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Electromagnetic Compatibility
EMC Components and Gaskets
for RFI/EMI Shielding
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Introduction
Exceptional EMC
shielding and environmental
sealing solutions
Kemtron, a leading company in EMC shielding and
environmental sealing since 1980, works with blue
chip customers in more than 35 countries around
the world. We have developed a global reputation
for quality, performance and reliability, with an
enviable track record in demanding industries such
as defence, aerospace, information technology,
communications and electronics.
We help customers meet their EMC shielding
and environmental sealing requirements with
innovative solutions that enhance product
performance, reduce through-life costs and ensure
regulatory conformance.
Our fully-equipped manufacturing and warehouse
facility at Braintree in Essex has the flexibility to
produce short-run bespoke solutions as well as
standard products in volume. With in-house design,
development, engineering and manufacturing
capability, we maintain control over the entire
production process to ensure the highest levels of
quality and reliability.
Financial stability
Kemtron is an independent, financially-stable
company with a healthy balance sheet and a clear
market focus. Our five-year strategic plan provides
a comprehensive framework for continuous
improvement and commitment to the highest
levels of customer satisfaction.
Accredited to ISO 9001:2008, ISO 14001:2004
and OHSAS 18001:2007
EMC Components
& Gaskets
Kemtron has the knowledge, skills and resources
to develop individual EMC solutions that match
your exact requirements. This might take the form
of custom-designed products or advice to your
product development team on the design of
enclosures and fixings to improve shielding
performance.
If you are designing new products, we recommend
bringing in our technical team at an early stage in
the development process. We can provide advice on
design requirements that will ensure optimum
shielding when used with the right EMC product.
We can also develop solutions for retrofitted EMC
products to overcome operational problems,
improve shielding performance, or meet changing
regulatory requirements.
By working closely with many of the worlds
leading material producers, we can meet the
demands of customers who want to meet everincreasing performance criteria or ensure reliable
operation in extreme climatic, environmental or
operational conditions.
Environmental
Sealing Overview
With over 30 years experience in the
environmental sealing industry, Kemtron has
the knowledge, skills and resources to develop
individual tailored solutions for new or existing
products that match your exact requirements.
We can also provide advice on design requirements
that will ensure optimum protection when used
with the right gasket or seal. We look at a wide
range of factors including compression forces,
chemical resistance and flame resistance that will
impact sealing performance through the life of
your product and work with you to design a
solution that balances performance, reliability
and cost.
We are able to offer materials that have wide
temperature ratings, long operational life, IP
sealing, resistance to fluids and NBC chemicals,
UL94 listings for fire retardancy and low
toxicity products.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Contents
Overview
What is EMC?
Environmental Sealing:
Design Tools
10
Conductive Elastomers:
Flat Gaskets
133
134
Form-in-Place
137
13
139
Extrusions
18
Extrusions
O Rings
27
36
Materials Data
Form-in-Place Gaskets
39
Conductive Adhesives
42
45
49
Silicone O Rings
142
52
53
57
63
71
78
91
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
111
114
117
93
119
123
125
127
129
131
132
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EMC Components
& Gaskets Overview
Conductive Elastomers
EMI Shielding
Ventilation Panels
Conductive Fabric
Over Foam Gaskets
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EMC Components
& Gaskets Overview
Form-in-Place Gaskets
Connector Gaskets
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EMC Components
& Gaskets Overview
Conductive Adhesives
Microwave Absorber
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Environmental
Sealing Overview
Materials
Flat Gaskets
Extrusions
O Rings
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Design Tools
What is EMC?
The definition of EMC is the measure of equipments capability to neither conduct
electromagnetic energy nor radiate it. The equipment in turn should not be susceptible to any
conducted or radiated emissions from any other source. The two most important characteristics
of electromagnetic waves connected with interference are the amplitude and the frequency of
the waves.
Interference Control
The three main ways in which interference factors can be
controlled are:-
EMI Shielding
The EMI shielding of any enclosure involves all of the
internal and external openings and components.
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Electromagnetic Compatibility
(EMC)
Electrical
The electrical requirements are covered by measurements
made to ascertain the level of attenuation required
to fulfil the figures laid down in the appropriate
specification over a specified frequency band.
The data given in the catalogue outlines the typical
attenuation versus frequency of the various materials
when correctly fitted. These figures are corroborated by
independent tests.
Mechanical
The mechanical considerations are of the utmost
importance in the fitment of shielded gaskets.
The design of an EMI shielded enclosure should be
undertaken as if the gasketing will be required. If it is
determined at a later stage that a particular gasket is
not required it is easy to leave this out. If no provision
for the gasket is made and then later required the
modification to implement a gasket can be time
consuming and costly.
Chemical
Two dissimilar metals in the presence of an electrolyte
e.g., sea water. will act as a battery and create a flow of
electric current. This effect can cause corrosion and could
affect the resistivity of the gasket material reducing its
efficiency. In order to minimise or prevent galvanic action
it is important to select compatible metals.
Environmental
Often equipment will need to operate in conditions
where the ingress of moisture would be hazardous to
the correct functioning of the system. To prevent this, an
extra non conductive gasket acting as an environmental
seal can be incorporated into the design of
the enclosure.
A more practical solution is to use an EMI shielded
gasket which incorporates an environmental seal.
There are a variety of types available.
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Design Tools
Bi-Metallic Corrosion
Because of the number of variables that contribute towards electrolytic or bi-metal corrosion,
it is not practical to illustrate all possible situations and therefore the following data should be
used for guidance only. If more definitive evidence is required, then we suggest that a test be
conducted, employing the materials to be used and analysing the results. As a general rule the
less noble metal corrodes leaving the more noble metal intact, for example, if aluminium and
silver are in contact in the presence of a suitable electrolyte a current will flow, resulting in severe
corrosion of the aluminium.
It should, however, be remembered that many metals are protected from corrosion by natural
oxide or passive films and unless these are broken down then they will behave as if they are
more noble than their electro potential would suggest. Furthermore the geometry and the
relative surface areas of the contacting metals can have a marked reaction on the overall
corrosion reaction.
Environmental Conditions
Corrosion Effect
1
2
3
4
Gasket Type
Environmental
Condition
Monel
Silver
Berrylium Copper
Stainless Steel
Aluminium
ABC
ABC
ABC
ABC
ABC
ABC
Contact Metal
10
Aluminium
311
311
311
421
311
444
Brass
432
432
443
433
443
311
Cadmium
321
321
321
332
432
444
Carbon
432
321
431
443
422
311
Iron
321
321
421
Chromium
443
321
321
432
444
422
321
Copper
432
432
444
421
422
311
Phosphor Bronze
432
432
444
442
433
311
Nickel
422
321
432
432
422
311
Silver
432
444
322
444
422
311
Stainless Steel
432
444
443
444
422
421
Tin
422
422
433
422
444
311
Zinc
321
321
321
312
432
433
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Design Tools
Many of Kemtrons EMC and Environmental products are offered with UL94 flammability ratings.
The following chart may prove helpful when deciding the level required. Please note that we can
only supply products rated as indicated in the individual data, other ratings are given
for convenience.
UL94 Flammability Ratings explained
5VA
Surface Burn
Burning stops within 60 seconds after five applications of five seconds each of
a flame (larger than that used in Vertical Burn testing) to a test bar.
Test specimens MAY NOT have a burn-through (no hole)
This is the highest (most flame retardent) UL94 rating
5VB
Surface Burn
Burning stops within 60 seconds after five applications of five seconds each of
a flame (larger than that used in Vertical Burn testing) to a test bar.
Test specimens MAY HAVE have a burn-through (a hole)
V-0
Vertical Burn
Burning stops within 10 seconds after two applications of ten seconds each of
a flame to a test bar.
NO flaming drips allowed
V-1
Vertical Burn
Burning stops within 60 seconds after two applications of ten seconds each of
a flame to a test bar.
NO flaming drips allowed
V-2
Vertical Burn
Burning stops within 10 seconds after two applications of ten seconds each of
a flame to a test bar.
Flaming drips ARE allowed
H-B
Horizontal Burn
Slow horizontal burning on a 3mm thick specimen where the burning rate
is less than 3 inches / minute or stops burning before the 5 inch mark.
H-B rated materials are considered self-extinguishing.
This is the lowest (least flame retardent) UL94 rating
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11
Design Tools
Storage:
Gaskets should be stored in original packaging at room temperature at 20C and at relative
humidity of 50%.
Application:
Gaskets should be applied to a smooth, clean and dry surface. Clean the surface with a suitable
solvent such as isopropyl alcohol to remove oils and contamination.
Ideal application temperature range is 20C to 38C, application to surfaces at temperatures
below 10C is not recommended as the adhesive is too firm and will not wet the surface.
Once properly applied, low temperature holding will be satisfactory.
Remove the backing film, and then make sure the gasket is correctly positioned and press down
firmly to ensure a good bond over the entire mounting surface. Avoid any repositioning as this
will reduce the effectiveness of the adhesive and may distort the gasket. Allow 24hrs for the
adhesive to cure and reach its maximum bond strength.
12
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Conductive Elastomers:
Materials Data
Product Overview
Availability
Highly conductive EMI/RFI gasket
and environmental seal.
Extrusions.
Flat gaskets.
O Rings.
Sheet.
Thickness from 0.5mm.
Wide temperature range -55C + 200C.
Fluorosilicone for harsh environments: Fuel oils
and solvents.
Choice of materials for galvanic compatibility.
Flame retardant to UL94VO.
Low smoke-low toxicity.
Conductive self adhesive backing on sheets.
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13
Conductive Elastomers:
Materials Data
Technical Specifications
Material Selection
Production Capabilities
Materials
Material Code
Material
SNG
FNG
SNG-FR
SSA
FSA
FSA(70)
SSA (65B)
SSC
FSC
SN
Silicone Nickel
FN
Fluorosilicone Nickel
Oxygen 41.6%
Average Ao (on)
Average Ao (off)
0.00944
0.0104
The results suggest that the material meets the requirements for minor
internal use on vehicle category 1a.
NF X 70-100-1: 2006
NF X 70-100-2: 2006
Conventional index
of Toxicity (CIT) 8.19
Fluorosilicone (FVMQ)
Fluorosilicone is used because it overcomes the formers
chemical resistance and swelling weaknesses whilst
retaining on the whole the excellent high temperature
properties. FVMQ however still suffers from attack by
high temperature steam and hydrolysis by both acids
and alkalis.
14
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Conductive Elastomers:
Materials Data
Technical Specifications (Continued)
Test Results
Listed below are the test results of Kemtrons
Electrically Conductive Silicone Elastomer materials.
Some tests are performed in house and others by
external laboratories all using calibrated equipment,
testing to the standard specified in MIL-DTL-83528 C.
Kemtron offer the performance data and methods
of testing to MIL-DTL-83528 C for comparison only.
All of Kemtrons test certificates and reports are
available upon request. The results were obtained in
laboratory conditions and should be used as a guide
only. Customer hardware and many other factors are
beyond our control. Therefore customers should perform
their own tests to ensure suitability of the product for
the desired performance.
Test Description
Material Performance
Elastomer Binder
SNG
VMQ
SNG-FR
VMQ
SSA
VMQ
SSA65B
VMQ
SSC
VMQ
SN
VMQ
FNG
FVMQ
FSA
FVMQ
FSA70
FVMQ
FSC
FVMQ
FN
FVMQ
Conductive Filler
Ni/C
Ni/C
Ag/Al
Ag/Al
Ag/Cu
Ni
Ni/C
Ag/Al
Ag/Al
Ag/Cu
Ni
Colour
Dark Grey
Light Grey
Tan
Blue
Tan
Dark Grey
Dark Green
Light
Green
Light
Green
Green
Dark
Green
Volume Resistivity
MIL-DTL 83528 C
(ohm-cm, max.)
As supplied (without
Pressure sensitive
adhesive)
0.05
0.05
0.008
0.008
0.004
0.1
0.05
0.008
0.008
0.004
0.1
Hardness( Shore A 5)
ASTM D2240
60
65
60
65
65
65
65
60
70
65
70
2.0
2.0
2.0
2.0
3.5
4.5
2.2
2.0
2.0
4.0
4.8
Tensile strength
(lb./in. min )
ASTM D412
300
275
170
270
290
210
190
233
200
210
160
Elongation %
ASTM D412
450
440
350
390
480
470
270
310
250
220
340
70
55
70
50
60
40
45
45
50
44
Compression set
ASTM D395
70 hrs @ 100C
(%,)
Method B
8.6
12.1
24.0
14.1
29
11
14
21
21
21
16
Compression / deflection
ASTM D575 method B
100PSI on 1.58mm%
19
20
20
19
19
17
20
19
19
19
18
Operating Temperatures
Max C
Min C
160
-55
160
-55
160
-55
160
-55
125
-55
160
-55
160
-55
160
-55
160
-55
125
-55
160
-55
Shielding Effectiveness
MIL-DTL 83528 C
(dB)
20 MHz
40 MHz
60 MHz
80 MHz
100 MHz
200 MHz
400 MHz
600 MHz
800 MHz
1 GHz
2 GHz
4 GHz
6 GHz
8 GHz
10 GHz
106
105
106
114
111
116
119
112
114
118
111
100
104
110
110
106
105
105
111
108
114
112
105
109
107
102
106
103
115
109
108
106
109
118
109
117
123
114
120
114
101
107
105
105
102
106
106
107
114
108
116
120
112
119
116
102
102
106
104
109
106
106
106
112
107
114
111
105
116
112
105
113
100
106
107
106
105
105
111
109
114
121
111
131
111
100
102
105
106
106
106
105
105
110
108
114
116
106
116
108
100
104
104
106
105
106
103
104
111
108
112
122
108
116
109
100
105
113
117
115
106
105
107
111
106
106
117
106
120
112
106
112
97
114
112
90
106
106
112
106
115
114
108
112
111
104
102
104
112
115
103
104
105
111
108
112
117
110
112
114
101
101
101
103
107
Electrical Stability
After Break (Ohm-cm,
max)
0.1
0.1
0.01
0.01
0.008
0.15
0.1
0.015
0.015
0.015
0.15
Heat Ageing
MIL-DTL 83528 C
48 hours at 1.25 x max
Operating Temperature
Ohcm-cm, max
0.1
0.1
0.02
0.02
0.01
0.2
0.1
0.01
0.015
0.015
0.2
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15
Conductive Elastomers:
Materials Data
Technical Specifications (Continued)
Compression set
Compression set (or more correctly permanent set after
compression to a fixed strain) should not be confused
with either Creep or Stress Relaxation. The test was
originally conceived as a measure of state of cure.
The test basically involves compressing a cylinder of
material to a fixed strain and leaving it for a known
temperature for a fixed time. The compression is
removed, the cylinder allowed to recover over a fixed
time and the height re-measured. The value recorded
being the percentage difference according to the
equation below;
Compression set at Constant Strain = to tr x 100
to ts
Where
to
tr
ts
16
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Conductive Elastomers:
Materials Data
Technical Specifications (Continued)
Stress relaxation
Stress relaxation is defined as the change in stress with
time whilst the elastomer is held under a constant strain.
Consider that you have a seal that during installation is
compressed by 10% of its original thickness. To obtain
this 10% compression requires 100 MPa, and you can
consider that the elastomer is exerting 100 MPa in return
and the seal would be able to retain internal and external
forces of 100 MPa. However, with time and ageing the
stress exerted by the elastomeric seal can decay i.e. it
may only exert 90 MPa yet still be compressed by 10%.
The paragraph above describes the reality of Stress
Relaxation in compression the other two modes of
tension or shear can also be measured.
Certain schools of thought recommend that stress
relaxation issues can be overcome by increasing the
initial compression the seal / gasket is taken to by 25%
in the expectation that stress relaxation will occur and
the operational force will be that required. This approach
obviously assumes that the seal/gasket will be able to
withstand the extra strain and the seal/gasket behavior
to the extra stress remains the same. Consideration must
also be given to whether it is retained in a groove or free
to take up a natural form on deflection.
Compression deflection
This test is carried out using a disc of the gasket/seal
material of a known thickness and diameter to
which is applied a load equivalent to 100 psi and
the deflection measured.
Accelerated ageing tests
In general any of the above tests can be carried out
on test samples either aged or cut from test sheets
which have been exposed to air ageing at an elevated
temperature. Such tests may give an indication of
how the material will perform in the long term in the
service environment.
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17
Conductive Elastomers:
Extrusions
Product Overview
18
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Conductive Elastomers:
Extrusions
Technical Specifications
Round
Tubular
Profile 1201
Profile 1202
OD mm
Diameter
1.00
Part Number
1201-XXX-0010
ID mm
Part Number
1.20
0.5
1202-XXX-0012-0005
1.30
0.5
1202-XXX-0013-0005
1.40
0.5
1202-XXX-0014-0005
1.10
1201-XXX-0011
1.20
1201-XXX-0012
1.50
0.5
1202-XXX-0015-0005
1.30
1201-XXX-0013
1.60
0.5
1202-XXX-0016-0005
1.40
1201-XXX-0014
1.70
0.5
1202-XXX-0017-0005
1.50
1201-XXX-0015
1.80
0.5
1202-XXX-0018-0005
1.60
1201-XXX-0016
1.90
0.5
1202-XXX-0019-0005
1.80
1201-XXX-0018
2.00
0.5
1202-XXX-0020-0005
2.00
1201-XXX-0020
1.60
0.8
1202-XXX-0016-0008
2.20
1201-XXX-0022
1.70
0.8
1202-XXX-0017-0008
2.40
1201-XXX-0024
1.80
0.8
1202-XXX-0018-0008
2.50
1201-XXX-0025
1.90
0.8
1202-XXX-0019-0008
2.80
1201-XXX-0028
2.00
0.8
1202-XXX-0020-0008
3.00
1201-XXX-0030
2.10
0.8
1202-XXX-0021-0006
3.20
1201-XXX-0032
2.20
0.8
1202-XXX-0022-0008
3.50
1201-XXX-0035
2.30
0.8
1202-XXX-0023-0008
3.80
1201-XXX-0038
2.40
0.8
1202-XXX-0024-0008
4.00
1201-XXX-0040
2.50
0.8
1202-XXX-0025-0008
4.30
1201-XXX-0043
2.60
0.8
1202-XXX-0026-0008
4.50
1201-XXX-0045
4.80
1201-XXX-0048
2.70
0.8
1202-XXX-0027-0008
5.00
1201-XXX-0050
2.80
0.8
1202-XXX-0028-0008
5.30
1201-XXX-0053
2.90
0.8
1202-XXX-0029-0008
5.50
1201-XXX-0055
3.00
0.8
1202-XXX-0030-0008
5.80
1201-XXX-0058
2.00
1.0
1202-XXX-0020-0010
6.00
1201-XXX-0060
2.10
1.0
1202-XXX-0021-0010
6.30
1201-XXX-0063
2.20
1.0
1202-XXX-0022-0010
6.50
1201-XXX-0065
2.30
1.0
1202-XXX-0023-0010
6.80
1201-XXX-0068
2.40
1.0
1202-XXX-0024-0010
7.00
1201-XXX-0070
2.50
1.0
1202-XXX-0025-0010
7.30
1201-XXX-0073
2.60
1.0
1202-XXX-0026-0010
7.50
1201-XXX-0075
2.70
1.0
1202-XXX-0027-0010
7.80
1201-XXX-0078
2.80
1.0
1202-XXX-0028-0010
8.00
1201-XXX-0080
2.90
1.0
1202-XXX-0029-0010
3.00
1.0
1202-XXX-0030-0010
3.10
1.0
1202-XXX-0031-0010
3.20
1.0
1202-XXX-0032-0010
3.30
1.0
1202-XXX-0033-0010
3.40
1.0
1202-XXX-0034-0010
3.50
1.0
1202-XXX-0035-0010
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
19
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
4.10
1.5
1202-XXX-0041-0015
3.60
1.0
1202-XXX-0036-0010
4.20
1.5
1202-XXX-0042-0015
3.70
1.0
1202-XXX-0037-0010
4.30
1.5
1202-XXX-0043-0015
3.80
1.0
1202-XXX-0038-0010
4.40
1.5
1202-XXX-0044-0015
3.90
1.0
1202-XXX-0039-0010
4.50
1.5
1202-XXX-0045-0015
4.00
1.0
1202-XXX-0040-0010
4.60
1.5
1202-XXX-0046-0015
2.50
1.1
1202-XXX-0025-0011
4.70
1.5
1202-XXX-0047-0015
2.60
1.1
1202-XXX-0026-0011
4.80
1.5
1202-XXX-0048-0015
2.70
1.1
1202-XXX-0027-0011
4.90
1.5
1202-XXX-0049-0015
2.80
1.1
1202-XXX-0028-0011
5.00
1.5
1202-XXX-0050-0015
2.90
1.1
1202-XXX-0029-0011
3.00
1.6
1202-XXX-0030-0016
3.00
1.1
1202-XXX-0030-0011
3.10
1.6
1202-XXX-0031-0016
3.10
1.1
1202-XXX-0031-0011
3.20
1.6
1202-XXX-0032-0016
3.20
1.1
1202-XXX-0032-0011
3.30
1.6
1202-XXX-0033-0016
3.30
1.1
1202-XXX-0033-0011
3.40
1.6
1202-XXX-0034-0016
3.40
1.1
1202-XXX-0034-0011
3.50
1.6
1202-XXX-0035-0016
3.50
1.1
1202-XXX-0035-0011
3.60
1.6
1202-XXX-0036-0016
3.60
1.1
1202-XXX-0036-0011
3.70
1.6
1202-XXX-0037-0016
3.70
1.1
1202-XXX-0037-0011
3.80
1.6
1202-XXX-0038-0016
3.80
1.1
1202-XXX-0038-0011
3.90
1.6
1202-XXX-0039-0016
3.90
1.1
1202-XXX-0039-0011
4.00
1.6
1202-XXX-0040-0016
4.00
1.1
1202-XXX-0040-0011
4.10
1.6
1202-XXX-0041-0016
2.50
1.2
1202-XXX-0025-0012
4.20
1.6
1202-XXX-0042-0016
2.60
1.2
1202-XXX-0026-0012
4.30
1.6
1202-XXX-0043-0016
2.70
1.2
1202-XXX-0027-0012
4.40
1.6
1202-XXX-0044-0016
2.80
1.2
1202-XXX-0028-0012
4.50
1.6
1202-XXX-0045-0016
2.90
1.2
1202-XXX-0029-0012
4.60
1.6
1202-XXX-0046-0016
3.00
1.2
1202-XXX-0030-0012
4.70
1.6
1202-XXX-0047-0016
3.10
1.2
1202-XXX-0031-0012
4.80
1.6
1202-XXX-0048-0016
3.20
1.2
1202-XXX-0032-0012
4.90
1.6
1202-XXX-0049-0016
3.30
1.2
1202-XXX-0033-0012
5.00
1.6
1202-XXX-0050-0016
3.40
1.2
1202-XXX-0034-0012
4.00
2.0
1202-XXX-0040-0020
3.50
1.2
1202-XXX-0035-0012
4.10
2.0
1202-XXX-0041-0020
3.60
1.2
1202-XXX-0036-0012
4.20
2.0
1202-XXX-0042-0020
3.70
1.2
1202-XXX-0037-0012
4.30
2.0
1202-XXX-0043-0020
3.80
1.2
1202-XXX-0038-0012
4.40
2.0
1202-XXX-0044-0020
3.90
1.2
1202-XXX-0039-0012
4.50
2.0
1202-XXX-0045-0020
4.00
1.2
1202-XXX-0040-0012
4.60
2.0
1202-XXX-0046-0020
2.50
1.3
1202-XXX-0025-0013
4.70
2.0
1202-XXX-0047-0020
2.60
1.3
1202-XXX-0026-0013
4.80
2.0
1202-XXX-0048-0020
2.70
1.3
1202-XXX-0027-0013
4.90
2.0
1202-XXX-0049-0020
2.80
1.3
1202-XXX-0028-0013
5.00
2.0
1202-XXX-0050-0020
2.90
1.3
1202-XXX-0029-0013
5.10
2.0
1202-XXX-0051-0020
3.00
1.3
1202-XXX-0030-0013
5.20
2.0
1202-XXX-0052-0020
3.10
1.3
1202-XXX-0031-0013
5.30
2.0
1202-XXX-0053-0020
3.20
1.3
1202-XXX-0032-0013
5.40
2.0
1202-XXX-0054-0020
3.30
1.3
1202-XXX-0033-0013
5.50
2.0
1202-XXX-0055-0020
3.40
1.3
1202-XXX-0034-0013
5.60
2.0
1202-XXX-0056-0020
3.50
1.3
1202-XXX-0035-0013
5.70
2.0
1202-XXX-0057-0020
3.60
1.3
1202-XXX-0036-0013
5.80
2.0
1202-XXX-0058-0020
3.70
1.3
1202-XXX-0037-0013
5.90
2.0
1202-XXX-0059-0020
3.80
1.3
1202-XXX-0038-0013
6.00
2.0
1202-XXX-0060-0020
3.90
1.3
1202-XXX-0039-0013
4.00
2.2
1202-XXX-0040-0022
4.00
1.3
1202-XXX-0040-0013
4.10
2.2
1202-XXX-0041-0022
3.00
1.5
1202-XXX-0030-0015
4.20
2.2
1202-XXX-0042-0022
3.10
1.5
1202-XXX-0031-0015
4.30
2.2
1202-XXX-0043-0022
3.20
1.5
1202-XXX-0032-0015
4.40
2.2
1202-XXX-0044-0022
3.30
1.5
1202-XXX-0033-0015
4.50
2.2
1202-XXX-0045-0022
3.40
1.5
1202-XXX-0034-0015
4.60
2.2
1202-XXX-0046-0022
3.50
1.5
1202-XXX-0035-0015
4.70
2.2
1202-XXX-0047-0022
3.60
1.5
1202-XXX-0036-0015
4.80
2.2
1202-XXX-0048-0022
3.70
1.5
1202-XXX-0037-0015
4.90
2.2
1202-XXX-0049-0022
3.80
1.5
1202-XXX-0038-0015
5.00
2.2
1202-XXX-0050-0022
3.90
1.5
1202-XXX-0039-0015
5.10
2.2
1202-XXX-0051-0022
4.00
1.5
1202-XXX-0040-0015
5.20
2.2
1202-XXX-0052-0022
OD mm
20
ID mm
Part Number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
OD mm
ID mm
Part Number
8.60
3.0
1202-XXX-0086-0030
5.30
2.2
1202-XXX-0053-0022
8.70
3.0
1202-XXX-0087-0030
5.40
2.2
1202-XXX-0054-0022
8.80
3.0
1202-XXX-0088-0030
5.50
2.2
1202-XXX-0055-0022
8.90
3.0
1202-XXX-0089-0030
5.60
2.2
1202-XXX-0056-0022
9.00
3.0
1202-XXX-0090-0030
5.70
2.2
1202-XXX-0057-0022
6.00
3.2
1202-XXX-0060-0032
5.80
2.2
1202-XXX-0058-0022
6.10
3.2
1202-XXX-0061-0032
5.90
2.2
1202-XXX-0059-0022
6.20
3.2
1202-XXX-0062-0032
6.00
2.2
1202-XXX-0060-0022
6.30
3.2
1202-XXX-0063-0032
4.50
2.5
1202-XXX-0045-0025
6.40
3.2
1202-XXX-0064-0032
4.60
2.5
1202-XXX-0046-0025
6.50
3.2
1202-XXX-0065-0032
4.70
2.5
1202-XXX-0047-0025
6.60
3.2
1202-XXX-0066-0032
4.80
2.5
1202-XXX-0048-0025
6.70
3.2
1202-XXX-0067-0032
4.90
2.5
1202-XXX-0049-0025
6.80
3.2
1202-XXX-0068-0032
5.00
2.5
1202-XXX-0050-0025
6.90
3.2
1202-XXX-0069-0032
5.10
2.5
1202-XXX-0051-0025
7.00
3.2
1202-XXX-0070-0032
5.20
2.5
1202-XXX-0052-0025
7.00
3.2
1202-XXX-0070-0032
5.30
2.5
1202-XXX-0053-0025
7.10
3.2
1202-XXX-0071-0032
5.40
2.5
1202-XXX-0054-0025
7.20
3.2
1202-XXX-0072-0032
5.50
2.5
1202-XXX-0055-0025
7.30
3.2
1202-XXX-0073-0032
5.60
2.5
1202-XXX-0056-0025
7.40
3.2
1202-XXX-0074-0032
5.70
2.5
1202-XXX-0057-0025
7.50
3.2
1202-XXX-0075-0032
5.80
2.5
1202-XXX-0058-0025
7.60
3.2
1202-XXX-0076-0032
5.90
2.5
1202-XXX-0059-0025
7.70
3.2
1202-XXX-0077-0032
6.00
2.5
1202-XXX-0060-0025
7.80
3.2
1202-XXX-0078-0032
4.80
2.8
1202-XXX-0048-0028
7.90
3.2
1202-XXX-0079-0032
4.90
2.8
1202-XXX-0049-0028
8.00
3.2
1202-XXX-0080-0032
5.00
2.8
1202-XXX-0050-0028
8.10
3.2
1202-XXX-0081-0032
5.10
2.8
1202-XXX-0051-0028
8.20
3.2
1202-XXX-0082-0032
5.20
2.8
1202-XXX-0052-0028
8.30
3.2
1202-XXX-0083-0032
5.30
2.8
1202-XXX-0053-0028
8.40
3.2
1202-XXX-0084-0032
5.40
2.8
1202-XXX-0054-0028
8.50
3.2
1202-XXX-0085-0032
5.50
2.8
1202-XXX-0055-0028
8.60
3.2
1202-XXX-0086-0032
5.60
2.8
1202-XXX-0056-0028
8.70
3.2
1202-XXX-0087-0032
5.70
2.8
1202-XXX-0057-0028
8.80
3.2
1202-XXX-0088-0032
5.80
2.8
1202-XXX-0058-0028
8.90
3.2
1202-XXX-0089-0032
5.90
2.8
1202-XXX-0059-0028
9.00
3.2
1202-XXX-0090-0032
6.00
2.8
1202-XXX-0060-0028
7.00
4.0
1202-XXX-0070-0040
6.00
3.0
1202-XXX-0060-0030
7.00
4.0
1202-XXX-0070-0040
6.10
3.0
1202-XXX-0061-0030
7.10
4.0
1202-XXX-0071-0040
6.20
3.0
1202-XXX-0062-0030
7.20
4.0
1202-XXX-0072-0040
6.30
3.0
1202-XXX-0063-0030
7.30
4.0
1202-XXX-0073-0040
6.40
3.0
1202-XXX-0064-0030
7.40
4.0
1202-XXX-0074-0040
6.50
3.0
1202-XXX-0065-0030
7.50
4.0
1202-XXX-0075-0040
6.60
3.0
1202-XXX-0066-0030
7.60
4.0
1202-XXX-0076-0040
6.70
3.0
1202-XXX-0067-0030
7.70
4.0
1202-XXX-0077-0040
6.80
3.0
1202-XXX-0068-0030
7.80
4.0
1202-XXX-0078-0040
6.90
3.0
1202-XXX-0069-0030
7.90
4.0
1202-XXX-0079-0040
7.00
3.0
1202-XXX-0070-0030
8.00
4.0
1202-XXX-0080-0040
7.00
3.0
1202-XXX-0070-0030
8.10
4.0
1202-XXX-0081-0040
7.10
3.0
1202-XXX-0071-0030
8.20
4.0
1202-XXX-0082-0040
7.20
3.0
1202-XXX-0072-0030
8.30
4.0
1202-XXX-0083-0040
7.30
3.0
1202-XXX-0073-0030
8.40
4.0
1202-XXX-0084-0040
7.40
3.0
1202-XXX-0074-0030
8.50
4.0
1202-XXX-0085-0040
7.50
3.0
1202-XXX-0075-0030
8.60
4.0
1202-XXX-0086-0040
7.60
3.0
1202-XXX-0076-0030
8.70
4.0
1202-XXX-0087-0040
7.70
3.0
1202-XXX-0077-0030
8.80
4.0
1202-XXX-0088-0040
7.80
3.0
1202-XXX-0078-0030
8.90
4.0
1202-XXX-0089-0040
7.90
3.0
1202-XXX-0079-0030
9.00
4.0
1202-XXX-0090-0040
8.00
3.0
1202-XXX-0080-0030
7.50
4.5
1202-XXX-0075-0045
8.10
3.0
1202-XXX-0081-0030
7.60
4.5
1202-XXX-0076-0045
8.20
3.0
1202-XXX-0082-0030
7.70
4.5
1202-XXX-0077-0045
8.30
3.0
1202-XXX-0083-0030
7.80
4.5
1202-XXX-0078-0045
8.40
3.0
1202-XXX-0084-0030
7.90
4.5
1202-XXX-0079-0045
8.50
3.0
1202-XXX-0085-0030
8.00
4.5
1202-XXX-0080-0045
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
21
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
OD mm
22
ID mm
Part Number
8.10
4.5
1202-XXX-0081-0045
8.20
4.5
1202-XXX-0082-0045
8.30
4.5
1202-XXX-0083-0045
8.40
4.5
1202-XXX-0084-0045
8.50
4.5
1202-XXX-0085-0045
8.60
4.5
1202-XXX-0086-0045
8.70
4.5
1202-XXX-0087-0045
8.80
4.5
1202-XXX-0088-0045
8.90
4.5
1202-XXX-0089-0045
9.00
4.5
1202-XXX-0090-0045
7.50
4.8
1202-XXX-0075-0048
7.60
4.8
1202-XXX-0076-0048
7.70
4.8
1202-XXX-0077-0048
7.80
4.8
1202-XXX-0078-0048
7.90
4.8
1202-XXX-0079-0048
8. 00
4.8
1202-XXX-0080-0048
8.10
4.8
1202-XXX-0081-0048
8.20
4.8
1202-XXX-0082-0048
8.30
4.8
1202-XXX-0083-0048
8.40
4.8
1202-XXX-0084-0048
8.50
4.8
1202-XXX-0085-0048
8.60
4.8
1202-XXX-0086-0048
8.70
4.8
1202-XXX-0087-0048
8.80
4.8
1202-XXX-0088-0048
8.90
4.8
1202-XXX-0089-0048
9.00
4.8
1202-XXX-0090-0048
8. 00
5.0
1202-XXX-0080-0050
8.10
5.0
1202-XXX-0081-0050
8.20
5.0
1202-XXX-0082-0050
8.30
5.0
1202-XXX-0083-0050
8.40
5.0
1202-XXX-0084-0050
8.50
5.0
1202-XXX-0085-0050
8.60
5.0
1202-XXX-0086-0050
8.70
5.0
1202-XXX-0087-0050
8.80
5.0
1202-XXX-0088-0050
8.90
5.0
1202-XXX-0089-0050
9. 00
5.0
1202-XXX-0090-0050
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
Solid D
Hollow D
Profile 1203
Profile 1204
Width A
Height B
Part Number
1.40
1.63
1203-XXX-0014-0016
1.57
1.73
1203-XXX-0016-0017
2.39
1.98
1203-XXX-0024-0020
1.98
2.26
1203-XXX-0020-0023
1.57
2.54
1203-XXX-0016-0025
3.81
2.79
1203-XXX-0038-0028
3.00
3.96
1203-XXX-0030-0040
4.52
4.45
1203-XXX-0045-0045
3.96
3.96
1203-XXX-0040-0040
Width A
Wall C
Radii R
3.96
Height B
3.96
1.14
1.98
Part Number
1204-XXX-0040-0040
4.75
4.72
1.27
2.36
1204-XXX-0048-0048
7.92
7.92
1.27
3.96
1204-XXX-0080-0080
7.92
7.92
1.57
3.96
1204-XXX-0081-0081
12.37
8.23
2.03
6.20
1204-XXX-0124-0080
6.35
6.35
1.65
3.18
1204-XXX-0064-0064
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
23
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
Channel
Flat Strip
Profile 1206
Profile 1207
Dim A
DIm A
2.54
24
Dim B
Dim C
Dim D
2.54
0.86
0.84
Dim B
Part Number
1.60
1.07
1207-XXX-0016-0010
2.41
1.57
1207-XXX-0024-0016
1206-XXX-0025-0025
3.05
1.91
1207-XXX-0030-0020
1.57
1207-XXX-0032-0016
Part Number
3.20
2.79
0.66
1.27
1206-XXX-0032-0028
3.18
3.20
5.72
0.51
1.91
1206-XXX-0032-0058
3.96
1.57
1207-XXX-0040-0016
3.96
3.94
1.57
1.19
1206-XXX-0040-0040
6.35
1.57
1207-XXX-0064-0016
4.45
3.96
1.19
1.91
1206-XXX-0045-0040
12.70
1.91
1207-XXX-0127-0020
8.31
5.94
1.57
2.92
1206-XXX-0080-0060
12.70
3.18
1207-XXX-0127-0032
12.70
4.78
1207-XXX-0127-0048
19.05
1.57
1207-XXX-0190-0016
22.35
1.57
1207-XXX-0224-0016
25.40
6.35
1207-XXX-0254-0064
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
Hollow Rectangular
How To Order
Select chosen profile and size from our extrusion
section then insert the material code XXX
(1201-XXX-0030).
e.g.
1201-SNG-0030
Gaskets in Grooves
For the typical electronic enclosure, groove mounted
gaskets are better than surface mounted gaskets
because when the gasket is compressed in the groove
the two mating flanges can come into contact with each
other thereby enhancing the EMC performance with the
advantage of the groove acting as a compression stop
and therefore protecting the gasket from damage at the
same time.
Profile 1208
DIm A
Dim B
Part Number
7.75
8.38
3.18
1208-XXX-0078-0084
9.53
9.53
4.78
1208-XXX-0095-0095
Tolerances
Up to 2.0mm 0.1mm
2.0mm to 5.0mm 0.15mm
5.0mm to 9.0mm 0.2mm
Materials
Material Code
SNG
FNG
SNG-FR
SSA
FSA
FSA(70)
SSA (65B)
Material
Silicone Nickel Graphite
SSC
FSC
SN
Silicone Nickel
FN
Fluorosilicone Nickel
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
25
Conductive Elastomers:
Extrusions
Technical Specifications (Continued)
15% Compression
20% Compression
Depth
Width
Depth
1.00
0.85
1.10
0.80
1.15
1.10
0.94
1.21
0.88
1.27
Compression %
1.20
1.02
1.32
0.96
1.38
Cord Diameter mm
Width
10
15
20
25
1.30
1.11
1.43
1.04
1.50
1.0
17N
24N
35N
47N
1.40
1.19
1.54
1.12
1.61
2.0
26N
43N
68N
94N
1.50
1.28
1.65
1.20
1.73
3.0
37N
66N
110N
154N
1.60
1.36
1.76
1.28
1.84
4.0
66N
105N
146N
196N
1.80
1.53
1.98
1.44
2.07
2.00
1.70
2.20
1.60
2.30
2.20
1.87
2.42
1.76
2.53
2.40
2.04
2.64
1.92
2.76
2.50
2.13
2.75
2.00
2.88
2.60
2.21
2.86
2.08
2.99
2.80
2.38
3.08
2.24
3.22
3.00
2.55
3.30
2.40
3.45
3.20
2.72
3.52
2.56
3.68
3.50
2.98
3.85
2.80
4.03
3.80
3.23
4.18
3.04
4.37
4.00
3.40
4.40
3.20
4.60
4.30
3.66
4.73
3.44
4.95
4.50
3.83
4.95
3.60
5.18
4.80
4.08
5.28
3.84
5.52
5.00
4.25
5.50
4.00
5.75
5.30
4.51
5.83
4.24
6.10
5.50
4.68
6.05
4.40
6.33
5.80
4.93
6.38
4.64
6.67
6.00
5.10
6.60
4.80
6.90
6.30
5.36
6.93
5.04
7.25
6.50
5.53
7.15
5.20
7.48
The above cross sectional area groove sizes allow for the
free movement of the gasket when being compressed.
This method of calculation ensures that the volume of
the gasket does not exceed that of the groove when
fully compressed, resulting in groove overfill. This also
minimises the amount of compression force required to
achieve a good RFI/EMI seal.
It is important to note that when designing in an EMC
gasket, that the principles of O ring design for pressure
sealing do not apply. The groove depth dimension is
the most important, as it is this that limits the gasket
compression. The groove width has no maximum
dimension and is only there for gasket location purposes.
Tighter groove dimensions using volume calculations
may be employed to enhance environmental sealing.
However this will increase the compression forces
required.
Tolerances
Up to 2.0mm 0.1mm
2.0mm to 5.0mm 0.15mm
5.0mm to 9.0mm 0.2mm
It is also important to consider the tolerances of the
gasket and the groove.
Compressed Gasket
The minimum internal bend radius of a solid cord gasket is 1.5 x cross
section of cord.
Casting With Tube Gasket
The minimum internal bend radius of a tube gasket where the id of the
tube is no greater than 30% of the cross section is 2.5 x cross section
of tube.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
O Rings
Product Overview
Design Considerations
When selecting a profile it is important to give
attention to the mechanical design of your product.
Round and D section seals should ideally be mounted
in a suitably sized groove.
If the gasket is to fit in a groove. It is important that
the gasket size chosen does not overfill the channel,
when using solid sections you should ensure that
the groove cross sectional area is a minimum of 5%
greater than the proposed gasket cross section.
Attention must also be paid to the closing force
required to compress the gasket to the working
height required.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
27
Conductive Elastomers:
O Rings
Technical Specifications
Tolerances
Standard Inside
Diameter Of O Ring
Up to 2.0mm 0.1mm
2.0mm to 5.0mm 0.15mm
5.0mm to 9.0mm 0.2mm
10.00
1301 XXX-XXXX-0100
10.50
1301 XXX-XXXX-0105
11.00
1301 XXX-XXXX-0110
11.50
1301 XXX-XXXX-0115
12.00
1301 XXX-XXXX-0120
12.50
1301 XXX-XXXX-0125
13.00
1301 XXX-XXXX-0130
13.50
1301 XXX-XXXX-0135
14.00
1301 XXX-XXXX-0140
14.50
1301 XXX-XXXX-0145
15.00
1301 XXX-XXXX-0150
15.50
1301 XXX-XXXX-0155
16.00
1301 XXX-XXXX-0160
16.50
1301 XXX-XXXX-0165
17.00
1301 XXX-XXXX-0170
17.50
1301 XXX-XXXX-0175
18.00
1301 XXX-XXXX-0180
18.50
1301 XXX-XXXX-0185
19.00
1301 XXX-XXXX-0190
19.50
1301 XXX-XXXX-0195
20.00
1301 XXX-XXXX-0200
20.50
1301 XXX-XXXX-0205
21.00
1301 XXX-XXXX-0210
21.50
1301 XXX-XXXX-0215
22.00
1301 XXX-XXXX-0220
22.50
1301 XXX-XXXX-0225
23.00
1301 XXX-XXXX-0230
23.50
1301 XXX-XXXX-0235
24.00
1301 XXX-XXXX-0240
24.50
1301 XXX-XXXX-0245
25.00
1301 XXX-XXXX-0250
25.50
1301 XXX-XXXX-0255
26.00
1301 XXX-XXXX-0260
26.50
1301 XXX-XXXX-0265
27.00
1301 XXX-XXXX-0270
27.50
1301 XXX-XXXX-0275
28.00
1301 XXX-XXXX-0280
28.50
1301 XXX-XXXX-0285
29.00
1301 XXX-XXXX-0290
29.50
1301 XXX-XXXX-0295
30.00
1301 XXX-XXXX-0300
30.50
1301 XXX-XXXX-0305
31.00
1301 XXX-XXXX-0310
31.50
1301 XXX-XXXX-0315
32.00
1301 XXX-XXXX-0320
32.50
1301 XXX-XXXX-0325
33.00
1301 XXX-XXXX-0330
33.50
1301 XXX-XXXX-0335
34.00
1301 XXX-XXXX-0340
34.50
1301 XXX-XXXX-0345
35.00
1301 XXX-XXXX-0350
35.50
1301 XXX-XXXX-0355
36.00
1301 XXX-XXXX-0360
36.50
1301 XXX-XXXX-0365
37.00
1301 XXX-XXXX-0370
37.50
1301 XXX-XXXX-0375
38.00
1301 XXX-XXXX-0380
38.50
1301 XXX-XXXX-0385
39.00
1301 XXX-XXXX-0390
39.50
1301 XXX-XXXX-0395
40.00
1301 XXX-XXXX-0400
40.50
1301 XXX-XXXX-0405
Material Code
SNG
SNG-FR
FNG
SSA
SSA (65B)
FSA
FSA (70)
SSC
FSC
Silicone Nickel
SN
Fluorosilicone Nickel
FN
Standard Cord
Cross Sections
Section Reference
Minimum Inside
Diameter of O Ring
1.00mm
0010
10mm
1.20mm
0012
10mm
1.30mm
0013
10mm
1.40mm
0014
10mm
1.50mm
0015
10mm
1.60mm
0016
10mm
1.80mm
0018
11mm
2.00mm
0020
12mm
2.20mm
0022
12mm
2.40mm
0024
12mm
2.50mm
0025
12mm
2.60mm
0026
12mm
2.80mm
0028
16mm
3.00mm
0030
16mm
3.20mm
0032
16mm
3.50mm
0035
19mm
3.80mm
0038
22mm
4.00mm
0040
22mm
4.30mm
0043
25mm
4.50mm
0045
25mm
4.80mm
0048
28mm
5.00mm
0050
30mm
How to order
Select the material from the list and insert the material
code followed by the section reference and finally the
inside diameter. (1301-XXX-XXXX-XXXX)
e.g.
1301-SSA-0016-0355
28
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
O Rings
Technical Specifications
Standard Inside
Diameter Of O Ring
41.00
1301 XXX-XXXX-0410
41.50
1301 XXX-XXXX-0415
42.00
1301 XXX-XXXX-0420
42.50
1301 XXX-XXXX-0425
43.00
1301 XXX-XXXX-0430
43.50
1301 XXX-XXXX-0435
44.00
1301 XXX-XXXX-0440
44.50
1301 XXX-XXXX-0445
45.00
1301 XXX-XXXX-0450
45.50
1301 XXX-XXXX-0455
46.00
1301 XXX-XXXX-0460
46.50
1301 XXX-XXXX-0465
47.00
1301 XXX-XXXX-0470
47.50
1301 XXX-XXXX-0475
48.00
1301 XXX-XXXX-0480
48.50
1301 XXX-XXXX-0485
49.00
1301 XXX-XXXX-0490
49.50
1301 XXX-XXXX-0495
50.00
1301 XXX-XXXX-0500
50.50
1301 XXX-XXXX-0505
51.00
1301 XXX-XXXX-0510
51.50
1301 XXX-XXXX-0515
52.00
1301 XXX-XXXX-0520
52.50
1301 XXX-XXXX-0525
53.00
1301 XXX-XXXX-0530
53.50
1301 XXX-XXXX-0535
54.00
1301 XXX-XXXX-0540
54.50
1301 XXX-XXXX-0545
55.00
1301 XXX-XXXX-0550
55.50
1301 XXX-XXXX-0555
56.00
1301 XXX-XXXX-0560
56.50
1301 XXX-XXXX-0565
57.00
1301 XXX-XXXX-0570
57.50
1301 XXX-XXXX-0575
58.00
1301 XXX-XXXX-0580
58.50
1301 XXX-XXXX-0585
59.00
1301 XXX-XXXX-0590
59.50
1301 XXX-XXXX-0595
60.00
1301 XXX-XXXX-0600
60.50
1301 XXX-XXXX-0605
61.00
1301 XXX-XXXX-0610
61.50
1301 XXX-XXXX-0615
62.00
1301 XXX-XXXX-0620
62.50
1301 XXX-XXXX-0625
63.00
1301 XXX-XXXX-0630
63.50
1301 XXX-XXXX-0635
64.00
1301 XXX-XXXX-0640
64.50
1301 XXX-XXXX-0645
65.00
1301 XXX-XXXX-0650
65.50
1301 XXX-XXXX-0655
66.00
1301 XXX-XXXX-0660
66.50
1301 XXX-XXXX-0665
67.00
1301 XXX-XXXX-0670
67.50
1301 XXX-XXXX-0675
68.00
1301 XXX-XXXX-0680
68.50
1301 XXX-XXXX-0685
69.00
1301 XXX-XXXX-0690
69.50
1301 XXX-XXXX-0695
70.00
1301 XXX-XXXX-0700
70.50
1301 XXX-XXXX-0705
71.00
1301 XXX-XXXX-0710
71.50
1301 XXX-XXXX-0715
72.00
1301 XXX-XXXX-0720
72.50
1301 XXX-XXXX-0725
73.00
1301 XXX-XXXX-0730
73.50
1301 XXX-XXXX-0735
74.00
1301 XXX-XXXX-0740
74.50
1301 XXX-XXXX-0745
75.00
1301 XXX-XXXX-0750
75.50
1301 XXX-XXXX-0755
76.00
1301 XXX-XXXX-0760
76.50
1301 XXX-XXXX-0765
77.00
1301 XXX-XXXX-0770
77.50
1301 XXX-XXXX-0775
78.00
1301 XXX-XXXX-0780
78.50
1301 XXX-XXXX-0785
79.00
1301 XXX-XXXX-0790
79.50
1301 XXX-XXXX-0795
80.00
1301 XXX-XXXX-0800
80.50
1301 XXX-XXXX-0805
81.00
1301 XXX-XXXX-0810
81.50
1301 XXX-XXXX-0815
82.00
1301 XXX-XXXX-0820
82.50
1301 XXX-XXXX-0825
83.00
1301 XXX-XXXX-0830
83.50
1301 XXX-XXXX-0835
84.00
1301 XXX-XXXX-0840
84.50
1301 XXX-XXXX-0845
85.00
1301 XXX-XXXX-0850
85.50
1301 XXX-XXXX-0855
86.00
1301 XXX-XXXX-0860
86.50
1301 XXX-XXXX-0865
87.00
1301 XXX-XXXX-0870
87.50
1301 XXX-XXXX-0875
88.00
1301 XXX-XXXX-0880
88.50
1301 XXX-XXXX-0885
89.00
1301 XXX-XXXX-0890
89.50
1301 XXX-XXXX-0895
90.00
1301 XXX-XXXX-0900
90.50
1301 XXX-XXXX-0905
91.00
1301 XXX-XXXX-0910
91.50
1301 XXX-XXXX-0915
92.00
1301 XXX-XXXX-0920
92.50
1301 XXX-XXXX-0925
93.00
1301 XXX-XXXX-0930
93.50
1301 XXX-XXXX-0935
94.00
1301 XXX-XXXX-0940
94.50
1301 XXX-XXXX-0945
95.00
1301 XXX-XXXX-0950
95.50
1301 XXX-XXXX-0955
96.00
1301 XXX-XXXX-0960
96.50
1301 XXX-XXXX-0965
97.00
1301 XXX-XXXX-0970
97.50
1301 XXX-XXXX-0975
98.00
1301 XXX-XXXX-0980
98.50
1301 XXX-XXXX-0985
99.00
1301 XXX-XXXX-0990
99.50
1301 XXX-XXXX-0995
100.00
1301 XXX-XXXX-1000
100.50
1301 XXX-XXXX-1005
101.00
1301 XXX-XXXX-1010
101.50
1301 XXX-XXXX-1015
102.00
1301 XXX-XXXX-1020
102.50
1301 XXX-XXXX-1025
103.00
1301 XXX-XXXX-1030
103.50
1301 XXX-XXXX-1035
104.00
1301 XXX-XXXX-1040
104.50
1301 XXX-XXXX-1045
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
29
Conductive Elastomers:
O Rings
Technical Specifications
Standard Inside
Diameter Of O Ring
30
105.00
1301 XXX-XXXX-1050
105.50
1301 XXX-XXXX-1055
106.00
1301 XXX-XXXX-1060
106.50
1301 XXX-XXXX-1065
107.00
1301 XXX-XXXX-1070
107.50
1301 XXX-XXXX-1075
108.00
1301 XXX-XXXX-1080
108.50
1301 XXX-XXXX-1085
109.00
1301 XXX-XXXX-1090
109.50
1301 XXX-XXXX-1095
110.00
1301 XXX-XXXX-1100
110.50
1301 XXX-XXXX-1105
111.00
1301 XXX-XXXX-1110
111.50
1301 XXX-XXXX-1115
112.00
1301 XXX-XXXX-1120
112.50
1301 XXX-XXXX-1125
113.00
1301 XXX-XXXX-1130
113.50
1301 XXX-XXXX-1135
114.00
1301 XXX-XXXX-1140
114.50
1301 XXX-XXXX-1145
115.00
1301 XXX-XXXX-1150
115.50
1301 XXX-XXXX-1155
116.00
1301 XXX-XXXX-1160
116.50
1301 XXX-XXXX-1165
117.00
1301 XXX-XXXX-1170
117.50
1301 XXX-XXXX-1175
118.00
1301 XXX-XXXX-1180
118.50
1301 XXX-XXXX-1185
119.00
1301 XXX-XXXX-1190
119.50
1301 XXX-XXXX-1195
120.00
1301 XXX-XXXX-1200
120.50
1301 XXX-XXXX-1205
121.00
1301 XXX-XXXX-1210
121.50
1301 XXX-XXXX-1215
122.00
1301 XXX-XXXX-1220
122.50
1301 XXX-XXXX-1225
123.00
1301 XXX-XXXX-1230
123.50
1301 XXX-XXXX-1235
124.00
1301 XXX-XXXX-1240
124.50
1301 XXX-XXXX-1245
125.00
1301 XXX-XXXX-1250
125.50
1301 XXX-XXXX-1255
126.00
1301 XXX-XXXX-1260
126.50
1301 XXX-XXXX-1265
127.00
1301 XXX-XXXX-1270
127.50
1301 XXX-XXXX-1275
128.00
1301 XXX-XXXX-1280
128.50
1301 XXX-XXXX-1285
129.00
1301 XXX-XXXX-1290
129.50
1301 XXX-XXXX-1295
130.00
1301 XXX-XXXX-1300
130.50
1301 XXX-XXXX-1305
131.00
1301 XXX-XXXX-1310
131.50
1301 XXX-XXXX-1315
132.00
1301 XXX-XXXX-1320
132.50
1301 XXX-XXXX-1325
133.00
1301 XXX-XXXX-1330
133.50
1301 XXX-XXXX-1335
134.00
1301 XXX-XXXX-1340
134.50
1301 XXX-XXXX-1345
135.00
1301 XXX-XXXX-1350
135.50
1301 XXX-XXXX-1355
136.00
1301 XXX-XXXX-1360
136.50
1301 XXX-XXXX-1365
137.00
1301 XXX-XXXX-1370
137.50
1301 XXX-XXXX-1375
138.00
1301 XXX-XXXX-1380
138.50
1301 XXX-XXXX-1385
139.00
1301 XXX-XXXX-1390
139.50
1301 XXX-XXXX-1395
140.00
1301 XXX-XXXX-1400
140.50
1301 XXX-XXXX-1405
141.00
1301 XXX-XXXX-1410
141.50
1301 XXX-XXXX-1415
142.00
1301 XXX-XXXX-1420
142.50
1301 XXX-XXXX-1425
143.00
1301 XXX-XXXX-1430
143.50
1301 XXX-XXXX-1435
144.00
1301 XXX-XXXX-1440
144.50
1301 XXX-XXXX-1445
145.00
1301 XXX-XXXX-1450
145.50
1301 XXX-XXXX-1455
146.00
1301 XXX-XXXX-1460
146.50
1301 XXX-XXXX-1465
147.00
1301 XXX-XXXX-1470
147.50
1301 XXX-XXXX-1475
148.00
1301 XXX-XXXX-1480
148.50
1301 XXX-XXXX-1485
149.00
1301 XXX-XXXX-1490
149.50
1301 XXX-XXXX-1495
150.00
1301 XXX-XXXX-1500
151.00
1301 XXX-XXXX-1510
152.00
1301 XXX-XXXX-1520
153.00
1301 XXX-XXXX-1530
154.00
1301 XXX-XXXX-1540
155.00
1301 XXX-XXXX-1550
156.00
1301 XXX-XXXX-1560
157.00
1301 XXX-XXXX-1570
158.00
1301 XXX-XXXX-1580
159.00
1301 XXX-XXXX-1590
160.00
1301 XXX-XXXX-1600
151.00
1301 XXX-XXXX-1610
152.00
1301 XXX-XXXX-1620
153.00
1301 XXX-XXXX-1630
154.00
1301 XXX-XXXX-1640
155.00
1301 XXX-XXXX-1650
156.00
1301 XXX-XXXX-1660
157.00
1301 XXX-XXXX-1670
158.00
1301 XXX-XXXX-1680
159.00
1301 XXX-XXXX-1690
160.00
1301 XXX-XXXX-1700
171.00
1301 XXX-XXXX-1710
172.00
1301 XXX-XXXX-1720
173.00
1301 XXX-XXXX-1730
174.00
1301 XXX-XXXX-1740
175.00
1301 XXX-XXXX-1750
176.00
1301 XXX-XXXX-1760
177.00
1301 XXX-XXXX-1770
178.00
1301 XXX-XXXX-1780
179.00
1301 XXX-XXXX-1790
180.00
1301 XXX-XXXX-1800
181.00
1301 XXX-XXXX-1810
182.00
1301 XXX-XXXX-1820
183.00
1301 XXX-XXXX-1830
184.00
1301 XXX-XXXX-1840
185.00
1301 XXX-XXXX-1850
186.00
1301 XXX-XXXX-1860
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
O Rings
Technical Specifications
Standard Inside
Diameter Of O Ring
187.00
1301 XXX-XXXX-1870
188.00
1301 XXX-XXXX-1880
189.00
1301 XXX-XXXX-1890
190.00
1301 XXX-XXXX-1800
191.00
1301 XXX-XXXX-1910
192.00
1301 XXX-XXXX-1920
193.00
1301 XXX-XXXX-1930
194.00
1301 XXX-XXXX-1940
195.00
1301 XXX-XXXX-1950
196.00
1301 XXX-XXXX-1960
197.00
1301 XXX-XXXX-1970
198.00
1301 XXX-XXXX-1980
199.00
1301 XXX-XXXX-1990
200.00
1301 XXX-XXXX-2000
201.00
1301 XXX-XXXX-2010
202.00
1301 XXX-XXXX-2020
1.00mm
10mm
203.00
1301 XXX-XXXX-2030
1.20mm
10mm
204.00
1301 XXX-XXXX-2040
1.30mm
10mm
205.00
1301 XXX-XXXX-2050
1.40mm
10mm
206.00
1301 XXX-XXXX-2060
1.50mm
10mm
207.00
1301 XXX-XXXX-2070
1.60mm
10mm
208.00
1301 XXX-XXXX-2080
1.80mm
10mm
209.00
1301 XXX-XXXX-2090
2.00mm
12mm
210.00
1301 XXX-XXXX-2100
2.20mm
12mm
211.00
1301 XXX-XXXX-2110
2.40mm
12mm
212.00
1301 XXX-XXXX-2120
2.50mm
12mm
213.00
1301 XXX-XXXX-2130
2.60mm
12mm
214.00
1301 XXX-XXXX-2140
2.80mm
16mm
215.00
1301 XXX-XXXX-2150
3.00mm
16mm
216.00
1301 XXX-XXXX-2160
3.20mm
16mm
217.00
1301 XXX-XXXX-2170
3.50mm
19mm
218.00
1301 XXX-XXXX-2180
3.80mm
22mm
219.00
1301 XXX-XXXX-2190
4.00mm
22mm
220.00
1301 XXX-XXXX-2200
4.30mm
25mm
221.00
1301 XXX-XXXX-2210
4.50mm
25mm
222.00
1301 XXX-XXXX-2220
4.80mm
28mm
223.00
1301 XXX-XXXX-2230
5.00mm
30mm
224.00
1301 XXX-XXXX-2240
225.00
1301 XXX-XXXX-2250
Section Reference
226.00
1301 XXX-XXXX-2260
1.20 X 0.5
0012-0005
227.00
1301 XXX-XXXX-2270
1.30 X 0.5
0013-0005
228.00
1301 XXX-XXXX-2280
1.40 X 0.5
0014-0005
229.00
1301 XXX-XXXX-2290
1.50 X 0.5
0015-0005
230.00
1301 XXX-XXXX-2300
1.60 X 0.5
0016-0005
231.00
1301 XXX-XXXX-2310
1.80 X 0.5
0018-0005
232.00
1301 XXX-XXXX-2320
2.00 X 0.5
0020-0005
233.00
1301 XXX-XXXX-2330
1.60 X 0.8
0016-0008
234.00
1301 XXX-XXXX-2340
1.80 X 0.8
0018-0008
235.00
1301 XXX-XXXX-2350
2.00 X 0.8
0020-0008
236.00
1301 XXX-XXXX-2360
2.20 X 0.8
0022-0008
237.00
1301 XXX-XXXX-2370
2.40 X 0.8
0024-0008
238.00
1301 XXX-XXXX-2380
2.50 X 0.8
0025-0008
239.00
1301 XXX-XXXX-2390
2.60 X 0.8
0026-0008
240.00
1301 XXX-XXXX-2400
2.80 X 0.8
0028-0008
241.00
1301 XXX-XXXX-2410
3.00 X 0.8
0030-0008
242.00
1301 XXX-XXXX-2420
2.00 X 1.0
0020-0010
243.00
1301 XXX-XXXX-2430
2.20 X 1.0
0022-0010
244.00
1301 XXX-XXXX-2440
2.40 X 1.0
0024-0010
245.00
1301 XXX-XXXX-2450
2.50 X 1.0
0025-0010
246.00
1301 XXX-XXXX-2460
2.60 X 1.0
0026-0010
247.00
1301 XXX-XXXX-2470
2.80 X 1.0
0028-0010
248.00
1301 XXX-XXXX-2480
3.00 X 1.0
0030-0010
249.00
1301 XXX-XXXX-2490
3.20 X 1.0
0032-0010
250.00
1301 XXX-XXXX-2500
Material
Material Code
SNG
SNG-FR
FNG
SSA
SSA (65B)
FSA
FSA (70)
SSC
FSC
Silicone Nickel
SN
Fluorosilicone Nickel
FN
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
31
Conductive Elastomers:
O Rings
Technical Specifications
How to order
32
3.50 X 1.0
0035-0010
3.80 X 1.0
0038-0010
4.00 X 1.0
0040-0010
2.50 X 1.1
0025-0011
2.60 X 1.1
0026-0011
2.80 X 1.1
0028-0011
3.00 X 1.1
0030-0011
3.20 X 1.1
0032-0011
3.50 X 1.1
0035-0011
3.80 X 1.1
0038-0011
Inside Diameter of
O Ring
4.00 X 1.1
0040-0011
10.00
1302 XXX-XXXX-XXXX-0100
2.50 X 1.2
0025-0012
10.50
1302 XXX-XXXX-XXXX-0105
2.60 X 1.2
0026-0012
11.00
1302 XXX-XXXX-XXXX-0110
2.80 X 1.2
0028-0012
11.50
1302 XXX-XXXX-XXXX-0115
3.00 X 1.2
0030-0012
12.00
1302 XXX-XXXX-XXXX-0120
3.20 X 1.2
0032-0012
12.50
1302 XXX-XXXX-XXXX-0125
3.50 X 1.2
0035-0012
13.00
1302 XXX-XXXX-XXXX-0130
3.80 X 1.2
0038-0012
13.50
1302 XXX-XXXX-XXXX-0135
4.00 X 1.2
0040-0012
14.00
1302 XXX-XXXX-XXXX-0140
2.50 X 1.3
0025-0013
14.50
1302 XXX-XXXX-XXXX-0145
2.60 X 1.3
0026-0013
15.00
1302 XXX-XXXX-XXXX-0150
2.80 X 1.3
0028-0013
15.50
1302 XXX-XXXX-XXXX-0155
3.00 X 1.3
0030-0013
16.00
1302 XXX-XXXX-XXXX-0160
3.20 X 1.3
0032-0013
16.50
1302 XXX-XXXX-XXXX-0165
3.50 X 1.3
0035-0013
17.00
1302 XXX-XXXX-XXXX-0170
3.80 X 1.3
0038-0013
17.50
1302 XXX-XXXX-XXXX-0175
4.00 X 1.3
0040-0013
18.00
1302 XXX-XXXX-XXXX-0180
3.00 X 1.5
0030-0015
18.50
1302 XXX-XXXX-XXXX-0185
3.20 X 1.5
0032-0015
19.00
1302 XXX-XXXX-XXXX-0190
3.50 X 1.5
0035-0015
19.50
1302 XXX-XXXX-XXXX-0195
3.80 X 1.5
0038-0015
20.00
1302 XXX-XXXX-XXXX-0200
4.00 X 1.5
0040-0015
20.50
1302 XXX-XXXX-XXXX-0205
4.30 X 1.5
0043-0015
21.00
1302 XXX-XXXX-XXXX-0210
4.50 X 1.5
0045-0015
21.50
1302 XXX-XXXX-XXXX-0215
4.80 X 1.5
0048-0015
22.00
1302 XXX-XXXX-XXXX-0220
5.00 X 1.5
0050-0015
22.50
1302 XXX-XXXX-XXXX-0225
3.00 X 1.6
0030-0016
23.00
1302 XXX-XXXX-XXXX-0230
3.20 X 1.6
0032-0016
23.50
1302 XXX-XXXX-XXXX-0235
3.50 X 1.6
0035-0016
24.00
1302 XXX-XXXX-XXXX-0240
3.80 X 1.6
0038-0016
24.50
1302 XXX-XXXX-XXXX-0245
4.00 X 1.6
0040-0016
25.00
1302 XXX-XXXX-XXXX-0250
4.10 X 1.6
0041-0016
25.50
1302 XXX-XXXX-XXXX-0255
4.30 X 1.6
0043-0016
26.00
1302 XXX-XXXX-XXXX-0260
4.50 X 1.6
0045-0016
26.50
1302 XXX-XXXX-XXXX-0265
4.80 X 1.6
0048-0016
27.00
1302 XXX-XXXX-XXXX-0270
5.00 X 1.6
0050-0016
27.50
1302 XXX-XXXX-XXXX-0275
4.00 X 2.0
0040-0020
28.00
1302 XXX-XXXX-XXXX-0280
4.30 X 2.0
0043-0020
28.50
1302 XXX-XXXX-XXXX-0285
4.50 X 2.0
0045-0020
29.00
1302 XXX-XXXX-XXXX-0290
4.80 X 2.0
0048-0020
29.50
1302 XXX-XXXX-XXXX-0295
5.00 X 2.0
0050-0020
30.00
1302 XXX-XXXX-XXXX-0300
4.00 X 2.2
0040-0022
30.50
1302 XXX-XXXX-XXXX-0305
4.30 X 2.2
0043-0022
31.00
1302 XXX-XXXX-XXXX-0310
4.50 X 2.2
0045-0022
31.50
1302 XXX-XXXX-XXXX-0315
4.80 X 2.2
0048-0022
32.00
1302 XXX-XXXX-XXXX-0320
5.00 X 2.2
0050-0022
32.50
1302 XXX-XXXX-XXXX-0325
4.50 X 2.5
0045-0025
33.00
1302 XXX-XXXX-XXXX-0330
4.80 X 2.5
0048-0025
33.50
1302 XXX-XXXX-XXXX-0335
5.00 X 2.5
0050-0025
34.00
1302 XXX-XXXX-XXXX-0340
4.80 X 2.8
0048-0028
34.50
1302 XXX-XXXX-XXXX-0345
5.00 X 2.8
0050-0028
35.00
1302 XXX-XXXX-XXXX-0350
35.50
1302 XXX-XXXX-XXXX-0355
36.00
1302 XXX-XXXX-XXXX-0360
36.50
1302 XXX-XXXX-XXXX-0365
Select the material from the list and insert the material
code followed by the section reference and finally the
inside diameter. (1302-XXX-XXXX-XXXX-XXXX)
e.g.
1302-SNG-0030-0015-0500
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
O Rings
Technical Specifications
Standard Inside
Diameter Of O Ring
37.00
1302 XXX-XXXX-XXXX-0370
37.50
1302 XXX-XXXX-XXXX-0375
38.00
1302 XXX-XXXX-XXXX-0380
38.50
1302 XXX-XXXX-XXXX-0385
39.00
1302 XXX-XXXX-XXXX-0390
39.50
1302 XXX-XXXX-XXXX-0395
40.00
1302 XXX-XXXX-XXXX-0400
40.50
1302 XXX-XXXX-XXXX-0405
41.00
1302 XXX-XXXX-XXXX-0410
41.50
1302 XXX-XXXX-XXXX-0415
42.00
1302 XXX-XXXX-XXXX-0420
42.50
1302 XXX-XXXX-XXXX-0425
43.00
1302 XXX-XXXX-XXXX-0430
43.50
1302 XXX-XXXX-XXXX-0435
44.00
1302 XXX-XXXX-XXXX-0440
44.50
1302 XXX-XXXX-XXXX-0445
45.00
1302 XXX-XXXX-XXXX-0450
45.50
1302 XXX-XXXX-XXXX-0455
46.00
1302 XXX-XXXX-XXXX-0460
46.50
1302 XXX-XXXX-XXXX-0465
47.00
1302 XXX-XXXX-XXXX-0470
47.50
1302 XXX-XXXX-XXXX-0475
48.00
1302 XXX-XXXX-XXXX-0480
48.50
1302 XXX-XXXX-XXXX-0485
49.00
1302 XXX-XXXX-XXXX-0490
49.50
1302 XXX-XXXX-XXXX-0495
50.00
1302 XXX-XXXX-XXXX-0500
50.50
1302 XXX-XXXX-XXXX-0505
51.00
1302 XXX-XXXX-XXXX-0510
51.50
1302 XXX-XXXX-XXXX-0515
52.00
1302 XXX-XXXX-XXXX-0520
52.50
1302 XXX-XXXX-XXXX-0525
53.00
1302 XXX-XXXX-XXXX-0530
53.50
1302 XXX-XXXX-XXXX-0535
54.00
1302 XXX-XXXX-XXXX-0540
54.50
1302 XXX-XXXX-XXXX-0545
55.00
1302 XXX-XXXX-XXXX-0550
55.50
1302 XXX-XXXX-XXXX-0555
56.00
1302 XXX-XXXX-XXXX-0560
56.50
1302 XXX-XXXX-XXXX-0565
57.00
1302 XXX-XXXX-XXXX-0570
57.50
1302 XXX-XXXX-XXXX-0575
58.00
1302 XXX-XXXX-XXXX-0580
58.50
1302 XXX-XXXX-XXXX-0585
59.00
1302 XXX-XXXX-XXXX-0590
59.50
1302 XXX-XXXX-XXXX-0595
60.00
1302 XXX-XXXX-XXXX-0600
60.50
1302 XXX-XXXX-XXXX-0605
61.00
1302 XXX-XXXX-XXXX-0610
61.50
1302 XXX-XXXX-XXXX-0615
62.00
1302 XXX-XXXX-XXXX-0620
62.50
1302 XXX-XXXX-XXXX-0625
63.00
1302 XXX-XXXX-XXXX-0630
63.50
1302 XXX-XXXX-XXXX-0635
64.00
1302 XXX-XXXX-XXXX-0640
64.50
1302 XXX-XXXX-XXXX-0645
65.00
1302 XXX-XXXX-XXXX-0650
65.50
1302 XXX-XXXX-XXXX-0655
66.00
1302 XXX-XXXX-XXXX-0660
66.50
1302 XXX-XXXX-XXXX-0665
67.00
1302 XXX-XXXX-XXXX-0670
67.50
1302 XXX-XXXX-XXXX-0675
68.00
1302 XXX-XXXX-XXXX-0680
68.50
1302 XXX-XXXX-XXXX-0685
69.00
1302 XXX-XXXX-XXXX-0690
69.50
1302 XXX-XXXX-XXXX-0695
70.00
1302 XXX-XXXX-XXXX-0700
70.50
1302 XXX-XXXX-XXXX-0705
71.00
1302 XXX-XXXX-XXXX-0710
71.50
1302 XXX-XXXX-XXXX-0715
72.00
1302 XXX-XXXX-XXXX-0720
72.50
1302 XXX-XXXX-XXXX-0725
73.00
1302 XXX-XXXX-XXXX-0730
73.50
1302 XXX-XXXX-XXXX-0735
74.00
1302 XXX-XXXX-XXXX-0740
74.50
1302 XXX-XXXX-XXXX-0745
75.00
1302 XXX-XXXX-XXXX-0750
75.50
1302 XXX-XXXX-XXXX-0755
76.00
1302 XXX-XXXX-XXXX-0760
76.50
1302 XXX-XXXX-XXXX-0765
77.00
1302 XXX-XXXX-XXXX-0770
77.50
1302 XXX-XXXX-XXXX-0775
78.00
1302 XXX-XXXX-XXXX-0780
78.50
1302 XXX-XXXX-XXXX-0785
79.00
1302 XXX-XXXX-XXXX-0790
79.50
1302 XXX-XXXX-XXXX-0795
80.00
1302 XXX-XXXX-XXXX-0800
80.50
1302 XXX-XXXX-XXXX-0805
81.00
1302 XXX-XXXX-XXXX-0810
81.50
1302 XXX-XXXX-XXXX-0815
82.00
1302 XXX-XXXX-XXXX-0820
82.50
1302 XXX-XXXX-XXXX-0825
83.00
1302 XXX-XXXX-XXXX-0830
83.50
1302 XXX-XXXX-XXXX-0835
84.00
1302 XXX-XXXX-XXXX-0840
84.50
1302 XXX-XXXX-XXXX-0845
85.00
1302 XXX-XXXX-XXXX-0850
85.50
1302 XXX-XXXX-XXXX-0855
86.00
1302 XXX-XXXX-XXXX-0860
86.50
1302 XXX-XXXX-XXXX-0865
87.00
1302 XXX-XXXX-XXXX-0870
87.50
1302 XXX-XXXX-XXXX-0875
88.00
1302 XXX-XXXX-XXXX-0880
88.50
1302 XXX-XXXX-XXXX-0885
89.00
1302 XXX-XXXX-XXXX-0890
89.50
1302 XXX-XXXX-XXXX-0895
90.00
1302 XXX-XXXX-XXXX-0900
90.50
1302 XXX-XXXX-XXXX-0905
91.00
1302 XXX-XXXX-XXXX-0910
91.50
1302 XXX-XXXX-XXXX-0915
92.00
1302 XXX-XXXX-XXXX-0920
92.50
1302 XXX-XXXX-XXXX-0925
93.00
1302 XXX-XXXX-XXXX-0930
93.50
1302 XXX-XXXX-XXXX-0935
94.00
1302 XXX-XXXX-XXXX-0940
94.50
1302 XXX-XXXX-XXXX-0945
95.00
1302 XXX-XXXX-XXXX-0950
95.50
1302 XXX-XXXX-XXXX-0955
96.00
1302 XXX-XXXX-XXXX-0960
96.50
1302 XXX-XXXX-XXXX-0965
97.00
1302 XXX-XXXX-XXXX-0970
97.50
1302 XXX-XXXX-XXXX-0975
98.00
1302 XXX-XXXX-XXXX-0980
98.50
1302 XXX-XXXX-XXXX-0985
99.00
1302 XXX-XXXX-XXXX-0990
99.50
1302 XXX-XXXX-XXXX-0995
100.00
1302 XXX-XXXX-XXXX-1000
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
33
Conductive Elastomers:
O Rings
Technical Specifications
Standard Inside
Diameter Of O Ring
34
100.50
1302 XXX-XXXX-XXXX-1005
101.00
1302 XXX-XXXX-XXXX-1010
101.50
1302 XXX-XXXX-XXXX-1015
102.00
1302 XXX-XXXX-XXXX-1020
102.50
1302 XXX-XXXX-XXXX-1025
103.00
1302 XXX-XXXX-XXXX-1030
103.50
1302 XXX-XXXX-XXXX-1035
104.00
1302 XXX-XXXX-XXXX-1040
104.50
1302 XXX-XXXX-XXXX-1045
105.00
1302 XXX-XXXX-XXXX-1050
105.50
1302 XXX-XXXX-XXXX-1055
106.00
1302 XXX-XXXX-XXXX-1060
106.50
1302 XXX-XXXX-XXXX-1065
107.00
1302 XXX-XXXX-XXXX-1070
107.50
1302 XXX-XXXX-XXXX-1075
108.00
1302 XXX-XXXX-XXXX-1080
108.50
1302 XXX-XXXX-XXXX-1085
109.00
1302 XXX-XXXX-XXXX-1090
109.50
1302 XXX-XXXX-XXXX-1095
110.00
1302 XXX-XXXX-XXXX-1100
110.50
1302 XXX-XXXX-XXXX-1105
111.00
1302 XXX-XXXX-XXXX-1110
111.50
1302 XXX-XXXX-XXXX-1115
112.00
1302 XXX-XXXX-XXXX-1120
112.50
1302 XXX-XXXX-XXXX-1125
113.00
1302 XXX-XXXX-XXXX-1130
113.50
1302 XXX-XXXX-XXXX-1135
114.00
1302 XXX-XXXX-XXXX-1140
114.50
1302 XXX-XXXX-XXXX-1145
115.00
1302 XXX-XXXX-XXXX-1150
115.50
1302 XXX-XXXX-XXXX-1155
116.00
1302 XXX-XXXX-XXXX-1160
116.50
1302 XXX-XXXX-XXXX-1165
117.00
1302 XXX-XXXX-XXXX-1170
117.50
1302 XXX-XXXX-XXXX-1175
118.00
1302 XXX-XXXX-XXXX-1180
118.50
1302 XXX-XXXX-XXXX-1185
119.00
1302 XXX-XXXX-XXXX-1190
119.50
1302 XXX-XXXX-XXXX-1195
120.00
1302 XXX-XXXX-XXXX-1200
120.50
1302 XXX-XXXX-XXXX-1205
121.00
1302 XXX-XXXX-XXXX-1210
121.50
1302 XXX-XXXX-XXXX-1215
122.00
1302 XXX-XXXX-XXXX-1220
122.50
1302 XXX-XXXX-XXXX-1225
123.00
1302 XXX-XXXX-XXXX-1230
123.50
1302 XXX-XXXX-XXXX-1235
124.00
1302 XXX-XXXX-XXXX-1240
124.50
1302 XXX-XXXX-XXXX-1245
125.00
1302 XXX-XXXX-XXXX-1250
125.50
1302 XXX-XXXX-XXXX-1255
126.00
1302 XXX-XXXX-XXXX-1260
126.50
1302 XXX-XXXX-XXXX-1265
127.00
1302 XXX-XXXX-XXXX-1270
127.50
1302 XXX-XXXX-XXXX-1275
128.00
1302 XXX-XXXX-XXXX-1280
128.50
1302 XXX-XXXX-XXXX-1285
129.00
1302 XXX-XXXX-XXXX-1290
129.50
1302 XXX-XXXX-XXXX-1295
130.00
1302 XXX-XXXX-XXXX-1300
130.50
1302 XXX-XXXX-XXXX-1305
131.00
1302 XXX-XXXX-XXXX-1310
131.50
1302 XXX-XXXX-XXXX-1315
132.00
1302 XXX-XXXX-XXXX-1320
132.50
1302 XXX-XXXX-XXXX-1325
133.00
1302 XXX-XXXX-XXXX-1330
133.50
1302 XXX-XXXX-XXXX-1335
134.00
1302 XXX-XXXX-XXXX-1340
134.50
1302 XXX-XXXX-XXXX-1345
135.00
1302 XXX-XXXX-XXXX-1350
135.50
1302 XXX-XXXX-XXXX-1355
136.00
1302 XXX-XXXX-XXXX-1360
136.50
1302 XXX-XXXX-XXXX-1365
137.00
1302 XXX-XXXX-XXXX-1370
137.50
1302 XXX-XXXX-XXXX-1375
138.00
1302 XXX-XXXX-XXXX-1380
138.50
1302 XXX-XXXX-XXXX-1385
139.00
1302 XXX-XXXX-XXXX-1390
139.50
1302 XXX-XXXX-XXXX-1395
140.00
1302 XXX-XXXX-XXXX-1400
140.50
1302 XXX-XXXX-XXXX-1405
141.00
1302 XXX-XXXX-XXXX-1410
141.50
1302 XXX-XXXX-XXXX-1415
142.00
1302 XXX-XXXX-XXXX-1420
142.50
1302 XXX-XXXX-XXXX-1425
143.00
1302 XXX-XXXX-XXXX-1430
143.50
1302 XXX-XXXX-XXXX-1435
144.00
1302 XXX-XXXX-XXXX-1440
144.50
1302 XXX-XXXX-XXXX-1445
145.00
1302 XXX-XXXX-XXXX-1450
145.50
1302 XXX-XXXX-XXXX-1455
146.00
1302 XXX-XXXX-XXXX-1460
146.50
1302 XXX-XXXX-XXXX-1465
147.00
1302 XXX-XXXX-XXXX-1470
147.50
1302 XXX-XXXX-XXXX-1475
148.00
1302 XXX-XXXX-XXXX-1480
148.50
1302 XXX-XXXX-XXXX-1485
149.00
1302 XXX-XXXX-XXXX-1490
149.50
1302 XXX-XXXX-XXXX-1495
150.00
1302 XXX-XXXX-XXXX-1500
151.00
1302 XXX-XXXX-XXXX-1510
152.00
1302 XXX-XXXX-XXXX-1520
153.00
1302 XXX-XXXX-XXXX-1530
154.00
1302 XXX-XXXX-XXXX-1540
155.00
1302 XXX-XXXX-XXXX-1550
156.00
1302 XXX-XXXX-XXXX-1560
157.00
1302 XXX-XXXX-XXXX-1570
158.00
1302 XXX-XXXX-XXXX-1580
159.00
1302 XXX-XXXX-XXXX-1590
160.00
1302 XXX-XXXX-XXXX-1600
161.00
1302 XXX-XXXX-XXXX-1610
162.00
1302 XXX-XXXX-XXXX-1620
163.00
1302 XXX-XXXX-XXXX-1630
164.00
1302 XXX-XXXX-XXXX-1640
165.00
1302 XXX-XXXX-XXXX-1650
166.00
1302 XXX-XXXX-XXXX-1660
167.00
1302 XXX-XXXX-XXXX-1670
168.00
1302 XXX-XXXX-XXXX-1680
169.00
1302 XXX-XXXX-XXXX-1690
170.00
1302 XXX-XXXX-XXXX-1700
171.00
1302 XXX-XXXX-XXXX-1710
172.00
1302 XXX-XXXX-XXXX-1720
173.00
1302 XXX-XXXX-XXXX-1730
174.00
1302 XXX-XXXX-XXXX-1740
175.00
1302 XXX-XXXX-XXXX-1750
176.00
1302 XXX-XXXX-XXXX-1760
177.00
1302 XXX-XXXX-XXXX-1770
178.00
1302 XXX-XXXX-XXXX-1780
179.00
1302 XXX-XXXX-XXXX-1790
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Elastomers:
O Rings
Technical Specifications
Standard Inside
Diameter Of O Ring
180.00
1302 XXX-XXXX-XXXX-1800
181.00
1302 XXX-XXXX-XXXX-1810
182.00
1302 XXX-XXXX-XXXX-1820
183.00
1302 XXX-XXXX-XXXX-1830
184.00
1302 XXX-XXXX-XXXX-1840
185.00
1302 XXX-XXXX-XXXX-1850
186.00
1302 XXX-XXXX-XXXX-1860
187.00
1302 XXX-XXXX-XXXX-1870
188.00
1302 XXX-XXXX-XXXX-1880
189.00
1302 XXX-XXXX-XXXX-1890
190.00
1302 XXX-XXXX-XXXX-1900
191.00
1302 XXX-XXXX-XXXX-1910
192.00
1302 XXX-XXXX-XXXX-1920
193.00
1302 XXX-XXXX-XXXX-1930
194.00
1302 XXX-XXXX-XXXX-1940
195.00
1302 XXX-XXXX-XXXX-1950
196.00
1302 XXX-XXXX-XXXX-1960
197.00
1302 XXX-XXXX-XXXX-1970
198.00
1302 XXX-XXXX-XXXX-1980
199.00
1302 XXX-XXXX-XXXX-1990
200.00
1302 XXX-XXXX-XXXX-2000
201.00
1302 XXX-XXXX-XXXX-2010
202.00
1302 XXX-XXXX-XXXX-2020
203.00
1302 XXX-XXXX-XXXX-2030
204.00
1302 XXX-XXXX-XXXX-2040
205.00
1302 XXX-XXXX-XXXX-2050
206.00
1302 XXX-XXXX-XXXX-2060
207.00
1302 XXX-XXXX-XXXX-2070
208.00
1302 XXX-XXXX-XXXX-2080
209.00
1302 XXX-XXXX-XXXX-2090
210.00
1302 XXX-XXXX-XXXX-2100
211.00
1302 XXX-XXXX-XXXX-2110
212.00
1302 XXX-XXXX-XXXX-2120
213.00
1302 XXX-XXXX-XXXX-2130
214.00
1302 XXX-XXXX-XXXX-2140
215.00
1302 XXX-XXXX-XXXX-2150
216.00
1302 XXX-XXXX-XXXX-2160
217.00
1302 XXX-XXXX-XXXX-2170
218.00
1302 XXX-XXXX-XXXX-2180
219.00
1302 XXX-XXXX-XXXX-2190
220.00
1302 XXX-XXXX-XXXX-2200
221.00
1302 XXX-XXXX-XXXX-2210
222.00
1302 XXX-XXXX-XXXX-2220
223.00
1302 XXX-XXXX-XXXX-2230
224.00
1302 XXX-XXXX-XXXX-2240
225.00
1302 XXX-XXXX-XXXX-2250
226.00
1302 XXX-XXXX-XXXX-2260
227.00
1302 XXX-XXXX-XXXX-2270
228.00
1302 XXX-XXXX-XXXX-2280
229.00
1302 XXX-XXXX-XXXX-2290
230.00
1302 XXX-XXXX-XXXX-2300
231.00
1302 XXX-XXXX-XXXX-2310
232.00
1302 XXX-XXXX-XXXX-2320
233.00
1302 XXX-XXXX-XXXX-2330
234.00
1302 XXX-XXXX-XXXX-2340
235.00
1302 XXX-XXXX-XXXX-2350
236.00
1302 XXX-XXXX-XXXX-2360
237.00
1302 XXX-XXXX-XXXX-2370
238.00
1302 XXX-XXXX-XXXX-2380
239.00
1302 XXX-XXXX-XXXX-2390
240.00
1302 XXX-XXXX-XXXX-2400
241.00
1302 XXX-XXXX-XXXX-2410
242.00
1302 XXX-XXXX-XXXX-2420
243.00
1302 XXX-XXXX-XXXX-2430
244.00
1302 XXX-XXXX-XXXX-2440
245.00
1302 XXX-XXXX-XXXX-2450
246.00
1302 XXX-XXXX-XXXX-2460
247.00
1302 XXX-XXXX-XXXX-2470
248.00
1302 XXX-XXXX-XXXX-2480
249.00
1302 XXX-XXXX-XXXX-2490
250.00
1302 XXX-XXXX-XXXX-2500
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
35
Conductive Elastomers:
Sheet & Flat Gaskets
Product Overview
Flat gaskets are produced from moulded sheet using economic rule dies.
Larger gaskets can be cut from moulded or fabricated picture frames.
This option has the advantage of saving material and allows larger gaskets
to be produced economically. Fabricated frames use either extruded or
moulded flat section that is joined by vulcanizing the polymer. The same
conductive polymer compound is used to vulcanize the joints ensuring
complete electrical conductivity is maintained across the joint.
This process has allowed Kemtron to produce gaskets up to 2 meters long,
with the same mechanical and electrical integrity as is found in a single part
gasket cut from sheet. This method of manufacture often offers cost
savings over cutting from sheet with subsequent loss of waste material.
Our in-house production facilities are suitable for prototype, short and
medium production runs, up to commercial quantities.
Design Considerations
It is important that this material is not overcompressed. If the design of the equipment does not
allow for any mechanical method of preventing overcompression, the gasket should be fitted with built-in
compression limiters, either metal stops fitted to the
gasket, or metal collars fitted into each fixing hole.
The material is not suitable in sliding applications.
Recommended compression: 10% to 20%.
Self adhesive backing (conductive or non-conductive)
is offered as an assembly aid only.
Fluorosilicone: self-adhesive backing is not
recommended for use with this type of elastomer.
Minimum material width should not be less than 2mm
or at least the material thickness in any part of the
gasket. If this cannot be achieved around fixing holes
consider using a slot. Particular attention is required if
specifying compression collars in holes.
36
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Conductive Elastomers:
Sheet & Flat Gaskets
Technical Specifications
Materials
Minimum Land
Material Code
Material
SNG
FNG
SNG-FR
SSA
FSA
FSA(70)
SSA (65B)
SSC
FSC
SN
Silicone Nickel
FN
Fluorosilicone Nickel
Horseshoe slot
Standard Thicknesses
0.5mm
0.8mm
1.0mm
1.2mm
1.5mm
1.6mm
1.8mm
2.0mm
2.5mm
3.0mm
3.2mm
Other thicknesses and sheet sizes are available subject to minimum
quantities.
Insufficient Land
How To Order
Specify the sheet size code followed by the material
code and finally the thickness using 4 numerical digits
to 1 decimal place.
If self adhesive backing is required add SAB after the
part number.
Examples
1210-FNG-0008
Dimensional Tolerances:
Thickness 0.15mm up to 2mm, 0.25mm above
2mm Linear 0.8mm,
Hole Centres 0.4mm
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37
Conductive Elastomers:
Sheet & Flat Gaskets
Technical Specifications (Continued)
Compression 3
10mm
10mm
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
38
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Form-in-Place Gaskets
Product Overview
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39
Form-in-Place Gaskets
Design Considerations
To achieve optimum EMI shielding performance
the component surface on which the gasket is to
be deposited must be highly conductive as low
contact resistance is required between the two.
Chromate finishes on aluminium must be conductive.
The gasket height can be specified between 0.4mm
to 2.0mm, gasket width will typically be 1.5x the
gasket height. General tolerance is +/-0.1mm.
Recommended gasket compression is between 20%
and 30%. Over-compression can damage the gasket
and as compression stops cannot be incorporated
into the gasket they should be designed into the
component hardware.
Gasket path for the deposition can be determined
from a sample part, drawings or CAD files.
Production Capability
To meet the varying demands of customer requirements
Kemtron has developed its own CNC Form-in-Place
dispenser. FIP gasketing work has become a regular
feature of our production work and we are able to
provide a reliable, accurate and quick response to even
high volume orders.
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
40
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Form-in-Place Gaskets
Technical Specification
Materials
Silver plated Copper Particles
in Silicone Elastomer
Density
FIPSSC
3.3 g/cm-3
FIPSSA
2.0 g/cm-3
Hardness
40 Shore A
Hardness
50 Shore A
Volume resistivity
<0.01.cm
Volume resistivity
<0.01.cm
Adhesion
>50 N/cm-2
Adhesion
>50 N/cm-2
100-120dB (typically)
85-110dB (typically)
Gasket resistance
<0.5.cm-1
Gasket resistance
<0.5.cm-1
Elongation
100%
Elongation
100%
<20%
<20%
-55C to 125C
1.4 N/cm-1 @ 10%
16 N/cm-1 @ 50%
-1
-55C to 125C
1.5 N/cm-1 @ 10%
FIPSNG
2.5 g/cm-3
Density
FIPSSN
3.6 g/cm-3
Hardness
45 Shore A
Volume resistivity
<0.01.cm
Volume resistivity
<0.01.cm
Adhesion
>50 N/cm-2
Adhesion
>50 N/cm-2
50 Shore
85-110dB (typically)
90-110dB (typically)
<0.5.cm-1
Gasket resistance
<0.5.cm-1
Elongation
100%
Elongation
100%
<20%
<20%
-55C to 150C
2.8 N/cm-1 @ 10%
-55C to 150C
1.7 N/cm-1 @ 10%
-1
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41
Conductive Adhesives
Product Overview
42
Storage
It is recommended that when not in use that the material
is stored in a cool dark, dry place. If kept properly sealed
and in a suitable location then the material will remain
usable for up to 3 months, depending on type.
Handling
When using this material observe usual standards of
industrial hygiene/practice. Avoid skin/eye contact
and work in a well ventilated area. For more detailed
information please refer to the MSDS (Material Safety
Data Sheet).
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Conductive Adhesives
Design considerations
Service conditions.
Compatibility with substrate.
Galvanic compatibility.
Rigid or flexible bond.
Instructions for Use
Surfaces should be clean dry and sound i.e. free from
loose material. It is recommended that areas to be
bonded are cleaned using a suitable solvent prior to
applying the sealant.
To ensure the highest level of electrical or shielding
performance it is essential that the surfaces to be
bonded have a low contact resistance. This means that
materials that have a naturally occurring oxide layer
such as aluminium alloys may need to be lightly abraded
and cleaned directly prior to bonding.
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
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43
Conductive Adhesives
Technical Specification
Kembond SSA-RTV
Uncured Properties
Uncured properties
Colour
Form
Silver
Semi viscous paste
Colour
Form
Light Tan
Semi flowable paste
24 hours
24 hours
48 hours
48 hours
Cured Properties
Cured Properties
Density
3.0 g/cm
850 N/cm
-50C to 200C
<10m/cm
Thermal conductivity
4.8 Wm/K
0.25mm
Density
2.1 g/cm
Hardness
65 Shore A
150 N/cm
(10-50%)
-50C to 125C
<20m/cm
Thermal conductivity
0.8 Wm/K
0.05-0.5mm
Uncured properties
Colour
Form
Tan
Semi flowable paste
Kembond SNG-RTV
Uncured properties
24 hours
Colour
48 hours
Form
Cured Properties
Density
3.3 g/cm
24 hours
48 hours
Hardness
65 Shore A
Cured Properties
150 N/cm
Density
(10-50%)
-50C to 125C
<10m/cm
1.0 Wm/K
0.05-0.5mm
Dark grey
Semi flowable paste
Hardness
Adhesion lap shear (aluminium to aluminium)
Service temperature range
Bond resistance (aluminium to aluminium)
2.1 g/cm
75 Shore A
150 N/cm
-50C to 150C
<10m/cm
Thermal conductivity
Recommended bond thickness
1.0 Wm/K
0.05-0.5mm
Ordering Information
Kembond SNG RTV-310cc = Silicone RTV loaded with Nickel graphite
particules in 310cc cartridge.
44
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Product Overview
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45
10mm
10mm
Horseshoe slot
Limit collars
Production Capabilities
Kemtron holds large stocks of raw material blocks,
which are cut in-house on one of the most advanced
slicing machines in Europe, and which enables us to
produce bespoke gaskets economically and on time.
We are able to cut sheets up to 228mm wide by 900mm
long, whilst holding a parallel tolerance of +/-0.2mm
and can apply self-adhesive backing prior to die cutting
and or fabrication.
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
46
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Dimensional Tolerances
55dB
72dB
138dB
125dB
108dB
60dB
Aluminium
41dB
64dB
138dB
100dB
98dB
48dB
Handling Considerations
Material Thickness
Compression %
N/cm2
0.8
10%
45
15%
60
20%
90
25%
120
1.6
10%
60
Part Number Material TypeMin thickness Sheet width(s) Max sheet length
15%
85
410
20%
120
Monel Wires in
Solid Silicone
0.8mm
0.8mm
0.8mm
225mm
150mm
114mm
900mm
900mm
900mm
25%
160
420
2.4
10%
80
Aluminium Wires
in Solid Silicone
0.8mm
0.8mm
225mm
150mm
900mm
900mm
15%
120
430
114mm
900mm
20%
140
Monel Wires in
Silicone Sponge
1.2mm
25%
170
440
Aluminium Wires
in Silicone Sponge
1.2mm
114mm
900mm
450**
Monel Wires in
solid Fluorosilicone
0.8mm
150mm
900mm
460**
Aluminium Wires
0.8mm
in solid Fluorosilicone
150mm
900mm
3.2
10%
90
15%
120
20%
140
25%
170
** Stock sheet thickness are 0.8mm, 1.1mm and 1.6mm, other sizes are
available to order
Material Thickness
Compression %
N/cm2
1.6
10%
50
15%
50
20%
55
25%
60
2.4
10%
50
Example
Part number
5%
50
430-0016-0127
20%
50
420-0008-0032SAB
25%
50
3.2
10%
40
15%
40
20%
40
25%
45
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47
Material Specifications
Wire
Material Code
Ht.
Width
430
440
0.8
3.2
0008-0032
0.8
4.8
0008-0048
0.8
6.4
0008-0064
0.8
9.5
0008-0095
0.8
12.7
1.6
4.8
410
420
450
460
Part Number
Monel
Aluminium
Elastomers
Specifications
Temperature Range
Colour
Silicone Solid
ZZ-R-765 2b 40
-60C TO 200C
Light Grey
Silicone Sponge
AMS 3195
-60C TO 200C
Light Grey
Flourosilicone
MIL-R-25988 gr50
-55C TO 200C
Blue
Test
Standard
Solid Silicone
Tensile strength
ASTM D412
1.044Mpa (150psi)
Elongation
ASTM D412
300% Minimum
0008-0127
0016-0048
1.6
6.4
0016-0064
1.6
9.5
0016-0095
1.6
12.7
0016-0127
1.6
15.9
0016-0159
1.6
19.1
0016-0191
2.4
4.8
0024-0048
2.4
6.4
0024-0064
2.4
9.5
0024-0095
0024-0127
2.4
12.7
2.4
15.9
0024-0159
2.4
19.1
0024-0191
0032-0064
3.2
6.4
3.2
9.5
0032-0095
3.2
12.7
0032-0127
3.2
15.9
0032-0159
3.2.1
9.1
0032-0191
48
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Product Overview
Availability
Can be supplied as
Continuous roll, 305mm wide, in 0.5mm and 0.8mm
thickness (see specification).
Standard connectors.
Bespoke gaskets made to customers specification.
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49
Production Capability
Kemtron holds large stocks of raw materials which,
together with our in-house facilities using precision
laser cut rule dies, enables us to produce bespoke
gaskets economically and on time, whether for
prototype, short and medium production runs or
for commercial quantities.
Minimum Land
Horseshoe slot
Insufficient Land
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
50
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Material Specifications
1GHz
EMP Survive
60dB
90dB
70dB
Yes
Expanded Monel
QQ-N-281B
65dB
90dB
75dB
Yes
Expanded Aluminium
QQ-A-250
Woven Aluminium
AMS 4182
Tolerances
Hole centres +/- 0.4mm
Length +/- 0.8mm
Thickness 0.13mm
Wire
Elastomers
Specification
Silicone
Temperature Range
Colour
Fluorosilicone
MIL-R-25988
-55C TO 200C
Blue
Synthetic
AMS 3222C
-40C TO 125C
Black
Grey
Handling considerations
Care should be taken when handling this material as
any exposed metal points may scratch unprotected skin.
Specifications
Part Number
Material Type
Thickness
Sheet width
515
0.5mm
305mm
525
0.5mm
305mm
525F
0.5mm
305mm
565
0.5mm
305mm
535
0.8mm
305mm
560
0.5mm
305mm
530
0.8mm
305mm
555
0.5mm
305mm
545
0.8mm
305mm
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51
Overview
Production Capabilities
Kemtron has developed its knitted wire mesh production
facility and expertise in this area to enable it to produce
RFI/EMI gaskets in a wide range of materials and in many
different size configurations. Together with our extensive
fabrication capabilities and large stocks of raw materials,
we can manufacture knitted wire mesh gaskets to suit
many applications.
We offer a bespoke service, which can also produce
economical gaskets, with good delivery times,
in prototype quantities or for short, medium or large
commercial production runs.
Summary
RFI/EMI/EMC shield
EMP survivability
Environmental seal
Frequent opening
Continuous lengths
Cut to length
Fabricated gasket
Mesh over elastomer core
Silicone/neoprene carrier
Compression stops /collars
52
Solid Knitted
Wire Mesh
Dust only
Elastomer Cored
Knitted Wire Mesh
Dust only
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Product Overview
The product consists of a knitted wire that is formed into an all wire
profile forming a continuous gasket strip.
Application
Solid knitted mesh gaskets provide an excellent
EMI/RFI/EMP gasket shield between two metallic surfaces
and with the choice of wire mesh material available
allows for a good galvanic match with mating flanges,
thereby limiting the possibility of corrosion between
gasket and flange.
RFI/EMI/EMP applications.
Panel seals in screened rooms.
Areas with infrequent access.
Cable Shielding (Wrapping with flat bandage).
Availability
In continuous lengths, cut to length or fabricated
into finished gaskets by spot welding and stitching
to suit customer requirements.
Variety of profiles and sizes available.
Fabricated gaskets.
Compressed mesh rings.
Self adhesive backing is not recommended with
this version of mesh.
Design Considerations
Consideration should be given to the termination of
cut mesh ends. Sometimes loose wires are evident
after cutting. Kemtron are experts at mesh termination
however if you choose to cut the mesh yourself loose
wires can be avoided by:
Dipping the end in glue,
Spot welding the cut end.
Sewing the cut mesh end.
Compression forces required to achieve good contact.
Also the rigidity of the host metalwork.
Galvanic compatibility. Select from a choice of wire.
Water and moisture sealing is not possible with this
product. However it does offer a limited dust seal.
Solid knitted wire mesh suffers from compression
set. So it is not recommended for frequent opening
of panels.
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53
Flat Bandage
Note: This product is approx 0.5mm thick.
H Field
MHz
Monel
0.01
0.1
1.0
10.0
28
45
64
>104
>104
TCS
47
67
88
S/St
35
43
50
Aluminium
36
47
64
>104
100
E Field
MHz
0.1
1.0
10
Monel
>118
>136
>123
99
TCS
>118
>136
>126
109
S/St
119
102
>118
>136
>120
91
Aluminium
Profile
P Field
MHz
400
1000
10,000
Monel
96
84
46
TCS
98
77
43
S/St
85
62
36
Aluminium
86
72
34
Material Code
Materials
Monel Alloy 400 Wire (Mon)
Wire diameter 0.11mm.
UK Specification to BS3075 NA13
USA Specification to AMS 4730
Tin Plated Copper Clad Steel (TCS)
Wire diameter 0.11mm
UK Specification BS2316*, BS4087*
USA Specification ASTM B277*, ASTM B452*, ASTM
B520, ASTM B33*, AISI 1010
Mon
TCS
S/St
Alu
142
144
146
148
Width
Part Number
6.4
0064
12.7
0127
19.1
0191
25.4
0254
38.1
0381
How To Order
The sizes shown on the tables are typical examples of our range
other sizes are available on request.
To make a part number, use the wire material code from the
material code box followed by the part number.
Part No i.e.
112-0032
54
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Round
Rectangular
Profile
Profile
Material Code
Material Code
Mon
TCS
S/St
Alu
Mon
TCS
S/St
Alu
112
114
116
118
132
134
136
138
Height
Width
1.6
0016
1.6
1.6
0016-0016
2.4
0024
1.6
2.4
0016-0024
3.2
0032
1.6
3.2
0016-0032
4.8
0048
1.6
4.8
0016-0048
6.4
0064
2.4
2.4
0024-0024
8.0
0080
2.4
3.2
0024-0032
9.5
0095
2.4
4.8
0024-0048
12.7
0127
3.2
3.2
0032-0032
3.2
4.8
0032-0048
3.2
6.4
0032-0064
3.2
9.5
0032-0095
4.8
4.8
0048-0048
4.8
6.4
0048-0064
4.8
9.5
0048-0095
6.4
6.4
0064-0064
6.4
9.5
0064-0095
9.5
9.5
0095-0095
Diameter
Part Number
Part Number
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55
Profile
Profile
Material Code
Material Code
Mon
TCS
S/St
Alu
Mon
TCS
S/St
Alu
122
124
126
128
152
154
156
158
Dia
Fin W
Part Number
Dia
Width
3.2
6.4
0032-0064
3.2
12.7
0032-0127
Part Number
3.2
9.5
0032-0095
3.2
19.1
0032-0191
3.2
12.7
0032-0127
3.2
25.4
0032-0254
4.8
9.5
0048-0095
4.8
19.1
0048-0191
4.8
12.7
0048-0127
4.8
25.4
0048-0254
4.8
15.9
0048-0159
6.4
19.1
0064-0191
6.4
9.5
0064-0095
6.4
25.4
0064-0254
6.4
12.7
0064-0127
6.4
15.9
0064-0159
8.0
9.5
0080-0095
8.0
12.7
0080-0127
8.0
15.9
0080-0159
9.5
12.7
0095-0127
9.5
15.9
0095-0159
12.7
12.7
0127-0127
56
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Product Overview
Design Considerations
Consideration should be given to the termination of
cut mesh ends. Sometimes loose wires are evident
after cutting. Kemtron are experts at mesh termination
however if you choose to cut the mesh yourself loose
wires can be avoided by:
Dipping the end in glue,
Spot welding the cut end.
Sewing the cut mesh end.
Availability
In continuous lengths.
Cut to length.
Fabricated into finished gaskets.
Variety of profiles and sizes.
Fabricated gaskets.
Selection of wire to meet galvanic
compatibility requirements.
Large selection of elastomer cores are available
to meet conditions such as temperature range,
compression set, compression force.
Although round or rectangular cross sections are
the most commonly used, other sections
can be made to custom designs.
Where EMP protection is needed, a minimum of
7 layers is recommended. Additional layers can
also be added depending on the application of
the equipment and degree of shielding required.
Self adhesive backing is not recommended with
this version of mesh.
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57
How To Order
The sizes shown on the tables are typical examples of our range
other sizes are available on request.
H Field
MHz
Monel
0.01
0.1
1.0
10.0
28
45
64
>104
>104
TCS
47
67
88
S/St
35
43
50
To make a part number, use the wire material code from the
material code box followed by the part number.
Part No i.e.
212-0032
E Field
MHz
0.01
0.1
1.0
Monel
>118
>136
>123
10.0
99
TCS
>118
>136
>126
109
S/St
119
102
Round
Neoprene Sponge Core
P Field
MHz
400
1000
10,000
Monel
96
84
46
TCS
98
77
43
S/St
85
62
36
Materials
Monel Alloy 400 Wire
Wire diameter 0.11mm.
UK Specification to BS3075 NA13
USA Specification to AMS 4730
Profile
Material Code
Mon
TCS
S/St
Alu
202
204
206
208
Aluminum (Alu)
Specification BS EN 537 pt 3
Wire diameter 0.13mm
Dia
Part Number
3.2
0032
4.8
0048
6.4
0064
9.5
0095
12.7
0127
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Round
Round
Profile
Profile
Material Code
Material Code
Mon
TCS
S/St
Alu
Mon
TCS
S/St
Alu
212
214
216
218
242
244
246
248
Dia
Part Number
Dia
Part Number
1.6
0016
1.6
0016
2.4
0024
2.4
0024
3.2
0032
3.2
0032
4.8
0048
4.8
0048
6.4
0064
6.4
0064
8.0
0080
8.0
0080
9.5
0095
9.5
0095
12.7
0127
12.7
0127
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59
Rectangular
Rectangular
Profile
Profile
Material Code
TCS
S/St
Alu
Mon
TCS
S/St
Alu
232
234
236
238
282
284
286
288
Ht
Width
Part Number
Ht
Width
3.2
3.2
0032-0032
3.2
3.2
0032-0032
3.2
4.8
0032-0048
3.2
4.8
0032-0048
3.2
6.4
0032-0064
3.2
6.4
0032-0064
3.2
9.5
0032-0095
3.2
9.5
0032-0095
3.2
12.7
0032-0127
3.2
12.7
0032-0127
4.8
4.8
0048-0048
4.8
4.8
0048-0048
4.8
6.4
0048-0064
4.8
6.4
0048-0064
4.8
9.5
0048-0095
4.8
9.5
0048-0095
4.8
12.7
0048-0127
4.8
12.7
0048-0127
6.4
6.4
0064-0064
6.4
6.4
0064-0064
6.4
9.5
0064-0095
6.4
9.5
0064-0095
6.4
12.7
0064-0127
6.4
12.7
0064-0127
9.5
9.5
0095-0095
9.5
9.5
0095-0095
9.5
12.7
0095-0127
9.5
12.7
0095-0127
12.7
12.7
0127-0127
12.7
12.7
0127-0127
60
Material Code
Mon
Part Number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Profile
Profile
Material Code
Material Code
Mon
TCS
S/St
Alu
Mon
TCS
S/St
Alu
222
224
226
228
252
254
256
258
Dia
Fin W
3.2
6.4
0032-0064
3.2
6.4
0032-0064
3.2
9.5
0032-0095
3.2
9.5
0032-0095
3.2
12.7
0032-0127
3.2
12.7
0032-0127
4.8
9.5
0048-0095
4.8
9.5
0048-0095
4.8
12.7
0048-0127
4.8
12.7
0048-0127
4.8
15.9
0048-0159
4.8
15.9
0048-0159
6.4
9.5
0064-0095
6.4
9.5
0064-0095
6.4
12.7
0064-0127
6.4
12.7
0064-0127
6.4
15.9
0064-0159
6.4
15.9
0064-0159
8.0
9.5
0080-0095
8.0
9.5
0080-0095
8.0
12.7
0080-0127
8.0
12.7
0080-0127
8.0
15.9
0080-0159
8.0
15.9
0080-0159
9.5
12.7
0095-0127
9.5
12.7
0095-0127
9.5
15.9
0095-0159
9.5
15.9
0095-0159
12.7
12.7
0127-0127
12.7
12.7
0127-0127
Part Number
Dia
Fin W
Part Number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
61
Profile
Profile
Material Code
Dia
TCS
S/St
Alu
Mon
TCS
S/St
Alu
262
264
266
268
272
274
276
278
Width
Part Number
Dia
Width
Part Number
3.2
12.7
0032-0127
3.2
12.7
0032-0127
3.2
19.1
0032-0191
3.2
19.1
0032-0191
3.2
25.4
0032-0254
3.2
25.4
0032-0254
4.8
19.1
0048-0191
4.8
19.1
0048-0191
4.8
25.4
0048-0254
4.8
25.4
0048-0254
6.4
19.1
0064-0191
6.4
19.1
0064-0191
6.4
25.4
0064-0254
6.4
25.4
0064-0254
62
Material Code
Mon
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Product Overview
Manufactured from either solid knitted wire mesh or knitted wire mesh
over an elastomer core bonded to an elastomer environmental seal.
Application
This type of gasket is very suitable where a high level
of shielding is required along with an environmental
seal. Provides an economic approach to combination
RFI/EMI/EMP and environmental sealing.
Availability
Continuous lengths up to 10 mtrs long.
Fabricated gaskets to customers drawings.
Can be fitted with compression limit stops
or collars.
Easily assembled using the optional self
adhesive backing.
A broad range of sizes available.
A large range of materials to suit many
RFI/EMI/EMP and climatic conditions including NBC.
Large fabricated gaskets can be
produced economically.
UL flame retardant approved materials are
also available.
Design Considerations
It is important that this material is not
over-compressed. If the design of the equipment
does not allow for any mechanical method of
preventing over-compression, the gasket should be
fitted with built-in compression limiters, either metal
stops fitted to the gasket, or metal collars fitted
into each fixing hole.
When specifying die cut gaskets minimum material
width should not be less than 2mm or at least the
material thickness in any part of the gasket. If this
cannot be achieved around fixing holes consider using
a slot. Particular attention is required if specifying
compression collars in holes.
Particular consideration must be given to compression
forces hole centres, size and number of fixings and
rigidity of mating flanges.
Consideration should be given to the termination of
cut mesh ends. Sometimes loose wires are evident
after cutting. Kemtron are experts at mesh termination
however if you choose to cut the mesh yourself loose
wires can be avoided by:
Dipping the end in glue.
Spot welding the cut end.
Sewing the cut mesh end.
Galvanic compatibility. Select from a choice or wire.
Minimum Land
Horseshoe slot
Insufficient land
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
63
Compression 3
10mm
10mm
64
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Tolerances
Note: All sizes listed that have an Elastomer core are the Elastomer size,
Allowances must be made for the wire mesh, 1 layer approximately
0.4mm and 2 layers 0.8mm
H Field
MHz
Monel
0.01
0.1
1.0
10.0
28
45
64
>104
>104
TCS
47
67
88
S/St
35
43
50
E Field
MHz
0.01
0.1
1.0
10.0
Monel
>118
>136
>123
99
TCS
>118
>136
>126
109
S/St
119
102
P Field
MHz
400
1000
10,000
Monel
96
84
46
TCS
98
77
43
S/St
85
62
36
Materials
Monel Alloy 400 Wire
Wire diameter 0.11mm.
UK Specification to BS3075 NA13
USA Specification to AMS 4730
How To Order
The sizes shown on the tables are typical examples of our range other
sizes are available on request.
To make a part number, use the wire material code from the material
code box followed by the part number.
Part No i.e.
334-0032-0032-0191 : 3.2mm diameter silicone sponge core with 2 layers TCS
wire mesh attached to silicone sponge carrier 3.2mm X 19.1mm. For self adhesive
backing add suffix SAB to part number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
65
Solid Mesh to
Silicone Sponge Carrier
Solid Mesh to
Neoprene Sponge Carrier
Profile
Profile
Material Code
Mesh
Carrier
Dia
Ht
3.2
3.2
4.0
TCS
S/St
Alu
392
394
396
398
Mesh
Carrier
Mon
TCS
S/St
Alu
302
304
306
308
Part Number
Dia
Ht
9.5
0032-0032-0095
3.2
3.2
9.5
0032-0032-0095
3.2
12.7
0040-0032-0127
4.0
3.2
12.7
0040-0032-0127
4.8
3.2
9.5
0048-0032-0095
4.8
3.2
9.5
0048-0032-0095
4.8
4.8
12.7
0048-0048-0127
4.8
4.8
12.7
0048-0048-0127
4.8
4.8
15.9
0048-0048-0159
4.8
4.8
15.9
0048-0048-0159
6.4
4.8
12.7
0064-0048-0127
6.4
4.8
12.7
0064-0048-0127
66
Material Code
Mon
Part Number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Solid Mesh to
Silicone Sponge Carrier
Profile
Profile
Material Code
Mesh
Material Code
Carrier
Mon
TCS
S/St
Alu
312
314
316
318
Ht
Ht
2.4
2.4
2.4
2.4
3.2
Mesh
Carrier
Mon
TCS
S/St
Alu
382
384
386
388
Part Number
Ht
Ht
9.5
0024-0024-0024-0095
2.4
2.4
2.4
9.5
0024-0024- 0024-0095
2.4
2.4 12.7
0024-0024-0024-0127
2.4
2.4
2.4 12.7
0024-0024- 0024-0127
3.2
3.2
0032-0032-0032-0095
3.2
3.2
3.2
0032-0032- 0032-0095
9.5
9.5
Part Number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
67
Solid Mesh to
Neoprene Sponge Carrier
Profile
Profile
Material Code
Mesh
Material Code
Carrier
Mon
TCS
S/St
Alu
Ht
322
324
326
328
Ht
Mesh Carrier
Mon
TCS
S/St
Alu
342
344
346
348
Part Number
Dia
Ht
9.5
0024-0024-0024-0095
3.2
3.2
9.5
0032-0032-0095
0024-0024-0024-0127
4.0
3.2
12.7
0040-0032-0127
0032-0032-0032-0095
4.8
3.2
9.5
0048-0032-0095
4.8
4.8
12.7
0048-0048-0127
4.8
4.8
15.9
0048-0048-0159
6.4
4.8
12.7
0064-0048-0127
9.5
Part Number
68
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Profile
Profile
Material Code
Mesh Carrier
Dia
Ht
3.2
3.2
4.0
Material Code
Mon
TCS
S/St
Alu
362
364
366
368
Mesh
Carrier
W
Mon
TCS
S/St
Alu
322
324
326
328
Part Number
Ht
Ht
9.5
0032-0032-0095
9.5
0024-0024-0024-0095
3.2
12.7
0040-0032-0127
0024-0024-0024-0127
4.8
3.2
9.5
0048-0032-0095
0032-0032-0032-0095
4.8
4.8
12.7
0048-0048-0127
4.8
4.8
15.9
0048-0048-0159
6.4
4.8
12.7
0064-0048-0127
9.5
Part Number
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
69
Profile
Profile
Material Code
Mesh Carrier
Dia
Ht
3.2
3.2
4.0
Material Code
Mon
TCS
S/St
Alu
332
334
336
338
Mesh Carrier
Mon
TCS
S/St
Alu
352
354
356
358
Part Number
Dia
Ht
9.5
0032-0032-0095
3.2
3.2
9.5
0032-0032-0095
3.2
12.7
0040-0032-0127
4.0
3.2
12.7
0040-0032-0127
4.8
3.2
9.5
0048-0032-0095
4.8
3.2
9.5
0048-0032-0095
4.8
4.8
12.7
0048-0048-0127
4.8
4.8
12.7
0048-0048-0127
4.8
4.8
15.9
0048-0048-0159
4.8
4.8
15.9
0048-0048-0159
6.4
4.8
12.7
0064-0048-0127
6.4
4.8
12.7
0064-0048-0127
Part Number
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of
the user to determine the suitability for his particular application and
we recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
70
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Conductive Fabric
Over Foam Gaskets
Product Overview
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
71
Conductive Fabric
Over Foam Gaskets
Ordering Information
E xx
XXXXX
Profile
Foam
Fabric
Finishing /
Attachment System
Length
Fabric
Shielding Effectiveness
97.4dB
96dB
95dB
0.02_
0.066_
0.05_
1,000,000
800,000
800,000
Cycles
Cycles
Cycles
0.08
0.11
<1.0
<5%
<5%
<5%
Mil DTL83528C
Profile Guide
20MHz to 10GHz
Test Gasket
6.4mm x9.5mm
Surface Resistivity
ASTM F390 Modified
Foam
1 =
UL94HB
5 =
6 =
UL94VO
7 =
Abrasion Resistance
ASTM D 3886
Contact Resistance
Schlegel LP-3001
1Kg load at 25.4mm
Compression set
70C at 50% compression
for 22 Hours
Fabric
3 =
Nickel/Copper C70
(Polyester Woven)
4 =
Nickel/Copper C12
(Polyester Ripstop
9 =
Silver C2
(Nylon Ripstop)
- =
E =
Die cut
N =
Narrow tape
H =
C =
P =
Z =
2Z / 2T / 2H =
A =
B =
T =
PSA
L =
W =
K =
D =
Wide PSA
Length
In inches; 00000 if continuous
Example
08400 =
84
04800 =
48
72
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Conductive Fabric
Over Foam Gaskets
Profile Guide
Rectangular Sections
Height (mm)
Width (mm)
Profile Code
Height (mm)
Width (mm)
Profile Code
0.5
4.0
E83
3.0
16.0
ES6
0.5
5.0
E59
3.0
25.4
E44*
0.5
6.0
ES1
3.0
40.9
EC6*
0.5
7.0
E88
3.0
43.0
ED5*
0.5
10.0
E91
3.2
6.4
E70
0.5
15.0
EU1
3.2
9.5
EQ1
0.5
17.0
ES2
3.2
9.5
E62
0.5
22.5
ET8
3.2
12.7
E28
1.0
3.0
E37
3.2
17.5
EM7*
1.0
4.0
E03
3.2
19.0
EN9*
1.0
5.0
E12
3.2
20.2
EM9*
1.0
7.0
E06
3.3
4.8
E74
1.0
10.0
E11
3.7
21.0
E65
1.0
11.0
ET3
4.0
4.0
EB4
1.0
13.0
E99
4.0
8.0
EP6
1.0
13.6
ET4
4.0
10.0
EN1
1.0
15.0
EJ6*
4.0
15.0
E78
1.0
16.0
ET5
4.6
41.3
E47*
1.0
18.0
E39
5.0
5.5
EN2
1.0
25.4
E29
5.0
8.0
E73
1.0
41.3
EC5*
5.0
9.0
EJ7
1.2
8.0
E97*
5.0
12.0
ES7
1.5
3.8
EN6
5.0
14.5
EP2
1.5
5.0
ED9
5.1
5.1
E14
1.5
7.0
E61
5.1
6.4
EP8
1.5
10.0
EG2
5.5
10.0
EN3
1.5
14.0
EB5
6.0
6.0
E79
1.5
16.2
ET7
6.0
6.5
EN4
1.5
27.0
EA8*
6.0
8.0
EJ4
2.0
2.5
EU2
6.0
25.4
ES8
2.0
3.0
EU4
6.2
22.0
ES9
2.0
4.0
E81
6.2
28.5
ET1
2.0
7.0
E77
6.4
9.5
E66
2.0
7.5
EC7*
6.4
12.7
E25
2.0
10.0
E08
6.4
41.3
EG9*
2.0
12.7
E24
6.5
10.0
EN5
2.0
17.5
ED3
6.5
14.5
EP3
2.0
18.0
EN8
7.0
7.0
EP9
2.0
19.0
EG7*
7.5
15.0
E05*
2.0
21.0
E58
8.0
8.0
EG8
2.0
22.0
EH4*
9.5
9.5
E63
2.0
28.6
E09*
9.5
12.7
E68
2.0
41.3
E07*
9.5
20.0
E84*
2.0
60.0
E30*
9.5
25.4
E20*
3.0
2.0
EU5
10.0
10.0
EP5*
3.0
3.0
E18
11.5
10.5
E80
3.0
4.0
E01
15.9
25.4
E75*
3.0
5.0
EM8
17.0
17.0
E49*
3.0
7.0
ES5
25.0
20.0
E36*
73
Conductive Fabric
Over Foam Gaskets
Profile Guide
Wedge
E60
3.3mm x 13.2mm
.130 x .402
EA7*
11.4mm x 16.0mm
.448 x .630
E52*
4.0mm x 8.2mm
.157 x .324
UC301612*
11.1mm x 33.3mm
.436 x 1.313
EB9
3.7mm x 6.5mm
.145 x .256
E86*
18.8mm x 9.7mm
.740 x .380
E27*
16.2mm x 5.8mm
.638 x .230
E67
2.7mm x 11.3mm
.106 x .445
EH6*
2.7mm x 11.3mm
.106 x .445
E31
2.7mm x 11.3mm
.106 x .445
ED2*
5.0mm x 8.5mm
.197 x .335
E13*
5.5mm x 12.0mm
.217 x .472
E48*
7.9mm x 18.6mm
.312 x .731
Self-Mounting
E93*
2.5mm x 8.4mm
.100 x .330
Knife Edge
E96
2.7mm x 8.0mm
.106 x .315
E19*
6.4mm x 19.1mm
.250 x .750
L Shape
EA2*
3.8mm x 10.2mm
.150 x .400
74
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Fabric
Over Foam Gaskets
Profile Guide
Bell Shaped
EU7
2.5mm x 7.6mm
.098 x .300
Round
ET2
3.0mm x 8.00mm
.118 x .315
E69*
2.5mm diameter
.098 diameter
T-Shape
ED4*
3.9mm x 6.0mm
.152 x .235
ED1*
4.0mm x 6.2mm
.157 x .244
E53*
7.6mm x 6.9mm
.300 x .272
EH8*
10.0mm x 10.0mm
.395 x .395
EA9
4.0mm x 6.2mm
.157 x .244
EJ2
4.0mm x 6.2mm
.157 x .244
EQ2*
4.8mm x 6.4mm
.190 x .250
E41*
5.1mm x 4.8mm
.200 x .190
D-Shape
E17
1.5mm x 3.8mm
.060 x .150
ET6
1.5mm x 6.4mm
.059 x .250
EG6*
1.8mm x 4.6mm
.070 x .180
ES3
2.0mm x 6.0mm
.079 x .236
EP1
2.0mm x 8.0mm
.079 x .315
EJ8
2.0mm x 10.0mm
.079 x .394
EK4
2.0mm x 12.7mm
.079 x .500
E51
2.0mm x 17.1mm
.080 x .675
EH2
2.0mm x 17.2mm
.080 x .675
E57
2.3mm x 2.3mm
.090 x .090
E45
2.3mm x 3.9mm
.090 x .155
EJ9
2.3mm x 10.0mm
.090 x .394
EK5
2.3mm x 12.7mm
.090 x .500
ED7
2.3mm x 12.7mm
.090 x .500
ES4
2.5mm x 6.4mm
.100 x .250
ET9
2.5mm x 7.6mm
.100 x .300
EU8
2.5mm x 8.0mm
.100 x .315
EK1
2.7mm x 10.0mm
.106 x .394
75
Conductive Fabric
Over Foam Gaskets
Profile Guide
D-Shape
EK6
2.7mm x 12.7mm
.106 x .500
E87
2.8mm x 9.7mm
.100 x .380
EJ5
3.0mm x 12.7mm
.118 x .500
EA3
3.1mm x 3.8mm
.120 x .150
EA1
3.1mm x 6.4mm
.120 x .250
E26
3.1mm x 9.1mm
.120 x .360
EK2
3.3mm x 10.0mm
.130 x .394
EK7
3.3mm x 12.7mm
.130 x .500
EM6
3.5mm x 9.5mm
.140 x .375
E90
3.6mm x 6.4mm
.140 x .250
EG4
3.8mm x 3.8mm
.150 x .150
EK3
3.8mm x 10.0mm
.150 x .394
EK8
3.8mm x 12.7mm
.150 x .500
EA5
4.0mm x 6.0mm
.156 x .236
E35
4.0mm x 7.4mm
.156 x .292
E43*
4.0mm x 7.4mm
.156 x .292
EH1
4.0mm x 12.7mm
.157 x .500
EH7
4.0mm x 12.7mm
.157 x .500
EM3*
4.0mm x 12.7mm
.157 x .500
E50*
4.3mm x 9.7mm
.170 x .380
EM5
4.3mm x 9.7mm
.170 x .380
E64*
4.7mm x 12.2mm
.185 x .480
EB1*
4.7mm x 12.2mm
.185 x .480
E04
4.8mm x 7.6mm
.189 x .300
E50*
5.0mm x 17.2mm
.197 x .675
EM2*
5.0mm x 17.2mm
.197 x .675
EJ1
5.5mm x 12.7mm
.217 x .500
E10
6.4mm x 9.5mm
.250 x .375
EA6*
6.4mm x 9.5mm
.250 x .375
EP4
8.4mm x 10.0mm
.335 x .394
EH5
9.53mm x 12.7mm
.375 x .500
*special minimum order quantity may apply
76
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Conductive Fabric
Over Foam Gaskets
Profile Guide
C-Fold
E56*
6.1mm x 7.4mm
.240 x .292
EB6*
6.1mm x 7.4mm
.240 x .292
E21
6.4mm x 5.9mm
.250 x .234
EC3
6.4mm x 7.1mm
.250 x .280
EH3
8.0mm x 8.0mm
.315 x .315
EG3*
9.8mm x 10.7mm
.385 x .420
EM4*
9.8mm x 10.7mm
.385 x .420
E98
9.8mm x 10.7mm
.385 x .420
E98 Riveted*
9.8mm x 10.7mm
.385 x .420
EH9*
9.8mm x 10.7mm
.385 x .420
E55*
9.8mm x 12.2mm
.385 x .480
E40
10.0mm x 10.9mm
.385 x .430
ED8*
11.4mm x 16.0mm
.448 x .630
E85
11.8mm x 10.7mm
.465 x .420
EP7
11.8mm x 10.7mm
.465 x .420
E32
17.1mm x 14.7mm
.675 x .580
ED8*
18.0mm x 14.2mm
.710 x .560
E85
23.9mm x 14.0mm
.940 x .550
C-Fold
EC2*
9.0mm x 11.0mm
.354 x .433
EG5
9.5mm x 12.7mm
.374 x .500
77
Product Overview
78
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Technical Specifications
Ordering Information
Part No i.e.
Chemical Composition
1100-105-(yy plated finish)
1.802.00%
0.20% Min.
Beryllium
Copper
0.6% Max.
Balance
Ref
Solderable unplated
01
02
2225
Gold
03
127.5
Silver
04
Bright Tin
17
Bright Nickel
20
Zinc/Clear Chromate
15
Electroless Nickel
18
Finger Strips are supplied with a clean and bright finish as standard.
1275 Min.
160 Min.
Handling Considerations
BeCu gaskets are fully RoHS compliant.
12Hard
0.127
Length
1.52
Spring Height
0.51
Cut Length
0.51
Finish
Solderable unplated
Clean and Bright (unsolderable)
Gold
Silver
Bright Tin
Bright Nickel
Zinc/Clear Chromate
Electroless Nickel
Specification
NA
NA
Mil-G-45204
QQ-S-365
MIL-T-10727
QQ-N-290
NA
MIL-C-26074
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
79
Top View
D Pitch
Typical Applications
Front Panels, Plug in Units, Subrack Assemblies.
E Slot
Top View
Length
Side View
E Slot
D Pitch
Approx. Length
Right View
F
M
M
C
Dim A
Dim B
Dim C
Dim D
Dim E
Dim F
Length
Part Number
8.10
2.80
0.05
4.70
0.46
5.30
610
1100-012-YY
15.20
5.60
0.09
9.50
0.80
7.10
610
1100-014-YY
9.40
3.30
0.05
6.35
0.63
5.30
406
1100-033-YY
8.10
2.80
0.08
4.75
0.45
4.50
406
1100-476-YY
9.40
3.30
0.05
6.35
0.55
5.00
406
1100-439-YY
15.20
5.60
0.08
9.52
0.82
7.00
406
1100-472-YY
20.30
8.10
0.10
9.52
0.82
11.20
406
1100-477-YY
Ordering Information
Part No i.e.
N
Material
Thickness
Recommended
slot dimensions
Dim A Dim B Dim C Dim D Dim E Dim F Part Number
8.13
2.79
0.10
4.75
0.46
2.16 1100-010-XX-YY
2.29
6.60
1.02
8.13
2.79
0.10
4.75
0.46
2.16 1100-021-XX-YY
2.29
6.60
1.52
15.24
5.59
0.13
7.16
0.81
3.56 1100-011-XX-YY
3.56
13.21
1.78
9.40
3.30
0.13
6.35
0.63
2.16 1100-028-XX-YY
2.29
7.62
1.02
20.32
8.12
0.13
9.52
0.81
5.10 1100-032-XX-YY
5.59
18.29
1.78
7.87
3.05
0.07
6.35
0.50
2.28 1100-038-XX-YY
2.41
6.35
1.02
Ordering Information
Part No i.e.
1100-010-XX(Number of fingers)-YY(plated finish)
80
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Profile
C
D
B
J
Double Adhesive
Tip Touches
Transfer Tape
Mounting Surface
A
B
K
E
Double
Adhesive
Tape
C
D
Dim A
Dim B
Dim C
Dim D
Dim E
Length
Part Number
15.80
5.60
0.10
9.53
11.40
3.60
0.08
6.35
0.76
381
1100-951-YY
0.56
381
8.90
2.80
0.08
4.75
1100-954-YY
0.46
381
1100-957-YY
Mounting
Surface
H
Ordering Information
Part No i.e.
15.2
5.8
0.10
15.2
5.8
0.10
9.53 0.81
15.2
5.8
0.10
Profile
Smallest
Opening
Len Coil
mm Len
mtr
Part Number
7.60 1100-500-YY
NA 1100-505-YY
7.60 1100-510-YY
7.60 1100-520-YY
9.4
3.6
0.08
6.35 0.56
7.90
9.4
3.6
0.08
6.35 0.56
NA
NA 1100-525-YY
17.0
7.9
0.10
7.60 1100-536-YY
NA 1100-537-YY
NA 1100-545-YY
28.7
10.4
28.7
10.4
19.8
6.4
0.13
19.8
6.4
0.13
9.53 1.02
19.8
6.4
0.13
7.60 1100-538-YY
NA 1100-535-YY
7.60 1100-548-YY
7.1
2.8
0.08
4.78 0.46
5.80
NA 9.40
1.65 406
7.60 1100-540-YY
7.1
2.8
0.08
4.78 0.46
NA
6.09 9.40
1.65 406
NA 1100-544-YY
A
B
Ordering Information
Double
Adhesive
Tape
Part No i.e.
1100-500- (YY plated finish)
Dim A
Dim B
Dim C
Dim D
Dim E
Length
Part Number
15.80
5.60
0.10
9.53
0.76
381
1100-910-YY
11.40
3.60
0.08
6.35
0.56
381
1100-915-YY
8.90
2.80
0.08
4.75
0.46
381
1100-918-YY
Ordering Information
Part No i.e.
1100-910- (YY plated finish)
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
81
Profile
D Thickness
Dim A
Dim B
Dim C
Dim D
Dim E
Dim F
Length
Part Number
7.00
2.90
6.00
0.08
4.77
4.30
406
1100-478-YY
9.60
3.50
8.10
0.80
6.35
5.80
406
1100-461-YY
15.20
5.70
12.70
0.10
9.52
8.40
406
1100-479-YY
19.10
6.30
13.30
0.13
9.52
8.40
406
1100-480-YY
38,1
38,1
Ordering Information
Part No i.e.
Push Rivet
15.80
5.60
0.10
9.53
0.76 381
1100-913-YY
14.20
23.90 10
11.40
3.60
0.08
6.35
0.56 381
1100-916-YY
16.00
22.40 10
8.90
2.80
0.08
4.75
0.46 381
1100-919-YY
16.80
21.30 10
Ordering Information
Part No i.e.
1100-913- (YY plated finish)
CL
Slot
38,1
38,1
E
A
Part No.
Used On
1100-964
1100-919
1100-965
1100-916
1100-966
1100-913
Push Rivet
Dim A Dim B Dim C Dim D Dim E Length
15.80
5.60
0.10
9.53
0.76 381
1100-952-YY
14.20
23.90 10
11.40
3.60
0.08
6.35
0.56 381
1100-955-YY
16.00
22.40 10
8.90
2.80
0.08
4.75
0.46 381
1100-958-YY
16.80
21.30 10
Ordering Information
Part No i.e.
1100-952- (YY plated finish)
82
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Profile
Profile
In Flat
A
C
B
D
Smallest
Opening
Double Adhesive
Transfer Tape
In Flat
E
D
Length
mm
19.30
5.80
0.10
9.53
0.81
1.52 610
7.60
1100-515-YY
13.00
3.60
0.08
6.35
0.56
1.78 406
7.60
1100-521-YY
9.70
3.10
0.08
4.78
0.46
1.27 406
7.60
1100-541-YY
6.40
2.00
0.08
4.78
0.46
1.27 406
7.60
1100-542-YY
At Smallest
Opening
Coil
Part Number
Length
mtr
A
C
B
Free Position
Double Adhesive Transfer Tape
Ordering Information
Part No i.e.
1100-515-(YY plated finish)
B
Free Position
Double Adhesive
Transfer Tape
Length
mm
Coil
Part Number
Length
mtr
5.8
0.8
0.08
2.41
0.38
3.6
610
7.6
4.1
0.8
0.08
2.41
0.38
2.0
610
8.6
1.8
0.08
4.19
0.38
4.6
610
7.6
1100-555-YY
8.6
1.8
0.08
4.19
0.38
4.6
610
7.6
1100-556-YY
5.1
1.8
0.08
4.19
0.38
2.8
610
7.6
1.8
0.08
4.19
0.38
4.6
610
7.6
1100-559-YY
12.7
1.8
0.08
4.19
0.38
4.8
610
7.6
1100-560-YY
12.7
1.8
0.08
4.19
0.38
4.8
610
7.6
1100-561-YY
18.42
5.13
0.08 12.7
7.6
1100-567-YY
NA
NA
1100-550-YY
1100-551-YY
1100-558-YY
Ordering Information
Part No i.e.
1100-550-(YY plated finish)
Mounting
Surface
Smallest
Opening
Length Part
mtrs
Number
27.7
6.4
0.13
9.53
1.02
4.10
9.70
3.60
32.3
2.0
7.6
1100-438-YY
41.4
10.4
0.18
12.7
1.02
4.80
12.7
3.60
48.3
2.5
7.6
1100-440-YY
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
83
D Lance Detail
Profile
2,54
D Lance
Recommended
Hole Size
2,0
A
1,3 Semiellipse
B
CL of
Hole
Radius
J
C*
CL
Length Coil
Part Number
mm
Length
mtr
E
A
With D
Lance
C*
Mini Clip-On
3.8
0.76
1.78
3.8
0.08
2.41
0.38
406
1100-552-YY
553
5.33
1.78
1.78
5.33
0.08
4.19
0.38
406
1100-563-YY
564
6.99
0.76
1.78
4.45
0.08
2.41
0.38
406
1100-572-YY
574
6.99
0.76
1.27
4.45
0.08
2.41
0.38
406
1100-580-YY
582
9.6
1.91
1.78
6.35
0.08
4.19
0.38
406
1100-576-YY
578
9.7
5.1
2.5
1100-603-YY
9.6
1.91
1.27
6.35
0.08
4.19
0.38
406
1100-584-YY
586
8.4
7.1
1.8
1100-604-YY
10.52
5.33
1.78 10.52
0.38
406
1100-568-YY
568
9.7
5.1
1.8
1100-605-YY
9.7
5.1
1.8
1100-606-YY
8.4
7.1
1.8
1100-607-YY
7.6
2.5
1.8
7.6
2.5
1.8
1100-611-YY
11.2 2.5
0.08 12.7
Ordering Information
Part No i.e.
Length Lance
Location
Dims
Lance
to
Lance
Dims
Part Number
1100-610-YY
1.8
1100-612-YY
7.6
2.5
1.8
1100-613-YY
7.6
2.5
1.3
1100-614-YY
11.2 2.0
1.3
1100-619-YY
11.2 2.0
1.8
Clip On Gaskets
11.2 3.0
1.8
1100-621-YY
11.2 3.0
1.8
1100-622-YY
15.2 5.3
2.5
1100-628-YY
15.2 5.3
1.3
1100-629-YY
15.2 5.3
1.8
15.2 5.3
1.8
1100-631-YY
15.2 5.3
1.8
1100-632-YY
15.2 5.3
1.3
1100-633-YY
15.2 5.3
1.3
1100-634-YY
27.7 6.6
1.8
Part No.1100-603/604/605/606/607
F
G
B
Smallest H
Opening
E
5.4
1100-620-YY
1100-630-YY
1100-640-YY
12.3
3.37 25.4
1100-645-YY
1100-650-YY
A
D
C*
(Inside)
B
H
A
C*
(Inside)
Ordering Information
Part No i.e.
1100-603-(YY plated finish)
84
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(88 Fingers)
419,76 2,54
0,46 0,03 Slot
7,62 Pitch
0,76
TYP
9,53
D Lance
1,19 Semi-Ellipse
2,03 Wide
4,55
A
5,28
1,62
Section A-A
Compression View
0,76
1,52
0,08
2,99
0,10
0,63
4,64
12,98
0,51
0,51
14,07
1,60
0,88
2,77
1,78
Ordering Information
1,4
R 0,89
Part No i.e.
R 0,89
2,12 0,5
7,75
5,38
3,27
0,25
303,4
13,84 Pitch
1,14 Slot
4,27
2,03
6,35
CL of Lance & Finger
Ordering Information
Part No i.e.
1100-654-(YY plated finish)
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
85
Profile
406,4
Pitch 12,7
4,57
12,70 Adv.
2,29
6,35 Pitch
See detail A
0,76 Slot
See detail B
Detail A
5,97
12,7 Pitch
(Ref)
405,6
8,26
1,51
30 Ref.
6,35
0,89 Rad.
1,42 (Ref)
Detail B
13,82
C
L of 7,62 RAD
6,50
7,27 (Ref)
4,58
45
R 7,62
R 1,27
3,68
Ordering Information
Part No. 110-975
Part No i.e.
1100-656-(YY plated finish)
1,3 9,7
31,8
5,3
2,5 typ
Ref 15,2
20,3
5,3
Double Adhesive Tape
31,8
2,8 Dia.
Approx. Length 476,3
Initial compression
against this side
0,51
0,1
7,49
1,80
5,46
7,6 Ref.
20,01
1,52 R
0,76 R
0,38
4,46
3,05 R
7,49
Smallest Opening
4,44
0,90
1,78
Ordering Information
Part No i.e.
1100-973-(YY plated finish)
86
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Contact Strips
Profile
Part No. 1100-300
2,0
4,19 Pitch
1,19
1,02 Slot
2,3 Spher. R.
1,3
1,3 R
14,0
11,4
0,8
0,13
4,8
4,78
Flat Bank
2,3
4,75 Pitch
1,19 Slot
2,3 Spher. R.
3,3
1,5
0,8
6,9
5,1
Length mm
Part Number
6.6
5.8
0.08
3.6
3.05
6.35
610
1100-921-YY
5.1
4.3
0.08
2.8
2.29
4.8
610
1100-941-YY
22,6
16,0
3,3 R.
0,13
L
Ordering Information
Part No i.e.
Profile
Pitch
Slot
1,3 Spher. R.
1,0
1,3
7,6 8,6
7,9 9,7
0,15
0,10
Part No. 1100-223
1,3 Spher. R.
2,3 R.
1,0
7,6
8,6
19,8
16,8
0,10
7,9
2,3
0,25
Part No. 1100-137
35-45
1,5 R.
28,7
26,2
1,5
0,25
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87
Part No.1100-114
1,5
2,3
2,3
0,4 R.
45
2,3 R.
1,5 R
22,6
23,4
0,4 R.
19,6
16,0
16,8
0,13
0,13
Profile
1,5 R.
Pitch
R
6,4
Slot
Fingers
Opposite
0,5 R.
Inside
4,75 Pitch
1,19 Slot
3,3
1,5 R.
1,0 R.
0,8
0,1
3,5
1,5
1,8
Side View
Side View
3,3 R.
1,5 R.
3,3
12,2
0,8
5,6
7,6
16,0
3,3 R.
19,8
0,3
3,3
4,8
0,15
7,1
3,3 R.
Profile
0,8 R.
1,5
1,19 Slot
0,8
3,3
0,13
1,5 R.
R.
2,3
Profile
Pitch
Part No.1100-110
5,8
Slot
2,3
2,0
1,3
3,3 R.
16,6
0,13
2,3 R.
7,1
7,9
6,4 R.
22,6
5,1 R.
0,13
0,8 R.
0,8 R.
Part No.1100-112
3,3
2,3
0,8
4,8 R.
2,0
7,1
0,8
Max
4,8 R.
3,3
3,3 R.
0,13
88
2,3
0,25
5,1
Part No. 1100-390
16,8
15,0
23,4
0,13 R.
7,1
3,3
0,25
0,13
Part No. 1100-113
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Profile
1,91 Pitch
0,64 Slot
B
1,5 R.
L
6,9
12,7
0,8 R.
2,3
6,4
0,5 R.
0,25
4,3
6,9
4,8
4,6
2,0 Spher R.
0,8
0,10
2,3
0,15
0,8
2,8
3,0
5,1 R.
23,1
5,1
16,8
0,25
9,7
11,2
2,3 R.
L
2,8
0,25
4,1
3,99 Pitch
1,02 Slot
7,9
Part
No.
1100-370
Part No.
1100-370
90
30
5,6 R.
3,3 R.
23,9
18,0
8,6
9,7
0,15
To Outside
3,99 Pitch
1,02 Slot
6,4
Profile
1,91 Pitch
9,1
0,64 Slot
4,1
0,13
L
5,6
3,91 Pitch
2,41
1,0
1,5 Slot
1,6
3,3 Spher R.
1,3
2,0 Spher. R.
16,3
0,8 R.
14,0
9,1
6,4
21,3
0,25
0,15
L
0,3
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89
Ref 1,3
Ref 0,5
1,3 Pitch
0,5
0,3
1,5
7,9
0,30
Ref 1,0
0,10
L
0,5
Flat 4,8
0,5 R.
7,9
0,30
1,5
L
0,10
Pitch
Slot
4.75
1.19
B
-
Length
Fingers
Part Number
406
86
1100-105-YY
4.75
1.19
15.0
406
86
1100-110-YY
4.75
1.19
16.0
406
86
1100-111-YY
4.75
1.19
14.5
406
86
1100-112-YY
4.75
1.19
16.0
406
86
1100-113-YY
4.75
1.19
16.5
406
86
1100-114-YY
4.75
1.19
406
86
1100-115-YY
4.75
1.19
16.0
406
86
1100-116-YY
4.75
1.19
16.0
406
86
1100-117-YY
3.43
1.02
5.8
406
119
1100-135-YY
1.52
0.51
2.3
406
200
1100-221-YY
3.23
1.27
2.3
406
95
1100-251-YY
4.14
1.02
4.8
406
97
1100-300-YY
4.75
1.57
9.6
406
86
1100-310-YY
4.14
0.51
6.4
406
98
1100-340-YY
3.40
1.02
5.8
406
119
1100-390-YY
1.91
0.64
5.5
406
213
1100-134-YY
1.91
0.64
1.5
406
213
1100-136-YY
2.39
0.79
7.9
406
170
1100-137-YY
2.39
0.79
7.9
406
170
1100-139-YY
1.27
0.30
3.0
406
240
1100-210-YY
2.54
1.57
3.0
406
120
1100-211-YY
1.52
0.51
3.3
406
267
1100-223-YY
1.91
0.64
17.5
406
213
1100-290-YY
4.37
1.19
9.6
406
93
1100-320-YY
1.91
0.64
406
213
1100-330-YY
1.91
0.64
5.6
406
213
1100-360-YY
2.41
0.76
406
168
1100-370-YY
1.52
0.51
3.3
406
267
1100-380-YY
3.99
1.02
8.6
406
102
1100-410-YY
3.91
1.50
6.4
406
104
1100-430-YY
Contact strips can also be supplied as rings, contact the sales office for
further details.
Ordering Information
Part No i.e.
1100-105-(YY plated finish)
90
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Connector Gaskets
for RFI/EMI Shielding
Product Overview
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
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91
Connector Gaskets
for RFI/EMI Shielding
Technical Specifications
D Connector Gaskets
MIL-C-81511
No.Pins
Shell Size
Dim A
Dia B
Dim C
Dia D
35.8
24.9
19.8
5.6
11.2
17.5
3.2
15.09
14.43
20.62
3.5
15
44.2
33.3
28.2
5.6
11.2
17.5
3.2
10
18.26
17.27
23.80
3.5
25
57.9
47.0
41.9
5.6
11.2
17.5
3.2
14
23.01
23.83
28.58
3.5
37
74.4
63.5
58.2
5.6
11.2
17.5
3.2
16
24.61
27.00
31.75
3.5
50
72.1
61.2
53.6
7.1
13.9
20.3
6.1
18
26.97
30.20
34.11
3.5
20
29.36
33.32
37.26
3.5
22
31.75
36.50
39.67
3.5
24
34.93
39.70
43.26
4.0
92 Connector Gaskets
MIL-C-5015
Shell Size
Dim A
Dia B
Dim C
Dia D
15.09
12.70
22.23
4.5
10
18.26
15.88
25.40
4.5
12
20.65
19.05
27.79
4.5
14
23.01
22.23
30.18
4.5
16
24.61
25.40
32.54
4.5
18
26.97
28.58
34.93
5.0
20
29.36
31.75
38.10
5.0
22
31.75
34.93
41.28
5.0
No.Pins A
BeCu
24
34.93
38.10
44.45
5.5
35.8
24.9
19.8
5.6
11.2
17.5
3.2
94-768 94-778
28
39.67
44.45
50.80
5.5
15
44.2
33.3
28.2
5.6
11.2
17.5
3.2
94-769 94-779
32
44.45
50.80
57.15
6.0
25
57.9
47.0
41.9
5.6
11.2
17.5
3.2
94-770 94-780
36
49.23
55.58
63.50
6.0
37
74.4
63.5
58.2
5.6
11.2
17.5
3.2
94-771 94-781
40
55.58
61.93
69.85
6.0
50
72.1
61.2
53.6
7.1
13.9
20.3
6.1
94-772 94-782
44
60.33
70.64
76.20
6.0
48
66.68
76.99
82.55
6.0
Material &
Part No.
SS
How To Order
93 Connector Gaskets
Material
Thickness
Material Code
MIL-C-38999
410
0.8
Shell Size
Dim A
Dia B
Dim C
Dia D
420
0.8
15.09
16.25
21.34
4.0
410
1.6
9/10
18.26
19.30
24.51
4.0
420
1.6
11/12
20.62
22.48
26.92
4.0
525
0.5
13/14
23.01
25.78
29.29
4.0
535
0.8
15/16
24.61
29.05
31.95
4.0
515
0.5
18
26.97
32.25
34.32
4.0
545
0.8
19/20
29.36
35.18
38.10
4.0
1200 SNG
1.6
21/22
31.75
38.35
41.28
4.0
1200 SSA
1.6
10
23/24
34.93
41.53
44.45
4.5
1200 SSC
1.6
11
25
38.10
44.70
47.63
4.5
Select the table number EG: 93 then choose material from the list
EG: 3 followed by the shell size or for D connectors the number of pins /
EG: shell 18
Example
933 / 18
92
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Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
93
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Applications
Ventilation panels are designed for use in electronic
enclosures where good air flow is required for cooling
and ventilation but where EMC compliance must be
ensured. Typical applications are:
Electronic Enclosures.
Air Conditioning Units.
Fan housings.
EMC Racks.
Communication shelters.
Availability
An extensive range of aluminium extrusion mounting
frames are available from stock offering a choice of
mounting methods and sizes.
Available as custom sizes with no additional cost.
Frames can be supplied with fixing holes or captive
threaded inserts to aid mounting.
Honeycomb can be supplied in a number of
configurations to suit different EMI/RFI Shielding
performance requirements. Such as straight through,
polarized and a choice of cell size.
Standard perforated honeycomb is available with 30,
45, 60 and 90 angles from stock and Laser welded
aluminium honeycomb is also available to special order.
For vulnerable situations weld mesh or expanded
aluminium kick plates can be fitted.
Removable dust filters and integral insect screens can
also be provided.
A range of low cost standard fan vents are available to
meet commercial applications where lower performance
is acceptable, consisting of one layer of aluminium
honeycomb held in a plastic frame.
Design Considerations
Any environmental conditions such as moisture and
dust control including:
Air Flow requirement.
External louvers for rain protection.
Drain holes.
Any additional gasketing.
Constructional requirements and finishes including:
Angled honeycomb for rain protection or directional
air flow.
Rigidity of vent frame and enclosure so as to
prevent bowing of either surface when compressing
the gasket.
Fixing requirements e.g. holes or threaded inserts
ensuring appropriate position and size of hole-centres.
(Holes in the corners of the frame should be avoided.)
If specifying captive inserts in both sides of the frame
off-set the positions by 10mm minimum.
Round vents tend to be an expensive option due
to the complexity of manufacturing method.
Fully welded corners.
Type of gasket required.
Frame style.
Honeycomb configuration.
Corrosion, electrical conductivity etc,
(see Finishes section)
Weld mesh or expanded aluminium kick plates
Removable dust filters and integral insect screens
can be provided
Production Capabilities
Kemtron manufacture its range of EMC vent panels
using the latest technology and, with the exception of
painting and plating, all processes are kept in house,
giving us flexibility and total control over quality.
Kemtron has invested heavily in this area making us the
market leaders for price, delivery, quality and availability
Fully programmable CNC machines for the notching &
cutting of the frame extrusions and drilling of exact and
repeatable holes combined with the latest TIG welding
equipment allows Kemtron to offer a fast delivery of its
competitive range of aluminium vent panels produced
to customer designs. This advanced technology also
eliminates the need for additional tooling and set-up
charges. Kemtron holds a large range of aluminium
extrusions and aluminium honeycomb in stock.
In addition to vent panels, Kemtron manufactures a
huge range of EMI shielding products, including
conductive Elastomers, oriented wire, knitted wire mesh,
connector gaskets.
Vent panels made with styles 1701, 1703, 1705, 1706
& 1707 are supplied with 3 corners notched and the
4th joined corner welded and have an external corner
radii of 3mm.
94
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Honeycomb specification and availability:
Kemtron uses 5052 grade aluminium foil which is a
lightweight material offering superior strength and
corrosion resistance over commercial grade aluminium
foils. It meets all the requirements of MIL-C-7438.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
95
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Frame styles available
Frame styles 1701,1702,1703,1704 and 1707 will
accommodate 2 layers of 3.2 x 6.35mm thick
honeycomb, one layer of 3.2mm cell x 6.35mm thick
and one layer of 3.2mm x 6.35mm thick angled
honeycomb or one layer 12.7mm thick honeycomb
Notched corner
96
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Finishes
Vent panels can be supplied with a range of
finishes including:
Painted.
Tin or nickel plating.
Kempass (RoHS ) Aluminium Passivation process.
Trivalent chromium (RoHS compliant)
or Hexavalent chromium.
Kemtrons standard finish (Kempass) for aluminium
vent panels fully meets the RoHS directive and replaces
Alocrom1200 which is a hexavalient chromium process.
Kemtrons in-house process applies a permanganate
passivation which is a chromate free, inorganic and
non toxic coating. The process produces a dense,
uniform coating consisting of aluminium and reduced
manganese oxides giving a light yellow colour to the
surface. The surface finish is conductive with a low
contact resistance equalling Alocrom 1200. It also meets
all requirements of MIL-C-5541E for corrosion and
electrical conductivity. We are also able to offer a
comprehensive range of painted finishes to complement
our standard Kempass finish. Using industry leading wet
paint solutions from Trimite, we offer full painting and
preparation to DEF STAN specifications including matt
and gloss finishes.
In addition we can also offer Infra Red Reflecting (IRR)
matt finishes complying with DEF STAN 00-23, 80-166
and STANAG 2338.
For less critical / commercial applications requiring a
protected finish we recommend polyester powder
coating. This is tough material that offers excellent
resistance to fresh and saltwater, petrol, linseed and
penetrating oils, along with limited resistance to various
acids. We are happy to advise on specific examples
if required. As the epoxy process is an electrostatic
method, it offers excellent penetration of the
honeycomb cells, further aiding resistance to corrosion.
With both processes, we are able to offer a full range
of colours to RAL/BS charts.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
97
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Gaskets for vents
Knitted wire mesh = Frames with a gasket groove.
Orientated wire in silicone.
Knitted Monel wire mesh with a Neoprene sponge
carrier 2.4mm thick.
Beryllium Copper finger stock.
Kick Plates
Aluminium honeycomb is fragile so for high traffic areas
or where honeycomb damage could easily occur kick
plates can be fitted. Two types are stocked as standard,
however custom designs to customers specific
requirements (i.e louvred openings) are available.
Expanded aluminium provides maximum protection but reduces
air flow
Oriented wires in silicone gasket
98
flow.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Fan Vents
A range of low cost plastic EMC vents for use with
80mm, 92mm & 120mm fans. They provide EMC
shielding where applications demand a low cost solution,
whilst still providing an adequate shielding performance.
A Hi-impact ABS UL94V-0 fire retardant moulding is
fitted with one layer of 3.2mm cell x 6.35mm thick
honeycomb and a nickel/copper fabric gasket to ground
the honeycomb to the metalwork. The vents have 4
countersunk holes to suit standard fan mountings.
Measured shielding performance in accordance
with Mil Std 285 (80mm size tested)
Frequency
Field
200KHz
53
100MHz
102
500MHz
85
2GHz
74
10GHz
58
Typical (db)
Type
Kemvent40
32.0mm
8mm
C
45.5mm
Kemvent60
50.0mm
9mm
66.0mm
Kemvent80
71.5mm
10mm
84.5mm
Kemvent92
82.0mm
10mm
97.0mm
Kemvent120
104.0mm
10mm
125.0mm
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
99
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Optional Removable Dust Filters and Insect Screen
Dust Filter
This consists of a aluminium frame 1701, 1705, 1706,
1707 & 1709 which holds a polyester polyurethane dust
filter. This is held in place on one side by a stainless steel
weld mesh. This frame then mounts on to one side
of the honeycomb vent panel by captive screws.
Easily removed for cleaning with a mild detergent
and rinsed with water. A range of different filter
options are available.
Aluminium honeycomb vent panels fitted with removable
dust filters usually require assisted air flow.
Standard filter foam is stocked in two thicknesses to suit
the above frame styles.
30, 45 and 60 pores per inch, others are available to
meet specific requirements.
Insect Screen
This is a woven aluminium cloth inserted on one face or
between the honeycomb and provides protection from
the ingress of insects. Wire dia 0.28mm open area 66%.
100
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Product Overview (Continued)
Frame Styles
1701
1706
1702
1707
1703
1709
1704
1710
1705
1708
Dividing/support bar
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
101
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
Tolerances
Specifications
Aluminium Frame
6063-T6
Aluminium Honeycomb
5052 grade
Monel Wire
BS3075 NA13
Neoprene sponge
Beryllium Copper
alloy 25 (CA172)
Silicone Rubber
Aluminium Wire
5056
Graph Key
Type 5 60
Type 5 30
Type 4 & Type 6
Type 3
Honeycomb Type
Frequency
Type 5 45
Type 1
Type 2
Type 3
Type 4
Type 5
Type 2
Type 6
200kHz
66
39
65
71
71
78
100MHz
105
80
105
105
105
100
500MHz
81
55
50
93
93
55
2GHz
85
52
60
94
94
96
10GHz
85
61
72
82
90
80
Type 1
Honeycomb
Type 1
Type 2
Type 3
Type 4
Type 5
Type 6
Honeycomb Combinations
Frame Style
Type 1
Type 2
1701
1702
1703
1704
1705
1706
P
P
Type 4
Type 5
Type 6
P
P
P
P
P
P
P
P
P
P
P
P
P
P
1707
1709
Type 3
All of the above frame styles and honeycomb combinations are available
with the option of a stainless steel kick-plate
102
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1701 Frames
Part Number
1701-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T4 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T6 = 1 layer 3.18 cell X 12.7mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
M3, M4, M5, 8/32 = threaded inserts
Gasket
G = Monel knitted wire mesh with neoprene
NG = no gasket
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
Open Area
Y
X1
Y1
Open Area2
Number of
Fixings
cm2
in.2
Fixing Locations
in.
mm
in.
mm
in.
mm
in.
76.2
50.8
50.8
25.8
31.75 1.25
1701-1016x1016-XXX-X-XX-X 101.6 4
101.6 4
76.2
76.2
58.1
44.45 1.75
1701-1524x1016-XXX-X-XX-X 152.4 6
101.6 4
127
76.2
96.8
15
25.4
1701-0762x0762-XXX-X-XX-X 76.2
1701-1270x1270-XXX-X-XX-X 127
1701-2032x1016-XXX-X-XX-X 203.2 8
127
mm
in.
B
mm
in.
C
mm
in.
88.9
3.5
44.45 1.75
88.9
3.5
44.45 1.75
101.6 4
101.6 4
103.2
16
19.05 0.75
76.2
57.15 2.25
177.8 7
76.2
135.5
21
19.05 0.75
76.2
44.45 1.75
1701-1778x1270-XXX-X-XX-X 177.8 7
127
152.4 6
101.6 4
154.8
24
38.1
1.5
88.9
3.5
57.15 2.25
1701-1524x1524-XXX-X-XX-X 152.4 6
152.4 6
127
127
161.3
25
25.4
88.9
3.5
25.4
1701-3048x1016-XXX-X-XX-X 304.8 12
101.6 4
279.4 11
76.2
212.9
33
31.75 1.25
76.2
44.45 1.75
1701-2032x1524-XXX-X-XX-X 203.2 8
152.4 6
177.8 7
127
225.8
35
19.05 0.75
76.2
31.75 1.25
76.2
1701-1778x1778-XXX-X-XX-X 177.8 7
177.8 7
152.4 6
152.4 6
232.3
36
38.1
88.9
3.5
38.1
88.9
3.5
1701-2540x1270-XXX-X-XX-X 254
127
228.6 9
101.6 4
232.3
36
31.75 1.25
88.9
3.5
57.15 2.25
1701-2032x2032-XXX-X-XX-X 203.2 8
203.2 8
177.8 7
177.8 7
316.1
49
19.05 0.75
76.2
50.8
88.9
3.5
1701-2540x1778-XXX-X-XX-X 254
10
177.8 7
228.6 9
152.4 6
348.4
54
31.75 1.25
88.9
3.5
38.1
1.5
88.9
3.5
1701-3048x1524-XXX-X-XX-X 304.8 12
152.4 6
279.4 11
127
354.8
55
31.75 1.25
76.2
25.4
88.9
3.5
1701-2540x2032-XXX-X-XX-X 254
10
203.2 8
228.6 9
177.8 7
406.5
63
31.75 1.25
88.9
3.5
50.8
88.9
3.5
1701-3048x2032-XXX-X-XX-X 304.8 12
203.2 8
279.4 11
177.8 7
496.8
77
31.75 1.25
76.2
19.05 0.75
76.2
1701-2540x2540-XXX-X-XX-X 254
254
228.6 9
228.6 9
522.6
81
31.75 1.25
88.9
3.5
31.75 1.25
88.9
3.5
279.4 11
279.4 11
780.6
121
31.75 1.25
76.2
31.75 1.25
76.2
10
10
1701-3048x3048-XXX-X-XX-X 304.8 12
in.
31.75 1.25
101.6 4
D
mm
10
304.8 12
1.5
1.5
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
103
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1702 Frames
Part Number
1702-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T4 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T6 = 1 layer 3.18 cell X 12.7mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
Gasket
G = Monel knitted wire mesh
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
X1
Y1
Open Area2
Number of
Fixings
cm2
in.2
Fixing Locations
in.
mm
in.
mm
in.
76.2
19.1
0.75
19.1
0.75
3.6
0.563
1702-1016x1016-XXX-X-XX-G 101.6 4
101.6 4
44.5
1.75
44.5
1.75
19.8
3.063
1702-1524x1016-XXX-X-XX-G 152.4 6
101.6 4
95.3
3.75
44.5
1.75
42.3
6.563
69.9
2.75
69.9
2.75
48.8
7.563
12.7
0.5
76.2
50.8
146.1 5.75
44.5
1.75
64.9
10.063
12.7
0.5
76.2
38.1
1.5
2
1702-1270x1270-XXX-X-XX-G 127
127
101.6 4
25.4
38.1
1.5
19.05 0.75
mm
88.9
in.
3.5
mm
in.
25.4
38.1
1.5
38.1
1.5
D
mm
in.
88.9
3.5
76.2
88.9
3.5
1702-1778x1270-XXX-X-XX-G 177.8 7
127
120.7 4.75
69.9
2.75
84.3
13.063
31.75 1.25
88.9
3.5
50.8
1702-1524x1524-XXX-X-XX-G 152.4 6
152.4 6
95.3
3.75
95.3
3.75
90.7
14.063
19.05 0.75
88.9
3.5
19.05 0.75
1702-3048x1016-XXX-X-XX-G 304.8 12
101.6 4
247.7 9.75
44.5
1.75
110.1
17.063
25.4
76.2
38.1
1.5
1702-2032x1524-XXX-X-XX-G 203.2 8
152.4 6
146.1 5.75
95.3
3.75
139.1
21.563
12.7
0.5
76.2
25.4
1702-1778x1778-XXX-X-XX-G 177.8 7
177.8 7
120.7 4.75
120.7 4.75
145.6
22.563
31.75 1.25
88.9
3.5
31.75 1.25
1702-2540x1270-XXX-X-XX-G 254
127
196.9 7.75
69.9
2.75
137.5
21.313
25.4
88.9
3.5
50.8
1702-2032x2032-XXX-X-XX-G 203.2 8
203.2 8
146.1 5.75
146.1 5.75
213.3
33.063
12.7
0.5
76.2
44.45 1.75
88.9
3.5
1702-2540x1778-XXX-X-XX-G 254
10
177.8 7
196.9 7.75
120.7 4.75
237.5
36.813
25.4
88.9
3.5
31.75 1.25
88.9
3.5
1702-3048x1524-XXX-X-XX-G 304.8 12
152.4 6
247.7 9.75
95.3
3.75
235.9
36.563
25.4
76.2
19.05 0.75
88.9
3.5
1702-2540x2032-XXX-X-XX-G 254
10
203.2 8
196.9 7.75
146.1 5.75
287.5
44.563
25.4
88.9
3.5
44.45 1.75
88.9
3.5
1702-3048x2032-XXX-X-XX-G 304.8 12
203.2 8
247.7 9.75
146.1 5.75
361.7
56.063
25.4
76.2
12.7
0.5
76.2
1702-2540x2540-XXX-X-XX-G 254
254
10
196.9 7.75
196.9 7.75
387.5
60.063
25.4
88.9
3.5
25.4
88.9
3.5
304.8 12
247.7 9.75
247.7 9.75
613.3
95.063
25.4
76.2
25.4
76.2
10
10
1702-3048x3048-XXX-X-XX-G 304.8 12
in.
mm
1702-2032x1016-XXX-X-XX-G 203.2 8
mm
in.
1702-0762x0762-XXX-X-XX-G 76.2
104
Open Area
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1703 Frames
Part Number
1703-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T4 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T6 = 1 layer 3.18 cell X 12.7mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
M3, M4, M5, 8/32 = threaded inserts
Gasket
G = Monel knitted wire mesh
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
Open Area
Y
X1
Open Area2
Y1
cm2
in.2
Number of
Fixings
X
Fixing Locations
in.
mm
in.
mm
in.
76.2
44.5
1.75
44.5
1.75
19.8
3.063
28.58 1.125
1703-1016x1016-XXX-X-XX-G 101.6 4
101.6 4
69.9
2.75
69.9
2.75
48.8
7.563
41.28 1.625
1703-1524x1016-XXX-X-XX-G 152.4 6
101.6 4
120.7 4.75
69.9
2.75
84.3
13.063
3.5
41.28 1.625
1703-1270x1270-XXX-X-XX-G 127
127
95.3
95.3
3.75
90.7
14.063
53.98 2.125
3.75
in.
mm
in.
mm
1703-0762x0762-XXX-X-XX-G 76.2
mm
in.
mm
in.
101.6 4
171.5 6.75
69.9
2.75
119.8
18.563
41.28 1.625
127
146.1 5.75
95.3
3.75
139.1
21.563
3.5
53.98 2.125
120.7 4.75
1703-1524x1524-XXX-X-XX-G 152.4 6
152.4 6
120.7 4.75
101.6 4
2.75
3.5
41.28 1.625
1703-2032x1016-XXX-X-XX-G 203.2 8
1703-3048x1016-XXX-X-XX-G 304.8 12
in.
28.58 1.125
1703-1778x1270-XXX-X-XX-G 177.8 7
D
mm
145.6
22.563
3.5
190.7
29.563
41.28 1.625
1703-2032x1524-XXX-X-XX-G 203.2 8
152.4 6
171.5 6.75
120.7 4.75
206.9
32.063
1703-1778x1778-XXX-X-XX-G 177.8 7
177.8 7
146.1 5.75
146.1 5.75
213.3
33.063
3.5
3.5
1703-2540x1270-XXX-X-XX-G 254
127
222.3 8.75
95.3
211.7
32.813
3.5
53.98 2.125
10
3.75
1703-2032x2032-XXX-X-XX-G 203.2 8
203.2 8
171.5 6.75
171.5 6.75
294
45.563
1703-2540x1778-XXX-X-XX-G 254
10
177.8 7
222.3 8.75
146.1 5.75
324.6
50.313
3.5
3.5
1703-3048x1524-XXX-X-XX-G 304.8 12
152.4 6
329.4
51.063
3.5
3.5
1703-2540x2032-XXX-X-XX-G 254
10
203.2 8
222.3 8.75
381
59.063
3.5
1703-3048x2032-XXX-X-XX-G 304.8 12
203.2 8
468.1
72.563
1703-2540x2540-XXX-X-XX-G 254
254
222.3 8.75
494
76.563
3.5
3.5
115.563
10
1703-3048x3048-XXX-X-XX-G 304.8 12
10
304.8 12
171.5 6.75
3.5
222.3 8.75
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
105
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1704 Frames
Part Number
1704-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T4 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T6 = 1 layer 3.18 cell X 12.7mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
Gasket
G = Monel knitted wire mesh with neoprene
NG = no gasket
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
X1
Y1
Number of
Fixings
cm2
in.2
Fixing Locations
mm
in.
76.2
22.2
0.875 22.2
0.875 4.9
0.766
30.16 1.187
1704-1016x1016-XXX-X-XX-X 101.6 4
101.6 4
47.6
1.875 47.6
1.875 22.7
3.515
42.86 1.687
1704-1524x1016-XXX-X-XX-X 152.4 6
101.6 4
98.4
3.875 47.6
1.875 46.9
7.265
73
2.875 73
127
101.6 4
in.
mm
in.
C
mm
in.
D
mm
in.
3.5
30.16 1.187
42.86 1.687
3.5
42.86 1.687
2.875 53.3
8.265
55.56 2.187
1.875 71.1
11.015
42.86 1.687
1704-1778x1270-XXX-X-XX-X 177.8 7
127
123.8 4.875 73
2.875 90.4
14.015
3.5
55.56 2.187
1704-1524x1524-XXX-X-XX-X 152.4 6
152.4 6
98.4
3.875 96.9
15.015
3.5
1704-3048x1016-XXX-X-XX-X 304.8 12
101.6 4
1.875 119.5
18.515
42.86 1.687
1704-2032x1524-XXX-X-XX-X 203.2 8
152.4 6
3.875 146.9
22.765
1704-1778x1778-XXX-X-XX-X 177.8 7
177.8 7
23.765
3.5
3.5
1704-2540x1270-XXX-X-XX-X 254
127
200
22.64
3.5
55.56 2.187
10
mm
in.
1704-1270x1270-XXX-X-XX-X 127
in.
mm
1704-2032x1016-XXX-X-XX-X 203.2 8
mm
Open Area2
in.
1704-0762x0762-XXX-X-XX-X 76.2
3.875 98.4
7.875 73
2.875 146.1
1704-2032x2032-XXX-X-XX-X 203.2 8
203.2 8
34.515
3.5
1704-2540x1778-XXX-X-XX-X 254
10
177.8 7
200
38.39
3.5
3.5
1704-3048x1524-XXX-X-XX-X 304.8 12
152.4 6
3.875 246.9
38.265
3.5
1704-2540x2032-XXX-X-XX-X 254
10
203.2 8
200
46.265
3.5
3.5
1704-3048x2032-XXX-X-XX-X 304.8 12
203.2 8
58.015
1704-2540x2540-XXX-X-XX-X 254
254
200
7.875 400.1
62.015
3.5
3.5
97.515
10
1704-3048x3048-XXX-X-XX-X 304.8 12
106
Open Area
10
304.8 12
7.875 200
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1705 Frames
Part Number
1705-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T1 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T2 = 1 layer 3.18 cell X 6.4mm thick
T3 = 1 layer 1.60 cell X 6.4mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
M3, M4, M5, 8/32 = threaded inserts
Gasket
G = Monel knitted wire mesh with neoprene
NG = no gasket
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
Open Area
Y
X1
Y1
Open Area2
Number of
Fixings
cm2
in.2
Fixing Locations
in.
mm
in.
mm
in.
mm
in.
76.2
50.8
50.8
25.8
31.75 1.25
1705-1016x1016-XXX-X-XX-X 101.6 4
101.6 4
76.2
76.2
58.1
44.45 1.75
1705-1524x1016-XXX-X-XX-X 152.4 6
101.6 4
127
76.2
96.8
15
25.4
1705-0762x0762-XXX-X-XX-X 76.2
1705-1270x1270-XXX-X-XX-X 127
1705-2032x1016-XXX-X-XX-X 203.2 8
127
mm
in.
B
mm
in.
C
mm
in.
88.9
3.5
44.45 1.75
88.9
3.5
44.45 1.75
101.6 4
101.6 4
103.2
16
19.05 0.75
76.2
57.15 2.25
177.8 7
76.2
135.5
21
19.05 0.75
76.2
44.45 1.75
1705-1778x1270-XXX-X-XX-X 177.8 7
127
152.4 6
101.6 4
154.8
24
38.1
1.5
88.9
3.5
57.15 2.25
1705-1524x1524-XXX-X-XX-X 152.4 6
152.4 6
127
127
161.3
25
25.4
88.9
3.5
25.4
1705-3048x1016-XXX-X-XX-X 304.8 12
101.6 4
279.4 11
76.2
212.9
33
31.75 1.25
76.2
44.45 1.75
1705-2032x1524-XXX-X-XX-X 203.2 8
152.4 6
177.8 7
127
225.8
35
19.05 0.75
76.2
31.75 1.25
76.2
1705-1778x1778-XXX-X-XX-X 177.8 7
177.8 7
152.4 6
152.4 6
232.3
36
38.1
88.9
3.5
38.1
88.9
3.5
1705-2540x1270-XXX-X-XX-X 254
127
228.6 9
101.6 4
232.3
36
31.75 1.25
88.9
3.5
57.15 2.25
1705-2032x2032-XXX-X-XX-X 203.2 8
203.2 8
177.8 7
177.8 7
316.1
49
19.05 0.75
76.2
50.8
88.9
3.5
1705-2540x1778-XXX-X-XX-X 254
10
177.8 7
228.6 9
152.4 6
348.4
54
31.75 1.25
88.9
3.5
38.1
1.5
88.9
3.5
1705-3048x1524-XXX-X-XX-X 304.8 12
152.4 6
279.4 11
127
354.8
55
31.75 1.25
76.2
25.4
88.9
3.5
1705-2540x2032-XXX-X-XX-X 254
10
203.2 8
228.6 9
177.8 7
406.5
63
31.75 1.25
88.9
3.5
50.8
88.9
3.5
1705-3048x2032-XXX-X-XX-X 304.8 12
203.2 8
279.4 11
177.8 7
496.8
77
31.75 1.25
76.2
19.05 0.75
76.2
1705-2540x2540-XXX-X-XX-X 254
254
228.6 9
228.6 9
522.6
81
31.75 1.25
88.9
3.5
31.75 1.25
88.9
3.5
279.4 11
279.4 11
780.6
121
31.75 1.25
76.2
31.75 1.25
76.2
10
10
1705-3048x3048-XXX-X-XX-X 304.8 12
in.
31.75 1.25
101.6 4
D
mm
10
304.8 12
1.5
1.5
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
107
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1706 Frames
Part Number
1706-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T1 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T2 = 1 layer 3.18 cell X 6.4mm thick
T3 = 1 layer 1.60 cell X 6.4mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
M3, M4, M5, 8/32 = threaded inserts
Gasket
G = Monel knitted wire mesh with neoprene
NG = no gasket
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
X1
Y1
Open Area2
Number of
Fixings
cm2
in.2
Fixing Locations
mm
in.
mm
in.
mm
in.
76.2
57.2
57.2
32.7
33.34 1.313
1706-1016x1016-XXX-X-XX-X 101.6 4
101.6 4
82.6
82.6
68.1
11
46.04 1.813
1706-1524x1016-XXX-X-XX-X 152.4 6
101.6 4
133.4 5
82.6
110.1
17
1706-1270x1270-XXX-X-XX-X 127
1706-2032x1016-XXX-X-XX-X 203.2 8
127
101.6 4
108
mm
in.
in.
1706-0762x0762-XXX-X-XX-X 76.2
mm
in.
C
mm
in.
D
mm
in.
3.5
33.34 1.313
46.04 1.813
3.5
46.04 1.813
108
116.5
18
58.74 2.313
184.2 7
82.6
152
24
46.04 1.813
1706-1778x1270-XXX-X-XX-X 177.8 7
127
158.8 6
108
171.4
27
3.5
58.74 2.313
1706-1524x1524-XXX-X-XX-X 152.4 6
152.4 6
133.4 5
133.4 5
177.8
28
3.5
1706-3048x1016-XXX-X-XX-X 304.8 12
101.6 4
285.8 11
82.6
235.9
37
46.04 1.813
1706-2032x1524-XXX-X-XX-X 203.2 8
152.4 6
184.2 7
133.4 5
245.6
38
1706-1778x1778-XXX-X-XX-X 177.8 7
177.8 7
158.8 6
158.8 6
252
39
3.5
3.5
1706-2540x1270-XXX-X-XX-X 254
127
235
108
253.6
39
3.5
58.74 2.313
10
1706-2032x2032-XXX-X-XX-X 203.2 8
203.2 8
184.2 7
184.2 7
339.1
53
3.5
1706-2540x1778-XXX-X-XX-X 254
10
177.8 7
235
158.8 6
373
58
3.5
3.5
1706-3048x1524-XXX-X-XX-X 304.8 12
152.4 6
285.8 11
133.4 5
381
59
3.5
1706-2540x2032-XXX-X-XX-X 254
10
203.2 8
235
184.2 7
432.7
67
3.5
3.5
1706-3048x2032-XXX-X-XX-X 304.8 12
203.2 8
285.8 11
184.2 7
526.2
82
1706-2540x2540-XXX-X-XX-X 254
254
235
235
552
86
3.5
3.5
816.5
127
10
1706-3048x3048-XXX-X-XX-X 304.8 12
108
Open Area
10
304.8 12
285.8 11
285.8 11
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1707 Frames
Part Number
1707-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T4 = 2 layers 3.18 cell X 6.4mm thick oriented at 90
T6 = 1 layer 3.18 cell X 12.7mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
M3, M4, M5, 8/32 = threaded inserts
Gasket
G = Monel knitted wire mesh with neoprene
NG = no gasket
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
Open Area
Y
X1
Y1
Open Area2
Number of
Fixings
cm2
in.2
Fixing Locations
mm
in.
mm
in.
mm
in.
76.2
57.2
57.2
32.7
33.34 1.313
1707-1016x1016-XXX-X-XX-X 101.6 4
101.6 4
82.6
82.6
68.1
11
46.04 1.813
1707-1524x1016-XXX-X-XX-X 152.4 6
101.6 4
133.4 5
82.6
110.1
17
1707-0762x0762-XXX-X-XX-X 76.2
1707-1270x1270-XXX-X-XX-X 127
1707-2032x1016-XXX-X-XX-X 203.2 8
127
101.6 4
108
mm
in.
in.
mm
in.
C
mm
in.
D
mm
in.
3.5
33.34 1.313
46.04 1.813
3.5
46.04 1.813
108
116.5
18
58.74 2.313
184.2 7
82.6
152
24
46.04 1.813
1707-1778x1270-XXX-X-XX-X 177.8 7
127
158.8 6
108
171.4
27
3.5
58.74 2.313
1707-1524x1524-XXX-X-XX-X 152.4 6
152.4 6
133.4 5
133.4 5
177.8
28
3.5
1707-3048x1016-XXX-X-XX-X 304.8 12
101.6 4
285.8 11
82.6
235.9
37
46.04 1.813
1707-2032x1524-XXX-X-XX-X 203.2 8
152.4 6
184.2 7
133.4 5
245.6
38
1707-1778x1778-XXX-X-XX-X 177.8 7
177.8 7
158.8 6
158.8 6
252
39
3.5
3.5
1707-2540x1270-XXX-X-XX-X 254
127
235
108
253.6
39
3.5
58.74 2.313
10
1707-2032x2032-XXX-X-XX-X 203.2 8
203.2 8
184.2 7
184.2 7
339.1
53
3.5
1707-2540x1778-XXX-X-XX-X 254
10
177.8 7
235
158.8 6
373
58
3.5
3.5
1707-3048x1524-XXX-X-XX-X 304.8 12
152.4 6
285.8 11
133.4 5
381
59
3.5
1707-2540x2032-XXX-X-XX-X 254
10
203.2 8
235
184.2 7
432.7
67
3.5
3.5
1707-3048x2032-XXX-X-XX-X 304.8 12
203.2 8
285.8 11
184.2 7
526.2
82
1707-2540x2540-XXX-X-XX-X 254
254
235
235
552
86
3.5
3.5
816.5
127
10
1707-3048x3048-XXX-X-XX-X 304.8 12
10
304.8 12
285.8 11
285.8 11
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
109
Aluminium Honeycomb
Air Ventilation Panels for
RFI/EMI Shielding
Technical Specifications
1709 Frames
Part Number
1709-0762-0762-XX-X-XX-X
Frame Style
Overall outside dimensions
Honeycomb type
T2 = 1 layer 3.18 cell X 6.4mm thick
T3 = 1 layer 1.60 cell X 12.7mm thick
Finishes
K = Kempass
S = Surtec 650
N = Nickel plate
Fixings
TH = through hole 5.5mm dia
NO = no fixings
M3, M4, M5, 8/32 = threaded inserts
Gasket
G = Monel knitted wire mesh with neoprene
NG = no gasket
Part Number
Frame Outer
Dimensions
1701-0762x0762-T4-K-TH-G
X
mm
X1
Y1
Open Area2
Number of
Fixings
cm2
in.2
Fixing Locations
mm
in.
mm
in.
mm
in.
76.2
57.2
57.2
32.7
33.34 1.313
1709-1016x1016-XXX-X-XX-X 101.6 4
101.6 4
82.6
82.6
68.1
11
46.04 1.813
1709-1524x1016-XXX-X-XX-X 152.4 6
101.6 4
133.4 5
82.6
110.1
17
1709-1270x1270-XXX-X-XX-X 127
1709-2032x1016-XXX-X-XX-X 203.2 8
127
101.6 4
108
mm
in.
in.
1709-0762x0762-XXX-X-XX-X 76.2
mm
in.
C
mm
in.
D
mm
in.
3.5
33.34 1.313
46.04 1.813
3.5
46.04 1.813
108
116.5
18
58.74 2.313
184.2 7
82.6
152
24
46.04 1.813
1709-1778x1270-XXX-X-XX-X 177.8 7
127
158.8 6
108
171.4
27
3.5
58.74 2.313
1709-1524x1524-XXX-X-XX-X 152.4 6
152.4 6
133.4 5
133.4 5
177.8
28
3.5
1709-3048x1016-XXX-X-XX-X 304.8 12
101.6 4
285.8 11
82.6
235.9
37
46.04 1.813
1709-2032x1524-XXX-X-XX-X 203.2 8
152.4 6
184.2 7
133.4 5
245.6
38
1709-1778x1778-XXX-X-XX-X 177.8 7
177.8 7
158.8 6
158.8 6
252
39
3.5
3.5
1709-2540x1270-XXX-X-XX-X 254
127
235
108
253.6
39
3.5
58.74 2.313
10
1709-2032x2032-XXX-X-XX-X 203.2 8
203.2 8
184.2 7
184.2 7
339.1
53
3.5
1709-2540x1778-XXX-X-XX-X 254
10
177.8 7
235
158.8 6
373
58
3.5
3.5
1709-3048x1524-XXX-X-XX-X 304.8 12
152.4 6
285.8 11
133.4 5
381
59
3.5
1709-2540x2032-XXX-X-XX-X 254
10
203.2 8
235
184.2 7
432.7
67
3.5
3.5
1709-3048x2032-XXX-X-XX-X 304.8 12
203.2 8
285.8 11
184.2 7
526.2
82
1709-2540x2540-XXX-X-XX-X 254
254
235
235
552
86
3.5
3.5
816.5
127
10
1709-3048x3048-XXX-X-XX-X 304.8 12
110
Open Area
10
304.8 12
285.8 11
285.8 11
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Product Overview
Aluminium screen EMC & dust filter ventilation panels consist of multi-layer
expanded aluminium foil mesh trapped in a rigid extruded aluminium
mounting frame, the frame can be supplied in a choice of sizes and profiles.
Panels can be treated with a variety of finishes to provide corrosion
protection. Air filter oil can be applied to the aluminium filter media
to assist in dirt and dust retention.
Panels with a gasket groove have a knitted monel wire mesh gasket
as standard. Other frames can be provided with an additional EMI Gasket.
Applications
Ventilation panels are designed for use in commercial
electronic enclosures where air flow is required for
cooling and ventilation but where EMC compliance
and dust filtration must be ensured. Typical commercial
applications are:
Electronic Enclosures.
Air Conditioning Units.
Fan housings.
EMC Racks.
Availability
A selection of aluminium, extruded profiles are
available from stock offering a variety of fixing and
Gasketing options.
Custom sizes manufactured at no additional cost.
Frames can be supplied with fixing holes to
aid mounting.
Aluminium screen EMC and dust filter ventilation panels
can be supplied with a Kempass (RoHS ) Aluminium
passivation process finish.
Design Considerations
Any environmental conditions such as moisture and dust
control including:
Air Flow requirement (Generally requires assisted
air flow).
External louvers for rain protection.
Any additional Gasketing.
Cleaning: Vacuum or blow clean with an airline for
dry panels or easily cleaned in detergent solution
prior to re oiling.
Constructional requirements and finishes including:
Rigidity of vent frame and enclosure so as to
prevent bowing of either surface when compressing
the gasket.
Fixing requirements e.g. holes ensuring appropriate
position and size of hole-centres (Holes in the corners
of the frame should be avoided).
Corrosion, electrical conductivity etc,
(see Finishes section).
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
111
Finishes
Vent panels can be supplied with a range of
finishes including:
Painted (frame only for dust panels).
Electro less plated Tin or Nickel.
Kempass (RoHS ) Aluminium Passivation process.
Trivalent chromium (RoHS compliant)
or Hexavalent chromium.
Kemtrons standard finish (Kempass) for aluminium
vent panels fully meets the RoHS directive and replaces
Alocrom1200, which is a hexavalent chromium process.
Kemtrons in-house process applies a permanganate
passivation which is a chromate free, inorganic and non
toxic coating. The process produces a dense, uniform
coating consisting of aluminium and reduced manganese
oxides giving a light yellow colour to the surface. The
surface finish is conductive with a low contact resistance
equalling Alocrom 1200. It also meets all requirements of
MIL-C-5541E for corrosion and electrical conductivity.
We are also able to offer a comprehensive range of
painted finishes to complement our standard Kempass
finish. Using industry leading wet paint solutions from
Trimite, we offer full painting and preparation to DEF
STAN specifications including matt and gloss finishes.
In addition we can also offer Infra Red Reflecting (IRR)
matt finishes complying with DEF STAN 00-23, 80-166
and STANAG 2338.
For less critical / commercial applications requiring a
protected finish we recommend polyester powder
coating. This is tough material that offers excellent
resistance to fresh and saltwater, petrol, linseed and
penetrating oils, along with limited resistance to various
acids. We are happy to advise on specific examples if
required. With both processes, we are able to offer a
full range of colours to RAL/BS charts.
112
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Tolerances
Specifications
Aluminium frame
6063-T6
Monel wire
BS3075 NA13
Frequency
db
0.01MHz
31
0.1MHz
49
1.0MHz
67
10.0MHz
116
100MHz
109
1,000MHz
72
10,000MHz
42
Frame Styles
1721
1722
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
113
Product Overview
Design Considerations
Any environmental conditions such as moisture and dust
control including
Air Flow requirement (Generally requires
assisted air flow).
External louvers for rain protection.
Drain holes.
Any additional gasketing.
Cleaning: Vacuum or blow clean with an airline for dry
panels or easily cleaned in detergent solution prior to
re oiling.
Constructional requirements and finishes including
Rigidity of vent frame and enclosure so as to prevent
bowing of either surface when compressing the gasket
Fixing requirements e.g. holes or threaded inserts
ensuring appropriate position and size of hole-centres.
(Holes in the corners of the frame should be avoided.)
If specifying captive inserts in both sides of the frame
off-set the positions by 10mm minimum.
Round vents tend to be an expensive option due to
the complexity of manufacturing method.
114
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Finishes
Vent panels can be supplied with a range of
finishes including:
Painted (frame only for dust panels).
Electro less plated Tin or Nickel.
Kempass (RoHS ) Aluminium Passivation process.
Trivalent chromium (RoHS compliant)
or Hexavalent chromium.
Kemtrons standard finish (KEM-PAS) for aluminium
vent panels fully meets the RoHS directive and replaces
Alocrom1200, which is a hexavalent chromium process.
Kemtrons in-house process applies a permanganate
passivation which is a chromate free, inorganic and non
toxic coating. The process produces a dense, uniform
coating consisting of aluminium and reduced manganese
oxides giving a light yellow colour to the surface. The
surface finish is conductive with a low contact resistance
equalling Alocrom 1200. It also meets all requirements of
MIL-C-5541E for corrosion
and electrical conductivity.
We are also able to offer a comprehensive range of
painted finishes to complement our standard Kempass
finish. Using industry leading wet paint solutions from
Trimite, we offer full painting and preparation to DEF
STAN specifications including matt and gloss finishes.
In addition we can also offer Infra Red Reflecting (IRR)
matt finishes complying with DEF STAN 00-23, 80-166
and STANAG 2338.
For less critical / commercial applications requiring a
protected finish we recommend polyester powder
coating. This is tough material that offers excellent
resistance to fresh and saltwater, petrol, linseed and
penetrating oils, along with limited resistance to various
acids. We are happy to advise on specific examples if
required. With both processes, we are able to offer a
full range of colours to RAL/BS charts.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
115
Tolerances
1702
Specifications
Aluminium frame
6063-T6
BS3075 NA13
Neoprene sponge
1703
Beryllium copper
alloy 25 (CA172)
Silicone rubber
Aluminium wire
5056
1704
1710
Frequency
db
0.01MHz
42
0.1MHz
53
1.0MHz
61
10.0MHz
81
100MHz
60
1,000MHz
52
10,000MHz
43
Frame Styles
1701
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
116
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
EMP Honeycomb
Ventilation Panels
Product Overview
Design Considerations
Any environmental conditions such as moisture and
dust control including
Air Flow requirement.
External louvres for rain protection.
Drain holes.
Any additional gasketing.
Constructional requirements and finishes including
Rigidity of vent frame and enclosure.
Fixing options e.g. holes, Soldering.
Type of gasket if required.
Frame style.
Corrosion, electrical conductivity etc,
(see Finishes section).
Finishes
Vent panels are supplied with a standard finish of hot tin
dipped. However an additional coating is recommended
to help combat corrosion. We can advise on a number
of painted finishes.
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117
EMP Honeycomb
Ventilation Panels
Product Overview (Continued)
Production Capabilities
Kemtron manufacture its range of EMC vent panels
using the latest technology and, with the exception of
painting and electro less plating, all processes are kept in
house, giving us flexibility and total control over quality.
Kemtron has invested heavily in this area making us the
market leaders for price, delivery, quality and availability.
Tolerances
Standard tolerances for overall finished vent dimensions
are +/- 0.8mm
Standard tolerances on hole centres are +/- 0.4mm
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
118
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Product Overview
Availability
EMI shielded windows are made to customer
specification. Sizes can range from 1cm up to
1x2 metres for architectural use. Windows can be
silk screened or printed with logos, information etc.
Termination can be by mechanical clamping using
a conductive gasket or by bonding into the enclosure
with a conductive adhesive.
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
119
Shielding Media
120
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Conductive
edge only buss
Extended wire
Wire mesh
extends to
edge of panel
Combination
conductive and
environmental gasket
Conductive
U buss
Conductive
L buss
Conductive Z buss
Conductive gasket
Wire mesh
extends to
edge of panel
Wire mesh
extends to
edge of panel
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
121
Technical Specifications
Shielding Effectiveness
Copper Wire Meshes
Plated (fusing the wire crossovers) and blackened with
a black corrosion resistant plating
2 = 100 mesh type 304 stainless steel with a 0.001 wire diameter
3 = 100 mesh type 316 stainless steel with a 0.001 wire diameter
H Field
Frequency
H Field
Frequency
5dB
100KHz
21dB
1MHz
41dB
2KHz
2dB
15KHz
6dB
6dB
13dB
Frequency
100KHz
15dB
16dB
30dB
1MHz
32dB
32dB
49dB
E Field
E Field
2KHz
>60dB
1KHz
>60dB
15KHz
90dB
100KHz
89dB
1MHz
89dB
10MHz
90dB
15KHz
82dB
86dB
89dB
Plane Wave
100KHz
86dB
87dB
87dB
Frequency
1MHz
81db
85dB
87dB
30MHz
80dB
10MHz
88dB
18KHz
92dB
Plane Wave
Frequency
122
15KHz
Frequency
60MHz
82dB
100MHz
84dB
150MHz
92dB
180MHz
90dB
400MHz
77dB
1GHz
62dB
5GHz
51dB
30MHz
73dB
80dB
10GHz
42dB
60MHz
62dB
81dB
15GHz
43db
100MHz
74dB
84dB
150MHz
84dB
180MHz
90dB
300MHz
70dB
400MHz
77dB
650MHz
62dB
1GHz
58dB
59dB
3GHz
50dB
5GHz
40dB
43dB
7GHz
43dB
10GHz
34dB
47dB
15GHz
30dB
38dB
44dB
18MHz
1
88dB
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Product Overview
Dim A
Dim B
Dim C
Hole
Thread
1500
Part No.
4.7mm
1.5mm
15mm
7mm
15mm
10.5mm
M10
1501
7.7mm
4.0mm
17mm
7mm
18mm
12.5mm
M12
1502
9.7mm
6.0mm
20mm
8mm
22mm
16.5mm
M16
1503
11.7mm
7.5mm
20mm
8mm
24mm
20.5mm
M20
1504
16.0mm
12.0mm
25mm
9mm
30mm
26.0mm
M25
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123
Technical Specification
Profile
H Field
MHz
Attenuation (dB)
0.01
0.10
72
84
90
E Field
MHz
Attenuation (dB)
0.10
10
100
>130
>128
>120
>120
Materials
Brass Body
BS2870
EMC Gasket
Kemtron 525 material
(Silicone ZZ-R-765 Class2 GR50 -60C TO 200C
Woven Aluminium: AMS 4182)
Knitted Wire Mesh
Tin Plated Copper Clad Steel (TCS):
Wire diameter 0.11mm
UK Specification BS2316*, BS4087*
USA Specification ASTM B277*, ASTM B452*,
ASTM B520, ASTM B33*, AISI 1010
* There is no complete specification for this material. Processes have
been derived from parts of the above where applicable.
Silicone Ring
ZZ-R-765 2b 40 -60C TO 200C
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
124
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Product Overview
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
125
Technical Specifications
SH/CC
Closing systems: Z, R or F
SHX 2/4
126
SH1/63
SH3/63
SH/CC
SHX2
SHX4
10 Mhz
106
108
98
71
94
50 Mhz
104
110
94
70
90
100 Mhz
85
87
88
44
63
300 Mhz
102
98
86
45
79
500 Mhz
104
98
90
44
69
1 Ghz
99
104
90
51
76
10 Ghz
103
100
90
38
52
20 Ghz
100
96
85
37
61
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Product Overview
Design Considerations
Consider if it is a temporary or permanent solution.
Galvanic compatibility.
Adhesive strength.
Availability
Normally supplied in 33 metre rolls, in standard widths
of 13mm & 25mm. However any width from 8mm up
to approx 200mm, and 50 metre rolls can be supplied to
special order. We can also supply with non-conductive
adhesive or without adhesive if required, to special order.
Tapes can be supplied in two versions Self Wound,
without a release liner, or with a paper release liner.
Versions having the paper release liner have a suffix
-6 added to the part number.
Example
Copper Tape
Material
Part No
9015
9110
9115
Copper Tape with conductive adhesive on both sides for EMI shielding.
9116
9510
9515
Production Capabilities
Die cutting.
Slitting.
Laminating.
9115
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
127
Technical Specification
Materials
9015: Aluminium Tape with Conductive
Adhesive for EMI Shielding
Base thickness
0.040mm
Base thickness
0.035mm
Total thickness
0.065mm
Total thickness
0.085mm
Adhesive strength
4.5 N/cm
Adhesive strength
4.5 N/cm
Tensile strength
25 N/cm
Tensile strength
55 N/cm
Temperature resistance
155C
0.003 Ohms
Temperature resistance
155C
0.003 Ohms
Base thickness
0.035mm
Base thickness
0.035mm
Total thickness
0.070mm
Total thickness
0.060mm
Adhesive strength
4.5 N/cm
Adhesive strength
4.5 N/cm
Tensile strength
55 N/cm
Tensile strength
40 N/cm
Temperature resistance
155C
Base thickness
0.035mm
Base thickness
0.035mm
Total thickness
0.060mm
Total thickness
0.060mm
Adhesive strength
4.5 N/cm
Adhesive strength
4.5 N/cm
Tensile strength
40 N/cm
Tensile strength
55 N/cm
Temperature resistance
155C
Temperature resistance
Temperature resistance
Electrical resistance through adhesive*
0.003 Ohms
Shielding Effectiveness
155C
155C
0.003 Ohms
Shielding Effectiveness
20MHz
100MHz
500MHz
1GHz
20MHz
100MHz
500MHz
1GHz
62.5dB
54dB
55dB
52.5dB
62.5dB
58.5dB
50dB
61.5dB
128
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Product Overview
Production Capabilities
Kemtron has considerable experience in the design,
manufacture of a wide range of shielding products
and is able to help customers find solutions to their
shielding requirements.
Specifications
As laminates are custom designed please contact
our sales department to discuss your requirements.
We will need a drawing or specification giving overall
dimensions, type of material configurations, quantity,
tolerances, packaging and any special requirements.
Design Considerations
Factors such as size, volume, accessibility of
components etc will dictate the design suited to a
particular application but careful consideration should
be given when choosing the required material:
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
129
Technical Specifications
Thickness
Foil Material
Standard Thicknesses
Acrylic
0.001
Copper
0.0014 to 0.008
0.002
0.0014 to 0.008
0.005
Aluminium
0.002 to 0.015
Rubber
0.0034
Stainless Steel
0.002 to 0.015
Conductive
0.002
Insulating Substrates
130
Material
Trade name
Thickness
UL Fire Rating
Polyester
Mylar
0.001 to 0.014
VTM-2
Max. Width
72
Polycarbonate Lexan
0.005 to 0.062
94V-2 to 94V-0
48
Polypropylene Formex /
Statex
0.010 to 0.062
94VTM-0 to 94V-0
24
Polyvinylchloride
0.010 to 0.040
94HB to 94V-0
54
Polyamide
Nomex
0.005 to 0.030
94V-0
36
PBTP
Valox
0.003 to 0.030
94VTM-0 to 94V-0
48
Polyimide
Kapton
0.001 to 0.005
94V-0
36
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Product Overview
Design Considerations
Factors such as size, volume, assembly technique,
accessibility of components etc will dictate the
design suited to a particular application but careful
consideration should be given when choosing the
required material:
Low frequency applications such as transformers,
coils etc should use a high permeability material
such as steel or nickel iron.
High frequency applications such as microprocessors,
fast switching devices, switched mode power supplies
should use non-ferrous materials.
Production Capabilities
Kemtron has considerable experience in the design,
manufacture and testing of a wide range of shielding
products and is able to help customers find solutions
to their shielding requirements.
Specifications
As cans are custom designed please contact our sales
department to discuss your requirements. We will need
a drawing or specification giving overall dimensions,
type of material, plating, through hole/surface mount
configurations, quantity, tolerances, packaging and any
special requirements.
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131
Product Overview
132
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Environmental Sealing
Overview
Product Overview
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133
Environmental Sealing
Flat Gaskets
Product Overview
Kemtron has the capability to produce many designs and styles of flat
gaskets. We have a versatile process of manufacture, which is ideally suited
for development and pre-production through to full production volumes.
Modern tooling, enable complex shapes to be produced whilst maintaining
tight, repeatable tolerances. Single or multipart tool configurations allow
for efficient, economical production techniques.
Flat gaskets are produced from sheet while larger gaskets can be cut from fabricated
picture frames.
This option has the advantage of saving material and allows larger gaskets to be produced
economically. This is facilitated by our in-house tool making and silicone moulding facilities.
Fabricated frames use either extruded or moulded flat section that is joined by vulcanizing
the polymer.
This process has allowed Kemtron to produce gaskets up to 2 meters long, with the same
mechanical integrity as is found in a single part gasket cut from sheet. This method of
manufacture often offers cost savings over cutting from sheet with subsequent loss of waste
material. During this process compression stops or collars can also be incorporated. This leads
to reduced hardware costs and negates the need for fixings to be torqued to prevent over
compression and damage to the gasket.
Our experience in laminating allows us to apply self-adhesive backing tape to even the most
difficult materials such as silicone, regardless of quantities. We use a range of high performance
tapes suitable for all conditions.
Kemtron has in house slitting capability, which allows us to convert sheet or log materials into
strip or coils. This flexible technique with short lead times allows materials to be supplied to
exact customer requirements with low minimum order quantities.
134
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Environmental Sealing
Flat Gaskets
Product Overview
Availability
Continuous lengths up to 5 mtrs long for slit coils.
Fabricated gaskets to customers drawings.
Can be fitted with compression limit stops or collars.
Easily assembled using the self-adhesive backing
option. (Self-adhesive backing is an assembly aid only).
A broad range of sizes available.
A large range of materials to suit many
climatic conditions.
Large fabricated gaskets can be produced
economically.
UL flame retardant approved materials
are also available.
Compression 3
Design Considerations
It is important that this material is not overcompressed. If the design of the equipment
does not allow for any mechanical method of
preventing over-compression, the gasket should be
fitted with built-in compression limiters, either metal
stops fitted to the gasket, or metal collars fitted into
each fixing hole.
When specifying die cut gaskets minimum material
width should not be less than 2mm or at least the
material thickness in any part of the gasket. If this
cannot be achieved around fixing holes consider using
a slot. Particular attention is required if specifying
compression collars in holes.
Particular consideration must be given to compression
forces, hole centres, size and number of fixings and
rigidity of mating flanges.
10mm
10mm
Notice
Horseshoe slot
Insufficient land
Minimum Land
135
Environmental Sealing
Flat Gaskets
Technical Specification
Silicone Sponge
SP16
Width (mm)
Temperature Density
Range
Kg M3
Colour
Flame
Resistance
Closed Cell
1000
-60C/+200C 250
White
None
Thickness
SP16VO
Width (mm)
Temperature Density
Range
Kg M3
Colour
Flame
Resistance
Closed Cell
1000
-60C/+200C 200
Grey
UL94VO
Thickness
Grade
Width (mm)
Temperature Average
Range
Density
Kg M3
Colour
Flame
Resistance
Medium
1000
-40C/+80C
120
Black
SelfExtinguishing
Firm
1000
-40C/+80C
140
Black
SelfExtinguishing
Thickness
Rogers Poron
Grade
Temperature Density
Range
Kg M3
Colour
Flame
Resistance
Open Cell
915
-55C/+200C 192
White
UL94VO
Thickness
HT800
Width (mm)
Temperature Density
Range
Kg M3
Colour
Flame
Resistance
Closed Cell
915
-55C/+200C 192
Grey
UL94VO
Thickness
Width (mm)
Temperature Density
Range
Kg M3
Colour
Flame
Resistance
4701-30
1372
-40C/+90C
240-320
Black
UL94 HF1
4701-40
1372
-40C/+90C
240-480
Black
UL94 HF1
Thickness
Tolerance
Gaskets
Finished gaskets +/-0.8mm up to 300mm
+/-1.2mm over 300mm
Hole centres +/-0.4mm
Material thickness
Up to 2.0mm thickness 0.5mm
2.0mm to 10.0mm thickness 0.8mm
Above 10mm thickness 1.5mm
Solid Silicone
General Purpose
Thickness
Width (mm)
Temperature Hardness
Range
Shore
Colour*
Flame
Resistance
1000
-40C/+200C 40 or 60
T/B/W
None
Width (mm)
Temperature Average
Range
Density
Kg M3
Colour
Flame
Resistance
Medium
1000
-40C/+80C
170
Black
SelfExtinguishing
Firm
1000
-40C/+80C
180
Black
SelfExtinguishing
Thickness
Thickness
Width (mm)
Temperature Hardness
Range
Shore
Colour
Flame
Resistance
1200
-10C/+100C 40 or 60
Black
None
136
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Environmental Sealing
Form-in-Place
Product Overview
Design Considerations
The gasket height can be specified between 0.4mm to
2.0mm, gasket width will typically be 1.5x the gasket
height.
Recommended gasket compression is between 20%
and 30%. Over-compression can damage the gasket
and as compression stops cannot be incorporated
into the gasket they should be designed into the
component hardware.
Gasket path for the deposition can be determined from
a sample part, drawings or CAD files.
Production Capability
To meet the varying demands of customer requirements
Kemtron has developed its own CNC Form-in-Place
dispenser. FIP gasketing work has become a regular
feature of our production work and we are able to
provide a reliable, accurate and quick response to even
high volume orders.
Kemtron has a large range of compounds suitable for
many climatic conditions. Wide temperature range,
chemical resistance & fire retardant grades.
Availability
Kemtron can dispense FIP gaskets directly onto the
customers free issue hardware or can procure the
component hardware thereby reducing the customers
supply base.
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137
Environmental Sealing
Form-in-Place
Technical Specifications
Material
Hardness
Temperature
Range
Colour
-55C/+185C
Black
-55C/+185C
Grey
-55C/+185C
White
Tolerance
General tolerance +/-0.2mm
Notice
Information supplied in these data sheets is based on independent
and laboratory tests which Kemtron believes to be reliable.
Kemtron has no control over the design of customers product which
incorporates Kemtrons products, therefore it is the responsibility of the
user to determine the suitability for his particular application and we
recommend that the user make his own test to determine suitability.
The product described in this data sheet shall be of standard quality,
however the products are sold without warranty of fitness for
a particular purpose, either expressed or implied, except to the
extent expressly stated on Kemtrons invoice, quotation or order
acknowledgement. Kemtron does not warrant that products described
in this data sheet will be free of conflict with existing or future patents
of third parties. All risks of lack of fitness, patent infringement and
the like are assumed by the user.
138
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Environmental Sealing
Silicone O Rings
Product Overview
Design Considerations
When selecting a profile it is important to give
attention to the mechanical design of your product.
Round and D section seals should ideally be mounted
in a suitably sized groove.
If the gasket is to fit in a groove. It is important that
the gasket size chosen does not overfill the channel,
when using solid sections you should ensure that
the groove cross sectional area is a minimum of 5%
greater than the proposed gasket cross section.
Attention must also be paid to the closing force
required to compress the gasket to the working
height required.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
139
Environmental Sealing
Silicone O Rings
Technical Specifications
Tolerances
Developed Length
1.5mm = less than 0.5mm on diameter
Cross Sections
15% Compression
20% Compression
Depth
Width
Depth
Width
1.00
0.85
1.10
0.80
1.15
1.50
1.28
1.65
1.20
1.73
1.60
1.36
1.76
1.28
1.84
1.80
1.53
1.98
1.44
2.07
2.00
1.70
2.20
1.60
2.30
2.40
2.04
2.64
1.92
2.76
2.50
2.13
2.75
2.00
2.88
3.00
2.55
3.30
2.40
3.45
3.20
2.72
3.52
2.56
3.68
3.50
2.98
3.85
2.80
4.03
3.80
3.23
4.18
3.04
4.37
4.00
3.40
4.40
3.20
4.60
4.50
3.83
4.95
3.60
5.18
4.80
4.08
5.28
3.84
5.52
5.00
4.25
5.50
4.00
5.75
5.50
4.68
6.05
4.40
6.33
6.00
5.10
6.60
4.80
6.90
6.30
5.36
6.93
5.04
7.25
6.50
5.53
7.15
5.20
7.48
Cord Diameter mm
1.00mm
10mm
1.20mm
10mm
1.30mm
10mm
1.40mm
10mm
1.50mm
10mm
1.60mm
10mm
1.80mm
11mm
2.00mm
12mm
2.20mm
12mm
2.40mm
12mm
2.50mm
12mm
2.60mm
12mm
2.80mm
16mm
3.00mm
16mm
3.20mm
16mm
3.50mm
19mm
3.80mm
22mm
4.00mm
22mm
4.30mm
25mm
4.50mm
25mm
4.80mm
28mm
5.00mm
30mm
The above cross sectional area groove sizes allow for the
free movement of the gasket when being compressed.
This method of calculation ensures that the volume of
the gasket does not exceed that of the groove when
fully compressed, resulting in groove overfill. This also
minimises the amount of compression force required to
achieve a good seal.
It is important to note that when designing in a gasket,
that the principles of O ring design for pressure sealing
do not apply. The groove depth dimension is the most
important, as it is this that limits the gasket compression.
The groove width has no maximum dimension and is
only there for gasket location purposes. Tighter groove
dimensions using volume calculations may be employed
to enhance environmental sealing. However this will
increase the compression forces required.
The above calculations are based on reducing the depth
of the groove by a given compression % and increasing
the width by the same amount less 5% eg. 20%
reduction in depth 15% increase in width.
When choosing a tube section as a gasket it is
recommended that consideration be given to the lower
compression forces, making sure that there is enough
resilience in the gasket to ensure a good seal. In these
cases it is sometimes better to use the volume groove
size calculation, with the groove side walls offering
support for the tube. Because there are so many
variables with tube cross sections it is difficult to give
precise information on this subject. Kemtron are able to
supply samples for evaluation purposes.
140
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Environmental Sealing
Silicone O Rings
Technical Specifications
Compressed Gasket
Materials
Solid Silicone
General
Purpose
Diameter
Temperature
Range
Flame
Resistance
-60C/+200C
40 or 60
None
Grey/White
Solid Flurosilicone
General
Purpose
Diameter
Temperature
Range
Flame
Resistance
-50C/+200C
40 or 60
None
Blue/Green
Silicone Sponge
SP16
Diameter
Temperature
Range
Density Kg/M3
Colour
Flame
Resistance
-55C/+200C
250
Grey/White
None
The minimum internal bend radius of a solid cord gasket is 1.5 x cross
section of cord.
Casting With Tube Gasket
The minimum internal bend radius of a tube gasket where the id of the
tube is no greater than 30% of the cross section is 2.5 x cross section of
tube.
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
141
Environmental Sealing
Extrusions
Product Overview
142
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Notes
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
143
Notes
144
19-21 Finch Drive, Springwood Industrial Estate, Braintree, Essex CM7 2SF, United Kingdom. T +44 (0)1376 348115, F +44 (0)1376 345885, E info@kemtron.co.uk, www.kemtron.co.uk
Kemtron Limited
UK Office
19 -21 Finch Drive
Springwood Industrial Estate
Braintree Essex CM7 2SF
United Kingdom
French Office
9, Avenue du Bois de lEpine
Z.A. du Bois de lEpine
91080 Courcouronnes
France
T + 33 (0) 9.67.26.83.16
F + 33 (0) 1.60.77.83.16
E info@kemtron.fr
www.kemtron.fr