Strength Calculation

2/88
- CONTENTS No. DESCRIPTION
PAGE
1. DESIGN DATA --------------------------------------------------------------- 3

2. SETTING SUMMARY ------------------------------------------------------------- 4 ~ 5
3. PRESSURE SUMMARY ------------------------------------------------------------ 6 ~ 7
4. HYDROSTATIC TEST PRESSURE --------------------------------------------------- 8 ~ 9
5. THICKNESS SUMMARY ----------------------------------------------------------- 10
6. NOZZLE SCHEDULE ------------------------------------------------------------- 11
7. NOZZLE SUMMARY -------------------------------------------------------------- 12
8. SHELL & HEAD ---------------------------------------------------------------- 13 ~ 23
9. NOZZLE NECK & REINFORCEMENT PAD & WRC107 ------------------------------------ 24 ~ 55
10. WEIGHT SUMMARY -------------------------------------------------------------- 56
11. SUPPORT SADDLE UNDER EXTERNAL LOAD (INCLUDED SEISMIC LOAD)------------------- 57 ~ 61
12. LIFTING LUG ----------------------------------------------------------------- 62 ~ 67
13. NOZZLE LOADS ---------------------------------------------------------------- 68 ~ 85
14. MANHOLE DAVIT --------------------------------------------------------------- 86 ~ 88
3/88
STRENGTH CALCULATION SHEET

FOR PRESSURE VESSEL
D E S I G N
D A T A
CODE
ASME SEC. VIII DIV.1 2007 ED. + 2009 ADD.
ITEM NO.
1041-D-042
ITEM NAME
GASOLIN 91/95/98 CLOSED DRAIN DRUM
CODE STAMP
YES (ASME U)
SIZE(mmxmm) 1300 I.D x 4000 TL TO TL
TYPE
H-SADDLE
SHELL SIDE
UNIT
GASOLINE
CAPACITY
5.5
M3
SPECIFIC GRAVITY
0.74
FLUID
INT.
3.5 (0.343)
KG/CM .G(Mpa)
EXT.
H.V
KG/CM2.G(Mpa)
0 (0)
KG/CM2.G(Mpa)
KG/CM2.G(Mpa)
SHOP
25.42 (2.493)
KG/CM2.G(Mpa)
FIELD
17.52 (1.718)
KG/CM2.G(Mpa)
87 / 87
45
13.48 (1.322)
KG/CM2.G(Mpa)
AT HAED
19.55 (1.917)
KG/CM2.G(Mpa)
AT HAED
M.D.M.T
P.W.H.T
NO
DESIGN
PRESSURE
OPERATING
PNEUM. TEST
HYDRO. TEST
TEMPERATURE
DESIGN (INT./EXT.)
OPERATING
M.A.W.P
HOT & CORRODED
M.A.P
NEW & COLD
M.A.E.P
2.64(0.259)
KG/CM .G(Mpa)
MM
RADIOGRAPHY (SHELL/HEAD)
SOPT / FULL
JOINT EFFICIENCY (SHELL/HEAD)
0.85 / 1.0
YES (BOOT HEAD ONLY)
INSULATION
NO
MM
FIRE PROOFING
NO
MM
WIND DESIGN
N/A
IBC 2009, (I=1.25, R=3, Sds:0.284, Sd1:0.075
2 :1 ELLIP
1150
TEST
FULL WATER
MM
SHELL
SA516-65N
HEAD
SA516-65N
CORROSION ALLOWANCE
STRESS RELIEF (HEAD)
SEISMIC DESIGN
TYPE OF HEAD
OPERATING
LIQUID LEVEL
MATERIAL
4/88
Settings Summary
COMPRESS Build 7010
Units: MKS
Datum Line Location: -38.00 mm from right seam
Design
ASME Section VIII Division 1, 2007 Edition, A09 Addenda Metric
Design or Rating:
Get Thickness from Pressure
Minimum thickness:
6.0 mm + C.A
Design for cold shut down only:
No
Design for lethal service (full radiography required):
No
Design nozzles for:
Larger of MAWP or MAP
Corrosion weight loss:
100% of theoretical loss
UG-23 Stress Increase:
1.00
Skirt/legs stress increase:
1.0
Minimum nozzle projection:
192 mm
Yes
Juncture calculations for > 30 only:
Preheat P-No 1 Materials > 1.25" and <= 1.50" thick:
No
UG-37(a) shell tr calculation considers longitudinal stress: No
Butt welds are tapered per Figure UCS-66.3(a).
Hydro/Pneumatic Test
Shop Hydrotest at user defined pressure
Test liquid specific gravity: 1.00
Field Hydrotest Pressure:
1.3 times vessel MAWP
Wind load present @ field: 75% of design
Maximum stress during test: 90% of yield
Required Marking - UG-116
UG-116 (e) Radiography:
RT4
UG-116 (f) Postweld heat treatment: None
Code Cases\Interpretations
Use Code Case 2547:
No
Apply interpretation VIII-1-83-66: Yes
No UCS-66.1 MDMT reduction:
No
No UCS-68(c) MDMT reduction: No
Disallow UG-20(f) exemptions:
No
UG-22 Loadings
UG-22 (a) Internal or External Design Pressure :
UG-22 (b) Weight of the vessel and normal contents under operating or test conditions:
UG-22 (c) Superimposed static reactions from weight of attached equipment (external loads):
UG-22 (d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs:
UG-22 (f) Wind reactions:
UG-22 (f) Seismic reactions:
UG-22 (j) Test pressure and coincident static head acting during the test:
Note: UG-22 (b),(c) and (f) loads only considered when supports are present.
Yes
Yes
Yes
Yes
No
Yes
Yes
5/88
TABLE OF LOADING CASES AND LODE COMBINNATIONS
NOTES: 1.
6/88
Pressure Summary
Pressure Summary for Chamber bounded by RIGHT HEAD and LEFT HEAD
Identifier
P
T
Te
MAP
MAEP external
MDMT
Design Design (MAWP
2
2
2
kg/cm
)
(
kg/cm
)
(
kg/cm
)
( C)
2
( kg/cm ) ( C)
( C)
MDMT
Exemption
Impact
Tested
LEFT HEAD
3.5
87
13.48
19.55
4.22
87
-48
Note 1
No
Straight Flange on LEFT HEAD
3.5
87
19.72
25.8
2.64
87
-48
Note 2
No
SHELL
3.5
87
16.75
21.93
2.64
87
-48
Note 3
No
Straight Flange on RIGHT HEAD
3.5
87
19.72
25.8
2.64
87
-48
Note 2
No
RIGHT HEAD
3.5
87
13.48
19.55
4.22
87
-48
Note 1
No
BOOT SHELL
3.5
87
42.65
55.95
23.27
87
-105
Note 19
No
Straight Flange on BOOT HEAD
3.5
87
50.21
65.82
23.27
87
-105
Note 20
No
BOOT HEAD
3.5
87
41.86
57.44
19.19
87
-105
Note 11
No
SADDLE
3.5
87
13.48
N/A
N/A
N/A
N/A
N/A
N/A
INLET (A)
3.5
87
13.48
19.55
2.64
87
-48
Nozzle Note 4
No
Pad Note 5
No
OUTLET TO ATM (B2)
3.5
87
13.48
19.55
2.64
87
-48
Nozzle Note 6
No
Pad Note 7
No
PUMP OUT CONNECTION (B3)
3.5
87
13.48
19.55
2.64
87
-49
Note 8
No
Nozzle Note 9
No
Pad Note
10
No
BOOT SHELL (BOOT)
3.5
87
13.48
19.55
2.64
87
-48
DRAIN (D)
3.5
87
13.48
19.55
19.19
87
-49
Note 12
No
LEVEL TRANSMITTER (L1)
3.5
87
13.48
19.55
2.64
87
-48
Nozzle Note
13
No
Pad Note 7
3.5
87
13.48
19.55
2.64
87
-48
Nozzle Note
13
Pad Note 7
MANWAY (M1)
3.5
87
13.48
19.55
2.64
87
-47.83
No
No
No
Nozzle Note
14
No
Pad Note
15
No
Nozzle Note
16
No
PUMP CONNECTION NOZZLE

(M2)
3.5
NITROGEN CONNECTION (N1)
3.5
87
13.48
19.55
2.64
87
-49
Note 8
No
PRESSURE TRANSMITTER (P)
3.5
87
13.48
19.55
2.64
87
-49
Note 8
No
STEAM OUT (S)
3.5
87
13.48
19.55
2.64
87
-49
Note 17
No
TEMPERATURE
TRANSMITTER (T)
3.5
87
13.48
19.55
2.64
87
-49
Note 8
No
UTILITY CONNECTION (UC)
3.5
87
13.48
19.55
2.64
87
-48
Nozzle Note
18
No
87
13.48
19.55
2.64
87
-48
Pad Note 7
Pad Note 7
VESSEL VENT (V)
3.5
87
13.48
Chamber design MDMT is 7 C
Chamber rated MDMT is -47.83 C @ 13.48 kg/cm2
Chamber MAWP hot & corroded is 13.48 kg/cm2 @ 87 C
Chamber MAP cold & new is 19.55 kg/cm2 @ 21 C
Chamber MAEP is 2.64 kg/cm2 @ 87 C
Vacuum rings did not govern the external pressure rating.
19.55
2.64
87
-49
Note 8
No
No
No
7/88
Notes for MDMT Rating:

Note #
Exemption
Details
1.
Material impact test exemption temperature from Fig UCS-66M Curve D = -48 C
UCS-66 governing thickness = 9.75 mm
2.
Material impact test exemption temperature from Fig UCS-66M Curve D = -47.63 C
Fig UCS-66.1M MDMT reduction = 17.8 C, (coincident ratio = 0.68269)
Rated MDMT is governed by UCS-66(b)(2)
UCS-66 governing thickness = 13 mm
3.
4.
Nozzle is impact tested to -48 C (UCS-66(g))
UCS-66 governing thickness = 11.11

mm.
5.
Pad impact test exemption temperature from Fig UCS-66M Curve D = -48 C
UCS-66 governing thickness = 11.11

mm.
6.
UCS-66 governing thickness = 13 mm.
7.
Pad impact test exemption temperature from Fig UCS-66M Curve D = -47.63 C
Fig UCS-66.1M MDMT reduction = 18 C, (coincident ratio = 0.67837)
8.
9.
Nozzle is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.26452).
10.
11.
Material is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio =

0.32442)
12.
Flange rating governs: Flange impact tested to -49C (UCS-66(g))
13.
14.
Nozzle impact test exemption temperature from Fig UCS-66M Curve D = -47.63 C
15.
16.
17.
18.
19.
20.
Design notes are available on the Settings Summary page.
UG-84 provisions apply
UCS-66 governing thickness = 9.75 mm.
8/88
Hydrostatic Test
Shop test pressure determination for Chamber bounded by RIGHT HEAD and LEFT HEAD based on user defined pressure
Shop test gauge pressure is 25.42 kgf/cm2 at 21 C
The shop test is performed with the vessel in the horizontal position.
Local test Test liquid
Stress
Allowable
Stress
Identifier
pressure static head during test test stress excessive?
2
2
2
2
kgf/cm
kgf/cm
kgf/cm
kgf/cm
LEFT HEAD
25.61
0.19
1,536.589
2,211.763
No
25.61
0.19
1,293.253
2,211.763
No
SHELL
25.61
0.19
1,293.253
2,211.763
No
25.61
0.19
1,293.253
2,211.763
No
RIGHT HEAD
25.61
0.19
1,536.589
2,211.763
No
BOOT SHELL
25.63
0.31
507.424
2,211.763
No
25.75
0.33
507.897
2,211.763
No
BOOT HEAD
25.76
0.34
524.513
2,211.763
No
BOOT SHELL (BOOT)
25.74
0.33
2,091.871
3,303.878
No
DRAIN (D)
25.78
0.36
535.158
3,303.878
No
INLET (A)
25.51
0.1
1,094.875
3,303.878
No
25.48
0.06
704.465
3,303.878
No
25.48
0.06
704.465
3,303.878
No
MANWAY (M1)
25.57
0.16
2,302.517
3,303.878
No
25.48
0.06
1,385.442
3,303.878
No
OUTLET TO ATM (B2)
25.48
0.06
883.144
3,303.878
No
25.48
0.06
1,273.931
3,303.878
No
PUMP CONNECTION NOZZLE (M2) 25.48
0.06
1,625.341
3,303.878
No
25.48
0.06
1,273.931
3,303.878
No
STEAM OUT (S)
25.61
0.19
1,712.213
3,303.878
No
TEMPERATURE TRANSMITTER (T) 25.48
0.06
1,273.931
3,303.878
No
25.48
0.06
1,009.842
3,303.878
No
VESSEL VENT (V)
25.48
0.06
1,385.442
3,303.878
No
Notes:
(1) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(2) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(3) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The test temperature of 21 C is warmer than the minimum recommended temperature of -30.83 C so the brittle fracture provision of UG99(h) has been met.
9/88
Corroded Hydrostatic Test

The shop test condition has not been investigated for the Chamber bounded by RIGHT HEAD and LEFT HEAD.
Field test pressure determination for Chamber bounded by RIGHT HEAD and LEFT HEAD based on MAWP per UG-99(b)
Field hydrostatic test gauge pressure is 17.52 kgf/cm2 at 21 C (the chamber MAWP = 13.48 kgf/cm2)
The field test is performed with the vessel in the horizontal position.
Local test Test liquid UG-99 UG-99
Stress
Allowable
Stress
Identifier
pressure static head stress pressure during test test stress excessive?
2
2
2
2
kgf/cm
kgf/cm
ratio
factor
kgf/cm
kgf/cm
LEFT HEAD (1)
17.71
0.2
1.30
1,542.216
2,211.763
No
17.71
0.2
1.30
1,165.511
2,211.763
No
SHELL
17.71
0.2
1.30
1,165.511
2,211.763
No
17.71
0.2
1.30
1,165.511
2,211.763
No
RIGHT HEAD
17.71
0.2
1.30
1,542.216
2,211.763
No
BOOT SHELL
17.73
0.31
1.30
459.855
2,211.763
No
17.85
0.33
1.30
460.474
2,211.763
No
BOOT HEAD
17.86
0.34
1.30
505.26
2,211.763
No
BOOT SHELL (BOOT)
17.85
0.33
1.30
1,845.631
3,303.878
No
DRAIN (D)
17.88
0.36
1.30
533.717
3,303.878
No
INLET (A)
17.62
0.1
1.30
748.192
3,303.878
No
17.58
0.06
1.30
503.61
3,303.878
No
17.58
0.06
1.30
503.61
3,303.878
No
MANWAY (M1)
17.68
0.16
1.30
2,086.204
3,303.878
No
17.58
0.06
1.30
1,269.584
3,303.878
No
OUTLET TO ATM (B2)
17.58
0.06
1.30
708.054
3,303.878
No
17.58
0.06
1.30
1,148.091
3,303.878
No
PUMP CONNECTION NOZZLE (M2) 17.58
0.06
1.30
1,632.783
3,303.878
No
17.58
0.06
1.30
1,148.091
3,303.878
No
STEAM OUT (S)
17.71
0.19
1.30
1,840.56
3,303.878
No
TEMPERATURE TRANSMITTER (T) 17.58
0.06
1.30
1,148.091
3,303.878
No
17.58
0.06
1.30
717.463
3,303.878
No
VESSEL VENT (V)
17.58
0.06
1.30
1,269.584
3,303.878
No
Notes:
(1) LEFT HEAD limits the UG-99 stress ratio.
(2) PL stresses at nozzle openings have been estimated using the method described in PVP-Vol. 399, pages 77-82.
(3) 1.5*0.9*Sy used as the basis for the maximum local primary membrane stress at the nozzle intersection PL.
(4) The zero degree angular position is assumed to be up, and the test liquid height is assumed to the top-most flange.
The test temperature of 21 C is warmer than the minimum recommended temperature of -30.83 C so the brittle fracture provision of UG99(h) has been met.
10/88
Component
Identifier
Material
Thickness Summary
Diameter Length Nominal t Design t Total Corrosion Joint
(mm)
(mm)
(mm)
(mm)
(mm)
E
Load
LEFT HEAD
SA-516 65 1,300 ID
334.75
9.75*
5.33
1.00
External
SA-516 65 1,300 ID
38
13
8.14
1.00
External
SHELL
SA-516 65 1,300 ID
3,924
13
8.14
0.85
External
Straight Flange on RIGHT HEAD SA-516 65 1,300 ID
38
13
8.14
1.00
External
RIGHT HEAD
SA-516 65 1,300 ID
334.75
9.75*
5.33
1.00
External
BOOT SHELL
SA-516 65 500 ID
1,321
13
4.89
0.85
External
BOOT HEAD
SA-516 65 500 ID
136.05
11.05*
3.9
1.00
External
SA-516 65 500 ID
38
13
4.89
1.00
External
Nominal t:
Design t:
Joint E:
*
Vessel wall nominal thickness

Required vessel thickness due to governing loading + corrosion
Longitudinal seam joint efficiency
Head minimum thickness after forming
Load
internal:
external:
Wind:
Seismic:
Circumferential stress due to internal pressure governs

External pressure governs
Combined longitudinal stress of pressure + weight + wind governs
Combined longitudinal stress of pressure + weight + seismic governs
11/88
Nozzle Schedule
Materials
Nozzle
mark
Service
Size
Nozzle
Impact Norm
Fine
Grain
Pad
Impact Norm
Fine
Grain
Flange
A(DN200)
INLET
8" Sch 80
(XS) DN
200
SA-333 6
Wld &
smls pipe
No
No
No
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 150
B1(DN50)
(BY
OTHERS)
PUMP OUTLET
2" Sch 160

DN 50
SA-333 6
Wld &
smls pipe
No
No
No
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 300
B2(DN 250)
OUTLET TO ATM
10" Sch 80
DN 250
SA-333 6
Wld &
smls pipe
No
No
No
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 150
B3(DN50)
PUMP OUT
CONNECTION
42.90
IDx17.55
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 150
BOOT
BOOT SHELL
500.00
IDx13.00
SA-516 65 No
Yes
Yes
SA516
65
No
Yes
Yes
N/A
D(DN50)
DRAIN
50.80
IDx13.60
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 150
L1(DN100)
LEVEL
TRANSMITTER
4" Sch 120

DN 100
SA-333 6
Wld &
smls pipe
No
No
No
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 300
L2(DN100)
LEVEL
TRANSMITTER
4" Sch 120

DN 100
SA-333 6
Wld &
smls pipe
No
No
No
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 300
M1(DN600)
MANWAY
583.60
IDx13.00
SA-516 65 No
Yes
Yes
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 150
M2(DN450)
PUMP
CONNECTION
NOZZLE
431.20
IDx13.00
SA-516 65 No
Yes
Yes
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 150
N1(DN50)
NITROGEN
CONNECTION
50.80
IDx13.60
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 150
P(DN50)
PRESSURE
TRANSMITTER
50.80
IDx16.65
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 300
S(DN50)
STEAM OUT
42.90
IDx17.55
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 150
T(DN50)
TEMPERATURE
TRANSMITTER
42.90
IDx20.60
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 300
UC(DN150)
UTILITY
CONNECTION
6" Sch 80
(XS) DN
150
SA-333 6
Wld &
smls pipe
No
No
No
SA516
65
No
Yes
Yes
WN A350
LF2 Cl.1
Class 150
V(DN50)
VESSEL VENT
50.80
IDx13.60
SA-350
LF2 Cl 1
No
Yes
Yes
N/A
N/A
N/A
N/A
LWN A350
LF2 Cl.1
Class 150
12/88
Nozzle Summary
Nozzle
mark
A(DN200)
tn:
Req tn:
Nom t:
Design t:
User t:
Aa:
Ar:
Corr:
*
OD
(mm)
Reinforcement
Shell
Pad
tn
Req tn A ? A ?
Corr
1
2
(mm) (mm)
Nom t Design t User t Width
tpad (mm)
(mm)
(mm)
(mm) (mm) (mm)
219.08 12.7
Yes Yes 9.75*
9.75
82.21
13
136.9
B2(DN 250) 273.05 15.09 11.18
Yes Yes 13
9.82
118.48
13
182.2
B3(DN50)
78
17.55 7.8
Yes Yes 13
N/A
N/A
N/A
Exempt
BOOT
526
13
9.83
Yes Yes 13
9.82
222
13
165.7
D(DN50)
78
13.6
6.66
Yes Yes 11.05* N/A
N/A
N/A
Exempt
L1(DN100)
114.3
11.13 9.45
Yes Yes 13
9.82
47.85
13
275.2
L2(DN100)
114.3
11.13 9.45
Yes Yes 13
9.82
47.85
13
275.2
M1(DN600) 609.6
13
9.73
Yes Yes 9.75*
9.75
220.2
13
111.2
M2(DN450) 457.2
13
9.78
Yes Yes 13
9.82
206.4
13
173.5
N1(DN50)
78
13.6
7.8
Yes Yes 13
N/A
N/A
N/A
Exempt
P(DN50)
84.1
16.65 7.8
Yes Yes 13
9.78
N/A
N/A
242.0
S(DN50)
78
17.55 7.8
Yes Yes 9.75*
N/A
N/A
N/A
Exempt
T(DN50)
84.1
20.6
Yes Yes 13
N/A
N/A
N/A
Exempt
UC(DN150) 168.28 10.97 10.54
Yes Yes 13
9.82
65.86
13
188.2
V(DN50)
Yes Yes 13
N/A
N/A
N/A
Exempt
78
13.6
11.1
Aa/Ar
(%)
7.8
7.8
Nozzle thickness
Nozzle thickness required per UG-45/UG-16
Vessel wall thickness
Required vessel wall thickness due to pressure + corrosion allowance per UG-37
Local vessel wall thickness (near opening)
Area available per UG-37, governing condition
Area required per UG-37, governing condition
Corrosion allowance on nozzle wall
Head minimum thickness after forming
13/88
LEFT HEAD
ASME Section VIII, Division 1, 2007 Edition, A09 Addenda Metric
Component:
Ellipsoidal Head
Material Specification:
SA-516 65 (II-D Metric p.14, ln. 35)
Internal design pressure: P = 3.5 kgf/cm2 @ 87 C
External design pressure: Pe = 0.5 kgf/cm2 @ 87 C
Static liquid head:
Ps= 0.0853 kgf/cm2 (SG=0.74, Hs=1153 mm Operating head)
Pth= 0.1948 kgf/cm2 (SG=1, Hs=1950 mm Horizontal test head)
Corrosion allowance:
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7C
No impact test performed
Rated MDMT = -48C
Material is normalized
Material is produced to fine grain practice
PWHT is not performed
Do not Optimize MDMT / Find MAWP
Radiography:
Category A joints Head to shell seam -
Full UW-11(a) Type 1

Spot UW-11(a)(5)(b) Type 1
corr = 102.3 kg
new = 145.2 kg
Estimated weight*:
Capacity*:
new = 338 liters
corr = 343.8 liters
* includes straight flange
Inner diameter
= 1300 mm
Minimum head thickness
= 9.75 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 1.9909 (corroded)
Straight flange length Lsf
= 38 mm
Nominal straight flange thickness tsf = 13 mm
Results Summary
The governing condition is external pressure.
Minimum thickness per UG-16
= 1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t)
= 4.79 mm
Design thickness due to external pressure (te)
= 5.33 mm
Maximum allowable working pressure (MAWP) = 13.48 kgf/cm2
Maximum allowable pressure (MAP)
= 19.55 kgf/cm2
Maximum allowable external pressure (MAEP)
= 4.22 kgf/cm2
K
(Corroded)=
(1/6)*[2 + (D / (2*h))2]
K
=
(1/6)*[2 + (1,306 / (2*328))2]
=
0.993917
K
(New) =
(1/6)*[2 + (D / (2*h))2]
K
=
(1/6)*[2 + (1,300 / (2*325))2]
=
1
Design thickness for internal pressure, (Corroded at 87 C) Appendix 1-4(c)
t
=
P*D*K / (2*S*E - 0.2*P) + Corrosion
=
3.59*1,306*0.993917 / (2*1,305.236*1 - 0.2*3.59) + 3
=
4.78 mm
The head internal pressure design thickness is 4.79 mm.
Maximum allowable working pressure, (Corroded at 87 C) Appendix 1-4(c)
P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,305.236*1*6.75 / (0.993917*1,306 +0.2*6.75) - 0.09
=
13.48 kgf/cm2
The maximum allowable working pressure (MAWP) is 13.48 kgf/cm2.
Maximum allowable pressure, (New at 21 C) Appendix 1-4(c)
P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,305.236*1*9.75 / (1*1,300 +0.2*9.75) - 0
=
19.55 kgf/cm2
The maximum allowable pressure (MAP) is 19.55 kgf/cm2.
Design thickness for external pressure, (Corroded at 87 C) UG-33(d)
Equivalent outside spherical radius (Ro)
Ro
=
Ko*Do
=
0.8869*1,319.5
=
1,170.26 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,170.26 / 2.33)
0.000249
14/88
From Table CS-2 Metric:B=251.1281 kgf/cm2

Pa
=
=
=
B / (Ro / t)
251.1281 / (1,170.26 / 2.33)
0.5 kgf/cm2
t
=
2.33 mm + Corrosion = 2.33 mm + 3 mm = 5.33 mm
Check the external pressure per UG-33(a)(1) Appendix 1-4(c)
t
=
1.67*Pe*D*K / (2*S*E - 0.2*1.67*Pe) + Corrosion
=
1.67*0.5*1,306*0.993917 / (2*1,305.236*1 - 0.2*1.67*0.5) + 3
=
3.42 mm
The head external pressure design thickness (te) is 5.33 mm.
Maximum Allowable External Pressure, (Corroded at 87 C) UG-33(d)
Ro
=
Ko*Do
=
0.8869*1,319.5
=
1,170.26 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,170.26 / 6.75)
0.000721

Pa
=
=
=
B / (Ro / t)
731.1995 / (1,170.26 / 6.75)
4.2177 kgf/cm2
Check the Maximum External Pressure, UG-33(a)(1) Appendix 1-4(c)

P
=
2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2
=
2*1,305.236*1*6.75 / ((0.993917*1,306 +0.2*6.75)*1.67) - 0
=
8.12 kgf/cm2
The maximum allowable external pressure (MAEP) is 4.22 kgf/cm2.
% Extreme fiber elongation - UCS-79(d)
EFE =
(75*t / Rf)*(1 - Rf / Ro)
=
(75*13 / 227.5)*(1 - 227.5 / )
=
4.2857%
The extreme fiber elongation does not exceed 5%.
15/88

Component:
Straight Flange
Material specification:
SA-516 65 (II-D Metric p. 14, ln. 35)
Internal design pressure: P = 3.5 kg/cm2 @ 87 C
External design pressure: Pe = 0.5 kg/cm2 @ 87 C
Static liquid head:
Ps = 0.09 kg/cm2 (SG = 0.74, Hs = 1153 mm,Operating head)
Pth = 0.19 kg/cm2 (SG = 1, Hs = 1950 mm, Horizontal test head)
Corrosion allowance
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7 C
Rated MDMT = -48 C
Material is produced to Fine Grain Practice
Radiography:
Longitudinal joint Circumferential joint Spot UW-11(a)(5)b Type 1
Estimated weight New = 16 kg
corr = 12.3 kg
Capacity
New = 50.44 liters corr = 50.9 liters
ID
= 1,300 mm
Length Lc = 38 mm
t
= 13 mm
Design thickness, (at 87 C) UG-27(c)(1)
t
= P*R / (S*E - 0.60*P) + Corrosion
= 3.59*653 / (1,305.24*1.00 - 0.60*3.59) + 3
= 4.8 mm
Maximum allowable working pressure, (at 87 C) UG-27(c)(1)
P
= S*E*t / (R + 0.60*t) - Ps
= 1,305.24*1.00*10 / (653 + 0.60*10) - 0.09
= 19.72 kg/cm2
Maximum allowable pressure, (at 21 C) UG-27(c)(1)
P
= S*E*t / (R + 0.60*t)
= 1,305.24*1.00*13 / (650 + 0.60*13)
= 25.8 kg/cm2
External Pressure, (Corroded & at 87 C) UG-28(c)
L / Do = 4,218.67 / 1,326 = 3.1815
Do / t = 1,326 / 5.14
= 258.1652
From table G:
A = 0.000096
From table CS-2 Metric: B = 96.8122 kg/cm2
Pa
= 4*B / (3*(Do / t))
= 4*96.81 / (3*(1,326 / 5.14))
= 0.5 kg/cm2
Design thickness for external pressure Pa = 0.5 kg/cm2
ta
= t + Corrosion = 5.14 + 3 = 8.14 mm
Maximum Allowable External Pressure, (Corroded & at 87 C) UG-28(c)
L / Do = 4,218.67 / 1,326 = 3.1815
Do / t = 1,326 / 10
= 132.5965
From table G:
A = 0.000260
Pa
= 4*B / (3*(Do / t))
= 4*262.66 / (3*(1,326 / 10))
= 2.64 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 656.5)*(1 - 656.5 / )
=
0.9901%
16/88
SHELL
Component:
Cylinder
SA-516 65 (II-D Metric p. 14, ln. 35)
Static liquid head:
Corrosion allowance
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7 C
Rated MDMT = -48 C
Spot UW-11(b) Type 1
Radiography:
Longitudinal joint Left circumferential joint Spot UW-11(a)(5)b Type 1
Right circumferential joint Spot UW-11(a)(5)b Type 1
Estimated weight New = 1,596.5 kg
corr = 1,231 kg
Capacity
New = 5,208.42 liters corr = 5,256.6 liters
ID
= 1,300 mm
Length Lc = 3,924 mm
t
= 13 mm
t
= 3.59*653 / (1,305.24*0.85 - 0.60*3.59) + 3
= 5.12 mm
P
= S*E*t / (R + 0.60*t) - Ps
= 1,305.24*0.85*10 / (653 + 0.60*10) - 0.09
= 16.75 kg/cm2
P
= S*E*t / (R + 0.60*t)
= 1,305.24*0.85*13 / (650 + 0.60*13)
= 21.93 kg/cm2
L / Do = 4,218.67 / 1,326 = 3.1815
Do / t = 1,326 / 5.14
= 258.1652
From table G:
A = 0.000096
Pa
= 4*B / (3*(Do / t))
= 4*96.81 / (3*(1,326 / 5.14))
= 0.5 kg/cm2
ta
= t + Corrosion = 5.14 + 3 = 8.14 mm
L / Do = 4,218.67 / 1,326 = 3.1815
Do / t = 1,326 / 10
= 132.5965
From table G:
A = 0.000260
Pa
= 4*B / (3*(Do / t))
= 4*262.66 / (3*(1,326 / 10))
= 2.64 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 656.5)*(1 - 656.5 / )
=
0.9901%
17/88

Component:
Straight Flange
SA-516 65 (II-D Metric p. 14, ln. 35)
Static liquid head:
Corrosion allowance
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7 C
Rated MDMT = -48 C
Radiography:
Longitudinal joint Circumferential joint Spot UW-11(a)(5)b Type 1
Estimated weight New = 16 kg
corr = 12.3 kg
Capacity
ID
= 1,300 mm
Length Lc = 38 mm
t
= 13 mm
t
= 3.59*653 / (1,305.24*1.00 - 0.60*3.59) + 3
= 4.8 mm
P
= S*E*t / (R + 0.60*t) - Ps
= 1,305.24*1.00*10 / (653 + 0.60*10) - 0.09
= 19.72 kg/cm2
P
= S*E*t / (R + 0.60*t)
= 1,305.24*1.00*13 / (650 + 0.60*13)
= 25.8 kg/cm2
L / Do = 4,218.67 / 1,326 = 3.1815
Do / t = 1,326 / 5.14
= 258.1652
From table G:
A = 0.000096
Pa
= 4*B / (3*(Do / t))
= 4*96.81 / (3*(1,326 / 5.14))
= 0.5 kg/cm2
ta
= t + Corrosion = 5.14 + 3 = 8.14 mm
L / Do = 4,218.67 / 1,326 = 3.1815
Do / t = 1,326 / 10
= 132.5965
From table G:
A = 0.000260
Pa
= 4*B / (3*(Do / t))
= 4*262.66 / (3*(1,326 / 10))
= 2.64 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 656.5)*(1 - 656.5 / )
=
0.9901%
18/88
RIGHT HEAD
ASME Section VIII, Division 1, 2007 Edition, A09 Addenda Metric
Component:
Ellipsoidal Head
Material Specification:
SA-516 65 (II-D Metric p.14, ln. 35)
Internal design pressure: P = 3.5 kgf/cm2 @ 87 C
External design pressure: Pe = 0.5 kgf/cm2 @ 87 C
Static liquid head:
Ps= 0.0853 kgf/cm2 (SG=0.74, Hs=1153 mm Operating head)
Pth= 0.1948 kgf/cm2 (SG=1, Hs=1950 mm Horizontal test head)
Corrosion allowance:
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7C
Rated MDMT = -48C
Material is produced to fine grain practice
Do not Optimize MDMT / Find MAWP
Radiography:
Category A joints Head to shell seam -

Spot UW-11(a)(5)(b) Type 1
corr = 115.5 kg
new = 164.2 kg
Estimated weight*:
Capacity*:
new = 338 liters
corr = 343.8 liters
* includes straight flange
Inner diameter
= 1300 mm
Minimum head thickness
= 9.75 mm
Head ratio D/2h
= 2 (new)
Head ratio D/2h
= 1.9909 (corroded)
Straight flange length Lsf
= 38 mm
Nominal straight flange thickness tsf = 13 mm
Results Summary
The governing condition is external pressure.
Minimum thickness per UG-16
= 1.5 mm + 3 mm = 4.5 mm
Design thickness due to internal pressure (t)
= 4.79 mm
Design thickness due to external pressure (te)
= 5.33 mm
Maximum allowable working pressure (MAWP) = 13.48 kgf/cm2
Maximum allowable pressure (MAP)
= 19.55 kgf/cm2
Maximum allowable external pressure (MAEP)
= 4.22 kgf/cm2
K
(Corroded)=
(1/6)*[2 + (D / (2*h))2]
K
=
(1/6)*[2 + (1,306 / (2*328))2]
=
0.993917
K
(New) =
(1/6)*[2 + (D / (2*h))2]
K
=
(1/6)*[2 + (1,300 / (2*325))2]
=
1
Design thickness for internal pressure, (Corroded at 87 C) Appendix 1-4(c)
t
=
P*D*K / (2*S*E - 0.2*P) + Corrosion
=
3.59*1,306*0.993917 / (2*1,305.236*1 - 0.2*3.59) + 3
=
4.78 mm
The head internal pressure design thickness is 4.79 mm.
Maximum allowable working pressure, (Corroded at 87 C) Appendix 1-4(c)
P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,305.236*1*6.75 / (0.993917*1,306 +0.2*6.75) - 0.09
=
13.48 kgf/cm2
The maximum allowable working pressure (MAWP) is 13.48 kgf/cm2.
Maximum allowable pressure, (New at 21 C) Appendix 1-4(c)
P
=
2*S*E*t / (K*D + 0.2*t) - Ps
=
2*1,305.236*1*9.75 / (1*1,300 +0.2*9.75) - 0
=
19.55 kgf/cm2
The maximum allowable pressure (MAP) is 19.55 kgf/cm2.
Design thickness for external pressure, (Corroded at 87 C) UG-33(d)
Ro
=
Ko*Do
=
0.8869*1,319.5
=
1,170.26 mm
A
=
=
0.125 / (Ro / t)
0.125 / (1,170.26 / 2.33)
19/88
0.000249

Pa
=
=
=
B / (Ro / t)
251.1281 / (1,170.26 / 2.33)
0.5 kgf/cm2
t
=
t
=
=
1.67*0.5*1,306*0.993917 / (2*1,305.236*1 - 0.2*1.67*0.5) + 3
=
3.42 mm
=
Ko*Do
Ro
=
0.8869*1,319.5
=
1,170.26 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (1,170.26 / 6.75)
0.000721

Pa
=
=
=
B / (Ro / t)
731.1995 / (1,170.26 / 6.75)
4.2177 kgf/cm2

P
=
2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2
=
2*1,305.236*1*6.75 / ((0.993917*1,306 +0.2*6.75)*1.67) - 0
=
8.12 kgf/cm2
EFE =
(75*t / Rf)*(1 - Rf / Ro)
=
(75*13 / 227.5)*(1 - 227.5 / )
=
4.2857%
20/88
BOOT SHELL
Component:
Cylinder
SA-516 65 (II-D Metric p. 14, ln. 35)
Material is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio = 0.26681)
Static liquid head:
Ptv = 0.13 kg/cm2 (SG = 1, Hs = 1321 mm, Vertical test head)
Corrosion allowance
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7 C
Rated MDMT = -105 C
Radiography:
Longitudinal joint Spot UW-11(b) Type 1
Top circumferential joint Spot UW-11(a)(5)b Type 1
Bottom circumferential joint Spot UW-11(a)(5)b Type 1
Estimated weight New = 216.8 kg
corr = 167.7 kg
Capacity
ID
= 500 mm
t
= 13 mm
t
= 3.68*253 / (1,305.24*0.85 - 0.60*3.68) + 3
= 3.84 mm
P
= S*E*t / (R + 0.60*t) - Ps
= 1,305.24*0.85*10 / (253 + 0.60*10) - 0.18
= 42.65 kg/cm2
P
= S*E*t / (R + 0.60*t)
= 1,305.24*0.85*13 / (250 + 0.60*13)
= 55.95 kg/cm2
L / Do = 1,401.67 / 526 = 2.6648
Do / t = 526 / 1.89
= 278.9025
From table G:
A = 0.000104
Pa
= 4*B / (3*(Do / t))
= 4*104.59 / (3*(526 / 1.89))
= 0.5 kg/cm2
ta
= t + Corrosion = 1.89 + 3 = 4.89 mm
L / Do = 1,401.67 / 526 = 2.6648
Do / t = 526 / 10
= 52.5986
From table G:
A = 0.001238
Pa
= 4*B / (3*(Do / t))
= 4*918.07 / (3*(526 / 10))
= 23.27 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 256.5)*(1 - 256.5 / )
=
2.5341%
21/88

Component:
Straight Flange
SA-516 65 (II-D Metric p. 14, ln. 35)
Static liquid head:
Corrosion allowance
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7 C
Rated MDMT = -105 C
Radiography:
Longitudinal joint Full UW-11(a) Type 1
Circumferential joint Spot UW-11(a)(5)b Type 1
corr = 4.8 kg
Capacity
ID
= 500 mm
Length Lc = 38 mm
t
= 13 mm
t
= 3.69*253 / (1,305.24*1.00 - 0.60*3.69) + 3
= 3.72 mm
P
= S*E*t / (R + 0.60*t) - Ps
= 1,305.24*1.00*10 / (253 + 0.60*10) - 0.19
= 50.21 kg/cm2
P
= S*E*t / (R + 0.60*t)
= 1,305.24*1.00*13 / (250 + 0.60*13)
= 65.82 kg/cm2
L / Do = 1,401.67 / 526 = 2.6648
Do / t = 526 / 1.89
= 278.9025
From table G:
A = 0.000104
Pa
= 4*B / (3*(Do / t))
= 4*104.59 / (3*(526 / 1.89))
= 0.5 kg/cm2
ta
= t + Corrosion = 1.89 + 3 = 4.89 mm
L / Do = 1,401.67 / 526 = 2.6648
Do / t = 526 / 10
= 52.5986
From table G:
A = 0.001238
Pa
= 4*B / (3*(Do / t))
= 4*918.07 / (3*(526 / 10))
= 23.27 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 256.5)*(1 - 256.5 / )
=
2.5341%
22/88
BOOT SHELL
Component:
Cylinder
SA-516 65 (II-D Metric p. 14, ln. 35)
Static liquid head:
Corrosion allowance
Inner C = 3 mm
Outer C = 0 mm
Design MDMT = 7 C
Rated MDMT = -105 C
Radiography:
Longitudinal joint Spot UW-11(b) Type 1
Top circumferential joint Spot UW-11(a)(5)b Type 1
Bottom circumferential joint Spot UW-11(a)(5)b Type 1
corr = 167.7 kg
Capacity
ID
= 500 mm
t
= 13 mm
t
= 3.68*253 / (1,305.24*0.85 - 0.60*3.68) + 3
= 3.84 mm
P
= S*E*t / (R + 0.60*t) - Ps
= 1,305.24*0.85*10 / (253 + 0.60*10) - 0.18
= 42.65 kg/cm2
P
= S*E*t / (R + 0.60*t)
= 1,305.24*0.85*13 / (250 + 0.60*13)
= 55.95 kg/cm2
L / Do = 1,401.67 / 526 = 2.6648
Do / t = 526 / 1.89
= 278.9025
From table G:
A = 0.000104
Pa
= 4*B / (3*(Do / t))
= 4*104.59 / (3*(526 / 1.89))
= 0.5 kg/cm2
ta
= t + Corrosion = 1.89 + 3 = 4.89 mm
L / Do = 1,401.67 / 526 = 2.6648
Do / t = 526 / 10
= 52.5986
From table G:
A = 0.001238
Pa
= 4*B / (3*(Do / t))
= 4*918.07 / (3*(526 / 10))
= 23.27 kg/cm2
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 256.5)*(1 - 256.5 / )
=
2.5341%
23/88
0.000249

Pa
=
=
=
B / (Ro / t)
251.128 / (450.81 / 0.9)
0.5 kgf/cm2
t
=
t
=
=
1.67*0.5*506*0.984468 / (2*1,305.236*1 - 0.2*1.67*0.5) + 3
=
3.16 mm
=
Ko*Do
Ro
=
0.8635*522.1
=
450.81 mm
A
=
=
=
0.125 / (Ro / t)
0.125 / (450.81 / 8.05)
0.002232
From Table CS-2 Metric:B=1,074.4119 kgf/cm2

Pa
=
=
=
B / (Ro / t)
1,074.412 / (450.81 / 8.05)
19.1862 kgf/cm2

P
=
2*S*E*t / ((K*D + 0.2*t)*1.67) - Ps2
=
2*1,305.236*1*8.05 / ((0.984468*506 +0.2*8.05)*1.67) - 0
=
25.18 kgf/cm2
EFE =
(75*t / Rf)*(1 - Rf / Ro)
=
(75*13 / 91.5)*(1 - 91.5 / )
=
10.6557%
The extreme fiber elongation exceeds 5 percent. Heat treatment per UCS-56 may be required. See UCS-79(d)(4) or (5).
24/88
BOOT SHELL (BOOT)

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =
Note: round inside edges per UG-76(c)

Located on:
SHELL
0.086 kgf/cm2
Liquid static head included:
Nozzle material specification:
SA-516 65 (II-D Metric p. 14, ln. 35) (normalized)
Nozzle longitudinal joint efficiency:
1
Pad material specification:
Pad diameter:
970 mm
Nozzle orientation:
180
13 mm
Local vessel minimum thickness:
Nozzle center line offset to datum line: 2,400 mm
End of nozzle to shell center:
1,984 mm
Nozzle inside diameter, new:
500 mm
Nozzle nominal wall thickness:
13 mm
Nozzle corrosion allowance:
3 mm
Projection available outside vessel, Lpr: 1,321 mm
Pad is split:
No
Reinforcement Calculations for Internal Pressure
UG-37 Area Calculation Summary (cm2)
For P = 13.56 kgf/cm2 @ 87 C
The opening is adequately reinforced
A
A
required available
23.0315
42.8057
A1
A2
A3
8.0271 3.6781 --
A5
UG-45 Nozzle Wall

Thickness Summary (mm)
The nozzle passes UG-45
A
welds
treq
tmin
30.2903 0.8103 9.83
13
UG-41 Weld Failure Path Analysis Summary (kgf)

All failure paths are stronger than the applicable weld loads
Weld load Weld load Path 1-1 Weld load Path 2-2 Weld load Path 3-3
W
W1-1
strength
W2-2
strength
W3-3
strength
24,966
82,502
171,504
8,469
231,111
85,112
177,255
UW-16 Weld Sizing Summary

Weld description
Required weld Actual weld

size (mm)
size (mm)
Status
Nozzle to pad fillet (Leg41)
6.3
weld size is adequate
Pad to shell fillet (Leg42)
13
Nozzle to pad groove (Upper) 7
13 mm
9 mm
13 mm
10 mm
970 mm
13 mm
25/88
Check the opening per Appendix 1-7

Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*34.5473 = 23.0315 cm2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 1.269 or
=
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
(2*379.5 - 506)*(1*10 - 1*6.83) - 2*10*(1*10 - 1*6.83)*(1 - 1)
=
8.0271 cm2
=
=
=
A5
Area =
=
=
(Dp - d - 2*tn)*te*fr4
(759 - 506 - 2*10)*13*1
30.2903 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
8.0271 + 3.6781 + 0 + 0.8103 + 0 + 0 + 30.2903
42.8057 cm2
The area placement requirements of Appendix 1-7 are satisfied.

The opening is not within the size range defined by 1-7(b)(1)(a) and (b) so it is exempt from the requirements of 1-7(b)(2),(3) and (4).
Rn / R ratio does not exceed 0.7 so a U-2(g) analysis is not required per 1-7(b)(1)(c).
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 256.5)*(1 - 256.5 / )
=
2.5341%
Reinforcement Calculations for MAP
For P = 19.55 kgf/cm2 @ 21 C
A
A
required available
49.1185
81.4051
A1
A2
A3
15.8813 5.9935 --
UG-45 Nozzle Wall

A
welds
A5
treq
tmin
57.72 1.8103 8.33
13

W
W1-1
strength
W2-2
strength
W3-3
strength
44,460
85,524
193,161
13,292
255,050
89,936
201,195

size (mm)
size (mm)
Weld description
Status
6.3
6.5
Nozzle to pad groove (Upper) 9.1

13
Reinforcement Calculations for External Pressure
For Pe = 2.64 kgf/cm2 @ 87 C
A
A
A1
required available
16.8671
34.2748
--
A2
A3
3.1742 --
A5

UG-45 Nozzle Wall
A
welds
30.2903 0.8103 6.65
UG-41 Weld Failure Path Analysis Summary

Weld strength calculations are not required for external pressure
treq
tmin
13
26/88
Weld description

size (mm)
size (mm)
Status
6.3
13
Check the opening per Appendix 1-7

Area required within 75 percent of the limits of reinforcement
= 2 / 3*A = (2 / 3)*25.3006 = 16.8671 cm2
Area that is within 75 percent of the limits of reinforcement is:
A1 = larger of 0 or
(2*limits - d)*(E1*t - F*tr) - 2*tn*(E1*t - F*tr)*(1 - fr1)
=
=
(2*379.5 - 506)*(1*10 - 1*10) - 2*10*(1*10 - 1*10)*(1 - 1)
=
0 cm2
A5
=
=
=
Area =
=
=
(Dp - d - 2*tn)*te*fr4
(759 - 506 - 2*10)*13*1
30.2903 cm2
A1 + A2 + A3 + A41 + A42 + A43 + A5
0 + 3.1742 + 0 + 0.8103 + 0 + 0 + 30.2903
34.2748 cm2
The area placement requirements of Appendix 1-7 are satisfied.
27/88
INLET (A)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
(UG-84 provisions apply)
(Flange impact tested to -49C (UCS-66(g)))
Liquid static head on flange:
ASME B16.5 flange rating MAWP:
ASME B16.5 flange rating MAP:
ASME B16.5 flange hydro test:
Gasket Description:
PWHT performed:
Circumferential joint radiography:
Nozzle orientation:
Calculated as hillside:
End of nozzle to datum line:
Opening chord length:
Projection available outside vessel, Lpr:
Projection available outside vessel to flange face, Lf:
Distance to head center, R:
Pad is split:
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
A1
A2
A3
A5
RIGHT HEAD
0.0074 kgf/cm2
SA-333 6 Wld & smls pipe (II-D Metric p. 14, ln.
8)
1
8" Sch 80 (XS) DN 200
400 mm
8 inch Class 150 WN A350 LF2 Cl.1
SA-320 L7M Bolt <= 64 (II-D Metric p. 348, ln.
31)
-49C
0.0074 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
Flexitallic Spiral Wound CGI 316L S.S.
No
0
Yes
9.75 mm
-550 mm
193.68 mm
12.7 mm
3 mm
214.96 mm
147.84 mm
249.44 mm
400 mm
No
UG-45 Nozzle Wall
A
welds
treq
tmin
9.75 mm
9 mm
13 mm
10 mm
400 mm
13 mm
28/88
14.5286
25.6288
0.0826 2.6684 --
21.3733 1.5045 9.71
11.11

W
W1-1
strength
W2-2
strength
W3-3
strength
18,865
33,344
67,055
5,717
83,906
34,920
62,621

Weld description

size (mm)
size (mm)
Status
6.3
3.38
13
29/88
OUTLET TO ATM (B2)

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
Nozzle center line offset to datum line:
Pad is split:
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
17.0113
42.8271
A1
A2
A3
7.9439 4.9258 --
A5
SHELL
0 kgf/cm2
8)
1
10" Sch 80 DN 250
510 mm
31)
-49C
0 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
13 mm
3,600 mm
1,200 mm
242.87 mm
15.09 mm
3 mm
435.4 mm
537 mm
No
UG-45 Nozzle Wall
A
welds
29.2109 0.7465 9.78
treq
tmin
13.2
13 mm
9 mm
13 mm
10 mm
510 mm
13 mm
30/88

W
W1-1
strength
W2-2
strength
W3-3
strength
12,771
45,531
92,971
10,313
118,043
48,440
92,664

Weld description

size (mm)
size (mm)
Status
6.3
13
31/88

tw(lower) =
Leg41 =
Leg43 =
hnew =

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
Internal projection, hnew:
SHELL
0 kgf/cm2
SA-350 LF2 Cl 1 (II-D Metric p. 18, ln. 15)
(normalized)
1
2 inch Class 150 LWN A350 LF2 Cl.1
SA-320 L7M Bolt <= 64 (II-D Metric p. 348, ln. 31)
-49C
0 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
13 mm
1,600 mm
1,200 mm
42.9 mm
17.55 mm
3 mm
517.95 mm
50 mm
537 mm
UG-45 Nozzle Wall

For P = 13.48 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
This nozzle is exempt from area calculations per UG-36(c)(3)(a) 7.8

The nozzle is exempt from weld strength calculations per UW-15(b)(2)
tmin
17.55
13 mm
9 mm
9 mm
50 mm
32/88
Weld description
Required weld
Actual weld
throat size (mm) throat size (mm)
Nozzle to shell fillet (Leg41) 6
6.3
This opening does not require reinforcement per UG-36(c)(3)(a)
Status
33/88
DRAIN (D)
tw(lower) = 11.05 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
BOOT HEAD
0.1965 kgf/cm2
(normalized)
1
-49C
0.2109 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
No
11.05 mm
0 mm
50.8 mm
13.6 mm
3 mm
176.43 mm
195.48 mm
0 mm
UG-45 Nozzle Wall

For P = 13.67 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds

treq
tmin
13.6
34/88

Weld description
Required weld
Actual weld
Nozzle to shell fillet (Leg41) 5.63
6.3
Status
35/88

tw(lower) = 13 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0 kgf/cm2
(normalized)
1
-49C
0 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
13 mm
200 mm
1,200 mm
50.8 mm
13.6 mm
3 mm
517.95 mm
537 mm
UG-45 Nozzle Wall

For P = 13.48 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
13.6
36/88
Weld description
Required weld
Actual weld
6.3
Status
37/88

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
Pad is split:
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
10.4183
26.421
A1
A2
A3
4.8593 3.2793 --
A5
SHELL
0 kgf/cm2
8)
1
6" Sch 80 (XS) DN 150
300 mm
31)
-49C
0 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
13 mm
3,100 mm
1,200 mm
146.33 mm
10.97 mm
3 mm
448.1 mm
537 mm
No
UG-45 Nozzle Wall
A
welds
17.1236 1.1587 9.22
treq
tmin
9.6
13 mm
9 mm
13 mm
10 mm
300 mm
13 mm
38/88

W
W1-1
strength
W2-2
strength
W3-3
strength
7,873
28,143
47,048
7,173
72,747
30,062
55,670

Weld description

size (mm)
size (mm)
Status
5.58
6.3
13
39/88
VESSEL VENT (V)

tw(lower) = 13 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0 kgf/cm2
(normalized)
1
-49C
0 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
13 mm
1,400 mm
1,200 mm
50.8 mm
13.6 mm
3 mm
517.95 mm
537 mm
UG-45 Nozzle Wall

For P = 13.48 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
13.6

Weld description
Required weld
Actual weld
Status
40/88

6.3
41/88

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Leg43 =
hnew =
Dp =
te =

Located on:
SHELL
0 kgf/cm2
8)
1
4" Sch 120 DN 100
210 mm
31)
-76C

Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:

(UCS-66(b)(3): Coincident ratio = 0.2586163)
(Flange rated MDMT = -105 C
Bolts rated MDMT per Fig UCS-66 note (c) = -76 C)
0 kgf/cm2
48.45 kgf/cm2 @ 87C
52.11 kgf/cm2 @ 21C
78.52 kgf/cm2 @ 21C
Gasket Description:
PWHT performed:
No
Nozzle orientation:
0
13 mm
850 mm
1,200 mm
92.05 mm
11.13 mm
3 mm
451.15 mm
1,250 mm
Projection available outside vessel to flange face, Lf: 537 mm
Pad is split:
No
UG-45 Nozzle Wall
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
A1
A2
A3
A5
A
welds
treq
tmin
13 mm
9 mm
13 mm
10 mm
9 mm
1,250 mm
210 mm
13 mm
42/88
6.7376
19.3997
3.1129 3.4903 1.2109 10.6339 0.9516 8.27
9.73

W
W1-1
strength
W2-2
strength
W3-3
strength
5,360
19,410
32,511
9,334
54,404
23,214
43,430

size (mm)
size (mm)
Weld description
Status
5.69
6.3

13
For P = 19.55 kgf/cm2 @ 21 C
A
A
required available
9.2134
25.3552
A1
A2
A3

UG-45 Nozzle Wall
A
welds
A5
treq
tmin
2.8684 6.2148 5.7052 9.0739 1.4929 5.27
9.73

W
W1-1
strength
W2-2
strength
W3-3
strength
9,132
20,930
36,284
20,988
64,142
32,831
53,168

size (mm)
size (mm)
Weld description
Status
6.3
6.5

13
For Pe = 2.64 kgf/cm2 @ 87 C
A
A
required available A1
4.9661
16.0719
A2
--
A3
A5

UG-45 Nozzle Wall
A
welds
treq
3.2755 1.2109 10.6339 0.9516 4.5
tmin
9.73

Weld description

size (mm)
size (mm)
Status
5.69
6.3
13
43/88

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Leg43 =
hnew =
Dp =
te =

Located on:
SHELL
0 kgf/cm2
8)
1
4" Sch 120 DN 100
210 mm
31)
-76C

Nozzle description:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:

0 kgf/cm2
48.45 kgf/cm2 @ 87C
52.11 kgf/cm2 @ 21C
78.52 kgf/cm2 @ 21C
Gasket Description:
PWHT performed:
No
Nozzle orientation:
0
13 mm
1,150 mm
1,200 mm
92.05 mm
11.13 mm
3 mm
451.15 mm
1,250 mm
Projection available outside vessel to flange face, Lf: 537 mm
Pad is split:
No
UG-45 Nozzle Wall
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
A1
A2
A3
A5
A
welds
treq
tmin
13 mm
9 mm
13 mm
10 mm
9 mm
1,250 mm
210 mm
13 mm
44/88
6.7376
19.3997
3.1129 3.4903 1.2109 10.6339 0.9516 8.27
9.73

W
W1-1
strength
W2-2
strength
W3-3
strength
5,360
19,410
32,511
9,334
54,404
23,214
43,430

size (mm)
size (mm)
Weld description
Status
5.69
6.3

13
For P = 19.55 kgf/cm2 @ 21 C
A
A
required available
9.2134
25.3552
A1
A2
A3

UG-45 Nozzle Wall
A
welds
A5
treq
tmin
2.8684 6.2148 5.7052 9.0739 1.4929 5.27
9.73

W
W1-1
strength
W2-2
strength
W3-3
strength
9,132
20,930
36,284
20,988
64,142
32,831
53,168

size (mm)
size (mm)
Weld description
Status
6.3
6.5

13
For Pe = 2.64 kgf/cm2 @ 87 C
A
A
4.9661
16.0719
A2
--
A3
A5

UG-45 Nozzle Wall
A
welds
treq
3.2755 1.2109 10.6339 0.9516 4.5
tmin
9.73

Weld description

size (mm)
size (mm)
Status
5.69
6.3
13
45/88

tw(lower) = 13 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
3.8532
9.3251
A1
A2
A3 A5
1.8271 6.6877 --
--
SHELL
0 kgf/cm2
(normalized)
1
-76C
0 kgf/cm2
48.45 kgf/cm2 @ 87C
52.11 kgf/cm2 @ 21C
78.52 kgf/cm2 @ 21C
No
0
13 mm
400 mm
1,200 mm
50.8 mm
16.65 mm
3 mm
514.65 mm
537 mm
UG-45 Nozzle Wall
A
welds
treq
0.8103 7.8

tmin
16.65
46/88
Weld description
Required weld
Actual weld
6.3
Status
Opening T is too close per UG-36(c)(3)(d) to allow an exemption per UG-36(c)(3)(a). Reinforcement calculations performed.
UG-45 Nozzle Wall
For P = 19.55 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall
For Pe = 2.64 kgf/cm2 @ 87 C
A
A
2.8401
7.2032
--
A2
A3 A5
6.3929 --
--
A
welds
treq
0.8103 4.5
tmin
16.65

Weld description
Required weld
Actual weld
6.3
Status
Opening T is too close per UG-36(c)(3)(d) to allow an exemption per UG-36(c)(3)(a). Reinforcement calculations performed.
47/88
TEMPERATURE TRANSMITTER (T)

tw(lower) =
Leg41 =
Leg43 =
hnew =

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
SHELL
0 kgf/cm2
(normalized)
1
-76C
0 kgf/cm2
48.45 kgf/cm2 @ 87C
52.11 kgf/cm2 @ 21C
78.52 kgf/cm2 @ 21C
No
0
13 mm
600 mm
1,200 mm
42.9 mm
20.6 mm
3 mm
514.65 mm
50 mm
537 mm
UG-45 Nozzle Wall

For P = 13.48 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
20.6
13 mm
9 mm
9 mm
50 mm
48/88

Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For P = 19.55 kgf/cm2 @ 21 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
20.6

Weld description
Required weld
Actual weld
6.3
Status

UG-45 Nozzle Wall

For Pe = 2.64 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq
tmin
20.6

Weld description
Required weld
Actual weld
6.3
Status
49/88
MANWAY (M1)
tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
Pad is split:
For P = 13.51 kgf/cm2 @ 87 C
A
A
required available
39.6575
61.2797
A1
A2
A3
0.1419 2.3387 --
A5
LEFT HEAD
0.037 kgf/cm2
1
1,050 mm
31)
-49C
0.037 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
No
9.75 mm
4,650 mm
583.6 mm
13 mm
3 mm
200.72 mm
353.12 mm
0 mm
No
UG-45 Nozzle Wall
A
welds
57.252 1.5471 9.73
treq
tmin
13
9.75 mm
9 mm
13 mm
10 mm
1,050 mm
13 mm
50/88

W
W1-1
strength
W2-2
strength
W3-3
strength
51,583
79,799
191,540
5,529
237,784
81,561
167,918

size (mm)
size (mm)
Weld description
Status
6.3
3.38

13
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 298.3)*(1 - 298.3 / )
=
2.179%

For P = 19.55 kgf/cm2 @ 21 C
A
A
56.9013
63.2501
A2
--
A3
4.1877 --
UG-45 Nozzle Wall

A
welds
A5
treq
tmin
57.252 1.8103 8.33
13

W
W1-1
strength
W2-2
strength
W3-3
strength
74,270
82,556
216,796
9,832
265,528
85,865
195,662

size (mm)
size (mm)
Weld description
Status
6.3
4.87

13
For Pe = 2.64 kgf/cm2 @ 87 C
A
A
required available
15.7561
69.7036
A1
A2
A3
8.2871 2.6174 --
A5

UG-45 Nozzle Wall
A
welds
treq
57.252 1.5471 5.24
tmin
13

Weld description

size (mm)
size (mm)
Status
6.3
3.38
51/88
13
52/88
PUMP CONNECTION NOZZLE (M2)

tw(lower) =
Leg41 =
tw(upper) =
Leg42 =
Dp =
te =

Located on:
Pad diameter:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
Pad is split:
For P = 13.48 kgf/cm2 @ 87 C
A
A
required available
29.6589
72.7924
A1
A2
A3
14.0619 3.8645 --
A5
SHELL
0 kgf/cm2
1
870 mm
31)
-49C
0 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
0
13 mm
2,400 mm
1,300 mm
431.2 mm
13 mm
3 mm
497.3 mm
637 mm
No
UG-45 Nozzle Wall
A
welds
treq
53.664 1.2019 9.78

tmin
13
13 mm
9 mm
13 mm
10 mm
870 mm
13 mm
53/88
W
W1-1
strength
W2-2
strength
W3-3
strength
21,197
76,657
151,584
8,712
200,882
79,268
156,771

size (mm)
size (mm)
Weld description
Status
6.3

13
EFE =
(50*t / Rf)*(1 - Rf / Ro)
=
(50*13 / 222.1)*(1 - 222.1 / )
=
2.9266%

For P = 19.55 kgf/cm2 @ 21 C
A
A
required available
42.3598
73.514
A1
A2
A3
13.6961 6.3316 --
A5
UG-45 Nozzle Wall

A
welds
treq
tmin
52.676 0.8103 8.33
13

W
W1-1
strength
W2-2
strength
W3-3
strength
38,491
78,077
170,279
13,734
221,690
82,488
177,579

size (mm)
size (mm)
Weld description
Status
6.3
6.5

13
For Pe = 2.64 kgf/cm2 @ 87 C
A
A
21.8605
58.6285
A2
--
A3
3.7626 --
A5

UG-45 Nozzle Wall
A
welds
53.664 1.2019 5.47
treq
tmin
13

Weld description

size (mm)
size (mm)
Status
6.3
13
54/88
STEAM OUT (S)

tw(lower) = 9.75 mm
Leg41 = 9 mm

Located on:
Flange description:
Bolt Material:
Flange rated MDMT:
Gasket Description:
PWHT performed:
Nozzle orientation:
Opening chord length:
RIGHT HEAD
0.0813 kgf/cm2
(normalized)
1
-49C
0.0813 kgf/cm2
18.45 kgf/cm2 @ 87C
19.99 kgf/cm2 @ 21C
30.59 kgf/cm2 @ 21C
No
180
Yes
9.75 mm
-400 mm
42.9 mm
17.55 mm
3 mm
74.05 mm
204.78 mm
223.83 mm
600 mm
UG-45 Nozzle Wall

For P = 13.56 kgf/cm2 @ 87 C
A
required
A
available
A1
A2
A3
A5
A
welds
treq

tmin
17.55
55/88

Weld description
Required weld
Actual weld
Nozzle to shell fillet (Leg41) 4.73
6.3
Status
56/88
Weight Summary
Weight ( kg) Contributed by Vessel Elements
Component
Insulation &
Metal
Metal
Operating Test
Supports & Lining +Piping
New* Corroded* Fire
Liquid
Liquid Liquid
Proofing
LEFT HEAD
145.2
102.3
277.7
381.3
SHELL
1,596.5 1,231
3,631.4
5,314.9
115.5
249.4
343.5
BOOT SHELL 216.8
167.7
196.4
259.2
BOOT HEAD
32.2
24
18.5
24.2
SADDLE
412.8
412.8
RIGHT HEAD 164.2
TOTAL:
2,567.6 2,053.3
0
0
0
4,373.5
* Shells with attached nozzles have weight reduced by material cut out for opening.
Weight ( kg) Contributed by Attachments
Component
Nozzles &
Flanges
Body Flanges
New Corroded
New
Corroded
LEFT HEAD
434.3
424.7
SHELL
6,323
Packed Ladders & Rings & Vertical

Beds Platforms
Clips
Loads
0
697.4
612.9
1,500
20.8
669*
RIGHT HEAD 0
52.2
47.4
BOOT SHELL 0
BOOT HEAD
6.8
TOTAL:
0
0
1,190.7 1,091
0
1,500
20.8
* This number includes vertical loads which are not present in all conditions.
Vessel operating weight, Corroded: 9,625 kg
10,200 kg
Vessel operating weight, New:
Vessel empty weight, Corroded: 5,180 kg
5,800 kg
Vessel empty weight, New:
12,200 kg
Vessel test weight, New:
Vessel center of gravity location - from datum - lift condition
Vessel Lift Weight, New: 4,300 kg
Center of Gravity:
2,278.5 mm
Vessel Capacity
5,884 liters
Vessel Capacity** (New):
Vessel Capacity** (Corroded): 5,944 liters
**The vessel capacity does not include volume of nozzle, piping or other attachments.
669*
57/88
SADDLE
Saddle material:
SA283-C
Saddle construction is:
Centered web
Saddle allowable stress:
Ss = 1,101.297 kgf/cm2
Saddle yield stress:
Sy = 2,110.818 kgf/cm2
Saddle distance to datum:
650
mm
Tangent to tangent length:
L = 4,000
mm
mm
Saddle separation:
Ls = 2,700
Vessel radius:
R = 663
mm
Al = 650
mm
Tangent distance left:
mm
Tangent distance right:
Ar = 650
mm
Saddle height:
Hs = 1,000
Saddle contact angle:
= 120
mm
tp = 13
Wear plate thickness:
mm
Wear plate width:
Wp = 320
Wear plate contact angle:

w = 128.6
mm
Web plate thickness:
ts = 20
Base plate length:
E = 1,046
mm
Base plate width:
F = 220
mm
mm
Base plate thickness:
tb = 20
Number of stiffener ribs:
n= 3
mm
Largest stiffener rib spacing:
di = 345
mm
Stiffener rib thickness:
tw = 20
Saddle width:
B = 200
mm
20 mm
Anchor bolt size & type:
Anchor bolt material:
SA36
Anchor bolt allowable shear:
999.999 kgf/cm2
Anchor bolt corrosion allowance:
1.5
mm
Anchor bolts per saddle:
4
Base coefficient of friction:
= 0.17
Weight on left saddle: operating corr = 5,059.37 kg, test new = 6,359.37 kg
Weight on right saddle: operating corr = 4,152.18 kg, test new = 5,428.14 kg
Weight of saddle pair
= 412.77 kg
Notes:
(1) Saddle calculations are based on the method presented in "Stresses in Large Cylindrical Pressure Vessels on Two Saddle Supports" by
L.P. Zick.
Seismic base shear on vessel
Vessel is assumed to be a rigid structure.
Method of seismic analysis:
IBC 2009 ground supported
Yes
Vertical seismic accelerations considered:
I = 1.25
Importance factor:
Short period spectral response acceleration: Ss = 35.5 percent of g
From Table 1613.5.3(1):
Fa = 1.2
SMS = Fa*Ss = 1.2*0.355 = 0.426
SDS = (2 / 3)*SMS = 0.284
Fp = 0.3*SDS*I*W*0.7
= 0.3*0.284*1.25*9,211.55*0.7
= 686.72 kgf
Saddle reactions due to weight + seismic
Vv = vertical seismic force acting on left saddle
V = horizontal seismic shear acting on left saddle (worst case if not slotted)
Seismic longitudinal reaction, Ql (left saddle):
Ql = V*Hs / Ls + 0.14*SDS*W
= 686.72*1,000 / 2,699.9997 + 0.14*0.284*5,059.37
= 455.5 kgf
Seismic transverse reaction, Qt (left saddle):
Qt = V*Hs / (Ro*Sin( / 2 )) + 0.14*SDS*W
= 377.18*1,000 / (663*Sin( 120 / 2 )) + 0.14*0.284*5,059.37
58/88
= 858.06 kgf
Q = Weight on saddle + larger of Qt or Ql
Q = W + Qt = 5,059.37 + 858.06 = 5,917.43 kgf
59/88
Load
Bending + pressure between saddles

(kgf/cm2)
Vessel
condition
S1
(+)
allow
(+)
S1
(-)
allow
(-)
Bending + pressure at the saddle

(kgf/cm2)
S2
(+)
allow
(+)
S2
(-)
allow
(-)
Seismic Operating 455.218 1,305.236 12.459 1,033.068 483.523 1,305.236 40.764 1,033.068
Seismic Vacuum
12.459
Weight
650.593 2,211.763 10.347 1,033.068 679.015 2,211.763 38.769 1,033.068
Load
Test
1,305.236 28.784 1,033.068 40.764
Tangential
shear (kgf/cm2)
Vessel
condition
S3
allow
Circumferential
stress (kgf/cm2)
S4
(horns)
1,305.236 57.089 1,033.068
Stress over
saddle (kgf/cm2)
allow
(+/-)
S5
allow
Splitting (kgf/cm2)
S6
allow
Seismic Operating 71.816 1,044.189 -644.44
1,957.854 91.99
1,055.409 14.035 734.198
Seismic Vacuum
71.816 1,044.189 -644.44
1,957.854 91.99
1,055.409 14.035 734.198
Weight
55.48
Test
1,769.41
-415.655 2,211.763 82.717 1,899.737 15.083 1,899.737
Longitudinal stress between saddles (Seismic ,Operating, left saddle loading and geometry govern)
S1 = +- 3*K1*Q*(L / 12) / (*R2*t)
= 300*0.2864*5,917.43*(4,000 / 12) / (*6582*10)
= 12.459 kgf/cm2
Sp = P*R / (2*t)
= 13.56*653 / (2*10)
= 442.758 kgf/cm2
Maximum tensile stress S1t = S1 + Sp = 455.218 kgf/cm2
Maximum compressive stress (shut down) S1c = S1 = 12.459 kgf/cm2
Tensile stress is acceptable (<=1*S*E = 1,305.236 kgf/cm2)
Compressive stress is acceptable (<=1*Sc = 1,033.068 kgf/cm2)
Longitudinal stress at the left saddle (Seismic ,Operating)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*334.75 / 3 + 4,000 + 2*334.75 / 3
= 4,446.33 mm
Seismic vertical acceleration coefficient m = 0.5333*0.0746 = 0.0398
w = Wt*(1 + m)*10 / Le = 9,211.55*(1 + 0.0398)*10 / 4,446.33 = 21.54 kgf/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 21.54 / 10000*(2*334.75*650 / 3 + 6502 / 2 - (6632 - 334.752) / 4)
= 591.1 kgf-m
S2 = +- Mq*K1' / (*R2*t)
= 591.1*1e5*9.3799 / (*6582*10)
= 40.764 kgf/cm2
Sp = P*R / (2*t)
= 13.56*653 / (2*10)
= 442.758 kgf/cm2
Maximum tensile stress S2t = S2 + Sp = 483.523 kgf/cm2
Maximum compressive stress (shut down) S2c = S2 = 40.764 kgf/cm2
Tensile stress is acceptable (<=1*S = 1,305.236 kgf/cm2)
Tangential shear stress in the shell (left saddle, Seismic ,Operating)
Qshear = Q - w*(a + 2*H / 3)
= 5,917.43 - 2.15*(650 + 2*334.75 / 3)
= 4,036.55 kgf
S3 = K2.2*Qshear / (R*t)
60/88
= 1.1707*100*4,036.55 / (658*10)
= 71.816 kgf/cm2
Tangential shear stress is acceptable (<= 0.8*S = 1,044.189 kgf/cm2)
Circumferential stress at the left saddle horns (Seismic ,Operating)
S4 = -Q / (4*t*(b+1.56*Sqr(Ro*t))) - 12*K3*Q*R / (L*t2)
= -100*5,917.43 / (4*10*(200+1.56*Sqr(663*10))) - 12*0.0513*100*5,917.43*658 / (4,000*102)
= -644.44 kgf/cm2
Circumferential stress at saddle horns is acceptable (<=1.5*Sa = 1,957.854 kgf/cm2)
The wear plate was not considered in the calculation of S4 because the wear plate contact angle did not exceed the saddle contact angle by at
least 11.46 and the wear plate width is not at least {B + 1.56*(Rotc)0.5} =327.02 mm
Ring compression in shell over left saddle (Seismic ,Operating)
S5 = K5*Q / ((t + tp)*(ts + 1.56*Sqr(Ro*tc)))
= 100*0.7603*5,917.43 / ((10 + 13)*(20 + 1.56*Sqr(663*23)))
= 91.99 kgf/cm2
Ring compression in shell is acceptable (<= 0.5*Sy = 1,055.409 kgf/cm2)
Saddle splitting load (left, Seismic ,Operating)
Area resisting splitting force = Web area + wear plate area
Ae = Heff*ts + tp*Wp
= 22.1*2 + 1.3*32
= 85.8 cm2
S6 = K8*Q / Ae
= 100*0.2035*5,917.43 / 8,579.9996
= 14.035 kgf/cm2
Stress in saddle is acceptable (<= (2 / 3)*Ss = 734.198 kgf/cm2)
Longitudinal stress at the left saddle (Seismic ,Vacuum)
Le = 2*(Left head depth) / 3 + L + 2*(Right head depth) / 3
= 2*334.75 / 3 + 4,000 + 2*334.75 / 3
= 4,446.33 mm
Seismic vertical acceleration coefficient m = 0.5333*0.0746 = 0.0398
w = Wt*(1 + m)*10 / Le = 9,211.55*(1 + 0.0398)*10 / 4,446.33 = 21.54 kgf/cm
Bending moment at the left saddle:
Mq = w*(2*H*Al / 3 + Al2 / 2 - (R2 - H2) / 4)
= 21.54 / 10000*(2*334.75*650 / 3 + 6502 / 2 - (6632 - 334.752) / 4)
= 591.1 kgf-m
S2 = +- Mq*K1' / (*R2*t)
= 591.1*1e5*9.3799 / (*6582*10)
= 40.764 kgf/cm2
Sp = P*R / (2*t)
= 0.5*653 / (2*10)
= 16.325 kgf/cm2
Maximum tensile stress (shut down) S2t = S2 = 40.764 kgf/cm2
Maximum compressive stress S2c = S2 + Sp = 57.089 kgf/cm2
Tensile stress is acceptable (<=1*S = 1,305.236 kgf/cm2)
Shear stress in anchor bolting, one end slotted
Maximum seismic or wind base shear = 686.72 kgf
Thermal expansion base shear = W* = 5,265.75*0.17 = 895.18 kgf
Corroded root area for a 20 mm bolt = 1.6045 cm2 ( 4 per saddle )
Bolt shear stress = 895.18 / (1.6045*4) = 139.478 kgf/cm2
Anchor bolt stress is acceptable (<= 999.999 kgf/cm2)
61/88
Web plate buckling check (Escoe pg 251)

Allowable compressive stress Sc is the lesser of 1,101.297 or 7,926.926 kgf/cm2: (1,101.297)
Sc = Ki*2*E / (12*(1 - 0.32)*(di / ts)2)
= 1.28*2*20.39E+05 / (12*(1 - 0.32)*(345 / 20)2)
= 7,926.926 kgf/cm2
Allowable compressive load on the saddle
be = di*ts / (di*ts + 2*tw*(b - 25.4))*25.4
= 345*20 / (345*20 + 2*20*(200 - 25.4))*25.4
= 12.62
Fb = n*(As + 2*be*ts)*Sc
= 3*(3,600 + 2*12.62*20)*1,101.297
= 135,622.37 kgf
Saddle loading of 6,565.75 kgf is <= Fb; satisfactory.
Primary bending + axial stress in the saddle due to end loads (assumes one saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 686.72*(1,000 - 548.3)*100 / (100*4,040) + 100*5,917.43 / 33,766.99
= 94.305 kgf/cm2
The primary bending + axial stress in the saddle <= 1,101.297 kgf/cm2; satisfactory.
Secondary bending + axial stress in the saddle due to end loads (includes thermal expansion, assumes one saddle slotted)
b = V*(Hs - xo)*y / I + Q / A
= 1,581.9*(1,000 - 548.3)*100 / (100*4,040) + 100*5,917.43 / 33,766.99
= 194.393 kgf/cm2
The secondary bending + axial stress in the saddle < 2*Sy= 4,221.637 kgf/cm2; satisfactory.
Saddle base plate thickness check (Roark sixth edition, Table 26, case 7a)
where a = 345, b = 100 mm
tb = (1*q*b2 / (1.5*Sa))0.5
= (3*2.853*1002 / (1.5*1,101.297))0.5
= 7.2 mm
The base plate thickness of 20 mm is adequate.
Foundation bearing check
Sf = Qmax / (F*E)
= 6,565.75 / (220*1,046)
= 2.853 kgf/cm2
Concrete bearing stress 76 kgf/cm2 ; satisfactory.
62/88
LIFTING LUG
Geometry Inputs
Attached To
SHELL
Material
SA283-C
Orientation
Circumferential
Distance of Lift Point From Datum
3,350 mm
Angular Position
90.00
Length of Lug, L
130 mm
Height of Lug, H
165 mm
Thickness of Lug, t
20 mm
Hole Diameter, d
50 mm
Pin Diameter, Dp
47 mm
Load Eccentricity, a1
0 mm
Distance from Load to Shell or Pad, a2 100 mm

Weld Size, tw
9 mm
Width of Pad, Bp
100 mm
Length of Pad, Lp
180 mm
Pad Thickness, tp
13 mm
Pad Weld Size, twp
10 mm
Load Angle Normal to Vessel,
90.0000
Load Angle from Vertical,

Intermediate Values
Load Factor
15.0000
2.0000
Vessel Weight (new, incl. Load Factor), W
8600 kg
Lug Weight (new), Wlug
5 kg
Allowable Stress, Tensile, t
1266.488 kg/cm
YIELD STRENGTH 60%
Allowable Stress, Shear, s
844.326 kg/cm
YIELD STRENGTH 40%
Allowable Stress, Bearing, p
1899.733 kg/cm
YIELD STRENGTH 90%
Allowable Stress, Bending, b
1393.137 kg/cm
YIELD STRENGTH 66%
Allowable Stress, Weld Shear, allowable
844.326 kg/cm
YIELD STRENGTH 40%
Allowable Stress set to 1/3 Sy per ASME B30.20 No

Summary Values
Required Lift Pin Diameter, dreqd 14.23 mm
Required Lug Thickness, treqd
3.25 mm
Lug Stress Ratio, ratio
0.31
Weld Shear Stress Ratio, ratio
0.57
Lug Design
Acceptable
Local Stresses
Lift Forces
=
Fr
=
Fr
=
=
Acceptable
force on vessel at lug
0.5*[W / cos(1)]*(1 - x1 / (x1 + x2))
(4,300.1) / cos(15.0000)*(1 - 1,071.5/ (1,071.5 + 1,628.5))
2,685.1 kgf
63/88
where
'x1' is the distance between this lug and the center of gravity
'x2' is the distance between the second lift lug and the center of gravity
Lug Pin Diameter - Shear stress
=
(2*Fr / (*s))0.5
dreqd
=
(2*2,685.1 / (*844.3))0.5 =
14.23 mm
dreqd / Dp =
=
=
=
14.23 / 47
0.30
Fr / A
Fr / (2*(0.25**Dp2))
2,685.1 / (2*(0.25**472)) =
77.4 kg/cm2
77.4 / 844.3
=
/ s =
Lug Thickness - Tensile stress
=
Fr / ((L - d)*t)
treqd
=
2,685.1 / ((130 - 50)*1,266.5) =
0.09
treqd / t =
=
=
=
Acceptable
Acceptable
2.65 mm
2.65 / 20
0.13
Fr / A
Fr / ((L - d)*t)
2,685.1 / ((130 - 50)*20)
167.8 kg/cm2
0.13
167.8 / 1,266.5
/ t =
Lug Thickness - Bearing stress
=
Fv / (Dp*p)
treqd
=
2,685.1 / (47*1,899.7) =
treqd / t
3.01 / 20
=
=
=
Fv / Abearing
Fv / (Dp*(t))
2,685.1 / (47*(20)) =
Acceptable
Acceptable
3.01 mm
0.15
Acceptable
285.6 kg/cm2
285.6 / 1,899.7
=
0.15
/ p =
Lug Thickness - Shear stress
=
[Fv / s] / (2*Lshear)
treqd
=
(2,685.1 / 844.3) / (2*48.94) =
3.25 mm
treqd / t
3.25 / 20
0.16
=
=
=
Fv / Ashear
Fv / (2*t*Lshear )
2,685.1 / (2*20*48.94) =
137.2 kg/cm2
137.2 / 844.3
0.16
/ s
Acceptable
Acceptable
Acceptable
Shear stress length (per Pressure Vessel and Stacks, A. Keith Escoe)
55*Dp / d
=
=
=
=
=
55*47 / 50
51.7
(H - a2 - 0.5*d) + 0.5*Dp*(1 - cos())
(165 - 100 - 0.5*50) + 0.5*47*(1 - cos(51.7))
48.94 mm
Lshear
Lug Plate Stress

Lug stress tensile + bending during lift:
=
[Ften / (Aten*t)] + [Mbend / (Zbend*b)] 1
ratio
=
[(Fr*cos() ) / (t*L*t)] + [(6*abs(Fr*sin()*Hght - Fr*cos()*a1) ) / (t*L2*b)] 1
=
2,685.1*cos(105.0) / (20*130*1,266.5) + 6*abs(2,685.1*sin(105.0)*100 - 2,685.1*cos(105.0)*0) / (20*1302*1,393.1)
Acceptable
=
0.31
Weld Stress
64/88
Weld stress, tensile, bending and shear during lift:

Direct shear:
Shear stress at lift angle 105.00; lift force = 2,685.1 kgf
Aweld = 2*(0.707)*tw*(L + t)
= 2*(0.707)*9*(130 + 20) = 1,908.9 mm2
t = Fr*cos() / Aweld
= 2,685.1*cos(105.0) / 1,908.9 = -36.4 kg/cm2
s
= Fr*sin() / Aweld
= 2,685.1*sin(105.0) / 1,908.9 = 135.9 kg/cm2
=M * c / I
= 3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*h*L*(3*t + L))
= 3*abs(2,685.1*sin(105.0)*100 - 2,685.1*cos(105.0)*(0)) / (157166.1094)
= 495.1 kg/cm2
ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (-36.4 + 495.1)2 + (135.9)2 ) / 844.3
Acceptable
= 0.57
Pad Weld Stress, tensile, bending and shear during lift:
Direct shear:
Shear stress at lift angle 105.00; lift force = 2,685.1 kgf
Aweld = 2*(0.707)*twp*(Lp + Bp)
= 2*(0.707)*10*(180 + 100) = 3,959.2 mm2
t = Fr*cos() / Aweld
= 2,685.1*cos(105.0) / 3,959.2 = -17.6 kg/cm2
s
= Fr*sin() / Aweld
= 2,685.1*sin(105.0) / 3,959.2 = 65.5 kg/cm2
=M * c / I
= 3*(Fr*sin()*Hght - Fr*cos()*a1) / (0.707*hp*Lp*(3*Wp + Lp))
= 3*abs(2,685.1*sin(105.0)*113 - 2,685.1*cos(105.0)*(0)) / (610848.0000)
= 143.9 kg/cm2
ratio = sqr( (t + b)2 + s2 ) / allowable 1

= sqr ( (-17.6 + 143.9)2 + (65.5)2 ) / 844.3
= 0.17
Acceptable
WRC 107 Analysis
Geometry
Height(radial):
165 mm Pad Thickness: 13 mm
Width (circumferential): 20 mm Pad Width:
100 mm
Length
130 mm Pad Length:
180 mm
Fillet Weld Size:
9 mm Pad Weld Size: 10 mm
Location Angle:
90.00
Applied Loads
Radial load:
Pr = 694.95 kgf
Circumferential moment: Mc = 293.08 kgf-m
Circumferential shear: Vc = 2,593.6 kgf
kgf-m
Longitudinal moment: ML = 0
kgf
Longitudinal shear:
VL = 0
kgf-m
Torsion moment:
Mt = 0
Internal pressure:
P= 0
kgf/cm2
Mean shell radius:
Rm = 656.5 mm
Shell yield stress:
Sy = 2,457.51 kgf/cm2
Maximum stresses due to the applied loads at the lug edge (includes pressure)
Rm / t = 656.5 / 26 = 25.25
C1 = 19, C2 = 74 mm
Local circumferential pressure stress = P*Ri / t =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*t) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = -872.58 kgf/cm2
Allowable combined stress (PL+Pb+Q) = +-3*S = +-3,915.71 kgf/cm2
65/88
The maximum combined stress (PL+Pb+Q) is within allowable limits.

Maximum local primary membrane stress (PL) = -27.14 kgf/cm2
Allowable local primary membrane (PL) = +-1.5*S = +-1,957.85 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
66/88
Stresses at the lug edge per WRC Bulletin 107

Figure
value
Au
Al
Bu
0
Bl
Cu
Cl
Du
Dl
3C*
4.3777
0.0843
-17.858
-17.858 -17.858
-17.858
4C*
4.7891
0.0684
-19.475
-19.475 -19.475
-19.475
1C
0.2073
0.0503
-127.888 127.888 -127.888 127.888
2C-1
0.1693
0.0503
-104.406 104.406 -104.406 104.406
3A*
0.2233
0.0455
-3.726
-3.726
3.726
3.726
1A
0.1067
0.0585
-723.106 723.106 723.106
-723.106
3B*
1.5708
0.0716
1B-1
0.0572
0.0638
Pressure stress*
Total circumferential stress
-123.881 84.931
581.087
-609.35
-123.881 84.931
-872.579 829.41
Primary membrane circumferential stress* -19.475
-19.475 -19.475
-19.475
-21.584
-21.584 -14.132
-14.132
3C*
4.5829
0.0684
-18.631
-18.631 -18.631
-18.631
4C*
4.6793
0.0843
-19.053
-19.053 -19.053
-19.053
1C-1
0.1845
0.0713
-113.827 113.827 -113.827 113.827
2C
0.1403
0.0713
-86.548
86.548
-86.548
86.548
4A*
0.2884
0.0455
-8.085
-8.085
8.085
8.085
2A
0.0601
0.0803
-296.484 296.484 296.484
-296.484
4B*
0.4194
0.0716
2B-1
0.0869
0.0874
Pressure stress*
Total longitudinal stress
-132.458 95.196
-410.17
355.894 198.969
-220.904
Primary membrane longitudinal stress*
-18.631
-18.631 -18.631
-18.631
-27.138
-27.138 -10.968
-10.968
Shear from Mt
Circ shear from Vc
131.263
131.263 -131.263 -131.263 0
Long shear from VL
Total Shear stress
131.263
131.263 -131.263 -131.263 0
Combined stress (PL+Pb+Q)
262.667
262.737 262.667
581.087
-609.35
-132.458 95.196
262.737
Note: * denotes primary stress.

Maximum stresses due to the applied loads at the pad edge (includes pressure)
Rm / t = 656.5 / 13 = 50.5
C1 = 60, C2 = 100 mm
Local circumferential pressure stress = P*Ri / t =0 kgf/cm2
Local longitudinal pressure stress = P*Ri / (2*t) =0 kgf/cm2
Maximum combined stress (PL+Pb+Q) = -1,573.4 kgf/cm2
Allowable combined stress (PL+Pb+Q) = +-3*S = +-3,915.71 kgf/cm2
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = -165.57 kgf/cm2
Allowable local primary membrane (PL) = +-1.5*S = +-1,957.85 kgf/cm2
The maximum local primary membrane stress (PL) is within allowable limits.
-872.579 829.41
67/88
Stresses at the pad edge per WRC Bulletin 107

Figure
value
Au
Al
Bu
3C*
5.8336
0.1482
4C*
8.1129
0.1306
-66.088
-66.088 -66.088
1C
0.1051
0.1104
2C-1
0.0711
0.1104
3A*
1.772
1A
Bl
-47.527
Cl
Du
Dl
-47.527
-47.527
-47.527
-66.088 0
259.292
-259.292
259.292
-175.416 175.416 -175.416 175.416 0
0.1084
-57.581
-57.581
57.581
57.581
0.0899
0.1179
-1,208.997 1,208.997 1,208.997 -1,208.997
3B*
5.6899
0.1285
1B-1
0.0377
0.1216
Pressure stress*
Total circumferential stress
-241.504 109.327 -241.504 109.327 -1,573.398 1,363.18
959.759
-939.652
Cu
-259.292
Primary membrane circumferential stress* -66.088
-66.088 -66.088
-66.088 -105.109
-105.109
10.054
10.054
3C*
6.4593
0.1306
-52.59
-52.59
-52.59
-52.59
4C*
7.791
0.1482
-63.417
-63.417
-63.417
-63.417
1C-1
0.0918
0.1337
-226.529 226.529 -226.529 226.529 0
2C
0.0569
0.1337
-140.403
140.403
-140.403
140.403
4A*
2.6263
0.1084
-102.156
-102.156
102.156
102.156
2A
0.044
0.1382
-504.522
504.522
504.522
-504.522
4B*
1.8491
0.1285
2B-1
0.0492
0.14
Pressure stress*
Total longitudinal stress
-279.118 173.939 -279.118 173.939 -810.498
479.352
402.859
-325.38
Primary membrane longitudinal stress*
-52.59
-52.59
-52.59
-52.59
-165.573
-165.573
38.739
38.739
Shear from Mt
Circ shear from Vc
83.103
83.103
-83.103
-83.103 0
Long shear from VL
Total Shear stress
83.103
83.103
-83.103
-83.103 0
Combined stress (PL+Pb+Q)
-345.488 230.818 -345.488 230.818 -1,573.398 1,363.18
959.759
-939.652
Note: * denotes primary stress.
68/88
PV Elite 2010 Licensee: HANTECH LTD.

FileName : 1041-D-042 (D.P)
-----------------------------Annex G Analysis A
Item:
1 4:56p Jun 23,2011
Input Echo, PD:5500 Annex G Item
1, Description: A
Diameter Basis for Vessel

Design Internal Pressure
Corrosion Allowance for Vessel
Vessel Diameter
Vessel Thickness
Vessel Shell Design Allowable Stress
Vessel Shell Yield Strength
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
3.50
3.0000
2351.700
9.750
1536.294
2304.441
Attachment Type
TYPE
Diameter Basis for Nozzle
Nbasis
Corrosion Allowance for Nozzle
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
Nozzle Inside Projection
h
Nozzle Design Allowable Stress
fnoz
Does the Attachment cut a hole in the shell
Round
OD
3.0000
219.100
11.113
0.000
1536.294
Yes
Diameter of Reinforcing Pad

Thickness of Reinforcing Pad
Pad Design Allowable Stress
Dpad
Tpad
fpad
400.000
13.000
1536.294
mm
mm
kgf/cm
Fr
Fc
Fl
Mt
Mc
Ml
979.00
0.00
0.00
0.0
392.0
509.0
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.
Allowable Stress Intensity Factor (Mem + Bend)

Print Membrane Stress at the Attachment junction
Allowable Stress Intensity Factor (Membrane)
Allowable Stress Intensity Factor (Mem) Pad Edge
Allow. Str. Inten. Fac. (Mem + Bend) Pad Edge
2.25
Yes
1.20
1.20
2.00
Radial Load
(positive outward)
Circumferential Shear
Longitudinal Shear
Torsional Moment
Circumferential Moment
Longitudinal Moment
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
PD-5500 Annex G Nozzle to Sphere Junction Stress Analysis

Stress Calculations at the Edge of the Reinforcing Pad :
Resultant Shear Force
Srss( Fc? + Fl? )
S
Resultant Moment
Srss( Mc? + Ml? )
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Ratio of Shell Mean Radius to Shell Thk.
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
0. kgf
642. kgf-m.
1182.225 mm
201.500 mm
175.1445
2.2557
4.1053
1.0000
1.0000
1.0000
1.0000
306.50
151.61
0.00
987.50
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
69/88

Item:
1 4:56p Jun 23,2011
Maximum Stress at Sphere/Attachment Junction
1445.61
Check the Maximum Stresses versus defined Allowables :

Max. Str. Int. (Mem + Bend): 1445.61 Allowable: 3072.59
kgf/cm
kgf/cm
PD-5500 Annex G Nozzle to Sphere Junction Stress Analysis

Stress Calculations at the Edge of the Nozzle Neck :
Resultant Shear Force
Srss( Fc? + Fl? )
S
Resultant Moment
Srss( Mc? + Ml? )
M
Shell Mean Radius
R
Nozzle Mean Radius
r
Thickness Ratio
t/T`
Ratio of Shell Mean Radius to Shell Thk.
R/T`
Value of Rho
r/R*(R/T`)^1/2
Value of u (=s)
u
Stress
Stress
Stress
Stress
Total
Total
Total
Total
Total
Concentration
Concentration
Concentration
Concentration
Stress
Stress
Stress
Stress
Stress
due
due
due
due
due
to
to
to
to
to
Factor
Factor
Factor
Factor
for
for
for
for
Pressure
Radial Force
Bending Moment
Shear
Pressure
Radial Loads
Shear Forces
Bending Moments
Torsional Moment
Maximum Stress at Sphere/Attachment Junction
0. kgf
642. kgf-m.
1188.725 mm
105.494 mm
0.4108
60.1886
0.6885
1.2531
3.0203
1.9653
1.2458
0.4264
318.12
114.03
0.00
899.23
0.00
kgf/cm
kgf/cm
kgf/cm
kgf/cm
kgf/cm
1331.38
kgf/cm
Check the Maximum Stresses versus defined Allowables :

Max. Str. Int. (Mem + Bend): 1331.38 Allowable: 3456.66
kgf/cm
Maximum Loads: PD:5500 Annex G.2.8 ( Alternative Rules - Information Only ):

Flush Nozzle located in a sphere:
Note: Pmax is determined per PD:5500 Section 3.5.4:
Shell Effective Mean Diameter [D]:
= Di + es + Min(fp/fs, 1 )*tp + cas - caext
= 2351.70 + 9.750 + Min(1536.29 /1536.29 , 1 )*13.000 + 3.000 - 3.000
= 2377.450 mm
Nozzle Mean Diameter [d]:
= do - eb + can - caext
= 219.100 - 11.113 + 3.000 - 0.000 = 210.988 mm
Adjusted value of [Ratio erb/ers]:
= min(fn/fs, 1 ) * erb / ers
= min(1536.294 /1536.294 , 1 ) * 8.113 / 19.750 = 0.4108
Compute the Maximum Pressure [Pmax]
The value of Pmax is 36.122 kgf/cm and is derived as follows:
Required Shell Thickness [esp]
= Pmax * D / ( 4 * fs )
70/88

Item:
1 4:56p Jun 23,2011
= 36.122 * 2377.450 / ( 4 * 1536.294 ) = 13.975 mm
Compute Ratio [C.ers/eps]
= C * ers / eps
= 1.0 * 19.750 /13.975 = 1.4133
Compute the Value of [Rho] :
= d/D * sqrt( D / ( 2 * as ))
= 210.988 /2377.450 * sqrt(2377.450 / ( 2 * 19.750 )) = 0.6885
From Graph: Figure 3.5-10 we obtain a value of erb/ers of: 0.4108
Linear Interpolation Points from: Figure 3.5-10
Rho1
0.7000
Cers/eps1
1.4000
0.430
Cers/eps
1.4133 <- Interpolated
Cers/eps2
1.3000
0.530
Rho
0.6885
Rho2
0.6000
0.360
0.4108
As Calculated Nozzle Thickness equals Actual Thickness:
0.430
Pmax is correct.
Maxium Allowable Radial Force Fzmax and Moment [MBmax]:

Determine the value of [k]:
= min( 2 * fn * eab / ( fs * eac ) * ( eab / d )?, 1 )
= min(2*1536.294 *8.11 /(1536.29 *19.75 ) * (8.11 /210.99 )?, 1)
= 0.471
Determine the value of [LamdaS]:
= d / ( R * eac )?= 210.988 / ( 1188.725 * 19.750 )?
= 1.377
Determine the Maximum Allowable Radial Force: [FZmax]:
= fs *eac? 1.82 + 2.4 ( ( 1 + k )?* LamdaS + 0.91 * k * LamdaS?)
= 1536.3 *19.750?1.82+2.4((1+0.471 )?1.377 +0.91*0.471 *1.377?
= 9700.133 kgf
From Figure 2.1, FZmax must not exceed: 53944.355 kgf
Determine the Maximum Allowable Moment: [MBmax]:
= fs * eac?* d/4 * ( 4.9 + 2 ( ( 1 + k )?* LamdaS + 0.91 * k * LamdaS?)
= 1536.294 * 19.750?* 210.988 /4 *
(4.9 + 2*(1 + 0.471 )?* 1.377 + 0.91 * 0.471 * 1.377 ))
= 2861.787 kgf-m.
From Figure 2.2, Mbmax must not exceed: 13208.207 kgf-m.
Unity Checks per PD:5500 2.4 for Simultaneous Loads:
P/Pmax = 0.097 Fz/Fzmax = 0.101 Mb/Mbmax = 0.224
P/Pmax + Fz/Fzmax + Mb/Mbmax
= 0.422
Summary of results:
P
Fz
Mb
kgf/cm
kgf
kgf-m.
--------------------------------------------------------------------------Actual:
3.500
979.000
642.452
Allowable:
36.122
9700.133
2861.787
--------------------------------------------------------------------------Ratio:
0.097
0.101
0.224
71/88

Item:
1 4:56p Jun 23,2011
Ratio of combined values: 0.422 (must be <= 1.0)
The Given Force and Moments Comply with the Code
PVElite is a registered trademark of COADE, Inc. [2010]
72/88

-----------------------------Annex G Analysis B2
Item:
4 4:56p Jun 23,2011
4, Description: B2

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
3.50
3.0000
1300.000
13.000
1536.294
2304.441
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
3.0000
273.100
13.203
0.000
1536.294
Yes
Stiffened Length of Vessel Section

Offset from Left Tangent Line
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
L
Dx
4000.00
400.00
Dpad
Tpad
fpad
510.000
13.000
1536.294
mm
mm
kgf/cm
Fr
Fc
Fl
Mt
Mc
Ml
1224.00
0.00
0.00
0.0
612.0
795.0
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

2.25
Yes
1.20
1.20
2.00

Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
mm
mm

Intermediate Values
L o n g i t u d i n a l
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
3.7068
3.7068
0.0000
Load over the Area
W
2.7
-2.7
2.1
-1224.0
Equivalent Length
Le
953.7532 1883.9935
1440.0000
1440.0000
Parameter
Cx
72.6750
72.6750
218.0250
218.0250
Parameter
C? 218.0250
218.0250
72.6750
218.0250
Parameter
64r(Cx/r)
51.3717
51.3717
462.3456
462.3456
Parameter
2Cx/Le
0.1524
0.0771
0.3028
0.3028
Parameter
C?Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
Value
Value
Value
Value
0.0223
0.0211
-0.0896
-0.0653
0.0286
0.0204
-0.0839
-0.0835
0.0639
0.0223
-0.0428
-0.0901
73/88

Item:
4 4:56p Jun 23,2011
G6
G7
G8
G9
at
at
at
at
Zero
Zero
Zero
Zero
0.1646
0.0869
-0.1358
-0.1394
0.1722
0.0886
-0.1344
-0.1543
Circ.
Long.
Circ.
Long.
value
value
value
value
M?
Mx
N?
Nx
0.1352
0.2424
0.6593
0.4685
0.1663
0.2298
0.6242
0.5410
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M?/W
Mx3/W
N?/W
Nx3/W
0.0132
0.0022
0.0115
-0.0175
0.0340
0.0056
0.0155
-0.0452
M?/W
Mx2/W
N?/W
Nx2/W
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
0.0000
M?W
Mx/W
N?/W
Nxt/W
0.0223
0.0211
-0.0896
-0.0653
0.0286
0.0204
-0.0839
-0.0835
Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Pressure Stress SIF
0.0639
0.0223
-0.0428
-0.0901
0.0139
0.0056
-0.0362
-0.0638
1.0000
PD-5500 Annex G Nozzle to Cylinder Stress Evaluation

Quadrant
Surface
Q1
In
Circumferential Stresses:
Membrane Component (N?t) due
1 Radial Load
44.3
2 Circ. Moment
-90.1
3 Long. Moment
-244.9
4 Sub-Total loc. -290.7
5 Pressure (fp)
230.3
6 Sub-Total(f?) -60.4
Q2
Out
In
Q3
Out
In
Q4
Out
In
Out
to:
44.3
44.3
44.3
44.3
44.3
44.3
44.3
-90.1 -90.1 -90.1
90.1
90.1
90.1
90.1
-244.9 229.4 229.4 229.4 229.4 -244.9 -244.9
-290.7 183.6 183.6 363.8 363.8 -110.5 -110.5
230.3 230.3 230.3 230.3 230.3 230.3 230.3
-60.4 413.9 413.9 594.1 594.1 119.8 119.8
Bending Component (6M?t? due to:

7 Radial Load
-102.1 102.1 -102.1 102.1 -102.1 102.1 -102.1 102.1
8 Circ. Moment
807.1 -807.1 807.1 -807.1 -807.1 807.1 -807.1 807.1
9 Long. Moment
365.2 -365.2 -469.8 469.8 -469.8 469.8 365.2 -365.2
10 Sub-Total(f?) 1070.2-1070.2 235.2 -235.2-1379.1 1379.1 -544.1 544.1
-----------------------------------------------------------------------------11 Tot. Circ. Str 1009.8-1130.7 649.0 178.7 -785.0 1973.2 -424.3 663.8
Longitudinal Stresses:
Membrane Component (Nx/t) due to:
12 Radial Load
78.1
78.1
78.1
78.1
13 Circ. Moment
-189.8 -189.8 -189.8 -189.8
14 Long. Moment
-178.7 -178.7 228.4 228.4
15 Sub-Total loc. -290.3 -290.3 116.7 116.7
16 Pressure (fp)
115.2 115.2 115.2 115.2
17 Sub-Total(fxm) -175.2 -175.2 231.9 231.9
78.1
189.8
228.4
496.3
115.2
611.4
Bending Component (6Mx/t? due to:

18 Radial Load
-40.8
40.8
-40.8
-40.8
40.8
78.1
78.1
78.1
189.8 189.8 189.8
228.4 -178.7 -178.7
496.3
89.3
89.3
115.2 115.2 115.2
611.4 204.4 204.4
40.8
-40.8
40.8
74/88

Item:
4 4:56p Jun 23,2011
19 Circ. Moment
281.2 -281.2 281.2 -281.2 -281.2 281.2 -281.2 281.2
20 Long. Moment
345.6 -345.6 -334.1 334.1 -334.1 334.1 345.6 -345.6
21 Sub-Total(fxb) 586.0 -586.0 -93.7
93.7 -656.2 656.2
23.5 -23.5
-----------------------------------------------------------------------------22 Tot. Long. fx
410.8 -761.1 138.2 325.5 -44.7 1267.6 227.9 180.9
Shear Stresses due to:
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of Total Stress Intensity (membrane + bending)
27 f1 Principle
1009.8 -761.1 649.0 325.5 -44.7 1973.2 227.9 663.8
28 f2 Principle
410.8-1130.7 138.2 178.7 -785.0 1267.6 -424.3 180.9
29 f2-f1
-598.9 -369.5 -510.9 -146.8 -740.3 -705.6 -652.2 -482.9
Check of Buckling Stress (only if Row 4, 15 in Compression)
30 Row 4+Row10
779.5-1361.0
0.0
0.0
0.0
0.0 -654.6
31 Row15+Row21
295.7 -876.3
0.0
0.0
0.0
0.0
0.0
433.5
0.0
Compute the membrane stress intensity to A.3.3.1

32 f1m
-60.4 -60.4 413.9 413.9
33 f2m
-175.2 -175.2 231.9 231.9
34 f2m - f1m
-114.7 -114.7 -182.0 -182.0
204.4
119.8
-84.7
611.4
594.1
-17.4
611.4
594.1
-17.4
204.4
119.8
-84.7
Check the Maximum Stresses versus defined Allowables kgf/cm:

--------------------------------------------------------Max. Str. Int. (Mem + Bend) :
1973.20 Allowable:
3072.59
Max. Compressive Stress
:
-1360.96 Allowable:
-2074.00
Max. Membrane Stress
:
611.44 Allowable:
1843.55

Mean nozzle diameter / Mean Shell Diameter d/D:
0.1978
Compute the value of [Rho]:

= d/D * sqrt( D / ( 2 * ( ers - Cas ) ) )
= 262.90 /1329.00 * sqrt( 1329.00 / ( 2 * ( 26.00 - 3.00 )))
= 1.06
The following are the curves of rho selected for the analysis:
Values of Rho: 1.000 (Curve1), 1.063 (Computed rho), 1.200 (Curve2)
Values of erb/ers for values of rho: 0.460 , 0.550 , 0.590 , 0.690
Compute SCF per G.2.3.6.2:
= (2.25 / 1.1) * Ceas/eps
= (2.25 / 1.1) * 1.480
= 3.027
Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
7.6046
7.6046
0.8057
Load over the Area
W
5.3
-5.3
4.1
-1224.0
Equivalent Length
Le 1196.0916 1672.8116
1440.0000
1440.0000
Parameter
Cx
37.2437
37.2437
111.7312
111.7312
Parameter
C? 111.7312
111.7312
37.2437
111.7312
75/88

Item:
4 4:56p Jun 23,2011
Parameter
Parameter
Parameter
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
64r(Cx/r)
2Cx/Le
C?Cx
5.8085
0.0445
3.0000
52.2765
0.1552
0.3333
0.0980
0.0986
-0.1762
-0.1224
0.1029
0.0998
-0.1742
-0.1309
0.1353
0.0744
-0.1305
-0.1329
0.2659
0.1863
-0.1944
-0.1505
0.2713
0.1863
-0.1931
-0.1590
Value
Value
Value
Value
5.8085
0.0623
3.0000
Zero
Zero
Zero
Zero
Circ.
Long.
Circ.
Long.
value
value
value
value
M?
Mx
N?
Nx
0.3684
0.5295
0.9065
0.8135
0.3792
0.5358
0.9020
0.8230
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M?/W
Mx3/W
N?/W
Nx3/W
0.0673
0.0147
-0.0149
-0.0727
0.0759
0.0174
-0.0142
-0.0825
M?/W
Mx2/W
N?/W
Nx2/W
0.0248
0.0078
-0.0135
-0.0591
0.0288
0.0093
-0.0128
-0.0679
M?W
Mx/W
N?/W
Nxt/W
0.0731
0.0909
-0.1627
-0.0633
0.0741
0.0905
-0.1614
-0.0630
Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Pressure Stress SIF
52.2765
0.1552
1.0000
0.1353
0.0744
-0.1305
-0.1329
0.0786
0.0507
-0.1214
-0.1210
3.0273

Quadrant
Surface
Q1
In
1 Radial Load
28.1
2 Circ. Moment
-101.4
3 Long. Moment
-164.1
5 Pressure (fp)
306.1
6 Sub-Total(f?)
68.7
Q2
Out
In
Q3
Out
In
Q4
Out
In
Out
to:
28.1
28.1
28.1
28.1
28.1
28.1
28.1
-101.4 -101.4 -101.4 101.4 101.4 101.4 101.4
-164.1 162.8 162.8 162.8 162.8 -164.1 -164.1
-237.4
89.5
89.5 292.3 292.3 -34.7 -34.7
306.1 306.1 306.1 306.1 306.1 306.1 306.1
68.7 395.7 395.7 598.4 598.4 271.4 271.4

7 Radial Load
-109.1 109.1 -109.1 109.1 -109.1 109.1 -109.1 109.1
8 Circ. Moment
630.3 -630.3 630.3 -630.3 -630.3 630.3 -630.3 630.3
9 Long. Moment
442.7 -442.7 -448.5 448.5 -448.5 448.5 442.7 -442.7
10 Sub-Total(f?) 963.9 -963.9
72.8 -72.8-1187.9 1187.9 -296.7 296.7
-----------------------------------------------------------------------------11 Tot. Circ. Str 1032.7 -895.2 468.4 322.9 -589.5 1786.3 -25.3 568.2
76/88

Item:
4 4:56p Jun 23,2011
12
13
14
15
16
17
Radial Load
28.0
28.0
28.0
28.0
Circ. Moment
-103.2 -103.2 -103.2 -103.2
Long. Moment
-63.8 -63.8
63.6
63.6
Sub-Total loc. -139.0 -139.0 -11.6 -11.6
Pressure (fp)
306.1 306.1 306.1 306.1
Sub-Total(fxm) 167.1 167.1 294.5 294.5
28.0
103.2
63.6
194.7
306.1
500.9
28.0
103.2
63.6
194.7
306.1
500.9
28.0
103.2
-63.8
67.3
306.1
373.5
28.0
103.2
-63.8
67.3
306.1
373.5

18 Radial Load
-70.4
70.4 -70.4
70.4 -70.4
70.4 -70.4
70.4
19 Circ. Moment
346.7 -346.7 346.7 -346.7 -346.7 346.7 -346.7 346.7
20 Long. Moment
549.9 -549.9 -548.0 548.0 -548.0 548.0 549.9 -549.9
21 Sub-Total(fxb) 826.1 -826.1 -271.8 271.8 -965.1 965.1 132.8 -132.8
-----------------------------------------------------------------------------22 Tot. Long. fx
993.2 -659.0
22.7 566.3 -464.3 1466.0 506.3 240.7
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
27 f1 Principle
1032.7 -659.0 468.4 566.3 -464.3 1786.3 506.3 568.2
28 f2 Principle
993.2 -895.2
22.7 322.9 -589.5 1466.0 -25.3 240.7
29 f2-f1
-39.5 -236.2 -445.8 -243.4 -125.3 -320.3 -531.5 -327.5
30 Row 4+Row10
726.6-1201.3
0.0
0.0
0.0
0.0 -331.4
31 Row15+Row21
687.1 -965.1 -283.5 260.2
0.0
0.0
0.0
262.0
0.0

1786.28 Allowable:
3456.66
:
-1201.34 Allowable:
-2074.00
:
598.37 Allowable:
1843.55

Flush Nozzle located in a cylinder:
= 1300.00 + 13.000 + Min(1536.29 /1536.29 , 1 )*13.000 + 3.000 - 3.000
= 1329.000 mm
= 273.100 - 13.203 + 3.000 - 0.000 = 262.897 mm
= min(1536.294 /1536.294 , 1 ) * 10.203 / 23.000 = 0.4436
77/88

Item:
4 4:56p Jun 23,2011
Required Shell Thickness [eps]

= Pmax * D / ( 2 * fs )
= 33.754 * 1329.000 / ( 2 * 1536.294 ) = 14.600 mm
= C * ers / eps
= 1.0 * 23.000 /14.600 = 1.5754
= d/D * sqrt( D / ( 2 * as ))
= 262.897 /1329.000 * sqrt(1329.000 / ( 2 * 23.000 )) = 1.0633
Rho1
1.2000
Cers/eps1
1.6000
0.500
Cers/eps
Cers/eps2
1.5000
0.590
Rho
1.0633
Rho2
1.0000
0.390
0.4436
0.460
Pmax is correct.
Maximum Allowable Radial Force Fzmax, and Moments Mxmax, Mymax:

Determine the value of [LambdaC]:
= d /( D * eac )?
= 262.897 /(1329.000 * 23.000 )?= 1.504
From Figures 3.1, 3.2 and 3.3:
C2 = 2.040 C3 = 4.914 C4 =
8.087
Maximum Allowable Force [Fzmax]:

= fs * eac?* Max(C2, 1.81)
= 1536.294 * 23.000?* Max(2.040 , 1.81)
= 16582.230 kgf
Maximum Allowable Moment [MXmax]:
= fs * eac?* d / 4 * Max( C3, 4.90 )
= 1536.294 * 23.000?* 262.897 /4 * Max(4.914 , 4.90 )
= 2624.865 kgf-m.
Maximum Allowable Moment [MYmax]:
= fs * eac?* d/4 * Max( C4, 4.90 )
= 1536.294 * 23.000?* 262.897 /4 * Max(8.087 , 4.90)
= 4319.363 kgf-m.
Unity Check per PD:5500 per 3.4 for Simultaneous Loads:
P/Pmax = 0.104 Fz/Fzmax = 0.074 Mx/Mxmax = 0.233 My/Mymax = 0.184
P/Pmax + Fz/Fzmax + Mx/Mxmax + My/Mymax
= 0.595
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
3.500
1224.000
612.000
795.000
Allowable:
33.754
16582.230
2624.865
4319.363
---------------------------------------------------------------------Ratio:
0.104
0.074
0.233
0.184
78/88

Item:
4 4:56p Jun 23,2011

79/88

-----------------------------Annex G Analysis UC
Item:
5 4:56p Jun 23,2011
5, Description: UC

Vessel Diameter
Vessel Thickness
Vbasis
Dp
Cas
Dv
Tv
f
fy
ID
3.50
3.0000
1300.000
13.000
1536.294
2304.441
Attachment Type
TYPE
Nbasis
Can
Nozzle Diameter
Dn
Nozzle Thickness
Tn
h
fnoz
Round
OD
3.0000
168.300
9.590
0.000
1536.294
Yes
Stiffened Length of Vessel Section

Offset from Left Tangent Line
kgf/cm
mm
mm
mm
kgf/cm
kgf/cm
mm
mm
mm
mm
kgf/cm
L
Dx
4000.00
900.00
Dpad
Tpad
fpad
300.000
13.000
1536.294
mm
mm
kgf/cm
Fr
Fc
Fl
Mt
Mc
Ml
734.00
0.00
0.00
0.0
220.0
287.0
kgf
kgf
kgf
kgf-m.
kgf-m.
kgf-m.

2.25
Yes
1.20
1.20
2.00

Radial Load
(positive outward)
Longitudinal Shear
Torsional Moment
Longitudinal Moment
mm
mm

Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
7.3033
7.3033
0.1592
Load over the Area
W
1.7
-1.7
1.3
-734.0
Equivalent Length
Le 2593.7598 2971.4998
2790.0000
2790.0000
Parameter
Cx
42.9250
42.9250
128.7750
128.7750
Parameter
C? 128.7750
128.7750
42.9250
128.7750
Parameter
64r(Cx/r)
17.9215
17.9215
161.2937
161.2937
Parameter
2Cx/Le
0.0331
0.0289
0.0923
0.0923
Parameter
C?Cx
3.0000
3.0000
0.3333
1.0000
G6
G7
G8
G9
Curve
Curve
Curve
Curve
Value
Value
Value
Value
0.0668
0.0552
-0.1327
-0.1278
0.0681
0.0557
-0.1322
-0.1297
0.1044
0.0453
-0.0788
-0.1314
80/88

Item:
5 4:56p Jun 23,2011
G6
G7
G8
G9
at
at
at
at
Zero
Zero
Zero
Zero
0.2283
0.1342
-0.1656
-0.1700
0.2300
0.1346
-0.1652
-0.1719
Circ.
Long.
Circ.
Long.
value
value
value
value
M?
Mx
N?
Nx
0.2926
0.4114
0.8013
0.7516
0.2960
0.4136
0.8003
0.7545
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M?/W
Mx3/W
N?/W
Nx3/W
0.0589
0.0090
0.0207
-0.0762
0.0605
0.0098
0.0217
-0.0779
M?/W
Mx2/W
N?/W
Nx2/W
0.0172
0.0037
0.0166
-0.0573
0.0179
0.0041
0.0173
-0.0588
M?W
Mx/W
N?/W
Nxt/W
0.0496
0.0515
-0.1493
-0.0705
0.0502
0.0516
-0.1496
-0.0709
Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Pressure Stress SIF
0.1044
0.0453
-0.0788
-0.1314
0.0510
0.0233
-0.0694
-0.1141
1.0000

Quadrant
Surface
Q1
In
1 Radial Load
50.9
2 Circ. Moment
-100.9
3 Long. Moment
-249.6
5 Pressure (fp)
230.3
6 Sub-Total(f?) -69.3
Q2
Out
In
Q3
Out
In
Q4
Out
In
Out
to:
50.9
50.9
50.9
50.9
50.9
50.9
50.9
-100.9 -100.9 -100.9 100.9 100.9 100.9 100.9
-249.6 250.0 250.0 250.0 250.0 -249.6 -249.6
-299.6 200.0 200.0 401.8 401.8 -97.7 -97.7
230.3 230.3 230.3 230.3 230.3 230.3 230.3
-69.3 430.3 430.3 632.1 632.1 132.6 132.6

7 Radial Load
-224.7 224.7 -224.7 224.7 -224.7 224.7 -224.7 224.7
8 Circ. Moment
802.9 -802.9 802.9 -802.9 -802.9 802.9 -802.9 802.9
9 Long. Moment
497.1 -497.1 -503.2 503.2 -503.2 503.2 497.1 -497.1
10 Sub-Total(f?) 1075.4-1075.4
75.0 -75.0-1530.8 1530.8 -530.5 530.5
-----------------------------------------------------------------------------11 Tot. Circ. Str 1006.1-1144.7 505.3 355.3 -898.7 2163.0 -397.9 663.0
12 Radial Load
83.7
83.7
83.7
83.7
13 Circ. Moment
-168.3 -168.3 -168.3 -168.3
14 Long. Moment
-117.9 -117.9 118.5 118.5
15 Sub-Total loc. -202.5 -202.5
33.9
33.9
16 Pressure (fp)
115.2 115.2 115.2 115.2
17 Sub-Total(fxm) -87.3 -87.3 149.1 149.1
18 Radial Load
-102.5 102.5 -102.5
83.7
168.3
118.5
370.5
115.2
485.7
102.5 -102.5
83.7
83.7
83.7
168.3 168.3 168.3
118.5 -117.9 -117.9
370.5 134.1 134.1
115.2 115.2 115.2
485.7 249.3 249.3
102.5 -102.5
102.5
81/88

Item:
5 4:56p Jun 23,2011
19 Circ. Moment
348.6 -348.6 348.6 -348.6 -348.6 348.6 -348.6 348.6
20 Long. Moment
516.5 -516.5 -517.6 517.6 -517.6 517.6 516.5 -516.5
21 Sub-Total(fxb) 762.6 -762.6 -271.5 271.5 -968.8 968.8
65.3 -65.3
-----------------------------------------------------------------------------22 Tot. Long. fx
675.2 -849.9 -122.5 420.6 -483.1 1454.5 314.6 183.9
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
Check of Total Stress Intensity (membrane +
27 f1 Principle
1006.1 -849.9 505.3
28 f2 Principle
675.2-1144.7 -122.5
29 f2-f1
-330.9 -294.8 -627.7
bending)
420.6 -483.1 2163.0 314.6 663.0
355.3 -898.7 1454.5 -397.9 183.9
-65.3 -415.6 -708.5 -712.5 -479.1

30 Row 4+Row10
775.8-1375.0
0.0
0.0
0.0
0.0 -628.2
31 Row15+Row21
560.1 -965.1
0.0
0.0
0.0
0.0
0.0
432.7
0.0
Compute the membrane stress intensity to A.3.3.1

32 f1m
-69.3 -69.3 430.3 430.3 632.1 632.1 249.3 249.3
33 f2m
-87.3 -87.3 149.1 149.1 485.7 485.7 132.6 132.6
34 f2m - f1m
-18.1 -18.1 -281.2 -281.2 -146.4 -146.4 -116.7 -116.7
2162.97 Allowable:
3072.59
:
-1374.98 Allowable:
-2074.00
:
632.13 Allowable:
1843.55

Mean nozzle diameter / Mean Shell Diameter d/D:
0.1217
Compute the value of [Rho]:

= d/D * sqrt( D / ( 2 * ( ers - Cas ) ) )
= 161.71 /1329.00 * sqrt( 1329.00 / ( 2 * ( 26.00 - 3.00 )))
= 0.65
The following are the curves of rho selected for the analysis:
Values of Rho: 0.600 (Curve1), 0.654 (Computed rho), 0.700 (Curve2)
Values of erb/ers for values of rho: 0.340 , 0.420 , 0.410 , 0.510
Compute SCF per G.2.3.6.2:
= (2.25 / 1.1) * Ceas/eps
= (2.25 / 1.1) * 1.300
= 2.659
Intermediate Values
Circ.
Radial
At Point A
Point B
At C
---------------------------------------------------------------------------K Factor
K
8.0000
8.0000
1.9379
Load over the Area
W
3.1
-3.1
2.4
-734.0
Equivalent Length
Le 2687.1016 2888.7000
2790.0000
2790.0000
Parameter
Cx
22.9089
22.9089
68.7268
68.7268
Parameter
C?
68.7268
68.7268
22.9089
68.7268
82/88

Item:
5 4:56p Jun 23,2011
Parameter
Parameter
Parameter
G6
G7
G8
G9
Curve
Curve
Curve
Curve
G6
G7
G8
G9
at
at
at
at
64r(Cx/r)
2Cx/Le
C?Cx
Value
Value
Value
Value
Zero
Zero
Zero
Zero
2.1977
0.0171
3.0000
2.1977
0.0159
3.0000
19.7792
0.0493
0.3333
0.1587
0.1480
-0.1916
-0.1573
0.1594
0.1481
-0.1913
-0.1585
0.1896
0.1167
-0.1618
-0.1609
0.3300
0.2357
-0.2046
-0.1720
0.3307
0.2357
-0.2044
-0.1731
Circ.
Long.
Circ.
Long.
value
value
value
value
M?
Mx
N?
Nx
0.4809
0.6279
0.9367
0.9144
0.4821
0.6284
0.9360
0.9158
Curve
Curve
Curve
Curve
Value
Value
Value
Value
M?/W
Mx3/W
N?/W
Nx3/W
0.1203
0.0457
-0.0574
-0.1127
0.1211
0.0461
-0.0567
-0.1138
M?/W
Mx2/W
N?/W
Nx2/W
0.0578
0.0287
-0.0537
-0.1030
0.0584
0.0290
-0.0531
-0.1042
M?W
Mx/W
N?/W
Nxt/W
0.1008
0.1193
-0.1379
-0.0542
0.1011
0.1192
-0.1382
-0.0543
Value
Value
Value
Value
Circ.
Long.
Circ.
Long.
value
value
value
value
Pressure Stress SIF
19.7792
0.0493
1.0000
0.1896
0.1167
-0.1618
-0.1609
0.1324
0.0935
-0.1564
-0.1562
2.6591

Quadrant
Surface
Q1
In
Q2
Out
In
Q3
Out
In
Q4
Out
In
Out
Membrane Component (N?t) due to:
1 Radial Load
21.7
21.7
21.7
21.7
21.7
21.7
21.7
21.7
2 Circ. Moment
-73.4 -73.4 -73.4 -73.4
73.4
73.4
73.4
73.4
3 Long. Moment
-81.6 -81.6
81.8
81.8
81.8
81.8 -81.6 -81.6
4 Sub-Total loc. -133.4 -133.4
30.1
30.1 177.0 177.0
13.5
13.5
5 Pressure (fp)
268.9 268.9 268.9 268.9 268.9 268.9 268.9 268.9
6 Sub-Total(f?) 135.5 135.5 299.0 299.0 445.9 445.9 282.4 282.4
7 Radial Load
-110.2 110.2 -110.2 110.2 -110.2 110.2 -110.2 110.2
8 Circ. Moment
516.3 -516.3 516.3 -516.3 -516.3 516.3 -516.3 516.3
9 Long. Moment
358.2 -358.2 -359.1 359.1 -359.1 359.1 358.2 -358.2
10 Sub-Total(f?) 764.3 -764.3
47.0 -47.0 -985.5 985.5 -268.3 268.3
-----------------------------------------------------------------------------11 Tot. Circ. Str 899.7 -628.8 346.0 252.0 -539.6 1431.4
14.1 550.6
83/88

Item:
5 4:56p Jun 23,2011
12
13
14
15
16
17
Radial Load
Circ. Moment
Long. Moment
Sub-Total loc.
Pressure (fp)
Sub-Total(fxm)
21.7
-73.0
-32.1
-83.4
268.9
185.4
21.7
-73.0
-32.1
-83.4
268.9
185.4
21.7
-73.0
32.2
-19.2
268.9
249.7
21.7
-73.0
32.2
-19.2
268.9
249.7
21.7
73.0
32.2
126.9
268.9
395.8
21.7
73.0
32.2
126.9
268.9
395.8
21.7
73.0
-32.1
62.6
268.9
331.5
21.7
73.0
-32.1
62.6
268.9
331.5

18 Radial Load
-77.9
77.9 -77.9
77.9 -77.9
77.9 -77.9
77.9
19 Circ. Moment
317.8 -317.8 317.8 -317.8 -317.8 317.8 -317.8 317.8
20 Long. Moment
423.7 -423.7 -423.3 423.3 -423.3 423.3 423.7 -423.7
21 Sub-Total(fxb) 663.6 -663.6 -183.4 183.4 -819.0 819.0
28.0 -28.0
-----------------------------------------------------------------------------22 Tot. Long. fx
849.0 -478.1
66.3 433.1 -423.2 1214.7 359.5 303.5
23 Torsion Moment
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
24 Circ. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
25 Long. Shear
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
-----------------------------------------------------------------------------26 Tot. Shear tau
0.0
0.0
0.0
0.0
0.0
0.0
0.0
0.0
27 f1 Principle
899.7 -478.1 346.0 433.1 -423.2 1431.4 359.5 550.6
28 f2 Principle
849.0 -628.8
66.3 252.0 -539.6 1214.7
14.1 303.5
29 f2-f1
-50.7 -150.6 -279.7 -181.1 -116.4 -216.7 -345.4 -247.2
30 Row 4+Row10
630.9 -897.6
0.0
0.0
0.0
0.0
31 Row15+Row21
580.1 -747.0 -202.6 164.2
0.0
0.0
0.0
0.0
0.0
0.0

1431.37 Allowable:
3456.66
:
-897.64 Allowable:
-2074.00
:
445.86 Allowable:
1843.55

Flush Nozzle located in a cylinder:
= 1300.00 + 13.000 + Min(1536.29 /1536.29 , 1 )*13.000 + 3.000 - 3.000
= 1329.000 mm
= 168.300 - 9.590 + 3.000 - 0.000 = 161.710 mm
= min(1536.294 /1536.294 , 1 ) * 6.590 / 23.000 = 0.2865
84/88

Item:
5 4:56p Jun 23,2011
Required Shell Thickness [eps]

= Pmax * D / ( 2 * fs )
= 37.419 * 1329.000 / ( 2 * 1536.294 ) = 16.185 mm
= C * ers / eps
= 1.0 * 23.000 /16.185 = 1.4211
= d/D * sqrt( D / ( 2 * as ))
= 161.710 /1329.000 * sqrt(1329.000 / ( 2 * 23.000 )) = 0.6540
Rho1
0.7000
Cers/eps1
1.4000
0.330
Cers/eps
Cers/eps2
1.3000
0.410
Rho
0.6540
Rho2
0.6000
0.270
0.2865
0.340
Pmax is correct.
Maximum Allowable Radial Force Fzmax, and Moments Mxmax, Mymax:

Determine the value of [LambdaC]:
= d /( D * eac )?
= 161.710 /(1329.000 * 23.000 )?= 0.925
From Figures 3.1, 3.2 and 3.3:
C2 = 1.485 C3 = 4.705 C4 =
5.682
Maximum Allowable Force [Fzmax]:

= fs * eac?* Max(C2, 1.81)
= 1536.294 * 23.000?* Max(1.485 , 1.81)
= 14709.842 kgf
Maximum Allowable Moment [MXmax]:
= fs * eac?* d / 4 * Max( C3, 4.90 )
= 1536.294 * 23.000?* 161.710 /4 * Max(4.705 , 4.90 )
= 1609.915 kgf-m.
Maximum Allowable Moment [MYmax]:
= fs * eac?* d/4 * Max( C4, 4.90 )
= 1536.294 * 23.000?* 161.710 /4 * Max(5.682 , 4.90)
= 1866.938 kgf-m.
Unity Check per PD:5500 per 3.4 for Simultaneous Loads:
P/Pmax = 0.094 Fz/Fzmax = 0.050 Mx/Mxmax = 0.137 My/Mymax = 0.154
P/Pmax + Fz/Fzmax + Mx/Mxmax + My/Mymax
= 0.434
Summary of results:
P
Fz
Mx
My
kgf/cm
kgf
kgf-m.
kgf-m.
---------------------------------------------------------------------Actual
:
3.500
734.000
220.000
287.000
Allowable:
37.419
14709.842
1609.915
1866.938
---------------------------------------------------------------------Ratio:
0.094
0.050
0.137
0.154
85/88

Item:
5 4:56p Jun 23,2011

86/88
===========================
DESIGN OF MANHOLE DAVIT
===========================
(REFER. : PRESSURE VESSEL DESIGN MANUAL)
MANHOLE NO. : M1 (24")
--------------------------------------------- < DESIGN DATA > --------------------------------------------DAVITS MATERIAL
:
SA36
DAVITS SIZE
:
R.B 45
CROSS SECTIONAL AREA
A
=
1590.4
MM
SECTION MODULUS
Z
=
8946.2
MM
MOMENT OF INERTIA
I
=
201289
MM
ALLOWABLE AXIAL STRESS
Fa
=
11.625
KG/MM
MIN. SPECCIFIED YIELD STRESS
Fy
=
25.289
KG/MM
ALLOWABLE BENDING STRESS (0.6*Fy)
Fb
=
15.173
KG/MM
WEIGHT OF BOOM AND BRACE
W1
=
10
KG
MANHOLE BLIND FLANGE WEIGHT
WL
=
190
KG
TOTAL WEIGHT OF DAVIT
WD
=
20
KG
VERTICAL IMPACT FACTOR
Cv
=
1.25
HORIZONTAL IMPACT FACTOR
Ch
=
0.2
-----------------------------------------------------------------------------------------------------1. LOADS ON DAVIT
fv
Cv
WL
237.5
KG
fh
Ch
WL
38
KG
257.5
KG
2. AXIAL
P
LOAD ON DAVIT MAST

=
fv
WD
3. BENDING MOMENT IN DAVIT MAST

M1
fv x L1 + 0.5 x W1 x L1 + fh x L2
120635
KG-MM
M2
M1 x (L2 - R) / L2
31275.7
KG
Where,
L1 =
L2 =
R
=
434
405
300
MM
MM
MM
87/88
4. AXIAL
fa
STRESS - MAST
=
0.162
KG/MM
13.484
KG/MM
5. BENDING STRESS - MAST

At
M1, fb
At
M2, fb' =
M1
(M2 x a / I)
=
Where,
0.5
( 2 / 3 x K x (3 x ) )
12.284
tp
6 / ( 5 + 6 )
1.200
0.1
OUTSIDE RADIUS OF PIPE
22.5
MM
WALL THICKNESS OF PIPE DAVIT
MM
tp :
KG/MM
/ ( 10
12 )
6. COMBINED STRESS - MAST

At
M1
fa
Fa
fb
Fb
0.903
<
1.0
(O.K)
At
M2,
fa
Fa
fb' /
Fb
0.824
<
1.0
(O.K)
2545.2
MM
7. WELDMENT CHECK
1) CRITICAL WELD CROSS-SECTION PROPERTIES
AREA
Aw
= 1.414
SECTION MODULUS ;
0.707
Zw
x d
x
2) STRESS FROM FORCE,
fv
BANDING STRESS
S1
fv
COMPRESSIVE STRESS
S2
fv
Aw
d /
21210
MM
1.297
KG/MM
0.093
KG/MM
Zw
3) MAXIMUM COMBINED STRESS

S3
Where,
( S1+ S2)^0.5
e
S
=
=
115.8 MM,
0.6*Sy =
1.3 KG/MM
d = 100 MM,
0.6 x 21.108 =
<
0.6 S
w = 9
12.665
7.599 KG/MM
MM
KG/MM ( SA285-C )
(O.K)
88/88
=================================================
DESIGN OF HOOK & HEX BOLT & EYE BOLT FOR DAVIT
=================================================
--------------------------------------------< DESIGN DATA >--------------------------------------------MANHOLE BLIND FLANGE WEIGHT
WL
=
190.0 KG
THICKNESS OF HANGE
t
=
15.0 MM
WELD THROAT AT HOOK TO FLANGE
J
=
6.0 MM
LENGTH OF HOOK AT BOTTOM
L
=
50.0 MM
HOOK HOLE RADIUS
r
=
18.0 MM
HOOK OUTSIDE RADIUS
R
=
25.0 MM
ALLOWABLE STRESS OF HOOK
Sa
=
11.013 KG/MM
ALLOWABLE STRESS OF EYE & HEX BOLT
Sb
=
17.539 KG/MM
HEX BOLT AREA (M16)
Ah
=
150.3 MM
EYE BOLT AREA (M20)
Ae
=
234.9 MM
DYNAMIC FACTOR
F
=
1.5
-------------------------------------------------------------------------------------------------------1. HANGE DESIGN
1) SHEAR STRESS CHECK
A
= t x (R - r) =
S1 = F x WL / A
105.000
2.714
MM
KG/MM <
0.8 Sa
8.81
KG/MM
- O.K -
Sa
11.013
KG/MM
- O.K -
6.057
KG/MM
- O.K -
2) TENSION STRESS
A
= t x (R - r) =
S2 = F x WL / 2A =
105.000
1.357
MM
KG/MM <
3) STRESS AT HOOK TO FLANGE JUNCTION

S3 = F x WL / [2 (2 J x L)]
=
0.238
KG/MM <
0.55 Sa
F x WL / Ah =
1.896
KG/MM <
Sb
17.539
KG/MM
- O.K -
1.213
KG/MM <
0.8 Sb
14.031
KG/MM
- O.K -
2. HEX BOLT DESIGN

1) AXIAL STRESS
S4 =
3. EYE BOLT DESIGN

1) SHEAR STRESS
S5 =
F x WL / Ae =

Strength Calculation

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2/88

- CONTENTS No. DESCRIPTION

1. DESIGN DATA --------------------------------------------------------------- 3

STRENGTH CALCULATION SHEET

ASME SEC. VIII DIV.1 2007 ED. + 2009 ADD.

GASOLIN 91/95/98 CLOSED DRAIN DRUM

SIZE(mmxmm) 1300 I.D x 4000 TL TO TL

HOT & CORRODED

NEW & COLD

JOINT EFFICIENCY (SHELL/HEAD)

YES (BOOT HEAD ONLY)

IBC 2009, (I=1.25, R=3, Sds:0.284, Sd1:0.075

STRESS RELIEF (HEAD)

TABLE OF LOADING CASES AND LODE COMBINNATIONS

Straight Flange on LEFT HEAD

Straight Flange on RIGHT HEAD

Straight Flange on BOOT HEAD

OUTLET TO ATM (B2)

PUMP OUT CONNECTION (B3)

BOOT SHELL (BOOT)

LEVEL TRANSMITTER (L1)

PUMP CONNECTION NOZZLE

NITROGEN CONNECTION (N1)

PRESSURE TRANSMITTER (P)

STEAM OUT (S)

UTILITY CONNECTION (UC)

Notes for MDMT Rating:

UCS-66 governing thickness = 9.75 mm

UCS-66 governing thickness = 13 mm

UCS-66 governing thickness = 13 mm

Nozzle is impact tested to -48 C (UCS-66(g))

UCS-66 governing thickness = 11.11

UCS-66 governing thickness = 11.11

Nozzle is impact tested to -48 C (UCS-66(g))

UCS-66 governing thickness = 13 mm.

UCS-66 governing thickness = 13 mm.

Nozzle is impact tested to -49 C (UCS-66(g))

UCS-66 governing thickness = 13 mm.

Material is impact test exempt to -105 C per UCS-66(b)(3) (coincident ratio =

Flange rating governs: Flange impact tested to -49C (UCS-66(g))

UCS-66 governing thickness = 13 mm.

UCS-66 governing thickness = 13 mm.

Nozzle is impact tested to -49 C (UCS-66(g))

UCS-66 governing thickness = 13 mm.

UG-84 provisions apply

UCS-66 governing thickness = 9.75 mm.

Straight Flange on LEFT HEAD

Straight Flange on RIGHT HEAD

Straight Flange on BOOT HEAD

BOOT SHELL (BOOT)

LEVEL TRANSMITTER (L1)

LEVEL TRANSMITTER (L2)

NITROGEN CONNECTION (N1)

OUTLET TO ATM (B2)

PRESSURE TRANSMITTER (P)

PUMP CONNECTION NOZZLE (M2) 25.48

PUMP OUT CONNECTION (B3)

STEAM OUT (S)

TEMPERATURE TRANSMITTER (T) 25.48

UTILITY CONNECTION (UC)

VESSEL VENT (V)

Corroded Hydrostatic Test

Straight Flange on LEFT HEAD

Straight Flange on RIGHT HEAD