SECTION 2 ENGINE

Group 1 Structure and Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2-1

SECTION 2 ENGINE
GROUP 1 STRUCTURE AND FUNCTION
1. STRUCTURE

Turbocharger

Valve cover

Lifting bracket

Lifting bracket
Water outlet connection

Exhaust manifold
Coolant supply

Coolant temperature sensor

Lubricating oil filter

Coolant return
Water inlet connection

Flywheel housing

Vibration damper

Oil pan

Air intake connection

(From charged air cooler)

Air transfer connection

(To charged air cooler)

Air heater starting aid

Fuel pump

Power supply connection

Fan drive

Fuel drain
ECM

Fuel inlet

Oil level gauge

Fuel filter

7707AEG01

Direct 4-stroke, 6-cylinders, water-cooling and charge air cooled diesel engine in installed, cylinder
block and cylinder head are made of case iron and turbocharger is attached.

2-1

2. SYSTEM DIAGRAMS
The following drawings show the flow through the engine systems.
1) FUEL SYSTEM(Common rail fuel system)

7707AEG02

1
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17
18
19
20
21

Fuel from fuel tank

Fuel filter and water separator
Fuel supply connection
Fuel supply to ECM mounted fuel lift pump
ECM cooling plate
ECM mounted fuel lift pump
Fuel outlet from ECM mounted fuel lift pump
Fuel gear pump
Fuel from gear pump to fuel filter
Primary fuel filter
Fuel inlet to fuel pump actuator

2-2

High-pressure fuel pump

Fuel outlet from high-pressure pump
High-pressure pump drain flow connection
Fuel rail
High-pressure injector supply lines
High-pressure fuel connector
Fuel injector
Fuel pressure relief valve
Fuel injector drain flow line
Fuel return to fuel tank

(1) Flow diagram

7707AEG02-1

2) LUBRICATING OIL SYSTEM

(1) Lubricating oil cooler flow

7707AEG03

1
2
3

4
5
6

Gerotor lubricating oil pump

Lubricating oil cooler
To lubricating oil pan

2-3

Full flow lubricating oil filter

Filter bypass valve
From lubricating oil filter

(2) Lubrication for the turbocharger

7707AEG04

1
2

Lubricating oil supply from filter

Turbocharger lubricating oil supply

Turbocharger lubricating oil drain

(3) Lubrication for the power components

7707AEG05

1
2
3

4
5
6

From lubricating oil cooler

Main lubricating oil rifle
To camshaft

2-4

To piston cooling nozzle

From main lubricating oil rifle
To connecting rod bearing

(4) Lubrication for the overhead

7707AEG06

1
2
3

4
5
6

From cam bushings

Transfer slot
Rocker lever support

Rocker lever shaft

Rocker lever bore
Rocker lever

3) COOLING SYSTEM

7707AEG07

1
2
3
4
5
6

7
8
9
10
11

Coolant inlet from radiator

Water pump suction
Coolant flow through lubricating oil cooler
Block lower water manifold(to cylinders)
Coolant filter inlet
Coolant filter outlet

2-5

Coolant supply to cylinder head

Coolant return from cylinder head
Block upper water manifold
Thermostat bypass
Coolant return to radiator

4) AIR INTAKE SYSTEM

7707AEG08

1
2
3

Intake air inlet to turbocharger

Turbocharger air to charge air cooler
Charge air cooler

Intake manifold
(Integral part of cylinder head)
Intake valve

5) EXHAUST SYSTEM

7707AEG09

1
2

Exhaust valve
Exhaust manifold(pulse type)

3
4

2-6

Dual-entry turbocharger
Turbocharger exhaust outlet