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Enter the data in yellow shaded box and select the type of agitator to get
power required. Enter suitable shaft diameter and check for critical speed.
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Revision No
Issued to download section on
1
24.02.12
Client
Project
Application
Vessel No
Working Volume
Gross Volume
GFL
New
Purification plant, Ranjit Nagar
`
0.75 KL
1.1 KL
DWG NO
VESSEL DETAIL
VESSEL I/D
MAIN SHELL THK
MAIN SHELL HEIGHT
TOP DISH END
BOTTOM CONE DISH THK
VESSEL BLANK DIA (1.2 Vessel Dia)
LUG SUPPORT PAD HEIGHT
LUG SUPPORT PAD WIDTH
LUG SUPPORT PAD THICKNESS
NUMBER OF LUG SUPPORTS
LUG SUPPORTS VERTICAL GUSSET HEIGHT
LUG SUPPORT VERTICAL GUSSET WIDTH
LUG SUPPORT VERTICAL GUSSET THICKNESS
LUG SUPPORT HORIZONTAL GUSSET LENGTH
LUG SUPPPORT HORIZONTAL GUSSET WIDTH
LUG SUPPPORT HORIZONTAL SUPPORT THICKNESS
SHELL WT
TOP DISHEND WEIGHT
BOTTOM DISHEND WEIGHT
Flanges of Nozzles
BODY FLANGE
Pipes
RF Pads
Bafffles
Lug Support Pad Plates
Lug Supports
Lifting Lugs
Limpet Coils
Machining Cost
Picking and Passivation (@ Rs 2/litre of tank - one side only)
RT
Testing Charges
SS
SS
SS
SS
316L
316
316
316
SS
SS
SS
SS
316L
316
316
316
IS2062
IS2062
IS2062
IS2062
IS2062
IS2062
ADD WASTAGE
Total
10%
QTY
Dimensions
Surf. Area
(m2)
1000
8
1000
8
8
1220
250
250
8
4
200
300
4
200
150
4
Weight
(kg)
RM
(kg)
1
Fab.
(Rs/kg)
Unit Rates
Cons.
(Rs/kg)
Buff
(Rs/sqft)
3.2
0.6
0.6
SS 316L
SS 316L
SS 316L
SS 316L
SS 316L
SS 316L
SS 316L
SS 316L
SS 304
IS 2062
SS 304
203
38
38
65
700
15
15
75
15
19
15
0
30
1198
260
260
260
500
415
350
300
260
260
50
200
190
40
60
60
60
60
60
60
60
60
25
60
100
350
25
25
25
25
25
25
25
25
15
15
15
50
110
110
110
120
1318
Cost
RM
Fab.
52668
9880
9880
32500
290500
5250
4500
19500
3900
960
3000
0
8000
15000
455538
Cons.
Buff
8103
2280
2280
3900
42000
900
900
4500
900
480
900
0
0
0
0
0
5064
950
950
1625
17500
375
375
1875
225
288
225
0
3746
703
703
67143
29452
5152
557284
45554
501091
6714
73857
Factor
Negotiation Margin
Total
Quote
2945
32397
515
5667
55728
613013
1.3
15.00%
796916
119537
916454
936000
Client
Project
Equipment No.
Applicationn
GFL
Ranjitnagar Project
Vessel Details
Working Capacity (required)
Vessel Diameter
Shell Length (TL-TL)
Height of 2:1 Ellipsoidal Dishedend
Shell Volume
Top Dish Volume
Bottom Dish Volume
Gross Volume
Operating Height (in shell)
Recommended Baffle Length
Baffle Width (Dt/12)
Baffle - Off the wall clearance (Dt/72)
Vessel Diameter - Baffle Space
Agitator Data
Agitator Type
0.75
1
1
0.3
0.86
0.13
0.13
1.13
0.79
0.89
83
13.9
0.8
m
m
m3
m3
m3
m
m
mm
mm
(D/4)+50 mm SF
(3.14/24)*Di^3
0.5
0.50
2.0
Scale of Agitation
10
0.985
60
(ft/min)
0.30
m/s
0.232
m3/s
0.79
141.06
538771.4
Tip Speed
221
m/min
3.69 m/sec
141
RPM
Density
1100
Viscosity
1.2
kg/m3
cp
8
6
6
Design of Agitator
Batch Volume
Vessel Diameter
Agitator diameter
Agitation rpm
Overhang of agitator between shaft bearing &
agitator
No of Impellers
V
T
D
N
=
=
=
=
0.75
1
0.50
140
1.5
Np
P
=
=
=
=
=
=
1.03
0.611
0.061
0.134
0.81
m3
m
m
rpm
m
Calculation
Power Requirement
Power Number
Power Required
Gland Loss (10%)
Transmission loss (20%)
Total requirement
Rounding to
Selected Motor HP
Agitator shaft diameter
Select shaft MOC
P
P
1.00
=
=
=
=
Output Torque, Tc
Max. torque, Tm
Polar modulus of section of c/s , Zp
(d)3
d
=
=
=
=
=
=
=
=
=
hp
hp
hp
hp
HP
SS316 L
35.9
260
210000
N/mm2
N/mm2
N/mm2
101819.8362 N-mm
152729.75 N-mm
4254.3107 mm3
21678.016 mm3
mm
27.88
815
1221838
1226592
577
N
N-mm
N-mm
N/mm2
Enter ag
Enter ag
d
Elastic limit, f
=
=
45
137
mm
N/mm2
201186.91 mm4
22
mm
203
68.9
rpm
Design is Satisfactory
Checked with critical speed.
Note: Actual speed of agitator should be 40 to 65 % of the critical speed and should not be
m
m
m
RPM
m3/s
m/min
HP
mm
mm
rpm
3.69 m/sec
2.00
hp
Selected
1440
1
19.35
Model: AS 30 P 15.37 P90 B5 B3
400
40
45
800
101.25
15
60.75
75.75
78.75
101.25
78.75
101.25
12
0
0
0
0
0
0
210.625
211
10
mm
mm
mm
mm
148
1.8
30
mm
400
mm
40
mm
To be selected
45
mm
800
mm
100
mm
15
mm
75
mm
100
mm
100
mm
100
mm
100
mm
100
mm
0
mm
0
mm
0
mm
0
mm
0
0
0
225
200
12
Double Mechanical Seal
MOC
Agitator Shaft
Agitator Hub Top
Agitator Middle Hub
Agitator Hub Bottom
Impeller Mounting Plate - Top, Centre
DIM-1 /
Height
Dim-2/Dia.
Height/Thicknes
s
(mm)
(mm)
mm
BBL
100
100
100
0
SS316L
SS316L
SS316L
SS316L
IS2062
100
100
225
0
500
200
0
0
12
12
SS 316 L
10%
25%
1.3
0.0012
kg/m s
=
=
=
=
0.75
1.00
0.5
2.33
m3
m
m
rps
26.49
39.37
19.69
ft3
in
in
1000
500
250
140.00
mm
mm
1500
Carbon Steel
SS304
SS304L
SS316
SS316 L
Match
70
P90 B5 B3
Starting
Weight
Rate/ unit
Qty
kg
50
100
4
10
0
0
3
0.00
(Rs)
12500
20000
260
260
260
260
260
260
1
1
1
1
1
1
1
4
-1
0
0
0
4
80
9
260
26
260
260
260
260
100
15000
4
4
4
4
1
1
50000
5000
300
1
2
10.00%
5.00%
0
0
0
4493
8000
15000
30000
5000
5369
104660
10466
28782
143908
187080
18708
9354
215142
To Quot-
225000
Reference Data
Np
Power No.
1.37
1.7
2.96
3.86
1
2
3
4
5.5
6
7
Anchor
Curved blade (P-6)
5
4.8
8
9
10
Straight blade(P-2)
Propeller (3 blade)
Narrow Hydrofoil
1.7
0.32
0.3
11
Wide Hydrofoil
1.03
Nq
Flow. No.
0.79
Sweep Diameter
Min
Max
0.5
Tip Speed
Min
0.7
200
0.7
0.72
0.66
0.75
0.9
0.95
0.6
0.55
0.5
0.25
0.4
0.7
0.33
0.5
200
0.73
0.4
0.5
200
0.72
(m/min)
Max
300
300
300
chemjunction.com
8
6
6
Design of Agitator
Batch Volu
Vessel Dia
Agitator di
Agitation r
Overhang
of agitator
between
shaft
bearing &
agitator
V
T
D
N
=
=
=
=
4
1.5
0.6
175
=
=
1010
1
=
=
=
=
=
=
1.37
7.257
0.726
1.597
9.58
SS304
=
=
=
=
Output Torque, Tc
No of Agita
Viscosity
rpm
kg/m3
cp
Agitator Data
Agitator Type
Pitched blade (P-4)
Calculation
Power
Require
ment
Power Num
Np
Power Requ
P
Gland Loss (10%)
Transmission loss (20%)
Total requi
P
Rounding t
P
10.00
hp
hp
hp
hp
40
260
210000
N/mm2
N/mm2
N/mm2
407279.345 N-mm
Max. torque, Tm
Polar modulus of section of c/s , Zp
(d)3
d
Force
acting on
radius
from the
axis of
agitator
shaft, Fm
Bending moment, M
Equivalent bending moment, Me
Elastic limit, f
=
=
=
=
=
=
=
=
610919 N-mm
15272.98 mm3
77824.08 mm3
mm
42.69
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
N
N-mm
N-mm
N/mm2
#DIV/0!
d
Elastic limit, f
=
=
=
=
10173600 mm4
#DIV/0! mm
#DIV/0!
N/mm2
#DIV/0!
#DIV/0!
#DIV/0!
rpm
#DIV/0!
#DIV/0!
Note: Actual speed of agitator should be 40 to 65 % of the critical speed and should not be
=
=
=
=
0.00
0.00
0
2.92
m3
m
m
rps
0.00
0
0
ft3
in
in
175
3000
0.001
kg/m s
0
0
0
mm
mm
SS316 L
260
Match
70
1
2
3
4
6
7
8
9
10
11
Anchor
Curved blade (P-6)
Straight blade(P-2)
Propeller (3 blade)
Narrow Hydrofoil
Wide Hydrofoil
1.37
1.7
2.96
3.86
5.5
5
4.8
1.7
0.32
0.3
1.03
35.9
210000