Month Of NOV 15

Monthly Quality Report

[ 01.11.15 30.11.15]

1.

Customer End Rejection Status.

2.

In- House Rejection Status - year to date (YTD).

3.

In-House model wise/ defect wise Rejection Status for Nov - 2015.

4.

Inspection Nov - 2015.

5.

Monthly plan Vs Actual Nov - 2015.

6.

QA Dispatch Clearance status & Countermeasure status.

7.

QA improvements for Nov - 2015.Date : 07.08.15 / QA

8.

QA Best Performer of the month Nov - 2015 .

Nov Date
:
2015

HOD

02.12.15/QA

DIV.HEA
D

MD

KOYAMA Precision Works INDIA

Week Wise Rejection Trend

Model Wise Rejection Trend

Problem Type Trend

Monthly Major Issues Summary Status

Issues
At
Model

P/Name

Qty

Problem Details

Action Taken

Resp Status

8th CONSECUTIVE EXCELLENT AWARD IN IYM VENDOR RATING (QUALITY

& DELIVERY)

Model Wise Rejection

Status

Defect wise rejection

status

Week Wise Rejection Trend

Model Wise Rejection Trend

Problem Type Trend

Monthly Major Issues Summary Status

Issue
Model
s At

FI

FI
W&V

05E

05E
05E

W&V

05E

FG

05E

P/Name

Qty

Problem Details

2FS GPD

55

2nd Length u/s (166)

2FS GPD

44

1st length u/s (180.7)

2FS AD

95

damaged and diameter o/s

2FS AD

75

rust

2FS AD

89

damaged

Action Taken

Resp

Status

In Press 2 operation, length maintained.

PE

In
progress

In Press 2 operation overall length minimum spec

set and frequency of die cleaning also fixed.

PE

In
progress

In
actions taken were not effective, Informed to sun
Sun flag progress
flag and waiting for their response.
Informed to sun flag and waiting for the action
plan from sun flag.
During loading in the truck , fall down from the fg
bins, care to be taken

Sun flag
PPC

In
progress
In
progress

Activities

Plan

Actua
l

Gap

All activities planned for this

month

20 19

Pending Will be completed in

next month
All employees TS awareness
training cant able to
completed.

ISO TS activities

Office 5S

Factory 5S

Kaizen implementation

Suggestions given

Trainings(OJT, knowledge
improvement,)

New standards creation

Quality policy creation

Audits

Skill upgrade for next level

Countermeasure

Countermeasure
Status

Year to
date

Nov - 15

5+4

KAIZEN

Koyama Precision Works India Pvt Ltd

Department: Quality

No: 049

Start :
02.11.2015
Date

End : 02.11.2015
Date

Theme : Cutting position display

Area : Fibre
flow testing

Name : Monica

Analysis:

Action :

Result

For fibre flow testing part cutting

position standards not available

Part cutting position standards

needs to be displayed.

1. Easy for the new inspector

to cut the for fibre flow
test.
Cost :

Before

After

Nil

Horizontal deployment &

Standardization :
Nil.

Category

M
Format No: KPI/G/F/001,Rev:0, Rev.date :
01/12/2014

KAIZEN

Koyama Precision Works India Pvt Ltd

Department: Quality

No: 050

Start :
23.11.2015
Date

End : 24.11.2015
Date

Theme : Xerox machine handling

Area :
Production
office

Name : Monica

Analysis:

Action :

Result

New employees doesnt aware

how to take Xerox and Scan.

Procedure to be displayed for

taking Xerox and Scan.

1. Easy to handle Xerox

machine.

Cost :
Before

After

Nil

Horizontal deployment &

Standardization :
Nil.

Category

M
Format No: KPI/G/F/001,Rev:0, Rev.date :
01/12/2014

KAIZEN

Koyama Precision Works India Pvt Ltd

Department: Quality

No: 051

Start :
23.11.2015
Date

End : 24.11.2015
Date

Theme : Pin, Ball arrangement

Shadow box

Area : QA lab

Name : Monica

Analysis:

Action :

Result:

For N5 Inspection checking pin &

ball taken from production line.

Separate pin & ball to be

placed to check N5
Inspection

Reduces the inspection time

Cost :
Before

After

Nil

Horizontal deployment &

Standardization :
Nil.

Category

M
Format No: KPI/G/F/001,Rev:0, Rev.date :
01/12/2014

KAIZEN

Koyama Precision Works India Pvt Ltd

Department: Quality

No: 052

Start :
24.11.2015
Date

Theme : FML Inspection Table Pin

arrangement

Area : Press
Table2

Name : Nathiya

Analysis:

Action :

Result:

Gauge pins not properly arranged

at FML Inspection Table

Gauge pins to be arranged

properly

Proper 5S.

End : 24.11.2015
Date

Cost :
Before

After

Nil.

Horizontal deployment &

Standardization :
Nil.

Category
P

M
Format No: KPI/G/F/001,Rev:0, Rev.date :
01/12/2014

Format No: KPI/G/F/001,Rev:0, Rev.date :