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DIYMK52.5ShortRamIntake!*NOCEL!*

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tsdfilms

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1111200610:47AM

DIYMK52.5ShortRamIntake!*NOCEL!*

#1

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Theintakeonanew5Cylmotorisratherlongandconfusing,goingfirstthrough2harshbendsthenaratherlongairbox,backout
through2moreharshturnsandintothemotor.ThisHAStoberestrictingtheairflowtosomedegree.
Todothisintakeyouwillneedapairodpliers,ametricallenhead(size3),aflatheadscrewdriverandaphilipsheadscrewdriver.
Youwillnotbetakingtheenginecoveroff,andyouwillnotberemovingthestockairbox.Youwillbeleavingthatallinplacebelieve
me,thiswillmakeitathousandtimeseasierifyouwanttoputthestockintakeback.
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YoualsoneedtoruntoyourlocalAutozoneandaskiftheyhaveSpectreIntakeparts,theonesyoubuildyourself.Getamassairflow
piecesothatyoucanplusthissensorbackin,andalsoget23"to3"couplings.
Now,firstthingyouwanttodoisremovethewholeramairthatgoesinundertheenginecover.Removethesensorthatplugsintoit.
Thetubingyouboughtwillbeusedforpluggingthissensorbackinlater.Next,useyourplierstotakeoffthetubingthatiscoming
fromthestockairboxdownintothethrottlebody.Thisshouldbeprettyeasy,buttherearetwotubesrunningoffofthisonethatyou
willneedtodisconnecttoo(Youcaneitherputbreatherfiltersonthemorletthemhang,theywontthrowaCELeitherway.)
Nextafteryouhavethattubingoff,goaheadandputa3"to3"couplingontheoneendofthemassairsensortubeandpositionthe
couplingsoitattachestothethrottlebody.Atthispoint,youcanreconnectthelittlesensorthatwasontheramairearlier,oryoucan
waittilyouredone,itwontmatter.
Afteryoudothat,takeyourphilipsheadanddisconnectthemassairflowsensorandthecordwillstretchjustfarenoughtoapoint
whereitshouldgorightontotheendofthepipingyoujustconnectedtothethrottlebody.Connectthesetwowithacouplingand
tightendowntheclamps.Nowallyouhavelefttodoisconnectyourairfiltertotheend.It'llbeatightfitupnexttotheBatteryBox,
butitworks.WeusedaSpectre"PowerAdder"ConeFilterfromAutozone,howeverifyouwanttouseaK&NFilterorGreenor
whateverfloatsyourboat,goforit.IhavepersonallyheardthebestsoundfromthegenericPowerAdderconesinmyVR6's,andif
youclickthelinkbelowyou'llseethesounditputsoffina2.5whenonthegasthefullway.Idroveitbeforeandafter,andIhaveto
sayitfeelslikeitsawholelotlessrestricted,andalotstrongerofapull.It'smuchlessofatorquelaginthelowendoffirstand
secondgear.
ItwasdarkoutlastnightsoIonlygotachancetoputuponepicturefornow.
NOCheckEnginelightsafter60Milesofdrivingeither,soit'sgoodtogo.
EnjoyyourShortRamIntakesforunder$60!

http://www.youtube.com/watch?v=XTVuluqQIrw

Modifiedbytsdfilmsat6:55AM11112006
Modifiedbytsdfilmsat7:02AM11112006

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1111200610:50AM

GRN6IX

#2

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How'sitsound?

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tsdfilms

Re:(GRN6IX)

1111200611:03AM

#3

Member

Videolinkispostednow,likeIsaiditwaslatelastnightsoIdidntgetawholelotbutIwillgetmoretodayortomorrow

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Shifty

Re:(tsdfilms)

1111200611:44AM

#4

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Goodwork!Soundskiller.

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ranciso

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(tsdfilms)

1111200612:00PM

#5

JuniorMember

nicejob.Isthisonaautoormanual?

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Jul26th,2006

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87

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1111200612:02PM

x9t

#6

Member

JustmakesuretheFilterdidnthavetomuchoilonit,oritcandamagetheMAFsensoreandgiveyouaCEL..
NiceJob.
JT
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VFMounts,ForgeDVandFMIC,18x9Wheels,BadgelessGrille,HidefRearBumper/Spoiler/Tips,VotexSide,AbtFrontlip..
PassatB45MTGLXVR6.ModdifiedIntakeBoxwithK&NFilter,BorlaMuffler...moretocome.
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tsdfilms

Re:(x9t)

1111200612:44PM

#7

Member

It'smanual.Imadesurethefilterdidnt,K&N'stypicallyhavealotonthem,thePowerAdderoneIgotfromAutozonedidn'treally
havealotonitatall.

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Slipstream

1111200612:45PM

Re:(x9t)

#8

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Itsoundstough!

ModifiedbySlipstreamat8:42AM11132006
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14torquelesswonder|08sororityspecial|seventwosix|flickr

OriginallyPostedbyHawk
ThemottoofTCLshouldbe:Ifyoubuildit,wewillconsiderit.Used.Inafewyears.

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davela72

Re:(Slipstream)

1111200601:55PM

#9

Member

NiceDIY!I'mstillconfusedastowhere/whatthesensorsareconnectedtonow?

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1111200602:27PM

IchBinDarren

#10

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Thatsawesome,nicewriteup,youevenprovidedavid!

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CA

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5,384

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1111200602:38PM

QuiescentPlunge

#11

Member

Verynice!Iorderedmyselfsomepartstodothesamething.ButIplanonusingasmalltubewithaslightbendinit(ifIcanfindone)
tomovethefilterawayfromthebattery.Can'twaittilltheycomein.
Doyouplanonrunningitonadyno?Alsotomakethisclear:YouusedthestockMAFhousing?Andboughttheotherhousingat
autozonefortheothersensor?
JoinDate:

Aug8th,2006

Posts:

273

ModifiedbyQuiescentPlungeat10:41AM11112006

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AdamVC

Re:(QuiescentPlunge)

1111200602:55PM

#12

Member

Thesoundisgreat,onlythingisitneedstobealongervid!
Toanyoneelsewhoisplanningontryingthisout(hinthintQuiescentPlunge),snapsomestepbysteppicsandgiveusacompleteDIY.
tsdfilmshasalreadydonethelegwork,justhelpoutusguyswhoaren'tmechanicallygifted(likeme!).
JoinDate:

Jul26th,2006

Posts:

286

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Froster

Re:(AdamVC)

1111200604:11PM

#13

Member

AnyoneknowwheretheseSpectrepartsareavailableinOntario?

JoinDate:

Apr12th,2006

Location:

Mississauga,Ont

http://forums.vwvortex.com/showthread.php?2923931DIYMK52.5ShortRamIntake!*NOCEL!*

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VWVortex.comDIYMK52.5ShortRamIntake!*NOCEL!*

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1111200604:31PM

nightshift1983

#14

Member

Whereisthelink?

JoinDate:

Sep4th,2006

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660

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QuiescentPlunge

1111200607:12PM

Re:(Froster)

#15

Member

SpectrepartsarebasicallyelcheapouniversalCAIparts.DownherewecangetthematAutozone,buttryanyfranchiseddiscount
autopartsstore.
Theirwebsiteis:http://www.spectreperformance.com

JoinDate:

Aug8th,2006

Posts:

273

ButreallymostofthepartslikethecouplingsandanyextratubingaresogenericI'msureyoucanfindotherbrandsthatdothe
samething.Intheendthere'snoneedtospend$300onanintakewhenallitconsistsofis3"tubingwithholestomountthesensors
in.PlusIwantashortrambecausethey'recheap,andIthinktheyworkbetter.Plusdownhereintropicalflorida:puttingthefilterso
closetothegroundwilljustgetitsaturatedintherain.

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1111200607:31PM

tdipower4me

#16

Member

soundsawesome,wishitwasalittlelonger(video)though.doyouthinkuoucouldmakealongerone?tia

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Nov30th,2005

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3,614

99GolfTdi
evoIXRS10.5:1,pte6466buildinprogress
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1111200607:59PM

kaptinkangaru

#17

Member

soconfused.cansomeoneexplainthisinmoreclearterms?orrather,justaclearlistofneededparts

Modifiedbykaptinkangaruat4:26PM11112006
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Sincity

1111200608:19PM

Re:(kaptinkangaru)

#18

Member

Soundsgreat

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4,384

IloveinnovativeDIYmods.Keepupthegoodwork

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MR.Whistler

1111200609:47PM

Re:(Sincity)

#19

Member

Thatsoundsverynice.

JoinDate:

Jun16th,2006

Posts:

457

foryousir.

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kaptinkangaru

http://forums.vwvortex.com/showthread.php?2923931DIYMK52.5ShortRamIntake!*NOCEL!*

1112200601:01AM

#20

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Member

anyone?

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1112200602:21AM

stangg172006

#21

Member

soundsgood!fewthings...

JoinDate:

Jul20th,2006

Location:

Edgewater,Chicago,IL

Posts:

1,203

1.longerclipplease!
2.partslist?
3.haveyounoticedanyMPGchanges?
4.canyouclarifytheDIYforthosewhodontunderstand?
greatwriteup!!

PARTOUT!!!LOOK!!!
http://golfmkv.com/forums/showthread...56#post2653156
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1112200602:47AM

Kyle_ibb

#22

Member

picturesonhowtoinstallwouldbeeasier.
iwillbuy!

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carfanguy

Re:(x9t)

1112200610:04AM

#23

Member

Quote,originallypostedbyx9t
JustmakesuretheFilterdidnthavetomuchoilonit,oritcandamagetheMAFsensoreandgiveyouaCEL..
JT
JoinDate:

Aug12th,2005

Posts:

4,653

Howdoyoutakeoiloffofafilter?

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baker001

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(tsdfilms)

1112200610:43AM

#24

Member

Isitpossibletosplicethesensorwireandmakeitlonger?Ireadafewcaithreadsthatsaidthatacelhadoccuredbecauseofpulling
thesensorwiretootight.Alsocouldyoupostthepart#'syouusefortheintakebecausetheautozoneherehastoordertheparts.

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Slipstream

Re:(audivwdave)

1112200611:42AM

#25

Member

Quote,originallypostedbyaudivwdave
Howdoyoutakeoiloffofafilter?
JoinDate:

Feb8th,2002

Location:

Omaha,NE

Posts:

10,149

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WRBZC6L

Justwashitlikeyou'ddonormallywithaK&Nrechargekit.Thattakesoffalloftheoil,andthenyoucanreapplyamuchlightercoat
ofoiltopreventproblems.

14torquelesswonder|08sororityspecial|seventwosix|flickr

OriginallyPostedbyHawk
ThemottoofTCLshouldbe:Ifyoubuildit,wewillconsiderit.Used.Inafewyears.

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1112200603:13PM

stangg172006

#26

Member

cantgetoverthatsound

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PARTOUT!!!LOOK!!!
http://golfmkv.com/forums/showthread...56#post2653156
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waterpumper

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(tsdfilms)

1112200603:37PM

#27

Member

Doyouhavethestockexhaustontherestill?

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tsdfilms

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(tsdfilms)

1112200604:36PM

#28

Member

Nope,thecardoesnthaveanexhaust,It'sjustareallygoodrecordingofagoodintakesound

Seriously,allhe'sgotrightnowisthatshortram,butitdefinitelyfree'sthecarupfrombeingsorestricted.
Watchthisifyouwouldliketoseehiscarmore,andtheresacoupleclipsintherewithhisintakesound.
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http://www.youtube.com/watch?v=pQcDY_cXat8

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waterpumper

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(tsdfilms)

1112200604:41PM

#29

Member

Quote,originallypostedbytsdfilms
Nope,thecardoesnthaveanexhaust,It'sjustareallygoodrecordingofagoodintakesound

Seriously,allhe'sgotrightnowisthatshortram,butitdefinitelyfree'sthecarupfrombeingsorestricted.
JoinDate:

Nov9th,2000

Posts:

4,335

Watchthisifyouwouldliketoseehiscarmore,andtheresacoupleclipsintherewithhisintakesound.
http://www.youtube.com/watch?v=pQcDY_cXat8

Prettyimpressivesoundforjustanintake.

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Slipstream

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(waterpumper)

1113200601:53AM

#30

Member

SoIdidthismodtonight,andwhileit'sstillinprogress...ItsoundsAMAZING.
UnfortunatelytheDIYisalittlevagueonwhichMAFadapterisneeded,andIboughtthewrongone.I'malsogoingtolookintoadding
anothershortsectionofpipetoextendthefilteralittlefurtherawayfromtheblock,butotherwiseitseemstobeworkingfairlywell.
*knocksondesk*
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14torquelesswonder|08sororityspecial|seventwosix|flickr

OriginallyPostedbyHawk
ThemottoofTCLshouldbe:Ifyoubuildit,wewillconsiderit.Used.Inafewyears.

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Shifty

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(waterpumper)

1113200601:58AM

#31

Member

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OkaywedidthistonightonSlipstream'scarandIgottasaythisDIYwaslittletonohelp.Infact,wehadtorigittomakeitwork
becausewehadtoguessonwhichpartstobuyandtheywerewrong.We'llpostuppartnumberslatertomakeiteasieronotherswho
mightwannadothismod.Itdoessoundcoolthough,anddoesn'tthrowacode..atleastnotinthefirstfewminutesofdriving.

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1113200602:08AM

stangg172006

#32

Member

^^lifesaver!awesome,cantwait...

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PARTOUT!!!LOOK!!!
http://golfmkv.com/forums/showthread...56#post2653156
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1113200605:16AM

rental_metard

#33

Member

nicevideololI'mwatchingthisthreadlikeahawkIplanondoingthistoo.Keepupthegoodworkguys!

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1113200608:38AM

tdotwes

#34

Member

I'mwaitingonthistoo...Iwentaboutexaminingunderthehoodlastnighttoseewhatmayneedtobedone,andI'lldefinitelybe
waitingforanewwriteup...

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Sep19th,2006

Posts:

596

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BlueMKV

1113200609:47AM

Re:DIYMK52.5ShortRamIntake!*NOCEL!*(Shifty)

#35

Member

Quote,originallypostedbyShifty

JoinDate:

Feb25th,2005

Posts:

1,424

OkaywedidthistonightonSlipstream'scarandIgottasaythisDIYwaslittletonohelp.Infact,wehadtorigitto
makeitworkbecausewehadtoguessonwhichpartstobuyandtheywerewrong.We'llpostuppartnumberslaterto
makeiteasieronotherswhomightwannadothismod.Itdoessoundcoolthough,anddoesn'tthrowacode..atleast
notinthefirstfewminutesofdriving.
Thepicsaren'tverygood,butthewriteupwashelpenoughtogetyoutomodyourcar.Partofthefunofworkingoncarsisbeing
creative,figuringthingsout,andmakingyourcarunique.IfyouwantanintakehandedtoyouonasilverplatterthanbuyaCAIfrom
aperformancecompanyfor$200....Thekidtakesthetimetodoawriteupandpeoplebashit....

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