F01D500 Maintenance Guide PDF

F01D500
Maintenance Guide
Issue
01
Date
2010-02-11
Huawei Proprietary and Confidential

Copyright Huawei Technologies Co., Ltd.
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Copyright Huawei Technologies Co., Ltd. 2010. All rights reserved.

No part of this document may be reproduced or transmitted in any form or by any means without prior written
consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions

and other Huawei trademarks are the property of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the
customer. All or part of the products, services and features described in this document may not be within the
purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided "AS IS" without warranties, guarantees or representations
of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute the warranty of any kind, express or implied.

F01D500
Maintenance Guide
Contents
Contents
About This Document.....................................................................................................................1
1 Field Maintenance......................................................................................................................1-1
1.1 Checking the Cabinet Status...........................................................................................................................1-3
1.2 Checking the Waterproof Status.....................................................................................................................1-4
1.3 Checking the Grounding Status.......................................................................................................................1-4
1.4 Checking the Noise of the Cabinet..................................................................................................................1-5
1.5 Checking the Sensor........................................................................................................................................1-6
1.6 Checking the Battery.......................................................................................................................................1-7
2 Parts Replacement......................................................................................................................2-1
2.1 Replacing the Door Lock of an Outdoor Cabinet............................................................................................2-3
2.2 Replacing the Illuminator................................................................................................................................2-5
2.3 Replacing the Fan of a Heat Exchanger..........................................................................................................2-7
2.4 Replacing the Lightning Arrester..................................................................................................................2-10
2.5 Replacing the Rectifier Module....................................................................................................................2-12
2.6 Replacing the Monitoring Module................................................................................................................2-14
2.7 Replacing the Temperature and Humidity Sensor........................................................................................2-16
2.8 Replacing the Smoke Sensor.........................................................................................................................2-19
2.9 Replacing the Battery....................................................................................................................................2-20
3 Rectifying Common Faults.......................................................................................................3-1

3.1 Failure to Open the Cabinet Door Lock..........................................................................................................3-2
3.2 Condensation in the Cabinet...........................................................................................................................3-2
3.3 Abnormal Temperature Alarm of the Cabinet................................................................................................3-3
3.4 Excessive Noise of the Cabinet.......................................................................................................................3-5
3.5 Environment Monitoring Fault Alarm Generated by the Cabinet...................................................................3-5
Issue 01 (2010-02-11)

F01D500
Maintenance Guide
Figures
Figures
Figure 2-1 Appearance of the cabinet door lock..................................................................................................2-3
Figure 2-2 Removing the door lock.....................................................................................................................2-4
Figure 2-3 Connection of the illuminator cable...................................................................................................2-6
Figure 2-4 Power sockets of the heat exchanger..................................................................................................2-8
Figure 2-5 Removing the inner fan component....................................................................................................2-9
Figure 2-6 Removing the outer fan component..................................................................................................2-10
Figure 2-7 Removing the lightning arrester.......................................................................................................2-12
Figure 2-8 Replacing the rectifier module..........................................................................................................2-14
Figure 2-9 Replacing the monitoring module....................................................................................................2-15
Figure 2-10 Removing the temperature and humidity sensor............................................................................2-17
Figure 2-11 Removing the temperature and humidity sensor............................................................................2-18
Figure 2-12 Removing the smoke sensor...........................................................................................................2-20
Figure 2-13 Removing the battery......................................................................................................................2-22
Figure 3-1 Appearance of the door lock...............................................................................................................3-2
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F01D500
Maintenance Guide
Tables
Tables
Table 3-1 Temperature parameters.......................................................................................................................3-4
Table 3-2 LED status of the heat exchanger.........................................................................................................3-4
Table 3-3 List of names of the ports of the sensor transfer box displayed on the host........................................3-6
Issue 01 (2010-02-11)

F01D500
Maintenance Guide
About This Document
About This Document

Intended Audience
This document provides the field maintenance guide and troubleshooting guide to the F01D500,
and introduces the methods for replacing the parts. This document helps the intended audience
to perform the field maintenance, replace the parts, and rectify the faults on the F01D500.
This document is intended for:
l
System maintenance engineers
Field maintenance engineers
Symbol Conventions
The following symbols may be found in this document. They are defined as follows.
Symbol
Description
Indicates a hazard with a high level of risk which, if not
avoided, will result in death or serious injury.
Indicates a hazard with a medium or low level of risk which,
if not avoided, could result in minor or moderate injury.
Indicates a potentially hazardous situation that, if not
avoided, could cause equipment damage, data loss, and
performance degradation, or unexpected results.
Indicates a tip that may help you solve a problem or save
your time.
Provides additional information to emphasize or
supplement important points of the main text.
Issue 01 (2010-02-11)

F01D500
Maintenance Guide
Update History
Command Conventions
Convention
Description
Boldface
The keywords of a command line are in boldface.
Italic
Command arguments are in italics.
[]
Items (keywords or arguments) in square brackets [ ] are

optional.
{ x | y | ... }
Alternative items are grouped in braces and separated by

vertical bars. One is selected.
[ x | y | ... ]
Optional alternative items are grouped in square brackets

and separated by vertical bars. One or none is selected.
{ x | y | ... } *
Alternative items are grouped in braces and separated by

vertical bars. A minimum of one or a maximum of all can
be selected.
Update History
Updates between document issues are cumulative. Therefore, the latest document issue contains
all updates made in previous issues.
Updates in Issue 01 (2010-02-11)

This is the first release.

Issue 01 (2010-02-11)
F01D500
Maintenance Guide
1 Field Maintenance
Field Maintenance
About This Chapter

This topic describes the field maintenance items for the device, and the checking items, reference
criteria, and exception handling methods of these items.
CAUTION
To ensure that a cabinet can run outdoors stably for a long time, comply with the following
principles during field maintenance:
l
Prevent rain or snow from falling onto the inner surface of the device (including the front
panel of the subscriber board), from falling onto cables, or falling into apertures when the
cabinet door is open.
Do not open the cabinet door in heavy dust. If dust enters the cabinet, the service life of the
components will be affected seriously.
It is recommended to open the cabinet door to maintain the device only when the temperature
is in the range from -5C to +35C. In this way, the device can be protected from dew
condensation or impact of extreme temperature.
Exercise caution when opening the cabinet door in case of strong wind. A strong wind may
cause the cabinet door to be opened or closed fiercely. This is dangerous to the maintenance
engineer and may damage the device. Use the cabinet support pin to fix the cabinet door in
a specified position, to avoid injury and damage.
1.1 Checking the Cabinet Status

To ensure that the cabinet can run stably for a long time, you are recommended to check the
cabinet status regularly.
1.2 Checking the Waterproof Status
To ensure that the devices inside the cabinet are waterproofed, you are recommended to check
the waterproof measures of the cabinet.
1.3 Checking the Grounding Status
Proper grounding is necessary to avoid lightning strike and to resist interference. To ensure that
all components in the cabinet are properly grounded, you are recommended to check that the
ground connections are all complete.
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1 Field Maintenance
1.4 Checking the Noise of the Cabinet

To ensure that the cabinet runs in the normal state and does not cause excessive noise to the
neighborhood, you are recommended to check for any levels of excessive noise regularly.
1.5 Checking the Sensor
To ensure that the environment status of the cabinet can be monitored in real time, you are
recommended to check the running status of the sensor regularly.
1.6 Checking the Battery
To ensure that the battery status and connections are normal, you are recommended to check the
battery regularly.
1-2

Issue 01 (2010-02-11)
F01D500
Maintenance Guide
1 Field Maintenance
1.1 Checking the Cabinet Status

To ensure that the cabinet can run stably for a long time, you are recommended to check the
cabinet status regularly.
Maintenance
Purpose
No.
Checking Item
Exception Handling Method
Ensure that the

appearance of the
cabinet is intact.
Check whether there is any

paint drop, collision damage,
or stain on the appearance of
the cabinet.
Remove the stain from the

appearance of the cabinet and
repaint the part where the paint is
dropped. For details, see
Repairing Scratches on the
Cabinet in the F01D500
Installation Guide.
Ensure that the

cabinet door lock
can be locked and
unlocked
properly.
Check whether the cabinet

door lock can be locked and
unlocked properly.
Replace the cabinet door lock.

For details, see 2.1 Replacing
the Door Lock of an Outdoor
Cabinet.
Ensure that none

of metal
components is
corroded or rusty.
Check whether any metal

components are corroded or
rusty.
If a metal component is rusty,

polish the component by using
the abrasive paper, and then
repaint the component for anticorrosion. Replace a component
if a large area of the component
is corroded.
Ensure that the

power system
runs in the normal
state.
Check the LED status of the

power system in the cabinet.
Replace the rectifier module or

monitoring module of the power
system. For details, see 2.5
Replacing the Rectifier
Module or 2.6 Replacing the
Monitoring Module.
LEDs of the rectifier module:

l
RUN: green and always on
ALARM: yellow and off
FAULT: red and off
LEDs of the monitoring

module:
Ensure that all

cable apertures
are properly
sealed.
Issue 01 (2010-02-11)
RUN: green; on for 1s and

off for 1s repeatedly
ALM: red and off
Check whether all cable

apertures are properly sealed,
including apertures for AC
power cables, PGND cables,
external subscriber cables,
and optical cables.

Use the sealant to seal all cable

apertures properly.
1-3
F01D500
Maintenance Guide
1 Field Maintenance
1.2 Checking the Waterproof Status

To ensure that the devices inside the cabinet are waterproofed, you are recommended to check
the waterproof measures of the cabinet.
Maintenance
Purpose
No.
Checking Item
Ensure that no
water enters the
cabinet.
Check whether accumulated

water or water stain exists
inside the cabinet.
Clean accumulated water inside

the cabinet.
Check whether the door of the

cabinet is properly closed.
Properly close the cabinet door.
Check whether the cable

apertures on the MDF
compartment of the cabinet are
properly sealed with sealant.
Properly seal the cable apertures

on the MDF compartment with
sealant.
Check whether the sealing tape

on the cabinet door is damaged.
Replace the sealing tape on the

cabinet door if the sealing tape
degrades or distorts.
Check whether the drainage

hole at the bottom of the
temperature control
compartment is blocked.
Clean the drainage hole at the

bottom of the temperature
control compartment.
1.3 Checking the Grounding Status

Proper grounding is necessary to avoid lightning strike and to resist interference. To ensure that
all components in the cabinet are properly grounded, you are recommended to check that the
ground connections are all complete.
Procedure
NOTE
The lap resistance refers to the resistance between metal parts; the grounding resistance refers to the resistance
between the device and the ground, that is, the grounding resistance of the device.
1-4
Maintenance
Purpose
No.
Checking Item
Ensure that the internal

ground cables of the
cabinet are properly
connected, the
connection points are
not loose or rusty, and
Checking whether the

internal ground cables
are properly connected
and whether the
rusty.
If the connections of the internal

ground cables are loose,
reconnect the cables.

Issue 01 (2010-02-11)
F01D500
Maintenance Guide
1 Field Maintenance
Maintenance
Purpose
No.
Checking Item
the cables are intact.

Ensure that the lap
resistance of the ground
cable is smaller than 0.1
ohm.

internal ground cables
are intact.
If the internal ground cables are

damaged, replace the cables and
properly connect the cables.
Ensure that the lap resistance of
the internal ground cable is
smaller than 0.1 ohm.
Using the multimeter

to measure the
grounding resistance
of the internal ground
cable.
If the connection points are rusty,

rid the rust and then properly
connect the cables again. Ensure
that the lap resistance of the
internal ground cable is smaller
than 0.1 ohm.

external PGND cables
in the cabinet are
properly connected
and whether the
rusty.
If the connections of the external

PGND cables are loose,
reconnect the cables.

external PGND cables
are intact.
If the external PGND cables are

damaged, replace the cables and
properly connect the cables.
Ensure that the resistance
between two ends of the ground
cable is smaller than 10 ohms.
Using a grounding
resistance tester to
measure the grounding
resistance of the
external PGND cable.
If the connection points in the

cabinet are rusty, rid the rust and
then properly connect the cables
again. Ensure that the resistance
between two ends of the ground
cable is smaller than 10 ohms.
Ensure that the external

PGND cables in the
cabinet are properly
connected, the
not rusty, and the cables
are intact. Ensure that
the grounding
resistance of the
external PGND cable is
smaller than 10 ohms.
1.4 Checking the Noise of the Cabinet

To ensure that the cabinet runs in the normal state and does not cause excessive noise to the
neighborhood, you are recommended to check for any levels of excessive noise regularly.
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Maintenance Guide
1 Field Maintenance
Maintenance
Purpose
Checking Item
Check the noise

of the cabinet:
The noise within
five meters does
not cause any
discomfort.
Directly listen to the

noise of the running
cabinet.
Check whether the fan on the heat exchanger runs

in the normal state. If the fan is normal, use a
brush to remove the dust from the fan on the heat
exchanger. If the fan is abnormal, replace the fan
in time. For the details, see 2.3 Replacing the
Fan of a Heat Exchanger.
1.5 Checking the Sensor

To ensure that the environment status of the cabinet can be monitored in real time, you are
recommended to check the running status of the sensor regularly.
Procedure
1-6
Maintenance
Purpose
No.
Checking Item
Ensure that the

temperature and
humidity sensor
runs in the normal
state: The
temperature and
humidity inside the
cabinet can be
queried through the
maintenance
terminal, and the
queried
temperature and
humidity are
consistent with the
actual temperature
and humidity.

cables of the temperature
and humidity sensor are
properly connected.
If the connections of the cables of

temperature and humidity sensor are
loose, reconnect the cables.

cables of the temperature
and humidity sensor are
aged or damaged.
If the cables of the temperature and

humidity sensor are aged or
damaged, replace the cables.
Querying the
temperature and
humidity inside the
cabinet.
If the preceding methods cannot

solve the problem, replace the
temperature and humidity sensor.
For details, see 2.7 Replacing the
Temperature and Humidity
Sensor.
Ensure that the

smoke sensor
works in the
normal state: If
there is smoke
inside the cabinet,
you can query the
relevant alarm
from the
maintenance
terminal.
Check the LED status of

the smoke sensor.
If the LED is abnormal (in the

normal state, the red monitoring
LED blinks every 3-6s), proceed to
the following steps.

cables of the smoke
sensor are properly
connected.
If the connections of the cables of

smoke sensor are loose, reconnect
the cables.

Issue 01 (2010-02-11)
F01D500
Maintenance Guide
1 Field Maintenance
Maintenance
Purpose
No.
Checking Item

cables of the smoke
sensor are aged or
damaged.
If the cables of the smoke sensor are

aged or damaged, replace the cables.
Generate smoke beside

the smoke sensor and
check whether a smoke
alarm is generated inside
the cabinet.
If the preceding methods cannot

solve the problem, replace the
smoke sensor. For details, see 2.8
Replacing the Smoke Sensor.
1.6 Checking the Battery

To ensure that the battery status and connections are normal, you are recommended to check the
battery regularly.
Procedure
Maintenance Purpose
Checking Item
Ensure that the shell of

the battery is intact and
that the battery does not
appear to be distorted,
bulging, or leaking.
Checking the
appearance of the
battery
If the shell of the battery is damaged or the

battery appears to be distorted, bulging, or
leaking, replace the battery in time. For the
detailed procedure, see 2.9 Replacing the
Battery.
CAUTION
Considering the battery life, you are recommended to telnet to the main device to perform the
discharging test for the battery every six months after the battery is used for three years. You
can also query the maintenance data about the battery discharging duration through the NMS.
If the discharging duration is shorter than 30 minutes, immediately replace the battery on site.
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2 Parts Replacement
Parts Replacement
About This Chapter

When performing device maintenance or parts upgrade, you may need to replace parts to ensure
that the device runs in the normal state.
Context
CAUTION
l
Take ESD measures before the replacement.
During the replacement, prevent any metallic objects from causing short circuits. For
example, tools that are placed improperly or screws that fall into the shelf accidentally can
cause short circuits.
When replacing parts, be sure to take electrical and mechanical safety precautions.
2.1 Replacing the Door Lock of an Outdoor Cabinet

Replace the lock of the outdoor cabinet when the lock fails to work.
2.2 Replacing the Illuminator
The illuminator is fixed to the battery compartment cover of the cabinet. Replace the illuminator
when it fails to work.
2.3 Replacing the Fan of a Heat Exchanger
To ensure that the system runs stably in the long term, replace the fan of the heat exchanger
immediately when the fan is faulty.
2.4 Replacing the Lightning Arrester
When any LED of the lightning arrester turns red, it indicates that the protection function of the
lightning arrester deteriorates. In this case, replace the lightning arrester immediately. When the
lightning arrester is faulty, the system switches from the AC power supply to the battery power
supply. Therefore, the services are not interrupted.
2.5 Replacing the Rectifier Module
Replace a rectifier module if it fails to upgrade or work.
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Maintenance Guide
2 Parts Replacement
2.6 Replacing the Monitoring Module

Replace the monitoring module when it needs upgrading or fails to work.
2.7 Replacing the Temperature and Humidity Sensor
The temperature and humidity sensor is located at the upper part of the device compartment of
the cabinet. The temperature and humidity inside the cabinet can be monitored remotely through
a maintenance terminal. Replace the temperature and humidity sensor when the temperature and
humidity sensor is faulty (for example, the monitored temperature and humidity differ much
from those of the actual environment). Replacing the temperature and humidity sensor does not
affect the system services.
2.8 Replacing the Smoke Sensor
The smoke sensor is located at the upper part of the device compartment of the cabinet. Smoke
inside the cabinet can be monitored remotely through a maintenance terminal. An alarm is
generated if smoke exists inside the cabinet. Remove the smoke sensor when it is faulty.
Replacing the smoke sensor does not affect the system services.
2.9 Replacing the Battery
Replace the battery when it is faulty or when the discharge time tested during maintenance is
shorter than 30 minutes.
2-2

Issue 01 (2010-02-11)
F01D500
Maintenance Guide
2 Parts Replacement
2.1 Replacing the Door Lock of an Outdoor Cabinet

Replace the lock of the outdoor cabinet when the lock fails to work.
Context
The device compartment and temperature control compartment of the cabinet adopt the
HW-2801 lock, and the cable distribution compartment adopts the HW-2801B lock. The two
door locks have the same structure; therefore, their replacement methods are the same. Figure
2-1 shows the appearance of the HW-2801 door lock.
Figure 2-1 Appearance of the cabinet door lock
Recommended Tools
l
ESD gloves
Phillips screwdriver
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Maintenance Guide
2 Parts Replacement
Preparations
Perform the following protective and preparatory operations before the replacement:
l
Ensure that the type of the new door lock is the same as the type of the door lock to be
replaced.
Take out the new part and check that the components of the new part are intact.
Procedure
Step 1 Wear the ESD gloves.
Step 2 Open the cabinet door whose door lock is to be replaced, and use the Phillips screwdriver to
loosen the screw that fixes the bolt on the inner side of the cabinet door, as shown in Figure
2-2 (1).
Step 3 Remove the washers that fix the bolt one by one, and record the original installation sequence
of the washers.
Step 4 Move the lock rod so that the lock rod is basically separated from the lock base. as shown in
Figure 2-2 (2).
Figure 2-2 Removing the door lock
Step 5 Use the Phillips screwdriver to loosen the two screws anticlockwise from the cover plate of the
door lock, as shown in Figure 2-2 (3).
Step 6 Remove the door lock base from the outer side of the cabinet door.
Step 7 Take out the new part.
Step 8 Apply waterproof glue to the place where the base of the new door lock is in contact with the
cabinet door. Then, install the new door lock in the position of the original door lock.
Step 9 Install the cover plate of the door lock from the inner side of the cabinet door. Use the Phillips
screwdriver to fasten the two screws clockwise to the cover plate.
Step 10 Install the lock rod back to the original position.
Step 11 Install the washers in the original sequence to fix the bolt.
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Maintenance Guide
2 Parts Replacement
Step 12 Use the Phillips screwdriver to fasten the screw to fix the bolt.
----End
Postrequisite
1.
Lock and unlock the door lock with by using the key to check whether the door lock works
properly.
2.
Dispose of the replaced part properly.
2.2 Replacing the Illuminator

The illuminator is fixed to the battery compartment cover of the cabinet. Replace the illuminator
when it fails to work.
Precautions
l
To facilitate operations, you are recommended to perform replacement during the day.
To ensure the continuous running of services, do not turn off the LOAD1 control switch
of the EPS75-4815AF power system.
Before any DC hot-line operation, adopt strict measures for insulation of tools and human
body to prevent short circuit accident.
Recommended Tools
l
ESD wrist strap or ESD gloves
Flat-head screwdriver
Preparations
l
Check that the type of the new part is the same as that of the part to be replaced.
Take out the new part from the packing case and ensure that the components of the new
part are not damaged or detached.
Record the positions of the cables, and check whether the labels on the cables are correct,
clear, and neat. If the marking of the labels is illegible, prepare and affix new labels to
prevent incorrect connection.
Procedure
Step 1 Wear an ESD wrist strap, and connect its grounding end to the ESD jack on the cabinet; or wear
the ESD gloves.
Step 2 Open the door of the device compartment.
Step 3 Turn off the switch on the illuminator.
Step 4 Use the flat-head screwdriver to remove the illuminator cable on LOAD1 of the EPS75-4815AF
power system. Figure 2-3 shows the connection of the illuminator cable.
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2 Parts Replacement
DANGER
This is a DC hot-line operation. You must adopt strict measures for insulation of tools and human
body.
Figure 2-3 Connection of the illuminator cable
Step 5 Remove the illuminator.

Step 6 Make sure that the switch on the illuminator is turned off.
Step 7 Install the new illuminator.
Step 8 Connector the illuminator cable according to the original cable position, and then use the flathead screwdriver to fasten the screws.
DANGER
This is a DC hot-line operation. You must adopt strict measures for insulation of tools and human
body.
Step 9 Turn on the switch on the illuminator. If the illuminator is on, it indicates that the replacement
is successful.
Step 10 Close the door of the device compartment.
Step 11 Dispose of the replaced part properly.
----End
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F01D500
Maintenance Guide
2 Parts Replacement
2.3 Replacing the Fan of a Heat Exchanger

To ensure that the system runs stably in the long term, replace the fan of the heat exchanger
immediately when the fan is faulty.
Recommended Tools
Precautions
l
Only professional engineers are permitted to perform maintenance on the heat exchanger.
During the replacement, keep the door of the device compartment open so that the
temperature inside the device compartment is normal.
The cabinet must be sealed properly. When performing maintenance, check that the sealing
tapes are intact. If the sealing tapes are damaged, water leakage or dew condensation may
occur in the cabinet.
Open the door of the temperature control compartment and the door of the device
compartment.
Turn off the AC power input and DC power input of the heat exchanger.
Preparations
NOTE
The power input sockets of the heat exchanger are located on the inner side of the heat exchanger.
To perform maintenance, open the door of the device compartment in the middle of the outdoor
cabinet first, as shown in Figure 2-4.
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2 Parts Replacement
Figure 2-4 Power sockets of the heat exchanger
Procedure
Step 1 Use the Phillips screwdriver to loosen the screws from the inner fan component on the outer side
of the heat exchanger, as shown in Figure 2-5.
Step 2 Remove the inner fan component carefully and turn it over.
NOTE
The inner fan component does not have any handle. Hold the component with one hand when removing it. The
inner fan is fastened to the fan component. Be careful with the cable that is connected to the inner fan and avoid
breaking the cable by accident when turning over the fan component.
Step 3 Remove the old fan from the fan component, and then install the new inner fan to the fan
component.
Step 4 Turn over the inner fan component back to the original position. Align the screw holes on the
fan component with the screw holes on the heat exchanger, and then use the Phillips screwdriver
to fasten the screws.
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Maintenance Guide
2 Parts Replacement
Figure 2-5 Removing the inner fan component
The inner side refers to the side of the heat exchanger that faces the device compartment. The
outer side refers to the side of the heat exchanger that faces outwards when you open the door
of the temperature control compartment. The inner fan is located in the upper part of the heat
exchanger. The inner fan is used for internal air ventilation and does not circulate with the air
from the outside. Therefore, it accumulates less dust. The outer fan is located in the lower part
of the heat exchanger. The outer fan is used for external air ventilation and circulates with the
air from the outside. Therefore, it accumulates more dust.
Step 5 Use the Phillips screwdriver to loosen the screws from the outer fan component on the outer side
of the heat exchanger. Remove the outer fan component, as shown in Figure 2-6.
Step 6 Remove the old fan from the fan component, and then install the new inner fan to the fan
component.
Step 7 Turn over the outer fan component back to the original position. Align the screw holes on the
fan component with the screw holes on the heat exchanger. Then, use the Phillips screwdriver
to fasten the screws.
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Figure 2-6 Removing the outer fan component
----End
Postrequisite
l
Turn on the power inputs of the heat exchanger to check whether the heat exchanger works
in the normal state.
NOTE
After the heat exchanger runs for 30 seconds, listen to the sound of the fans that are rotating. If the
sound is continuous and steady, it indicates that the maintenance is successful. If the sound is
discontinuous and unsteady, check whether the maintenance is performed by strictly following the
preceding procedure. If the problem persists, contact Huawei technical support.
l
Close the door of the temperature control compartment and the door of the device
compartment.
2.4 Replacing the Lightning Arrester

When any LED of the lightning arrester turns red, it indicates that the protection function of the
lightning arrester deteriorates. In this case, replace the lightning arrester immediately. When the
lightning arrester is faulty, the system switches from the AC power supply to the battery power
supply. Therefore, the services are not interrupted.
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2 Parts Replacement
Precautions
l
Only engineers who have been specially trained and certificated are allowed to replace the
lightning arrester.
Take electrical safety precautions when replacing the lightning arrester.
Recommended Tools
l
Socket wrench
Preparations
l
Procedure
the ESD gloves.
Step 2 Open the door of the cable distribution compartment.
Step 3 Turn off the mains input switch of the cabinet.
Step 4 Remove the lightning arrester.
1.
Use the flat-head screwdriver to loosen the screw on the cover of the lightning arrester, as
shown in Figure 2-7 (1).
2.
Use the key to open the cover and remove the cover.
3.
Use the screwdriver to remove all external cables connected to the lightning arrester, as
shown in Figure 2-7 (2).
4.
Use the socket wrench to loosen the four nuts on the lightning arrester, as shown in Figure
2-7 (3). Remove the lightning arrester.
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2 Parts Replacement
Figure 2-7 Removing the lightning arrester
Step 5 Install the new lightning arrester back to the original position and fasten the nuts.
Step 6 Connect the external cables back to the lightning arrester according to the original positions and
use the screwdriver to fasten the screws.
Step 7 Turn on the mains input switch of the cabinet.
Step 8 Turn on the MCB in the lightning arrester.
----End
Postrequisite
l
If all LEDs of the lightning arrester are on and green, it indicates that the lightning arrester
works in the normal state.
If the RUN LED on the rectifier module of the EPS75-4815AF power system is always on,
it indicates that the AC output of the lightning arrester is normal.
Install the cover of the lightning arrester, fasten the screws, and use the key to lock the
cover.
Close the door of the cable distribution compartment.
2.5 Replacing the Rectifier Module

Replace a rectifier module if it fails to upgrade or work.
Precautions
2-12
Replacing the rectifier module does not interrupt the services. If the power of the remaining
rectifier modules fails to support the running of current services, switch the power supply
from the AC to the battery.
If the replacement affects the running of the current network to a great extent, perform the
replacement when the device carries minimum traffic, for example, between 00:00 and
06:00.
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2 Parts Replacement
l
If the power of the remaining rectifier modules cannot support the running of current
services, ensure that the service data is saved before the replacement.
During the replacement, prevent any metallic objects from causing short circuits. For
example, tools that are placed improperly or screws that fall into the shelf accidentally can
cause short circuits.
When inserting the rectifier module, align the rectifier module with the rectifier module
tracks and insert the rectifier module along the tracks so that the rectifier module is in proper
contact with the backplane.
When replacing the rectifier module, apply proper force to avoid damaging the part.
Recommended Tools
l
ESD gloves
ESD bag
Preparations
NOTE
If the device has a backup power supply, make the hardware-related preparations.
If the device has no backup power supply, perform the save operations before the replacement before
the system is completely powered off.
Perform the following operations through the CLI.

1.
Enter the privilege mode, and run the save command to save the current database file
and configuration file.
huawei>enable
huawei#save
2.
Run the TFTP software, and run the backup data command to back up the database
file. For example, to back up the database file to the server with the IP address
10.10.10.1 and name the file datafile.dat , do as follows:
huawei#backup data tftp 10.10.10.1 datafile.dat
3.
Run the backup configuration command to back up the configuration file. For
example, to back up the configuration file to the server with the IP address 10.10.10.1
and name the file config.txt , do as follows:
huawei#backup configuration tftp 10.10.10.1 config.txt
4.
Run the backup language command to back up the language file. For example, to
back up the language file to the server with the IP address 10.10.10.1 and name the
file langfile.res, do as follows:
huawei#backup language general tftp 10.10.10.1 langfile.res
Perform the following hardware-related operations on site (for field maintenance

engineers):
1.
Ensure that the backup power supply works in the normal state.
2.
Take out the new part from the packing case and ensure that the components of the
new part are not damaged or detached.
Procedure
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2 Parts Replacement
Step 2 Use the Phillips screwdriver to loosen the captive screw on the front panel, as shown in Figure
2-8 (1).
Step 3 Hold the handle bar of the rectifier module, as shown in Figure 2-8 (2).
Figure 2-8 Replacing the rectifier module
Step 4 Pull one third of the rectifier module out of the power system, support the bottom of the rectifier
module, and then pull the entire rectifier module out of the power system.
Step 5 Check the type of the removed rectifier module, and ensure that it is the same as the type of the
new rectifier module.
Step 6 Align the new rectifier module with the slot and push it slowly into the slot.
NOTE
If the front panels of the monitoring module and the rectifier module are on the same plane, it indicates
that the rectifier module is completely inserted.
Step 7 Use the Phillips screwdriver to fasten the captive screw on the front panel.
----End
Postrequisite
1.
Check whether the replacement is successful by checking the LED status of the new rectifier
module. When the RUN LED is on and the ALM LED and the FAULT LED are off, it
indicates that the new rectifier module is working in the normal state.
2.
Place the removed part in the ESD bag. Affix a label to the ESD bag, and record the name
of the part, the company bar code, and the symptom of the fault on the label.
2.6 Replacing the Monitoring Module

Replace the monitoring module when it needs upgrading or fails to work.
Recommended Tools
2-14
ESD gloves
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2 Parts Replacement
l
ESD bag
1.
2.
Record the positions of the cables, and check whether the labels on the cables are marked
correctly, clearly and neatly. If the marking of the labels is illegible, prepare and affix new
labels to prevent incorrect connection.
3.
4.
View the silk screen on the front panel of the monitoring module and ensure that the type
of the new monitoring module is the same as that of the monitoring module to be replaced.
Preparations
Procedure
Step 2 Use the Phillips screwdriver to loosen the captive screw on the front panel, as shown in Figure
2-9 (1).
Step 3 Remove the cables from the monitoring module.
Step 4 Hold the handle bar of the monitoring module and pull the monitoring module out of the power
system, as shown in Figure 2-9 (2).
Figure 2-9 Replacing the monitoring module
Step 5 Set the DIP switches correctly on the new monitoring module according to the DIP switch
settings of the replaced monitoring module.
Step 6 Align the new monitoring module with the slot and insert it into the power system.
NOTE
If the front panels of the monitoring module and the rectifier module are on the same plane, it indicates
that the rectifier module is completely inserted.
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2 Parts Replacement
Step 7 Use the Phillips screwdriver to fasten the captive screw on the front panel.
Step 8 Connect the cable to the new part according to the original position.
----End
Postrequisite
l
Perform the following hardware-related operations on site (for field maintenance

engineers):
1.
Check the LEDs on the monitoring module. If the RUN LED is green and is on for 1s
and off for 1s repeatedly, it indicates that the monitoring module is working in the
normal state.
2.
Place the removed part in the ESD bag. Affix a label to the ESD bag, and record the
name of the part, the company bar code, and the symptom of the fault on the label.
Perform the following operations through the CLI.

1.
In global config mode, run the display emu command to check whether the
environment monitoring unit (EMU) is normal. If the result is Normal, it indicates
that the EMU is normal.
huawei(config)#display emu
2.
In the Power4875 mode, run the display power alarm command to check whether
any alarm related to the power system occurs. If the query result is Normal, it indicates
that the power system is normal. For example, to query the alarm related to the power
system, do as follows:
huawei(config)#interface emu 0
huawei(config-if-power4875l-0)#display power alarm
2.7 Replacing the Temperature and Humidity Sensor

The temperature and humidity sensor is located at the upper part of the device compartment of
the cabinet. The temperature and humidity inside the cabinet can be monitored remotely through
a maintenance terminal. Replace the temperature and humidity sensor when the temperature and
humidity sensor is faulty (for example, the monitored temperature and humidity differ much
from those of the actual environment). Replacing the temperature and humidity sensor does not
affect the system services.
Context
There are two types of temperature and humidity sensors with the same function. The actually
delivered temperature and humidity sensor prevails.
Recommended Tools
l
Preparations
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l
Check that the type of the new temperature and humidity sensor is the same as that of the
temperature and humidity sensor to be replaced.
Check that the components of the new part are not damaged or detached.
Procedure
the ESD gloves.
Step 2 Open the front door of the device compartment.
Step 3 The replacement methods for the two types of temperature and humidity sensors are different.
l
Replace the temperature and humidity sensor as shown in Figure 2-10 as follows: Use your
hand or a tool (such as the flat-head screwdriver) to press the buckle on the front panel of
the temperature and humidity sensor, and then remove the temperature and humidity sensor.
Figure 2-10 Removing the temperature and humidity sensor
Replace the temperature and humidity sensor as shown in Figure 2-11 as follows:
1.
Issue 01 (2010-02-11)
Use the flat-head screwdriver to loosen the screw of the temperature and humidity
sensor, as shown in Figure 2-11 (1). Then, remove the cover.
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Maintenance Guide
2 Parts Replacement
2.
Use the flat-head screwdriver to loosen the screw that fixes the cable, as shown in
Figure 2-11 (2). Then, remove the cable.
3.
Pull carefully the buckles around the bottom plate of the temperature and humidity
sensor outward and then remove the PCB, as shown in Figure 2-11 (3).
4.
Remove the temperature and humidity sensor.
Figure 2-11 Removing the temperature and humidity sensor
Step 4 Install the new temperature and humidity sensor.

----End
Postrequisite
2-18
1.
After the temperature and humidity sensor is replaced, if the temperature and humidity
displayed on the maintenance terminal is close to the actual data, it indicates that the
replacement is successful.
2.

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2 Parts Replacement
2.8 Replacing the Smoke Sensor

The smoke sensor is located at the upper part of the device compartment of the cabinet. Smoke
inside the cabinet can be monitored remotely through a maintenance terminal. An alarm is
generated if smoke exists inside the cabinet. Remove the smoke sensor when it is faulty.
Replacing the smoke sensor does not affect the system services.
Recommended Tools
Preparations
l
Check that the type of the new smoke sensor is the same as that of the smoke sensor to be
replaced.
Check that the components of the new part are not damaged or detached.
Procedure
the ESD gloves.
Step 2 Open the front door of the device compartment, and then loosen the smoke sensor anticlockwise
to remove it, as shown in Figure 2-12.
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2 Parts Replacement
Figure 2-12 Removing the smoke sensor
Step 3 Fasten the new smoke sensor clockwise to install it back to the smoke sensor base.
----End
Postrequisite
1.
Check the LED of the smoke sensor: The red LED in the monitoring state should blink
every 3-6s.
2.
2.9 Replacing the Battery

Replace the battery when it is faulty or when the discharge time tested during maintenance is
shorter than 30 minutes.
Context
The F01D500 cabinet can be configured with two sets of 75 AH or 92 AH batteries. For the
connection method, see the corresponding label affixed on the front door of the cabinet. The
following considers the 92 AH battery as an example.
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2 Parts Replacement
Precautions
l
Only engineers who have been specially trained and certificated are permitted to replace
the battery.
Comply with the operation guide to avoid electric shock.
Metal installation tools, such as the wrench, must be wrapped with insulation tapes. Any
short circuit can seriously injure the human body and damage the device.
Ensure that the polarity position of each battery is correct. The connection between batteries
or between batteries and the device must be firm and correct.
Turn on the MCB of the battery only after you make sure that the connection is correct.
Recommended Tools
l
Adjustable wrench
Preparations
l
Procedure
Step 2 Turn off the BATT MCB of the battery in the EPS75-4815AF power system.
Step 3 Use the Phillips screwdriver to loosen the screw on the cover for batteries, and then remove the
cover.
Step 4 Remove the battery.
1.
Remove the connector of the battery interconnection cable, as shown in Figure 2-13 (1).
2.
Remove the battery from the battery compartment.
3.
Remove the protective cap from the battery, as shown in Figure 2-13 (2).
4.
Use the adjustable wrench to remove all cables from the terminals of the battery, as shown
in Figure 2-13 (3).
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2 Parts Replacement
Figure 2-13 Removing the battery
Step 5 Install the new battery.

1.
Use the adjustable wrench to connect the battery interconnection cable back to the terminal
of the battery.
2.
Install the protective cap on the battery.
3.
Place the new battery back into the battery compartment according to the original position.
4.
Install interconnection cables between batteries according to the original positions.
Step 6 Use the multimeter to measure the open circuit voltage of the battery set. Ensure that the voltage
between the blue cable (negative pole) and the black cable (positive pole) is within the normal
range of -45 V to -53 V.
Step 7 Connect cables between the battery and the power system according to the original positions.
Step 8 Turn on the BATT MCB of the battery.
Step 9 Dispose of the replaced part properly.
----End
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3 Rectifying Common Faults
Rectifying Common Faults
About This Chapter

This topic describes how to rectify common faults in the cabinet maintenance.
3.1 Failure to Open the Cabinet Door Lock
This topic describes how to troubleshoot the fault when the cabinet door lock cannot be opened.
3.2 Condensation in the Cabinet
This topic describes how to troubleshoot the fault when condensation (visible dew can be found
on the internal wall and top of the cabinet) occurs in the cabinet
3.3 Abnormal Temperature Alarm of the Cabinet
This topic describes how to troubleshoot the fault when the cabinet generates an abnormal
temperature alarm.
3.4 Excessive Noise of the Cabinet
This topic describes how to troubleshoot the fault when the noise of the cabinet is excessive.
3.5 Environment Monitoring Fault Alarm Generated by the Cabinet
This topic describes how to rectify the fault when the cabinet generates an environment
monitoring fault alarm.
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3.1 Failure to Open the Cabinet Door Lock

This topic describes how to troubleshoot the fault when the cabinet door lock cannot be opened.
Procedure
Step 1 Check whether the key matches the cabinet door lock: The device compartment and the
temperature control compartment adopt the key to the A-type lock, and the MDF compartment
adopts the key to the B-type lock. In addition, the original keys delivered with the cabinet must
be used.
If the key does not match the lock, use the matching key: The device compartment and the
temperature control compartment of the cabinet use the HW-2801 lock, and the MDF
compartment uses the HW-2801B lock. The keys of these two types of locks are different, as
shown in Figure 3-1.
Figure 3-1 Appearance of the door lock
Step 2 Check whether the door lock is rusty or damaged.

l
If the door lock is normal, flap the cabinet door with a strong force. Use the key to open the
door lock, and insert a flat-head screwdriver into the gap of the lock handle, and then pry it
outward (be sure to repaint the cabinet). At the same time, rotate the key in the OPEN
direction. In this way, the cabinet door can be opened.
If the door lock is rusty or damaged, pry the door lock and replace it with a new one.
----End
3.2 Condensation in the Cabinet

This topic describes how to troubleshoot the fault when condensation (visible dew can be found
on the internal wall and top of the cabinet) occurs in the cabinet
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Fault Analysis
l
After installation, the cabinet is not powered on and is placed in the outdoor or damp
environment. In the long-term condition of heat and humidity, a pressure difference is
formed between the inside and the outside of the cabinet. Water vapor condenses inside
the cabinet, thus causing condensation at the top inside the cabinet.
The cable apertures of the MDF compartment are not properly sealed, the sealing tap on
the cabinet is damaged, or the cabinet door is not properly closed. The rain water cannot
be drained after entering the cabinet, thus causing condensation inside the cabinet.
Procedure
Step 1 After installing the outdoor cabinet, check whether the desiccant is available inside the device
compartment of the cabinet.
After the installing the outdoor cabinet, the field maintenance engineer takes the desiccant out
of the container bag and places the desiccant inside the device compartment of the cabinet.
Step 2 When the cabinet is powered on, be sure to check whether condensation occurs inside the cabinet.
If any dew exists, deal with the dew in one of the following methods:
l
Use the water-absorbing cloth to remove the dew.
Start the heat exchanger or heat dissipation fan (if they are configured) to speed up the
vaporization of the dew. Under such circumstances, do not close the cabinet door.
If the heat exchanger or heat dissipation fan is not configured, open the door to vaporize the
dew through the wind or sunlight.
WARNING
When wiping the dew, take certain measure to prevent the dew from entering the device.
----End
3.3 Abnormal Temperature Alarm of the Cabinet

This topic describes how to troubleshoot the fault when the cabinet generates an abnormal
temperature alarm.
Procedure
Step 1 Check whether the working environment temperature of the cabinet is normal.
If the alarm is generated because the actual environment temperature is high, the following
operations are not required.
Step 2 Check according to Table 3-1 whether the configuration parameters for system power
monitoring are appropriate.
Run the display power environment info command to query the environment humidity, run
the display power environment parameter command to query the configured environment
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monitoring parameters, and run the power environment temperature command to change the
upper and lower limits of the temperature alarm.
Table 3-1 Temperature parameters
UA5000
R17
UA5000
R13
MA5603T
V8R6
Param
eter
Range
Default
Value in
Board
Software
Default
Value in
NE
Software
Default
Value in
NE
Software
Default
Value in
NE
Software
High
ambient
temperat
ure alarm
-50 to
100C
50C
50C
50C
40C
68C
Low
environm
ent
temperat
ure alarm
-50 to
100C
0C
0C
0C
0C
-5C
4875L (EPMU02)
Recomm
ended
Value
Step 3 After the cabinet installation, field maintenance engineers should check whether the LOAD2
MCB of the power supply and the MCB of the heat exchanger are turned on, and whether the
DC power cable of the heat exchanger is connected properly. If either the MCB is turned off or
the DC power cable is not connected properly, the heat exchanger cannot work normally, causing
an abnormal temperature.
If the MCB is turned off or the cable is not connected properly, connect the cable properly and
turn on the MCB.
Step 4 If the high-temperature alarm and power-off problem occurs, check whether the fan for the air
circulation of the heat exchanger is faulty and stops rotation, and whether the air ventilator of
the shutter of the cabinet temperature control compartment is blocked.
l
Check according to Table 3-2 whether the fans rotate in the normal state.
Table 3-2 LED status of the heat exchanger
LED
Description
Power supply
LED RUN
If the green LED is always on, it indicates that the AC or DC input of

the heat exchanger is normal.
If the green LED is on for 1s and off for 1s, it indicates that the heat
exchanger works in the normal state.
If the LED is off, it indicates that the heat exchanger has no power input.
Alarm LED
Alarming
3-4
If the red LED is on, it indicates that the heat exchanger is faulty.
If the red LED is off, it indicates that the heat exchanger is normal.

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l
If the cooling vent is blocked, clean it in time.
Step 5 Check whether the power of the configured boards exceeds the maximum power of the cabinet.
If the power of the configured boards exceeds the maximum power of the cabinet, configure the
cabinet properly.
----End
3.4 Excessive Noise of the Cabinet

This topic describes how to troubleshoot the fault when the noise of the cabinet is excessive.
Procedure
Step 1 Check on site whether the vent of the device is blocked by sundries, whether fans are damaged,
and whether too much dust exists on fans and boards.
l
Remove the foreign object on the air exhaust vent, if any.
Replace the fan if it is damaged.
Remove and clean the fan and the board if too much dust is accumulated.
Step 2 Check whether any structural part around the fan is loose.
If any structural part is loose, handle it in time.
Step 3 Check whether the power of the configured boards exceeds the maximum power of the cabinet.
If the power of the configured boards exceeds the maximum power of the cabinet, configure the
cabinet properly.
----End
3.5 Environment Monitoring Fault Alarm Generated by the

Cabinet
This topic describes how to rectify the fault when the cabinet generates an environment
monitoring fault alarm.
Procedure
Step 1 Table 3-3 lists the line numbers of the power monitoring transfer box of the cabinet sensor and
the names displayed on the host. If any alarm is found, the field maintenance engineer determines
which sensor generates the alarm according to Table 3-3, and then checks on site to locate the
fault (abnormal temperature, damage to the device, or cabinet door being opened).
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Table 3-3 List of names of the ports of the sensor transfer box displayed on the host
Name
Displayed on
the Host
Device
Port
Application in the F01D500

Cabinet
Boolean Value
Setting of the
Host
(0: Low Level;
1: High Level)
Digital 0
JTD1
Fan monitoring board of the HABD

shelf
Digital 1
JTD2
Fan monitoring board of the HABF

shelf
Digital 2
JTD3
Lightning arrester
Digital 3
JTD4
Not connected by default; used to add

a user-defined monitoring digital
parameter
Digital 4
JTD5
Smoke sensor
Digital 5
JTD6
Heat exchanger
Digital 6
JTD7
Door status sensor of the cable

distribution compartment
Door alarm
JTM1
Door status of the device

compartment and temperature
control compartment
Wiring alarm
JTP1
MDF
Battery Tem
BAT_WE
Battery temperature sensor
Environment
Tem/
Environment
Hum
TEM-HU
Temperature and humidity sensor
Step 2 If a part is damaged, apply for a spare part for replacement.

Step 3 If the fault cannot be located or rectified, the field maintenance engineer saves and copies the
alarm information displayed on the NMS, and then contacts Huawei technical support engineers
for assistance.
----End
3-6

Issue 01 (2010-02-11)

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Huawei Proprietary and Confidential

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3 Rectifying Common Faults.......................................................................................................3-1

Huawei Proprietary and Confidential

Huawei Proprietary and Confidential

Huawei Proprietary and Confidential

About This Document

About This Document

System maintenance engineers

Field maintenance engineers

Huawei Proprietary and Confidential

The keywords of a command line are in boldface.

Command arguments are in italics.

Items (keywords or arguments) in square brackets [ ] are

Alternative items are grouped in braces and separated by

Optional alternative items are grouped in square brackets

Alternative items are grouped in braces and separated by

Updates in Issue 01 (2010-02-11)

Huawei Proprietary and Confidential

About This Chapter

1.1 Checking the Cabinet Status

Huawei Proprietary and Confidential

1.4 Checking the Noise of the Cabinet

Huawei Proprietary and Confidential

1.1 Checking the Cabinet Status

Exception Handling Method

Ensure that the

Check whether there is any

Remove the stain from the

Ensure that the

Check whether the cabinet

Replace the cabinet door lock.

Ensure that none

Check whether any metal

If a metal component is rusty,

Ensure that the

Check the LED status of the

Replace the rectifier module or

LEDs of the rectifier module:

RUN: green and always on

ALARM: yellow and off

FAULT: red and off

LEDs of the monitoring

Ensure that all

RUN: green; on for 1s and

ALM: red and off

Check whether all cable

Huawei Proprietary and Confidential

Use the sealant to seal all cable

1.2 Checking the Waterproof Status

Exception Handling Method

Check whether accumulated

Clean accumulated water inside

Check whether the door of the

Properly close the cabinet door.

Check whether the cable

Properly seal the cable apertures