English

TEKNIK MESIN PERAWATAN
POLITEKNIK NEGERI SAMARINDA

Jl. Dr. Ciptomangunkusumo Kampus Gunung Lipan Samarinda 75131
Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Website : www.polnes.ac.id email : polnes@spolnes.ac.id
Hal
Dari
( On the Job Training )
DAILY ACTIVIY REPORT
Name
Date
Wahyu Widyantoro
NIM
13 611 022
Activity
Location OJT
PT. KSB Indonesia
Remarks
The introduction of the

workshop area and K3
The induction of the workshop area and K3
See Valve adjustment
Attension adjustment valve on unit KSB, such as Volvo

engine
Induction Pump
Basic introduction pumps in KSB
2 Juli 2015
Checking working lamp
Remove the lamp working at KSB pump unit.

Disassemble and clean the working lamp.
3 Juli 2015
Checking working lamp
Check what the lamp working there is no light bulb

broke and no wires are melted because of heat-voltage
electric current.
Helps painting working lamp
Painting working lamp framework.
Helping the assembly

working lamp
Assemble and replace components that have been

damaged lamp working.
Installation of working lamp

on the unit KSB
Instal the working lamp on the roof KSB
1 Juli 2015
6 Juli 2015
8 Juli 2015
Suggestion From Supervisor :
Name
Position
Checked By :
OJT - TEKNIK MESIN PERAWATAN
Page
Initials

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari
LAPORAN KEGIATAN HARIAN

Nama
Date
Wahyu Widyantoro
NIM
Nama Pekerjaan
13 611 022
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
Knowing how sensors work of high-level and lowlevel in the pump while working or running, if the
water in the vacuum tank touching the sensors
high level then automatically vacuum or
compressor will shut down self and after the water
went down touching the sensor low level then the
engine will re-start and operate back.
9 Juli 2015
Studying the high and low

sensor on the pump
13 Juli 2015
Remove rubber coupling
Remove the rubber coupling on the unit KSB.
Instalasion electrical
Install cable lines lights heading towards junction box

and control panel.
Testing cable connection
Test the cable connection from the junction box and the
control panel if there is a cable break or not, use a
digital avo meter to know.
Instal rubber coupling
Instal the rubber coupling so that the pump can work

as well and the rubber coupling has the function of
reducing vibration.
Instal cover coupling
Cover rubber coupling has the function of protecting

the coupling of foreign objects that exist at the site.
Instal heat shield
Heat shield has a function to prevent the heat from the

turbocharger into the engine valve room.
Replace sealing strip
Sealing strip has a function to prevent oil leaking out

and prevent impurities such as dust into the engine.
15 Juli 2015
22 Juli 2015
23 Juli 2015
Saran dari Supervisor :
Diperiksa Oleh :
Nama
Posisi
Page
Paraf

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
Alignment is to do the alignment of pump and engine by
moving one component of the engine or pump. If the
engine does not equal then the addition or subtraction
sim while for fixed pump no additional sim.
If there is a miss alighment engine vibration and pump
are too high can cause damage to the pump unit taupun
engine.
24 Juli 2015
Alighment
27 juli 2015
Instal the battery switch or

Clipsal.
Clipsal or battery switch has the function to disconnect

and connect the flow of electricity from battery to the
starter motor.
Instal working lamp dan

strop lamp atau rotary lamp.
Working lamp unit has a function as lighting DND

pump when operated at night and also for lighting at
the time of maintenance such as adding oil and others.
Strops lamp has a function as a sign that the engine is in
a state of running or operating.
29 Juli 2015
Test running engine
Test running has the engine system checks there is a

system that is not running properly.
30-31 Juli 2015
Maintenance engine
The replacement of components in the engine such as

the replacement of oil filter, fuel filter and air cleaner.
28 Juli
Nama
Posisi
Page
Paraf
Diperiksa Oleh :


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Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
Cleaning workshop
Do it program 5R is (Ringkas Rapi Resik Rawat dan

Rajin).
6 Agustus 2015
Replace coolant and oil

on the engine
Replacing the coolant because the coolant has reached

the point of maximum cooling so the coolant is not
functioning properly.
Replacing oil as a function of oil as a lubricant and also
cool the engine was not functioning properly.
7 Agustus 2015
Install pump roof
Roof pump has a protective function as a pump and the

engine of the weather and other foreign objects that
exist on the site.
3-5 Agustus 2015
10 Agustus 2015
Alightment unit KSB
11 Agustus 2015
Test running engine

are too high can cause damage to the pump unit or
engine.

Nama
Posisi
Diperiksa Oleh :
Page
Paraf

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Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022 Lokasi OJT
Nama Pekerjaan
PT. KSB Indonesia
Rangkaian Pekerjaan
Welding oil pallet

storage
Oil storage pallet has a function as a place holder used

oil storage drum and the new oil.
This is to avoid the occurrence of oil spills residual oil.
Cleaning unit KSB
Cleaning the unit KSB newly arrived from the site.

Purpose cleaning unit to clean the dirt that ad on the
pump and the engine so as not to interfere with the
work of the component system.
19-21 Agustus 2015
Workshop assembly
Doing work that can be done in a workshop such as

welding and check list engine components such as the
battery check, oil and collant.
24 Agustus 2015
Workshop assembly
General workshop assembly.

Welding reducer pump.
Checking unit KSB 19
Checking oil and coolant.

Do it replacement of oil filter and fuel filter because it's
time to be replaced because the engine has been
running for a long time or nonstop 24 hours.
12-14 Agustus 2015
18 Agustus 2015
25-26 Agustus 2015
Nama
Posisi
Page
Paraf
Diperiksa Oleh :


Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
NIM
Wahyu Widyantoro
Date
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
27-31 Agustus 2015
Prepare engine
Preparing engine for rental or sale, such as preparing

the engine in a state ready without any problems and
also fill in the oil and coolant.
01 September 2015
Running test engine

02 September 2015
Rapping pump KSB 19
Coat the pump parts that are not in the painting.

are too high can cause damage to the pump unit taupun
engine.
03 September 2015
Alighment KSB 12
04 September 2015
Workshop assembly
fabrication welding
reducer.
Reducer is a tool that serves to transmit high speed into

a low speed, so that the motor has a high torque is
converted into slow by reducer
Nama
Posisi
Paraf
Page
Diperiksa Oleh :TEKNIK
MESIN PERAWATAN

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
Replace radiator KSB 19
Removing and cleaning the radiator because a lot of

garbage.
9 September 2015
Workshop assembly
fabrication welding
reducer.
Reducer is a tool that serves to transmit high speed

into a low speed, so that the motor has a high torque
is converted into slow by reducer.
10 September 2015
Checking engine KSB 31
Do it final check before engine running.
11 September 2015
Refill oil and coolant KSB

19 dan KSB 31
To maximum engine performance while at the site.
14 September 2015
7-8 September 2015
Nama
Posisi
Paraf
Page
Diperiksa Oleh :TEKNIK
MESIN PERAWATAN

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
15 September 2015
Replace gasket exhaust

manifold KSB 02
Gasket prevents leakage of exhaust gas in the

exhaust manifold.
16 September 2015
17 September 2015
Instal hose and reservoir

coolant.
Hose as a line of water coolant and coolant reservoir

as a water reservoir.
18 September 2015
Test engine running KSB 31
Test running has the engine system checks there is

a system that is not running properly.
21 September 2015
Alignment is to do the alignment of pump and

engine by moving one component of the engine or
pump. If the engine does not equal then the addition
or subtraction sim while for fixed pump no
additional sim.
If there is a miss alighment engine vibration and
pump are too high can cause damage to the pump
unit taupun engine.
Aligment KSB 13
Nama
Posisi
Paraf
Page

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
NIM
13 611 022
Lokasi OJT
PT. KSB Indonesia
Date
Nama Pekerjaan
Rangkaian Pekerjaan
22 September 2015
Test running engine KSB 16

23 September 2015
Workshop assembly
fabrikation cover coupling
Cover coupling has the function to protect the

rubber coupling and rotating magnetic clutch to
avoid the fall of foreign objects on the site such as
coal and other land.
25 September 2015
Test running engine KSB 10

pump. If the engine does not equal then the addition
or subtraction sim while for fixed pump no
additional sim.
unit taupun engine.
28 September 2015
Aligment KSB 21
30 September 2015
Training K3 with Mr. Eko
To better understand the importance of his safety

while working in the workshop or on site.
Nama
Posisi
Paraf
Page

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
1 Oktober 2015
Training safety K3
To better understand the importance of his safety

while working in the workshop or on site.
2 Oktober 2015
Training engine with Mr.Rio
Studying basic engine and the system.
4 Oktober 2015
Workshop assembly
5 Oktober 2015
Brushing base motor aqua

pump. Leighton
6 Oktober 2015
Remove engine and roof

Cleaned of dirt to easly the alignment because the
base of the motor is clean no dirt that block sim so
alighment can be maximal.
Roof has a function is a protect engine from
weather and foreign objects on the site such as
Nama
Posisi
Paraf

Page

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
pump. If the engine does not equal then the
addition or subtraction sim while for fixed pump
no additional sim.
unit taupun engine.
7 Oktober 2015
Alighment KSB 21
8 Oktober 2015
Workshop assembly

9 Oktober 2015
Do it 5S
Cleaning workshop and separate spare parts and

tools are still used and are no longer used.
12-13 Oktober 2015
Training alighment with

Mr.Widi
Learn the steps in the correct alignment and laser

alignment using the correct tool.
15-16 Oktober 2015
Training pump with

Mr.Kosmas
Studying various types of pumps KSB pumps and

learning curve.
Nama
Posisi
Paraf

Page

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
19 Oktober 2015
Training LCC pump

with Mr.Faisal
Knowing the functions of the components LCC

pump and LCC pump material.
20 Oktober 2015
Workshop assembly
fabrikasi cover coupling

21 Oktober 2015
Training movitec pump

with Mr.widi
Knowing the specifications of fluid that can be

pumped by pump movitec.
22-23 Ooktober 2015
Workshop assembly
26-27-28 Ooktober 015
Workshop assembly
Base pontoon
Base hand rail

Nama
Posisi
Paraf

Page

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
29 Oktober 2015
Moving fire pump set

and running test engine
KSB 29
Test running has the engine system checks there

is a system that is not running properly.
30 Oktober 015
Running test engine KSB

29

02 November 2015
Workshop assembly
03-06 November 2015
Workshop assembly
fabrikasi cover staffing
box.

Cover staffing box has the function to protect the
staffing box to avoid the fall of foreign objects on
the site such as coal and other land.
09 November 2015
Checking engine spare

part that can still be use
Checking and picking engine spare part that can

still be use and spare part broken.
Nama
Posisi
Paraf

Page
Jl.
Dr. Ciptomangunkusumo Kampus Gunung Lipan Samarinda 75131

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
10 November 2015
Cleaning mounting
engine
Mounting engine function as a buffer between the

engine and the engine base.
11 November 2015
Cleaning oil sam and

valve cover
12 November 2015
Workshop assembly
13 November 2015
Install muffler engine
Muffler function as a muffle a explosion in a

combustion chamber.
Workshop assembly

Oil sam function as a oil shelters
16-18 November 2015
Valve cover function as a protect valve and rocker

arm from waste and leakage oil guard.
Nama
Posisi
Paraf
Page

Telepon : PABX (0541) 260588 260553 262018. FAX. (0541) 260355
Hal
Dari

Nama
Wahyu Widyantoro
Date
NIM
13 611 022
Nama Pekerjaan
Lokasi OJT
PT. KSB Indonesia
Rangkaian Pekerjaan
19 November 2015
5S
Cleaning all workshop area.
20 November 2015
Running test engine

Nama
Posisi
Paraf
Page

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TEKNIK MESIN PERAWATAN

POLITEKNIK NEGERI SAMARINDA

( On the Job Training )

DAILY ACTIVIY REPORT

PT. KSB Indonesia

The introduction of the

The induction of the workshop area and K3

See Valve adjustment

Attension adjustment valve on unit KSB, such as Volvo

Basic introduction pumps in KSB

Checking working lamp

Remove the lamp working at KSB pump unit.

Checking working lamp

Check what the lamp working there is no light bulb

Helps painting working lamp

Painting working lamp framework.

Helping the assembly

Assemble and replace components that have been

Installation of working lamp

Instal the working lamp on the roof KSB

Suggestion From Supervisor :

OJT - TEKNIK MESIN PERAWATAN

TEKNIK MESIN PERAWATAN

( On the Job Training )

LAPORAN KEGIATAN HARIAN

PT. KSB Indonesia

Studying the high and low

Remove rubber coupling

Remove the rubber coupling on the unit KSB.

Install cable lines lights heading towards junction box

Testing cable connection

Instal rubber coupling

Instal the rubber coupling so that the pump can work

Instal cover coupling

Cover rubber coupling has the function of protecting

Instal heat shield

Heat shield has a function to prevent the heat from the

Replace sealing strip

Sealing strip has a function to prevent oil leaking out

Saran dari Supervisor :

OJT - TEKNIK MESIN PERAWATAN

TEKNIK MESIN PERAWATAN

( On the Job Training )

LAPORAN KEGIATAN HARIAN

PT. KSB Indonesia

Instal the battery switch or

Clipsal or battery switch has the function to disconnect

Instal working lamp dan

Working lamp unit has a function as lighting DND

Test running engine

Test running has the engine system checks there is a

30-31 Juli 2015

The replacement of components in the engine such as

Saran dari Supervisor :

OJT - TEKNIK MESIN PERAWATAN

TEKNIK MESIN PERAWATAN

Jl. Dr. Ciptomangunkusumo Kampus Gunung Lipan Samarinda 75131

( On the Job Training )

LAPORAN KEGIATAN HARIAN

PT. KSB Indonesia

Do it program 5R is (Ringkas Rapi Resik Rawat dan

Replace coolant and oil

Replacing the coolant because the coolant has reached

Install pump roof