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11 Hard Drive
The most important part, and the one you are least likely to already possess, is a serial-line TTL adapter. This is a device
that will allow you to connect a computer to the serial line of the hard drive, allowing you to send it commands and receive
replies (the hard drive is really a little computer itself). A direct serial-line connection won't work, because the RS-232 spec
uses 12v, while the hard drive prefers about 3-5v. So you'll need some sort of adapter.
I picked this RS232-to-TTL Adapter from alldav.com. It connects to a computer's serial port, and it only costs $4, including
shipping:
(click to enlarge)
Of course, this will only work if you own a computer with a serial port. Many modern computers do not have serial ports. If
you don't have one, you could try this USB to UART adapter instead. It's $6 shipped. The good news is that less soldering
should be necessary, since it is powered from the computer's USB port. I haven't tried using one of them, so I can't
guarantee that it will work. Other people have had luck with random cell phone USB adapters that happened to contain the
right type of electronics. The MSFN thread referenced above contains more information.
Finally, you'll need various wires and connecters for putting everything together. I simply made do with what I had lying
around, and if you're the type of DIYer who's actually considering this project, you'll probably be able to do the same.
Hardware Preparation
Prepare Drive
Loosen or remove the PCB from the hard drive. Place cardstock between the PCB and the contacts for the drive head.
Leave the drive motor contacts in place. Tighten the three screws closest to the motor contacts. Leave the other three
screws loose or removed.
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You will need to connect a power supply to the hard drive PCB, but do not do so yet. Wait until after you have tested your
RS232-to-TTL adapter.
(click to enlarge)
If you lift up on the tabs in the black plastic connector, you can remove the contacts. This shows two contacts removed (3.3v
and ground):
(click to enlarge)
Next, I wrapped wires around these contacts (the other end of these wires will be soldered to the RS232-to-TTL's Vcc &
ground contacts).
(click to enlarge)
Finally, I wrapped the contacts with electrical tape to make sure they don't touch each other or anything else:
(click to enlarge)
You can also use a 3V battery, or 2 or 3 AA's in series, etc. If using a battery, you must also connect the RS232-to-TTL
adapter's ground pin to the hard drive ground pin, or it will not work. The two devices must share a common ground in order
to communicate. If they're powered by the same power supply, then that will insure that they share a ground.
Here is the RS232-to-TTL adapter with the power supply wires connected, as well as a couple of short wires soldered to the
RX & TX contacts to act as a poor-man's "header".
(click to enlarge)
I didn't have a connector that would plug into the outlet on the hard drive. I did have one from an old PC that was just a bit
too large - I think it was an internal connector for the lights, or maybe the PC speaker. This picture shows one of the ends of
my cable. Click on the image to enlarge:
(click to enlarge)
There are small tabs on the black plastic connector. If you lift up on these, you can pull out the contacts. These contacts are
the right size for connecting to the hard drive's RX and TX pins:
(click to enlarge)
Finally, I wrapped the contacts in electrical tape to make sure they don't touch each other or anything else. These connect to
the RX & TX pins on the hard drive. But don't connect them just yet - we're going to test the adapter first.
(click to enlarge)
Next, I connected the other end of this cable to the wires that I had soldered to the RS232-to-TTL adapter's RX & TX
contacts:
(click to enlarge)
Next, connect the RS232-to-TTL adapter to a computer's serial port. This is the computer you will be using as a terminal to
communicate with the hard drive. I just plugged the adapter directly into the serial port.
Terminal Configuration
You will need a terminal program on the computer to which you connect the RS232-to-TTL adapter. You can use
Hyperterminal, which comes with Windows XP & earlier. I suggest using putty, but any terminal program will do.
Configure your terminal program to use the serial port with the following settings:
Baud
384
00
Data
Bits
Stop
Bits
Parity
non
e
Flow
Contro
l
non
e
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Now if you type into your terminal program, you should see the characters being displayed. If not, then there's something
wrong with your RS232-to-TTL adapter, and you should not proceed until you determine the problem and fix it.
(click to enlarge)
Attach the power supply's SATA power connector to the hard drive. Turn on power to the RS232-to-TTL adapter and the
hard drive.
NOTE: Commands for you to type are in red boldface. Pay attention to upper & lower case - it is important.
After a few seconds, Press CTRL+z. You should then see a prompt like this:
F3 T>
If not, you may have the TX & RX wires swapped. Switch them and try again.
Access Level 2 (type /2):
F3 T>/2 (enter)
F3 2>
Wait about 20 seconds, then spin down the motor:
F3 2>Z (enter)
Spin Down Complete
Elapsed Time 0.147 msecs
F3 2>
If you instead see a message similar to this:
LED: 000000CE FAddr: 00280D4D
Then you entered the commands too quickly after supplying power to the drive. Cycle power, wait 20 seconds, then begin
again.
Very carefully, remove the cardstock that you placed between the PCB and the drive head contacts. Carefully replace and
tighten the 3 loose screws. If you removed the screws, I suggest using a small piece of masking tape to help you hold the
screws while you put them back in place.
Then start the motor:
F3 2>U (enter)
Spin Up Complete
Elapsed Time 7.093 secs
F3 2>
Next go to Level 1 (type /1):
F3 2>/1 (enter)
And do a S.M.A.R.T. erase (create S.M.A.R.T. sector):
F3 1>N1 (enter)
When the prompt comes back up, turn off power to the hard drive, wait a few seconds, then turn it back on. Wait about 20
seconds, then finally do partition regeneration:
F3 T>m0,2,2,0,0,0,0,22 (enter)
After 15-30 seconds, you should see something like:
Max Wr Retries = 00, Max Rd Retries = 00, Max ECC T-Level = 14, Max Certify Rewrite Retries = 00C8
User Partition Format 10% complete, Zone 00, Pass 00, LBA 00004339, ErrCode 00000080, Elapsed Time 0 mins 05
secs
User Partition Format Successful - Elapsed Time 0 mins 05 secs
Do not turn off drive until you see this message.
Once seen, drive can be turned off.
Power down everything, place drive back into your computer, and confirm that it's working.