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Turbo BLOWER

AERZEN TURBO BLOWER UNITS AT


Volume flow intakes from 1,000 m/h to 13,200 m/h

Technology from AERZEN.


Always one innovation ahead.
In todays world of hard-fought markets and ever increasing competition, it is rare to find a company
with over 145 years of continuous operation. AERZEN is one of those. For generations this family
enterprise has stood for quality and innovation. AERZENs latest innovation AT Turbo blowers for
wastewater treatment is one more proof of this: amazing performance that sets new standards for
energy efficiency.

AERZEN a tradition of forward thinking


Founded in 1864, Aerzener Maschinenfabrik is a leader in
todays compressor technology. Its rotary lobe blowers and
screw compressors have been important elements in many
manufacturing sectors for decades.
AERZENs active R&D department produces a steady flow
of pioneering innovations such as screw compressors with
oil-free operation, products that have become hallmarks
of technological progress. expect performance as the
company motto says.

Saving Energy Saving the future


The problem of rising energy costs coupled with dwindling
resources is worrying managers, researchers and consumers more than ever before. The demands on the technologies of the future peak performance at minimal energy
consumption are incredibly high. Added to this is the
growing problem of resource shortfalls. The highest energy costs are found in basic industrial processes:
30 % for those that use pumps and compressors of any
kind. This is true for waste water technology as well.
Treating waste water in aeration basins accounts for anywhere from 60 to 80 % of a sewage plants total energy
consumption. What is needed here are new technologies
that are both energy-saving as well as durable.

AT Turbo:
Energy efficiency that is one step ahead
Designed especially for high volume flows, the frequencycontrolled AT Turbo blowers from AERZEN deliver maximum energy efficiency.
Their state-of-the-art compressor technology make them
perfect additions to the AERZEN portfolio: there is now
the right machine for every level of volume flow.

The perfect solution for every application


Waste water treatment uses both kinds of compressors
rotary lobe and turbo. When used in combination, however, these high-performance technologies reach unsurpassed levels of efficiency. The AT Turbo can be combined
with the Delta Hybrid the worlds first rotary lobe compressor allowing users to take advantage of the wide
range of technologies to maximize energy efficiency (for
additional details see D1-010). Applied innovation for that
decisive step forward.

THE FREQUENCY-CONTROLLED AT TURBO BLOWERS


FROM AERZEN ARE STATE-OF-THE-ART
COMPRESSOR TECHNOLOGY

Functional technology for maximum efficiency:


Perfectly attuned components.
All AERZEN products are manufactured in the companys own plants. The advantage is
obvious: all components can be perfectly attuned to one another and fully integrated into
the production process. The result is greater reliability, security, and economy.
Roundthe-clock, uninterrupted operation and maximum productivity at lower costs.

Optimal efficiency guaranteed: The impeller


Quality begins with the choice of materials. The AT Turbo is the only turbo blower that features a stainless steel impeller. It is corrosion-resistant, extremely
robust, and has very high yield strength another plus for efficiency and security. The three-dimensional design is fully integrated into the working part of
the blower and is upgraded on an ongoing basis:
Every improvement in the details leads to
improved performance.

AERZEN Turbo-Impeller
Oil-free, low maintenance, robust:
The permanent magnet motor from AERZEN
The permanent magnet motor driving the AT Turbo is one AERZEN innovation
that is setting standards for efficiency. Performance levels of this new high-speed
motor are noticeably higher than conventional motors. Operational speeds of the
air-cooled, compact motor are adjustable. Air foil bearings mean that operation
is absolutely oil-free as well as friction- and vibration-free. The result is minimal
maintenance and reduced wear and, of course, greater efficiency.

Factoring in intelligent security:


The frequency inverter
Modern technology enables improvements in operational
security. The frequency inverter the electronic brains of
the AT Turbo contains an additional safety feature. Should
there be unexpected pressure fluctuations, the permanent

volume flow monitor will prevent the blower from falling


below surge. This helps guarantee uninterrupted operation.
The functional characteristics of the frequency inverter ensure the safe and efficient operation of the turbo blower.
Compared to standard inverters, the AERZEN inverter is a
giant step forward in operation and performance.

efficiency curves

curves with constant speed ratio

surge limit

working line
hydrostatic
pressure

power limit

flow-rate limit

Operation and maintenance made easy


The AT Turbos control panel is integrated into the front
door of the unit. The water- and dustproof touch screen
and clearly arranged pushbuttons allow for rapid, simple
operation. The entire adjustment and operating system is
electronically controlled, making the AT Turbo extremely
low maintenance.

Permanent magnet motor

Air foil bearing

Plug & run for simple installation and startup


The AT Turbo is especially easy to install. The compact,
sound-dampened unit is delivered turn-key ready, with
only minimal assembly and minimal installation costs involved. It is factory-tested and set for operation in new
facilities, as an additional component in existing installations, or as a replacement for other compressors. The compact design also saves on the space needed for assembly.

Air filter

Functional options:
The more, the better.
To be efficient, a technology must always be adaptable to a wide range of processes at peak
availability and peak performance. For municipal sewage treatment plants in particular where
O2 requirements and volume flows are constantly changing, the AT Turbo offers a large number
of possible configurations with enormous potential for savings. And in industrial facilities, more
efficient production processes also lead to noticeably improved competitive advantages.

Greater flexibility means increased efficiency:


The AT Turbo in action
The right configuration for each application: The AT Turbo
can be configured to make it ideal for high volume-flow applications, for example the aeration basins in municipal and
industrial sewage and waste water treatment plants. The AT
Turbo has another advantage that is unique in the industry:
it doesnt simply vent waste heat into the environment, but
stores it in a separate flange for later use. This intelligent
side effect means: cooler working spaces, no unnecessary warming of the aeration basins, and free heat where it is wanted.Peak performance cubed: AT Turbo + Delta Hybrid + Delta
Blower The advanced technology behind the AT Turbo, Delta
Hybrid and Delta Blower cannot be beaten as far as efficiency, quality and performance are concerned especially in high
volume-flow facilities. The combination of turbo blowers and
rotary lobe units is ideal here.

At full capacity, the AT Turbo serves as the primary unit, while


peak or weak loads are covered by switching to the allelectric
control technology of the Delta Hybrid or Delta Blower. No matter how great the demand, the facility will always reach optimal energy levels. Cutting-edge technology that thinks ahead
and saves money.
Beyond technology:
Service and know-how from AERZEN
AERZEN can place experienced application experts at your
disposal to help you choose the right configuration to meet
your individual needs. Every detail will be taken into account
to come up with the solution that is right for your budget. But
even after the machines are up and running, you can be assured that our support team will be there for you around the
globe, around the clock, seven days a week.

Pressure pipe
connection
Cool air exhaust
from motor

Air intake

Control panel
Height

Wi

th

dth

g
Len

Control cabinet
Main switch, isolator switch

Specifications

max. mbar

Volume
Flow
max. m/h

AT 50-0.6 S

600

2100

Blower size

Pressure

Dimensions and Weights

Motor
Output
max. kW

Noise Pressure Level


max. dB(A)

Length

Width

Height

mm

mm

mm

37

<80

1236

1150

1530

DN

Weight

150

450

kg

AT 50-0.8 S

800

1560

37

<80

1236

1150

1530

150

450

AT 75-0.6 S

600

3000

55

<80

1236

1150

1530

200

600

AT 75-0.8 S

800

2430

55

<80

1236

1150

1530

200

600

AT 100-0.6 S

600

4200

75

<80

1236

1150

1530

250

600

AT 100-0.8 S

800

3240

75

<80

1236

1150

1530

200

600

AT 100-1.0 S

1000

2700

75

<80

1236

1150

1530

200

600

AT 150-0.6 S

600

6300

112

<80

1616

1423

1900

300

900

AT 150-0.8 S

800

4800

112

<80

1616

1423

1900

250

900

AT 150-1.0 S

1000

4140

112

<80

1616

1423

1900

250

900

AT 200-0.6 T

600

8400

150

<80

1616

1423

1900

400

900

AT 200-0.8 S

800

6480

150

<80

1616

1423

1900

300

900

AT 200-1.0 S

1000

5340

150

<80

1616

1423

1900

250

900

AT 300-0.6 T

600

12600

225

<80

1913

1616

2210

500

2000

AT 300-0.8 T

800

9660

225

<80

1913

1616

2210

400

2000

AT 300-1.0 T

1000

8280

225

<80

1913

1616

2210

400

2000

AT 400-0.8 T

800

13200

300

<80

1913

1616

2210

500

2000

AT 400-1.0 T

1000

10680

300

<80

1913

1616

2210

400

2000

Dimensions, weights, and performance data are non-binding examples; noise pressure levels according to DIN EN ISO 2151. Higher pressures available on request.

AT Turbo Standard Accessories

4
1
2
3
4

90 Pipe Elbow
Compensator
Non-return Flap
Discharge Silencer

AERZEN. Compression the key to success.


AERZEN was founded in 1864 as Aerzener Maschinenfabrik. In
1868 we manufactured the first positive displacement blower
in Europe. In 1911 the first turbo blowers followed, in 1943 the
first screw compressors and in 2010 the first rotary lobe compressor packaged unit of the world. Innovations made by Aerzen accelerate the development of the compressor technology
more and more. Nowadays AERZEN counts among the oldest
and most important manufacturers of positive displacement
blowers, rotary lobe compressors, rotary piston gas meters,
screw compressors and turbo blowers. And in many fields of
application AERZEN counts among the uncontested market
leaders.

Aerzener Maschinenfabrik GmbH


Reherweg 28 31855 Aerzen / Germany
Telephone: 05154 81-0 Fax: 05154 81-9191
info@aerzener.de www.aerzen.com

T1-010 01 EN 2500 04.2014

In over 40 affiliates around the world and with more than


2,000 employees, we put our experience to work on constantly
improving compressor and blower technologies. Our technical
competence and the ongoing dialogue with customers form
the foundation on which AERZENs intelligent and successful
products are built. Solutions that constantly set new standards for energy efficiency, performance and quality, and that
meet constantly changing regulations with post-sales service available all around the world. Challenge us!