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CALCULATION SHEET OF

FOUNDATION OF WATER TREATMENT CONTAINER

PT. PLN (PERSERO)


PEMBANGKIT SUMBAGSEL

PROYEK PLTMG DURI


100 MW DURI
CONTRACT NO: 055.PJ/610/GM-KITSBS/2012
001/KONTRAK/PLTMGJAMBI/PP-IFE/2012

PLN DOC NO : PURPOSE:

FOR APPROVAL

Issued for Approval

Rev

Description

CONTRACTOR

7/12/2012

WD

NYI

NKW

Date

Prepared

Checked

Approved

Doc No.

DR1412-00-C-CS-0001-18

Konsorsium PP

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FOUNDATION
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DOC NO:
DR1412-00-C-CS-0001-18

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Description

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DATE

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REVISION HISTORICAL SHEET


Rev No.

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TREATMENT CONTAINER
FOUNDATION
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TABLE OF CONTENTS
1. GENERAL

1.1. Outline Of Structure . 4


1.2. Design Philosophy .
4
1.3. Document References ..
4
1.4. Materials ..
4
2. TANK FOUNDATION AND DIMENSION

2.1. Dimension of Container .4


2.2. Foundation Layout . 5
2.3. Foundation Dimension .
6
3. LOADINGS

3.1. Dead Load.


6
3.2. Live Load .
6
3.3. Wind Load .
7
3.4. Seismic Load .
8
3.5. Loading Combination .9
4. STRUCTURAL ANALYSIS ..
10
4.1. Support Reactions .

10

4.2. Soil Bearing Capacity . 13


5. FOUNDATION STABILITY ....
13
5.1. Soil Bearing Pressure .13
5.2. Overturning Moment Resistance .
13
5.3. Sliding Resistance . 13
6. FOUNDATION REINFORCEMENT ....
14

6.1. Main Reinforcement (Perpendicular to Footing Direction)


14

6.2. Longitudinal Reinforcement (Parallel to Footing Direction)


15
6.3. Reinforcement Summary .
15

ATTACHMENT A. EQUIPMENT DATA


ATTACHMENT B. SOIL INVESTIGATION REPORT
ATTACHMENT C. SEISMIC DESIGN PARAMETERS

Page 3 of 15

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DR1412-00-C-CS-0001-18

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1. GENERAL
1.1. Outline of Structure
Project name
Client
Location
Facility
Foundation Type

:
:
:
:
:

PLTMG Duri
PT. PLN (Persero)
Duri, Sumatera
Water Treatment Container
Shallow Foundation

1.2. Design Philosophy


This report covers structural analysis and design for a foundation of Water Treatment Container.
The container is made of a custom freight container sized 20" which is utilized as an operating
room for Water Treatment process.
is designed to be sit 1m below ground level.
The container is supported by shallow foundations. Since it is such a rigid structure, then load
distribution to foundations are simply equally distributed to all foundations.
1.3. Reference Documents
1. DR1412-00-C-SPC-0001-00
2. DR1412-00-C-SD-0001-01 ~ 18
3. Vendor Data
4. Plot Plan
5. ENG-2800-SOI-RPT-06-2012

Design Specification for Civil & Structural


Standard Drawing
(see attachment A)
(see attachment C)
Soil Investigation Report by PT. Soilens

1.4. Materials
Classification and engineering properties of major material to be used for this foundation are listed below :
1. Reinforcing Steel Bar :
2
4000 kg/cm
Yield strength of Deformed bar, fy
2
Yield strength of Plain bar, fy
2400 kg/cm
2. Concrete :
2
Concrete Grade for Structure, fc'
300 kg/cm
3
Unit weight of concrete, c
2400 kg/m
3. Soil:
3
Unit weight of soil, soil
1600 kg/m
Borehole reference (refer to Attachment B)

BH-2

2. DIMENSION OF CONTAINER & FOUNDATION


2.1 Dimension of Container

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Length,
Width,
Height,
2.2 Foundation Layout
y

LT =
WT =
HT =

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6050 mm
2440 mm
2590 mm

x
z

2200

5800
PLAN
Lx =
Lz =
Perimeter, P =

150

GL +0.000

5800
6050 (CONTAINER LENGTH)
SECTION

2200
2440
(CONTAINER WIDTH)
SECTION

Page 5 of 15

5.8 m
2.2 m
16 m

TOC +0.150

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2.3 Foundation Dimension


TOC +0.800
hP = 300 mm
GROUND LEVEL +0.500
BF

BP

SOIL
CUT

hS = 300 mm
TOC +0.200
hF = 300 mm
TOC -0.100

BF

LF
BF =
LF =
BP =

hP =
hS =
hF =

1000 mm
1000 mm
300 mm

300 mm
300 mm
300 mm

3. LOADING
3.1 Dead Load

W E, W M
WF
0.5WS

Empty weight of container,


Weight of equipments:
Operating condition

0.5WS

WE =

2400 kg

W OP =

5000 kg

(including container weight)

Weight of foundation,

W F = c*[(BF*P*hF)+(BP*P*(hP+hS))]

Weight of soil above foundation,

=
18432 kg
W S = soil*[((BF*P)-(BP*P))*hS]
=

Dead load on empty condition (construction),


Dead loan on normal condition,

DE = W E+W F+W S
=
26208 kg
D = W OP+W F+W S
=

3.2 Live Load


Live Load in the container floor

qLL

5376 kg

28808 kg

qLL =

200 kg/m2
(for operators & tools)
Total live load in container
L = qLL*LT*W T
=
2952 kg

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3.3 Wind Load


Wind load is calculated as per Design Specification as follows
Exposure C
W = design wind load pressure

W = Q*G*C*A

q = velocity pressure
2
2
(N/m )
= 0.613Kz*Kzt*Kd*V *I
Kz = velocity pressure exposure coefficient evaluated at height z
=
0.85 (for exposure C, z = 0-4.6 m, Table 6-3 ASCE7-05)
Kzt = topographic tactor
1.0
=
Kd = wind directionality factor
=
V=
=
I=
=
G=
=
Cp =

0.95 (for structure type: round chimneys, tanks, and similar structures, Table 6-4 ASCE7-05)
basic wind speed
40 km/h =
11.11 m/s
importance factor
1.00
gust effect factor
0.85
pressure coefficient

=
Q=

0.70
2
43 N/m

2
4.36 kg/m

Wind Load in X-Direction


y
Q
x

Total wind force at X direction,

W x = Q*W T*HT
=
28 kg

Wind Load in Z-Direction


y
Q
z

Total wind force at Z direction,

W z = Q*LT*HT
=
432 kg

Page 7 of 15

(wind pressure design)

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DOC NO:
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at short period
at 1 sec period

Site coefficient,
Design spectral acceleration parameters.

BY

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IV
1.5
SE

(see attachment C)

SS =

0.4

(see attachment C)

S1 =

0.25
2.02
3
0.54

(see attachment C)

SDS = (2/3)*Fa*SS

Fa =
Fv =
SDS =

SD1 = (2/3)*Fv*S1

SD1 =

Seismic reduction factor,


Seismic load factor,

Cs = SDS/(R/I)

Seismic load,

V = Cs*Wt

R=

0.50
2

Cs =

0.404

(see attachment C)

(see attachment C)
(see attachment C)

V = 0.404*Wt

Seismic Load in X Direction


y

Empty condition,
Wt = W E+L
=
5352 kg
VEX =
2162 kg

V
x

Operating condition,
Wt = W OP+L
=
7952 kg
VOX =
3213 kg
Seismic Load in X Direction
Empty condition,
Wt = W E+L
=
5352 kg
VEZ =
2162 kg

Operating condition,
Wt = W OM+L
=
7952 kg
VOZ =
3213 kg

Page 8 of 15

DATE

3.4 Seismic Load


Seismic load is calculated as per SNI 1726-10 / ASCE 7
Parameters:
Occupancy category,
Importance Factor,
Site class,
Ground acceleration parameters,

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3.5 Load Combination


For design of soil bearing pressue (Working Stress Method)

For design of concrete structure (Ultimate Strength Design Method) shall refer to ACI 318

D=
L=
T0 =
R0 =
C=
P0 =
M0 =
E=
W=
H=

Dead Load
Live Load
Temperatur/Thermal*
Reaction of Piping + Pipe Hanger, Cable Tray, and Vibration*
Crane Load*
Equipment*
Lane Load, Soil Pressure, Ground Water, or Impact*
Seismic Load = VX0.3VZ and VZ0.3VX
Wind Load
Hydrostatic Load*

note: * = not applied in this calculation

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x
z

2200

5800
PLAN

Perimeter, P =

4.1.1 Dead Load


Empty (Construction):

Normal condition

4.1.2 Live Load


Normal condition

16 m

qD(e) = DE/P
= 26208/16
=
1638 kg/m
=
16.1 kN/m
qD(o) = D/P
= 28808/16
= 1800.5 kg/m
=
17.7 kN/m
qL = L/P
= 2952/16
=
184.5 kg/m
=
1.8 kN/m

Page 10 of 15

DATE

4. STRUCTURAL ANALYSIS
4.1 Support Reactions
y

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Wx
0.5hT
Lx = 5.8m

qwx = [(Wx*0.5hT)/Lx]/Lz
= (28*0.5*2.59/5.8)/2.2
=
2.8 kg/m
=
0.03 kN/m
Z-Direction
Wz
0.5hT
Lz = 2.2m

qwz = [(Wz*0.5hT)/Lz]/Lx
= (432*0.5*2.59/2.2)/5.8
=
43.8 kg/m
=
0.43 kN/m
4.1.4 Seismic Load
X-Direction

ym

Lx = 5.8m

ym = center of mass from Dead Load & Live Load where seismic load works
yD = center of mass from Dead Load only, = 0.5hT
=
1.295 m
yL = center of mass from Live Load only, = 0 m (on floor)
=
0m
ym = (D*yD + L*yL)/(D+L)
=
1.175 m
qvx = [(Vx*ym)/Lx]/Lz
= (3213*1.17/5.8)/2.2
=
295.8 kg/m
=
2.90 kN/m

Page 11 of 15

DATE

4.1.3 Wind Load


X-Direction

Vx

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Z-Direction
Vz
ym
Lz = 2.2m

qvz = [(Vz*ym)/Lz]/Lx
= (3213*1.17/2.2)/5.8
=
295.8 kg/m
=
2.90 kN/m
4.1.5 Unfactored Load Combination at Foundation no 1
Loading Condition Load Combination
DE+L
Empty/Construction
1
DE+L+W x
2
Test
Normal
Severe

3
4
5

q (kN/m)
17.9
17.9

DE+L+W z
D+L
D+L
D+L+Vx+0.3Vz
D+L-Vx-0.3Vz
D+L+Vz+0.3Vx
D+L-Vz-0.3Vx
0.7D+Vx+0.3Vz
0.7D-Vx-0.3Vz
0.7D+Vz+0.3Vx

18.3
19.5
19.5
23.2
15.7
23.2
15.7
15.0
8.6
15.0

0.7D-Vz-0.3Vx
D+Wx
D+Wz

8.6
17.7
18.1

qmax =

23.2 kN/m

qmin =

8.6 kN/m

qmax =

27.8 kN/m

qmin =

10.6 kN/m

4.1.6 Factored Load Combination at Foundation no 1


Loading Condition Load Combination
1.1DE+1.3L+1.3Wx
Construction
1
Test
Normal
Severe

2
3
4

6
7

q (kN/m)
20.1

1.1DE+1.3L+1.3Wz
1.1D+1.3L
1.4D+1.7L
1.1D+1.3L+1.4(Vx+0.3Vz)
1.1D+1.3L+1.4(-Vx-0.3Vz)
1.1D+1.3L+1.4(Vz+0.3Vx)
1.1D+1.3L+1.4(-Vz-0.3Vx)
0.9D+1.4(Vx+0.3Vz)
0.9D+1.4(-Vx-0.3Vz)
0.9D+1.4(Vz+0.3Vx)
0.9D+1.4(-Vz-0.3Vx)
1.1D+1.3L+1.3Wx

20.6
21.8
27.8
27.1
16.5
27.1
16.5
21.2
10.6
21.2
10.6
21.8

1.1D+1.3L+1.3Wz

22.3
15.9
16.5

0.9D+1.3Wx
0.9D+1.3Wz

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4.2 Soil Bearing Capacity


Borehole reference:

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BH-2

Allowable bearing capacity,


Increasing factor,
Soil bearing capacity,

qall =
=
I=
q'all =

50 kPa
5.10 ton/m2
1.33
66.50 kPa

5. FOUNDATION STABILITY
5.1 Soil Bearing Capacity
q'max = qmax/BF
=
23.2 kPa

< qall

[OK]

q'min = qmin/BF
=
8.6 kPa

>0

[OK]

5.2 Overturning Moment Resistance


Due to Wind Load
MO = W z*0.5hT
=
559.2 kg.m
=
5.5 kNm
MR = (D+L)*(0.5LZ)
=
34936 kg.m
=
342.7 kNm
SF =

62 > 2.0

[ OK ]

Due to Seismic Load


MO = Vz*ym
= 3773.8 kg.m
=
37.0 kNm
MR = (D+L)*(0.5LZ)
=
34936 kg.m
=
342.7 kNm
ym =

1.175 m

SF =

5.3 Sliding Resistance


Friction coefficient between concrete and soil,
Maximum lateral load,
Lateral resitance,
Page 13 of 15

9.3 > 2.0

[ OK ]

=
0.3
H = max(W x, W z, Vx, Vz)
=
31.5 kN
R = (D+L)*
=
93.5 kN
SF =
3.0 > 2.0
[OK]

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6. FOOTING REINFORECEMENT
6.1 Main Reinforcement (Perpendicular to Footing Direction)
From factored laod combination,
q'max = qmax/BF
2
q'max =
27.8 kN/m
a = 0.5*(BF-BP)
=
0.35 m

Ultimate bending moment is conservatively calculated from qmax


a

and arm length 'a'


Mu = qmax*a*1m

Mu

9.73 kNm/m

qmax
Reinforcement Design
Footing thickness
concrete cover,

t=
cov =
d = t - cov =
b=

width,
Rn = Mult/(0.8*b*d2)

Rn =
f c' =
fy =

0.85 fc `
2Rn
1 1

fy
0.85 fc

max =0.75

0.85 fc 0.85 600


600+ fy
fy

300
75
225
1000

mm
mm
mm
mm

0.240
30.6 MPa
407.7 MPa

0.059%

max =

2.420%

min =

0.18%

"Exceed maximum"

req'd =

req'd =
ASreq'd =

min
(4/3)min
0.5min
0.090%
2
202.5 mm

Page 14 of 15

,if > max


,if max > > min
,if (4/3) > min >
,if 0.75min > > 0.5min
,otherwise

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Reinforcement,
diameter
spacing

=
=
As =

13 mm
200 mm2
664 mm

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[ OK ]

Use minimum/shrinkage ratio for reinforcement parallel to footing direction

Reinforcement,
diameter
spacing

0.18%
2
405 mm

=
=
As =

13 mm
200 mm2
664 mm

6.3 Reinforcement Summary

300
300

300

Page 15 of 15

[ OK ]

DATE

6.2 Longitudinal Reinforcement (Parallel to Footing Direction)

min =
Asreq'd =

REV

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