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If you have reached this page then somehow you are associated with Injection Moulding of
Plastics, if not then you can still find some useful information about starting a business.
Starting any business need planning. Planning includes the following points to be studied and
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Things to Know
Purpose of Starting
PLC for Injection Moulding Machine
Mainteance of Moulding
low price.
Machines
Used Injection Moulding
Machines
Servo Motor Retrofitting
Gefran
Linear
Potentiometers / company doing Job work or moulding commercial plastics components.
A Guide
to Injection
Scales
Moulding
Now a days many people who are not associated with plastics are also starting Injection
SSR, Heater Control
Relay Card
Recoil Spring
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Let us assume that one has decided to start with 100Tons Injection Moulding Machine to
manufacture Commercial items like 20 liter Water Jar Cap or house hold items.
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Plant Requirements
Plant Size in Square Feet
Amount of Rent per Month @ 20 per sq.ft
If rental Premises Cost of Advance
Cost of Machine assuming Used Machine
Details
400 600 Sq.ft
8000 12000 minimum
10 Months of rent is norm
6.0 to 8.0 Lakhs depends
and condition of the machine
50000/Approx 35hp
1hp
60000/30000/25000/25000/5000 15000/30000/If required
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Monthly Expenses
Description
Details
Electricity Bill
Wages and staff welfare
Miscellaneous Expenses
Telephone / Mobile Expenses
Transportation Expenses
Interest on Investment @ 18% per annum
Insurance for Equipment
To be de
To be de
**** assuming accounts related work is carried by owner. Otherwise you may have to pay
another Rs 1000/- Per month for filing sales tax returns.
Annual Expenses
Audit fees.
Filing of Income tax returns
Annual Sales tax assessment
Bonus for Employees
Festival / Pooja Expenses if any
Insurance for Equipment and plant
Statuary Requirements
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Assuming 100 tons Injection moulding machine is being used for producing commercial plastic com
then costing is done based on shift rate or based on weight of Materials converted in Kgs. Per shi
1500 or per Kg Rs. 10/- is now norm in the market.
Revenue Calculation
Shift Rate
1500/Per Day
4500/Per Month assuming 25 days of production
112500/-
So the revenues are just sufficient to pay the monthly expenses. If Owner is able to reduce the E
expenses, then that expense can be saved to survive. For this, Machine should run without any trou
days and there should be orders for the same. If any one fails then it will become loss.
To avoid this any one starting company should start with little higher capacity machine like 200 tons a
so that monthly revenues will be more and wages would be same so that income increases. W
Electricity bills are most expenses should be paid monthly without fail.
For this reason we strongly recommend not to start with lower capacity machine. Adding second mac
in one year will reduce the administration expenses like wages and increase the growth prospects.
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beginning of the operations. Internal wiring to done with proper earthing to the Machines.
Several companies gutted completely due to short circuit, losses running into cores of rupees.
Any unexpected loss to a new company that too in the first year is too much to bear and
should take extreme care in maintaining the shop floor and employee safety.
It is always suggested to make detailed study before stepping into starting a new company.
Decisions should not be taken on assumptions / hypothetical thinking. Discussing with
experienced professionals in the filed is mandatory.
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Support from
At creative we provide professional support to the customers to buy suitable machines and
offer after sales support through out the life of the machine. Some times we even say not to
venture into based on the market conditions prevailing. Some times we suggest to go for bigger
capacity machines instead of smaller machines.
So far we helped lot of new companies who have grown well and doing good business. We
helped companies to reduce the Electricity bills. We helped companies, who want to close by
selling their machines. Simply we are one point source for all your need for setting up , running
an Injection Moulding Plant.
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Support Network :
After sales Support available in INDIA for all the products sold by Creative. We have wide network of associates across India to support
customers in time. Since these products are made in India getting spares is easier and low cost.
We have wide network of associates across India for after sales service, in cities Bangalore, Bengaluru, Chennai, Coimbatore, Trichy,
Madurai, Tirunelveli, Pudukottai, Pondicherry, Salem, Vellore, Hyderabad, Kurnool, Nandyal, Nellore, Rajamandry, Vijayawada, Vizag /
Vishakapatnam, Tirupati, Chittoor, Tumkur, Mysore, Goa, Mumbai, Pune, Aurangabad, Jalgaon, Nasik, Ahmedabad, Surat, Vadodara,
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Delhi, Amritsar, Ludhiana, Jammu, Uttaranchal, Kolkata, Jaipur, Nagpur, Kanpur, Lucknow, Rudrapur, Ahmed Nagar, Ranchi, Kerala,
Thiruvananthapuram, Palakkad, Cochin,Thrissur etc.
More than a dozen dealers are selling Used Injection Moulding Machines in Chennai alone. Most of those dealers do not offer after sales
support. At Creative we provide third party support for any brand like Arburg, Battenfeld, Cincinnati Milacron, Chalese, Dr. BOY, Demag,
Engel, Ferromatic, Hishiya, Haitian, Haitai, Hwashin, JSW, Kraussmaffei, Niigata, Sandretto, Super Master, Jet Master, CMP,
Jagmohan, Rana Sons, Victor, Windsor etc.
Note : Brand names and trade marks mentioned here belongs to respective owners.
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