Federal US Government Contractor under CCR

Chartered Aircraft Engineering & Certification

Corporation, Seattle , Washington , USA
& DGFT Govt of India Approved PSI Agency
Charter Aviation Operator

http://www.cayleyaerospace.com
March 29, 2013

SEATTLE

Suzhou
(China)
Coventry
(UK)
Cairo
(EGYPT)

Sydney

Leading engineering and R&D solutions provider with core engineering DNA

Founded in Pacific Northwest in Seattle in 2010

Approved US Government Federal Contractor under CCR

DGFT Government of India Approved PSI Agency

Business facilities located in USA,UK,China,Egypt

Strong financial performance with a compounded annual growth rate of 35%

High customer loyalty - 90% revenue from repeat business

70% revenue from North America,10% revenue from Australia,10% from Europe,10%
from Asia;

0.5 % of net profits earmarked for fulfilling Social Responsibilities on a Y-o-Y basis

Accredited Training Programs in Aeronautical Engineering & Aviation Science

Airlines program Management & Engineering services AOG support,Certification &

Airworthiness compliance support,Check completion for Aircraft at our USA site

Aircraft sourcing ,Engineering ,Pilot,crew service support

Financial support for Airlines and global Airlines support

Accredited Chartered Aeronautical Engineering Group under Federal US Government

DGFT Govt of India Approved Pre Shipment Inspection Agency for parts export to India

Aeronautical Engineering & other major Training Programs leading Diploma & Degree in
Engineering & Aviation Maintenance

All the course works and Degree/Diploma in Aeronautical,Mechanical,Electrical Engineering

are Accredited by Ministry of Education and NARIC,UK and accepted in USA as accredited at
par with BS Degree program from USA University

Aircraft Maintenance support provided by Skilled Aircraft Mechanics and Aircraft Engineers
from Cayley Aerospace Inc through its local subsidiary facilities in the region

Aircraft & Fleet operation support from Cayley Aerospace Inc ,USA within very short time
frame

Cayley Aerospace Inc is led by Accredited Licensed Chartered Aeronautical Engineer and all
training program through Cayley Group of Companies will have Completion Certificates in
Aviation issued by Approved Chartered Engineer & Professional Engineer from UK,USA and
Australia region.

Cayley Group of companies provided Engineering Degree training program for people at all
level whether its students or employees and these help in Professional & Career Development
of Employees,students and trainees.

Aircraft Parts and Inventory support through Cayley Aerospace USA

Cayley Aerospace Inc is Approved Valuation Corporation for Aeroplanes & Aero Engineering
4

Aerospace Focus- Strong Leadership

Best-in-Class Engineering Services

Structures

Interiors

Engines

Avionics

Systems

Engineering Software

Technical Publications

Best-in-class engineering services partner to the global aerospace & defense industry
100000+ person hours delivered on aerospace projects.
Premier Chartered Engineer Professional Development CPD program for Engineers & Managers.
Long-term relationship with major OEMs and Tier-I suppliers .
Recognized as a value creator and top offshore engineering solutions provider by our customers.
Innovative Solutions for entire product life-cycle : From product definition to after-market
service

Aircraft Engineering Services AOG support

Charter Airlines operation for both passenger & cargo
Program management & compliance support
Aircraft certification & compliance
Aircraft Sourcing ,sales,leasing,crew resourcing
Premier Chartered Aeronautical group with licensing approval
in 5 countries USA,Australia,UK,China,Egypt,Europe & APEC
countries Approved by Federal US Government under CCR
DGFT Government of India Approved Pre Shipment Inspection
Agency of airplane parts supply.
Financial support for Airlines customers

Cayley Aerospace Inc is DGFT Government of India approved Pre

Shipment Inspection Agency involved in metals,non metals and
machineries inspection and certification services.

Inspection team are locally registered Professional Engineers and

Chartered Engineers with Engineering Council-UK and Engineers
Australia

Global offices offer 24/7 customer support

Licensed in Washington state,USA

Global offices present in Seattle,USA,Coventry,UK,Cairo,Egypt,

Suzhou,China and Sydney, Australia

Aerospace Service Portfolio

Adding Value in Every Step
Concept Design
Detailed Design
Value Engineering
Reverse Engineering

Product
Definition

Structural Stress Analysis

Finite Element Analysis
Fatigue & Damage Tolerance Analysis
Thermal Analysis, CFD Analysis
Impact Analysis

Engineering
Design

Design for Manufacture and Assembly

Computer Aided Process Planning
Value Stream Mapping
Tooling Services

Manufacturing

Post Production Engineering

Tool Engineering
Scaffolding Design
Test Plan

Assembly /
Testing

RAMS Service
Integrated Logistics Support
Service Repair Engineering
Technical Publications

After Market
Services

Aerospace Domain Expertise

Comfort

Structures

Interiors

ofSystems
Engagement
Areas
Seating
Seating System
Lighting Systems
Cabinetry
Galley Structure
Overhead System

Engines

Avionics

Systems

Why Cayley Aerospace ?

Reduce cost
Reduce Weight & Space
Improve ergonomics
simplifying construction by
introducing modularity.

Storage Equipment

Solutions

System Integration

Conceptual Design
Detailed Design
Structural Substantiating Report
DER Compliance Report
Digital Mock Up (DMU)
Technical Publications
9

Areas of expertise

SERVICES OFFERED
Conceptual Design
3D Models (Shell, Assembly & Installation)
Detailed Design
Design for manufacturing (DFM)
General Arrangement Drawings
Assembly, Installation Drawings
Component Drawings
Design Validation
Finite Element Analysis
Static Stress Calculation
Fatigue & Damage Tolerance
Static, Dynamic & Buckling Analysis
Structural Substantiation Reports
Digital Mock Ups
Aircraft Charter operation & Engineering Services support
Technical Publications

10

FAA STC PROJECT CAPABILITIES

Aircraft Structures /Systems Design & Modifications

Airframe Structural Repair Design
Interior Arrangement Design
FAA STC Project Co-ordination & Certification
FAA DER (Designated Engineering Representative
Approvals)
Computer Aided Design (Auto Cad Release 2009)
Conventional Design & Drafting Board
Stress Analysis/Report
Certification Plans, Compliance Report, Inspection
Reports for STC Projects.
Finite Element Analysis (FEA) Nastran
MathCAD 14 Analysis & Programming
Static Module Testing

11

FAA STC PROJECT CAPABILITIES

Strain Gauge Installation, Instrumentation &

Testing
Flammability Testing
Evacuation Testing
Weight & Balance Reports
Development of Technical Manuals
Generation of Process Specifications
Support Equipment /Machine Design &
Fabrications
Component Qualification & Testing under FAA
Open STC Testing Project

12

Aero Interior Experience@ Cayley Aerospace

CUSTOMER

AIRCRAFT PROGRAM

AREA OF ENGAGEMENT

ANOLIS

A330-300

Design- Interior Completions

AAC

Airbus Corporate Jetliner, BBJ

Design & Analysis of interior

completions

Albert Mhlenberg

A318,A319,A380

CMMs for Aircraft interiors

Mid Coast

Bombardier Global Express

XRS

Design & Analysis of Interiors

Completion

SICMA Aero Seats

AIRBUS

Design & analysis support along with

creation of CMMs for Aero Seats

Boeing

Boeing

Design & modeling of aero seats

13

Areas/ Monuments worked on

AIRCRAFT PROGRAM

MONUMENTS WORKED ON

A330-300

Galley with pelmet arrangement

Galley G4, G5, G6, G7
Footwells F1, F2, F3, F4, F5
Stowage C1, C3, C4, C6

Airbus Corporate Jetliner, BBJ

Side Ledge with Ottoman

Vanity
Closets
Overhead
Bulkhead

A318,A319,A380
Bombardier Global Express XRS

CMMs for Aircraft interiors

Galley
Galley ANNEX
Vanity
Wardrobe
Credenza
Divan
Bulkhead

14

A few of the Monuments worked on

RH GALLEY

ENTRANCE ENCLOSURE
AFT WARDROBE

CREW REST
CABINET

CREDENZA CABINET
AFT LAVATORY

DIVAN END CABINET

15

Various Software utilized

Tools for Design Analysis

Solidworks 2009
CATIA V5- R18/19
CATIA V4- V4.2.4, R2
AUTOCAD 2008

Tools for Stress Analysis

FE MAP
PATRAN 2007, 2008
NASTRAN 2007, 2008
ABAQUS V6.8
ANSYS V10,11
HYPERMESH V8,9
LSDYNA 971
Hand Calculations

Tools for Tech Pub

Arbor Text Editor
Frame Maker
IsoDraw
Acrobat Professional

16

Project Commencement: Apr-2010

Domain : Interiors Monuments / Galleys /etc

Solutions Offered: Design & Stress Analysis

Aircraft Program working on: A319

Team Size:

36 (average)

40 (peak)

Software Tools used:

CATIA V5, Solidworks, NASTRAN, PATRAN, Hypermesh,
MS Excel for Hand calculations

17

Project Commencement : Dec 2010

Domain : Interiors Galleys, Stowage, Foot wells

Solutions Offered: Detail Design

Aircraft Program working on: A330-300

Team Size:

Software Tools used: CATIA V5

15 (average)

20 (peak)

18

Project Commencement: April 2010

Domain : Interiors Vanity, Galleys etc.; Systems Oxygen, water etc.

Solutions Offered: Detail Design & Stress Analysis

Aircraft Program working on: Bombardier Global Express XRS

Team Size:

Software Tools used: Solid Works, AutoCAD, NASTRAN/PATRAN, MS Excel

30 (average)

40 (peak)

19

Project Commencement: Pilot project

Domain: Interiors Air duct assembly

Solutions offered: Design and Stress Analysis

Aircraft Program working on: A350

Team Size:

Software Tools used: Catia V5, Nastran, Patran, Hypermesh

25

20

Project Commencement: June 2007

Domain: Interiors Technical Publications

Solutions offered: Creation of CMM for Interiors Monuments

Aircraft Program working on: Airbus & Boeing

Team Size:

Software Tools used: Arbortext Editor, Frame Maker, ISO DRAW, Acrobat Professional

12

21

Program : A330-300

SCOPE
Design, Modeling and
Interior Components.

drafting

of

Preliminary & Detail design

CATIA V5 models, assembly and layout
drawings,
Structural
Drawing,
Component Drawing
INPUTS
Proposal drawings and specifications
Required stp and
allocation Models)

igs

files

(Space

Design criteria & Standard Specifications

Required environment models
OUTPUTS
CATIA 3D Models assembly
Monuments Worked on:
Galleys
Stowages
Foot wells

2D Layout drawings
Structural drawings
Component Drawings

22

Program : Bombardier Global XRS

SCOPE
To create the 3D models, Drawings, FEA
and Stress Reports for the Interior
components.
INPUTS
Floor schematic, Concept design & XRS
document
Loads
METHODOLOGY
Creation of 3D model
Creation of assemblies & corresponding
drawings
FEA & Stress Analysis
OUTPUTS
CAD Models/ drawings & FEA reports
Stress Substantiation Reports

23

Program : Airbus Corporate Jetliner

SCOPE
To create the 3D models of side ledge &
Ottoman assembly, carry out FEA and
Stress analysis.
INPUTS
Assembly & elevation drawings
Loads
METHODOLOGY
Creation of 3D model
Creation of assemblies & corresponding
drawings
FEA and Stress Analysis
OUTPUTS
CAD Models & drawings
FEA Results
Stress Analysis Reports

Side Ledge & Ottoman Assembly

24

Program : Boeing Business Jet (B-737)

SCOPE
To create 3D shell models, carry out FE
Analysis and create stress reports of the all
monuments
INPUTS
Floor Schematic and Elevation Drawings
Loads
METHODOLOGY
Study of inputs
Creation of 3D model of shell structure
of monument.
FEA and stress analysis
OUTPUTS
CAD Models
FEA Reports
Stress analysis reports
Shell Models
25

Program : Boeing Business Jet (B-737)

SCOPE
To create the 3D models & drawings of
overhead cabinet assembly, component
installation & Installation.
INPUTS
Floor Schematic and Elevation Drawings
METHODOLOGY
Study of inputs
Creation of assembly
corresponding drawings
OUTPUTS
CAD Models & Drawings

Overhead cabinets
26

models

&

Program : Boeing Business Jet (B-737)

SCOPE
Perform Finite Element Analysis for Side ledge,
Vanity & Cabinet assemblies
INPUTS
3D solid STEP format model
METHODOLOGY
Study of inputs
Creation of finite element model
Creation of Finite Element Analysis
OUTPUTS
Finite Element model, Stresses and displacements

Finite Element Model

27

Program : AIRBUS Axxx

SCOPE
To Create CMM for Interiors Monuments
INPUTS
Assembly Drawings, BOM
Sample CMM template
ATA 100, ATA iSpec 2200, ASD-STE100
standards
METHODOLOGY
Study of Inputs
Creating Authoring text
Create Illustrations
OUTPUTS
Software Utilized:
Arbor text Editor
Frame Maker
ISO DRAW

Approved CMM for Interiors Monuments

28

Please contact for all request:

Eur Ing.Bishnujee Singh PE FIEAust FIMechE CEng (UK) CPEng
Csci CPhys CMath FCMI FinstlM AFCASI (Canada)
18830 38th Ave W
Lynnwood,Washington,98037-7637
Email:bishnujee.singh@cayleyaerospace.com
http://www.cayleyaerospace.com

29

Thank you