Mts Actuator

Series 200 Actuator
Lift and Move Instructions

Series 201 Linear Actuators
Series 21X Rotary Actuators
Series 24X Linear Actuators
100-161-383 A
Copyright information
Trademark information
Contact information
Publication information
2006 MTS Systems Corporation. All rights reserved.

MTS is a registered trademark of MTS Systems Corporation.
MTS Systems Corporation
14000 Technology Drive
Eden Prairie, Minnesota 55344-2290 USA
Toll Free Phone: 800-328-2255 (within the U.S. or Canada)
Phone: 952-937-4000 (outside the U.S. or Canada)
Fax: 952-937-4515
E-mail: info@mts.com
http://www.mts.com
Manual Part Number
Publication Date
100-161-383 A
March 2006
Contents
Preface 5
About This Manual
Conventions
Contacting MTS
What to Expect When You Call

Customer Feedback
10
12
Actuator Lifting and Moving 13

Shackle Specifications
14
Shackle Mounting Locations
15
15
Series 215 and 216 Rotary Actuators

18
20
21
17
22
Series 200 Actuator Lift and Move Instructions
Preface
Safety first!
Before you attempt to move an actuator, read and understand all safety
information. Safety information specific to the actuator can be found throughout
the manual. General safety information for MTS products and test systems can be
found in the yellow Safety manual (MTS part number 100-003-805).
Improper installation, of an actuator can result in hazardous conditions that can
cause personal injury or death, and damage to your equipment. It is very
important that you remain aware of hazards that apply to your system.
About This Manual
Conventions
Contacting MTS
6
77

Customer Feedback
10
12
Preface
About This Manual
About This Manual

This Product manual may be part of a set of documentation that you will use to
learn about, operate, and maintain your system.
Preface
Actuator Lifting and Moving Instructions
About This Manual
Conventions
The following paragraphs describe some of the conventions that are used in your
MTS manuals.
Hazard conventions
Hazard notices are embedded in this manual and contain safety information that
is specific to the task to be performed. Hazard notices immediately precede the
step or procedure that may lead to an associated hazard. Read all hazard notices
carefully and follow the directions that are given. Three different levels of hazard
notices may appear in your manuals. Following are examples of all three levels.
Note
Danger notices
DANGER
For general safety information, see the Safety manual included with your
system.
Danger notices indicate the presence of a hazard which will cause severe personal
injury, death, or substantial property damage if the danger is ignored. For
example:
Do not place any part of your body in the path of a moving actuator.
A crush zone exists between the actuator and any equipment in the path of
its movement. Movement of an actuator, even under normal test conditions,
is usually sudden and with high force. Severe injury or death will occur
when any part of your body is crushed by the actuator.
Keep all parts of your body away from a moving actuator. If you must work on or
near an actuator, take all necessary steps to remove all hydraulic pressure from
the actuator.
Warning notices
WARNING
Warning notices indicate the presence of a hazard which can cause severe
personal injury, death, or substantial property damage if the warning is ignored.
For example:
Do not allow bystanders near the system.

Moving parts may injure anyone who gets too close to the system.
Organize your facilities so that the system is not accessible to people who are not
skilled in its operation.
Caution notices
CAUTION
Caution notices indicate the presence of a hazard which will or can cause minor
personal injury, cause minor equipment damage, or endanger test integrity if the
caution is ignored. For example:
This specimen can develop sharp edges as a result of testing.

Handling the specimen with unprotected hands can result in cuts and
slivers.
Always wear protective gloves when you handle the specimen.
Preface
About This Manual
Other conventions
Notes
Other conventions used in your manuals are described in the following

paragraphs.
Notes provide additional information about operating your system or highlight
easily overlooked items. For example:
Note
Important notes
Using multiple instances of the scope (on multiple stations) can slow
system response time.
Important notes provide information critical to operating your system, but not so
critical that it involves injury or equipment. Important notes should be read. For
example:
Important
Control names
Cross references in
online media
Text you have to type

Illustrations
Preface
In the Level Units list, selecting the scientific notation display

feature may result in the loss of original level values. If your
selection moves the original level value beyond four digits,
the original value will be lost.
References to items shown in windows, including window names, window

controls, menu names, and menu commands are shown in bold font style.
References to controls on equipment, including keyboards, control panels, and
consoles are also shown in bold font style.
Cross references in online media are blue in color and utilize hypertext links. To
move to the reference source, position the cursor over the cross reference and
click. In addition, you may use other online navigational aids to go back or
forward within the document.
Characters needing to be typed are shown in bold, sans serif style.
Illustrations appear in this manual to clarify text. It is important for you to
remember that these illustrations are examples only and do not necessarily
represent your actual system configuration or application.
Contacting MTS
Contacting MTS
MTS provides a full range of support services after your system is installed. If
you have any questions about a system or product, contact MTS in one of the
following ways.
Note
Address
If you need technical support, review the following pages for information
about what to expect when you contact us.

Eden Prairie, Minnesota USA 55344-2290
Telephone
Within the U.S. or
Canada
General information:
952-937-4000
Weekdays 7:30 A.M. to 5:00 P.M.,
Central Time
Technical support or spare parts:
HELPLine 800-328-2255
Weekdays 7:00 A.M. to 6:00 P.M.,
Central Time
Outside the U.S. or

Canada
Fax
Contact your local service center.
800-925-5205 (within the U.S. or Canada)

952-937-4515 (outside the U.S. or Canada)
Please include an MTS contact name if possible.
Internet
Internet home page: http://www.mts.com
Preface
Contacting MTS

Before you call
Know your site number
and system number
MTS can help you more efficiently if you have pertinent information about your
test system available when you call.
You will be asked for your site number and system number.
The site number contains your company number and identifies your equipment
type (material testing, simulation, and so forth). The number is usually written on
a label on your MTS equipment before the system leaves MTS. If you do not
have an MTS site number or do not know your site number, you should contact
your MTS sales engineer.
Example site number:
C84166-W01
When you have more than one MTS system, the system (or job) number
identifies which system you are calling about. You can find your job number in
the papers sent to you when you ordered your system.
Example system (job) number:
Know information from

prior technical
assistance
Identify the problem
US1.12345
If you have called regarding this problem before, we can recall your file. You will
need to tell us the:
MTS work order number
Name of the person who helped you
Describe the problem you are experiencing and know the answers to the
following questions:
How long has the problem been occurring?
Can you reproduce the problem?
Were any hardware or software changes made to the system before the
problem started?
What are the model and serial numbers of the suspect equipment?
Know relevant computer

information
10
Preface
If you are experiencing a computer problem, have the following information

available:
Manufacturers name and model number
Amount of system memory
Network information (type and version level)
Contacting MTS
Know relevant software

information
Be prepared to
troubleshoot
While on the phone
Write down relevant

information
After you call
If you are experiencing a software problem, have the following information

available:
Operating software information (type and version level)
MTS application software information (name and version level)
Names of other software that are running on your computer, such as screen
savers, keyboard enhancers, print drivers, and so forth
Prepare yourself for troubleshooting while on the phone:
Call from a telephone close to the system so that you can try implementing
suggestions made over the phone.
Have the original operating and application software disks available.
If you are not familiar with all aspects of the equipment operation, have an
experienced user nearby to assist you.
Your call will be registered by a HELPLine agent if you are calling within the
United States or Canada. In addition to asking for your site number, the agent
may also ask to verify your name, company, company address, and the phone
number where you can normally be reached.
Prepare yourself in case we need to call you back:
Remember to ask for the work order number.
Record the name of the person who helped you.
Write down any specific instructions to be followed, such as data recording

or performance monitoring.
MTS logs and tracks all calls to ensure that you receive assistance and that action
is taken regarding your problem or request. If you have questions about the status
of your problem or have additional information to report, please contact MTS
again.
Preface
11
Contacting MTS
Customer Feedback
We want to hear from you! MTS is continually striving to improve our products,
including the system manuals. Please take the time to mail, fax, or e-mail your
feedback to MTS.
The Customer Quality

Request
MTS manuals include a Customer Quality Request (CQR) form located in the
back of the manual.
Use this form to forward complaints or suggestions for improving manuals,
products, or service. This form includes check boxes that allow you to select
when you expect us to respond to your input. We guarantee a timely response
your feedback is important to us.
12
Preface
Actuator Lifting and Moving

Content
14

Required equipment
22
You will need the following equipment to unpack, lift and handle the actuator:
A forklift or overhead crane capable of lifting the actuator and any attached
manifolds and fixtures.
Sufficiently rated lifting shackles.
Lifting slings not chains to lift the actuator.
Important
DANGER
15
All equipment used to move the actuator must be rated to

accommodate the total combined weight of the actuator and
any attached fixtures, such as manifolds, swivel ends, force
transducers, and grips. A minimum of three lifting points are
recommended for linear actuators and two lift points for rotary
actuators, see diagrams below)
Using defective or inadequate lifting devices is dangerous.

If any element of the lifting device fails while lifting and moving the
actuator, the actuator will drop or tip causing extensive damage to
equipment and creating the possibility for serious injury or death.
Before using the lifting device, determine that it is adequately rated for
the equipment being lifted and examine all elements of the device for
damage. Use the following list as a guide.
Check the identification label on the lifting device to ensure it is

adequately rated for the part(s) being lifted. If the rating cannot
be determined, do not use the device.
Inspect the shackles. Ensure that the threads are undamaged and
that the bolts are not bent. Check the rings for damage, such as
cracks or worn spots. Replace any damaged shackle components.
Inspect each nylon sling. Ensure that the slings are not kinked,
knotted, cut, punctured, or otherwise damaged. Replace the
damaged or defective slings. Ensure that replacement slings have
the same rated capacity.
Inspect the clevis and pins. Ensure that the clevises are not
damaged. Ensure that the pins are straight and that the threads in
the pins and clevises are in good condition. Replace any damaged
clevis or pin.
13
WARNING
Do not attempt to lift an actuator assembly by hand. Contact MTS directly if

the actuator weight is unknown or in question.
Instructions provided in this document are for standard sized actuators. For
actuator displacements of greater than 30 inches consult MTS about proper
handling and moving instructions.
Ensure that the actuator is completely disconnected from the system prior to lifting
or moving.
A dropped actuator can seriously hurt you and damage the actuator.
Do not allow the actuator to drop:
Ensure that your slings, lifting shackles and crane have a working capability
greater than the weight of the actuator and any installed accessories (such as
manifolds, swivels, force transducers, etc.).
Initially, lift the actuator only high enough to ensure proper balance.
Operate the crane smoothly to avoid sudden shocks to the slings or swinging
of the actuator.
Shackle Fastener
Size
MTS Part Number*
Load Rating
Torque
1/4-20
100-052-950
249 kg (550 lbs)
7 Nm (5 lbf-ft)
1/2-13
035-812-801
1125 kg (2500 lbs)
39 Nm (28 lbf-ft)
3/4-10
035-812-802
3150 kg (7000 lbs)
140 Nm (100 lbf-ft)
1-8
035-812-803
4500 kg (10,000 lbs)
322 Nm (230 lbf-ft)
M10
100-155-039
450 kg (992 lbs)
16 Nm (12 lbf-ft)
M20
011-339-906
2200 kg (4850 lbs)
135 N-m (99 lbf-ft)
M24
011-053-720
4200 kg (9259 lbs)
311 N-m (229 lbf-ft)
MTS shackles are NOT required, but are recommended. Customer preferred
shackles with sufficient load rating and size are acceptable.
Rest pads and lifting shackle kits are available. Refer to MTS drawing 562062-XX. at
the end of this manual.
14

The illustrations on the following pages show the location of the lifting hole on
the various MTS actuator models.
The tables show the actuator base weight and where applicable, a weight adder
for stroke length. Actuator weights will vary within models based on the stroke
length of the delivered actuator. Unless indicated, weights do not include actuator
manifolds or accessories such as grips, swivels, force transducers, etc.

Lifting Holes
(this side and opposite side)
201.17 Linear Actuator

Lifting Holes
(this side and opposite side)
201.20 through 201.90 Linear Actuators
Typical 201 linear Actuators
Series 201 Linear Actuator Weights* (part 1 of 2)

Model
Base Weight
Adder [for each 25.4 mm

(1.0 inch) of stroke]
Lift Hole Size
201.17
12.9 kg (28.3 lbs)
0.7 kg (1.5 lbs)
1/4-20 UNC
201.20
21.7 kg (47.7 lbs)
0.9 kg (2.0 lbs)
1/4-20 UNC
201.25
28.3 kg (62.3 lbs)
1.3 kg (3.0 lbs)
3/8-16 UNC
201.30
48.2 kg (106.0 lbs)
2.2 kg (4.9 lbs)
1/2-13 UNC
201.35
67.3 kg (148.0 lbs)
2.9 kg (6.3 lbs)
1/2-13 UNC
201.40
104.2 kg (229.3 lbs)
4.0 kg (8.8 lbs)
1/2-13 UNC
201.45
123.0 kg (270.7 lbs)
4.7 kg (10.4 lbs)
1/2-13 UNC
201.60
273.5 kg (601.7 lbs)
8.7 kg (19.0 lbs)
3/4-10 UNC
201.70
431.4 kg (949.0 lbs)
12.0 kg (26.4 lbs)
1-8 UNC
15
Series 201 Linear Actuator Weights* (part 2 of 2)

Model
Base Weight

Lift Hole Size
201.80
581.4 kg (1279.0 lbs)
14.3 kg (31.5 lbs)
1-8 UNC
201.90
1061.8 kg (2336.0 lbs)
20.9 kg (46.0 lbs)
1-8 UNC
* Actuator weights shown are approximates only.

A stroke length of 0.0 mm (0.0 in) was used to calculate the actuator base weight. Weight
assumes an assembly consisting of the cylinder assembly only.
To determine actual actuator assembly weight, refer to the identification plate on the
actuator assembly for the actual stroke length.
Actual Actuator Assembly Weight = Base Weight + (Actual Stroke Length Adder)
Two lift holes on each end cap.
16
Series 215 and 216 Rotary Actuators

Rotary Actuator
Cylinder
Lifting Holes
Typical Rotary Actuator (215.41 shown with foot mounting)
Series 215 Rotary Actuator Weights*

Model
Weight
Lift Hole Size
215.32
45 kg (100 lb)
1/2-13 UNC
215.35
59 kg (130 lb)
1/2-13 UNC
215.41
59 kg (130 lb)
1/2-13 UNC
215.42
70 kg (150 lb)
1/2-13 UNC
215.45
125 kg (270 lb)
3/4-10 UNC
215.51
165 kg (365 lb)
3/4-10 UNC

Weight does not include optional foot mounting or flange
adapters.
Four lift holes, two on each side of the cylinder.
Series 216 Rotary Actuator Weights*

Model
Weight
Lift Hole Size
216.10
340 kg (750 lb)
1-8 UNC
216.20
590 kg (1300 lb)
1-8 UNC
216.30
1230 kg (2700 lb)
1-8 UNC

Weight does not include optional foot mounting.
Two lift holes, one each on opposite sides of the cylinder.
17

Lifting Holes
(one this side,
one opposite side)
243.XX
Lifting Holes
(one this side,
one opposite side)
243.XXT
Series 243 Linear Actuator Weights*
18
Model
Base Weight

Lift Hole Size
243.11
26.1 kg (57.53 lbs)
0.4 kg (0.80 lbs)
1/4-20 UNC
243.17
48.2 kg (106.23 lbs)
0.5 kg (1.00 lbs)
1/4-20 UNC
243.17T
48.2 kg (106.23 lbs)
0.5 kg (1.00 lbs)
1/4-20 UNC
243.20
59.9 kg (132.05 lbs)
0.7 kg (1.50 lbs)
1/4-20 UNC
243.20T
59.9 kg (132.05 lbs)
0.7 kg (1.50 lbs)
1/4-20 UNC
243.25
111.4 kg (245.50 lbs)
1.0 kg (2.30 lbs)
3/8-16 UNC
243.25T
111.4 kg (245.50 lbs)
1.0 kg (2.30 lbs)
3/8-16 UNC
243.30
129.0 kg (284.50 lbs)
1.8 kg (4.00 lbs)
1/2-13 UNC
243.30T
129.0 kg (284.50 lbs)
1.8 kg (4.00 lbs)
1/2-13 UNC
243.35
246.5 kg (543.35 lbs)
2.3 kg (5.10 lbs)
1/2-13 UNC
243.35T
246.5 kg (543.35 lbs)
2.3 kg (5.10 lbs)
1/2-13 UNC
243.40
288.2 kg (635.45 lbs)
2.9 kg (6.50 lbs)
1/2-13 UNC
243.40T
288.2 kg (635.45 lbs)
2.9 kg (6.50 lbs)
1/2-13 UNC
243.45
564.4 kg (1244.20 lbs)
3.7 kg (8.20 lbs)
1/2-13 UNC
243.45T
564.4 kg (1244.20 lbs)
3.7 kg (8.20 lbs)
1/2-13 UNC
243.60
1031.7 kg (2274.53 lbs
7.3 kg (16.00 lbs)
3/4-10 UNC
Series 243 Linear Actuator Weights* (Continued)

Model
Base Weight

Lift Hole Size
243.60T
1031.7 kg (2274.53 lbs
7.3 kg (16.00 lbs)
1/2-13 UNC
243.70
1584.0 kg (3492.12 lbs)
10.4 kg (23.00 lbs)
3/4-10 UNC
243.70T
1584.0 kg (3492.12 lbs)
10.4 kg (23.00 lbs)
3/4-10 UNC

assumes an assembly consisting of the cylinder assembly, swivel base, swivel head, force
transducer and 252.2X manifold assembly.
Two lift holes, one each on opposite sides of the cylinder assembly.
19

Lifting HolesEach End Cap
(one this side, one opposite side)

Model
Base Weight

Lift Hole Size
244.11
103.7 kg (228.59 lbs)
1.6 kg (3.54 lbs)
3/8-16 UNC
244.12
103.9 kg (229.11 lbs)
1.7 kg (3.76 lbs)
3/8-16 UNC
244.20
139.9 kg (308.42 lbs)
3.2 kg (7.01 lbs)
1/2-13 UNC
244.21
139.9 kg (308.42 lbs)
3.2 kg (7.01 lbs)
1/2-13 UNC
244.22
198.7 kg (438.14 lbs)
3.6 kg (7.99 lbs)
1/2-13 UNC
244.23
205.9 kg (453.93 lbs)
3.8 kg (8.41 lbs)
1/2-13 UNC
244.31
329.2 kg (725.77 lbs)
8.1 kg (17.94 lbs)
1/2-13 UNC
244.41
659.0 kg (1452.89 lbs)
15.4 kg (33.87 lbs)
3/4-10 UNC
244.51
1489.4 kg (3283.47 lbs)
22.7 kg (50.0 lbs)
3/4-10 UNC

assumes an assembly consisting of the cylinder assembly, swivel base, swivel head, force
transducer and 252.2X manifold assembly.
Two lift holes, one on each end cap.
20

Lifting Holes
Lifting Holes

Model
Base Weight

Lift Hole Size
248.01
151 kg (332 lbs)
9 kg (20 lbs)
M10 X 1.5
248.02
151 kg (332 lbs)
9 kg (20 lbs)
M10 X 1.5
248.03
150 kg (331 lbs)
9 kg (20 lbs)
M10 X 1.5
248.04
150 kg (330 lbs)
9 kg (20 lbs)
M10 X 1.5
248.05
150 kg (330 lbs)
8 kg (19 lbs)
M10 X 1.5
248.11
164 kg (361 lbs)
23 kg (51 lbs)
M10 X 1.5
248.12
162 kg (357 lbs)
22 kg (49 lbs)
M10 X 1.5
248.21
260 kg (572 lbs)
22 kg (48 lbs)
M10 X 1.5

assumes an assembly consisting of the cylinder assembly, a pedestal base assembly and
a 252.2X manifold assembly with accumulators.
To determine actuator assembly weight for the stroke length delivered, refer to the
identification plate on the actuator assembly for the actual stroke length and use the
following equation:
Calculated Actuator Assembly Weight = Base Weight + (Actual Stroke Length Adder)
The Adder takes into account the change in pedestal base length to accommodate the
actuator stroke length.
Two lift holes, on the face of each end cap.
21

Preparation
Perform the following to unpack and move actuators:

1. Unpack or uncrate the actuator.
Typically actuators will be crated and shipped on a pallet.
Uncrate and ensure proper lifting shackles are attached prior to lifting.
Remove any packaging straps or bolts as needed.
2. Inspect the actuator for shipping damage.

Look for the following:
Scratches, chips or dents on the piston rod
Loose or missing fasteners
Torn, cracked or damaged seals/wipers
Damaged hydraulic connections
Dents and other structural damage
Report any damage found to both the carrier and MTS. Refer to the preface
in this manual for information about contacting MTS.
CAUTION
Actuator weight distribution may not be even. Weight distribution varies

greatly due to accessories such as accumulators, swivels and manifolds.
Use at least 3 lift points to help avoid sudden weight shifts and possible personal
injury or damage to actuator.
Do not lift actuator from swivel mounting holes, because swivels ends are not
restrained and can shift and rotate unexpectedly.
Actuator should NEVER rest on or against the manifold assembly.
3. Refer to the figures and tables in the section Shackle Mounting Locations
beginning on page 15 for the location and size of the lift holes for the
actuator you are installing.
4. Lubricate the threads on each shackle with a thin coat of an anti-seizing
compound such as Molykote g-n paste. Install the shackles in the lift holes.
Refer to the table, Shackle Specifications, on page 14. Torque each
shackle to the value specified in the table for the shackle being used.
22
The figures below show typical shackle mounting locations for actuators
with swivel assemblies installed.
Shackles
Elastomer Pads
Shackle Position 1
Shackles
Elastomer Pads
Shackle Position 2
Typical Shackle Locations on Linear Actuators with Swivels

5. Run the slings through the lifting shackles and attach the slings to the lifting
device (crane, forklift, etc.).
6. Ensure the lifting device is positioned accordingly to prevent rubbing of
slings against the actuator body.
7. With someone steadying the actuator, lift the actuator just enough to make
sure you have found its balance point. Keep adjusting the slings and lifting
to test the actuator until you find its balance point.
8. Ensure the path to where the actuator will sit is clear and uncluttered, with
all hoses and cables moved to protect against accidental damage.
9. Lift the actuator only as high as necessary to clear obstacles. Move it slowly
to its installation site.
10. Gently lower the actuator into position.
11. Installation and assembly instructions are provided with each specific
system for mounting the actuators.
12. If necessary, contact MTS Systems Corporation to arrange for installation
services. Refer to the Preface in this document for contact information.
23
m
Eden Prairie, Minnesota 55344-2290 USA
Toll Free Phone: 800-328-2255
(within the U.S. or Canada)
Phone: 952-937-4000
(outside the U.S. or Canada)
Fax: 952-937-4515
http://www.mts.com
ISO 9001:2000 Certified QMS

Mts Actuator

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Series 200 Actuator

Lift and Move Instructions

2006 MTS Systems Corporation. All rights reserved.

Manual Part Number

What to Expect When You Call

Actuator Lifting and Moving 13

Shackle Mounting Locations

Series 201 Linear Actuators

Series 215 and 216 Rotary Actuators

Series 244 Linear Actuators

Series 248 Linear Actuators

Lift and Move Instructions

Series 200 Actuator Lift and Move Instructions

Series 200 Actuator Lift and Move Instructions

What to Expect When You Call

Series 200 Actuator Lift and Move Instructions

About This Manual

About This Manual

Actuator Lifting and Moving Instructions

About This Manual

Do not allow bystanders near the system.

This specimen can develop sharp edges as a result of testing.

Series 200 Actuator Lift and Move Instructions

About This Manual

Other conventions used in your manuals are described in the following

Text you have to type

In the Level Units list, selecting the scientific notation display

References to items shown in windows, including window names, window

Actuator Lifting and Moving Instructions

MTS Systems Corporation

Outside the U.S. or

Contact your local service center.

800-925-5205 (within the U.S. or Canada)

Series 200 Actuator Lift and Move Instructions

What to Expect When You Call

Know information from

Identify the problem

MTS work order number

Name of the person who helped you

How long has the problem been occurring?

Can you reproduce the problem?

Know relevant computer

If you are experiencing a computer problem, have the following information

Manufacturers name and model number

Amount of system memory

Network information (type and version level)

Actuator Lifting and Moving Instructions

Know relevant software

While on the phone

Write down relevant

After you call

If you are experiencing a software problem, have the following information

Operating software information (type and version level)

MTS application software information (name and version level)

Prepare yourself for troubleshooting while on the phone:

Have the original operating and application software disks available.

Remember to ask for the work order number.

Record the name of the person who helped you.

Write down any specific instructions to be followed, such as data recording

Series 200 Actuator Lift and Move Instructions

The Customer Quality

Actuator Lifting and Moving Instructions

Actuator Lifting and Moving

Shackle Mounting Locations