Cooper Ceag - Datasheet ZB-S Cabinets and Substations 31

CEAG ZB-S
Mounting and Operating Instructions

Central Battery System ZB-S with STAR-Technology
Target group, part 1: Qualified electrician acc. to DIN VDE 0105, part1
Target group. part 2: Electrical instucted persons
DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY

The information, recommendations, descriptions and safety notations in this document are based on Eaton Corporations
(Eaton) experience and judgment and may not cover all contingencies. If further information is required, an Eaton sales
office should be consulted. Sale of the product shown in this literature is subject to the terms and conditions outlined in
appropriate Eaton selling policies or other contractual agreement between Eaton and the purchaser.
THERE ARE NO UNDERSTANDINGS, AGREEMENTS, WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING
WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY, OTHER THAN THOSE
SPECIFICALLY SET OUT IN ANY EXISTING CONTRACT BETWEEN THE PARTIES. ANY SUCH CONTRACT STATES THE
ENTIRE OBLIGATION OF EATON. THE CONTENTS OF THIS DOCUMENT SHALL NOT BECOME PART OF OR MODIFY
ANY CONTRACT BETWEEN THE PARTIES.
In no event will Eaton be responsible to the purchaser or user in contract, in tort (including negligence), strict liability or
other-wise for any special, indirect, incidental or consequential damage or loss whatsoever, including but not limited to
damage or loss of use of equipment, plant or power system, cost of capital, loss of power, additional expenses in the
use of existing power facilities, or claims against the purchaser or user by its customers resulting from the use of the
information, recommendations and descriptions contained herein. The information contained in this manual is subject to
change without notice.
ii
Mounting and Operating Instructions Central Battery System ZB-S with STAR-Technology 40071860179 (E) March 2015 www.ceag.de
Contents
Contents
4.4
Overview over the Components. . . . . . . . . . . . 25
4.4.1
Control Module ZB-S. . . . . . . . . . . . . . . . . . . . . 25
PART 1
4.4.2
DC/DC Converter.2 . . . . . . . . . . . . . . . . . . . . . . 29
Important Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4.4.2.1 AC-Module. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
4.4.3
Baterie Control Modul BCM . . . . . . . . . . . . . . . 30
4.4.4
Charging module CM 1.7 A and CM 3.4 A . . . . 30
1
1.1
General Information. . . . . . . . . . . . . . . . . 1
Description of Symbols. . . . . . . . . . . . . . . . . . . . 1
1.2
Information regarding these Instructions. . . . . . . 1
4.4.5 Circuit change-over modules

overview (SKUs). . . . . . . . . . . . . . . . . . . . . . . . . 31
1.3
Further Applicable Documents . . . . . . . . . . . . . . 1
4.4.6
1.4
Liability and Guarantee . . . . . . . . . . . . . . . . . . . . 1
1.5
Copyright Protection . . . . . . . . . . . . . . . . . . . . . . 1
4.4.6.1 Determination of current consumption

value from the battery. . . . . . . . . . . . . . . . . . . . 42
1.6
Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Inverter SWR 150. . . . . . . . . . . . . . . . . . . . . . . . 38
4.4.7
Event printer PD3 . . . . . . . . . . . . . . . . . . . . . . . 44
1.7 Recycling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
4.4.8
Relay module CG IV and CG V. . . . . . . . . . . . . . 45
2 Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1
Inteded Use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
4.4.9
F3 remote indication . . . . . . . . . . . . . . . . . . . . . 46
4.4.10 External TLS-bus-module. . . . . . . . . . . . . . . . . . 47
2.2
Contents of Operating Instructions. . . . . . . . . . . 2
4.4.11 External DLS/3Ph-bus-module

and ext. DLS/3Ph-bus-module inverse. . . . . . . . 48
2.3
Changes and Modifications to the System. . . . . 2
4.4.12 Webmodule. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
2.4
Responsibility of the Operator. . . . . . . . . . . . . . . 2
2.5
Personnel Requirements. . . . . . . . . . . . . . . . . . . 2
4.4.13 Bus-Technology according to RS 485

or CG-S-Bus. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
2.6
Operational Safety. . . . . . . . . . . . . . . . . . . . . . . . 2
4.4.14 Batteries for emergency power supply. . . . . . . 52
2.7
Personal Protective Equipment. . . . . . . . . . . . . . 3
4.5
Label of ZB-S. . . . . . . . . . . . . . . . . . . . . . . . . . . 53
3
3.1
Technical Data. . . . . . . . . . . . . . . . . . . . . . . . 4
Data Sheet for ZB-S/26 . . . . . . . . . . . . . . . . . . . . 4
4.6
Example of Installation. . . . . . . . . . . . . . . . . . . . 54
3.2
Data Sheet for ZB-S/18 . . . . . . . . . . . . . . . . . . . . 5
5
5.1
Transport, Packaging and Storage. . 56

Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.3
Data Sheet for ZB-S/LAD. . . . . . . . . . . . . . . . . . . 6
5.2
Transport inspection. . . . . . . . . . . . . . . . . . . . . . 56
3.4
Data Sheet for ZB-S/10C . . . . . . . . . . . . . . . . . . . 7
5.3 Packaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.5
Data Sheet for ZB-S/10C6 . . . . . . . . . . . . . . . . . . 8
5.4 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
3.6
Data Sheet for ZB-S/18C6. . . . . . . . . . . . . . . . . . 9
3.7
Data Sheet for ZB-S/26C6. . . . . . . . . . . . . . . . . 10
6 Installation . . . . . . . . . . . . . . . . . . . . . . . . 57
6.1
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.8
Data Sheet for ZB-S/18C3. . . . . . . . . . . . . . . . . 11
6.2 Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
3.9
Data Sheet for ZB-S/10C3 . . . . . . . . . . . . . . . . . 12
6.3 Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3.10
Data Sheet for ZB-S/2C3. . . . . . . . . . . . . . . . . . 13
6.4
3.11
Data Sheet for US-S/36. . . . . . . . . . . . . . . . . . . 14
3.12
6.4.1 Connection to mains supply

of a ZB-S station . . . . . . . . . . . . . . . . . . . . . . . . 58
3.13
3.14
3.15
Data Sheet for US-S/5. . . . . . . . . . . . . . . . . . . . 18
3.16
Data Sheet for US-S/SOU2 . . . . . . . . . . . . . . . . 19
3.17
Data Sheet for US-S/SOU1 . . . . . . . . . . . . . . . . 19
3.18
Data Sheet for ESF-E30/13S. . . . . . . . . . . . . . . . 20
3.19
Data Sheet for ESF-E30/13S-P. . . . . . . . . . . . . . 21
6.5.2 Connecting the Battery supply

of a US-S substation . . . . . . . . . . . . . . . . . . . . . 60
3.20
Data Sheet for ESF-E30/28S . . . . . . . . . . . . . . . 22
6.6
3.21
Data Sheet for ESF-E30/28S-P. . . . . . . . . . . . . . 23
6.7 Connection and installation

of internal modules . . . . . . . . . . . . . . . . . . . . . . 61
4
Construction and Function. . . . . . . . . 24
4.1 Example of Control Cabinet-Construction
(ZB-S/26) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.2
Product Description. . . . . . . . . . . . . . . . . . . . . . 25
4.3
Operation Modes. . . . . . . . . . . . . . . . . . . . . . . . 25
Connection to mains. . . . . . . . . . . . . . . . . . . . . 58
6.4.1.1 Usage of RCDs in the incoming mains

of ZB-S systems . . . . . . . . . . . . . . . . . . . . . . . . 59
6.4.2
Connection to mains of substations US-S. . . . . 59
6.5
Connection to battery power supply. . . . . . . . . 59
6.5.1 Connection to battery power supply

for a ZB-S station. . . . . . . . . . . . . . . . . . . . . . . . 60
Connection of temperature sensor. . . . . . . . . . 61
6.8 Connection and installation

of external modules. . . . . . . . . . . . . . . . . . . . . . 62
6.8.1 DLS/3Ph-Bus-Module. . . . . . . . . . . . . . . . . . . . . 62
6.8.2 TLS-Bus-Module . . . . . . . . . . . . . . . . . . . . . . . . 62
iii
PART 2
6.8.3
CEAG 3-phase monitors with 24V current loop. . 63
6.8.4
Completing Assembly. . . . . . . . . . . . . . . . . . . . 63
Appendix A: Overview of terminal

assignments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
7
7.1
Commissioning and other work . . . . . 64

Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
7.2
Checking all connections. . . . . . . . . . . . . . . . . . 64
Appendix B: VDE requirements

for telecommunication contacts
and buzzers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
7.3
Voltage measurements . . . . . . . . . . . . . . . . . . . 64
7.4
Insulation Testing. . . . . . . . . . . . . . . . . . . . . . . . 64
7.5
Checking / replacing of fuses . . . . . . . . . . . . . . 64
7.5.1 Checking the fuses of the mains

and/or battery power supply . . . . . . . . . . . . . . . 65
Appendix C: Location plan

for the luminaires . . . . . . . . . . . . . . . . . . . . . . . . . 96
Appendix D: Installation example
monitoring modules. . . . . . . . . . . . . . . . . . . . . . . 97
Appendix E: Customer Service Order. . . . . . . . 98
7.5.2 Setting of float charge voltage of the Battery

Control Module (BCM). . . . . . . . . . . . . . . . . . . . 65
7.5.3
Checking the fuses of SKU modules. . . . . . . . . 65
7.6
Checking and replacing internal modules . . . . . 66
7.7
Checking and replacing external modules. . . . . 66
7.8
Powering up the system. . . . . . . . . . . . . . . . . . 66
PART 2
8 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.1
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
8.2
General information about operating. . . . . . . . . 67
8.3
Controls and displays on the modules. . . . . . . . 67
8.3.1
Control module CU CG-S. . . . . . . . . . . . . . . . . . 68
8.3.2
DC/DC Converter. . . . . . . . . . . . . . . . . . . . . . . . 68
8.3.3 Batterie Control Modul (BCM) and charging

module CM 1,7 A, CM 3,4 A. . . . . . . . . . . . . . . 68
8.3.4
SKUs of the final circuits . . . . . . . . . . . . . . . . . 68
8.3.5
Data printer . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
8.4
Operating the CU CG-S control module . . . . . . 69
8.4.1
Menu 1: Test & Status Menu. . . . . . . . . . . . . 72
8.4.2
Menu 2: Block & reset alarms. . . . . . . . . . . . 74
8.4.3
Menu 3: Basic settings . . . . . . . . . . . . . . . . . 75
8.4.4
Menu 4: DLS/TLS setup. . . . . . . . . . . . . . . . . 81
8.4.5
Menu 5: Circuit setup . . . . . . . . . . . . . . . . . . 82
8.4.6
Menu 6 Luminaire setup. . . . . . . . . . . . . . . . 85
8.4.7
Menu 7 Logbooksetup . . . . . . . . . . . . . . . . . 87
8.4.8
Menu 8 Send ServicePinMsg . . . . . . . . . . . . 87
9 Failures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.1
Interference immunity by screening. . . . . . . . . 88
9.1.1
Cable screens . . . . . . . . . . . . . . . . . . . . . . . . . . 88
9.1.2
Screen connection. . . . . . . . . . . . . . . . . . . . . . . 88
9.1.3
The fail-safe system. . . . . . . . . . . . . . . . . . . . . . 88
10
10.1
Maintenance / Checking . . . . . . . . . . . . 90
Safety Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
10.2 General information to maintenance / checking. . 90

10.3 Enabling of end circuits with maintenance work . 91
10.4
iv
ESF-E30 Activate fan for maintenance work. . . 91
Important Notes
Important Notes
Keep the instructions near to the system, accessible for

every person working with the system and at all times.
1 General Information
1.1 Description of Symbols
Important safety notes are marked with symbols in these

instructions. These stated notes have to be observed
essentially.
WARNiNG!
DANGER!
RISK OF INJURY OR DEATH!
Signifies notes which, when not observed, can cause
impairment of health, (steady) injury or death.
ATTENTION!
DAMAGE TO PROPERTY!
Read the instructions carefully before working on and with

the system!
CEAG Notlichtsysteme GmbH can accept no liability and/or
give no warranty in respect of any defects that may occur
with the supply and intallation of CEAG emergency lighting
systems and luminaires on the basis of other standards and
regulations which are mandatory in complete installation
packages in conjunction with CEAG products.
You must also comply with all statutes, standards and
directives of the country in which the system is installed
and operated.
CEAG will give no warranty or accept any liability for
damage or consequential damage caused as a result of
OO
OO
OO
Signifies notes which, when not observed, can cause

damage to property and even the collapse of the system.
NOTE
Includes important hints and advice that is important for
failure-free operation.
1.2
Information regarding these Instructions
These operating instructions show the safe and proper

handling with the system. The stated safety notes and
instructions as well as the local accident prevention- and
safety regulations have to be observed.
Before working with the system, the instructions have
to be read carefully, especially the chapter Safety
Instructions.
The figures and circuit diagrams contained in these assembly
and operating instructions are in part intended only to
illustrate the products which are described. In all cases
where
OO
OO
OO
improper use,
failure to comply with regulations and codes of conduct
for the safe operation of the system,
unauthorised or inexpert modifications to the
connections and settings of the system, or to the
programming of the system,
operating proscribed or unsuitable devices or groups of
devices in the ZB-S system.
1.5 Copyright Protection
All information from the contents, text, drawings, pictures

and further representations are protected with regards to
copyright.
1.6 Spare Parts
Only use original spare parts from the manufacturer
ATTENTION!
Wrong or faulty spare parts can cause damage, failure or
collapse of the system.
dimensionally accurate work is required, or
When using unapproved spare parts, all guarantee, service, damage and liability claims are forfeited.
accurate drawings or circuit diagrams that reflect the

specifics of the site are required,
1.7 Recycling
the drawings and plans that have been created specially

for the lighting system must be followed.
1.3 Further Applicable Documents
In the systems, components from other manufacturers

are mounted. These purchasing-components are checked
according to danger evaluation by the manufacturer.
They declare the compliance of the construction with the
European and national regulations.
1.4 Liability and Guarantee
All information and notes in these instructions are

compiled according to the valid regulations, the state of
the art, our long-standing knowledge and experience.
Packing materials are not refuse, they are valuable

materials and should be re-used or recycled.
CEAG has been awarded the Recycling
Certificate of INTERSEROH GmbH. The
contract number is 85405. It guarantees
that the packaging materials which it
covers are properly recycled and that all
the requirements of the German Packaging
Code are complied with.
INTERSEROH collection points are required to dispose of
CEAG packaging free of charge.
Batteries and electronic components contain materials
that can damage health and the environment if not
properly disposed of. Dispose of old batteries and
electronic components in accordance with national
guidelines and regulations.
2 Safety
2 Safety
The central battery system is designed and built in
conformity with the latest technical rules at the time of
its development and production, so it is safe to operate.
Danger maybe presented by the device, if it will be used
for other than the intended purpose and by unskilled
personnel.
WARNING!
When planning a lighting system with a ZB-S system you
first establish wether the proposed electrical installations
satisfy local environmental conditions.
Special environmental conditions (e. g. areas subject
to explosion hazards or areas with an aggressive atmosphere) call for special equipments and installations.
Only operate the system and parts connected to it when
they are in a technically perfect condition, and comply
with
OO
OO
OO
the safety and hazard information given in these

assembly and operating instructions,
the work and safety instructions issued by the operator
of the system,
the installation and operating data given in 3 Technical
data and in the CEAG Catalogue.
Faults that can affect the operation or safety of the

system must be reported immediately to the company
officers and remediated.
Any work involved in extensions, conversions or repairs

and which is not described in this manual must be carried
out by specially trained technical and service personnel
(of the manufacturer CEAG or of CEAG-authorised
distribution and service contractors)!
2.4 Responsibility of the Operator
Keep the instructions near to the system, accessible for

every person working with the system and at all times.
The System must be in a proper and safe condition when
using it. System has to be checked for intactness before
using it.
Adhere to the information of the instructions completely!
2.5 Personnel Requirements
Only authorised and skilled personnel are allowed to

work on and with the system. The personnel must have
received instructions regarding the existing danger.
Skilled personnel refers to those with expert training, with
knowledge and experience as well as knowledge of the
relevant regulations. He should be able to evaluate his
work and recognize the presence of danger.
Personnel without the necessary knowledge must
OO
OO
OO
get their tasks and activities by full description for

complete understanding
carry out the activities under the supervision and
control of skilled and qualified personnel.
2.6 Operational Safety
2.1 Inteded Use
The ZB-S and US-S Central Battery Systems are

exclusively designed to monitor and control a lighting
system with general and emergency lighting.
Their operation is program controlled. They must be
programmed and set up by engineers with specialist
knowledge of the legal and technical requirements
governing the assembly and operation of lighting systems.
The operating safety can only be guaranteed by intended
use of the systems.
ATTENTION!
Every use beyond or different than the intended purpose is
prohibited, and therefore not in accordance with regulations!
Observing the stated safety instructions and regulations

can avoid damage to property and people when working
with the system.
However the following organisational measurements must
be specified in writing and be kept:
OO
OO
OO
OO
2.2 Contents of Operating Instructions
Every person, ordered to work with the system, has to

read the instructions carefully to understand them before
work begins. This takes also place when the person
has already worked with a similar kind of battery or was
instructed by the manufacturer.
Safety measures while the work is being carried out: e.

g. standby lighting, power supply isolation and lock-out
(e. g. removing the fuses, key-operated switch, safety
signage)
Safety equipment for the personnel carrying out the
work on the plant (s. chapter 2.7)
Safety equipment providing protection from hazards
caused by adjacent plant (e. g. safety grilles, barriers,
making safe of roads)
The applicable work and safety regulations are set out in

these assembly and operating instructions, and in
2.3 Changes and Modifications to the System
To avoid danger and to assure optimum performance,

changes and modifications to the system are not allowed,
except when the manufacturer has approved them.
Duties of information and reporting (start, duration, end

of the work)
Attend to the ESD-protection during working at the

system!
OO
have received qualified and proper training,
OO
he managements internal organisational instructions

(example see above)
and the general and specialist technical guidelines and
accident prevention regulations.
2 Safety
2.7 Personal Protective Equipment
When working on and with the system it is necessary to

wear:
Protective Clothes
Close fitting protective clothes (low tensile strength, no
wide arms, no rings and further jewelry, etc).
Safety Boots
Boots electrostatic conductive acc. to EN 345 and to
protect against heavy falling parts.
3 Technical Data
3 Technical Data
3.1 Data Sheet for ZB-S/26
Type of system: ZB-S 26

Construction: Sheet steel cabinet with partial viewing window in the door
Height: 2050 mm
Width: 800 mm
Depth: 400 mm
Weight without battery: approx. 180 kg
Insulation class: I
Degree of protection: IP 21
External painting : Structure powder laquer RAL 7035 light grey
Cable entry: at the top
(prepunched roof sheeting)
at the bottom
(open bottom with propping tracks on the side)
Hinge: right
interior side view, left
front view, open
interior side view, right
Mains rated voltage: 400V AC, 50/60 Hz

Battery rated voltage: 216V DC
Battery capacity (C10; 1.8V/Z; +20C): 23.3 - 245 Ah
Type of battery: Lead acid battery,
10 years service life at +20C acc. to IEC 486
Duration of emergency lighting: 1 h or 3 h
Recharging time: 12 h acc. to DIN EN 50171
Ambient temperature operation: -5C up to +35C
Opt. ambient temperature battery: +20C
(please attend to the attachted operating and installation instructions)
Mains feed in (max. 50mm): Q1
Battery feed in (max. 50mm): Q2
Max. 80 circuits (max. 4 mm)*: X1.1, X2.1, X3.1, X4.1
Marshalling mains (max. 16mm): F10 - F15
Marshalling battery (max. 16mm): F30 - F35, F50 - F55
Addresses optional places DLS-3Ph, TLS (max. 2,5mm): customised
Connection to ext. control switch (max. 4mm)**: X1.1.S1-S2
Connection to 24V current loop (max. 4mm)**: X1.1.S3-S4
Connection to potential-free signal contacts (max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32,
C1, 44, 54
Connection to CG-S Bus (max. 4mm)**: X1.1.A-B
Connection to RS485 Bus (max. 4mm)**: X1.1.RS485.A-B
Connection to 24V analog output (max. 4mm)**: X1.1.+24V Out--24V Out
Connection to 24V analog input (max.4mm)**: X1.1 Z11, Z12, Z21, Z22, Z31, Z32, Z41, Z42
* Max. 2.5mm flexible with wiring sleeve. The final circuits get wired customised.
** Two strands to max. 0.5 mm with twin wire end sleeve can be clamped in a clamp
spring terminal.
prepunched roof sheeting for

12 x M16x1,5
112 x M20x1,5 / M25x1,5
12 x M32x1,5
2 x M32x1,5 / M40x1,5
Cable entry from the bottom (l x w): 720 x 295 mm

Bottom attachment electronic cabinet
3 Technical Data
3.2 Data Sheet for ZB-S/18
Type of system: ZB-S 18

Construction: Sheet steel cabinet with partial viewing
window in the door
Height: 2050 mm
Width: 800 mm
Depth: 400 mm
Insulation class: I
External painting: Structure powder laquer RAL 7035 light grey
Cable entry: at the top
(prepunched roof sheeting)
at the bottom
interior side view, left
front view, open
interior side view, right
Hinge: right
Mains rated voltage: 400/230V AC, 50/60 Hz

(please attend to the attached operating and installation instructions)
Max. 68 circuits (max. 4mm)*: X1.1, X2.1, X3.1
Marshalling mains (max. 16mm): F10 - F15
Marshalling battery (max. 16mm): F30 - F35, F50 - F55
Addresses optional places DLS-3Ph, TLS (max. 2.5mm): customised
Connection to ext. control switch (max. 4mm)**:
X1.1.S1-S2
Connection to 24V current loop (max. 4mm)**:
X1.1.S3-S4
Connection to potential-free signal contacts
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
Connection to 24V analog output (max. 4mm)**:
X1.1.+24V Out--24V Out
Connection to 24V analog input(max.4mm)**: X1.1 Z11, Z12, Z21, Z22, Z31, Z32, Z41, Z42
spring terminal.

12 x M16x1,5
112 x M20x1,5 / M25x1,5
12 x M32x1,5
2 x M32x1,5 / M40x1,5

Top view socket
3 Technical Data
3.3 Data Sheet for ZB-S/LAD
Type of system: ZB-S LAD (Cable entry from top)

Construction: Sheet steel cabinet with a door made of sheet
Height: 2050 mm
Width: 800 mm
Depth: 400 mm
Insulation class: I
Cable entry: at the top (prepunched roof sheeting)
at the bottom
Hinge: right
Mains feed in (max. 50mm): Q1, X7
Battery feed in (max. 50mm): Q2, X9
Max. 4 circuits (max. 4mm)*: X11
Marshalling mains (max. 16mm): F10 - F24, X71
Marshalling battery (max. 16mm): F50 - F79, X9
X1.1.S1-S2
X1.1.S3-S4
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
Connection to 24V analog input (max.4mm)**:
X1.1 Z11, Z12, Z21, Z22, Z31, Z32,
Z41, Z42
spring terminal.
Bottom attachment 4 x D 10,6
Bottom attachment socket
3 Technical Data
3.4 Data Sheet for ZB-S/10C
Type of system: ZB-S 10C

Construction: Sheet steel compact cabinet with divided door
Height: 2050 mm
Width: 800 mm
Depth: 400 mm
Insulation class: I
Cabinet construction: one-piece, not divisible
Hinge: right
Battery capacity (C10; 1.8 V/Z; +20C): 5.5 - 53.7 Ah
Type of battery: Lead acid battery, 10 years service life at
+20C
acc. to IEC 486
Recharging time: 12 h acc.to DIN EN 50171
Opt. ambient operation battery: +20C
Mains feed in (max. 16mm): X8
Max. 40 circuits (max. 4mm)*: X1.1, X2.1
Marshalling mains (max. 35mm): X7
Marshalling battery (max. 35mm): X9
X1.1.S1-S2
X1.1.S3-S4
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
Connection to 24V analog input (max.4mm)**:
X1.1 Z11, Z12, Z21, Z22, Z31, Z32,
Z41, Z42
spring terminal.

12 x M16x1,5
112 x M20x1,5 / M25x1,5
12 x M32x1,5
2 x M32x1,5 / M40x1,5
3 Technical Data
3.5 Data Sheet for ZB-S/10C6
Type of system: ZB-S 10C6

Height: 2050 mm
Width: 800 mm
Depth: 600 mm
Insulation class: I
Cable entry: at the top (prepunched flange plates)
Cabinet construction: two parts, screwed together, divisible
Hinge: right
Battery capacity (C10; 1.8 V/Z; +20C): 5.5-89.4 Ah
+20C acc. to IEC 486
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Top view
Prepunched roof sheeting for:

26 x M16 x 1,5
114 x M20 x 1,5 / M25 x 1,5
28 x M32 x 1,5
8 x M32 x 1,5 / M40 x 1,5
3 Technical Data

Construction: Sheet steel compact cabinet with divided
door
Height: 2050 mm
Width: 800 mm
Depth: 600 mm
Insulation class: I
Cable entry: at the top (prepunched flange plates)
Cabinet construction: two parts, screwed together, divisible
Hinge: right
+20C
acc. to IEC 486
Marshalling mains (max. 35mm): X7, F10-F11
Marshalling battery (max. 35mm): X9, F20-F21, F30-F31
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.

26 x M16 x 1,5
114 x M20 x 1,5 / M25 x 1,5
28 x M32 x 1,5
8 x M32 x 1,5 / M40 x 1,5
3 Technical Data

Height: 2050 mm
Width: 800 mm
Depth: 600 mm
Insulation class: I
Cabinet construction: two parts, divisible
Hinge: right
Mains rated voltage: 400V/230V AC, 50/60 Hz
Duration emergency lighting: 1 h or 3 h
Max. 56 circuits (max. 4mm)*: X1.1, X2.1, X3.1, X4.1
Marshalling mains (max. 35mm): X7, F10-F11
Marshalling battery (max. 35mm): X9; F20-F21, F30-F31
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Top view

26 x M16 x 1,5
114 x M20 x 1,5 / M25 x 1,5
28 x M32 x 1,5
8 x M32 x 1,5 / M40 x 1,5
10
3 Technical Data

Height: 1800 mm
Width: 600 mm
Depth: 350 mm
Insulation class: I
Hinge: right
Duration emergency lighting: 1 h or 3 h
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Cable entry from the prepunched cable

fitting flange plate:
4 x M32
65 x M20/M25
5 x M16
Bottom attachment cabinet
11
3 Technical Data

Construction: Sheet steel cabinet
with partial viewing window in the door
Height: 1800 mm
Width: 600 mm
Depth: 350 mm
Insulation class: I
Hinge: right
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Cable entry from top prepunched cable flange plate:

4 x M32
65 x M20/M25
5 x M16
Bottom attachment cabinet
12
3 Technical Data

Construction: Sheet steel cabinet with sheet steel door
Height: 1000 mm
Width: 600 mm
Depth: 300 mm
Insulation class: I
Hinge: right
Battery capacity (C10; 1.8 V/Z; +20C): 5.5-14 Ah
Duration of emergency lighting: 1 h
Battery feed in (max. 16mm): X9
Max. 8 circuits (max. 4mm)*: X1.1
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
Connection to CG-S Bus (max. 4mm)**: X1.1.CGS.A-B
Connection to 24V analog output (max. 4mm)**: X1.1.+24V --24V Out
Connection to 24V analog input (max.4mm)**: X1.1.+24V Out --24V Out
Addresses of optional slots DLS-3Ph, TLS
(max. 4mm)**: X1.1 Z11, Z12, Z21, Z22, Z31, Z32, Z41
spring terminal.
4 boreholes for wall mounting
Cable entry from top prepunched cable flange plate:

4 x M32
24 x M20/M25
2 x M16
back view
Separation plate
bottom attachement cabinet
13
3 Technical Data
3.11 Data Sheet for US-S/36
Type of system: US-S/36

Construction: Sheet steel cabinet with partial viewing window in the door
Height: 2050 mm
Width: 800 mm
Depth: 400 mm
Insulation class: I
at the bottom (open bottom)
Hinge: right
Mains rated voltage: 400V/230V AC, 50/60 Hz
Battery capacity:
Type of battery:
Duration of emergency lighting:
Recharging time:
Max. 80 circuits (max. 4mm)*: X1.1, X2.1, X3.1, X4.1, X5.1
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.

12 x M16x1,5
112 x M20x1,5 / M25x1,5
12 x M32x1,5
2 x M32x1,5 / M40x1,5

Bottom attachment
14
3 Technical Data

Construction: Sheet steel cabinet with partial
viewing window in the door
Height: 2050 mm
Width: 800 mm
Depth: 400 mm
Insulation class: I
at the bottom (open bottom)
Hinge: right
Battery capacity:
Type of battery:
Recharging time:
Max. 80 circuits (max. 4mm)*: X1.1, X2.1, X3.1, X4.1, X5.1
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.

12 x M16x1,5
112 x M20x1,5 / M25x1,5
12 x M32x1,5
2 x M32x1,5 / M40x1,5

15
3 Technical Data

Construction: Sheet steel wall mounting cabinet with a door
made of sheet
Height: 1200 mm
Width: 600 mm
Depth: 300 mm
Insulation class: I
Hinge: right
Battery capacity:
Type of battery:
Recharging time:
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
Connection to 24V analog input (max. 4mm)**: X1.1 Z11, Z12, Z21, Z22, Z31, Z32, Z41, Z42
spring terminal.
Cable entry from top prepunched cable flange

plate:
4 x M32
65 x M20/M25
5 x M16
back view
back view
socket
16
3 Technical Data

made of sheet
Height: 800 mm
Width: 600 mm
Depth: 250 mm
Insulation class: I
Hinge: right
Battery capacity:
Type of battery:
Recharging time:
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
top view
Cable entry from the top

1 x prepunched flange plate for:
Max. 2 x M16
Max. 13 x M20
Max. 11 x M25
Max. 2 x M32
Max. 2 x M32 (M40)
17
3 Technical Data

made of sheet
Height: 600 mm
Width: 400 mm
Depth: 250 mm
Insulation class: I
Cable entry: at the top (prepunched flange plate)
Hinge: right
Battery capacity:
Type of battery:
Recharging time:
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
top view
back view
18
3 Technical Data
3.16 Data Sheet for US-S/SOU2
Type of system: US-S/SOU2

Construction: Surface-mounted plastic distributor housing of
thermoplastic with transparent viewing door
Height: 458 mm
Width: 295 mm
Depth: 129 mm
Weight : approx. 8,8 kg
Insulation class: Il
Colour : Grey (RAL 7032)
Cable entry : from above (with integral elastic sealing
membranes for cable infeed, with cable infeed
shield)
Hinge : left
Mains rated voltage : 230V AC, 50 or 60 Hz
Battery rated voltage : 216V DC
Ambient temperature operation : -5 C up to +35 C
Mains feed in (max. 16mm) : X1.1
Battery feed in (max. 16mm) : X1.5
Max. 4 circuits (max.4 mm)*: X1.4
Connection to RS485 Bus (max. 4 mm)** : X1.2RS485.A-B
Connection to 24V analog output (max. 4 mm)**: X1.3+24V Out--24V Out
spring terminal.
3.17 Data Sheet for US-S/SOU1

Type of system: US-S/SOU1
Construction: Surface-mounted plastic distributor housing of
thermoplastic with transparent viewing door
Height: 458 mm
Width: 295 mm
Depth: 129 mm
Weight : approx. 7,5 kg
Insulation class: Il
Colour : Grey (RAL 7032)
Cable entry : from above
(with integral elastic sealing membranes for
cable infeed, with cable infeed shield)
Hinge : left
Mains rated voltage : 230V AC, 50 or 60 Hz
Battery rated voltage : 216V DC
Ambient temperature operation : -5 C up to +35 C
Mains feed in (max. 16mm) : X1.1
Battery feed in (max. 16mm) : X1.5
Max. 4 circuits (max.4 mm)*: X1.4
Connection to RS485 Bus (max. 4 mm)** : X1.2RS485.A-B
Connection to 24V analog output (max. 4 mm)**: X1.3+24V Out--24V Out
spring terminal.
19
3 Technical Data
3.18 Data Sheet for ESF-E30/13S
Type of system: ESF-E30/13S

made of sheet incl. cross point closing and a
double-bit key cylinder
Permission: ABZ Z-86.2-1
Height: 1150 mm
Width: 885 mm
Depth: 405 mm
Insulation class: I
Cable entry: at the top (prepunched cable entry plate)
Hinge: right
Battery capacity:
Type of battery:
Recharging time:
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Cable entry with prepunched flange plate:

4 x M40
26 x M25
8 x M16
20
3 Technical Data
3.19 Data Sheet for ESF-E30/13S-P
Type of system: ESF-E30/13S-P

Construction: Wall-mounted cabinet
Permission:: ABZ Z-86.2-8
Height: 824 mm
Width: 824 mm
Depth: 400 mm
Insulation class: I
Cable entry: at the top (cable bundle entry)
Hinge: right
Max. circuits (max.4mm)*: X1.1, X2.1
(max. 4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Cable entry
Cable cooling box
21
3 Technical Data
3.20 Data Sheet for ESF-E30/28S
Type of system: ESF-E30/28S

made of sheet incl. cross point closing and a
double-bit key cylinder
Height: 2190 mm
Width: 885 mm
Depth: 405 mm
Insulation class: I
Cable entry: at the top (prepunched cable entry plate)
Hinge: right
Battery capacity :
Type of battery:
Recharging time:
Max. 56 circuits (max. 4mm)*: X1.1, X2.1, X3.1, X4.1
(max.4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Cable entry with prepunched flange plate:

4 x M40
60 x M25
8 x M16
22
3 Technical Data
3.21 Data Sheet for ESF-E30/28S-P
Type of system: ESF-E30/28S-P

Construction: Wall-mounted cabinet
Height: 1876 mm
Width: 824 mm
Depth: 400 mm
Insulation class: I
Cable entry: at the top (cable bundle entry)
Hinge: right
Max. circuits (max. 4mm)*: X1.1, X2.1
(max. 4mm)**: X1.1 C0, 14, 12, 24, 22, 34, 32, C1, 44, 54
spring terminal.
Cable cooling box
Cable entry
23
4 Construction and Function

4.1 Example of Control Cabinet-Construction
(ZB-S/26)
Cablevon
infeedoben
from above
einfhrung
Triple deck tension spring

Installationsklemme
installation terminal with
neutral wire
alleitertrennklemme
disconnect terminal
CU CG-S
SteuerteilControl
CU unit
CG-S
Batterie Control Modul

Control Modul
BCMBCM
Charge module
CM 1.7 A (max. 2
modules)
Lademodul CM 1,7 A (
Stromkreismodule
3 x SKU CG-S 2 x 3 A
Circuit modules
3 x SKU
DC/DC converter.2
DC/DC Wandler.2
Stromkreismodule
Circuit modules23 x SKU
x SKU CG-S 2 x 3 A
Mains circuit breaker

herungstrenner
g
Netz
distribution box
eiler NetzMains
(optional)
(optional)
Battery circuit breaker

ungstrenner
Batterie
Battery distribution box

er Batterie
(optional)
(optional)
Charge module CM 3.4 A

(max. 6 modules)
Lademodul CM 3,4 A (
Cable
infeedunten
from below
infhrung
g von
24
4.2 Product Description
The Central Battery System ZB-S with the new START

technology is a logical successor to the wellproven
Central Battery System ZB 96. STAR stands for:
SWITCHING TECHNOLOGY ADVANCED REVISION
The main benefits of this technology include the fact
thatwithin a final circuit, the switching modes
OO
OO
OO
ZB-S/LAD
These are designed as charging and monitoring units
for the mains and battery supply to a large number of
substations US-S. Up to 4 circuits can be supplied and
controlled.
ZB-S/10C, ZB-S/10C6, ZB-S/18C6, ZB-S/26C6, ZBS/10C3, ZB-S/18C3, ZB-S 2C3
Non-maintained light (Emergency lighting is switched

on when the main lighting fails or when a function
test or operating duration test is initiated manually or
automatically)
for operation with up to 10 or 18 SKU CG-S modules

(resp. CG) with 40, 56 and 60 circuit terminals.
Maintained light and (Emergency lighting is always on)
for operation with up to 5, 13, 21, 28 or 36 SKU CG-S

modules(resp. CG) with 20, 24, 26, 52 and 80 circuit
terminals. These substations do not have the charging
technology of the connected battery standby supply; the
battery and mains supply is provided by the ZB-S system.
Switched maintained light (as non-maintained light with

emergency lighting controlled by switch queries, e. g.
from external DLS-modules) can be implemented in
hybrid mode for each emergency luminaire.
OO
OO
each safety and EXIT luminaire can be programmed

without an extra data cable,
the switching modes can be later modified without
the need to interfere in the existing luminaire
installation.
The functions of the emergency luminaires are defined

with a user-friendly parameter setup system.
The use of CG-S type ballasts/modules is a requirement.
All settings are stored in a nonvolatile memory and so are
not lost even in a total shutdown situation (230V mains
and battery supply).
Parameter settings and the names of circuits, luminaires
and DLS/TLS-modules as well as test log entries can
also be stored on a memory card. As well as archiving,
this also allows (optional) external parameter setting and
transfer to control modules of the ZB-S system.
Maintenance-free and closed batteries according to
EN 60896-2 supply the power needed to operate the
emergency lighting if the 230V mains supply should fail.
During normal operation, the ZB-S system monitors the
charge status of the batteries and charges them up gently
if required.
The system ZB-S is designed and manufactured in
compliance with the following EC directives:
US-S/36, US-S/28, US-S/21, US-S/13, US-S/5
US-S/SOU2, US-S/SOU1
for operation with max. 1 or 2 circuit switching modules
SOU CG-S with 4 or 2 circuit terminals With these
substations the CU CG-S control unit is not required.
Battery supply is via the ZB-S system, mains supply is
via the sub-distributor of the general power supply (rental
current feed).
ESF-30/13S, ESF-E30/28S, ESF-E30/13S-P or ESFE30/28S-P

Mains distribution board with circuit integrity of 30
minutes in case of fire for operation with up to 13 or
28 SKU CG-S modules (resp. CG) with 26 or 56 circuit
terminals.
All devices and substations are constructed modularly. The
technologies of charging, changing-over and of monitoring
form a unit working undependent from each other, so that
interactions can be excluded.
Due to the modular construction and the pre-configured
modules a flexible and high quality handling is ensured. The
objective of the emergency lighting system is to supply the
connected emergency luminaires when the main lightings
fails. Another important function of the system is to secure
the function standby of all connected emergency and EXIT
luminaires by an automatic monitoring.
OO
Low-voltage Directive 2006/95/EG
4.4 Overview over the Components
OO
Directive 2004/108/EG on electromagnetic compatibility
4.4.1 Control Module ZB-S
National (DIN-), European (EN-) and international (IEC-)

standards which the system complies will be found in the
systems CE Certificate of Conformity.
The terminal blocks on the module simplify assembly

and dismantling; the connections are taken out to a 3-tierinstallation-terminal with tension spring-connection. (s. fig
on page 28)
4.3 Operation Modes
Free programmable control
Different system configurations are used depending

on the requirements of the site. These standardised
configurations have names like
ZB-S/26 or ZB-S/18
for operation with up to 26 or 18 SKU CG-S modules (resp
CG) with 80 or 68 circuit terminals. Up to 6 substations
US-S can be supplied with battery or mains power (up to
6 substations 1-phase, up to 2 substations 3-phase).
with a nonvolatile programm memory for programming

and user-specific parameter setting.
Internal log book recording

the CU CG-S control module stores the test log (max.
360,000 entries) according to the specifications of DIN
VDE 0108.
An external reporting with a memory card is possible.
25
Connection for blocking switch

and external phase monitor
5 signal contacts*
3 buttons for: test (mains failure

battery operation), function test,
duration test
3 freely assignable
function buttons
Graphic display,
4 x 20 characters,
backlit, contrast and
brightness can be set via
programmes
SD card slot
Status LED displays
7 control buttons for

user-friendly
navigation
RS 485 / CG-S bus

connection
4 freely assignable
24 V analogue inputs
*Connection for zero-potential signal contacts, 24 V 0.5 A:

3 relays with common potential, 1 x switching contact each. One or several from 11 different messages can be assigned
to each zero-potential contact. Freely programmable, DIN VDE specification as presetting can be called up at any time.
2 relays with common potential, 1 x open contact each with fixed assignment.
Contact 44 switches an external buzzer on. Contact 54 is for control of a technical switching cabinet ventilation if
required.
Operation
OO
OO
Directly on the device
CU CG-S controller using

OO
OO
OO
sealed keypad and

graphic display (4 x 20 characters, with adjustable
backlit, contrast and brightness) (Compare chapter
8).
Local switch
Service connector
for CEAG service engineers at the front of the device
Configuration
OO
26
At the front of the deviceusing keys and graphic display.

There are considerable possiblities for userdefined
settings via a menu controlled parameterisation
(compare chapter 8).
External configuration of the control module is possible

with
OO
a usual personal computer (PC) and
OO
CEAG-software for the system ZB-S.
Communication and control

OO
operation of combined main/emergency lighting can be

achieved with DLS/3Ph and TLS bus modules.
OO
OO
Via data exchange via memory card, e. g. for a transfer

of the settings between similar cabinets.
Data exchange
with installed CG-S components and CG-S-compatible

ballasts (using the cables of the final circuits)
OO
RS485 bus
allows data to be exchanged with external modules

(DLS/3PH-bus-modules or TLS-bus-modules, (RS485 port
on the control module, up to 25 devices).
OO
External CG-S bus port
(CEAG bus protocol) for data exchange with BMS.
Data Exchange and Storage

OO
Internal:
with non-volatile memory in the CU CG-S control module

OO
External:
with a memory card reader, type of the uses memory

card:
SD-card / CEAG part no. 400 71 347 911 (preprogrammed)
OO
SD-adapter
enables data exchange and saving with usual PC under

the CEAG-Software for the system ZB-S
Standard PC with CEAG software
for the ZB-S system
Standard printer for printing off the test log stored on the memory card or a system configuration
Connections
OO
OO
OO
OO
3-tier-installation terminal with tension spring all

connections are taken out to a 3-tier-installation terminal
with tension spring, see page 28: detail view and
Appendix A: Connection Assignment
Pluggable screw terminal block at the device enables a
simple assembly and disassembly.
Bus cables 4 x 2 x 0,8 mm, type: JY(ST)Y, Twistet Pair
screended (minimum requirement).
Connection for zero-potential signal contacts, 24 V 0.5
A:
3 relays with common potential, 1 x switching contact

each. One or several from 11 different messages can
be assigned to each zero-potential contact. Freely
programmable, DIN VDE 0100, Section 718 specification
as presetting can be called up at any time.
2 relays with common potential, 1 x open contact each
with fixed assignment.
Contact 44 switches an external buzzer on. Contact 54 is
for control of a technical switching cabinet ventilation if
required.
27
Control inputs
The 24V analog inputs Z1 ... Z4 are to control the external
control panels, a programmable trip of operational
functions (e. g. bloc / release system, manual reset, etc.)
is given.
Optional inputs Z1 - Z4
Z1
Z2
No function
Z3
Z4
Comments:
Factory settings
Level triggered (by use of a switch)

24VDC = ON
0V = OFF
Switch
Switch inverted
Used as a switch and switches the circuit

or the luminaires with S function.
To reset the circuit arrangement
Manual reset
manual reset.
To acknowledge a deep discharge
Deep discharge receipt
protection.
Start functiontest
Start a function test.
Start durationtest
Start a duration test.
Edge triggered (by use of a push switch)
Cancel FT/DT
Cancel function test / duration test.
LOW HIGH
Block function of mains/emergency
Block device
lighting during shut-downs.
Switch-off maintained light
Switch off all luminaires /circuits, which

are programmed as maintained light.
Switch-on non-maintained light
Switch on all luminaires /circuits, which

are programmed as non-maintained light.
Ventilator monitor
Sets a sum failure at the potential-free

relay contacts of the control module to the
CG IV relay module and the CGVision, as
long as 0V is present.
Edge triggered (by use of a push switch)

24VDC = OK
0V = Failure
Ext. ISO monitor

Ext. Battery monitor
Ext. Monitor
Level trigger:
Edge trigger:
28
t > 1s
t > 100ms
Z1 to Z4, connection for analogue inputs:

4 freely assignable 24 V analogue inputs, can be
programmed either inverted or non-inverted for
e.g.:
OO
Start / abort function test
OO
Start / abort duration test
OO
Block/release system
OO
Manual reset
OO
Switch on / off maintained mode
OO
Switch on safety lighting as corridor lighting
OO
Control unit ZB-S componentsand options
4.4.2 DC/DC Converter.2

This unit provides the central battery system with 24V and 6V
direct voltage.
Supply only for optional AC-module.
Attention: When using at least two DC-DC converter please
observe that all DC-DC converter has to be used side by side
on the same module assembly frame.
Light-emitting diodes
OO
OO
OO
24 V external The LED lights up when the external 24V DC

is present at the terminal 24V DC OUT.
24 V internal The LED lights up when the interal 24V DC
voltage is present at the ZB-S system.
6 V internal
The LED lights up when the interal 6V
supply voltage is present.
The Service PIN button is located behind the hole.
Additional Features:
OO
24 V external
OO
20 W continuous output
OO
outgoing circuit over frontline plug
OO
voltage galvanic separated
OO
24 V internal
OO
100 W continuous output

OO
OO
OO
OO
140 W top performance (20 msec.)

supply of max. 26 SKU of type 2 x 3A and 1 x 6A as well
as 13 SKU of type 4 x 1,5A
Parallel switching of several converters possible! Please

attend that the converter has to be installed side by side.
Supply via AC/AC converter for an external mains supply is
possible!
4.4.2.1 AC-Module
This optional unit supplies the central battery system with an
AC-voltage
galvanically isolated, in mains operation.
Connection to terminals 1~ 2 IN to DC/DC converter.2.
ATTEnTIOn!
Only the AC-module has to be connected to this terminals.
29
4.4.3 Baterie Control Modul BCM

Indicators
OO
OO
ON LED
The LED lights up when the

BCM is in operation. If the
LED does not light up then the
BCM is faulty or there is no
mains supply or a function test
has been triggered.
OO
Boost Charge LED
The Boost Charge LED lights

up during boost charging, e.
g. following a mains failure or
operating duration test.
OO
Charge Fault LED
The light emitting diode charge

fault lights up when the BCM,
the charge booster CM 1.7
A and CM 3.4 A or the batteries are faulty. Further error
messages can be queried via the control unit. With faults
of the CM 1.7 and 3.4 A modules, error display relates to
the module address.
OO
The Charge Control Bus (terminals CCB +, CCB -) controls

and monitors the charging boosters CM 1.7 A and CM 3.4 A.
Terminals + - BST
2.5 A boosters are controlled via the terminals.

OO
Terminals + - 24V
The BCM module is supplied via the DC/DC converter .2

via the terminals.
Attention!
The CCB bus is not designed as a SELV system. The bus
components must be handled as if mains supply (240V) is
applied.
4.4.4 Charging module CM 1.7 A and CM 3.4 A

A suitable number of charge modules should be planned
for complying with the legislative recharging duration for
the planned battery sets.
The CM modules have their own calibrated charge
control and also function independently of the BCM. With
integrated fan monitoring.
ISO-Failure LED
The Light emitting diode ISO-Failure lights up when an

isolation fault exists in the battery circuit.
Connection terminals
The terminals are of the push-lock type.
The terminals can be unplugged to assist installation.
OO
Potential-free signal contacts
Potential-free signals can be relayed with terminals

11-12, 21-22, 31-32 (connection max. 0,5 A/24 V AC/
DC).
The contact 11/12 is closed in the event of fault.
The contact 21/22 is closed in the event of an insulation
failure.
The contact 31/32 is closed during boost charging.
OO
Temperature sensor
An external temperature sensor must be connected to

terminals F+ and F-. The temperature sensor must be
connected using a screened 2-core cable. A conductor
size of 0.5 mm is adequate for cable runs < 50 m as the
measuring current is very low.
OO
measurement of battery current
Battery current is measured via a measuring shunt via

terminals I+, I-.
OO
30
CCB bus connection terminals for charging boosters

CM 1.7 A and CM 3.4 A
4.4.5 Circuit change-over modules

overview (SKUs)
SKU CG-S 4x1,5A
Number of circuits
with STAR-Technology
Rated current per circuit
1.5 A
dimensions and weights approx. 0.83 kg
Fuse protections per circuit
2.5 A
H x W X D (in mm)
170 x 55 x 155
max. inrush peak current
60 A/ms
module width
1 TE
max. cable diameter
2.5 mm2
Item no.
400 71 347 840
SKU CG-S 2x3A

Number of circuits
3A
5A
H x W X D (in mm)
170 x 55 x 155
250 A/ms
module width
1 TE
max. cable diameter
2.5 mm2
Item no.
400 71 347 051
SKU CG-S 1x6A

Number of circuits
Rated current
6A
Fuse protections
10 A
H x W X D (in mm)
170 x 55 x 155
250 A/ms
module width
1 TE
max. cable diameter
2.5 mm2
Item no.
400 71 347 345
SKU CG 2x3A
Number of circuits
without switching function for CG-S-EVGs
3A
5A
H x W X D (in mm)
170 x 55 x 155
120 A/ms
module width
1 TE
max. cable diameter
2.5 mm2
Item no.
400 71 347 290
31
SKU CG 1x6A
Number of circuits
without switching function for CG-S-EVGs
Rated current
6A
Fuse protections
10 A
H x W X D (in mm)
170 x 55 x 155
180 A/ms
module width
1 TE
max. cable diameter
2.5 mm2
Item no.
400 71 347 346
SOU CG-S 2x4A

Number of circuits
4A
8A
H x W X D (in mm)
178 x 109 x 60
250 A/ms
module width
10 TE
Item no.
400 71 360 430
Connection terminals
Solid:
0.24.0 mm
Stranded:
0.22.5 mm2
Inverter SWR 150

Number of circuits
monitored circuit
Rated current
150 VA
dimensions and weights
0.75 kg
1.6 AT
H x W X D (in mm)
170 x 55 x 155
module width
1 TE
Item no.
400 71 347 960
max. cable diameter
32
2.5 mm
Attention!
Only fuses approved by CEAG
Notlichtsysteme GmbH are permitted to use.
SKU CG-S 4x1,5A

Fuses 1
On the front panel of the change-over module there are
OO
per circuit
OO
3 output fuses 5 AT / 250 V.
The nominal current should not exceed 3 A per circuit!

Fuse dimensions: 6.3 mm x 32 mm, sand filled.
Order no.: 400 71 070 716 / 10 qty./unit
Indicators
OO
ON LED 2
The LED lights up when the voltage is present at the output

terminals.
OO
Fault LED 3
The LED lights up when one or more luminaires are faulty.

2
3
Operation elements
OO
Service-PIN 4
Beside the Service lable there is a button which must be

operated when the systems basic program is loaded. The
basic programming occurs factory made.1)
Additional features
OO
Mixed operation of
maintained light, non-maintained light and switched

maintained light in one circuit by using of CEAG EVGs/modules
with CG-S marking can be programmed without any additional
data cable.
OO
Individual monitoring of up to 20 luminaires per circuit.
OO
Easy access to fuses
OO
Connected rating per circuit 330 W
OO
Inrush current per circuit
60 A per circuit / 240 A per module

Example: For two circuits => 120 A per circuit
For four circuits => 60 A per circuit
OO
Typical change-over time AC on DC = 450 ms
Components for circuit change-over module

SKU CG-S 4x1,5A
OO
(4 circuits each 1,5 A rated current)
OO
The current module is connected to the controller via the BUS.
OO
OO
OO
At the device configuration an address is allocated via the

controller. This occures factory made.
All functions as switching mode, monitoring function can be
programmed via the controller.
Will the circuit change over module be refitted or replaced
the programming must be changed.
33
Attention!
SKU CG-S 2x3A

Fuses 1
OO
per circuit
OO
The nominal current should not exceed 3 A per circuit!

Order no.: 400 71 689 047 / 10 qty./unit
Operation elements 2
OO
Service-PIN

Indicators
OO
3
4
ON LED 3

terminals.
OO
Fault LED 4
The LED lights up, when one or more luminaires are faulty.
Additional Features
OO
Mixed operation of

maintained light in one circuit by using of CEAG EVGs/modules
with CG-S marking can be programmed without any additional
data cable.
OO
Individual monitoring of
up to 20 luminaires per circuit

OO
Individual switchin each circuit
OO
Separate fusing for mains and battery operation
OO
Among unipolar earth connection
in AC operation fault free DC operation can continue

OO
Easy access to fuses
OO
Separate savings for mains and battery operation
OO
Connected rating per circuit660 W
OO
Inrush current per circuit 250 A/ms
OO
Typical change-over time AC on DC = 450 ms
Components for circuit change-over module

SKU 2 x 3 A CG-S
OO
(2 circuits each 3 A rated current)
OO
The current module is connected to the controller via the BUS.
OO
OO
OO
34
At the device configuration an address is allocated via the

controller. This occures factory made.
All functions as switching mode, monitoring function can be
programmed via the controller.
Will the circuit change over module be refitted or replaced
the programming must be changed.
Attention!
SKU CG-S 1x6A

Fuses 1
OO
The nominal current should not exceed 6 A!

Order no.: 400 71 070 715 / 10 qty./unit
Indicators
OO
ON LED

terminals.
OO
Fault LED 3

1
Operation elements
Service-PIN 4
OO
2
3
4
Additional Features
OO
Mixed operation of
maintained light, non-maintained light and switched maintained

light in one circuit by using of CEAG EVGs/modules with CG-S
marking can be programmed without any additional data cable.
OO
Individual monitoring of up to 20 luminaires per circuit
OO
Separate fusing for mains and battery operation
OO
Among unipolar earth connection in AC operation fault

free DC operation can continue
OO
Easy access fo fuses
OO
Separate savings for mains and battery operation
OO
Connected rating per circuit 1320W
OO
Inrush current per circuit 250A/ms
When the Service Pin is operated the module status is shown

as a plain-language readout on the display of the CU CG-S control
module. Repeated operation of the SKUs Service Pin takes the
operator through the following menu structure of the CU CG-S
control module.
1)
35
NOTE
OO
The new SKU modules for the system ZB-S have the ability,
also during breakdown of the controller CU CG-S, to achieve
the following switching functions:
OO
Mains emergency operation (by breakdown CU CG-S)
OO
DC-operation (by power failure)
OO
OO
OO
back to the mains emergency operation (return of the

mains supply). Admittely, will be no switching functions
performed (e. g. by DLS module) during the breakdown
of controller!
By disconnected saving of the mains and battery circuits is

a fault-free DC-operation possible, also when the AC-mainssupply breakdown by earth fault or short-circuit.
The SKU modules for ZB-S system are Pin-compatible with
the modules of the ZB96 system and EURO ZB.1 system.
ATTENTION!
By replacement of a SKU with older version against a SKU
with innovater version, note that (because of increased rated
current values) accordingly higher fuses are used per circuit
(faulted circuit impendance acc. to DIN VDE 0100)!
36
SOU CG-S 2x4 A
Attention!
Fuses 1


OO
The nominal current should not exceed 4 A!

Fuse dimensions: 6,3 mm x 32 mm, sand filled.
Order no.: 400 71 360 484 / 10 qty./unit
Indicators
OO
ON LED

terminals.
OO
Failure LED 3

2
Operation elements
Service-PIN 4
basic programming occurs factory made.
OO
Additional Features
OO
Mixed operation of

maintained light in one circuit by using of CEAG EVGs/
modules with V-CG-S marking can be programmed without
any additional data cable.
SV
L L L
L
PE
OO
Individual monitoring of up to 20 luminaires per circuit
OO
Separate rental current feed
OO
Easy access fo fuses
OO
Connected rating per circuit 860W
OO
Inrush current per circuit 250A/ms
AV
L LN LPE
L
NOTE
x1
H3
H2
H1
OO
x2
x1
The new SOU modules for the system ZB-S have the ability,
also during breakdown of the controller CU CG-S, to achieve
the following switching functions:
x2
x1
OO
Mains emergency operation (by breakdown CU CG-S)
OO
x2
OO
back to the mains emergency operation (return of the

mains supply). Admittely, will be no switching functions
performed (e. g. by DLS module) during the breakdown
of controller!
8AT
37
4.4.6 Inverter SWR 150

Sinus-inverter
The sinus-inverter supplies and monitors emergency
luminaires with conventional ballasts and lamps. The SWR
has a rotary encoder switch to adapt the output frequency
due to luminous flux reduction in battery mode in the region
of 50Hz (100% luminous flux) to 140Hz (25% luminous flux).
When the Service Pin is operated the module status is

shown as a plain-language readout on the display of the
CU CG-S control module. Repeated operation of the SWRs
Service Pin takes the operator through the following menu
structure of the CU CG-S control module.
1)
Additional Features
OO
Learning current value-detection
OO
Overload display:
0.8 A Fault
> 1.0 A Disconnection of inverter operation
OO
Typifies change-over time mains / battery 450ms
OO
Monitoring of battery voltage
OO
Selected emergency lighting
OO
Monitoring of AC fuses
OO
Luminous flux adjustable from 25 to 100%
OO
Sinus-output voltage = 230 V
OO
Connection to DLS/3Ph bus-module possible
OO
Separat DLS-gate input existing
1
2
4
OO
Technical data
OO
Short circuit- or overload securely
1.6 AT
OO
Fuses easily accessible
0.65 A
Rotary encoder switch 5
150 VA
With the rotary encoder switch the frequency of the

inverter is set in the region of 50 to 140 Hz. This change
of frequency causes a change of the luminous flux for
luminaires in inductive switching. (s. table)
Slots
Fuse G-fuse 0.5x20 1

Max. rated current
Max. connected load
For luminaires
KVG opr incandescent lamps WG
Rated power
DC/DC converter
2.3W
Distortion factor
K < 5%
The maximum installed load per SWR 150 should not

exceed 150 VA!
When re-fitting SWR-modules attend that the maximum
SWR 150 installed battery load per system should not
exceed 1,500W. Furthermore SWR 150 modules must
not be installed in the top subrack. When using more than
one SWR150 per ZB-S system a technical air ventilation
has to be installed.
Please note:
If no specifications are made for setting the switches,
the SWR 150 is supplied with switch position 9
(approx. 30% luminous flux). If another luminous flux
condition is required, the switch position must be
correspondingly changed. A high luminous flux level
means correspondingly higher battery current and heat
loss output and must comply with the system concept.
NOTE
Indicators
OO
AC-supply via backplane or via module-connection

possible
ON LED 2
OO
The LED lights up when the voltage is present at the

output terminals.
The new SKU modules for the system ZB-S have the
ability, also during breakdown of the controller CU
CG-S, to achieve the following switching functions:
OO
OO
Fault LED 3
Operation elements
OO
Service-PIN 4
Beside the Service label there is a button which must

be operated when the systems basic program is loaded.
The basic programming occurs factory made.1)
38
OO
OO
Mains emergency operation

(by breakdown CU CG-S)
back to the mains emergency operation (return of
the mains supply). Admittely, will be no switching
functions performed (e. g. by DLS module) during
the breakdown of controller!
The inverter SWR 150 gets supplied by two voltage

sources, during mains operation from mains and during
mains failure from the battery. The mains voltage gets
supplied either via backplane or per module. The second
voltage source is a 216V-battery and supplies the SWR150
during mains failure, function fest or duration test.
According to the switching mode the output voltage of
the inverter is 230V for error-free mains and for mains
failure the transformed battery voltage in the form of a
sinus-AC voltage!
The frequency of the sinus-AC voltage can be adjusted in
the region of 50 to 140 Hz. If luminaires with conventional
ballasts are taken for safety lighting this ballast is used as
a voltage divider.
Therefore, the luminous flux of the lamp can be changed
depending on the adjusted frequency.
150 Hz 25 - 35% luminous flux acc. to type of lamp (s.
table)
50 Hz 100% luminous flux
The SWR 150 gets supplied with a maximum current

deviation of +/- 5% factory set.
Important Note:
During current-value-monitoring please observe that the
current input of CCG luminaires (conventional control
gear) in battery mode can vary significant caused by
ageing. Environmental conditions can also affect the
current input of luminaires in battery mode. (e.g. ambient
temperature)
In consequence it is necessary to re-calibrate the
current-value-monitoring from time to time (s. menu 5.3).
Otherwise a failure message is possible.
The Safety lighting in non-maintained mode operates
for the following:
OO
24 V monitoring loop S3 / S4
OO
DLS / 3PH-bus-module as phase monitor
OO
Mains failure HVS / UVS
OO
Function and duration test started.
The Safety lighting in maintained mode operates

permanently being supplied by the central power supply
until the deep-discharge protection of the battery is
achieved, but at least until achieving the rated operating
time. In this switching mode the safety lighting cannot be
started.
Battery
Battery
The setting of this current deviation has to be entered in

the menue 5.3 Monitor mode, minimum 15% - acc. to
number of types of luminaires and luminous flux.
Furthermore the currents have to be measured and saved

as written in 5.5 Learn currents. An error is detected
from a battery current difference of at least 200 mA.
The mains voltage of the

device gets supplied via
backplane by installed
bridge
39
Battery
In this supply mode the safety lighting is supplied by an

external phase in mains. This switching mode is used
particularly for reinstallations with one electric meter
per circuit. If there is a failure of the external power
supply the
SWR 150 swiches to battery operation,
automatically. The mains failure gets displayed as mains
failure UV at the control unit.
40
Switched maintained light via maintained light

switch monitoring
In this switchting mode one light switch of the general
lighting is scanned and assigned to the SWR 150 via
programming.
The advantage is the free assignment of the light
switches to the final circuit. In dependence of the switch
setting the circuit switches on.
Battery
Maintained light via external power mains supply
Switched maintained light via external

DLS-bus-module
In this switching mode one light switch of the general
lighting is scanned and assigned to the SWR 150 via
programming.
Address
Battery
An advantage is the free assignment of the light switches

to the final circuit.
41
4.4.6.1 Determination of current consumption value from the battery

Table 1. Battery current consumption values (A) dependent upon number of luminaires and luminous flux ratio (LV%) at
20 C ambient temperature at the luminaire.
International description
T5
Socket
G5
Lamp power (W)
8W-VVG
Luminous flux ratio (%)
100
51
35
[A] [VA]
[A] [VA]
[A] [VA]
Switch setting
Number of luminaires /
Current consumption from the battery /
Apparent power
1
0.175 / 36
0.123 / 19
0.118 / 12
0.258 / 72
0.150 / 37
0.090 / 24
0.213 / 56
0.120 / 36
0.246 / 74
0.157 / 48
0.276 / 92
0.192 / 60
0.322 / 110
0.220 / 71
0.240 / 83
0.260 / 94
0.280 / 105
T26
Socket
G13
Lamp power (W)
58

Switch setting
36
18
100
48
32
100
75
54
32
100
87
54
36
Current consumption from the
battery / Apparent power
[A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [
0.62 147 0.37 84 0.35 81 0.47 107 0.34 80 0.31 71 0.30 70 0.37 85 0.31 72 0.26 60 0.26 60
42
[A] [VA] [A] [VA] [A] [VA] [A] [VA]
0.59 137 0.47 109 0.36 83
0.56 121 0.33 75 0.29 67
0.47 108 0.35 82
TC-L
Socket
2G11
Lamp power (W)
36
24
18
100
59
43
100
73
57
46
100
71
52
47
Switch setting
Current consumption from the
battery /
Apparent power
[A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA]
0.47 108 0.30 70 0.29 68 0.38 89 0.28 64 0.27 62 0.27 65 0.39 90 0.26 60 0.26 60 0.25 60
0.43 96 0.33 76
0.42 99 0.34 79 0.32 74
0.42 98 0.31 70 0.28 65
0.58 135 0.44 103
0.61 136 0.44 103 0.37 86
0.57 135 0.40 94 0.34 80
0.56 130 0.47 105
0.50 117 0.46 104
International
description
TC-D
Socket
G24Q1. G24Q2
Lamp power (W)

26
18
13
10
Luminous flux
100
71
61
47
100
79
63
48
100 77
63
42
100
68
52
ratio (%)
Switch setting
0
3
5
9
0
2
5
9
0
2
4
9
0
4
9
Number of
luminaires /
Current
[A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA] [A] [VA]
consumption from
the battery /
Apparent power
1
0.36 85 0.28 63 0.27 61 0.27 64 0.30 51 0.26 37 0.24 29 0.23 24 0.26 60 0.26 49 0.21 49 0.21 49 0.25 58 0.21 49 0.20 44
2
0.39 93 0.35 80 0.33 76 0.47 87 0.35 64 0.29 47 0.28 37 0.39 90 0.30 68 0.28 63 0.29 66 0.39 90 0.26 58 0.26 62
0.54 126 0.45 104 0.36 80 0.65 114 0.48 86 0.36 65 0.32 48 0.53 121 0.41 91 0.32 73 0.30 71 0.54 125 0.31 74 0.30 70
0.57 132 0.43 97
0.60 106 0.44 81 0.34 62
0.53 110 0.38 87 0.32 74
0.38 88 0.32 72
0.71 125 0.53 94 0.40 73
0.57 130 0.48 103 0.33 76
0.47 104 0.36 75
0.60 108 0.44 83
0.52 120 0.38 87
0.54 121 0.40 81
0.59 136 0.42 94
0.59 137 0.45 94
43
NOTE
CEAG Notlichtsysteme GmbH attend on downawards
compatibility at the development and further development
of the modules for one system family (in this case SKU
modules for the system ZB-S) in view of the control software for module, their use and handling.
OO
OO
OO
OO
Note:
Prior to this, the event printer must be logged out from
the cabinet over the controller CU CG-S!
This happens over the menu Setup printer in the menu
Mains settings with the selection not installed.
Activate/deactivate printer
Please attend for safety the attributiv technical

documentation of the modules by operation of the
modules in acutal level of development as well as by
operation of modules in older levels of developments.
OO
In case of doubt please contact the customer service of

CEAG Notlichtsysteme GmbH.
Indicators
The display at the controllers CU CG-S implement

the active SKU-module of the particular type series;
that means a SKU-module appears e. g. during the
registration with a correct marking on the graphic
display of the controller.
The LED lights up when the printer executes a print

procedure.
This happens over the menu Main settings / Setup

Printer of the controller software CU CG-S.
OO
Light emitting diode Druckt / busy
Similar fact also apply for superior monitoring system,

parameterisation-software and CG-modules with
individual monitoring.
4.4.7 Event printer PD3

Description
The event printer PD3 can apply as an option as from
controller software version F.
The device can be placed user-defined on a free storage
space on the subrack (BGT).By default the storage places
7 and 8 on BGT1 are provided for. Mains supply of the
printer and the communication with the controller CU
CG-S occur via the (rearward) contact of the device and
the subrack.
When the printer is logged in and activated via the
controller software all entries which are stored for the log
book are printed on the inserted paper reel.
Configuration
By pressing the Service-Button the protocol printer
for the active plug place on the BGT is registered and
activated. Further settings occur via control software of
the controller CU CG-S (as from version F) over the menu
Mains settings / Setup printer.
Operation
OO
OO
Button LF at the front panel of the device for paper

feed (Line Feed).
Replacement of paper reel and the ribbon respectively
To replace the paper reel of the printer or the ribbon the

event printer PD3 must be removed from the subrack. You
can find detailed information in the operation instruction
attached to the device.
44
4.4.8 Relay module CG IV and CG V

Function of relay contacts
CG IV
11/12 21/22 31/32 41/42 51/52
Deep-discharge protection
ON ------ ------ ------ ------
Emergency lighting failure

------ ON ------ ------ ------
Charging fault
------ ------ ON ------ ------
Battery operation
------ ------ ------ ON ------
Mains operation
------ ------ ------ ------ ON
Switching capacity of contacts:
24V/0,5A AC/DC
Function of relay contacts
CG V
11/12 21/22 31/32 41/42 51/52
No operation
ON ------ ------ ------ ------
Failure prior. 1
------ ON ------ ------ ------
Failure prior. 2
------ ------ ON ------ ------
Failure prior. 3
------ ------ ------ ON ------
Emergency mode
------ ------ ------ ------ ON
Switching capacity of contacts:
24V/0,5A AC/DC
These subassemblies allow the connection of the central battery system to a central control station (ZLT) or building
management system (BMS). The most important system states are transmitted via potential-free signalling contacts.
There are two input channels for the remote monitoring of the central battery system. A functional test can be initiated
via the input channel FT and a continuous operation test (battery test) can be initiated via the input channel BT. Eight
LEDs indicate the state of the system.
Function of command contacts

+24/0V
FT ON
+24/0V
FT Off
+24V/0V
BT ON
+24/0V
BT OFF
Function test ON
Function test OFF
Battery duration test ON
Battery duration test OFF
The desired function can be activated with an impulse of min. 20ms/24V.

If a FT or BT should be made once again the Function-Duration test must be reset by an impulse.
45
4.4.9 F3 remote indication

Connection of a remote switch
Connections are made as per figure (single-line diagram)
as well as field installation diagrams and drawings.
The CEAG F3 remote switch is powered via the 24-V
voltage supply system of CEAG sytems.
Attention!
Do not use an external 24-V voltage supply!
Note:
F3 Fernanzeige Wandmontage
F3 Module Wallmounting
Anschluss F 3 Fernanzeige an ZB-S

OO
Klemmen
Klemmen
Klemmen
F3 Fernanzeige
2,5mm
ZB-S
starr/flexibel
Observe national rules and regulations

governing the
Brcke
Klemme
indicating and signalling behavior
when using a remote
ZB-S
switch or a remote indicator
for emergency lighting
11
12
systems.
12
OO
**
12
14
**
32
32
34
12
21
22
22
24
31
32
R=1K
32
34
S1
S1
S1
S1
S2
S2
S2
+24V
+24V
+24V
+24V
-24V
F3 Module Wallmounting
F3 Fernanzeige UP-Montage
Anschluss F 3 FernanzeigeConnecting
an ZB-S F3 Module t ZB-S
Terminals
Terminals
Terminals
Klemmen
Klemmen
Klemmen
Brcke
F3 Module
2,5mm
ZB-S
F3 Fernanzeige
2,5mm
ZB-S
Klemme
starr/flexibel
starr/flexibel
ZB-S
11
11
12
12
22
22
12
14
21
**
14
S2
Connections
F3 Modul
*
22
24
31
R=1K
32
32
S1
S1
S2
S2
+24V
+24V
32
34
S1
S2
-24V
F3 Fernanzeige UP-Montage - F3 Module UP-Mounting

Bridge
Terminal
ZB-S
Terminals
F3 Module
Connecting F3 Module to ZB-S

Terminals
Terminals
2,5mm
ZB-S
starr/flexibel
12
12
21
14
21
22
22
24
22
31
24
31
32
32
34
32
S1
-24V
-24V
34
S1
S2
+24V
Bridge
Terminal
ZB-S
11
12
14
+24V
Bridge
Terminal
ZB-S
11
Observe the instruc-tions21 in the Technical

22
Documentation
as provided
by the manufacturer of the
22
24
CEAG F3 remote indicator.
31
R=1K
Brcke
Klemme
ZB-S
Terminals
F3 Module
Connecting F3 Module t ZB-S

Terminals
Terminals
2,5mm
ZB-S
starr/flexibel
S1
S2
S2
+24V
+24V
-24V
** Loopresistor
* Terminal without function
F3 Fernanzeige UP-Montage - F3 Module UP-Mounting

Terminals
F3 Module
Brcke
Klemme
ZB-S
Connecting F3 Module to ZB-S

Terminals
Terminals
2,5mm
ZB-S
starr/flexibel
Bridge
Terminal
ZB-S
11
12
12
14
21
22
22
Switch for loop resistance
24
31
32
32
The F3 - remote indicating
unit contains a34 switch for loop
S1
S1
resistance. The right
figure
shows the printed
board which
S2
S2
includes a marking+24V
stating the switch settings
depending
+24V
-24V
on the system.
left: ZB-S
CG 2000
right: ZB 96
Switch for loop

resistance
View on the F3 module after opening the front panel.

Switch setting on the left side for
ZB-S/CG2000 system.
46
4.4.10 External TLS-bus-module
OO
This module monitors the switching status of buttons for

up to two separate stairwell illuminations and transmitts
the particular switching status via a RS-485-busline to the
controller of the system ZB-S.
OO
OO
Technical Data
Mains supply for the modules
OO
OO
OO
OO
OO
Rated current Un = 230 V
OO
Switched current: max. 10 A (120 A/ms)
Application
In mains and emergency operation the circuits of stairlight

and emergency light will be operated according to the
settings for the controller CU CG-S! In addition to this,
a supply of the switcher glow lamps of the connected
buttons in mains and emergency operations occurs.
OO
2 switching outputs
Device: 24 V DC (19 ... max. 30 V)
OO
Assembly in the subdistribution board of the monitored

circuits due to the low laying effort for the illumination
circuits (compare Mounting and Connection of
external bus modules).
Assembly in the control cabinet ZB-S (US-S) due to
reasons for simplification of the maintenance (compare
Mounting and Connection of external bus modules)
Application-environment
Protection class / -category: IP20 / I

Ambient temp.: -10 ... +40C
Cable type: 4 x 2 x 0,8 mm IY(ST)Y, Twistet Pair

screended (minimum standard).
Current consumption: max 50 mA, depending on the
number of the connected glow lamps for stairwelllight switcher
Bus connection
OO
RS 485
OO
Rated current: Un = 24 V DC
OO
OO
Cable type: 4 x 2 x 0,8 mm IY(ST)Y, Twistet Pair

screened (minimum standard).
Connecting terminals A, B, SE
Please install the relays K1 if the general lighting must switch on when the
battery is disconnected:
Safety lighting
1 2 3 4 5
Pos. 1:top connection terminal
Pos. 2: lower connection terminal
Pos. 3: Display-LEDs
LED K1 resp. K2 lights up when the circuit is connected.
LED T1 and T2 light up as long as the corresponding buttoninput is switched.
LED Ein/On lights up when 24 V DC supply voltage is present and the device is activated over the controller.
LED Strung/Failure lights up when a fault function was
registrated by the module
Pos. 4: Locking device button for a module attached to a 35
mm-DIN mountingrail
Pos. 5: Bus address
Light push-button
General lighting
Contact is closed at
mains voltage fault and
general lighting is in
maintained mode.
TLS-Bus-Module
47
4.4.11 External DLS/3Ph-bus-module and ext.

DLS/3Ph-bus-module inverse
This electronic monitoring module acts as a (light-)switch
scan and/or for monitoring of the phases of a mains
power supply (e. g. in a subdistribution board):
Luminaires of the general lighting and the safety lighting
are switched in mains operation in accordance with the
switch position and the settings for the controller CU
CG-S.
In emergency operation (e. g. after a message about
a breakdown of monitored phases of the mains power
supply) the circuits of the safety lighting will be operated
according to the settings of the controller CU CG-S.
DLS/3Ph-bus-modules are available in two
performances which only differ in view of the
switching performance (inverting of the DLS circuits)!
Technical Data
OO
OO
OO
OO
RS 485
OO
Rated voltage Un = 24 V DC
OO
OO
Current consumption: 20 mA (15 ... 25 mA) with 8

connected circuits
Bus connection
OO
OO
OO
Assembly in the control cabinet ZB-S (US-S)
due to reasons for simplification of the maintenance

(compare Mounting and connection of external
modules).
OO
Application-environment
Protection class / -category: IP20 / I

Ambient temp.: -10 ... +40C
NOTE
OO
OO
Device: 24 V DC (19 ... max. 30 V)

Cable type: 4 x 2 x 0.8 mm IY(ST)Y, Twistet Pair
screened (minimal standard).
Assembly in the subdistribution board
of the monitored circuits due to the low laying effort

for the illumination circuits (compare Mounting and
connection of external bus modules).
Mains supply for the modules

OO
OO
OO
OO
OO
Please observe the regulations for bus-technology and

screening on the following pages.
For planning and application of the modules we
advice to observe the technical documentations
attached to the modules and the catalogues ofCEAG
Notlichtsysteme GmbH!
Optically, the inverse and the non-inverse DLS/3Phmodule only differ in the printed description and the
item number!
Due to break or short-circuit of the RS485-bus line all
connected luminaires will be switched on!
Cable type: 4 x 2 x 0.8 mm IY(ST)Y, Twistet Pair

screened (minimum requirements).
Connection terminal A, B, SE
Input circuits
OO
up to 8 potential-free disconnected
OO
Rated voltage Un = 230 V
Switching performance of DLS-circuits DLS/3Ph/

Switching performance of DLS circuits DLS/3Ph
inverse
U < 138 V = OFF U < 138 V = ON

U > 195 V = ON U > 195 V = OFF
OO
Switching performance of 3Ph circuits

(same for DLS/3Ph module and DLS/3Ph module
inverse)
U < 138 V = OFF

U > 195 V = ON
Application:
Two operation modes are available:
OO
(pure) DLS-mode
OO
(mixed) DLS/3Ph-mode
With a dispatcher (pos. 5) the operation mode can be

chosen.
48
Fig.: DLS/3Ph-bus-module
Pos. 1: top connection terminal for the (monitoring) inputs
Pos. 2: lower connection terminal
Pos. 3: Display-LEDs
LED 1 ... 8 lights up when circuit is closed, resp. the
monitored supply voltage is present
LED Ein/On lights up when 24 V DC supply voltage is
present
1 2 3 4 5 6
LED Strung/Failure lights up when a fault function was

registrated by the module
Pos. 4: Locking device button for a module attached to a
35 mm-DIN-mountingrail
(for demounting pull down the button and demount it)
Pos. 5: Changeover switch for the module operation
mode DLS or DLS/3PH
Pos. 6: Bus address
Fig.: DLS/3Ph-bus-module inverse
DLS/3Ph-BUS-Module
Address
Contakt control module

Control module ZB-S
49
4.4.12 Webmodule
The webmodule ZB-S is conform to EN 60950-1 and
developed, manufactured and tested according to DIN EN
ISO 9001.
The module was designed for DIN rail mounting (2TE) to

be only mounted in the cabinet. An external mounting
outside the ZB-S cabinet is not permitted.
Technical Data:
Supply voltage: 24 V DC
Power consumption: < 1.5W
Connection: RJ 45
Insulation class:
III, Degree of protection acc. to EN 60529: IP 20
Ambient temperature: -10C ... +55C
Connection terminal: 1.5 mm
Weight: 0.1 kg
Dimensions: 90 x 35 x 58 mm
Scope of application
The webmodule ZB-S is used for visualisation and
monitoring of a central battery system ZB-S via local
ethernet (LAN) with a customary WEB-browser (e.
g. Internet ExplorerTM). Integrated mail-client for a
comfortable and event based failure notification for up to
5 email addressees. Password protected access accounts
capable of parametrisation.
Mounting
Pay attention to temperatures outside the permitted range
during operation. The permissible ambient temperature
may not exceed 55C.
Electrical connection
Strung
Failure
Status-/Failure LED
Network
connection
RJ45
24V Service
+ -
PE
ServicePin
Connection of
the 6-pole
data cable to
the control
unit CU CG-S
Web module connection

The CU CG-S control unit must be removed
if the web module is updated. Comply with
instructions for activation of the control unit.
Connect the ribbon cable included with the web
module here and route out through the ventilation slots of the control unit housing. Then
assemble the control unit again and connect
the web module.
+ - PE
24 V DC from
DC/DC inverter
50
4.4.13 Bus-Technology according to RS 485

or CG-S-Bus
CG-S-Bus
An RS485 bus is used for data communication with

external bus modules (DLS/3PH oder TLS).
A connection to a BMS can be done with the CG-S bus.
The conductors of the RS485 bus line must be connected
to the connection points RS485 A, RS485 B, +24V OUT
and -24V OUT of the ZB-S connection terminals.
NOTE
OO
OO
A parallel switching of data cables is not allowed and

does not lead to an extension of the acceptable cable
length.
For power supply of the modules conductors within one
screening can be switched in parallel (for calculation
compare the catalogue of the system ZB-S).
ATTENTION!
RS485-Bus
Bus Topology: linear, double terminated (no spur lines

allowed). The absolutely essential terminating resistors are
included in the control cabinet.
OO
OO
OO
OO
Cable type (minimum requirement): IY(ST)Y 4 x 2 x 0.8 mm

(Twistet Pair, screened) the screen of the cables must be
connected to the SE-clamps of each module and it is allowed
to be earthed in the control cabinet ZB-S.
The conductor cross-section needed for the 24V bus voltage
will depend on the line length and the number of bus modules
(Umin = 19 V DC, refer to the operationg instructions for the
DLS/3Ph-Bus-Module and TLS-Bus-Module)
Only one pair of conductors is allowed to be used as data line
within the screen - it is not acceptable to bundle several data
cables within one screened cable!
The RS485 bus is not designed as a SELV system. The bus
components must be handled as if mains supply (240 V) is
applied.
51
4.4.14 Batteries for emergency power supply

CEAG offers battery cabinet in different dimensions
and mountings. In this case low-maintenance batteries
according to EUROBAT come into operation with an
expacted service life of over 10 years by professional
handling. According to their construction and performance
comply this from CEAG enabled batteries with the
standards of german building laws for emergency
systems (EN 50272 und EN 60896-2).
Please observe strictly our operation instructions for
battery cabinets 400 71 860 035 and for battery racks 400
71 860 036.
CEAG-standard battery cabinets

Range of capacity from 23.3 to 357.6 Ah1) 2)
Rated voltage 216 V DC
Dimensions (acc. to performance) different 3)
Weight (acc. to performance) different 3)
CEAG-compact battery cabinets

Rage of capacity from 5.5 to 89.4 Ah
ATTENTION!
The batteries for standby operation should not be stored
for more than three months without charging!
If the mains supply to the ZB-S central battery system is
interrupted for more than three days, then the battery circuits must be isolated (by removing the battery fuse). This
should be done by qualified electricians (see Fuse Testing
and Replacement).
Charging Diagrams
2,4 V/Cell
2,23 V/Cell
1,7 V/Cell
Deep discharge protection
CEAG-battery racks
Range of capacity 23.3 to 268.2 Ah1)
1)
Battery capacities of more than 126 Ah are reachable with
parallel switching of several battery sets.
2)
Larger capacities on request.
3)
See CEAG operation instructions for battery cabinets
(400 71 860 035)
4)
See CEAG operation instructions for battery racks
(400 71 860 036)
Battery charging equipment

The low-maintenance batteries supplied by CEAG are
charged gently depending on temperatures as shown
in the I/U charge diagram opposite. Depending on the
charge in the batteries, boost charging is activated (by the
charging boosters) allowing the batteries to be charged up
rapidly without exceeding the gassing voltage.
The patented charge monitoring process continuously
checks the charge and immediately signals faults such as
battery open circuit, a faulty charging module or a highresistance cell.
Note:
Under normal charging conditions no gas escapes.
Refilling of distilled water is not possible as the batteries
are closed. Higher temperature leads to a reduction of
service life. (compare operation temperatures of batteries
on the previous page).
52
4.5 Label of ZB-S
Find the label of the system inside the door.
The following technical data is given on the label of the

system:
The following technical data is given on the label of the

battery:
53
4.6 Example of Installation

L1
L2
L3
N
PE
1
1
S-4
2
2
8
3
2
4 5
EIN/ON
DLS/3PH-BUS-Modul
Strung/Failure
LNLNLNLNLNLNLNLNPEPE
6
*L1
7
*L2
8
*L3
PE
*=3PH
DLS
3PH
+ 24V -
IN
RS485
address
3
12
0
3
1 2 45
0
6
9 8 7
Out
X X X +++- - - SEA BSEA B XB1

B2
5
CLF
CLF
L
C0141224223432C144 54
S1S2 S3 S4
Test
FT
Betriebsbereit
DT
Stromquelle fr
Sicherheitszwecke
11 12 21 22 31 32 + BST
Ein/On
Starkladung / Boost-Charge
Ladestrung / Charge-Failure
ISO-Fehler / ISO-Failure
Service
Fehler
ISO-Test +
Esc.
Ready
Electrical Source
for Safety Services
CG-S RS485
U101U202
Netz
Mains
5AT
Netz
Mains
5AT
U101U202
Netz
Mains
5AT
Netz
Mains
5AT
U101U202
Netz
Mains
5AT
Netz
Mains
5AT
Batt.
Batt.
Batt.
Batt.
Batt.
Batt.
Batt.
Batt.
5AT
5AT
5AT
5AT
5AT
5AT
5AT
5AT
F1L F2L
24V Out24V In
+- +-
Z1
E18-Netz
Q1
Z2
Z3
Z4
CCB
+ -
I
+ -
F
+ -
CM 1.7A DC
Charger Module
S1
+
CCB
L1 L2 L3
F1+ F2+
Ein/On
Strung/Failure
Service
Ein/On
Strung/Failure
SKU CG-S 2x3A
Ein/On
Strung/Failure
SKU CG-S 2x3A
SKU CG-S 2x3A
Batt.
Batt.
Batt.
Batt.
Batt.
Batt.
5AT
5AT
5AT
5AT
5AT
5AT
F1- F2-
F1- F2-
F1- F2-
E18-Netz
Q2
F1+ F2+
Ein/On
Strung/Failure
Service
5AT
E18-Netz
Batt.
5AT
F1- F2-
E18-Netz
B+ BL1 L2 L3
54
F1L F2L
Batt.
S2
F1+ F2+
Ein/On
Strung/Failure
Service
F1L F2L
Ein/On
Strung/Failure
SKU CG-S 2x3A
BCM
Battery Control Module
24V In
+ -
F1+ F2+
Ein/On
Strung/Failure
Service
F1L F2L
Ein/On
Strung/Failure
ISO-Test Ok
Netz
Mains
5AT
Ein/On
Failure
CU
Control Unit
A B A B
U101U202
Netz
Mains
5AT
B+
B-
L1
L2
L3
N
PE
10
3
T1T1XK1K1X K2K2 XT2T2 X NNPEPELL
-
N
(0)
PE
max.10A max.10A
TLS-BUS-Modul
T1 K1 K2 T2
+ 24V -
EIN/ON
address
Strung
Failure
IN
RS485
3
12
0
3
1 2 45
0
6
9 8 7
Out
X X X +++- - - SEA BSEA B XB1

B2
11
+/L
-/N
Electrical Souce
for Safety Source
CLF
U1
01
U2
02
CLF
Mains
+/L
PE
F1-U
8AT
F2-U
8AT
Ein/On 1
-/N
Electrical Souce
for Safety Source
U1
01
U2
02
Mains
F1-U
8AT
F2-U
8AT
F1-0
8AT
F2-0
8AT
Fehler/Failure 2
SOU S+ 2x4A
Switching over Unit
PE
F1-0
8AT
F2-0
8AT
Ein/On 1
Fehler/Failure 1
Ein/On 2
120Ohm
CLF
120Ohm
Fehler/Failure 1
Ein/On 2
Fehler/Failure 2
SOU S+ 2x4A
Service
Switching over Unit
Service
Mains supply
5 ZB-S system
9 General power supply
General lighting
6 Mains distribution box
10 Rental current meter
Emergency luminaires
7 Battery distribution box
11 US-S/SOU2
DLS 3-Ph bus module
8 CGVision
55
5 Transport, Packaging and Storage
5 Transport, Packaging and Storage

5.1 Safety Notes
WARNING! Risk of Injury!

There is a risk of injury when transporting or loading
due to falling parts.
ATTENTION!
Damage to Property!
Batteries will be destroyed or damaged by improper
transport.
The following safety notes have to be observed:
OO
Never lift loads over persons head.
OO
Always move battery with great care and attention.
OO
OO
Only use lifting accessories and hoisting devices with

enough loading capacity.
Always handle and store the ZB-S system upright (see
markings and do not tilt sign on the pack)
OO
Avoid ingress of dust and moisture during handling.
OO
Ensure that all transport routes

OO
OO
OO
OO
OO
56
For battery handling and storage please follow the battery

manufacturers directions and the instructions about the
battery cabinets.
5.2 Transport inspection
Check delivery on receipt for completeness and for

transport damages, immediately. If external damage is
detected do not accept the delivery, except under protest.
5.3 Packaging
If no return - agreement exists for packing material

separate it according to type and size for further use.
ATTENTION!
Packing material has to be recycled in an environmentally friendly way and according to the local provisions governing disposal. If necessary, commission
special recycling company.
Observe notes for handling printed on the packing material!
5.4 Storage
Keep packages closed up to mounting and observe the

external marked arrangement and storage notes.
Store packages under the following conditions:
OO
Not to be stored outside
OO
Keep dry and dust-free
OO
The storage location should be clean and tidy
have sufficient loadbearing capacity (for the load,

transport packaging and handling equipment)
OO
could not overstrain the used transport equipment in

regard of increase and constitution of underground.
OO
OO
handling equipment (e. g. pallet trucks, fork trucks, etc.)
OO
slinging equipment (lifting beams, chains, ropes, etc.)
OO
OO
provide enough room for persons to take evasive

action if loads tip over or slip,
Use only
OO
OO
are clear (sufficient width and headroom for all

transport movements),
Batteries
and securing equipment (chocks, timbers, guide/

tensioning/securing ropes, etc.)
that are in technically perfect condition and of
adequate loadbearing capacity.
Follow all information shown on the transport packaging

and/or on the device/control cabinet relating to
handling, transport position, slinging points.
The equipment must be handled by persons familiar
with the appropriate procedures and signals and able to
carry out the handling operations properly and with due
regard to safety and hazard procedures.
The time of storage should be as short as possible

(FIFO - method)
It is forbidden to stack one pallet/system above the
other
Attend for batteries:

When storing batteries as spare parts the information
in the Battery cabinets / Battery rack installation and
operating instructions must be observed.
If the mains supply to the ZB-S central battery system
is interrupted for more than three days, then the battery
circuits must be isolated (by removing the battery fuse).
This should be done by qualified electricians.
NOTE
Please oberserve additionally the operation instructions
for battery cabinets and/or battery racks.
6 Installation
6 Installation
You must also comply with all standards and directives of

the country in which the system is installed and operated.
6.1 Safety Notes

Improper mounting and installation can cause serious
personal injury and/or material damage. This work
must only be performed by authorised, skilled and
adequate personnel who have received instructions
providing information on the device and in observance of the local safety regulations.
OO
OO
OO
OO
OO
OO
Ensure there is enough free moving space.

Ensure orderliness and cleanliness at the working
place. Loose tools lying around are dangerous!
Assure a sufficient cooling of the system!
Observe the environmental conditions regarding the
insulation class and degree of protection (acc. to the
protection against a contact of conducting parts and
ingress of dust, impurity or moisture)
Ensure that the cable length in an emergency light
circuit to the last luminaire in the circuit does not
exceed the maximum permitted cable length.
Special regulations for ESF-E30:
Enclosures must be fitted to the masonry horizontally.
The masonry must be designed for a circuit integrity of
at least 30 minutes. The circuit integrity of the masonry
must not be impaired by assembly.
The modular layout of the items of equipment illustrated

in these assembly and operating instructions may differ
from that supplied. Particular features of custom designs
are described in the project documents that must be
ordered separately.
WARNING!
Work on the general supply network and the running
of load, signal and control cables and connection of
the battery power supply must be carried out by qualified electricians with special knowledge of the legal
and technical basics for the assembly and operation of
emergency lighting systems. This takes also place for
initi-al commissioning or re-commissioning.
Take all necessary measures to ensure occupational
health and safety!
As well as compliance with general trade standards
and procdures, this specifically includes complying
with chapters 1+2 of these instructions.
NOTE
All connecting cables must be laid according to the relevant electrical engineering codes of practice and standards (e. g. standard series DIN VDE 100).
Secure all the cable entry and exit openings in the control
cabinet with the supplied M-type glands or rubber grommets to prevent damage to the cables and ingress of
moisture.
Attention!
Only ballasts and luminaires that are rated for an operating voltage of 230 V AC (50 Hz) and 220 V DC may be
connected to the outputs for the emergency lighting/final
circuits of the ZB-S system.
Many operations require the system to be isolated first
for safety reasons (or to protect components). Becau-se
the system switches over to battery operation when the
mains supply is isolated, there are certain proce-dures
which must be followed - these procedures are described
below.
The controller software and its last switched status are
stored in a nonvolatile memory.
DANGER!
Improper use of the batteries or battery-powered parts
of the plant can cause risk of injury or danger of death
from high current or arcs that can occur briefly on battery discharge. The instructions given in this manual
for connecting/disconnecting the batteries must be
strictly adhered to (see Connecting the Battery Power
Supply).
Ensure that the battery banks are connected to the
correct poles (battery cabinets/racks)!
ATTENTION!
Short circuits and incorrect polarity may damage the battery bank or installation of a ZB-S or US-S system.
Provide proper ESD-protection when working on electrical
equipment (e. g. connecting control or signal cables) or
electronic equipment (e. g. fitting or removing modules in
the control cabinet)!
Never switch the mains or battery supply on or off under
load. In both of these cases the system must first be
isolated at the CU CG-S controller (or remote switch if
installed).
6.2 Assembly
Requirements to the place of assembly:

OO
OO
OO
Assembly on a level surface of sufficient leadbearing

capacity.
The site must be horizontally levelled.
The baseplate of the cabinet provides holes for floor
anchoring or bolting to a base.
57
6 Installation
6.3 Installation
OO
OO
OO
OO
Isolate all connecting cables (mains and battery power

supply) and lock them out (e. g. by removing all fuses
and proper securing of the mains supply distribution
board and the battery bank using warning signage and/
or locks).
Run the connecting cables (mains and battery supply)
to the control cabinet position with an adequate length
allowance (e. g. for installation in the cable trunking
inside the cabinet). This work must be carried out
proper-ly according to the relevant standards and codes
of practice.
Load disconnector (1) (terminal box and fuse box for the
mains supply)
Outgoing distributor (2)
Secure all cable entries with the M-type glands provided.
Cabinet distributor (3)
Run all connecting cables in the cable trunking provided

in the control cabinet.
N-terminal block (4)

PE-terminal block (5)
6
NOTE
This figure shows the outgoing cables for the mains and
battery supply of slave stations mounted on C-section
rails on the cabinet wall (part no. 400 71 347 126) using
appropriate cleats. Leave no connecting cables temporarily loose and unsecured!
Connections shown with load disconnector cover

removed
Subsequent additions or modifications to the component

layout are possible; such work on the internal layout of
the cabinet is not described in this manual however as is
must be carried out by specially trained CEAG engineers!
Outgoing feeders for the mains supply of US-S substations

(8)
The installation and connection of the general lighting

system is not described in this manual.
Connection cables for the busbar (mains) at the back (6),

Mains supply feeders for the ZB-S station (7),
Connecting the cables for the mains supply to the

ZB-S control cabinet:
OO
OO
Lighting equipment must be assembled, run and connected according to the relevant electrical engineering standards and codes of practice. You must also comply with
all standards and directives of the country in which the
system is installed and operated.
6.4 Connection to mains

6.4.1 Connection to mains supply
of a ZB-S station
ZB-S systems are supplied from the mains and from the
batteries in a battery rank (battery cabinet or rack).
58
OO
OO
Ensure that the system and feeders are isolated and

locked out!
Connect the earth conductors to the PE terminal block
(pos. 5).
Connect the neutral conductors to the N-terminal block
(pos. 4).
Connect the load conductors to the L-terminals (pos. 7)
on the disconnector
NOTE
For single-phase operation, a load-current cable only is
connected, and the input terminals (pos. 7) on the disconnector are jumpered.
6 Installation
6.4.1.1 Usage of RCDs in the incoming mains

of ZB-S systems
Using RCDs in the mains lead to protect against indirect
contact acc. to VDE 100 part 410, please observe the
following: Fault activations can be caused by different
actions:
OO
Activation caused by installation failures.
OO
Activation caused by external actions.
OO
Activation caused by capacitive leakages.
When designing and executing, it is important to use the

right RCD. Please attend to the following when using
RCDs in the network supplies of systems:
Capacitive leakage
Outgoing line lengths must be included in to the selection
of RCDs.
Example 1:
ZB-S 10C3 with 17 circuits a 100m line length and a RCD
with 30mA release current in the incoming mains. The
total line length exceeds a value of 1500m and can cause
a RCD by line-bound capacitive leakages.
RCD In = 10mA
max. line length = 500m
RCD In = 15mA
RCD In = 30mA
RCD In = 300mA
Maximum number of user
terminal block (pos. 5)

OO
OO
Connect the neutral conductor to the terminal block

(pos. 4)
Connect the L conductors to the terminals on the
outgoing feeder (pos. 2)
The mains supply is connected in the control cabinet of

the US-S substations as described in section 6.4.1.
NOTE
To assist operations, outgoing distributors can be pulled
forward off the busbar when the lock on the upper enclosure wall is released. Once the outgoing circuits have been
connected, the outgoing distributor can be pushed back in
position on the busbar with slight pressure and locked in
place.
6.5 Connection to battery power supply
Refer to the battery manufacturers datasheets that are

enclosed with the CEAG battery banks!
Comply with the statutory requirements and regulations
ruling at the site of the emergency lighting system!
NOTES:
CEAG battery cabinets are supplied as standard with a
cabinet terminal block to which the connecting cables
(+/) for the battery power supply and a temperature sensor (F+/F) are connected.

In general the isolation resistance is 0.5M at mains

voltage of 230V. That means a leakage of <0.5mA
(230V/0.5M) per user is permissible.
Example 2:
ZB-S 10C3 with 17 circuits and 10 luminaires per circuit
and a RCD with 30mA in the incoming mains.17 x 10 x
0.5mA = 85mA leakage.
The addition of the single leakages of the connected user
to the RCD exceeds a value of 30mA and can cause the
RCD.
6.4.2 Connection to mains of substations US-S

If the US-S substations are supplied via the power supply
of the corresponding ZB-S system (Pos. 2) then a branching
distributor (article no. 400 71 347 160) for three 1-phase
or one 3-phase current supply must be planned for
connection.
The PE-connection protects live parts of the battery

cabinet (refer to Installation instructions for Battery
cabinets and Battery racks).
The connecting cables to the terminals of the
interconnected batteries are not supplied with battery
racks or cabinets. The connection terminal block is not
supplied with battery racks.
OO
OO
Connecting the cables for the mains supply to a US-S

substation:
OO
OO
OO

locked out!
OO
Run the feeders to/in the ZB-S control cabinet and in

its trunking (pos. 8) and to/in the control cabinet of the
US-S substation.
OO
Connect the earth conductor (PE-conductor) to the
CEAG recommend the installation of the battery

distribution board with disconnector and fuses for the
battery circuit (see Installation instructions for Battery
distribution board) that allows safe isolation of the
terminals for the connecting leads that run to the ZB-S.
The battery connection cables (for the ZB-S cabinet and
its US-S substations) must be run with ground fault
and short circuit protection according to DIN VDE 0100
T520!
The size of these cables must be rated to meet the
anticipated currents flowing to the connected loads.
Only one temperature sensor (F+ / F) may be
connected to the charging module LT.1 of the ZB-S
cabinet. Its lead must be run separately to the battery
bank. This can be a 2-core lead with a cross-section of
0.5 mm2 for lengths < 50m.
59
6 Installation
OO
Only one temperature sensor (F+ / F) must be

connected to the battery control module. Its cable must
be routed separately to the battery bank. A 2-core cable
can be used for this purpose, with a cross-section of
0.5mm2 for lengths < 50 m.
ZB-S/26 and ZB-S/18
1
5
WARNING!
The battery power supply is a nominal 216V DC!
Improper handling can lead to life-threatening shocks
or burns (arcing)!
OO
OO
4
3
2
Ensure that the battery banks are connected with the

correct polarity.
ZB-S LAD
Turn off all connected loads first (Disable system) to

prevent arcing when the battery circuit is disconnected
(or connection)!
NOTE
Sequence for making the connections:
OO
OO
Connect the cable labelled + to the positive terminal

of the battery bank.
6.5.1 Connection to battery power supply

for a ZB-S station
The connection cables for the battery power supply
are used to supply the modules in the ZB-S (or US-S)
cabinet and the emergency lighting circuits (switched
across the SKU modules). They are also used to charge
the connected battery banks controlled by the charging
module.
Only when the controller is disabled (at the ZB-S central
battery system and its US-S substations) can the
connections of the battery power supply be safely isolated
with the load disconnector (Batt). The charge modules
and all circuits of the SKUs are not off-load until the mains
supply is isolated.
Remember that the connecting cables of the battery bank
(battery cabinet/rack) may still be live!
NOTES:
The connections (+ / ) are accessible when the moving
part of the load disconnector (Batt) is removed (remove
occurs analogical).
Connecting the cables for the battery supply to the ZB-S
control cabinet:
OO
OO
60
2
4
Connect the cable labelled - to the negative terminal

of the battery bank.
The battery supply is disconnected in reverse order of

connection.
OO
Open load disconnector (Batt) showing

Pos. 1: Connection cables for the busbars(Batt) at the
back
Pos. 3: Connections (+ / ) for the battery supply
Pos. 3: Fuses (Batt)
Pos. 4: Shunt for battery current measurements
Pos. 5: Terminal (+ / ) and outgoing circuits for the battery
supply of US-S substations
6.5.2 Connecting the Battery supply

of a US-S substation
US-S substations are supplied from the power supply of
their associated ZB-S system. An outgoing distributor can
be used for a battery power supply. The central terminal
and related fuses are not used.
NOTES:
To assist operations, outgoing distributors can be pulled
forward off the busbar when the lock on the lower housing is released. Once the outgoing circuits have been
connected, the outgoing distributor can be pushed back
in position on the busbar with slight pressure and locked
in place.

locked out!
Connect the positive conductor to the positive terminal
on the load disconntector.
Connect the negative conductor to the negative
terminal on the load disconnector.
6 Installation
ZB-S/26 and ZB-S/18
X1.1
ZB-S LAD
2
3
1
Location of the terminal block for connecting a

temperature sensor in a ZB-S control cabinet (1)
Attention!
Location of the load disconnector (1) for the battery

supply
Pos. 2: Outgoing distributors (Batt) and Pos. 3: Cabinet
distributor (Batt)
Comply with all warning information!
Connecting the cables for the battery supply

to a US-S substation:
OO
OO
OO
OO
OO

locked out!
Run the feeders to/in the ZB-S control cabinet and in
its trunking and to/in the control cabinet of the US-S
substation.
Connect the positive conductor to the positive terminal
on the outgoing distributor.
Connect the negative conductor to the negative
terminal on the outgoing distributor.
When upgrading fuse elements, the included label for
designating the connections should be attached with
correct polarity according to the diagram.
6.6 Connection of temperature sensor
A temperature sensor (to monitor the temperature of

the battery bank) of the ZB-S central battery system is
mandatory for emergency lighting systems with a central
battery.
The connection to the charging module is made in the
cabinet at terminals F+ and F- on the 3-tier installation
terminals with tension spring-connection.
Run the temperature monitoring cable between the
battery bank and the ZB-S cabinet and connect it in the
cabinet to its 3-tier installation terminal with tension springconnection.
For the connection of external temperature sensor an

insulated cable must be used.
Connect the screen with the screen-quick-connector onesided at the protective conductor terminal (s. 9.1.1).
6.7 Connection and installation of internal modules

All modules for the ZB-S (US-S) cabinet are plugged
on a subrack. These sockets contact the module at its
mounting position; locking pins secure the modules
position. The mains or battery power required for the
modules is also supplied via these sockets.
For easy fitting and removal, these modules are connected

to plug-in screw terminal blocks which can be pushed on
or pulled off at the front of the modules. The connecting
cables of these screw terminals are connected to the
terminal strip at the top of the control cabinet (matching
is by number codes on the subrack and on the terminal
block).
External incoming and outgoing circuits are connected via
this row of terminal blocks in the top of the cabinet.
NOTES:
The circuit numbers used in the displays of the CU CG-S
controller and the displayed switch outputs of the SKUs
are assigned by the choice of slots on the subracks.
To ensure that replaced SKUs function correctly under the
controller they must first be identified, activated and their
parameters set up with controller software.
ATTENTION!
Never fit or remove SKU modules in the On condition!
Deactivate an SKU module at the CU CG-S controller
before removing or re-fitting it, e. g. for testing. For dismantling or modification work the controller must be
disabled to prevent activated circuits from being turned
on when an SKU module is fitted.
61
6 Installation
Subrack 1 (with modules fitted) and subrack 2 (with 8 free slots)
5
1
3
4
2
Pos. 1: plugin terminal block with the module connections

(fitted)
Pos. 2: lower fixing (pivoted locking pin) for the SKU
module
Pos. 3: plugin terminal block with the module connections
(removed)
Pos. 4: socket for modules
Pos. 5: upper retaining screw for the cover (pos.6)
Pos. 6: cover for terminals (L, N, + and and other socket
connections) of subrack 2
The 24V supply and the bus cable can now be looped
through inside the sub-distribution board on the devices.
In many cases it is desirable to all controlgear to be
concentrated in a single control cabinet (e. g. for the
central operation and monitoring of all switching elements
and circuits).
For such requirements CEAG can supply a preassembly
for fitting DIN mounting rails in the cabinet (ZB-S or
US-S) to which external modules can then be mounted
(accessory part no. 400 71 347 125).
With this type of assembly a cable must be run between
the cabinet (ZB-S or US-S) and the distribution board
for the mains supply (of the monitored circuits) for each
command. You will find the block connection diagram and
further technical information on the pages 53.
The terminal assignment will be found on the device. The
terminals can accept cables up to 2.5mm cross-section.
6.8 Connection and installation of external modules

External bus modules and devices are designed as
multiple built-in devices for mounting in a cabinet/subdistribution board. They are mounted on a 35mm rail
according to DIN EN 50 022.
With light pressure the module gets locked in position.
NOTES:
OO
OO
OO
OO
OO
The bus cables A/B and their screening must also be

connected to the systems terminals. Please attend
to the information regarding bus-technology and
screening!
Terminal assignment on the DLS/3Ph-bus-module (top/bottom)

X = terminal not assigned
Install/activate the necessary terminating resistor in

the cabinet and at the last device of a bus line (bridge
B1-B2).
If possible these modules should be installed direct in

the sub-distribution boards which supply the associated
circuits (for the general lighting or stairwell lighting). They
can be mounted in the ZB-S or US-S cabinets. Otherwise
the same criteria for selecting the installation position
apply as for the DLS/3Ph bus modules.
Set the address for the module. Avoid assigning the

same address more than once as this causes stoppages.
Set the intended address for modules with address
switch, but avoid multiple assignment as this causes
operational faults.
6.8.2 TLS-Bus-Module
You will find the block connection diagram and further

technical information on page 51!
For further information please refer to the technical

documentation of the module!
6.8.1 DLS/3Ph-Bus-Module
If possible these modules should be installed direct in
the sub-distribution boards which supply the associated
circuits (for the general lighting or stairwell lighting). This is
advisable because it means that only one bus cable needs
to be run (to RS 485 connection on the CU CG-S control
module) between the external modules and the related
controller (in the ZB-S cabinet or its US-S substations).
The cables for the 24V supply for the bus modules can be
laid with a 4-core cable together with the bus.
62
Terminal assignment on the TLS bus module (top/bottom)

X = terminal not assigned
6 Installation
The supply for the glow lamps in the light pushbuttons

is connected to the upper terminal strip on the module,
terminals N (O) and L (U); the PE terminal is also
connected to the PE terminal of the SKU!
6.8.3 CEAG 3-phase monitors with 24V current loop

The connection in the ZB-S (US-S) control cabinet is
made at the 3-tier terminal block (S3 and S4) for external
connections.
Schematic of a CEAG 3-phase monitor with a 24V control loop for
emergency lighting request with differential loop monitoring for short
circuit and open circuit detection
possible use of terminal 3
as ponit-to-point terminal
ZB-S
(US-S)
NOTES:
Where several sub-distribution boards must be monitored,
additional devices must be connected and wired with the
other devices in a 24V loop.
If a 3-phase monitor is to monitor fewer than 3 phases,
then the other inputs on the monitor must be jumpe-red.
6.8.4 Completing Assembly

OO
OO
OO
OO
S3 / S4
24 V current loop
for emergency
lighting request
Refer to the plans and drawings for installation on site

and check all of the circuits that have been made.
Check that all connections are tight.
Clear away all unused cables, insulation and fixing
materials and all tools and packaging.
The revision marking on the final circuits should be
done.
Schematic showing the connection of several CEAG 3-phase monitors
ZB-S
(US-S)
S3 / S4
24 V current loop
foremergency
lighting request
Differential monitoring:
System (maintained light) powers on immediately in the
event of a short or open circuit
Phase monitor switch closed (1 kOhm): Normal system
operation:
CEAG 3-phase monitor
63
7 Commissioning and other work
demands of DIN VDE 0413.

OO
7.1 Safety Notes
OO

Never switch the mains or battery supply on or
off under load (that means when final circuits are
switched on).
For battery supply obtain: never disconnect or connect cables to the battery bank under load and never
open or close the fuse switch for battery supply in the
cabinet under load.
OO
OO
OO
OO
OO
check that all connections and screw fastenings are

tight.
Carry out the insulation test as shown in below figure for

the connections of the mains supply (L/N)
against PE for the ZB-S cabinet and its outgoing
circuits
and similarly for the US-S substations.
OO
OO
OO
check that the complete system is isolated and lock it

out. Do not restore the supply until all work has been
completed.
examine the condition of all cables and connections by
reference to the drawings and plans for the emergency
lighting system, and check that the installation work
complies with the relevant standards and codes of
engineering practice.
Link the connections L and N of the switch cabinet

at the terminals of the mains supply or outgoing
distributors.
OO
7.2 Checking all connections
Before switching on the emergency lighting system:
Disconnect the connecting cables for the mains and

battery supply.
OO
At the ZB-S (US-S) switch cabinet, link connections U1/

O1 etc. at the output terminals of the final circuits of
the cabinet and test the insulation for the final circuits
U1/O1 or U2/O2 etc. against PE.
On completion of the insulation tests, remove the
links across terminals L/N (on the mains supply and/or
outgoing circuits) and U1/O1 etc. at the terminal of the
final circuits.
Reconnect all disconnected cables and check the PE
connected on the cabinet door.
a)
b)
check all cable glands for tightness and seal quality.
7.3 Voltage measurements

OO
OO
OO
OO
Measurements of supply voltages and measurements

on the final circuits may only be carried out by qualified
electricians!
Be aware of the particular hazards when carrying out
measurements on multiple-phase power supplies!
Only use instruments with adequate voltage and
current strength!
ZB-S (US-S)
All measurements within internal installations may only

be carried out by CEAG service engineers!
7.4 Insulation Testing
Check that the complete system is isolated and lock it

out. Do not restore the supply until all work has been
completed.
DANGER!
Insulation tests may only be carried out between the PE
conductor and every phase conductor L1, L2 and L3 as
well as between the PE conductor and the neutral conductor N. Do circuits contain electronic equipment, the
neutral conductor and the phase conductor must be connected while measuring.
a: Insulation test on the power supply (mains)

b: Insulation test on final circuits
NOTE
Linking L / N and U1 / 01 ( ... ) will protect active components of the electronics in the ZB-S (US-S) cabinet and
of the luminaires (ballasts) from possible destruction!
7.5 Checking / replacing of fuses
Test voltage: max. 500V DC, Test current 1 mA!
The fuses for the mains and the battery power supply
are located in the related load disconnectors and at the
battery bank respectively.
Use only measuring devices which are able to meet the
The final circuits are also fused in the SKU modules, and
individual circuits are fused in other modules.
64
Battery Control Module BCM
wARnInG!
Do not open the load disconnector until the system
(ZB-S switch cabinet and any uS-S substations) has
been isolated .
ATTEnTIOn!
never remove the fuses from the Sku modules or the
charging module lT .1 under load!
7.5.1 Checking the fuses of the mains and/or battery

power supply
First disable the controller of the ZB-S switch cabinet and

of the US-S substations (if any).
OO
OO
Open the load disconnector for the mains and/or

battery supply.
In the ZB-S cabinet and US-S substations (if any) ensure
that all fuses in the load diconnector for the mains and
battery power supply
OO
meet the required technical specifications
OO
are correctly fitted
OO
and are intact.
7.5.2 Setting of float charge voltage of the Battery

Control Module (BCM)
SAfETy nOTE
Safety notes are marked with this symbol in the main
instructions.
CAuTIOn!
The float charge voltage is always set to the corresponding value at a temperature of 20 C.
4.
To save the voltage, press and hold the service

button (1) again until the green LEDs stop flashing.
Setting mode is terminated automatically after one
minute if the Iso Test buttons are no longer pressed.
Display at the conrol unit CU CG-S
Please read these notes carefully before work begins!

Adjustment work at the system must only be done by
skilled electricians.
General Information
When central battery systems are supplied without
battery or the type of battery is unknown the tripple
charge-voltage is set up with the factory default of 245V
(means 2.27V/Z). According to the type of battery the
tripple charge-voltage must be fitted at face.
Adjust the tripple charge-voltage as follows:
1.
Press and hold the service pin (1) of the BCM

for several seconds until the green LEDs flash
alternately. The control unit display is now controlled
by the BCM.
Make sure that no charge fault exists beforehand as
otherwise the CU CG-S activates an error display.
2.
The voltage U= (2), now shown in the display of

the CU CG-S control unit,
is the float charge
voltage to be set. The current displayed, I=+ (3),
represents the number of located CMs on the CCB
bus, 1A = 1CM.
3.
Now set the float charge voltage with the ISO

Test+ and ISO Test- buttons (4) according to
battery manufacturer specifications.
14:45:11
02.01.12
U=248,0V I=+
1A 3
T=+23,9 C BT= 0:00h
State of charge 100%
CEAG ZB-S Name
7.5.3 Checking the fuses of SKU modules

For safety reasons, all SKU modules should first be isolated
by disabling the controller of the appropriate ZB-S (US-S).
To check or replace the fuses, proceed as described in
section 7.5.2.
65
7.7 Checking and replacing external modules
For mounting and dismounting of a module please see

chapter 6.8 Connection and installation of external
modules. Please observce the following:
5
OO
OO
Location of the fuses (5) on an SKU module, example of

an SKU module CG-S 2x3A
Attention!
Only fuses approved by CEAG Notlichtsysteme GmbH
are permitted to use.
7.6 Checking and replacing internal modules
Before checking or replacing the internal modules the

emergency lighting system must be disconnected.
Therefore observe:
OO
OO
OO
Block the system before isolating the emergency

lighting system at the distribution board and/or battery
supply. This is done with the <<Block/release device>>
option in menu 2 <<Block, reset>> in the controller
software.
Now isolate the battery power supply first and then
isolate the mains supply.
Set the intended address for the module with modules

with address switch. Avoid assigning the same
address more than once as this causes stoppages.
To ensure that replaced external modules function
correctly under the controller they must first be
identified, activated and their parameters set up with
the controller software.
On the modules you will find a Service push button that

can be used for initial commissioning and for testing
purposes. When it is pressed, the controller software
displays addresses and characteristics of the selected
module directly on the LC display of the controller.
7.8 Powering up the system
The following sequence of operations assumes that

the system (ZB-S plus US-S substations) has first been
isolated and locked out. If is also assumed that the
parameter setup of the controller software or its switch
settings have not been changed in the meantime!
OO
OO
OO
OO
Switch on the mains supply to the ZB-S switch cabinet

and its US-S substations at the load disconnector.
Ensure that the controller of the ZB-S cabinet and
any subsystems (US-S) are blocked. Secure this plant
condition against unauthorised action!
Switch on the battery supply to the ZB-S switch cabinet
and its US-S substations at the load disconnector.
Switch on the controllers with <<Release device>>
menu option.
Lock out the isolations while work on the system is in

progress or while the system is in an unsafe condition.
NOTE
If a battery bank supplies a number of systems then all
systems must be isolated first! Start by isolating at the
lower levels of the US-S substations before you isolate
the ZB-S central battery system.
Before you reconnect the supply at the terminals of the
battery bank for the battery supply, power on the mains
supply and ensure that the system is disabled. Only now
should you power on the battery supply at the battery bank.
For mounting or dismounting of modules please see chapter 6.7 Connection and installation of internal modules
and all warning notices!
NOTE
On the SKU-modules you will find a Service push button
that can be used for initial commissioning and for testing
purposes. When it is pressed, the controller software displays addresses and characteristics of the selected module directly on the LC display of the controller.
66
8 Operating
NOTE
8 Operating
8.1 Safety Notes

Improper mounting and installation can cause serious
personal injury and/or material damage. This work
must only be performed by authorised, skilled and
adequate personnel who have received instructions
providing information on the device and in observance of the local safety regulations.
Before work begins:
OO
check its completeness and technical correctness,
OO
ensure there is enough free moving space.
During operation:
OO
When failures arise first of all switch system off and

protect against reengagement.
When working on and with the device it is necessary to

wear:
OO
OO
Close fitting protective clothes (low tensile strength, no

wide arms, no rings and further jewelry, etc.)
Safety boots which protect against falling parts and
against slipping on non-anti-slip floor.
8.2 General information about operating
A ZB-S or US-S system is operated at several different

levels. First, a distinction must be made between:
OO
OO
operating and monitoring the system during operation

(test mode or normal operation).
and setting up the system with the requirements
(parameter settings for the CU CG-S controller) for the
emergency lighting circuits and the user-assignable
functions and function keys of the control module.
Operating and monitoring the system during operation

can be done with
OO
OO
OO
the buttons and displays/LED indicators on the modules

in the switch cabinet (CU CG-S, DC/DC converter,
charging module, installed SKUs),
remote indicators or CG controller
F3 module or with a building services management
system (BMS).
Setting up the system (and changing its parameter

settings) can be done
OO
OO
directly on the control module in the ZB-S (or US-S)

switch cabinet
or with a memory card using a standard PC running under
a CEAG configuration software for the ZB-S system.
The following descriptions are not covered by this manual

as this requires detailed instructions within the technical
documentation for these systems:
OO
OO
Operating and monitoring the system with an F3

module, CG controller or building management system
(BMS)
Software-aided system setup using a memory card
Operating and monitoring the system, in the scope

specified above, during operation (test mode or normal
operation) requires a knowledge of
OO
OO
OO
the operation of the CU CG-S control module in the

switch cabinet,
the key functions and displays/LEDs on the other
modules in the switch cabinet of a ZB-S or US-S
system, and
the use of certain hardware components (checking and
replacing fuses or checking and replacing modules).
Otherwise please refer to the technical documentation for

these components.
8.3 Controls and displays on the modules
All of the modules in the switch cabinet have LEDs that

indicate the operational status of the assigned functions.
Red LEDs indicate that the assigned function is in fault or
that a malfunction has occured. If no LED lights up on a
module then modules supply may be interrupted.
NOTE
The CU CG-S control module has numerous diagnostic
functions and operating menus for analysing and remedying malfunctions. You should use and analyse these
options before attempting work on the fuses of modules
or final circuits. The following instructions must be followed without fail!
WARNING!
Work on the electrical installation may only be carried
out by qualified electricians with training in the lighting and emergency lighting system. When replacing
fuses, use only the type and rating as indicated on the
module or in its technical documentation.
For example, there is a danger of an arc or electric
shock if a battery supply disconnector is opened
before the system (and slave stations, if fitted) has
been properly disabled and isolated from the supply network. There is also danger of electric shock or
short circuit when working on final circuits that have
not been isolated first.
You should also bear in mind the possible effects on
the lighting in parts of the building when you interrupt the supply to final circuits.
67
8 Operating
8.3.1 Control module CU CG-S
8.3.4 SKUs of the final circuits
The operation of the control module is described in detail

in the following pages.
The circuit change over module supplies and monitors

emergency luminaires with electronic ballasts for DC
operation. The CEWA GUARD monitor checks the
function of the luminaires that are connected to it. Up
to 20 luminaires per circuit can be connected. Mixed
operation within a circuit of maintained light, switched
maintained light and non-maintained light is possible. No
additional data cable for SKU type CG-S is required.
8.3.2 DC/DC Converter

This module supplies the electronic controlgear in the
switch cabinet with the necessary operating voltages
(24V and 6 V DC). The supply is independent of the mains
supply via the batteries. The LEDs light up when the
voltage supply is present.
Output voltage during battery operation: 220 V DC

OO
8.3.3 Batterie Control Modul (BCM) and charging

module CM 1,7 A, CM 3,4 A
OO
BCM
This module controls the charging condition of batteries
and their charging. Settings via the service key (1)
are implemented by the factory or by trained service
personnel during maintenance. The LEDs (2) signal the
operating state of the BCM (from above):
freely programmable for maintained light, switched

maintained light or non-maintained light;
OO
easy access to fuses (1) at the front of the module;
OO
LEDs (2) for fault and run RUN/ON for each circuit;
OO
Operational readiness (LED lights up), boost charge

active. LED (3) and button (4) belong to the installed
insulation monitors for ISO fault batt. + or ISO fault batt.
(according to DIN VDE 0108 Section 1)
individual circuit changing per emergency lighting circuit;

not at 4x1,5 and SOU
service button (3) for direct display of module status

as a plain language readout on the module.
8.3.5 Data printer

This can be installed at the conductor board BGT1 and
be operated via the controller software of the CU CG-S
as well as logged in and logged out (e. g. assembly/
disassembly for replacement of paper reel and the
ribbon).
CM 1,7 A and CM 3,4 A

Charging of the batteries is via the charge modules.
Charging modules CM 1.7A and CM 3.4A.
Setting of the max. 32 addresses via rotary coding switch
(5 = 10-; 6= 1-address range) is implemented by the
factory. LEDs (7) signal the operating state of the charging
module. Operational readiness (LED lights up).
CM 3,4 A
BCM
CM 1,7 A
2
3
1
4
7
7
5 6
Charge Control Bus (CCB)
68
8 Operating
8.4 Operating the CU CG-S control module
Graphic display (main screen during normal operation)
Starting point: Main screen

5
<Menu>
Selecting the main menu:
/ :
Select Basic settings in the main menu
Menu selection
Test & status menu

Block,reset
Basic settings
DLS/TLS setup
Circuit setup
Luminaire setup
2
)
Memory card
Send ServicePinMsg
<Menu> key: back to main screen (cancel)
LEDs (1) in the top row indicate running functions that

were initiated with theFunction buttons (2) aside.
The 3 left-hand buttons initiate present functions of the
controller software for the CU CG-S control module:
OO
OO
<Test> activates a simulated mains failure for testing

the emergency lighting equipments while the button
is pressed. A short button press simulates a 5 second
mains failure.
<FT> activates the menu option F-Test start / cancel
The controller software performs a function test whose

progress and results are output on the display (5). An F-Test
tests the final circuits and the luminaires connected to them.
You will find further information about this in the description
of the related program function in the following section.
OO
<ok> key: confirm selection, show selected menu

(with the Function test selection)
<DT> activates the menu option B-Test start / cancel
The controller software performs an operating duration

test whose progress and results are output on the display
(5). An operating duration test tests wether the connected
batteries guarantee the programmed minimum operating
duration of the emergency lighting as required by statute
in the event of a mains failure.
Further details about the systems operating status and
faults can be requested in the Test- & Status menu.
The control module can be programmed to assign functions
to the 3 right-hand function buttons F1 ... F3; e. g. the first
button F 1 can be assigned the function manual reset.
The other LEDs (3) indicate:
) visible area of the main menu (with screen roll (scroll-)

function)
) currently non-visible area
) highlighting of a selection
The <ok> key is used to confirm a selection. Pressing

the menu key exits the corresponding menu item and
the changes are not stored in the controllers nonvolatile
memory; the controller software usually returns to the
next higher menu.
The <ESC> key is used to cancel changes entered in a
menu; the controller software returns to the next higher
menu without saving the changes.
Selections within a menu of the controller software are
made with the cursor keys on the keypad.
OO
OO
OO
OO
Ready for operation

Feed from the power source for safety purposes (battery
operation with failed mains power supply or FT/BT),
Failures that can be further analysed using the control
modules menu options.
The control keys on the keypad (6) are used to initiate the
program functions on the controller software or change
their parameter settings.
The Main Menu of the controller software is opened from
the main screen with the key (7), refered to in the the
current test as <menu>. This key is also used to return to
the previous menu level until the main screen appears on
the graphic display (5).
Lanuage
Date & time
Function test
Battery duration test
etc...
OO
The arrow keys are used to select a menu line

(up/down) or to move between input boxes.
The arrow keys are used to select settings or
to increment or decrement parameters by a certain
change value. These selection options are displayed on
the LC display (5) with their icon.
An action is initiated by jogging a key several times;

continuous pressing of a key (for more than approx.
1second) speeds up the jog function.
The next double page shows an overview of the basic
menu structure and further information about operating
thesystem and setting parameters. parameters.
69
8 Operating
OO
Main menu
1.
Test & status menu
OO
2.
Block & reset alarms
3.
Basic settings
4.
DLS/TLS setup
OO
OO
5.
Circuit setup
6.
Luminaire setup
7.
Logbooksetup
8.
Send ServicePinMsg
OO
Operation is the same for ZB-S

systems and for their US-S
substations.
Test & status menu
If password protection is activated,

then only the main screen and the
main menu options 1 Test and
Status Menu and 2 Block, Reset
are accessible without entering a
password.
1.1
Start functiontest
1.2
Start durationtest
1.3
Cancel durationtest
The controller software automatically

returns to the main screen if no entry
is made within 180 seconds.
1.4
Sum failure info
The LCD display backlighting goes

off if no entry is made within 180
seconds. Pressing any key switches
the backlighting on again.
1.5
Circuit state
The contrast and brightness (LCD

backlighting) can be adjusted in the
main screen when the <ok> key is
pressed:
1.6
Luminaire state
1.7
DLS/TLS/3PhW state
<ok> + / : contrast adjustment

<ok> + / : brightness adjustment
These parameters can also be set with
menu option 3.10 Display Setting in
menu 3 Basic Settings.
Here the parameters can be numerically
set as percentages.
1.8
Charging/Bat. state
1.9
Relay state
1.10
Substation state
Multi-Master Mode M3:
Main screen (Example)
In Multi-Master Mode the following functions are possible to activate:
Control module
CU CG-S
Displaying
OO
Start/cancel DT
OO
Substation-status (display)
Time and date (line 0)
OO
Block/release device
OO
Operating mode (line 1)
OO
Date/Time (set)
present voltage and current

value (line 2)
OO
Automatic FT (specify)
OO
Automatic DT (specify)
OO
Fault information (line 3)
OO
Previously, the substation needs to be

Status of mains supply at control found in the menu Main settings /
Substation setup.
unit (line 4)
OO
Device name (line 5)
Keypad
70
Start FT
OO
OO
Memory card for saving and data

transmission of test log and parameter settings
OO
ESC key <ESC>

Menu key
ok key <ok>
and cursor keys

Before the execution of the command

there is a request in the Mulit Master
Mode if this system-no. or all systems of
one group should execute this command.
The M3 function can only be executed
when all control units are interconnected
over the CG-S bus and no CGVision or a
CG controller is used.
8 Operating
Block, Reset
2.1
Block device
2.2
Release device
2.3
Manual reset
2.4
Reset deep discharge
2.5
Reset ISO-failure
2.6
ISO-failuresearch
Basic settings
3.1
Language
3.2
Date & time
3.3
Functiontest
3.4
Durationtest
3.5
Delay time mains return
3.6
Manual reset
3.7
Selective EmgcyOper.
3.8
Relay setup
3.9
Buzzer setup
3.10
Display setup
3.11
Charger setup
3.12
Printer setup
3.13
Relay module setup
3.14
Webserver setup
6 Luminaire setup
3.15
Timer setup
6.1
Add / remove
3.16
Substation setup
6.2
Luminaire search
3.17
Connection to BMS
6.3
Text assignments
3.18
Function keys
3.19
Optional inputs
3.20
Serialnumber & type
6.4
DLS/TLS-Assignment
7 Memory card
3.21
Password protection
7.1
Search logbook
3.22
Daylight saving time
7.2
Erase logbook
3.23
Service info
7.3
Save configuration
7.4
Lead configuration
4 DLS-/TLS setup
4.1
Search DLS/TLS ...
8 Send ServicePinMsg
4.2
Text assignment
4.3
TLS times
5 Circuit setup
this action is executed

when <ok> is pressed1)
) Provided only for service
engineers
5.1
Deactivate module
5.2
Search ext. modules
5.3
Text assignment
5.4
Monitoring mode
5.5
DLS/TLS-Assignment
5.6
Get new rated value
71
8 Operating
8.4.1 Menu 1: Test & Status Menu

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Menu 1
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
Luminaire state
DLS/TLS/3PhW state
Charging/Bat. state
Relay state
Substation state
Selection of
menu options
with the keys
<ok>:
confirm selection

<Menu>: cancel and return
to the previous
menu (any
changes
entered are
saved)
<ESC>: cancel
and return to
the previous
menu (any
changes entered are not
saved)
flashing input
prompt
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
etc.
<ok>
Menu 1.1: Request in view of the of station
to be tested (M3-Mode, compare note M3)
<ok> initiates a function test for the
connected final circuits:
The LC display shows the main screen
with the message Function test.
A battery test run (5 min.) is performed after

a short mains operation (5 min.).
The main screen displays a fault message
if a fault is detected.
Further information can be polled in the
following submenus of the Test & Status
Menu (e.g. 1.4 Group fault info etc.).
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
etc.
<ok>
Menu 1.2: Request in view of the station
(M3-Mode/compare note M3)
<ok> initiates an battery duration test:
The LC display shows the main screen with
the message Operating duration test and
the length of the test (up to the preset rated
operation time). (see menu 3.20 Serial
number and type)
Cancel: <Menu> key and then select BTest cancel,

If the preset limit operating duration is not
achieved (see menu 3.20 Serial number
and type), the main screen displays the
message Charge/battery failure.
If this happens the battery set must be
tested and replaced if necessary!
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
etc.
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
etc.
this device
all devices
Device address 01
Device name
Device address referes to search

results in the substation setup
menu 3 Basic settings
<ok>
Successive polling with
Menu 1.4: Displays the list of fault mes- If a number of fault messages have acsages.
cumulated, they can be viewed in succession on the LC display.

Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
etc.
<ok>
Menu
1.5:
SKU 2/1 circuit:1

Status display
Add. information
Circuit name
Line 2: Possible status displays:

Circuit blocked
Battery operation
Normal operation
Function test pre-run
Function test
Mains emergency operation
72
Note M3
In the Multi-Master-Mode this
operation can be effected at any
station of the system:
<ok>
Menu 1.3: Request in view of the station
(M3-Mode/compare note M3)
<ok> iniciates the abort of the running
duration testcancels an operating duration
test which is in progress.
The main screen reappears showing messages about the current operation of the
system.
Sum failure
List: Failure 1
Failure 2
Failure 3
etc.
Select input field with

Select installed SKUs or the circuits set
up under circuit setup with
Finish and return to Menu 3 with
<Menu> or <ESC>
Line 3: Displays the additional information, e.g. Waiting for SKU data or
FT-Current value 1,2A
8 Operating
Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
Luminaire state
etc.
<ok>
SKU 2/1 circuit:1
Menu 1.6: ....5.....10.....15....2
-Luminaire name
Menu 1
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
Luminaire state
DLS/TLS/3PhW state
Charging/Bat. state
Relay state
Substation state
Selection of
menu options
with the keys
<ok>:
confirm selection

<Menu>: cancel and return to
the previous
menu (any
changes
entered are
saved)
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
Luminaire state
DLS/TLS/3PhW state
etc.
DLS+3Phase monit. 1
<ok>
Menu 1.7: 1 2 3 4 5 L1 L2 L3
DLS/TLS Text
DLS module external 2

1 2 3 4 5 6 7 8
DLS/TLS Text
TLS module external 3

1 2
DLS/TLS Text
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
Luminaire state
DLS/TLS/3PhW state
Charging/Bat. state
Relay state
Substation state
Start functiontest
Start durationtest
Cancel durationtest
Sum failure info
Circuit state
Luminaire state
DLS/TLS/3PhW state
Charging/Bat. state
Relay state
Substation state
Circuit state
Luminaire state
DLS/TLS/3PhW state
Charging/Bat. state
Relay state
Substation state
<ok>
U=213.0 V
I=+ 0.2 A
Menu 1.8: T= +18.0C BT:03:00h
Batt capacity:
95%
Message line
<ok>
Relay:
1
Menu 1.9:
Status:
picked up
Note:
See also menu option 3.8 Relay assignments in menu 3 Basic settings.
<ok> Device address
Menu 1.10: Status message
Failure info
Device name
Select input field/line with

Select SKU or circuit with

Line 3 shows the current settings of
the luminaire addresses (1 ... 20) in the
selected circuit:
Luminaire is off (Item 1)
Luminaire is on (Item 2)
Luminaire failure (Item 3)

no luminaire set up (Item 4)
(see 6 Luminaire Setup)
Select a luminaire (line 2) with

Line 4 shows the luminaire name
(see 6.2 Text assignments)
Submenu 1.7 depends on the device
(DLS/3PhW or TLS) that is being addressed
by the selection in the menu.
Select an address with

Line 2/3 shows the current status of
the signal outputs of the external module or a current fault message. Line 4
shows the device name (see 4 DLS/
TLS Setup).

Note:A 3-phase monitor status (L1...L3)
is shown when the external DLS/3PhW
module has been configu-red as a
combined DLS/3-phase monitor.
Switch status/Phase Off
Switch status/Phase On

The current charge and battery status is

displayed (see screenshot opposite):
U: present battery voltage
I: present charge current / discharge
current
T: temperature in the battery compart-
ment (from temperature sensor in-
stalled in it)
BT: last attainable operating duration, in
hours
Displays the current battery capacity in line
3 based on 3.11 Charger setup
Line 4 only displays messages when a
malfunction occurs. Selection can be made
with if more than one fault is present
Line selection (line 1 / 3) with

Select a relay in line 1 with

Line 4 shows the current relay status
Select between dropped out and
picked up in line 3 (e.g. for test purposes) with
Select a station in line 1 with

Line 2 shows the current operation status
of the chosen station ZB-S by Multi
Master Mode M3.
73
8 Operating
8.4.2 Menu 2: Block & reset alarms

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Block device
Release device
Manual reset
<ok> This device

Menu 2.1: all devices
Device address
Device name
01
Selection with the buttons

between the displayed options.
Selection of a ZB-S system with
Menu 2
Block device
Release device
Manual reset
Reset deep discharge Block device
Reset ISO-failure Release device
ISO-failuresearch Manual reset
Selection of
menu options
with the
keys
<ok>:
Block device
confirm selec- Release device
Manual reset
tion
<Menu>: cancel
and return to
the previous
menu (any
changes entered are saved)
<ESC>: cancel
and return to
Block device
Release device
the previous
Manual reset
menu (any
saved)
flashing input
prompt
Release device
Manual reset
Reset ISO-failure
Manual reset
Reset ISO-failure
ISO-failuresearch

<ok> This device
Device address
Device name
01
<ok> initiates the function:

All functions are cancelled;
all outputs will be isolated!
In case of mains failure occures no battery
operation.
These must be additionally separated on
all poles before maintenance work in end
circuits. (see 10.3 Enabling of end circuits
with maintenance work)

The selected stations will be swichted free
and restart operation.
(Menu 2.3: only directly at the station)

<ok> initiates the function if this operation has been activated in the menu
option Basic settings:
Following a mains power failure, normal
operation will not be resumed automatically when mains power is restored if
the Manual reset (On) option has been
activated (menu Basic settings/Manual

reset).
This guarantees that the emergency lighting remains on until it is ensured that the
general lighting has been switched on
again, e.g. in a cinema.

Following a Deep discharge protection
message in the main screen, the message is acknowledged with this menu
option.
The controller returns to normal operation

provided there are no further fault messages.
Following a Deep discharge protection
message in the main screen, the batteries must be tested and replaced if necessary.

<ok>
Find ISO failure

<ok> this device
Men 2.6: all devices
01
cancel search
If a reset happens, the controller of the

station ZB-S returns to a normal operation,
if no further failure messages occur.
If the main screen displays the message

Insulation failure then fault locating can
be initiated with this menu option.
Selecection of cursor position with

<ok> starts the ISO failure search
<Menu>Cancel and back to menu 2
During the search all stations be
switched to blocked conditions!
Divergent to SKU CG-S 2x3 A, with the SKU CG-S 4x1.5 A and SOU CG-S 2x4A
only one isolation fault is registered for all circuits of the module. Limitation of the
isolation fault must be implemented at the module by enabling the single circuits.
74
8 Operating
8.4.3 Menu 3: Basic settings

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Menu 3
Language
Date & time
Functiontest
Durationtest
Delay time mains
return
Manual reset
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs
Serialnumber & type
Password protection
Service info
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Language
Date & time
Functiontest
Durationtest
etc....
<ok> The currently selected

Menu 3.1: language is displayed )
Use the keys to toggle between

Language: National language )
and Language: english
<Menu>
2
) Setting on delivery/initial commissioning
NOTE
) Can only be selected when memory
Fall back language for controller recard is inserted.
set or after the installation of a new
CU CG-S is allways english
2
Language
Date & time
Functiontest
Durationtest
etc....
<ok>
Menu 3.2:
Date & Time

We 11.01.12
ZB-S autosync.:
12:00
yes
Select the date and time positions

with
Change with
Finish with <Menu>
This request follows:
Setting the system time (current date and

Substation
time) for the internal clock of the CU CG-S
synchronise
?
control module.
ZB-S autosync:
Menu = no
OK = yes
program to yes only at one station of a
group All other stations are synchronised Enter OK synchronises the clock
daily via this.
of all connected substations in one
group
Important NOTE
These settings are the basis for all
log book entries and (synchronised)
test of the system!
Language
Date & time
Functiontest
Durationtest
etc....
<ok>
F-Test Date&Time
Menu 3.3: We 11.12.07
12:00
FT start-up time 300s
Interval in days: 07
Setting the start (date and time) of the
first function test and the intervals (1 to
14 days) of subsequent function tests
(factory setting: all 7 days).
Setting the start-up time of the FT in 5s
steps (factory setting: 300s)
For all luminaires with End of line cut
off (EoL).
Language
Date & time
Functiontest
Durationtest
etc....
<ok>
B-Test Date&Time
Menu 3.4: We 11.12.07
12:00
Interval in months: 12
Setting the start (date and time) of the
first battery duration test and the intervals
(1 ... 12 months) of subsequent battery
duration tests.
Select the input position for date,

time, intervals (in days) and FT start-up
time (in 5s) with
Change with
Finish with <Menu>
Substation
synchronise ?
Menu = no
OK = yes
Select the input position for date,

time and interval (in months) with
Change with
Finish with <Menu>
Substation
synchronise ?
Menu = no
OK = yes
75
8 Operating
Overview:
Main menu
Date & time

Functiontest
Durationtest
<ok>
Delay time on mains
Menu 3.5: return in
minutes
10
Setting the time (1 ... 99 minutes) which

the emergency light remains on after mains
supply is restored.
Select 1 ... 99 minutes with the keys
<Menu>
Functiontest
Durationtest
<ok>
Manual reset
Menu 3.6: deactivated
Activating / deactivating the Manual

reset option
(see Menu 2.3 Manual reset)
Toggle between activated and deactivated with
<Menu>
<ok>
Selective emerg light
Activating / deactivating the Selective

emerg light option
Toggle between activated and deactivated with
<Menu>
Test & status menu Delay time mains return

Block & reset alarms etc....
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Menu 3
Language
Date & time
Functiontest
Durationtest
Delay time mains
return
Manual reset
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs
Serialnumber & type
Password protection
Service info
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Manual reset
etc....
Durationtest
Manual reset
etc....
nOTE:
With selective emergency light (only available in conjunction with DLS/3Ph bus modules) each individual circuit must be assigned to a DLS/3Ph bus module to activate
the emergency light function. See Menu 5.4
The functions delay on mains return , manual reset and selective emergency
lighting can be combined on circuits.
Manual reset
Relay setup
etc....
<ok> Relays
3
Menu 3.8: Mains operation
Mains failure
Mains failure MDB
Charge fault
Circuit fault
Luminaire fault
Sum failure
ISO failure
Function test
DB-FB
Device failure
Load defaults
note: See also menu option 1.9 Relay
status in menu 1 Test & status
menu.
76
Select the system or fault messages on

which relays 1 to 3 change over for signalling contacts 1 to 3 (picked up and
dropped out states).
These settings can be used to send information about the operational status of the
system to a control centre (e.g. with CEAG
F3 remote indicator).
A standard setting according to DIN VDE
(see Appendix B) can be selected using
the Load defaults option at the end of
this menu.
Select the relay number (1 to 3) with
keys
Highlight the events with keys
Select between relay switches ()
and relay does not switch (no ) with
the <ok> key
<Menu>
8 Operating
Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Manual reset
Relay setup
Buzzer setup
etc....
Menu 3
Language
Date & time
Functiontest
Durationtest
Delay time mains
return
Manual reset
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs
Serialnumber & type
Password protection
Service info
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Relay setup
Buzzer setup
Display setup
etc....
<ok> Buzzer assignment

Menu 3.9: Mains operation
Mains failure
Mains failure UV
Charge fault
Circuit fault
Luminaire fault
Sum failure
ISO failure
Function test
DB-FB
Gertestrung
Load defaults
Select the system or fault messages which

activate the buzzer in the switch cabinet.
A standard setting according to DIN VDE
(see Appendix B) can be selected using
the Load defaults option at the end of
this menu.
Highlight the events with
<ok>
Display setting
Menu 3.10: Contrast
50%
Brightness on:100%
Brightness off: 10%
Setting contrast and brightness (backlighting) for the LCD display of the CU
CG-S control module.
Line selection (2 to 4) with
Set the values (0 to 100%) with keys
<Menu>
Select buzzer On () or buzzer

OFF (no ) with keys
<Menu>
note: The buzzers maintained signal
tone (after the onset of an event
specified here) can be silenced by
pressing any key.
note: Brightness (on) is the display setting when the display is active (press any
key to activate). If no key is pressed within 180 seconds, the controller switches the display to passive (dimmed backlighting) Brightness (off).
The above settings may make the display unreadable (e.g. depending on the
ambient lighting).
(The active display setting can be changed at any time from the main screen
by pressing <ok> and a key (for contrast) or (for brightness) of the active LCD
display.)
Relay setup
Buzzer setup
Display setup
Charger setup
etc....
<ok>
Charger setup
Menu 3.11: installed
Number of boosters 4
Batt.capacity 80Ah
Important nOTE
These details must be entered exactly or the emergency
lighting system controller may fail.
Caution: The specification for the number of charging
boosters only applies to 2.5 A charging boosters. If a
BCM is mounted, only specification of the number of 2.5
A charging boosters is permitted. If no 2.5 A charging
boosters are installed, the specification for number of
boosters must be 0.
Exception: If a CM 3.4 A charging module is installed as
a replacement for a 2.5 A charging booster then this must
also be counted. Observe here that the address of the CM
3.4 A charging module is set to 00.
Entries about the switch cabinet equipment

Select line 2, 3 and 4 with
Change the settings with
Line 2: Toggle between
installed / not installed
(charging module LT.1 2,5 A or BCM)
Line 3: Number of boosters = 1 ... 10
(charge booster 2,5 A)
Line 4: Battery capacity in Ah can be
selected between 5 and 999
short key press in increments of 1;
long key press in increments of 10.
<Menu>
77
8 Operating
Overview:
Buzzer setup
Display setup
Charger setup
Test & status menu Printer setup
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Main menu
Menu 3
Language
Date & time
Functiontest
Durationtest
Delay time mains
return
Manual reset
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs
Serialnumber & type
Password protection
Service info
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Display setup
Charger setup
Printer setup
Relay module setup
etc....
Charger setup
Printer setup
Relay module setup
Webserver setup
etc....
Is not printer existing or filed via the

Service-Button the following appears:
<ok> Printer setup

Menu 3.12: installed/not installed
activated/not activated
Printer setup
not installed
A PD3 printer which is parameterised as not installed can be logged in (installed

and activated) with the service button (at the printer) at the station.
The possibilities of selection in this menu server for the activation/deactivation of
the logging by the printer and for the log out (deinstallation) during the exchange/
replacement of the paper and the ribbon of the printer.
<ok> Relay module setup
Menu 3.13: installed

version CG IV
Is the Relay module located in the mode

not installed by pushing the Service
button it can be loged in at the device and
can be switched into the mode installed.
After connection of the power supply

the webmodule needs approx. 1.5min
for booting. After the booting, the
red LED of the webmodule flashes
slowly.
To log on the webmodule on the CU CG-S control unit, the service pin of the webmodule must be pressed for approx. 1 sec. The menu webserver setup appears
in the display of the control unit of the ZB-S. During the log on procedure the display
shows a lot of question marks. After approx. 3-5 sec. the display shows the network
settings of the webmodule: The webmodule gets automatically activated to the control unit, which is displayed by the red LED (some seconds) of the control unit and
the webmodule. After 1-2 minutes the procedure is finished and the webmodule is
ready to operate.
<ok>
installed
Menu 3.14: DHCP: ????
IP:???.???.???.???
MASK:???.???.???.???
Printer setup
Relay module setup
Webserver setup
Timer setup
etc....
<ok> Timer deactivated/activated

00:00 - 23:59
Menu 3.15:
Relay module setup

Webserver setup
Timer setup
Substation setup
etc....
<ok> Search substation ...

Menu 3.16: Group no.:
07
Substation
S1/S2-mode: Slave
S1/S4-mode: -------*
Mo
X
Tu
X
We
X
Th
X
Fr
X
Sa
X
Su
X
Selection of Timer 1, Timer 2 or Timer

1&2 with the buttons
If there appeares a X under the token
of the weekday, on this day the luminaire operates to programmed time.
<Menu> finishes the entry and the

following display appears:
Device addresse:01
Version Z410C
ND 00 09 73 72 96 00
Device name
The selection in the second menu serve for the display of the active substations.
Only substations with a programmed group number will be find if not, the message transmission
failure appears.
By a selection of S1/S2-mode: Master - yes the wohle group can be switched into the mode
blocked via the F3-switch of the Master controller. At the Master controller appears the display
Blocked S1/S2 at the controllers of the substations appears the message Blocked LON
Setting options:
S1/S2: Slave or Master
S3/S4: Save or Master or -----Explanation:
Slave: depends on master
------: does not depend on master
78
8 Operating
Overview:
Webserver setup
Timer setup
Test & status menu Substation setup
Block & reset alarms Connection to BMS
Basic settings
Function keys
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Main menu
<ok>
Device address: 1
Menu 3.17: LON switch no
NID00 05 94 75 52 00
Device name
Line selection (1 / 2) with

NNote: The entries in lines 3 and 4 are for Select a device (bus) address (1 ... 32)
information for the system integrain line 1 with keys (display :
tor only.
no interface)
Select no/yes in line 2 for the option
LON switch with
Menu 3
Language
Date & time
Functiontest
Durationtest
Delay time mains
return
Manual reset
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs
Serialnumber & type
Password protection
Service info
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
This menu is used to activate and interface the system with a master monitoring device using the CG-S bus or the M3
function.
Line 4: Device name user-definable.

See text assignment 4.2
<Menu>
Timer setup
Substation setup
Connection to BMS
Function keys
etc....
<ok>
Function key
1
Menu 3.18: No function
Switch
Block device
Simul mains fail MDB

ISO failure reset
Manual reset
Deep discharge reset
F-Test without lead
Show fault list
Turn off maintained light
Standby light on
This menu option can be used to assign

functions to the function keys (F1...F3 on
the control module); the functions are
executed as soon as the relevant key is
pressed.
It is advisable to assign only one function
per key; the star icon goes out when a key
is assigned another function.
Select the function key (1 to 3) with
keys
Highlight the function with
Select the function () with <ok>
<Menu>
Substation setup
Connection to BMS
Function keys
Option inputs
etc....
<ok>
Option input
1
Menu 3.19: No function
1
) Switch
2
) Switch inverted
Manual reset
F-Test start
B-Test start
B-Test cancel
Block device
Maintained off
Non-maintained on
Ventilator monitor
Ext. ISO monitor
Ext. Battery Monitor
Ext. Monitor
This option can be used to assign functions

to the option inputs (Z1 ... Z4 on the control
module); the functions are executed as
soon as the relevant 24V analog inputs are
triggered.
Only one function can be assigned per
input; the star icon goes out when an input
is assigned another function.
Select the option input
(1 to 4) with keys
Highlight the events with
Select the function () with <ok>
<Menu>
Important NOTE
The Switch, Switch inverted, Ventilator monitor, Ext. ISO monitor, Ext. Battery Monitor,
Ext. Monitor functions require a 24 V level trigger. All other functions require an edge-triggered
signal from LOW to HIGH.
Notes:
) The Switch assignment allows integration into the switch assignment (see menu options 5.4 and
6.3 Switch assignments in menus 5 Circuit setup and 6 Luminaire setup.
) The Switch inverted assignment initiates the function when the analog inputs are triggered inverted.
1
79
8 Operating
Connection to BMS
Type: ZB-S
<ok>
Function keys
Nom. op. duration 3h
Menu
3.20:
Main menu
Optional inputs
Limit op. duration 100%
Test & status menu Serialnumber & type
Serial No:1234567/02
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Factory setting = 100%
Logbooksetup
A change to the limit operating duration has to be
Send ServicePinMsg
Overview:
NOTE
done by our customer service!
Menu 3
Language
Date & time
Functiontest
Durationtest
Delay time mains
return
Manual reset
Relay setup
Buzzer setup
Display setup
Charger setup
Printer setup
Relay module setup
Webserver setup
Timer setup
Substation setup
Connection to BMS
Function keys
Optional inputs
Serialnumber & type
Password protection
Service info
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
80
Function keys
Optional inputs
Serialnumber & type
Password protection
etc....
<ok>
Password:
Password (6 digits)
When activated is selected the password prompt also appears:
Password:
activated

Password (6 digits)
Password: 123231
Line selection (1 - 3) with

Selection of the nominal operating
duration (1, 2, 3 or 8h) and limit operating duration (10 to 100%)
with keys
The nominal and limit operating duration is the basis for the operating
duration test.
<Menu>
Select the deactivated or activated setting with keys
Enter the password (the digits can

only be entered with keys F1, F2 or
F3)
<Menu>
Note:
When password protection is activate this prompt is only accessible when the current password has already been entered. The prompt appears when a protected (sub)
menu is called in the main menu. The password is entered with keys F1=1, F2=2,
F3=3; a flashing square cursor marks the current entry point.
Password:
Select the input point with keys
When password protection is active, all (sub)menus are protected from use without a
password, except:
Menu 1 Test & status menu
Menu 2 Block, reset.
Optional inputs
Serialnumber & type
Password protection
Service info
<ok>
Summertime
Menu 3.22: (Sunday/Month)
Start: 0
/03
End: 0
/10
Selection of the settings with the

keys

Time to be set is the sunday of the

month where the change over of
summertime to wintertime effects.
Choice of the input field with
Finish and back to menu 3 with
<Menu>
Serialnumber & type

Password protection
Service info
<ok>
ATMega 128: Z480.F
Menu 3.23:
Neuron RS485: Z481.0
Neuron FTT10A:Z410_0
go on with menu keys
This is a display with information about

the status of the installed controller
software (e.g. needed for enquiries with
CEAG Customer Service)
8 Operating
8.4.4 Menu 4: DLS/TLS setup

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Search DLS/TLS ...

Text assignment
TLS times
No
The procedure is necessary, for example

when the system is first commissioned
or after adding/removing DLS or TLS modules.
All addresses are searched in succession
for installed DLS and TLS modules.
The icon bar
indicates how
the search is progressing.
Menu 4
Search DLS/TLS ...
Text assignment
TLS times
Selection of
menu options
with the keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Menu 4.1: Find address:

<ok>
Search result
<ok>: The search result is accepted;

the parameters will be used by the
CU CG-S for the controller
<Menu>: The search result is rejected the old settings are retained

When all possible addresses have been
polled the procedure is closed and the
system returns to menu 4 DLS/TLS
Setup with the new parameters.
<Menu>
Find address:
No
Search result
DLS+3Phase monit.
Menu=No
OK=YES
If no external bus module is found, you will
see the message
Search result
not installed
If a bus module has been identified, you will
see the message ...
Search result
DLS+3Phase monit.
Search result
DLS module external
Search DLS/TLS ...

Text assignment
TLS times
Search result
TLS module external
Menu 4.2: Text assignments
<ok>
DLS+3Phase monit. No
DLS/TLS Text
Notes:
You can use this menu to view assignments with
external modules and assign/edit module names
without changing the configuration.
These module names are stored on the memory card and displayed in the LCD display menus
as operator help. Text assignments cannot be
made with the CU CG-S if a memory card is
not inserted!
A more user-friendly input is possible using
a CEAG configuration software for the ZB-S
system with a PC (data are transmitted by the
memory card).
Search DLS/TLS ...

Text assignment
TLS times
Menu 4.3: TLS:No

<ok>
Time
Port:No
1 min
DLS/TLS Text
Line selection (line 2, 4) with

Select a bus address with

The message DLS/TLS Text appears
on line 4 as a default setting or, if already
defined, a module name
Editing DLS/TLS Text:
Select line 4 with
Select the input point with
All the possible alphanumeric characters are displayed cyclically with the
cursor keys .
Once a name has been fully entered,
confirm the entry with <ok>. The
remaining characters after the current cursor position are cleared.
<Menu>
Line selection (line 1, 2) with
Make changes in the input field with
When this menu option is selected the system
displays the first TLS module number it finds; in
the Port input field you can now select from
among the possible ports of the modules with
In line 2 the stairwell light operation times 1 sec,
1 ... 15 min can be selected with
Line 3 shows the module name (s. menu 4.2).
Finish and return to Menu 4 with <Menu>
81
8 Operating
8.4.5 Menu 5: Circuit setup

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
Menu 5
Menu 5.1: Deactivate SKU

<ok>
Subrack:No
SKU:No
Type: SKU CG-S 2x3
OK key=deactivate
Successive selection of the installed

SKUs with

Numbering is consecutive; the number
of the relevant subrack 1 ... 5 is shown
for the operators information
NNote: This menu function must be run
<ok>: The displayed SKU module is
when removing SKU modules.
deactivated.
The SKUsare assigned by their
placing on the module slots of the
<Menu>
subrack.
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
Selection of
menu options
with the keys
<ok>:
confirm selection
to the
previous
menu (any
<ESC>: cancel
and return to
the
previous
menu (any
saved)
flashing input
prompt
82
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
Menu 5.2:
<ok>
NID07 00 00 C2 62 11
Subrack:No SKU: No
Type: SOU CG-S 2x3
Key OK=activate
Selection of a module address with

<ok>: Activation of module address
and search for further modules.
8 Operating
Overview:
Deactivate module
Search ext. modules
Text assignment
Test & status menu Monitoring mode
Block & reset alarms DLS/TLS-Assignment
Basic settings
Get new rated value
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Main menu
Menu 5
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
Selection of
menu options
with the keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
Select line 2 or 4 or the input fields in

line 2 with
Successive selection of subrack/SKU

and circuit with
Changing the circuit name:
NNote: This menu can be used to assign/
Select line 4 with
edit circuit names without affect Select the input point with
ing the configuration.
All the possible alphanumeric
The procedure is necessary, for
characters are displayed cycliexample when the system is first
cally with the cursor keys .
commissioned or after adding SKU
Once a name has been fully
modules.
entered, confirm the entry with
Circuit names are stored on the
<ok>. The remaining characters
memory card and displayed in
after the current cursor position
the LC display menus as operaare cleared.
tor help. Text assignments cannot
be made with the CU CG-S if a
memory card is not inserted!
<Menu>
Otherwise, refer to menu
option4.2
Menu 5.3: Text assignments
<ok>
SKU1/8 circuit:2
Type: SKU CG-S 2x3
Circuit name
Select line 1, 2, 3 or the input fields in

line 1 with
Successive selection of SKU/output
and (final) circuit with
Line 4 shows the circuit name (see
menu 5.2)
NNote: The above display shows an exam

Select the monitoring mode with keys
ple of the selection of Current

value monitoring for circuit 2,
SKU No. 8 on subrack 1.
<Menu>
The following modes can be selected in
line 2:
CG monitoring
Current value monitoring
Reserve circuit
Menu 5.4: SKU1/8 circuit:2
<ok>
Current value monitoring
max. deviation
20% Circuit name
The CG monitoring option requires CG-S ballasts/modules and therefore addressable

luminaires from the CEAG range.
For other luminaires, a function test with the Current value monitoring option can be
carried out on the basis of the current flow in an entire luminaire circuit (refer to the
settings in 5.5 Learn current values).
When Current value monitoring is selected, line 3 prompts entry of the maximum
deviation (1 ... 20%) from the reference value determined in 5.5 Learn current values
at which there is still no fault message in a function test.So that the failure of the weakest luminaire in a final circuit can be detected, select:
P
max. dev. < x 100(P = Mains connected load of the smallest luminaire)
P
(P = Mains connected load of all installed luminaires)
min
min
ges
ges
Using a SWR150-module differing to this the current value monitoring has to be set to
minimum 15% - acc. to number of type of luminaire and luminous flux.
83
8 Operating
Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Menu 5
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
SKU1/8 circuit:2
per luminaire setup
Maintained light (Batt)
Circuit name

line 1 with
Successive selection of SKU and (final)
circuit with
Line 4 displays the message Circuit

text or a circuit name (see menu 5.3)
NNote: The possible settings in line 3 depend Select the settings in line 2 and 3
with keys
partly on the selection made in line 2
Switch assignment

<Menu>
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
Selection of
menu options
with the keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Menu 5.5:
<ok>
in line 2
Switch 1
in line 3
Switch 2
Non maintained mode
none
Maintained light
(mains)

TLS xx/x (Batt)
per luminaire setup

TLS xx/x (Batt)
Timer 1
Timer 2
Timer 1&2

DLS xx/y
TLS xx/y
DLS xx/x

DLSxx/y
TLS xx/y
TLS xx/x

DLS xx/y
TLS xx/y
Function keys F1 ... F3 or option inputs Z1 ...

Z4 in line 2 can also be declared as switches
(see menus 3.12 and 3.13 in Basic settings).
Switch assignment is not possible unless these
variable elements have been assigned a switch
function!
xx: Module number ( 1 ... )
y: Inputs of the module (e.g. for switch
interrogation) or Switched outputs of TLS
modules
TLS can only be assigned to complete circuits.
Switch assignment
in line 2
Switch 1
in line 3
Switch 2
Non maintained mode none

or
3-phase monitor
DLS xx/y
TLS xx/y
Maintained light
(mains)

TLS xx/x (Batt)
per luminaire setup

TLS xx/x (Batt)
3-phase monitor
Timer 1
Timer 2
Timer 1&2

DLS xx/y
TLS xx/y
3-phase monitor
DLS xx/x

DLSxx/y
TLS xx/y
3-phase monitor
TLS xx/x

DLS xx/y
TLS xx/y
3-phase monitor
see note at menu 3.7
Deactivate module
Search ext. modules
Text assignment
Monitoring mode
DLS/TLS-Assignment
Get new rated value
84
Menu 5.6: Main screen

<ok>
with status line:
Learn currents
On completion of the procedure the CU

CG-S control module returns to Menu 5
Circuit setup.
The procedure can be cancelled with the
<ESC> or <Menu> keys.
Notes:
The Learn current values procedure starts when the selection is confirmed with <ok>.
The time taken by the procedure depends on the number of installed circuits.
A reference current value is determined and stored one after the other for all the circuits with the Current value monitoring mode selected (see 5.4 Monitor mode) in
battery operation. This value is now used as the basis for malfunction diagnostics (e.g.
luminaire malfunction).
All the desired luminaires must be installed and fully operational!
8 Operating
8.4.6 Menu 6 Luminaire setup

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Add / remove
Luminaire search
Text assignments
DLS/TLS-Assignment
Notes:
The SKUsand circuit numbers are assigned
by their placing on the module slots of the
subrack.
Menu 6
Only present( ) or not present() is

displayed on positions 1 to 20. Individual
luminaires can also be selectively taken out
of service (not present) in this way.
Condition and/or switched status can be
polled for CG-S luminaires in menu 1.6
Luminaire status.
Add / remove
Luminaire search
Text assignments
DLS/TLS-Assignment
Selection of
menu options
with the keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
<ok>
SKU 1/8 circuit:2
Menu 6.1: ...5...10...15...20
-Luminaire text
Add / remove
Luminaire search
Text assignments
DLS/TLS-Assignment
Add / remove
Luminaire search
Text assignments
DLS/TLS-Assignment
<ok>
all circuits
Menu 6.2: SKU 1/8 circuit:2
circuit name
<ok>
SKU 1/8 circuit:2
Menu 6.3: ...5...10...15...20
-Luminaire text
Notes:
You can use this menu to view luminaire
assignments and assign / edit luminaire
names without changing the luminaire
configuration.
The procedure is necessary, for example
when the system is first commissioned
or after luminaires have been added or
removed.
These luminaire names are stored on the
memory card and displayed in the LCD
display menus as operator help. Text assignments cannot be made with the
CU CG-S if a memory card is not inserted!
Otherwise, refer to menu option 4.2
Select line 1 or the input fields in line

1 with
Successive selection of SKU/subrack

Line 3 shows the current settings for
the luminaires (1 to 20) in the selected
circuit:
Luminaire is present (Item 1)


(e.g. cursor flashing on position 3)

Line 4 displays the luminaire text

(Name if previously entered).

Use the <ok> key to set or remove a
luminaire at the selected position.
Select line 1 and 2 resp. the input fields

in line 2 with
Successive selection of SKU/subrack
All connected luminaires with address
of a device will automatic be search
and displayed. Please note that double
addressed lumianres in one circuit will
be identified as 1 address. If nessessary correct the luminaire address of
the affected circuit.
line 1 with
S u c c e s s i v e s e l e c t i o n o f S K U
(e.g. (final) circuit 2, of the 8th SKU type
2x3A CG-S on subrack 1)
Line 3 shows the current settings for
the luminaires (1 to 20) in the selected
circuit
Luminaire is present (Item 1)


(e.g. cursor flashing on position 3)

Line 4 displays, for example, the message Luminaire text as default or a
luminaire name if previously entered
Changing the luminaire name:
Select line 4 with
Select the input point with
All the possible alphanumeric
characters are displayed cyclically with the cursor keys.
Once a name has been fully
entered, confirm the entry with
<ok>. The remaining characters
after the current cursor position
are cleared.
85
8 Operating
Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Menu 6
Add / remove
Luminaire search
Text assignments
DLS/TLS-Assignment
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
Add / remove
Luminaire search
Text assignments
DLS/TLS-Assignment
<ok>
SKU 1/8 circuit:2
Menu 6.4:
A switch cannot be assigned to individual luminaires unless the options CG monitoring (compare menu 5.4) and per luminaire setup (compare menu 5.5) are selected;
the following display appears:
SKU 1/8 circuit:2
....5...10...15...20
Line 3
Luminaire text
Line selection (line 2 and 3) with

Select a luminaire in line 2 with keys
(line 4 shows not installed or the
luminaire name)
possible selections in line 3 with keys
(see table below)

If there are two switch assignments
in line 3, use keys to toggle between these displays.
<Menu>
Table of selection options in line 3 for an installed CG-S luminaire

no CG-S function
switchable
The luminaire is not individually monitored and not
Non-maintained mode The CG-S luminaire is individually monitored and

is off in normal operation
Maintained light

The CG-S luminaire is individually monitored and

is on in normal operation
Poll1 / Poll2

The CG-S luminaire is individually monitored and

it is assigned a certain switch configuration.
It can be assigned 2 switches:
DLS xx/y DLS xx/y
(OR operation)
It can be assigned 1 timer and a switch:
Timer 1 DLS xx/y
Timer 2 DLS xx/y
Timer 1 & 2 DLS xx/y
xx: Module number (1 to 10)
86
Select the input fields in line 1 with

Select input field with
The displays and input options depend
on the technical characteristics of the
luminaires that are used and on the settings made in menu 5 Circuit set-up
y: Inputs of the module (e.g. for switch interrogation)
8 Operating
8.4.7 Menu 7 Logbooksetup

Overview:
Main menu
Test & status menu
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Logbooksetup
Send ServicePinMsg
Select the log book entries with

Line 1: displays date and time for the
displayed event
Line 2: displays a message about the
nature of the event, e.g. Luminaire
Line 3 and 4 may show additional informafault with additional information in
tion about the event displayed in line 2:
lines 3 and 4
For a luminaire fault with CG monitoring, A message is displayed if the operae.g.:
tor gets to the end or back to the
Line 3: Circuit No.
beginning of the log book entries as
Line 4: Address(es) of the faulty luminaire(s):
he scrolls through them.
-------------------In the example illustrated, luminaires 6, 13 Finish and return to Menu 7 with
and 14 have a fault luminaires 3, 10 and
<Menu>
16 to 20 are not installed.
Search logbook
Erase logbook
Save configuration
Lead configuration
<ok>
Menu 7.2:
Menu 7
Search logbook
Erase logbook
Save configuration
Lead configuration
Menu 8
Function is started direct from
the main menu by
pressing <ok>
Selection of
menu options
with the
keys
<ok>:
confirm selection
to the previous
menu (any
<ESC>: cancel
and return to
the previous
menu (any
saved)
flashing input
prompt
<ok>
11.05.12 12:30:00
Menu 7.1: Event
Line 3
Line 4
Search logbook
Erase logbook
Save configuration
Lead configuration
Clear log book?
<Menu>: No deletion and return to

menu 7 Memory card
Menu=No
<Enter>: All log book entries on the

memory card are deleted!

Return to menu 7 Memory card
OK=YES
Important NOTE
Once deleted, log book entries cannot be restored.
Search logbook
Erase logbook
Save configuration
Lead configuration
<ok>
Menu 7.3:
Search logbook
Erase logbook
Save configuration
Lead configuration
<ok>
Load configuration?
Menu 7.4:
Save configuration?
<Menu>: No saving and return to

menu 7 Memory card
Menu=No
<Enter>: All entries on the memory

card are deleted and overwritten
with the current system configuration!

Return to menu 7 Memory card
Menu=No
OK=YES
<Menu>: The existing system configuration is retained and return to

menu 7 Memory card
OK=YES
<Enter>: The existing system conImportant NOTE

figuration is overwritten with the
The current configuration is irentries on the memory card!
revocably overwritten with the new
The system is now rebooted.
configuration!

Return to main screen
8.4.8 Menu 8 Send ServicePinMsg
<ok> starts the function (direct from the main menu)

<Menu> / <ESC> returns to the main menu
This function is provided for service engineers and has no relevance for normal operation.
87
9 Failures
9 Failures
As a basic rule:
OO
OO
OO
Stop device with the main switch when failures occur

which can cause damage to persons, to property and/or
to operational safety.
Additionally disconnect device from power supply and
protect against resetting.
After troubleshooting power up the system as
described in chapter 7.8.
9.1 Interference immunity by screening
Interference (e. g. radio interferences) can occur especially

in todays highly automated industries. It can lead to
malfunctions and even to the failure of entire plants. The
overlaying of different types of interference increases the
overall level of radiated failure, hence the need to protect
all devices from electromagnetic interference (EMI). In
industrial process engineering in particular, a high level
of immunity is required for electrical instrumentation
and control (I & C) equipment. This is why all electronic
devices are subject to mandatory CE marking.
CEAG products comply with the requirements of EC
Directives 2004/108/EG (EMC directive), 2006/95/EG (low
voltage directive) and are entitled to carry the CE marking.
If luminaires with electronic ballast comply with the EMC
directives, then the interference produced by the high
frequency operation of the electronic ballast is within the
legal limits. Nevertheless, electronic devices may cause
interference in individual cases. As a rule only HF paging
systems (in the MHz range) should be used. Reliable
operation cannot be guaranteed with the use of inductive
paging systems (25-40kHz).
Note:
Screen quick connectors SSA 5-10 for communication
lines with a cross section dimension of 5 to 10mm.
Order no. 400 71 347 133
9.1.2 Screen connection

The type of screen connection depends mainly on the
anticipated interference. Grounding the screen at one end
(1) is necessary to suppress electrical fields. Interference
caused by a magnetic alternating field on the other hand
can only be suppressed when the screen is connected at
both ends (2).
There are a number of ways in which interference can be

controlled.
OO
OO
OO
OO
Circuits should be separated from one another where

possible and common returns (GND, Ground) kept as
short as possible.
Parallel cable runs should be kept as short as possible
or avoided altogether.
The use of twisted cables can reduce inductive
interference by a factor of 20.
The most important and most common method for
suppressing interference is screening.
9.1.1 Cable screens

Cable screens usually consist of non-magnetic materials
such as copper or aluminium. The most popular screens
for cables and wires are individual braided screens
consisting of two interwoven sets of wires running in
opposite directions.
The density and thickness of the braid is the quality
characteristic of the screen. It is essential for the screen
to cover as much as possible of the area of the conductor
and so minimize the reciprocal of amplification. Cover
should be around 95% to achieve a good screen. At 60%
and below there is no guarantee of reliable immunity.
88
Note:
The avoidance of ground loops contributes to the troublefree operation of a system.
Condenser 220nF Y3 4 KV
Ground loops with their familiar disadvantages must be
avoided when connecting a screen at both ends. High
voltage can be induced in large loops and this in turn
causes failures. The right way to avoid ground loops is to
make a starshaped ground or to take a Y3-condenser.
9.1.3 The fail-safe system

Companies therefore protect their plants from induced
EMI by screening their cables. Now the cable screen only
has to be connected inside the control cabinet to make
the connection to ground. This connection should be lowimpedance and with a low inductive resistance. Socalled
screen quick connectors (SSA 5-10) should be used for this.
9 Failures
The screen quick connector SSA 5-10 gets grounded by

potential connecting lines.
It is of course rare for just one cable to be routed into a
control cabinet. In most cases a number of data transfer,
supply and circuit cables have to be laid into the cabinet.
However every opening in the cabinet that can be avoided
is an avoidable cause of interference.
89
10 Maintenance / Checking
Our customer service locations can be found all over

Germany, see the enclosed map Addresses: CEAG
Customer Service.
10.1 Safety Notes
In addition, we offer you a Maintenance Contract for

Emergency Lighting making organisation easier to you!
WARNING! RISK OF INJURY!

Improper maintenance work can cause serious personal injury and / or material damage. This work has
to be performed only by authorised, skilled and adequate personnel who have received instructions providing information on the device and in observance of
local safety regulations.
OO
OO
Before working on and with the system switch it off

and protect it against reset.
Do not touch the system unti its temperature is as high
as the ambient temperature.
This contract contains the annual checking and includes

the following work:
OO
OO
The carrying out of the safety inspections as required

by statutes and directives has to be made regularly. The
operator of the emergency lighting system is responsible
for organising and supervising this work!
The following information must be specified in writing and

made available at all times:
OO
The nature and extent of the work
OO
Recording of work results
OO
Responsibilities and permits for carrying out the work

OO
OO
OO
OO
which persons may carry out which operations?
Visual check of electrical equipment and batteries of

devices
OO
Mechanical check at the devices
OO
Checking of charging rate
OO
OO
10.2 General information to maintenance / checking
Mains/-battery shift-function of devices
OO
OO
Measurement of battery voltage at load

commencement and measurement of the cell voltage
Operational test of other electronics
Checking of lamps only for luminaires with
CG-monitoring
Checking of rated operation time (test of capacity) of
the batteries
Not included in maintenance services is repair and

overhaul work, in particular the replacement of defective
electronics or defective light sources.
NOTE
In case of returns you need a RMA - number from us.
For further information see www.ceag.de!
which persons are responsible for supervising the

work?
Duties of reporting (e. g. in the case of faults or

function tests)
Organisational measures when working on the
emergency lighting system. This may include:
OO
OO
OO
OO
Duties of information and reporting on the start,

duration and end of the work
Safety measures while the work is being carried
out: e. g. standby lighting, power supply isolation
and lock-out (e. g. removing the fuses, key-operated
switch, safety signage)
Safety equipment for the personnel carrying out the
work on the plant (e. g. suitable work clothing and
personal protection equipment)
Safety equipment providing protection from hazards
caused by adjacent plant (e. g. safety grilles, barriers,
making safe or roads)
Maintenance and repair work at the emergency lighting

system can be done by the customer service of CEAG
Notlichtsysteme GmbH at any time. (s. enclosed
Customer Service Order).
90
10.3 Enabling of end circuits with maintenance work

Block the system via the control unit (figure).
(menu item 8.4.2)
Overview:
Main menu
Test & status menu
Block,reset
Basic settings
DLS/TLS Setup
Circuit setup
Luminaire setup
Memory card
Send ServicePinMsg
Block device
Release device
Manual reset
<ok> This device

Device address
Device name
Selection with the buttons

between the displayed options.
Selection of a ZB-S system with
Menu 2
Block device
Release device
Manual reset
Deep discharge
reset
ISO failure reset
ISO failure search
Selection of
menu options
with the
keys
01

All functions are cancelled;
all outputs will be isolated!
In case of mains failure occures
no battery operation.
Block device
Release device
Manual reset
<ok> This device

Device address
Device name
01

The selected stations will be swichted
free and restart operation.
<ok>:
Before commencing maintenance work in the end circuit

this must be separated on all poles.For this, remove the end
circuit fuses on the module and open the neutral conductor
disconnection terminal at the output terminal.
After maintenance work is finished, reverse the steps and

cancel blocking at the control unit.
10.4
ESF-E30 Activate fan for maintenance work
A plug-in fuse is located

on the connection
terminal block in the
upper area of the
distributor for protecting
the technical ventilation.
If the fan is taken out
of operation during
maintenance work
then this fuse can be
removed.
Switching off the fan by
adjusting the thermostat
is not permitted.
91
Appendix A: Overview of terminal assignments

All external connections are made at the tension spring
terminal blocks at the top of the switch cabinet. The terminal
assignment is shown on the schedules on the front of the
enclosures (for the screw push-on terminals on the module)
and on the terminal blocks for the external connections.
SKU = Circuit change-over

1.5 = Support und board space
Terminal designation chart
The assignment of the terminal blocks
to subracks 1 to 5 is indicated by their
arrangement from left to right
92
Circuit = Circuit change-over

circuits
Terminal = Output terminal end
circuit
Station type:
Terminal number
Type of cable
ZB-S: US-S:
Destination
Terminal number
41
42
43
44
45
46
47
48
49
10
50
11
51
12
52
13
53
14
54
15
55
16
56
17
57
18
58
19
59
20
60
21
61
22
62
23
63
24
64
25
65
26
66
27
67
28
68
29
69
30
70
31
71
32
72
33
73
34
74
35
75
36
76
37
77
38
78
39
79
40
80
Type of cable
Destination
93
Appendix B: VDE requirements for telecommunication contacts and buzzers

ZB-S default setting
Relay 1
C0/14/12
Designation
Relay 3
C0/34/32
Relay 4
C1/44
Relay 5
C1/54
Mains failure UV
Charging fault
Circuit fault
Luminaire fault
Common system
fault
Total discharge
protection
ISO fault
Function test
Continuous operation test
Permanently configured for control of a technical cabinet ventilation. Default setting >40C ON < 35C OFF.
Mains failure
Buzzer
Notes / Comments
Mains operation means: ZB-S not
blocked and no mains failure detected at
the device
Permanently configured to external buzzer operation (analogue to internal buzzer)
Mains operation
Relay 2
C0/24/22
Mains failure means: mains failure

detected at the device
Mains failure UV means: Mains failure
detected via external bus phase monitor
or S3/S4 current loop
Charge fault means:
Charger fault
Battery temperature sensor error
Booster fault
Battery circuit interrupted
Battery capacity too low (acc. to duration test)
Fan fault (detected via Z1-Z4)
Transmission fault to charger
Battery voltage too high
Battery voltage too low
Circuit fault means:
Circuit fuse defective
Overload
Circuit ISO error (after manual ISO
error search)
Current value < nominal value (with
current value monitoring)
Luminaire fault means: Faulty luminaire
Common system fault is active with
all types of faults, e.g. luminaire fault,
charge fault, transmission fault, substation fault etc.
Total discharge protection is active when
the total discharge threshold is fallen below; this can only be reset via the menu
function "Reset Deep Discharge"
ISO error means: Isolation fault battery
circuit
Function test means: test for testing the
luminaires.
Duration test means: test for testing the
battery capacity.
Device fault means: transmission fault,
substation fault, memory card fault, fault
detected via Z1-Z4 for external monitor
devices
Device fault
X = active, i. e. contacts C0/14 and C0/24 and C0/34 are closed
94
Note:
Comply with the national regulations and guidelines for
indicating and signalling when using a remote switch or
remote indicator for emergency lighting systems.
Contact assignment:
C0/14: NO
C0/24: NO
C0/12: NC
C0/22: NC
C0/34: NO
C0/32 : NC
C1/44: NO
C1/54: NO
Note:
NO = normally open
NC = normally closed
The device has 5 floating signalling contacts (relay outputs)
and one buzzer inside the device.
Signal contacts K3, K4, K5 can be freely parameterised, for
each: 1 x changeover contact 1 x 24V; 0.5A
Relay contacts K1 (external buzzer) and K2 (technical switching cabinet ventilation) have fixed assignments.
95
Appendix C: Location plan for the luminaires
Appendix C: Location plan for the luminaires

Date:
______________________
Decice address:
Time:
______________________
Name of the system:_________________________________________________
Luminaire
20
_________________________________________________
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
19
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
18
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
17
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
16
Switch 1
Luminaire
Switch 1
Switch 2
Switch 2
14
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
13
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
12
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Luminaire
Switch 2
15
Switch 1
Luminaire
Switch 1
Switch 2
Luminaire
Luminaire
10
11
Luminaire
Switch 1
Switch 1
Switch 2
Switch 2
Circuit name: _______________________________

Switch 1:___________________________________
Switch 2:___________________________________
Monitoring mode:____________________________
Installed wattage [W]:________________________
Installed load [VA]: ___________________________
96
Appendix D: Installation example monitoring modules
Appendix D: Installation example monitoring modules

V-CG-S 4 400 W
Monitoring Module
V-CG-SE 4 400 W
Monitoring Module with Control Input
UV-A
positive logic
V-CG-SB Monitoring module

with DALI control input
inverted logic
V-CG-SUW Monitoring module

with change over unit
Switch-/dimming unit
e.g. day light sensor
external DALI-controller
DALI-Bus
incl. DALI-EVG
incl. DALI-EVG
max. 1m!
incl. DALI-EVG
230V
UV-A
Important notice!
The module is only for use with CEAG-emergency ligthing systems with
STAR-technology. The electronic ballast must fit for the whole DC voltage
range (between 186 V to 275 V). CEAG recommends to ask the supplier
of the ballast for an appropriate certification.
97
Appendix E: Customer Service Order

Fax/E-Mail to: CEAG, central customer service
Fax No. +49 (0)2921 69-624, Email: kundendienst@ceag.de
Customer Service Order

From: __________________________________________
Request No.:___________________________________
We hereby request the CEAG Customer Service to carry out the work indicated below:
Customer: ________________________________________________________________________________________
Street: ___________________________________________________________________________________________
Postcode /Town: __________________________________________________________________________________
Contact: _________________________________________________________________________________________
Email address: ____________________________________________________________________________________
Phone: _________________________________________ Fax:___________________________________________
Customer No.: __________________________________
Customer Order No.:____________________________
Customer signature: _______________________________________________________________________________

Location/BV: ______________________________________________________________________________________
Street: ___________________________________________________________________________________________
Postcode /Town: __________________________________________________________________________________
Contact: _________________________________________________________________________________________
Phone: _________________________________________ Fax:___________________________________________
Requested data/Fixed date: _________________________________________________________________________
Repair:
Programming and training:
Maintanance:
Other (see remarks)
To be filled in by CEAG only:

Berechnen:
Kostenpauschale: _________________ Kostenfrei:
Festlegung durch ZKD
CEAG-Auftragsnr.: _______________________________ Anlagentyp:____________________________________

Bemerkungen: ___________________________________________________________________________________

98
___________________________________________________________________________________
99
At Eaton, were energized by the challenge of powering a

world that demands more. With over 100 years experience in
electrical power management, we have the expertise to see
beyond today. From groundbreaking products to turnkey design
and engineering services, critical industries around the globe
count on Eaton.
We power businesses with reliable, efficient and safe electrical
power management solutions. Combined with our personal
service, support and bold thinking, we are answering tomorrows
needs today. Follow the charge with Eaton.
Visit eaton.eu.
You will find your contact partner at www.ceag.de.
Eaton Industries Manufacturing GmbH

Electrical Sector EMEA
Route de la Longeraie 7
1110 Morges, Switzerland
Eaton.eu
CEAG Notlichtsysteme GmbH
Senator-Schwartz-Ring 26
59494 Soest, Germany
Tel.: +49 (0) 2921 69-870
Fax: +49 (0) 2921 69-617
E-mail: info-n@eaton.com
Web: www.ceag.de
2015 Eaton
All Rights Reserved
Printed in Germany
Publication No. MN451003EN
Order no. 40071860179 (E)
March 2015
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All trademarks are property
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Cooper Ceag - Datasheet ZB-S Cabinets and Substations 31

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Cooper Ceag - Datasheet ZB-S Cabinets and Substations 31

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CEAG ZB-S

Mounting and Operating Instructions

DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY

Overview over the Components. . . . . . . . . . . . 25

Control Module ZB-S. . . . . . . . . . . . . . . . . . . . . 25

Baterie Control Modul BCM . . . . . . . . . . . . . . . 30

Charging module CM 1.7 A and CM 3.4 A . . . . 30

Information regarding these Instructions. . . . . . . 1

4.4.5 Circuit change-over modules

Further Applicable Documents . . . . . . . . . . . . . . 1

Liability and Guarantee . . . . . . . . . . . . . . . . . . . . 1

4.4.6.1 Determination of current consumption

Inverter SWR 150. . . . . . . . . . . . . . . . . . . . . . . . 38

Event printer PD3 . . . . . . . . . . . . . . . . . . . . . . . 44

Relay module CG IV and CG V. . . . . . . . . . . . . . 45

4.4.10 External TLS-bus-module. . . . . . . . . . . . . . . . . . 47

Contents of Operating Instructions. . . . . . . . . . . 2

4.4.11 External DLS/3Ph-bus-module

Changes and Modifications to the System. . . . . 2

Responsibility of the Operator. . . . . . . . . . . . . . . 2

4.4.13 Bus-Technology according to RS 485

4.4.14 Batteries for emergency power supply. . . . . . . 52

Personal Protective Equipment. . . . . . . . . . . . . . 3

Data Sheet for ZB-S/18 . . . . . . . . . . . . . . . . . . . . 5

Transport, Packaging and Storage. . 56

Data Sheet for ZB-S/LAD. . . . . . . . . . . . . . . . . . . 6

Data Sheet for ZB-S/10C . . . . . . . . . . . . . . . . . . . 7

Data Sheet for ZB-S/10C6 . . . . . . . . . . . . . . . . . . 8

Data Sheet for ZB-S/18C6. . . . . . . . . . . . . . . . . . 9

Data Sheet for ZB-S/26C6. . . . . . . . . . . . . . . . . 10

Data Sheet for ZB-S/18C3. . . . . . . . . . . . . . . . . 11

Data Sheet for ZB-S/10C3 . . . . . . . . . . . . . . . . . 12

Data Sheet for ZB-S/2C3. . . . . . . . . . . . . . . . . . 13

Data Sheet for US-S/36. . . . . . . . . . . . . . . . . . . 14

Data Sheet for US-S/28. . . . . . . . . . . . . . . . . . . 15

6.4.1 Connection to mains supply

Data Sheet for US-S/21. . . . . . . . . . . . . . . . . . . 16

Data Sheet for US-S/13. . . . . . . . . . . . . . . . . . . 17

Data Sheet for US-S/5. . . . . . . . . . . . . . . . . . . . 18

Data Sheet for US-S/SOU2 . . . . . . . . . . . . . . . . 19

Data Sheet for US-S/SOU1 . . . . . . . . . . . . . . . . 19

Data Sheet for ESF-E30/13S. . . . . . . . . . . . . . . . 20

Data Sheet for ESF-E30/13S-P. . . . . . . . . . . . . . 21

6.5.2 Connecting the Battery supply

Data Sheet for ESF-E30/28S . . . . . . . . . . . . . . . 22

Data Sheet for ESF-E30/28S-P. . . . . . . . . . . . . . 23

6.7 Connection and installation

6.4.1.1 Usage of RCDs in the incoming mains

Connection to mains of substations US-S. . . . . 59

Connection to battery power supply. . . . . . . . . 59

6.5.1 Connection to battery power supply

Connection of temperature sensor. . . . . . . . . . 61

6.8 Connection and installation

CEAG 3-phase monitors with 24V current loop. . 63

Appendix A: Overview of terminal

Commissioning and other work . . . . . 64

Checking all connections. . . . . . . . . . . . . . . . . . 64

Appendix B: VDE requirements

Checking / replacing of fuses . . . . . . . . . . . . . . 64

7.5.1 Checking the fuses of the mains

Appendix C: Location plan

7.5.2 Setting of float charge voltage of the Battery

Checking the fuses of SKU modules. . . . . . . . . 65

Checking and replacing internal modules . . . . . 66

4.4.5 Circuit change-over modules

4.4.6.1 Determination of current consumption

4.4.11 External DLS/3Ph-bus-module

4.4.13 Bus-Technology according to RS 485

6.4.1 Connection to mains supply

6.5.2 Connecting the Battery supply

6.7 Connection and installation

6.4.1.1 Usage of RCDs in the incoming mains

6.5.1 Connection to battery power supply

6.8 Connection and installation

7.5.1 Checking the fuses of the mains

7.5.2 Setting of float charge voltage of the Battery

8.3.3 Batterie Control Modul (BCM) and charging

10.2 General information to maintenance / checking. . 90