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Analysis flange
Design conditions
Design pressure
Allowable stress factor (sheet 6)
Safety factor (design)
Design temperature
Axial supplementary cylindrical load design
PRz
Design
40
1
1.5
50
0
E
K
Et
K20
Flange
C22.8
DIN17243
205350
226.25
208000
230
p
z
S
pt
Test
60
St
1.05
PRz
Materials
Material identification
Material norm
Elastic modulus (design temp)
Material strength (design temp)
Elastic modulus (test temp)
Material strength (test temp)
Adj. Cyl.
S355J2G3
EN 10025
345
345
Geometrical data
Nominal diamter
Outside diameter of flange
Outside cyl shell diameter
Adjacent cylinder thickness
Hub thickness
Total flange height
Actual flange thickness hf
WN
NW
da
de
sR
sF
hA
72 mm
BP
800
1140
813
14.2
54
190
mm
mm
mm
mm
mm
115 mm
Bolt data
Type (1=full shaft ; 2 = reduced shaft)
Bolt circle diameter
Number of bolts
Diameter of flange holes
Bolt nominal diameter
Construction allowance
Effective bolt length
Bolt material identification
Bolt elastic modulus
Bolt material strength
dt
n
dL
C
ls
E
K
1
1030
24
56
52
1
200
8.8
Design
205350
621.25
mm
mm
mm
mm
mm
Norm
Et
K20
Test
208000
640
Gasket data
Type (1 = soft ; 2 = soft + metal ; 3 = metal)
Mean gasket diameter
Physical gasket width
Physical gasket thickness
Limit load factor (table 1)
dD
bD
hD
V
k0
A
SD
E
1
875 mm
85 mm
3 mm
30
1
Design
1.1
22
0.1
SD
1.2
1500
Et
Test (liquid)
1.1
1
1500
FLANGE
DN800 PN40
nalysis flange
Test
60 bar
1.05
C
0 N
Adj. Cyl.
S355J2G3
EN 10025
N/mm
345 N/mm
N/mm
345 N/mm
BF
115 mm
Norm
DIN 267
Test
208000 N/mm
640 N/mm
Test (liquid)
1.1
1
1500 N/mm
FLANGE
DN800 PN40
Sheet
of
Err:502
Design conditions
Design pressure
Test pressure
Allowable stress factor (sheet 6)
Safety factor (design)
Safety factor (test)
Design temperature
Axial supplementary cylindrical load design
Axial supplementary cylindrical load test
p
pt
z
S
St
PRz
PRz
#NAME?
60
1
1.5
1.05
50
0
0
bar
bar
C
N
N
Materials
Flange material identification
Flange material norm
Flange elastic modulus (design temp)
Flange material strength (design temp)
Flange elastic modulus (test temp)
Flange material strength (test temp)
Adjacent cyl material identification
Adjacent cyl material norm
Adjacent cyl material strength (design temp)
Adjacent cyl material strength (test temp)
E
K
Et
K20
K
K20
C22.8
DIN17243
205350
226.25
208000
230
S355J2G3
EN 10025
345
345
N/mm
N/mm
N/mm
N/mm
N/mm
N/mm
Geometrical data
Nominal diamter
Outside diameter of flange
Outside cyl shell diameter
Inside cyl shell diameter
Adjacent cylinder thickness
Calcul cyl thick (design)
Calcul cyl thick (test)
Calcul cyl thick (bolt up)
Hub thickness
Axial hub length
Total flange height
Actual flange thickness
Distance to gravity center from face of flange
Distance to gravity center from axe
d3 in flange definition (d+2*sF)
Distance section B-B to cog
NW
da
de
d
sR
s1
s1
s1
sF
hC
hA
hF
e
d1
cA
800
1140
813
784.6
14.2
#NAME?
3.35
0.00
54
118
190
72
58.70
507.67
892.6
131.30
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Bolt data
Type (1=full shaft ; 2 = reduced shaft)
Bolt circle diameter
Number of bolts
Diameter of flange holes
Calculation hole diameter
Bolt nominal diameter
Actual bolt root section
Actual bolt root diameter
dt
n
dL
d'L
dK
1
1030
24
56
28
52
1833.69
48.319
mm
mm
mm
mm
mm
mm
eq. 15
eq. 15
eq. 15
dS
ls
E
K
S
Et
K20
St
48.319
200
8.8
DIN 267
205350
621.25
1.6
208000
640
1.2
mm
mm
N/mm
N/mm
1.6 type 1 /
N/mm
N/mm
1.2 type 1 /
Gasket data
Type (1 = soft ; 2 = soft + metal ; 3 = metal)
Mean gasket diameter
Physical gasket width
Physical gasket thickness
Limit load factor (table 1)
Gasket coefficient for k1 (design)
Gasket coefficient for k1 (liquid)
Gasket coefficient for k0kD
Gasket coefficient k1 for design
Gasket coeeficient k1 for test
Gasket coefficient k0kD
Coeffcient (0.1 for liquid ; 0.2 for gas)
Coefficient design
Coefficient test
Gasket elastic modulus (design temp)
Gasket elastic modulus (bolting up temp)
dD
bD
hD
V
k0
k1
k1
kokD
A
SD
SD
E
Et
1
875
85
3
30
1
1.1
1.1
22
93.5
93.5
1870
0.1
1.2
1
1500
1500
mm
mm
mm
mm
mm
N/mm
table 1 or da
table 1 or da
table 1 or da
N/mm
N/mm
Calculation of loads
Axial cyl load (int press)
Axial suppl cyl load
Total axial cyl load
Load flange ring area
Total load due to int pressure
Gasket predeformation load
Gasket predeformation load
Min required gasket load
Actual calculated gasket load
Min required bolt load
Actual total bolt load
Min bolt load (bolting up)
Min bolt load (bolting up)
PRP
PRz
PR
PF
Pi
PDV
P'DV
PDB
PDB
PSB
PS
PS0
design
#NAME?
0
#NAME?
#NAME?
#NAME?
5140431
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
test
2900933
0
2900933
706990
3607923
1542129
1542129
5150052
5150052
Lever arms
aR
aF
aD
a1
a
115.6
100.1
77.5
68.7
0
mm
mm
mm
mm
mm
design
test
bolting up
M
W
s
sall
#NAME?
#NAME?
#NAME?
150.83
525633
3132
167.82
219.05
#NAME?
3140
#NAME?
219.05
M
W
s
sall
#NAME?
#NAME?
#NAME?
150.83
525633
3361
156.39
219.05
#NAME?
3368
#NAME?
219.05
M
W
s
sall
#NAME?
4414
#NAME?
150.83
353809
4414
80.16
219.05
#NAME?
4414
#NAME?
219.05
design
1
#NAME?
48.319
48.319
test
bolting up
22.63
#NAME?
Bolt diamter
Construction allowance
Min required root diameter
Actual root diameter
Actual shaft diameter
PS
CS
deltaS
WF
WR
W
CF
deltaF
CD
design
#NAME?
45186
#NAME?
129.3
203.8
333.1
#NAME?
#NAME?
0
#NAME?
116828
#NAME?
#NAME?
test
5150052
45769
0.113
bolting up
#NAME?
45769
#NAME?
#NAME?
#NAME?
0
#NAME?
116828
6.6
0.013
14311
#NAME?
0
#NAME?
#NAME?
#NAME? bar
#NAME? bar
design
#NAME?
72
test
60.8
bolting up
#NAME?
FLANGE
#NAME?
is of circular flange
eq. 15
eq. 15
eq. 15
FLANGE
#NAME?
Sheet
of
Err:502
table 1 or datasheet
table 1 or datasheet
table 1 or datasheet
test
2900933
0
2900933
706990
3607923
1542129
1542129
5150052
5150052
N
N
N
N
N
N
N
N
N
N
N
N
N
eq. 1
eq.
eq.
eq.
eq.
eq.
eq.
eq.
eq.
2
3
4
5
5a
6
12
12
eq. 11
eq. 11a
FLANGE
#NAME?
Sheet
of
Err:502
FLANGE
#NAME?
bolting up
#NAME?
3140
#NAME?
219.05
Nm
cm
N/mm
N/mm
eq. 13
eq. 14
#NAME?
3368
#NAME?
219.05
Nm
cm
N/mm
N/mm
eq. 13
eq. 14
#NAME?
4414
#NAME?
219.05
Nm
cm
N/mm
N/mm
eq. 13
eq. 14
bolting up
mm
#NAME? mm
mm
mm
N
kN/mm
mm
cm3
cm3
cm
kN/mm
mm
degr
kN/mm
N/mm
mm
bolting up
#NAME? mm
mm
eq. 19
eq.
eq.
eq.
eq.
eq.
eq.
eq.
21
20
25
26
24
23,30,32
22
FLANGE
#NAME?
Sheet
of
Err:502
Design conditions
Design pressure
Test pressure
Allowable stress factor (sheet 6)
Safety factor (design)
Safety factor (test)
Design temperature
Axial supplementary cylindrical load design
Axial supplementary cylindrical load test
p
pt
z
S
St
PRz
PRz
#NAME?
60
1
1.5
1.05
50
0
0
bar
bar
C
N
N
Materials
Flange material identification
Flange material norm
Flange elastic modulus (design temp)
Flange material strength (design temp)
Flange elastic modulus (test temp)
Flange material strength (test temp)
Adjacent cyl material identification
Adjacent cyl material norm
Adjacent cyl material strength (design temp)
Adjacent cyl material strength (test temp)
E
K
Et
K20
K
K20
C22.8
DIN17243
205350
226.25
208000
230
S355J2G3
EN 10025
345
345
N/mm
N/mm
N/mm
N/mm
N/mm
N/mm
Geometrical data
Nominal diamter
Outside diameter of flange
Outside cyl shell diameter
Inside cyl shell diameter
Adjacent cylinder thickness
Calcul cyl thick (design)
Calcul cyl thick (test)
Calcul cyl thick (bolt up)
Hub thickness
Axial hub length
Total flange height
Actual flange thickness
Distance to gravity center from face of flange
Distance to gravity center from axe
d3 in flange definition (d+2*sF)
Distance section B-B to cog
NW
da
de
d
sR
s1
s1
s1
sF
hC
hA
hF
e
d1
cA
800
1140
813
784.6
14.2
#NAME?
3.35
0.00
14.2
0
115
115
57.50
556.37
813
57.50
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Bolt data
Type (1=full shaft ; 2 = reduced shaft)
Bolt circle diameter
Number of bolts
Diameter of flange holes
Calculation hole diameter
Bolt nominal diameter
Actual bolt root section
Actual bolt root diameter
dt
n
dL
d'L
dK
1
1030
24
56
28
52
1833.69
48.319
mm
mm
mm
mm
mm
mm
eq. 15
eq. 15
eq. 15
dS
ls
E
K
S
Et
K20
St
48.319
200
8.8
DIN 267
205350
621.25
1.6
208000
640
1.2
mm
mm
N/mm
N/mm
1.6 type 1 /
N/mm
N/mm
1.2 type 1 /
Gasket data
Type (1 = soft ; 2 = soft + metal ; 3 = metal)
Mean gasket diameter
Physical gasket width
Physical gasket thickness
Limit load factor (table 1)
Gasket coefficient for k1 (design)
Gasket coefficient for k1 (liquid)
Gasket coefficient for k0kD
Gasket coefficient k1 for design
Gasket coeeficient k1 for test
Gasket coefficient k0kD
Coeffcient (0.1 for liquid ; 0.2 for gas)
Coefficient design
Coefficient test
Gasket elastic modulus (design temp)
Gasket elastic modulus (bolting up temp)
dD
bD
hD
V
k0
k1
k1
kokD
A
SD
SD
E
Et
1
875
85
3
30
1
1.1
1.1
22
93.5
93.5
1870
0.1
1.2
1
1500
1500
mm
mm
mm
mm
mm
N/mm
table 1 or da
table 1 or da
table 1 or da
N/mm
N/mm
Calculation of loads
Axial cyl load (int press)
Axial suppl cyl load
Total axial cyl load
Load flange ring area
Total load due to int pressure
Gasket predeformation load
PRP
PRz
PR
PF
Pi
PDV
PDB
PDB
PSB
PS
PS0
design
#NAME?
0
#NAME?
#NAME?
#NAME?
5140431
test
2900933
0
2900933
706990
3607923
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
5140431
1542129
1542129
5150052
5150052
Lever arms
aR
aF
aD
a1
a
115.6
100.1
77.5
108.5
0
mm
mm
mm
mm
mm
M
W
s
sall
design
test
bolting up
#NAME?
#NAME?
#NAME?
150.83
525633
2641
199.04
219.05
#NAME?
2647
#NAME?
219.05
design
1
#NAME?
48.319
48.319
test
bolting up
22.63
#NAME?
Bolt diamter
Construction allowance
Min required root diameter
Actual root diameter
Actual shaft diameter
PS
CS
deltaS
WF
WR
W
CF
deltaF
CD
design
#NAME?
45186
#NAME?
330.0
13.4
343.4
#NAME?
#NAME?
0
#NAME?
116828
#NAME?
#NAME?
test
5150052
45769
0.113
bolting up
#NAME?
45769
#NAME?
#NAME?
#NAME?
0
#NAME?
116828
6.6
0.013
8929
#NAME?
0
#NAME?
22.0
#NAME? bar
#NAME? bar
design
#NAME?
115
test
109.6
bolting up
#NAME?
FLANGE
#NAME?
is of circular flange
eq. 15
eq. 15
eq. 15
FLANGE
#NAME?
Sheet
of
Err:502
table 1 or datasheet
table 1 or datasheet
table 1 or datasheet
test
2900933
0
2900933
706990
3607923
1542129
1542129
5150052
5150052
N
N
N
N
N
N
eq. 1
N
N
N
N
N
N
eq. 6
eq. 12
eq. 12
eq.
eq.
eq.
eq.
2
3
4
5
eq. 11
eq. 11a
FLANGE
#NAME?
Sheet
of
Err:502
FLANGE
#NAME?
bolting up
#NAME?
2647
#NAME?
219.05
Nm
cm
N/mm
N/mm
eq. 13
eq. 14
bolting up
mm
#NAME? mm
mm
mm
N
kN/mm
mm
cm3
cm3
cm
kN/mm
mm
degr
kN/mm
N/mm
mm
bolting up
#NAME? mm
mm
eq. 19
eq.
eq.
eq.
eq.
eq.
eq.
eq.
21
20
25
26
24
23,30,32
22
FLANGE
#NAME?
Sheet
of
Err:502
Blind Flange
Design conditions
Design pressure
Test pressure
Allowable stress factor (sheet 6)
Safety factor (design)
Safety factor (test)
Design temperature
Axial supplementary cylindrical load design
Axial supplementary cylindrical load test
p
pt
z
S
St
PRz
PRz
#NAME?
60
1
1.5
1.05
50
0
0
bar
bar
C
N
N
Materials
Flange material identification
Flange material norm
Flange elastic modulus (design temp)
Flange material strength (design temp)
Flange elastic modulus (test temp)
Flange material strength (test temp)
Adjacent cyl material identification
Adjacent cyl material norm
Adjacent cyl material strength (design temp)
Adjacent cyl material strength (test temp)
E
K
Et
K20
K
K20
C22.8
DIN17243
205350
226.25
208000
230
S355J2G3
EN 10025
345
345
N/mm
N/mm
N/mm
N/mm
N/mm
N/mm
Geometrical data
Nominal diamter
Outside diameter of flange
Outside cyl shell diameter
Inside cyl shell diameter
Adjacent cylinder thickness
Calcul cyl thick (design)
Calcul cyl thick (test)
Calcul cyl thick (bolt up)
Hub thickness
Axial hub length
Total flange height
Actual flange thickness
Distance to gravity center from face of flange
Distance to gravity center from axe
d3 in flange definition (d+2*sF)
Distance section B-B to cog
NW
da
de
d
sR
s1
s1
s1
sF
hC
hA
hF
e
d1
cA
800
1140
813
784.6
14.2
14.2
0
115
115
57.50
556.37
813
57.50
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
Bolt data
Type (1=full shaft ; 2 = reduced shaft)
Bolt circle diameter
Number of bolts
Diameter of flange holes
Calculation hole diameter
Bolt nominal diameter
Actual bolt root section
Actual bolt root diameter
dt
n
dL
d'L
dK
1
1030
24
56
28
52
1833.69
48.319
mm
mm
mm
mm
mm
mm
eq. 15 (DIN2
eq. 15 (DIN2
eq. 15 (DIN2
dS
ls
E
K
S
Et
K20
St
48.319
200
8.8
DIN 267
205350
621.25
1.6
208000
640
1.2
mm
mm
N/mm
N/mm
1.6 type 1 /
N/mm
N/mm
1.2 type 1 /
Gasket data
Type (1 = soft ; 2 = soft + metal ; 3 = metal)
Mean gasket diameter
Physical gasket width
Physical gasket thickness
Limit load factor (table 1)
Gasket coefficient for k1 (design)
Gasket coefficient for k1 (liquid)
Gasket coefficient for k0kD
Gasket coefficient k1 for design
Gasket coeeficient k1 for test
Gasket coefficient k0kD
Coeffcient (0.1 for liquid ; 0.2 for gas)
Coefficient design
Coefficient test
Gasket elastic modulus (design temp)
Gasket elastic modulus (bolting up temp)
dD
bD
hD
V
k0
k1
k1
kokD
A
SD
SD
E
Et
1
875
85
3
30
1
1.1
1.1
22
93.5
93.5
1870
0.1
1.2
1
1500
1500
mm
mm
mm
mm
mm
N/mm
table 1 or da
table 1 or da
table 1 or da
N/mm
N/mm
Calculation of coefficients
design
1.51
1.18
0.56
delta
dt/dD
C1
Opening
d
et
di
di/dD
dt/dD
CA
275 mm
20 mm
235 mm
0.268571429
1.177142857
1.32
#NAME? bar
#NAME? bar
design
#NAME?
#NAME?
115
test
81.8
107.9
eq. 5
FLANGE
#NAME?
is of circular flange
n according to AD-2000 B5
eq. 15 (DIN2505)
eq. 15 (DIN2505)
eq. 15 (DIN2505)
FLANGE
#NAME?
Sheet
of
Err:502
table 1 or datasheet
table 1 or datasheet
table 1 or datasheet
eq. 5
mm
mm
mm
FLANGE
#NAME?
Sheet
of
Err:502
M
10
12
14
16
18
20
22
24
27
30
33
36
39
42
45
48
52
56
64
72
MATERIAU
BRIDE
C22.8
C22.8
C22.8
C22.8
C22.8
TUBE
S235J2G3
S355J2G3
BOLT
24CRMO5
8.8
NORME
DIN
DIN
DIN
DIN
DIN
17243
17243
17243
17243
17243
EP MAXI
60
105
225
375
9999
E20
E100
208000
208000
208000
208000
208000
E150
E200
K20
K100
250
240
230
210
200
K150
237
230
220
200
190
K200
216
210
200
180
170
190
185
175
160
155
F5-delta
A1
A2
A3
A4
A5
1
1.25
1.5
1.75
2
-1.5867261
-2.022946 -3.0281529 -3.3791453 -3.9737601
4.7177258
5.6936888
8.1093524
8.9405747
10.441502
-4.13224 -4.9056326 -7.0223377 -7.7739652 -9.2066325
1.6923613
1.9991881
2.8250089
3.150956
3.7809854
-0.27031351 -0.31385282 -0.43278834 -0.48606792 -0.58954503
F22-A
1
2
3
4
5
6
1
2
3
4
1.007489 -0.02409278 0.02144546 -0.00489583
3.208035
-1.091489
1.553827
-0.423889
-13.19182
10.651
-13.27656
3.525713
30.58818
-44.89968
47.62793
-11.93544
-43.36178
79.56794
-71.67355
16.79465
42.25349
-92.64466
74.76717
-17.85693
2.5
-5.7138269
14.807053
-13.227394
5.4295275
-0.84077281
3
-8.3735899
22.346833
-21.173729
9.1438678
-1.4855474