micro car concept this dream
will achieved with much greater ease and without costing a hole in pocket.

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CHAPTER 7
7.1 REFERANCES
1. www.wikipedia.com
2. www.solidworks.com
3. www.dassaultsystem.com
4. www.instructable.com
5. www.interstingengineering.com

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