1

A. Process and utility unit

The process utility electricity requirement is calculated based on the total
requirement per hour. Power requirement is calculated from equipment quantity
and power for every hour. The electricity process and utility unit calculation can
be seen from the table below
Table 1.4. Process Electricity Calculation

No

Equipment

Quantity

1
2
3
4
5
6
7
8
9
10
11
12

Rotary Cutters
Rotary Dryer
Pyrolysis Tank
Cyclone
Mixing Tank
Bucket Elevator
Belt Conveyor-1
Belt Conveyor-2
Compressor 1
Compressor 2
Compressor 3
Surfactant Pump
TOTAL

1
1
1
1
1
1
1
1
1
1
1
1
12

Power Required
per Hour (kW)
4
124.582
622.91
30
0.74
0.056
0.24
0.24
142.36
30.91
24.27
0.014
980.322

(Source: Authors Personal Data, 2015)

We assume that there are 24 hours for manufacture per day. So we can
calculate total other electricity requirement by this equation :
Manufacture Area=24

hour
x 980.322 kW =23527.72 kWh
day

B. Other Electricity Requirement

The other electricity requirement is for lightness and office electricity of
the plant area. To calculate the total electricity needed for lighting production
office and manufacture area, it is necessary to know how much light is needed in
each area of the plant, the type of illumination, and the amount of time it will be
used per year. The calculation will use the term of illumiance (E). The following
equation can be seen as follows:

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E=

N LLF UF n
A

Where
N=Number of lamp points

=total lumen ( Lm )

LLF=Light loss factor ( 0.8 ) ( SNI Standard )

UF=Utulility Factor ( 0.8 ) ( SNI Standartd )
n=number of lamp each lamp point

A=areabuilding m2

a. Site area lighting

There will be several assumption in order to calculate this electricity need.
Total site area
: 4088 m2
Luminous efficacy : 60 lm/W

E=

Lamp type used

: Fluorescent lamp PL-L 40 watt

Maintenance Factor

: 0.7

Total lumen

::3500 Lumen

163.52 3500 0.8 0.8 x 1

=128lux
4088 x 0.7
Total illuminance

: 128 lux

From the value of total illuminance 128 lux and luminous efficacy 60
lm/W, the calculation carried out by www.rapidtables.com and known that the
power needed is 8721.07 W or 8.721 kW
We assume that there are 24 hours for manufacture per day. So we can
calculate total other electricity requirement by this equation :
Site Area=24

hour
x 8.721 kW=209.3 kWh
day

b. Road and parking area

There will be several assumption in order to calculate this electricity need.
Total office area
: 3262 m2
Luminous efficacy : 60 lm/W

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E=

Lamp type used

: Fluorescent lamp PL-C type 26

Maintenance Factor

: 0.7

Total lumen

::1800 Lumen

65.24 1800 0.8 0.8 x 1

=32.9 lux
3262 x 0.7
Total illuminance

: 32.9 lux

From the value of total illuminance 32.9 lux and luminous efficacy 60
lm/W, the calculation carried out by www.rapidtables.com and known that the
power needed is 1794.1 W or 1.794 kW.
We assume that there are 24 hours for road and parking area per day to be
lighten. So we can calculate total other electricity requirement by this equation :
Roadparking Area=24

c.

hour
x 1.794 kW =43.06 kWh
day

Office equipment
Office equipments is every goods, tools, utensils, etc, needed in the office
work. The list of the equipments, as well as the power can be seen in the table
below:
Table 1.5. Office equipment

No

Supporting
Equipment

Quantity

Energy

Power

Consumption

Requirement

per unit (watt)

(kW)

Computers

15

450

6.75

Faximile machine

150

0.3

135

0.675

15
5
15
2

320
125
10
100

4.8
0.625
0.15
0.2
13.5

3
4
5
6
7

Fotocopy, scanner,
and printer machine
Air conditioner
Dispenser
Telephone
Television
Total

(Source: Personal Data, 2015)

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We assume that there are 24 hours for manufacture area and 10 hours for
office per day. So we can calculate total other electricity requirement by this
equation
Office Area=10

hour
x 13.5 kW=135 kWh
day

From the electricity calculation which has been done above, we can sum
each of them up in order to find the total electricity utility out. The sum up of each
stage electricity utility in the plant can be seen in the table below:
Table 1.1. Total electricity needed per day

Electricity needs
Process equipment
Site area lightning
Road and parking
lightning
Office equipments
Total

Power (kWh)
23527.73
209.3
43.06
135
23915.088

(Source: Personal Data, 2015)

To Fulfill the electricity consumption, we use the energy sources from

PLN.

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