Validapro 400L

Codeware, Inc.
Sarasota, FL, USA

www.codeware.com
COMPRESS Pressure Vessel Design Calculations
Item:
Split Stream Dearator
Vessel No:
V-1234
Customer:
Magaladon Oil Venture
Contract:
C-45490-R56
Designer:
John Doe
Date:
April 1, 2001
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Table of Contents
General Arrangement Drawing................................................................................................................................1/46
Deficiencies Summary..............................................................................................................................................2/46
Pressure Summary...................................................................................................................................................3/46
Revision History........................................................................................................................................................4/46
Settings Summary.....................................................................................................................................................5/46
Radiography Summary.............................................................................................................................................7/46
Thickness Summary.................................................................................................................................................8/46
Weight Summary.......................................................................................................................................................9/46
Long Seam Summary.............................................................................................................................................10/46
Hydrostatic Test......................................................................................................................................................12/46
Liquid Level bounded by Bottom of vessel..........................................................................................................13/46
F&D Head #1............................................................................................................................................................14/46
Straight Flange on F&D Head #1............................................................................................................................16/46
Cylinder #1...............................................................................................................................................................22/46
Legs #1.....................................................................................................................................................................31/46
Transition #1............................................................................................................................................................37/46
General Arrangement Drawing
1/46
Deficiencies Summary
Deficiencies for Transition #1
Transition calculations cannot be completed until a component is attached to the small end of the cone (or the
discontinuity is eliminated).
The half apex angle is greater than 30 degrees. This results in UW-3 Category B weld joints being UW-12 type 8. A
user defined joint efficiency should be used.
Warnings Summary
Warnings for Vessel
The vessel does not have a bottom closure (head or cover). (warning)
2/46
Pressure Summary
Component Summary
P
Design
(psi)
Design
(F)
F&D Head #1
0,01
Straight Flange on F&D Head #1
MAWP
(psi)
MAP
(psi)
MDMT
(F)
MDMT
Exemption
Impact
Tested
120
29,4
29,57
-320
Note 1
No
0,01
120
51,86
52,05
-320
Note 2
No
Cylinder #1
0,01
120
50,35
52,05
-320
Note 3
No
Transition #1
0,01
120
23,83
25,6
-320
Note 4
No
Legs #1
0,01
120
0,01
N/A
N/A
N/A
N/A
Identifier
Chamber Summary
Design MDMT
-20 F
Rated MDMT
-320 F @ 0,01 psi
MAWP hot & corroded
0,01 psi @ 120 F
MAP cold & new
25,6 psi @ 70 F
(1) This pressure chamber is not designed for

external pressure.
Notes for MDMT Rating

Note #
Exemption
1.
Impact test exempt per UHA-51(g) (coincident ratio = 0,0028)
2.
3.
4.
Details
3/46
Revision History
Revisions
No.
Date
Operator
Notes
10/29/2015 mnmeil New vessel created ASME Section VIII Division 1 [COMPRESS 2015 Build 7500]
4/46
Settings Summary
COMPRESS 2015 Build 7500
ASME Section VIII Division 1, 2013 Edition
Units
U.S. Customary
Datum Line Location
0,00" from bottom seam
Vessel Design Mode
Get Thickness from Pressure
Minimum thickness
0,0625" per UG-16(b)
Design for cold shut down only
No
Design for lethal service (full radiography required)
No
Design nozzles for
Design P, find nozzle MAWP and

MAP
Corrosion weight loss
100% of theoretical loss
UG-23 Stress Increase
1,20
Skirt/legs stress increase
1,0
Minimum nozzle projection
6"
Juncture calculations for > 30 only
Yes
Preheat P-No 1 Materials > 1,25" and <= 1,50" thick
No
UG-37(a) shell tr calculation considers longitudinal stress
No
Cylindrical shells made from pipe are entered as minimum thickness
No
Nozzles made from pipe are entered as minimum thickness
No
Pipe caps are entered as minimum thickness
No
Butt welds
Tapered per Figure UCS-66.3(a)
Disallow Appendix 1-5, 1-8 calculations under 15 psi
No
Hydro/Pneumatic Test
Shop Hydrotest Pressure
1,3 times vessel MAWP
Test liquid specific gravity
1,00
Maximum stress during test
90% of yield
Required Marking - UG-116
UG-116(e) Radiography
None
UG-116(f) Postweld heat treatment
None
Code Cases\Interpretations
Use Code Case 2547
No
Use Code Case 2695
No
Apply interpretation VIII-1-83-66
Yes
Yes
5/46
Yes
Yes
Yes
No UCS-66.1 MDMT reduction
No
No UCS-68(c) MDMT reduction
No
Disallow UG-20(f) exemptions
No
UG-22 Loadings
UG-22(a) Internal or External Design Pressure
Yes
UG-22(b) Weight of the vessel and normal contents under operating or test
conditions
Yes
UG-22(c) Superimposed static reactions from weight of attached equipment

(external loads)
No
UG-22(d)(2) Vessel supports such as lugs, rings, skirts, saddles and legs
Yes
UG-22(f) Wind reactions
No
UG-22(f) Seismic reactions
No
UG-22(j) Test pressure and coincident static head acting during the test:
No
Note: UG-22(b),(c) and (f) loads only considered when supports are present.
6/46
Radiography Summary
UG-116 Radiography
Longitudinal Seam
Component
Top Circumferential Seam
Mark
Radiography / Joint Type
N/A
N/A
None UW-11(c) / Type 1
None
None
N/A / Type 8
None
Cylinder #1
Transition #1
F&D Head #1
Bottom Circumferential Seam

Category
(Fig UW-3)
Category
(Fig UW-3)
Category
(Fig UW-3)
UG-116(e) Required Marking:
None
7/46
Thickness Summary
Component Data
Component
Identifier
Material
Diameter
(in)
Length
(in)
Nominal t
(in)
Design t
(in)
Total Corrosion
(in)
Joint
E
Load
F&D Head #1
SA-240 316L
28 ID
4,816
0,0625*
0,0004
0,70
Internal
SA-240 316L
28 ID
0,5
0,0625
0,0003
0,70
Internal
Cylinder #1
SA-240 316L
28 ID
41,75
0,0625
0,0021
0,70
Internal
Transition #1
SA-240 316L
1,5 / 28 ID
0,0625
0,0043
0,70
Internal
Knuckle of Transition #1
SA-240 316L
28
--
0,0625
0,0036
--
Internal
*Head minimum thickness after forming
Definitions
Nominal t
Vessel wall nominal thickness
Design t
Required vessel thickness due to governing loading + corrosion
Joint E
Longitudinal seam joint efficiency

Load
Internal
Circumferential stress due to internal pressure governs
External
External pressure governs
Wind
Combined longitudinal stress of pressure + weight + wind

governs
Seismic
Combined longitudinal stress of pressure + weight + seismic

governs
8/46
Weight Summary
Weight (lb) Contributed by Vessel Elements
Operating Liquid
Metal
Piping
Insulation
Metal
Lining
Insulation
+ Liquid
Supports
New* Corroded
Component
Test Liquid
New
Corroded
New
Corroded
Surface Area
ft2
F&D Head #1
14,1
14,1
75,6
75,6
75,6
75,6
Cylinder #1
66,7
66,7
928
928
928
928
26
Transition #1
14,2
14,2
80,9
80,9
80,9
80,9
Legs #1
97,7
97,7
12
TOTAL:
192,7
192,7
1 084,4
1 084,4
1 084,4
1 084,4
48
*Shells with attached nozzles have weight reduced by material cut out for opening.
Weight (lb) Contributed by Attachments

Nozzles &
Flanges
Body Flanges
Component
Packed Ladders &

Beds
Platforms
Trays
Tray
Supports
Rings & Vertical Surface Area

Clips
Loads
ft2
New Corroded New Corroded

F&D Head #1
Cylinder #1
Transition #1
Legs #1
TOTAL:
Vessel Totals
Operating Weight (lb)

Empty Weight (lb)
New
Corroded
1 277
1 277
193
193
1 277
1 277
Surface Area (ft 2)
48
Capacity** (US gal)
130
130
Test Weight (lb)
**The vessel capacity does not include

volume of nozzle, piping or other
attachments.
Vessel Lift Condition

Vessel Lift Weight, New (lb)
Center of Gravity from Datum (in)
193
10,1934
9/46
Long Seam Summary

Shell Long Seam
Angles
Component
Seam 1
Cylinder #1
Transition #1
30
Shell Plate Lengths

Component
Starting
Plate 1
Angle
Cylinder #1
88,1609"
Transition #1
30
88,1609"
Notes
1) Plate Lengths use the circumference of the vessel based on the mid diameter of the components.
2) North is located at 0
10/46
Shell Rollout
11/46
Hydrostatic Test
Horizontal shop hydrostatic test based on MAWP per UG-99(b)
Gauge pressure at 70F
=
1,3*MAWP*LSR
= 1,3*0,01*1
= 0,01 psi
Horizontal shop hydrostatic test

Identifier
Local test Test liquid UG-99(b) UG-99(b)

pressure static head
stress
pressure
(psi)
(psi)
ratio
factor
F&D Head #1 (1)
1,024
1,011
1,30
1,024
1,011
1,30
Cylinder #1
1,024
1,011
1,30
Transition #1
1,024
1,011
1,30
(1) F&D Head #1 limits the UG-99(b) stress ratio.

(2) The zero degree angular position is assumed to be up, and the test
liquid height is assumed to the top-most flange.
The field test condition has not been investigated.
12/46
Liquid Level bounded by Bottom of vessel

Location from Datum (in)
Operating Liquid Specific Gravity
55,0035
1
13/46
F&D Head #1
Component
F&D Head
Material
SA-240 316L (II-D p. 74, ln. 9)
Attached To
Cylinder #1
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Pressure (psi) Temperature (F)
Internal
0,01
Design
MDMT (F)
120
-20
Static Liquid Head

Condition
Ps (psi)
Hs (in)
SG
Operating
0,17
4,7535
Test horizontal
1,01
28
Dimensions
Inner Diameter
28"
Crown Radius L
28"
Knuckle Radius r
1,7"
Minimum Thickness
0,0625"
Corrosion
Inner
0"
Outer
0"
Length Lsf
0,5"
Nominal Thickness tsf
0,0625"
Weight and Capacity
Weight (lb)1
Capacity (US gal)1
New
14,12
9,06
Corroded
14,12
9,06
Radiography
Category A joints
None UW-11(c) Type 1
Head to shell seam
includes straight flange
14/46
Results Summary
Governing condition
UG-16
Minimum thickness per UG-16
0,0625" + 0" = 0,0625"
Design thickness due to internal pressure (t)
0,0004"
Maximum allowable working pressure (MAWP)
29,4 psi
Maximum allowable pressure (MAP)
29,57 psi
Rated MDMT
-320F
UHA-51 Material Toughness Requirements

tr = 0,18*28*1 / (2*16 700*0,7 - 0,2*0,18) =
0,0002"
Stress ratio = tr*E* / (tn - c) = 0,0002*0,8 / (0,0625 - 0) =
0,0028

Rated MDMT =
-320F
Material is exempt from impact testing at the Design MDMT of -20F.

Factor M
M = 1/4*[3 + (L / r)1/2]
Corroded M = 1/4*[3 + (28 / 1,7)1/2]
1,7646
M = 1/4*[3 + (28 / 1,7)1/2]
1,7646
New
Design thickness for internal pressure, (Corroded at 120 F) Appendix 1-4(d)

t
=
=
=
P*L*M / (2*S*E - 0,2*P) + Corrosion

0,18*28*1,7646 / (2*16 700*0,7 - 0,2*0,18) + 0
0,0004"
Maximum allowable working pressure, (Corroded at 120 F) Appendix 1-4(d)

P
=
=
=
2*S*E*t / (L*M + 0,2*t) - Ps

2*16 700*0,7*0,0625 / (28*1,7646 + 0,2*0,0625) - 0,17
29,4 psi
Maximum allowable pressure, (New at 70 F) Appendix 1-4(d)

P
=
2*S*E*t / (L*M + 0,2*t) - Ps
=
2*16 700*0,7*0,0625 / (28*1,7646 + 0,2*0,0625) - 0
=
29,57 psi
% Forming strain - UHA-44(a)(2)
EFE =
=
=
(75*t / Rf)*(1 - Rf / Ro)

(75*0,0625 / 1,7313)*(1 - 1,7313 / infinity)
2,7076%
15/46

Component
Cylinder
Material
SA-240 316L (II-D p. 74, ln. 9)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
0,01
Design
MDMT (F)
120
-20
Static Liquid Head

Condition
Ps (psi)
Hs (in)
SG
Operating
0,19
5,2535
Test horizontal
1,01
28
Dimensions
Inner Diameter
28"
Length
0,5"
Nominal Thickness
0,0625"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
Capacity (US gal)
New
0,8
1,33
Corroded
0,8
1,33
Radiography
Longitudinal seam
Bottom Circumferential
seam
16/46
Results Summary
Governing condition
UG-16
0,0625" + 0" = 0,0625"
0,0003"
Design thickness due to combined loadings + corrosion
0"
51,86 psi
52,05 psi
Rated MDMT
-320 F
tr = 0,2*14 / (16 700*0,7 - 0.6*0,2) =
0,0002"
0,0031

Rated MDMT =
-320F

Design thickness, (at 120 F) UG-27(c)(1)
t
= P*R / (S*E - 0,60*P) + Corrosion

= 0,2*14 / (16 700*0,70 - 0,60*0,2) + 0
= 0,0003"
Maximum allowable working pressure, (at 120 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,0625 / (14 + 0,60*0,0625) - 0,19
= 51,86 psi
Maximum allowable pressure, (at 70 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,0625 / (14 + 0,60*0,0625)
= 52,05 psi

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,0625 / 14,0313)*(1 - 14,0313 / infinity)
0,2227%
17/46
Thickness Required Due to Pressure + External Loads

Condition
Pressure P (
psi)
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
Temperature (
F)
Corrosion C
(in)
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due

to
Compression
(in)
St
Sc
Operating, Hot & Corroded
0,01
16 700
7 633
120
Weight
Operating, Hot & New
0,01
16 700
7 633
120
Weight
Hot Shut Down, Corroded
16 700
7 633
120
Weight
Hot Shut Down, New
16 700
7 633
120
Weight
Empty, Corroded
16 700
7 778
70
Weight
Empty, New
16 700
7 778
70
Weight
Hot Shut Down, Corroded, Weight &

Eccentric Moments Only
16 700
7 633
120
Weight
Allowable Compressive Stress, Hot and Corroded- ScHC, (table HA-4)

A
= 0,125 / (Ro / t)
= 0,125 / (14,0625 / 0,0625)
= 0,000556
B
= 7 633 psi
S
16 700 / 1,00 = 16 700 psi
ScHC
min(B, S) = 7 633 psi
Allowable Compressive Stress, Hot and New- ScHN

ScHN
= ScHC
= 7 633 psi
Allowable Compressive Stress, Cold and New- ScCN, (table HA-4)
A
= 0,125 / (Ro / t)
= 0,125 / (14,0625 / 0,0625)
= 0,000556
B
= 7 778 psi
S
16 700 / 1,00 = 16 700 psi
ScCN
min(B, S) = 7 778 psi
Allowable Compressive Stress, Cold and Corroded- ScCC

ScCC
= ScCN
= 7 778 psi
Allowable Compressive Stress, Vacuum and Corroded- ScVC, (table
HA-4)
A
= 0,125 / (Ro / t)
= 0,125 / (14,0625 / 0,0625)
= 0,000556
B
= 7 633 psi
S
16 700 / 1,00 = 16 700 psi
ScVC
min(B, S) = 7 633 psi
18/46
Operating, Hot & Corroded, Bottom Seam

tp = P*R / (2*Sc*Ks + 0,40*|P|)
(Pressure)
= 0,01*14 / (2*7 632,98*1,00 + 0,40*|0,01|)
= 0"
tm = M / (*Rm2*Sc*Ks)
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(bending)
tw = W / (2**Rm*Sc*Ks)
= 14,1 / (2**14,0313*7 632,98*1,00)
= 0"
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"
(total, net compressive)
tc = tmc + twc - tpc

= 0 + (0) - (0)
= 0"
(total required, compressive)
Maximum allowable working pressure, Longitudinal Stress

P = 2*St*Ks*Ec*(t - tm + tw) / (R - 0,40*(t - tm + tw))
= 2*16 700*1,00*0,70*(0,0625 - 0 + (0)) / (14 - 0,40*(0,0625 - 0 + (0)))
= 104,58 psi
Operating, Hot & New, Bottom Seam
tp = P*R / (2*Sc*Ks + 0,40*|P|)
(Pressure)
= 0,01*14 / (2*7 632,98*1,00 + 0,40*|0,01|)
= 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(bending)
= 14,1 / (2**14,0313*7 632,98*1,00)
= 0"
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"

= 0 + (0) - (0)
= 0"

= 2*16 700*1,00*0,70*(0,0625 - 0 + (0)) / (14 - 0,40*(0,0625 - 0 + (0)))
= 104,58 psi
19/46
Hot Shut Down, Corroded, Bottom Seam

tp = 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 14,1 / (2**14,0313*7 632,98*1,00)
= 0"
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"

= 0 + (0) - (0)
= 0"
Hot Shut Down, New, Bottom Seam

tp = 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 14,1 / (2**14,0313*7 632,98*1,00)
= 0"
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"

= 0 + (0) - (0)
= 0"
Empty, Corroded, Bottom Seam

tp = 0"
= 0 / (*14,03132*7 777,62*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 14,1 / (2**14,0313*7 777,62*1,00)
= 0"
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"

= 0 + (0) - (0)
= 0"
20/46
Empty, New, Bottom Seam

tp = 0"
= 0 / (*14,03132*7 777,62*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 14,1 / (2**14,0313*7 777,62*1,00)
= 0"
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"

= 0 + (0) - (0)
= 0"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp = 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 14,1 / (2**14,0313*7 632,98*1,00)
= 0"
tt = |tp + tm - tw|
= |0 + 0 - (0)|
= 0"

= 0 + (0) - (0)
= 0"
21/46
Cylinder #1
Component
Cylinder
Material
SA-240 316L (II-D p. 74, ln. 9)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
0,01
Design
MDMT (F)
120
-20
Static Liquid Head

Condition
Ps (psi)
Hs (in)
SG
Operating
1,7
47,0035
Test horizontal
1,01
28
Dimensions
Inner Diameter
28"
Length
41,75"
Nominal Thickness
0,0625"
Corrosion
Inner
0"
Outer
0"
Weight and Capacity
Weight (lb)
Capacity (US gal)
New
66,71
111,29
Corroded
66,71
111,29
Radiography
Longitudinal seam
Top Circumferential
seam
Bottom Circumferential
seam
22/46
Results Summary
Governing condition
UG-16
0,0625" + 0" = 0,0625"
0,0021"
Design thickness due to combined loadings + corrosion
0,0007"
50,35 psi
52,05 psi
Rated MDMT
-320 F
tr = 1,71*14 / (16 700*0,7 - 0.6*1,71) =
0,002"
0,0262

Rated MDMT =
-320F

Design thickness, (at 120 F) UG-27(c)(1)
t
= P*R / (S*E - 0,60*P) + Corrosion

= 1,71*14 / (16 700*0,70 - 0,60*1,71) + 0
= 0,0021"
Maximum allowable working pressure, (at 120 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t) - Ps
= 16 700*0,70*0,0625 / (14 + 0,60*0,0625) - 1,7
= 50,35 psi
Maximum allowable pressure, (at 70 F) UG-27(c)(1)

P
= S*E*t / (R + 0,60*t)
= 16 700*0,70*0,0625 / (14 + 0,60*0,0625)
= 52,05 psi

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,0625 / 14,0313)*(1 - 14,0313 / infinity)
0,2227%
23/46

Allowable
Stress Before
UG-23 Stress
Increase ( psi)
Pressure P (
psi)
Condition
Hot Shut Down, New
0,01
0,01
Empty, Corroded
Empty, New
Hot Shut Down, Corroded,

Weight & Eccentric Moments
Only
St
Sc
16 700
7 633
16 700
16 700
16 700
16 700
16 700
16 700
Temperature (
F)
Corrosion C
(in)
120
7 633
7 633
7 633
7 778
7 778
7 633
120
120
120
70
70
120
Location
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due

to
Compression
(in)
Top
Weight
0,0001
0,0001
Bottom
Weight
0,0007
0,0007
Top
Weight
0,0001
0,0001
Bottom
Weight
0,0007
0,0007
Top
Weight
0,0001
0,0001
Bottom
Weight
0,0007
0,0007
Top
Weight
0,0001
0,0001
Bottom
Weight
0,0007
0,0007
Top
Weight
0,0001
0,0001
Bottom
Weight
Top
Weight
0,0001
0,0001
Bottom
Weight
Top
Weight
0,0001
0,0001
Bottom
Weight
0,0007
0,0007

A
= 0,125 / (Ro / t)
= 0,125 / (14,0625 / 0,0625)
= 0,000556
B
= 7 633 psi
S
16 700 / 1,00 = 16 700 psi
ScHC
min(B, S) = 7 633 psi

ScHN
= ScHC
= 7 633 psi
A
= 0,125 / (Ro / t)
= 0,125 / (14,0625 / 0,0625)
= 0,000556
B
= 7 778 psi
S
16 700 / 1,00 = 16 700 psi
ScCN
min(B, S) = 7 778 psi

ScCC
= ScCN
= 7 778 psi
24/46

HA-4)
A
= 0,125 / (Ro / t)
= 0,125 / (14,0625 / 0,0625)
= 0,000556
B
= 7 633 psi
S
16 700 / 1,00 = 16 700 psi
ScVC
min(B, S) = 7 633 psi
Operating, Hot & Corroded, Above Support Point

tp = P*R / (2*Sc*Ks + 0,40*|P|)
(Pressure)
= 0,01*14 / (2*7 632,98*1,00 + 0,40*|0,01|)
= 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(bending)
= 79,2 / (2**14,0313*7 632,98*1,00)
= 0,0001"
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"

= 2*16 700*1,00*1,00*(0,0625 - 0 + (0,0001)) / (14 - 0,40*(0,0625 - 0 + (0,0001)))
= 149,5 psi
Operating, Hot & New, Above Support Point
tp = P*R / (2*Sc*Ks + 0,40*|P|)
(Pressure)
= 0,01*14 / (2*7 632,98*1,00 + 0,40*|0,01|)
= 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(bending)
= 79,2 / (2**14,0313*7 632,98*1,00)
= 0,0001"
(Weight)
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"
25/46

= 0 + (0,0001) - (0)
= 0,0001"

= 2*16 700*1,00*1,00*(0,0625 - 0 + (0,0001)) / (14 - 0,40*(0,0625 - 0 + (0,0001)))
= 149,5 psi
Hot Shut Down, Corroded, Above Support Point
tp = 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 79,2 / (2**14,0313*7 632,98*1,00)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Hot Shut Down, New, Above Support Point

tp = 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 79,2 / (2**14,0313*7 632,98*1,00)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Empty, Corroded, Above Support Point

tp = 0"
= 0 / (*14,03132*7 777,62*1,00)
= 0"
(Pressure)
(bending)
26/46
(Weight)
= 79,2 / (2**14,0313*7 777,62*1,00)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Empty, New, Above Support Point

tp = 0"
= 0 / (*14,03132*7 777,62*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 79,2 / (2**14,0313*7 777,62*1,00)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Above Support Point
tp = 0"
= 0 / (*14,03132*7 632,98*1,00)
= 0"
(Pressure)
(bending)
(Weight)
= 79,2 / (2**14,0313*7 632,98*1,00)
= 0,0001"
tt = |tp + tm - tw|
= |0 + 0 - (0,0001)|
= 0,0001"

= 0 + (0,0001) - (0)
= 0,0001"
Operating, Hot & Corroded, Below Support Point

tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

0,01*14 / (2*16 700*1,00*1,00 + 0,40*|0,01|)
0"
(Pressure)
27/46
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(bending)
tw
=
=
=
W / (2**Rm*St*Ks*Ec)
-1 081,9 / (2**14,0313*16 700*1,00*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
|tmc + twc - tpc|
=
=
|0 + (-0,0007) - (0)|
0,0007"
tc
(total required,
tensile)
(total, net
tensile)

= 2*16 700*1,00*1,00*(0,0625 - 0 + (-0,0007)) / (14 - 0,40*(0,0625 - 0 + (-0,0007)))
= 147,61 psi
Operating, Hot & New, Below Support Point
tp
=
=
=
P*R / (2*St*Ks*Ec + 0,40*|P|)

0,01*14 / (2*16 700*1,00*1,00 + 0,40*|0,01|)
0"
(Pressure)
tm
=
=
=
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(bending)
tw
=
=
=
-1 081,9 / (2**14,0313*16 700*1,00*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
|tmc + twc - tpc|
=
=
|0 + (-0,0007) - (0)|
0,0007"
tc
(total required,
tensile)
(total, net
tensile)

= 2*16 700*1,00*1,00*(0,0625 - 0 + (-0,0007)) / (14 - 0,40*(0,0625 - 0 + (-0,0007)))
= 147,61 psi
28/46
Hot Shut Down, Corroded, Below Support Point

tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
-1 081,9 / (2**14,0313*16 700*1,00*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
|tmc + twc - tpc|
=
=
|0 + (-0,0007) - (0)|
0,0007"
tc
(total required,
tensile)
(total, net
tensile)
Hot Shut Down, New, Below Support Point

tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
-1 081,9 / (2**14,0313*16 700*1,00*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
|tmc + twc - tpc|
=
=
|0 + (-0,0007) - (0)|
0,0007"
tc
(total required,
tensile)
(total, net
tensile)
Empty, Corroded, Below Support Point

tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
-15,8 / (2**14,0313*16 700*1,00*1,00)
0"
(Weight)
tt
tp + tm - tw
0 + 0 - (0)
(total required,
tensile)
29/46
tc
0"
|tmc + twc - tpc|
=
=
|0 + (0) - (0)|
0"
(total, net
tensile)
Empty, New, Below Support Point

tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
-15,8 / (2**14,0313*16 700*1,00*1,00)
0"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (0)
0"
|tmc + twc - tpc|
=
=
|0 + (0) - (0)|
0"
tc
(total required,
tensile)
(total, net
tensile)
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Below Support Point
tp
tm
=
=
=
=
0"
M / (*Rm2*St*Ks*Ec)
0 / (*14,03132*16 700*1,00*1,00)
0"
(Pressure)
(bending)
tw
=
=
=
-1 081,9 / (2**14,0313*16 700*1,00*1,00)
-0,0007"
(Weight)
tt
tp + tm - tw
=
=
0 + 0 - (-0,0007)
0,0007"
|tmc + twc - tpc|
=
=
|0 + (-0,0007) - (0)|
0,0007"
tc
(total required,
tensile)
(total, net
tensile)
30/46
Legs #1
Inputs
Leg material
Leg description
3 inch sch 40 pipe
Number of legs, N
Overall length
36"
Base to girth seam length
34"
Bolt circle
30,125"
Foundation allowable bearing stress
1 658 psi
User defined leg eccentricity
Effective length coefficient, K
1,2
Coefficient, Cm
0,85
Leg yield stress, Fy
36 000 psi
Leg elastic modulus, E
29 000 000 psi
Anchor Bolts
Anchor bolt size
0,375" series 8 threaded
Anchor bolt material

Anchor bolts/leg
Anchor bolt allowable stress, Sb
20 000 psi
Anchor bolt corrosion allowance
0"
Anchor bolt hole clearance
0,375"
Welds
Leg to shell fillet weld
0,0625" (0,0089" required)
Legs braced
No
Note: The support attachment point is assumed to be 1 in up from the cylinder circumferential seam.
31/46
Governing Condition : Weight operating corroded, Moment = 0,0 lbf-ft

Force
attack
angle
Leg
position
Axial
end load
lbf
Shear
resisted
lbf
Axial
fa
psi
Bending
fbx
psi
Bending
fby
psi
319,3
0,0
143
0,0073
0,0066
90
319,3
0,0
143
0,0073
0,0066
180
319,3
0,0
143
0,0073
0,0066
270
319,3
0,0
143
0,0073
0,0066
Ratio Ratio
H1-1
H1-2
Weight empty corroded, Moment = 0,0 lbf-ft

Force
Axial
Shear Axial Bending Bending
Leg
Ratio Ratio
attack
end load resisted
fa
fbx
fby
position
H1-1
H1-2
angle
lbf
lbf
psi
psi
psi
0
48,2
0,0
22
0,0011
0,0010
90
48,2
0,0
22
0,0011
0,0010
180
48,2
0,0
22
0,0011
0,0010
270
48,2
0,0
22
0,0011
0,0010
Leg Calculations (AISC manual ninth edition)

Axial end load, P1 (Based on vessel total bending moment acting at leg attachment elevation)
P1 = W / N + 48*Mt / (N*D)
= 1 277,11 / 4 + 48*0 / ( 4*28,125)
= 319,28 lbf
Allowable axial compressive stress, Fa (AISC chapter E)
Cc = Sqr(2*2*E / Fy)
= Sqr(2*2*29 000 000 / 36 000)
= 126,0993
K*l / r = 1,2*35 / 1,1637 = 36,0909
Fa = 1 * (1 - (K*l / r)2 / (2*Cc2))*Fy / (5 / 3 + 3*(K*l / r) / (8*Cc)-(K*l / r)3 / (8*Cc3))
= 1 * (1 - (36,0909)2 / (2*126,09932))*36 000 / (5 / 3 + 3*(36,0909) / (8*126,0993)-(36,0909)3 / (8*126,09933))
= 19 494 psi
Allowable axial compression and bending (AISC chapter H)
F'ex = 1*12*2*E / (23*(K*l / r)2)
= 1*12*2*29 000 000 / (23*(36,0909)2)
= 114 645 psi
F'ey = 1*12*2*E / (23*(K*l / r)2)
= 1*12*2*29 000 000 / (23*(36,0909)2)
= 114 645 psi
Fb = 1*0,66*Fy
= 1*0,66*36 000
= 23 760 psi
32/46
Compressive axial stress

fa = P1 / A
= 319,28 / 2,23
= 143 psi
Bending stresses
fbx = F*cos()*L / (Ix / Cx) + P1*Ecc / (Ix / Cx)
= 0*cos(0)*35 / (3,02 / 1,75) + 319,28*0 / (3,02 / 1,75)
= 0 psi
fby= F*sin()*L / (Iy / Cy)
= 0*sin(0)*35 / (3,02 / 1,75)
= 0 psi
AISC equation H1-1
H1-1 = fa / Fa + Cmx*fbx / ((1 - fa / F'ex)*Fbx) + Cmy*fby / ((1 - fa / F'ey)*Fby)
= 143 / 19 494 + 0,85*0 / ((1 - 143 / 114 645)*23 760) + 0,85*0 / ((1 - 143 / 114 645)*23 760)
= 0,0073
AISC equation H1-2
H1-2 = fa / (0,6*1*Fy) + fbx / Fbx + fby / Fby
= 143 / (0,6*1*36 000) + 0 / 23 760 + 0 / 23 760
= 0,0066
4, 3 inch sch 40 pipe legs are adequate.
Anchor bolts - Weight empty corroded condition governs
Tensile loading per leg (1 bolt per leg)
R = 48*M / (N*BC) - W / N
= 48*0 / (4*30,125) - 192,66 / 4
= -48,16 lbf
There is no net uplift (R is negative).
0,375" series 8 threaded bolts are satisfactory.
Check the leg to vessel fillet weld, Bednar 10.3, Weight operating corroded governs
Note: continuous welding is assumed for all support leg fillet welds.
Zw = (2*b*d + d2) / 3
= (2*3,5*1 + 12) / 3
= 2,6667 in2
Jw = (b + 2*d)3 / 12 - d2*(b + d)2 / (b + 2*d)
= (3,5 + 2*1)3 / 12 - 12*(3,5 + 1)2 / (3,5 + 2*1)
= 10,1828 in3
E = d2 / (b + 2*d)
= 12 / (3,5 + 2*1)
= 0,181818 in
33/46
Governing weld load fx = Cos(0)*0 = 0 lbf

Governing weld load fy = Sin(0)*0 = 0 lbf
f1 = P1 / Lweld
= 319,28 / 5,5
= 58,05 lbf/in (VL direct shear)
f2= fy*Lleg*0,5*b / Jw
= 0*35*0,5*3,5 / 10,1828
= 0 lbf/in (VL torsion shear)
f3 = fy / Lweld
= 0 / 5,5
= 0 lbf/in (Vc direct shear)
f4 = fy*Lleg*E / Jw
= 0*35*0,1818 / 10,1828
= 0 lbf/in (Vc torsion shear)
f5 = (fx*Lleg + P1*Ecc) / Zw
= (0*35 + 319,28*0) / 2,6667
= 0 lbf/in (ML bending)
f6 = fx / Lweld
= 0 / 5,5
= 0 lbf/in (Direct outward radial shear)
f = Sqr((f1 + f2)2 + (f3 + f4)2 + (f5 + f6)2)
= Sqr((58,05 + 0)2 + (0 + 0)2 + (0 + 0)2)
= 58,05 lbf/in (Resultant shear load)
Required leg to vessel fillet weld leg size (welded both sides + top)
tw = f / (0,707*0,55*Sa)
= 58,05 / (0,707*0,55*16 700)
= 0,0089 in
The 0,0625 in leg to vessel attachment fillet weld size is adequate.
Base plate thickness check, AISC 3-106
fp = P / (B*N)
= 319,28 / (4*4)
= 20 psi
tb =(N - (d - tL)) / 2*Sqr(3*fp / Sb)
=(4 - (3,5 - 0,216)) / 2*Sqr(3*20 / 24 000)
= 0,0179 in
The base plate thickness is adequate.
34/46
Check the leg to vessel attachment stresses, WRC 107 (Weight operating corroded
governs)
Applied Loads
Radial load, Pr
0 lbf
Circumferential moment, Mc
0 lbf-in
Circumferential shear, Vc
0 lbf
Longitudinal moment, ML
0 lbf-in
Longitudinal shear, VL
319,28 lbf
Torsion moment, Mt
0 lbf-in
Internal pressure, P
1,71 psi
Mean shell radius, Rm
14,0313"
Local shell thickness, T
0,0625"
Design factor
Maximum stresses due to the applied loads at the leg edge (includes pressure)
= Rm / T = 14,0313 / 0,0625 = 224,5
C1 = 1,75, C2 = 0,5 in
Local circumferential pressure stress = P*Ri / T =382 psi
Local longitudinal pressure stress = P*Ri / (2*T) =191 psi
Maximum combined stress (PL+Pb+Q) = 5 112 psi
Allowable combined stress (PL+Pb+Q) = 3*S = 50 100 psi
Note: The allowable combined stress (PL+Pb+Q) is based on the strain hardening characteristics of this material.
The maximum combined stress (PL+Pb+Q) is within allowable limits.
Maximum local primary membrane stress (PL) = 382 psi
Allowable local primary membrane stress (PL) = 1,5*S = 25 050 psi
The maximum local primary membrane stress (PL) is within allowable limits.
35/46
Stresses at the leg edge per WRC Bulletin 107

Figure value
Au Al Bu Bl
Cu
Cl
Du
Dl
3C*
26,8195
0,0617
4C*
28,9335
0,1044
1C
0,0625
0,1089
2C-1
0,0282
0,1089
3A*
8,938
0,0821
1A
0,0705
0,1023
3B*
24,4987
0,0541
1B-1
0,0262
0,0812
Pressure stress*
382
382
382
382
382
382
382
382
Total circumferential stress
382
382
382
382
382
382
382
382
Primary membrane
circumferential stress*
382
382
382
382
382
382
382
382
3C*
16,6213
0,1044
4C*
35,1692
0,0617
1C-1
0,0848
0,0778
2C
0,0474
0,0778
4A*
16,2045
0,0821
2A
0,0394
0,0812
4B*
7,6465
0,0541
2B-1
0,0538
0,0594
Pressure stress*
191
191
191
191
191
191
191
191
Total longitudinal stress
191
191
191
191
191
191
191
191
Primary membrane
longitudinal stress*
191
191
191
191
191
191
191
191
Shear from M t
Circ shear from V c
Long shear from V L
-2 554
-2 554
2 554
2 554
Total Shear stress
-2 554
-2 554
2 554
2 554
Combined stress (P L+Pb+Q)
382
382
382
382
5 112
5 112
5 112
5 112
* denotes primary stress.
36/46
Transition #1
Component
Cone
Material
SA-240 316L (II-D p. 74, ln. 9)
Impact
Tested
Normalized
Fine Grain
Practice
PWHT
Optimize MDMT/
Find MAWP
No
No
No
No
No
Design
Design
Internal
0,01
Design
MDMT (F)
120
-20
Ps (psi)
Hs (in)
SG
Large
1,7
47,0035
Small
1,99
55,0035
Large
1,01
28
Small
0,53
14,75
Static Liquid Head

Condition
Operating
Test horizontal
Dimensions
Inner Diameter
Large
28"
Small
1,5"
Length
8"
Nominal Thickness
0,0625"
Inner
0"
Outer
0"
Thickness tkl
0,0625"
Radius r1
2,1675"
Corrosion
Knuckle
Weight and Capacity

Weight (lb)
Capacity (US gal)
New
14,16
9,7
Corroded
14,16
9,7
Radiography
Longitudinal seam
Top Circumferential seam
Bottom Circumferential seam
37/46
Results Summary
Governing condition
UG-16
0,0625" + 0" = 0,0625"
0,0043"
23,83 psi
25,6 psi
Rated MDMT
-320 F
tr = 1,71*28 / (2*0,4493*(16 700*0,7 - 0.6*1,71)) =
0,0045"
0,0582

Rated MDMT =
-320F

Design thickness, (at 120 F) UG-32(h) (Large End)
Di
= D - 2*r*(1 - cos())
= 28 - 2*2,1675*(1 - cos(63,3005))
= 25,6128"
= P*Di / (2*cos()*(S*E - 0,60*P)) + Corrosion

= 1,78*25,6128 / (2*cos(63,3005)*(16 700*0,70 - 0,60*1,78)) + 0
= 0,0043"
Design thickness, (at 120 F) Appendix 1-4(d) (Knuckle)
L
= Di / (2*cos())
= 25,6128 / (2*cos(63,3005))
= 28,5022"
= 0,25*(3 + Sqr(L / r))

= 0,25*(3 + Sqr(28,5022 / 2,1675))
= 1,6566
tk
= P*L*M / (2*S*E - 0,20*P) + Corrosion

= 1,78*28,5022*1,6566 / (2*16 700*0,70 - 0,20*1,78) + 0
= 0,0036"
Small End design thickness (t = 0,0003") does not govern.
Maximum allowable working pressure, (Corroded at 120 F) UG-32(h)
P
= 2*S*E*t*cos() / (Di + 1,20*t*cos()) - Pskl

2*16 700*0,70*0,0625*cos(63,3005) / (25,6128 + 1,20*0,0625*cos(63,3005)) =
1,77
= 23,83 psi
38/46
Maximum allowable working pressure, (Corroded at 120 F) App 1-4(d) (Knuckle)

P
= 2*S*E*tk / (L*M + 0,20*tk) - Ps

2*16 700*0,70*0,0625 / (28,5022*1,6566 + 0,20*0,0625) =
1,77
= 29,17 psi
Small End MAWP (426,1 psi) does not govern.

Maximum allowable pressure, (New at 70 F) UG-32(h)
P
= 2*S*E*t*cos() / (Di + 1,20*t*cos())

2*16 700*0,70*0,0625*cos(63,3005) / (25,6128 +
=
1,20*0,0625*cos(63,3005))
= 25,6 psi
Maximum allowable pressure, (New at 70 F) App 1-4(d) (Knuckle)

P
= 2*S*E*tk / (L*M + 0,20*tk)

2*16 700*0,70*0,0625 /
=
(28,5022*1,6566 + 0,20*0,0625)
= 30,94 psi
Small End MAP (428,09 psi) does not govern.

EFE =
=
=
(50*t / Rf)*(1 - Rf / Ro)

(50*0,1391 / 0,8196)*(1 - 0,8196 / infinity)
8,4865%
39/46

Condition
Hot Shut Down, New
Empty, Corroded
Empty, New
Hot Shut Down, Corroded,

Weight & Eccentric Moments
Only
Pressure P (
psi)
0,01
0,01
Allowable
Stress Before
UG-23 Stress
Increase ( psi)
St
Sc
16 700
3 472
16 700
16 700
16 700
16 700
16 700
16 700
3 472
3 472
3 472
3 494
3 494
3 472
Temperature (
F)
Corrosion C
(in)
120
120
120
120
70
70
120
Location
Load
Req'd Thk Due to

Tension (in)
Req'd Thk Due

to
Compression
(in)
Top
Weight
0,0024
0,0024
Bottom
Weight
0,0001
0,0001
Top
Weight
0,0024
0,0024
Bottom
Weight
0,0001
0,0001
Top
Weight
0,0024
0,0024
Bottom
Weight
0,0001
0,0001
Top
Weight
0,0024
0,0024
Bottom
Weight
0,0001
0,0001
Top
Weight
Bottom
Weight
Top
Weight
Bottom
Weight
Top
Weight
0,0024
0,0024
Bottom
Weight
0,0001
0,0001

A
=
0,125 / (Ro / te)
=
0,125 / (14,0625 / 0,0281)
=
0,000250
B
=
3 472 psi
S
=
16 700 / 1,00 = 16 700 psi
ScHC
=
min(B, S) = 3 472 psi
ScHN
= ScHC
= 3471,8766 psi
A
=
0,125 / (Ro / te)
=
0,125 / (14,0625 / 0,0281)
=
0,000250
B
=
3 494 psi
S
=
16 700 / 1,00 = 16 700 psi
ScCN
=
min(B, S) = 3 494 psi
ScCC
= ScCN
= 3493,8286 psi
HA-4)
A
=
0,125 / (Ro / te)
=
0,125 / (14,0625 / 0,0281)
=
0,000250
B
=
3 472 psi
S
=
16 700 / 1,00 = 16 700 psi
ScVC
=
min(B, S) = 3 472 psi
40/46
Operating, Hot & Corroded, Top Seam

tp
tm
tw
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

0,01*14 / [(2*16 700*1,00*0,70 +
=
0,40*|0,01|)*cos(63,3005)]
=
0"
=
M / [(*Rm2*St*Ks*Ec)*cos()]
=
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
=
0"
=
W / [(2**Rm*St*Ks*Ec)*cos()]
-1 098,6 /
=
[(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
=
-0,0024"
(Pressure)
(bending)
(Weight)
tt
tp + tm - tw
(total required,
tensile)
tc
=
=
=
=
=
0 + 0 - (-0,0024)
0,0024"
|tmc + twc - tpc|
|0 + (-0,0024) - (0)|
0,0024"
(total, net tensile)

P = 2*St*Ks*Ec*(t - tm + tw) / ((R - 0,40*(t - tm + tw))*cos())
= 2*16 700*1,00*0,70*(0,0625 - 0 + (-0,0024)) / ((14 - 0,40*(0,0625 - 0 + (-0,0024)))*cos(63,3005))
= 223,87 psi
Operating, Hot & New, Top Seam
tp
tm
tw
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

0,01*14 / [(2*16 700*1,00*0,70 +
=
0,40*|0,01|)*cos(63,3005)]
=
0"
=
=
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
=
0"
=
-1 098,6 /
=
[(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
=
-0,0024"
(Pressure)
(bending)
(Weight)
tt
tp + tm - tw
(total required,
tensile)
tc
=
=
=
=
=
0 + 0 - (-0,0024)
0,0024"
|tmc + twc - tpc|
|0 + (-0,0024) - (0)|
0,0024"

= 2*16 700*1,00*0,70*(0,0625 - 0 + (-0,0024)) / ((14 - 0,40*(0,0625 - 0 + (-0,0024)))*cos(63,3005))
= 223,87 psi
Hot Shut Down, Corroded, Top Seam
tp
= 0"
(Pressure)
41/46
tm
tw
tt
=
=
=
=
=
=
=
=
=
tc
=
=
=
(bending)
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-1 098,6 / [(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
-0,0024"
(total
tp + tm - tw
required,
tensile)
0 + 0 - (-0,0024)
0,0024"
(total, net
|tmc + twc - tpc|
tensile)
|0 + (-0,0024) - (0)|
0,0024"
Hot Shut Down, New, Top Seam

tp
tm
tw
tt
tc
= 0"
(Pressure)
(bending)
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-1 098,6 / [(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
-0,0024"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0024)
=
0,0024"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0024) - (0)|
=
0,0024"
=
=
=
=
=
=
Empty, Corroded, Top Seam

tp
tm
tw
= 0"
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
0"
-14,2 /
=
[(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
=
0"
=
=
=
=
(Pressure)
(bending)
(Weight)
tt
tp + tm - tw
(total required,
tensile)
tc
=
=
=
=
=
0 + 0 - (0)
0"
|tmc + twc - tpc|
|0 + (0) - (0)|
0"
Empty, New, Top Seam

tp
tm
= 0"
(Pressure)
(bending)
42/46
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
0"
-14,2 /
[(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
0"
tt
tp + tm - tw
(total required,
tensile)
tc
=
=
=
=
=
0 + 0 - (0)
0"
|tmc + twc - tpc|
|0 + (0) - (0)|
0"
tw
=
=
=
=
(Weight)
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Top Seam
tp
tm
tw
tt
tc
= 0"
(Pressure)
(bending)
0 / [(*14,03132*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-1 098,6 / [(2**14,0313*16 700*1,00*0,70)*cos(63,3005)]
-0,0024"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0024)
=
0,0024"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0024) - (0)|
=
0,0024"
=
=
=
=
=
=
Operating, Hot & Corroded, Bottom Seam

tp
tm
tw
tt
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0,01*0,75 / [(2*16 700*1,00*0,70 + 0,40*|0,01|)*cos(63,3005)]
0"
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-3,5 / [(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
-0,0001"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0001)
=
0,0001"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0001) - (0)|
=
0,0001"
=
=
=
=
=
=
=
=

43/46
= 2*16 700*1,00*0,70*(0,0625 - 0 + (-0,0001)) / ((0,75 - 0,40*(0,0625 - 0 + (-0,0001)))*cos(63,3005))

= 4 476,16 psi
Operating, Hot & New, Bottom Seam
tp
tm
tw
tt
tc
= P*R / [(2*St*Ks*Ec + 0,40*|P|)*cos()]

(Pressure)
0,01*0,75 / [(2*16 700*1,00*0,70 + 0,40*|0,01|)*cos(63,3005)]
0"
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-3,5 / [(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
-0,0001"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0001)
=
0,0001"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0001) - (0)|
=
0,0001"
=
=
=
=
=
=
=
=

= 2*16 700*1,00*0,70*(0,0625 - 0 + (-0,0001)) / ((0,75 - 0,40*(0,0625 - 0 + (-0,0001)))*cos(63,3005))
= 4 476,16 psi
Hot Shut Down, Corroded, Bottom Seam
tp
tm
tw
tt
tc
= 0"
(Pressure)
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-3,5 / [(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
-0,0001"
(total
=
tp + tm - tw
required,
tensile)
=
0 + 0 - (-0,0001)
=
0,0001"
(total, net
=
|tmc + twc - tpc|
tensile)
=
|0 + (-0,0001) - (0)|
=
0,0001"
=
=
=
=
=
=
Hot Shut Down, New, Bottom Seam

tp
tm
tw
=
=
=
=
=
= 0"
(Pressure)
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-3,5 / [(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
44/46
tt
tc
-0,0001"
tp + tm - tw
=
=
0 + 0 - (-0,0001)
0,0001"
|tmc + twc - tpc|
=
=
|0 + (-0,0001) - (0)|
0,0001"
(total
required,
tensile)
(total, net
tensile)
Empty, Corroded, Bottom Seam

tp
tm
tw
tt
tc
= 0"
(Pressure)
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
0/
=
[(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
=
0"
=
tp + tm - tw
(total required, tensile)
=
0 + 0 - (0)
=
0"
(total required,
=
tmc + twc - tpc
compressive)
=
0 + (0) - (0)
=
0"
=
=
=
=
Empty, New, Bottom Seam

tp
tm
tw
tt
tc
= 0"
(Pressure)
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
0/
=
[(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
=
0"
=
tp + tm - tw
(total required, tensile)
=
0 + 0 - (0)
=
0"
(total required,
=
tmc + twc - tpc
compressive)
=
0 + (0) - (0)
=
0"
=
=
=
=
Hot Shut Down, Corroded, Weight & Eccentric Moments Only, Bottom Seam
tp
tm
tw
tt
=
=
=
=
=
=
=
= 0"
(Pressure)
(bending)
0 / [(*0,81962*16 700*1,00*0,70)*cos(63,3005)]
0"
(Weight)
-3,5 / [(2**0,8196*16 700*1,00*0,70)*cos(63,3005)]
-0,0001"
tp + tm - tw
(total
45/46
required,
tensile)
tc
=
=
0 + 0 - (-0,0001)
0,0001"
|tmc + twc - tpc|
=
=
|0 + (-0,0001) - (0)|
0,0001"
(total, net
tensile)
Appendix 1-5 calculations are not required for the transition large end as a knuckle is present.
46/46

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COMPRESS Pressure Vessel Design Calculations

Split Stream Dearator

Magaladon Oil Venture

General Arrangement Drawing

Straight Flange on F&D Head #1

-320 F @ 0,01 psi

MAWP hot & corroded

0,01 psi @ 120 F

MAP cold & new

(1) This pressure chamber is not designed for

Notes for MDMT Rating

Impact test exempt per UHA-51(g) (coincident ratio = 0,0028)

Impact test exempt per UHA-51(g) (coincident ratio = 0,0031)

Impact test exempt per UHA-51(g) (coincident ratio = 0,0262)

Impact test exempt per UHA-51(g) (coincident ratio = 0,0582)

Datum Line Location

0,00" from bottom seam

Vessel Design Mode

Get Thickness from Pressure

0,0625" per UG-16(b)

Design for cold shut down only

Design for lethal service (full radiography required)

Design nozzles for

Design P, find nozzle MAWP and

Corrosion weight loss

100% of theoretical loss

UG-23 Stress Increase

Skirt/legs stress increase

Minimum nozzle projection

Juncture calculations for > 30 only

Preheat P-No 1 Materials > 1,25" and <= 1,50" thick

UG-37(a) shell tr calculation considers longitudinal stress

Cylindrical shells made from pipe are entered as minimum thickness

Nozzles made from pipe are entered as minimum thickness

Pipe caps are entered as minimum thickness

Tapered per Figure UCS-66.3(a)

Disallow Appendix 1-5, 1-8 calculations under 15 psi

1,3 times vessel MAWP

Test liquid specific gravity

Maximum stress during test

UG-116(f) Postweld heat treatment

Use Code Case 2547

Use Code Case 2695

Apply interpretation VIII-1-83-66

Apply interpretation VIII-1-86-175

Apply interpretation VIII-1-01-37

Apply interpretation VIII-1-01-150

Apply interpretation VIII-1-07-50

No UCS-66.1 MDMT reduction

No UCS-68(c) MDMT reduction

Disallow UG-20(f) exemptions

UG-22(a) Internal or External Design Pressure

UG-22(c) Superimposed static reactions from weight of attached equipment

UG-22(f) Wind reactions

UG-22(f) Seismic reactions

Top Circumferential Seam

Radiography / Joint Type

Radiography / Joint Type

None UW-11(c) / Type 1

None UW-11(c) / Type 1

None UW-11(c) / Type 1

Stress ratio = trE / (tn - c) = 0,0002*0,8 / (0,0625 - 0) =

PLM / (2SE - 0,2*P) + Corrosion

2SE*t / (LM + 0,2t) - Ps

(75t / Rf)(1 - Rf / Ro)