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Original Article
Abstract
The city of Astana, the capital of Kazakhstan, which has a population of 804,474, and has been experiencing rapid growth over the last
15 years, generates approximately 1.39 kg capita-1 day-1 of municipal solid waste (MSW). Nearly 700 tonnes of MSW are collected
daily, of which 97% is disposed of at landfills. The newest landfill was built using modern technologies, including a landfill gas (LFG)
collection system.
The rapid growth of Astana demands more energy on its path to development, and the viability analysis of MSW to generate
electricity is imperative. This paper presents a technicaleconomic pre-feasibility study comparing landfill including LFG utilization
and waste incineration (WI) to produce electricity. The performance of LFG with a reciprocating engine and WI with steam turbine
power technologies were compared through corresponding greenhouse gases (GHG) reduction, cost of energy production (CEP),
benefitcost ratio (BCR), net present value (NPV) and internal rate of return (IRR) from the analyses. Results demonstrate that in the
city of Astana, WI has the potential to reduce more than 200,000 tonnes of GHG per year, while LFG could reduce slightly less than
40,000 tonnes. LFG offers a CEP 5.7% larger than WI, while the latter presents a BCR two times higher than LFG. WI technology
analysis depicts a NPV exceeding 280% of the equity, while for LFG, the NPV is less than the equity, which indicates an expected
remarkable financial return for the WI technology and a marginal and risky scenario for the LFG technology. Only existing landfill
facilities with a LFG collection system in place may turn LFG into a viable project.
Keywords
Landfill, waste incineration, electricity production, municipal waste, Astana, Kazakhstan
Introduction
Municipal solid waste (MSW) disposal in most developing
countries around the world poses major environmental problems.
Insufficient collection and inadequate disposal systems result in
environmental and public health problems. To face the future
problems in waste management, and to meet the growing demand
of energy with low or zero environmental impact, it is necessary
to consider the conversion of the waste into energy. There are
several technologies that can be used to produce energy from
waste, among which landfill gas (LFG) and waste incineration
(WI) are the most popular ones. Both technologies are already
implemented at large scale in Europe and the US (Department
for Environment, Food and Rural Affairs (DEFRA), 2013;
Environmental Protection Agency (EPA), 2013).
Regarding LFG, most of the waste generated by human daily
activities is sent to landfills. Within one year of the initial deposit
of waste, the LFG produced by the decomposition of waste
should be exploitable with a composition of approximately 50%
methane and 50% carbon dioxide, with roughly 1% of other
organic and inorganic compounds (EPA, 2008).
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Inglezakis et al.
Table 1. Composition of household waste in Astana (Ministry of Regional Development, 2012).
Waste Type
Major Items
Organic waste
Inert waste
Plastic
28%
12.4%
18.5%
Paper
Metal
Textile and leather
Landscaping waste
Construction waste
Glass
13%
0.9%
9.8%
1.5%
1.4%
14.5%
488
power cycle are as follows: (1) 8400 hours of operation per year
(limited only due to maintenance routines); (2) 750C / 72 bars
superheated steam at the entrance of the turbine; (3) a back pressure (condenser) of 20 kPa; (4) a steam turbine efficiency of 80%
and (5) a boiler seasonal efficiency of 75%. The next sections present the different aspects to be considered in the analysis of the WI
system.
Fuel potential. The quality of the combustion from waste fuel
depends on the energy content of the waste, measured as its
higher heating value (HHV) or lower heating value (LHV).
These two concepts are well known for most fossil fuels and are
related to the amount of heat released by the complete combustion of the fuel, with and without considering non-condensed
steam in the combustion products, respectively (Finet, 1987). In
this analysis, the LHV is proposed, which is considered to be
attractive when it has at least a value of 6 MJ kg-1 all year with
an average of 7 MJ kg-1 throughout the year (Haukohl, Rand and
Marxen, 1999). According to the same authors, the annual
amount of waste for incineration should be no less than 50,000
metric tonnes, and the weekly variations in the waste supply to
the plant should not exceed 20% as basic conditions for a municipal WI plant. The furnace must be designed for stable and continuous operation and complete burnout of the waste and flue
gases (i.e. carbon monoxide (CO) < 50 mg Nm-3, total organic
carbon (TOC) < 10 mg Nm-3) (Nussbaumer, 2003).
From the waste composition data, presented by Magrinho
and Semiao (2008), and the waste disposal rate (tonne yr-1), the
moisture content was calculated using the mass fraction of MSW
and the results are shown in Table 2. This step is called the proximate analysis. The next step is the ultimate analysis where the
dry weight of the feed waste is multiplied by the chemical fractions (Magrinho and Semiao, 2008). This process estimates the
waste composition, which includes carbon, hydrogen, oxygen,
nitrogen, sulphur and ash, of the feed municipal waste in a dry
basis. By using the modified Dulong formula for biomass fuel
(Babcock & Wilcox Co., 2005), the LHV can be found from the
feed waste chemical composition and moisture content. The fuel
potential of the WI is the total heat produced (GJ hour-1) in the
furnace as the product of the dry mass of feed waste and the corresponding LHV.
GHG emissions from WI. One of the main aspects to be assessed
in this project is the GHG emissions reduction associated to each
of the two technologies of energy production from waste in relation to the conventional electricity production in Astana. The
GHG emissions reduction is an important criterion of the prefeasibility report. The emission per mass of waste burned is converted to the emission per energy produced using the fuel
potential and the waste feed rate in the process. For the amount of
municipal waste to be incinerated, the estimated emission factor
of N2O in a continuous incinerator is 50 gr N2O tonne-1 of waste
of wet mass and the CO2 emission is estimated by using equation
(1) (Guendehou et al., 2006). The value of 44/12 in the equation
is the mass conversion factor from C to CO2. The fossil carbon
fraction is assumed as 35% for this calculation and additionally
the CH4 emission factor was assumed as zero (Wikner, 2009).
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Inglezakis et al.
Table 2. Fraction (%) of water, combustibles and ash of
municipal solid waste (MSW) (Magrinho and Semiao, 2008).
Waste Part
Water
Combustibles*
Ash
Paper
Plastic
Textiles
Wood
Yard waste
Other fuel waste
Glass
Metals
Other waste materials
and fines
23
20
10
20
65
10
2
3
20.5
72.55
74.24
87.75
78.4
33.43
78.66
1.08
9.22
36.58
4.45
5.76
2.25
1.6
1.58
11.34
96.92
87.79
42.92
CO2 Emission =
where
SWi = feed waste type i based on wet mass (tonne yr-1);
dmi = dry mass fraction in the waste of type i;
CFi = carbon mass fraction in the dry matter of waste type i;
FCFi = fraction of fossil carbon in the total carbon and
i = type of waste incinerated.
System configuration. The general set-up of the facilities in the
power generation system for the waste incinerator considered in
this case study consists of five stages: pre-treatment, incineration, heat recovery, energy production and emission control.
RETScreen simulation.The assessment was performed using
RETScreen simulation software (RETScreen International,
2012). The LHV was adopted as the reference in the estimation
of the heating value. The electricity generation was simulated
using a reciprocating engine for LFG and steam turbine for WI as
previously indicated. Both technologies were designed to receive
270,000 tonnes yr-1 of waste disposal and both were analysed on
a life span of 25 years for the project duration as usual for similar
technologies (The City of Calgary, 2012).
Energy model for LFG. Based on existing and projected engineered landfills in Astana, the input data for the analysis was collected and summarized in Table 3. From these fixed parameters,
the LFG generation curve is plotted and subsequently used to
select the capacity of the reciprocating engine.
Energy model for WI.Several steam turbine cycle operating
parameters were taken from Udomsri et al. (2011) and RETScreen
International (2012). The availability of the system was chosen
from the maximum value of the new power system, and the seasonal efficiency value was taken from the steam turbine model
suggested by RETScreen International (2008). Power system characteristics (steam flow, operating pressure and turbine efficiency)
2015
2040
124
270,000
0.03
50
170
75
490
Figure 1. Landfill gas (LFG) generation graph (as obtained from the RETScreen simulation model). The y-axis is the energy
amount (GJ h-1) produced by the gas, and the x-axis is the year.
Financial comparison
As a consequence of having a larger power system, the WI system presents higher initial costs (when considering the power
system, the balance of the system and miscellaneous items), as
indicated in Table 4. The initial cost also determined the amount
of debt to be paid annually. This debt payment increased the total
annual cost of each project during the loan term. WI rendered an
energy production cost, in year 0 values, of 58.33 US$ MWh-1,
whereas LFG rendered 61.67 US$ MWh-1, a 5.7% more expensive solution. Table 4 depicts initial costs, annual savings and
costs at year 0 values.
It is important to recall that Table 4 presents costs at year 0
values, which are indexed at the inflation rate of 5.4% annually,
while the annual income has its origin in the electricity savings
which are indexed with the energy escalation rate of 5.4%
(assuming that both the inflation and electricity escalation rate
are the same, which is a conservative scenario). In addition, the
annual cost reflects the presence of the debt payment, which
will keep a constant value throughout the years and will end in
year 10.
As presented in Table 5, both projects depict a moderatehigh
level of profitability with differences in favour of WI regarding
the three indicators (net present value (NPV), benefitcost ratio
(BCR) and the internal rate of return (IRR) on equity).
Sensitivity analyses
As part of the global analysis of the technologies, it is convenient
to evaluate the sensitivity of the financial results to potential variations in the input parameters due to uncertainties in the prediction of economic factors and physical factors. In this study, a
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Inglezakis et al.
Table 4. Project cost and income comparison (at year 0 values).
Cost Breakdown
Initial Cost
Power System
Balance of System and Miscellaneous
Items
Supervision of Construction plus
Training plus Commissioning
Total Initial Cost
Annual Cost and Debt Payments
Operation and Maintenance (O&M)
Debt Payment 10 years
Total Annual Cost
Annual Income
US$
US$
7,743,889
3,518,161
7,822,968
19,916,252
US$
190,000
190,000
US$
11,452,050
27,929,220
US$
US$
US$
US$
1,350,000
723,648
2,073,648
2,240,000
8,645,633
1,764,831
10,410,464
12,200,021
Landfill Gas
(LFG)
Waste
Incineration (WI)
13.8%
23.2%
US$ 4,433,743
1.77
US$ 33,831,548
3.42
492
Figure 2. The relative impact of the economic parameters on after-tax internal rate of return (IRR) on equity for (a) the landfill
gas (LFG) project and (b) the waste incineration (WI) project. O&M: operation and maintenance.
Figure 3. The relative impact of the economic parameters on the equity payback for (a) the landfill gas (LFG) project and (b)
the waste incineration (WI) project. O&M: operation and maintenance.
renders a BCR of 3.42, which is about twice the BCR for LFG
(1.77). Despite the energy production via LFG proving to be still
marginally feasible by four percentage points above the discount
rate, the WI shows strong positive feasibility with an IRR on
equity of 23.2%. The NPV results are relatively acceptable for
both technologies, but they are much more attractive for WI, in
comparison to the equity of the project and reflected, of course,
in the BCR. Against LFG, there is an extra factor associated with
the costs, since these facilities are area intensive. For example,
landfills including LFG utilization require approximately 124
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Inglezakis et al.
acres of land compared to the 35 acres required by WI in the current application.
Conclusions
LFG and WI are potentially good to excellent waste-to-energy
solutions, respectively, in Astana. The WI technology offers a
promising outstanding financial performance and a significant
reduction of GHG emissions. The application of this technology in the context of waste management in Astana could be a
turning point towards sustainable development. Based on the
model predictions, WI is a much better option than LFG,
regarding the CEP, the NPV and the BCR. Additionally, the
fact that LFG requires a much larger land space has to be
accounted for, but current engineered landfill facilities in
Astana could be used without needing extra space. If the extension of the project to other cities in Kazakhstan without landfills is considered in the future, the space availability and the
overall costs and savings must be oriented to develop WI technologies, and WI has proven to be the better option among the
two considered in this study. Nevertheless, a feasibility analysis is now required to obtain a determinant answer to the viability of these two technologies.
Funding
This research received no specific grant from any funding agency in
the public, commercial or not-for-profit sectors.
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