CSWIP - Question & Answer 150 220111

lotaJ::;core=
1.0
2.0
b.
d.
. /b.
. c.
.,,__ d
, j. .
Ultrasonic testing
100% C02
100% Argon
aJ.I2jy to combine goo_E Jevel_~p_~netr~tlo_n with
good~bHity would be:
..
80% Argon + 20 C02

98% Argon+ 2 02
How many temperature indicati_n_g cray_ons would be required to ensure that a pre-heat temperature was within a specified range?
a.
One - - - ~--- - -- ..
--:-~
_Jl:'
c.
d.
7.0
Dye penetrant inspection

It would not have found by any inspection method
A common gas/gas mixture used for MIG welding nickel
. 9<
-6.0
Lack of fusion
Porosity
Cold lap
Lamellar tear!!J.g_ has occurred in steel fabrication. Before welding could it__hf!Y~.J2~en detected by':
a.
R8dioQ'raphy
--.--~-~---- . -n\,C.
~ 5.0
""'-'~"'"'r- __ ~'_'u. ':""'_:'""'-~'~':'
Wh8n welding low_ carbon steels with the GMAW proc~~ on dip transfer, one purpose of the inductance control is to reduce:
Spatter
---~----
c.
d.
4.0
l-'-'u<.Jcr"\''-~::j
, 9-./
lJ.
3.0
'-''"""
Which of the following butt welds would tie considered the most difficult to weld?
a.
Double V butt welded both sides
-------
,b.. Single V butt
/c' Single U butt with backing
'd. Assymetrical double V butt welded both sides
Two
Three
As many as possible
The term duty cycle refers to what?

a. The shift pattern of inspection staff
b
A safety rating giving output capability ofwe"lding equipment
c.
A safety ratirig giving heat input capability of we!ding equipment
d.
Component life expectancy
What would be a typical diameter range for basic electrodes for all positional MMA_welding?
a.
2.5- 8 mm --- -------- ... _______...________ ~
b.
0.8-1.2 mm
2.5-4 mm
c
d.
---.
----~'"
Size does not matter
8.0
Which of the following will be the most_affected when yarving the_arc length using the MMA weldif21_ proy~s?
a.
Voltage
b.
Amperage ,
c.
Polarity
d.
Travel speed
9.0
Which of the following parameters presents the greatest difficu!zy when monitoring MMA welding:
a.
Current
----------- -- ---
b.
c.
d.
10.0
Travel speed
Arc length
Jnterpass temperature
What is le_g length of a_fillet weld?

a.
The -distance from the toe to the face.
b.
The distance from the root to the face center.
c.
The distance from ~ to r.Q,Qt.
d.
The distance from the toe to toe.
11.0 The term back step welding refers to what?

a.
b.
c.
Welding position
Welding s'chedule
Welding run sequence
- - - - - - - - -- - - - - - -
12.0
13.0
Shinkage that takes place in line (parallel) to the weld line of the joint is termed?
a.
Transverse
- - .-
b.
Hoop
c.
d.
Longitudinal
Bowing
Which of the following BSEN standards provides guidance on the visual examination of fusion welds?
a.
BS EN 910
------------
b.
c.
d.
BS EN 719
BS EN 970
BS EN 499
14 0
Incomplete root penetration in a butt weld could be caused by:

a.
Excessive root face width
b.
Excessive root gap size
c.
Low current setting
d.
Both A & C
15.0
What is meant by the term Specification?

a.
A written description of all essential parameters and precautions to be observed
b.
Document established by consensus and approved by a recognized body
c.
A document that prescribes the requirements with which the product or service has to conform
d.
A written description of the precise steps to be followed
16.0
17.0
What could Carbon Equivalent Val_ue~ (CEV) be used for?

a. Asssesth~~-k of ~~-m-el18rtea-r(ng
b.
Estimates the need for PWHT
c.
CalcUlate HAZ toUghness.----d.
Determine the preheat to be used
According to BS EN22553 the number 111 at the end of the dual weld symbol reference line would indicate?
a.
b.
c.
d.
The
The
The
The
welding procedure number

welding process is manual metal arc welding
welding process is TIG
type of welding electrode
18.0
Cold lap is another term for:

a.
Lack of fusion at th~~9_es_9f excess weld metal
b.
Undercut at the toe of a weld
c.
Lack of root penetration
d.
Incomplete filled groove
19.0
Which of the following abbreviations is the odd one out?

a.
GTAW
~-----
b.
c.
d.
20.0
MMA
SMAW
GMAW
When referring to fully austenitic -~li!J!lle~~li:_~_t~ which one of the following statements would be correct?
a.
It is magnetic under certain conditions
b.
It has a poor toughness at low temperatures
c.
It has aJow coefficient of thermal expansion and a high coefficient of thermal conductivity
d.
It has a high coefficient of thermal expansion and a low coefficient of thermal conductivity
21.0
What is meant by the term CODE OF PRACTICE?

a.
A document that provides guidance on auditing
b.
A checklist
c.
A documents which recommends practices and procedures
d.
A standard for standardization
22.0
A Constant Voltage output characteristic would be required for which of the following welding process?
a.
b
MMAI SMAW
TIG I GTAW
'-'
IVH\.=> 1 IV!h.\;1 I l..:iiVIAVV
d.
TAGS
__
,----,,
23.0
According-td:8.WS 2.4\ weld symbol shown below the reference line would indicate;
a.
A weld madeQ;,~ the othet side of the joint- -- ~---- --.
- - - ..
b.
A weld made on the root side of the joint
c.
A weld made on the arrow side of the joint
d.
None of above; the symbol should be on the dashed line
24.0
Which of the following may increase_ the ri~k ()f_ Hfl.Z.craq_~jng when welding thick section carbon manganese
Low moisture content il{the EflectfO~de COVeffng---- ---"-- -.-b.
Slow cooling after welding
c.
Use of low heat input
d.
Use of a steel with low Ceq%
a.
25.0
MIG/~AG_ welding using_Qi_e Transfer mode is susceptible to:

a. sOITdification cracking-.-~------~
b.
Slag inclusions
c.
Lack of side wall fusion
d.
Hydrogen cracking
26.0
Which of the following hardness tests would be used by a test house to assess hardness for welding procedure approval in UK?
a.
Brine II
--- - -r-
...
.
. .
---~--~-.....,- .. -
b.
27.0
c.
d.
Rockwell
V:ickers
Ecotip
The
a.
b.
c.
d.
pressure of iron sulphide in weld metal is most likely to produce which of the following crack mechanism as the contracts after welding:
Hydrogen cracking
Solidification cracking
Lamellar tearing
Reheat cracking
28.0
Incomplete root fusion could certainly be caused by:

a.
Linear misalignment
b.
Incorrect electrode tilt angle
c.
Differing root face Widths
d.
All of the above
29.0
The
a.
b.
c.
d.
30.0
The steel composition in structural steel is changed from 0.15% carbon 0.6% manganese to 0.2 carbon 1.2% manganese. What might this in
a.
Decrease in tensile strength
b.
Increase in ductility
c.
Decrease in hardness
d
Cracking in the weld area
31.0
The back..step.,method of welding could be used to control;

a.
Weld profile
b.
Penetration
c. Undercut
d.
Distortion
32.0
What is the Heat Affected Zone (HAZ)?

a.
It is the melted portion of the parent material
b.
It is the area adjacent to the weld metal which has undergone micro structural change
c.
lt is the weld area plus the parent material which has undergone micro structural change
It is the area of the lowest tensile strength in the weld region
d.
33.0
Which of the following best describes the duty of a welding inspector?

a.
To carry out inspection and NOT in order to find weld defects.
direction of shrinkage in a welded joint are;

Transverse, short transverse and linear
Longitudinal, transverse and short transverse
Angular, diagonal and transgranular
Transverse, diagonal and torsional
b
c.
d.
To attempt to ensure that all welding and any associated actions are carried out in accordance wlth agreed specification.
To carry out welding inspection and radiographic interpretation in accordance with the agreed procedures for the work being carried out.
To ensure that all welds which undergo inspection are free of defects.
34.0
Which of the following is not a fusion welding process?

a.
Electro-slag welding
b.
Oxy-gas welding
c.
Forge welding
d.
TIG welding
35.0
The BS EN code for welder approval is:
a.
b
c.
d
36.0
BS EN 4872
BS EN 499
BS EN 267
BSEN719
Which of the following mechanical test(s) gives a quantitative measurement of ductility?

a.
Tensile test
--.
d.
Bend test
Charpy test
Nick break test
37.0
The
a.
b.
c.
d.
main causes of solidification cracking are?

Phosphor~ joint geometry and tensile stress
Sulphur, joint geometry and tensile stress
Hydrogen, joint geometry and tensile stress
Laminations, poor through thickness ductility and tensile stress
38.0
Which of the following best describes a semi-automatic welding process?

a.
The welder is responsible for the arc gap and travel speed
b.
The welder is responsible for travef speed only
c.
The power source controls both arc gap and travel speed but under constant supervision
d.
The power source controls both travel speed and arc gap
...
39.0
Ultra sonic testing is of advantage in detecting which of the following weld imperfections over other NDT methods:
a.
Lack of side wall fusion
b
Surface undercut
c.
d.
Cold lap
40.0
What is the Heat Affected Zone?

a.
It is the melted part of the plate material
b.
It is the area immediately adjacent to the weld metal which has undergone a micro structural change
c.
It is the weld area plus th.e parent material which has undergone a micro structural change
d.
It is the area in the weld zone with the lowest tensile strength
41.0
Which of the following l;l_utt weld_preparations is usually _susc;eptibl_e. to lack of side wall fusion during manual metal arc welding process?
a.
A double U butt weld.
b.
A single V butt weld.
c
A double V butt weld,
d
Lack of side wall fusion is not a problem with MMA welding
42.0
For
a.
b.
c.
d.
43.0
What is lamellar tearing?

a.
A product defect caused during steel manufacture
b.
A hot crack mechanism associated with joint fit up
c.
A crack mechanism which occurs in the parent material due to welding stress acting in the short transverse direction of the parent
d.
A type of crack associated with welds which are subjected to cyclic loading
b.
c.
44.0
a given voltage and current setting on a constant output power source, when the arc length is shortened:
The current will decrease the voltage will increase
The travel speed will increase the current will decrease
The current will increase the voltage wil! decrease
The current will increase the travel speed will decrease
Which of the following alloys is non-magnetic?
mater~
b.
c.
d.
12% Chromium
Austenitic stainless steels
9% Nickel steel
45.0
Movement of the ar.c_b-OJ~gn~!~c forces is termed?

a.
Arc deviation
- -.. b
Arc eye
c.
Arc strike
d.
Arc blow
46.0
Which of the following is true for none planar defects found in a weld?
a.
They are always acceptable
b.
If found breaking the surface, removable of the entire weld is necessary
c.
They are not usually as significant as planar defects
d.
They can only be detected by radiography
47.0
What is another term for suckbuck?

a.
Concave root
b.
Root piping
c.
d.
Slag inclusions between the root run and hot pass
48.0
The
a.
b.
c.
d.
49.0
When visually inspecting the root of a single V butt weld with the external excess weld metal removed, root concavity of O.Smm depth is idenflC\
Root concavity shall be acceptable provided that the density of the radiographic images does not exceed that of the parent matedal
~
Which if the following would be correct?
a.
The must be radiographed
b.
Sentencing of the radiograph could only be carried out by a qualified radiograph interpreter.
c.
The weld is acceptable, there is no radiograph to view
d.
The weld should be rejected
Which of the following welding processes uses a constant voltage output characteristic
a.
Subarc<1000amps, MMA, electroslag
b.
TIG, subarc>iOOOamps, electroslag
c.
Subarc<1000amps, MIG/MAG, electroslag
d.
MIG/MAG, subarc>100Damps, electroslag
50.0
use of a degreasing solvent, for cleaning the joint prior to welding, may be classed as an unsafe practice because;
The welds may contain porosity
Harmful fumes may be given off
Traces from the solvent may cause irregular arcing
Its use could lead to cracking in the HAZ
51.0
BSEN 15614 refers to what?

a.
Welder approval testing
b.
Welding equipment validation
c.
Welding procedure qualification
d.
Weld symbols on fabrication drawings
52.0
Which of the following would act as deoxidisers in a tertiary deoxidised MAG welding wire?
a.
Manganese, silicon, copper
b.
Silicon, nickel, aluminum
c.
Manganese, silicon, aluminum
d.
Manganese, molybdenum, nickel
53.0
The
a.
b.
c.
d.
presence of iron sulphide in the weld metal is most likely to produce which of the following crack mechanisms, as the weld contracts?
Hydrogen Induced Cold Cracking
Re heat cracking
Lammellar tearing
54.0
The
a.
b.
c.
d.
heat input during a fusion welding process:

Does not affect the grain structure of the material unless it is very high
Must be high as possible to avoid lack affusion
Affects the width and meta!!urgy of the HAZ
Must be very low to avoid grain growth
'"'';::> ~-.__, ~~,._,., ' " ' ' " " ' '
a.
The fusion zone
b.
The HAZ
The weld zone
The parent material
c.
d.
011\J vn::IU lllt:LOII:S li:::HIIIt:U
56.0
According to AWS A5.1 which of the following MMA/SMAW electrodes would be classified as rutile?
a. E6010
b.
E 7018
c
E 6013
d.
E9011
57.0
What is typical carbon equivalent in carbon manganese steels?

4%
b.
0.33%
a.
C.
0.54%
d.
0.12%
58.0
When hydrogen control is specified for MMA welding, what type of electrode would normally be used?
a.
Cellulosic
b.
Rutile
c.
Acidic
d.
Basic
59.0
MMA electrodes that show a light coating of rust on the core wire, should;
a.
Be re-baked according to the manufacturer's instructions
b.
Be cleaned with solvent
c.
Have all rust removed by abrasives before use
d.
Be quarantined for further inspection
60.0
For cross-country pipelines, which type of MMA electrode would require the deposition of hot pass technique to reduce the risk of cracking in
a.
Basic
b.
Iron powder
c.
Cellulose
d.
Rutile
61.0
A welder qualified in the PG position, to ISO 6947, would normally be qualified for welding;
a.
All Pipe diameters
b.
All welding positions
c.
PG only
d.
Any pipe/ plate thickness
62.0
Which of the following defects is most likely to be caused by poor weldirig technique when using the MMA process?
a.
Hydrogen Induced Cold Cracking
b.
Crater cracks
c.
Plate laminations
d.
Copper inclusions
63.0 A large grain structure in steel could produce

a.
b.
c.
d.
64.0
Low ductility values

Low fracture toughness values
High fracture toughness values
High tensile strength
When considering lamellar tearing what is buttering run?

a_ A weld deposit used to increase the throat thickness size of a fillet weld
b.
A weld deposit which may be used to take up contraction stresses
c.
A weld deposit used to increase the UTS value of the parent material
d. A weld deposit used to locally heat treat preceding weld runs
65.0 When MIG welding aluminum alloys in the overhead position which current type would normally be used?
a.
AC.
b.
D.C. negative
c.
D.C. positive
d.
Drooping
bG.O
Lap joints contain:

Fillet welds
b.
Corner joints
c.
Butt welds
d.
Single bevel butt welds
a.
67.0
Which of the following would be considered to be the duty of a welding inspector?

a
Supervision of welders
b.
Writing procedures
c.
Witness welder qualification test
d.
All of the above
68.0
Is it permissible to allow a single V butt weld to cool down between passes?

It depends on the welder
b.
It depends on the specification/procedure
c.
It depends on the welding inspector
d.
No, all welds should be completed before being allowed to cool
a.
69.0
The output characteristic for a TlG/MMA power source would be?

Constant current
b.
Constant polarity
c
Constant voltage
d.
Constant pulsing
a.
70.0
Under most conditions which of the following welding positions will deposit the most weld metal?
PG
b.
HL045
a.
71.0
c.
PF
d.
PA
SMAW welding equipment requires what type of output characteristic?

a.
Constant vQ,[tage
b.
Flat
c.
Constant current
d.
Constant polarity
How would a fi!Jet weld with a leg length 7mm be indicate to BS EN 22553?
z7
b.
a?
c. s7
d.
7z
72.0
a.
73.0 Autogenous welding refers to what?

a.
b.
c.
d.
74.0
75.0
A mechanized welding process

An automated welding process
A means of welding without a filler wire
A manual welding process
What is the possible result if the amperage is too low during the welding of the root pass using the MMA welding process?
a.
Incomplete root penetration
b.
Lack of root fusion
c.
Electrode sticking/stumble
d.
All of the above
A typical arc energy value for a MAGS weld run would be?
1.2 kJ/mm
b.
12 kJ
c.
1.2 Jlmm
d.
120 kJ/mm
a.
76.0
Which of the following standards gives guidance for the production of a WPOT?
BS EN 22553
b.
BS EN 499
c.
BS EN 15614
d.
BS EN 287
a.
77.0
An Inverter ..
a.
Changes acto de
b.
Changes de to ac at a higher frequency
c.
Changes mains acto ac suitable for welding
d.
Changes welding polarity
78.0
Why is pre-heat sometimes carried out on steels?

To remove moisture from the weld preparation
b.
To retard the cooling rate of the weld
c.
To aid fusion between weld metal ?nd-parent material
d. All of the above
79.0
What is the maximum allowable Hl!LO for 8 mm thick material if the following is applied; Linear misalignment is permissible if the maximum d
a.
b.
80.0
0.8 mm
2 mm
8.8 mm
d.
It can not be sentenced as an other side is shown by the symbol
On
a.
b.
c.
d.
81.0
an electrode classified to BS EN 499 as E42 38 the 42 would indicate?

420 N!mm2 min yield strength
42 Joules@ -30"C
42 ksi tensile strength
42 N/mm2 max tensile strength
What is meant by the term specification?

a.
b.
c.
d.
A
A
A
A
document that prescribes the requirements with which the product or ser~~ice has to conform
set of guidelines recommending practices and procedures
general term given to all normative documents
written description of .the exact steps to be followed in manufacturing a product
Why is the arc shielded when using an arc welding process?

To eliminate hydrogen from the region of the arc
To retard the cooling rate of the weld
To exclude the atmosphere from the region of the arc
Art of the above
82.0
a.
b.
c.
d.
83.0
Which of the fo!lowing is true regarding hydrogen cracking?

a.
It is type of hOt crack
b.
It is most commonly found i.n ductile materials
c.
It is only occurs in the HAZ
d.
It is the most common type of crack encountered in steel weldments
84.0
According to BS EN 22553, what would an elongated Z through the dual reference line on the right hand side of fillet weld symbols indicate?
a.
Throat thickness
b.
The weld toes must be dressed
c.
Leg length
d.
Intermittent welds that are staggered.
85.0
What action should the welding inspector take if arc strikes are found adjacent to the weld on
a.
Have the weld and adjacent parent material removed
b.
Report the presence of arc strikes.
c.
Accept the weld
d.
Have the welder re-qualified
86.0
A fillet weld has a design throat thickness of 6mm. What is the minimum leg length required?
4.2mm
b.
8.5mm
c
8.2mm
a.
d:
87.0
a high tensile strength material(the specification
It is impossible to determine the size from the information given
Which of the following radioactive isotopes is most commonly used for the gamma radiography of welds?
a.
Thorium 90
b.
Cobalt 60
c.
Iridium 192
88.0
89.0
90.0
What is the throat thickness of a mitre fillet weld equal ieg lengths?
a.
The distance from the toe to the face.
b.
The distance from the root to the face center.
c
The distance from the root to the toe
d.
The distance from the toe to toe.
Which of the following would not be classed as a weld with backing?

a. A single-V weld with a removable backing strip
b.
A sing le-V weld with a back purge
c.
A single-V weld with a permanent backing strip
d.
A double-V weld with a back gouged root
An electrode identified as E 6013 would be classified to which of the following standards/
91.0
92.0
93.0
During MIG/MAG welding the arc length is most likely to be affected by:
a.
The wire diameter
b.
The current return connections
c.
The gas fluw rate
d.
The torch to work angle
a.
BSEN 499
b.
AWSA5.5
c.
BSEN 440
d.
AWSA5.1
What is the ratio between the leg length and the throat thickness on a mitre fillet weld with equal lengths?
1:01
a.
b.
C.
2:01
1.414:
d.
Depends On the fillet weld dimensions and joint fit up.
Hydrogen cracking is most likely to occur when welding:

a.
Carbon manganese steels
b.
Stainless steels
c.
High strength low alloy steels
d.
Low carbon steels
94.0 What are the four criteria necessary to produce HICC?

a.
Hydrogen , moisture, martensite, heat
b.
c.
d.
95.0
96.0
97.0
Hydrogen, poor weld profile, teKJperature above 200 C and slow cooling
Hydrogen, a grain structure susceptible to cracking , stress and a temperature below 200C
Hydrogen, weld def~cts, pearlite and high input
Stray arcing may be considered to be serious defect because:

a.
It may reduce the thickness of the component
b.
It may cause Jiquation cracking
c.
It may cause hard areas
d. All of the above
When monitoring welding current using a tongue test ammeter it is essential that it is placed around the welding cable._
a.
As close as practical to the arc
. . b.
At a portion that depends on the welding process
c.
As close as practical to the power source
d. At a position convenient to the welder.
A welder qualification test is used to verify

a.
The compatibility between consumable and materials
b.
The skill of the welder
c.
The manufacturing process
d
The NOT procedures
98.0 Which of the following best describes the elastic limit?

a.
The resistance to fracture under impact loading
b.
The maximum stress a material can be subjected to without permanent deformation
99.0
c.
The point at which the material fails
d.
The ability of a material to stretch and become permanently deformed without breaking or cracking
Which of the following radioactive terms is not associated with NOT?
a.
Gamma
b.
c.
d.
Cobalt 60
Thorium
Iridium 192
100.0 Which of the following statements is true?

a.
Electrode d.c. positive produces a deep narrow weld pool
b.
Rutile means calcium carbonate
c.
Porosity is always repaired
d.
D.C. electrode positive is used for MAG welding steel
101.0 Which of the following would be typical arc energy for a single pass MAG weld?
a.
1.2 Jlmm
b.
0.12kJ/mm
c.
12kJ/mm
d.
1.2 kJ/mm
102.0 According to BSEN 22553 the letter a preceding the symbol for a fillet weld would indicate that what?
a.
Leg Length
b_
Nominal depth of penetration
c.
Design throat thickness
d.
All of the above
103.0 Defects out side the limits specified by the standard should always be:
a.
Reported to a senior person
b_
Repaired as soon as possible
c.
Radiographed when practicable
d.
All of the above--
104.0 In arc welding processes, excess weld metal profile is most affected by:
a.
Arc Length
b.
Open circuit voltage
c.
Amperage
d.
Rootgap
"
105.0 a.
Which
of the
following type of bend test would best show lack of inter run fusion on a 25 mm thick carbon steel butt weld?
Root
bend
b.
Face bend
c.
Side bend
d.
5 D bend
106.0 a.
Which
of the strength
following mechanical properties of a weld made on C-Mn steel is most affected, if the heat input per unit length of weld is exces
Tensile
b.
Toughness
c.
Ductility
d.
Elongation
107.0 The
a.
b.
c.
d.
main reason for using back purge welding 18-8 stainless steel with the T/G welding process is to
Control root penetration
Prevent root bead porosity
Improve positional welding
Prevent oxidation of the weld root
108.0 Welding a single V butt weld with laminations in the side wail may cause:
a.
lamellar tearing
b.
c.
Matensite
d.
Undercut
109.0 What is crater pipe?

a.
Another term for concave root
"' "" c uurrr uuuugn
c
d.
A type of gas pore found in the weld crater

A shrinkage defect which may be found in a weld crater
110.0 The throat thickness of a mitre filfet weld with 20mm equal leg lengths will be:
a.
25mm
b.
17mm
c.
14mm
d.
It cannot be determined ftom the information given
111.0 What is meant by the term minimum interpass temperature?

a. Minimum post weld heat treatment temperature
b.
Minimum stress relief temperature
c.
d.
The lowest temperature allowed during welding and between weld passes
The lowest temperature to be used during pre-heat
112.0 Which of the following welding processes would give the highest heat input when using typical parameters?
a.
Manual metal arc welding
b.
Shielded metal arc welding
c.
Submerged arc welding
d.
Tungsten inert gas welding
113.0 A duty not normally undertaken by a welding inspector is to:

a.
Check the condition of the consumables
b. Check the bevel angle for damage
c.
Measure residual stress
d.
Measure pre-heat temperature
114.0 A short transverse tensile test (STRA test) will give what?
a.
The stress/strain characteristics of the joint
b.
The tensile strength of the weld
c.
An indication of susceptibility to hydrogen cracking
d. An indication..of the material susceptibility to lamellar tearing
115.0 Complete the sentence to make
a true statement
When welding high integrity structures the toes of the excess weld metal on a buttoo weld .... DD
a.
. .... must always be dressed to reduce stress raisers
b.
c.
. .... must always overlap onto the external surface of the plate or pipe by at least 1.5mm"
. .... must always be checked by NOT"
d.
. .... none of the above can be selected as the specification requirements are unknown
116.0 The leg length of a mitre fillet weld with an 8
a.
b_
c.
d.
117.0 On
a.
b.
c.
d_
mm throat thickness will be:
11.5mm
10 mm
12 mm
10.5 mm
an electrode classified to BSEN 499 as E 42 3 8, the figure 3 would represent
Strength & elongation properties
Impact properties
Chemical composition
Weld metal recovery and type of current
118.0 According to BS 499- 1 what is meant by the term weld junction?

a.
The area containing the weld metal and HAZ
b
The weld metal and parent metal
c.
The boundary between the fusion zone and the HAZ
d.
The area which undergoes metallurgical change
119.0 A crater crack may also be described as:

a.
Cold crack
b.
Tearing
c.
Star crack
d.
Fatigue crack
120.0 The term Transition Temperature is associated with;
--
b.
c.
d.
--~'"':::1
Fillet fracture testing

Impact toughness testing
The electrical characteristic of a power source
121.0 Which submerged arc welding flux may be described as powdery

a.
Basic
b
Fused
c.
Agglomerated
d.
Acidic
or ball like?
122.0 Autogenous welding means?

a.
Fully automated
b.
Fusion welding with filler wire
c.
Fully mechanized
d.
Fusion welding without filter wire
123.0 Pre-heat prior to welding:

a.
Must always be carried out on steels
b.
Need not be carried out if PWHT is to follow welding
c.
Must always be carried out using gas flames
d.
None of the above
124.0 Which of the following is the correct heat input for a MAG weld if the values recorded were; 280 Amps, 26 volts, travel speed 310mm/min.(ThJ
a.
1.4 kJ/mm
b.
c.
d.
1.12 kJ/mm
11 kJ/mm
1.12 J/mm
125.0 When calculating pre-heat requirements what factors need to be considered?

a.
Heat input, material thickness and rate of cooling
b.
Travel speed, heat input and carbon equivalent
c.
Heat input, carbon equivalent and material thickness
d. .Travel speed, rate of cooling and welding position
126.0 In UK, practice, BS EN 22553 specifies that the minimum drawing dimension for a fillet weld is the:
a. Leg Length
b. Actual throat thickness
c. Weld Width
d.
Depth of penetration
127.0 The
a.
b.
c.
d.
shear strength of a fillet weld is governed by:

The leg length
The weld face
The throat thickness
The weld zone
128.0 Concave root may be caused by which of the following:

a.
Excessive back purge pressure of excessive root grinding
b.
Excessive back purge pressure and entrapped gas
c.
Excessive heat inputs or too small a root face
d.
Excessive heat inputs and high travel speeds
129.0 Pre-heating prior to welding on high tensile strength materials applies to which of the following?
a.
Only on joints over 25mm thickness
b.
Production welding and tack welding
c.
Production welding only
d.
Pre-heat is not required if PWHT is to be carried out
130.0 Which of the following gas mixtures would you expect to use to give good weld profile and penetration when MAG welding carbon steels?
a.
100% Argon
b
80% Argon + 20% C02
c.
98% Helium + 2% C02
d
100% C02
131.0 Which of the following is not a type of crack?

a
Fissure
b.
Fish eye
c.
Lamellar tear
d.
Hot tear
Y;
132.0 Which of the following statements regarding carbon steels is false?

a.
High heat input results in high hardness
b.
High heat may result in large grains
c.
Loss of toughness may result from weaving
d.
Toughness may be restored by normalizing
133.0 During TlG welding the arc voltage is controlled by:

a.
The welder
b.
c.
d.
The flat output characteristic of the power source

The polarity of the electrode
The constant voltage control
134.0 A cellulosic, MMA electrode could be identified from the:

a.
Colour of the flux covering
b.
Length of the electrode
c.
Trade name of the electrode
d.
AWS/BSEN classification
135.0 Which of the following defects would not normally be detected by radiography?
a.
2 mm by 4 mm long centerline crack in the weld root
b.
200 mm long lamination
c.
10 mm deep Jack of side wall fusion
d. A 1.5 mm diameter gas pore
136.0 In order to calculate arc energy, it is necessary to know what?

a.
Amperage and voltage
b.
Current, voltage and weave width
c.
Amperage, voltage and travel speed
d.
Wire feed speed, voltage and burn off rate
137.0 Which of the following MMA electrode types would be associated with the stove welding technique?
a.
Cellulosic
b.
Rutile
c.
Agglomerated
d.
Basic
138.0 Which welding process would not be suitable for welding carbon steel?
a.
MMA
b
MIG
c
SAW
d.
TIG
139.0 A metallurgical problem most associated with submerged arc welding is:
a.
Hydrogen cracking in the HAZ
b.
Solidification cracking in the weld metal
c.
Lamellar tearing in the weld metal
d.
Hydrogen cracking in the weld metal
140.0 An alteration of an essential variable on a WPQR may:

a.
Change the properties of the weld
b.
Affect visual acceptance
c.
Require re ~approval
d.
All of the above
141.0 Which of the following would rei ate to the term planar defect?
a.
A lamination
b.
c.
d.
A serious defect which could lead

An elongated slag inclusion
Both A & 8
to failure of the
product
142.0 Manual metal are electrodes can be grouped into three main types. What are they?
a.
Fused, cellulosic & basic
b.
Neutral, Cellulosic & basic
c.
Agglomerated, Cellulosic & Rutile
d.
Rutile, basic & Cellulosic
143.0 Which of the following are correct dimensions for the vee notch in a charpy specimen?
a.
Depth 2.5mm, included angle 40, root radius 0.25mm
b.
Depth 2mm, included angle 45, root radius 0.25mm
c.
Depth 2mm, included angle 22.5, root radius 0.35mm
d.
Depth 2.5mm, included angle 22.5, root radius 0.20mm
144.0 What would be a typical welding defect associated with the TIG welding process?
a.
Slag inclusions
b.
Tungsten inclusions
c.
Hydrogen cracking
d.
145.0 a.
In which
PA of the following positions would you expect to find the highest heat input on a prpe butt weld made with the pipe axis in the horizontal
b.
PB
c.
PF
d.
PG
146.0 a.
In a martensitic
grain structure which of the following mechanical properties would be more likely to increase?
Ductility
b.
Hardness
c.
Toughness
d.
All of the above
147.0 According to BSEN 22553 a weld on the other side is shown by the symbol?
a.
On the dashea identification line
b.
Below the reference line
c.
On the solid line
d.
Above the reference line
148.0 A submerged arc flux described as flacky or sharp would be classed as?
a. Agglomerated
b.
Fused
c.
Basic
d.
Acidic
149.0 a.
A fluxBasic
for SAW is described as sharp of glassy in appearance. What type of flux could this be?
b.
Fused
c.
Acidic
d.
Alkaline
150.0 a.
A fillet
weld with equal leg lengths of 15mm and a throat thickness measurement of 9 mm would have what type of profile?
Concave
b.
Convex
c. Mitre
d.
None of the above
Answer key
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
9.0
10.0
110
12.0
13.0
14.0
15.0
16.0
17.0
18.0
19.0
20.0
21.0
22.0
23.0
24.0
25.0
b
a
c
b
b
b
c
a
c
c
c
c
c
d
c
d
b
a
b
d
c
c
c
c
c
26.0
27.0
28.0
29.0
30.0
31.0
32.0
33.0
34.0
35.0
36.0
37.0
38.0
39.0
40.0
41.0
42.0
43.0
44.0
45.0
46.0
47.0
48.0
49.0
50.0
c
b
d
b
d
d
b
b
c
c
a
b
b
a
b
a
C'
c
c
d
a
b
d
51.0
52.0
53.0
54.0
55.0
56.0
57.0
58.0
59.0
60.0
61.0
62.0
63.0
64.0
65.0
66.0
67.0
68.0
69.0
70.0
71.0
720
73.0
74.0
75.0
c
c
d
c
a
c
b
d
d
c
c
b
b
b
c
a
c
b
a
d
a
c
d
76.0
77.0
78.0
79.0
80.0
81.0
82.0
83.0
84.0
85.0
86.0
87.0
88.0
89.0
90.0
91.0
92.0
93.0
94.0
95.0
96.0
97.0
98.0
99.0
100.0
c
b
d
a
a
a
c
d
d
b
b
c
b
b
b
d
c
c
c
d
a
b
d
c
d
101.0
102.0
103.0
104.0
105.0
106.0
107.0
108.0
109.0
110.0
111.0
112.0
113.0
114.0
115.0
116.0
117.0
118.0
119.0
120.0
121.0
122.0
123.0
124.0
125.0
c
a
a
c
a
d
b
d
c
c
c
c
d
d
a
b
c
c
c
c
d
d
b
126.0
127.0
128.0
129.0
130.0
131.0
132.0
133.0
134.0
135.0
136.0
137.0
138.0
139.0
140.0
141.0
142.0
143.0
144.0
145.0
146.0
147.0
148.0
149.0
150.0
c
a
b
b
b
a
a
d
b
c
a
b
b
d
d
d
b
b
a
b
a
b
b
Test Databank Print

0:\TestGen\CSWIP 2006 Questions Set I.mdb
The ease of which materials can be welded is called?

A. Welding
B. Weldability
C. Lamellar
D. Bonded
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
2
10
Cracks are classed as?

A. Planar
B. None planar
C. Planer and non planer
D. Lamellar
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
3
20
Welds can be considered as one of the following?

A. Casting
B. Forging
C. Inclusion
D. Non inclusion
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question 10:
'-~
Page
30
A joint is considered as one of the following?

A. Configuration of members
B. Union of materials
C. Configuration of electrodes
D. Union of electrodes
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
5
40
Which of the following is not a kind of weld?
A. Butt
B. Fillet
C. Spot
D. Open corner
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
6
50
The function of the root gap is to allow?

A. Penetration
B. Fusion
C. Ease of welding
D. Electrode control
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
(
Page
60
All
A.
B.
C.
D.
cracks have the following?

Sharp edges with high stress concentrations
Unsharp edges with low stress concentrations
Unsharp edges with high stress concentrations
Cracks do have any stress concentrations
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
8
70
Hardness testing is usually carried using

A. Vickers
B. lzod
C. CTOD
D. IQI
E.
Correct Answer:
Reference:
Medii! Type:
Media Location:
Question ID:
(
9
80
Fillet weld fracture , Bend testing , are used to measure?

A. Quality
B. Quantity
C. Quantitive
D. Qualitative
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question 10:
Page
90
A Vickers hardness test uses a ?

A. Steel ball
B. Diamond
C. 1 Omm steel ball
D. Steel ball and diamond
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
11
100
Double sided preparations are normally made on thicker materials, when both sides
are?
A. Restricted
B. Unrestricted
C. Distorted
D. Pre- heated
E.
Correct Answer:
ReJerence:
Media Type:
Media Location:
Question ID:
110
12 Gas pores are defined as internal gas filled cavities under?

A. 2MM
B. 3MM
C. 2.5 MM
D. 1.5 MM
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
(
I ____ _
~..
Page
120
Welding phenomena or deviation of the electric arc is usually caused by?

A. Wind
B. Damp electrodes
C. Magnetic forces
D. Broken electrode coating
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
c
130
14 A macro specimen is normally cut from where in the weld?

A. Sidewall
B. Toe
C. Stop start position in the root
D. lnterun passes
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question 10:
15
140
Bend tests are used for which of the following?

A. Check tensile strength and fusion
B. Check yield strength and fusion
C. Check ductility and fusion
D. Check yield strength and ductility
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question 10:
Page
c
150
Hardness is termed?
A. The ability of a material to
B. The ability of a material to
C. The ability of a material to
D. The ability of a material to
resist indentation
resist force
absorb impact energy
plastically deform under tension
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
17
160
Laps in metal are caused during which of the following?

A. Rolling
B. Welding
C. Cutting
D. Burning
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
170
18 Angular misalignment is measured in?

A. Inches
B. Centimeters
C. Millimeters
D. Degrees
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
\'---
Page
180
Toughness (Charpy V) is measured in?

A. PSI
B. KSI
C. Joules
D. Brinell
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
20
c
190
A welding procedure is which of the following statements?

A. A detailed plan of how all welding is done
B. A systematic method of producing a sound weld
C. A detailed plan that is approved by the contractor
D. A method that proves the weld will be acceptable to specification
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
200
Test Databank Print

D:\TestGen\CSWIP 2006 Questions Set 2 .mdb
All things contain imperfections, but is only when they fall outside the level of
acceptance they should be termed?
A. Discontinuity
B. Defect
C. Mechanical damage
D. Welding imperfections
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
10
A singular gas filled cavity that is = or more than 1.6 mm in diameter is termed?
A. Cavity
B. Cluster porosity
C. Blow hole
D~ Rounded porosity
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
3
c
20
Lack of fusion imperfections are defined as?

A. Lack of union between two adjacent areas of material
B. Not cleaning out slag
C. Incorrect electrode manipulation in the final run
D. Incorrect set up
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
(
Page
30
What should happen to spatter before visual inspection is carried out?

A. Spatter is not a problem for visual inspection
B. Spatter that is more than 2 mm need not be cleaned for visual inspection
C. Spatter should be cleaned off before visual inspection
D. Spatter will not have any affect on the weld or the base material
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
5
c
40
Undercut can be defined as one of the following?

A. Concavity in the root of the weld
B. Crater in the fill of the weld
C. An oxide within the weld
D. Depression at the toe of the weld
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
6
50
Excess penetration is often caused by which of the following?

A. Too high a welding current
B. Slow travel speed
C. Large root gap
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
60
Mechanical damage can be defined as any surface material caused during?

A. Rolling
B. Casting
C. Forging
D. Using a needle guns to compress weld capping runs
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
8
70
When carrying out a Charpy V test a graph can be produced using what as its
base?
A. Carbon content
B. Temperature
C. Alloying content
D. None of the above
E.
'
i_
Correct Answer:
Reference: -Media Type:
Media Location:
Question ID:
80
Fully austenitic stainless steels show measurable toughness at ?

A. -270 C
B. -300 C
c. -350 c
D. -400 C
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
90
The elongation marks on a transverse tensile test are usually how many MM apart?
A. 50 MM
B. 10 MM
C. 30 MM
D. 45 MM
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
11
100
In a Macro assessment table which of the following defect would the inspector look
for?
A. Excess weld metal height
B. Undercut
C. Slag
D. All of the above
E.
Correct Answer:
Reference~
Media Type:
Media Location:
Question 10:
110
12 A fillet weld fracture test is one of the following?

A. Quantitive
B. Qualitative
C. Qualified
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
120
Fillet weld fracture tests are used to assess which welding condition?
A.
B.
C.
D.
Leg length
Throat size
Root fusion
Sidewall fusion
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
c
130
14 Types of bend test

A. Face
B. Root
C. Side
D. All of the above
E.
Correct Answer:
Reference:
IIJI.edia Type:
Media Location:
Question ID:
140
15
A nick break test is used to assess which type of weld configuration?

A. Double V
B. Fillet weld unequal leg length
C. Fillet weld
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
150
Qualitative tests will include which of the following?

A. Macro testing
B. Bend testing
C. Fillet weld fracture testing
D. All of the above
E.
D
Correct Answer:
Reference:
Media Type:
Media Location:
160
Question ID:
17
Quantitative tests include which of the following?

A. Hardness
B. Toughness
C. Tensile test
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
170
18 Generally the approved Welding Procedure Specification will have which of the
following?
A. Extent of approval
B. Approved in all parameters
C. Parameters play no part in approval
D. Essential variables are not considered when approving a welding procedure
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
180
The mechanical tests of a welder approval may include which of the following?
A. Bend tests
B. Fillet weld fracture tests
C. Nick break tests
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
20
190
A welder approval test is a test of the level of skill attained by the?

A. Pipe fitter/ welder
B. Welder
C. Welders assistant
D. All of the above
E.
Correct Answer:
Reference:
Media TypmMedia Location:
Question 10:
Page
200
Test Databank Print

1-
0:\TestGen\CSWIP 2006 Questions Set 3 .mdb
All
A.
B.
C.
D.
materials arriving on site should be inspected for?

Size
Condition
Type/Specification
All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
2
E.
10
Laminations are caused through inclusions and are caused when plate is ?
A. Welded
B. Cut with gas that is impure
C. Rolled
_p. Arc ai~;.having too much pressure
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
c
20
Laps are caused during rolling when overlapped metal does not fuse to ? the and is
caused by?
A. Base metal
B. Insufficient temperature
C. Pressure
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
Page
30
A code of practice is generally a legally binding document containing rules and

laws required to
a specific topic
A. Design and test
B. Accept and test
C. Negotiate and test
D. Understand and test
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question 10:
40
A code of practice is a set of rules that-~- be followed

A. May
B. Shall
C. Should
D. When required by contractor
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
6
50
Most major application codes and standards contain major sections , which are
dedicated to?
A. Design
B. Manufacture
C. Testing
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question 10:
Page
60
The main areas of responsibility within the application standard is generally divided
into which of the following?
A. The client
8. The contractor
C. The third party inspection authority
D. All of the above
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
8
70
When looking at weld symbols on drawings the reference of the symbol must do
which of the following?
A. It must touch the arrow line
8. It should not touch the arrow line
C. It must touch only if the arrow is going to the right
D. It must touch only if the arrow is going to the left
E.
Correct Answer:
Reference:
Media Type:
Media Location:
Question ID:
80
The arrow line is always a?

A. Broken line
B. Intermittent line
C. Straight and unbroken
E.
Correct Answer:
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c
90
(-" .
."
On the welding symbol, supplementary information could be which of the

following?
A. Welding process
B. Weld profile
C. NOT
D. All of the above
E.
Correct Answer:
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11
100
According to the convention of BS 499 (UK) the arrow line shall do which of the
following?
A. Shall touch the joint intersection
B. Shall not be parallel to the drawing
C. Shall point towards a single plate preparation
D. All of the above
E.
Correct Answer:
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(
\
12
All
A.
B.
C.
D.
110
linear dimensions are in which part of the symbol?

Right of the symbol
Left of the symbol
Above the symbol
Below the symbol
E.
Correct Answer:
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(
Page
120
According to BS 499 a flag with a circle means what should happen?

A. The weld is made in the fabrication shop
B. The weld is made by the manufacturer
C. The weld is all around and made on site
D. The weld is of a double V configuration.
E.
Correct Answer:
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c
130
14 According to BS 499 the reference line shall do the following?

A. Shall join the arrow
B. Shall be parallel to the bottom of the drawing
C. Shall have a broken line placed above, or beneath the reference line
D. All of the above are correct
E.
Correct Answer:
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Question 10:
140
15 The other side of the weld joint is represented by one of the following?
A. Broken line
B. Solid line
C. Double lines
E.
Correct Answer:
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Page
150
The fillet weld leg length shall always be preceded by which letter?
A.
B.
C.
D.
A
E
F
Z
E.
Correct Answer:
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160
17 Nominal fillet weld throat thickness shall always be proceeded by the letter ?
A. Z
B. S
C. E
D. A
E.
Correct Answer:
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Question 10:
170
18 Double sided butt weld symbols could include which of the weld configurations?
A. Double bevel
B. Double J
C. DoubleU
D. All of the above
E.
Correct Answer:
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P.agc
(l
180
According to the weld symbol, welds that are done on the arrow side will go?
A. On top of the reference line
B. At the side of the reference line
C. Underneath the reference line
E.
c
Correct Answer:
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190
Question 10:
20 Where would you expect to find the term on a weld symbol called pitch?
A. Full penetration groove weld
B. Staggered intermittent fillet weld
C. Non Staggered intermittent fillet weld
D. Full penetration butt weld
E.
Correct Answer:
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Question 10:
Page
200
Test Databank Print

The main requirements of welding are which of the following?
A.
B.
C.
D.
Heating
Protection
Cleaning
All of the above
E.
Correct Answer:
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Question 10:
10
Oxygen and Acetylene will combust to produce a temperature of ?
A. 1200 C"
B. 2200 C"
C. 3200 C"
D. 4200 C"
E.
Correct Answer:
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3
c
20
In the Electro Slag welding process where the resistance is offered by the molten
slag this is know as one of the following?
A. Resistance Heating process
B. Coalescence heating process
C. Pre heating process
D. Resistance cooling process
E.
Correct Answer:
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Question 10:
Page
30
(-
What types of high intensity energy beams are associated with certain welding
processes?
A. Laser
B. Electron beam
C. Plasma
D. All of the above
E.
Correct Answer:
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5
40
We can use the heat generated by friction (and pressure) to weld components
together. The joint is made with material face in what state?
A. Plastic state
B. Static state
C. Elastic state
D. Plasma state
E.
Correst Answer:
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Question 10:
50
The voltage required to initiate the arc is termed?

A. Open circuit voltage
B. Closed circuit voltage
C. Open circuit amperage
D. Closed circuit amperage
E.
Correct Answer:
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Question ID:
(
Page
60
(~,
The voltage that maintains the arc once it is created is termed the welding or arc
voltage. The conducting path produced is termed the?
A. Arc column
B. Welding column
C. Plasma column
D. Voltage column
E.
Correct Answer:
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8
c
70
Electrodes that give a very high level of penetration is cause by the producing of
which gas?
A. Argon
B. Helium
C. Phosgene
D. Hydrogen
E.
Correct Answer:
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Question ID:
9
80
In submerged are welding the gas sheild is produced from the combustion of ?
A. Gases
B. Molten liquids
C. Compounds
D. All of the above
E.
Correct Answer:
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c__
Page
90
/~
The amount of current that can safely carried by a conductor in a period of time is
called?
A. Cycle
B. Amperage circuit
C. Voltage circuit
D. Duty cycle
E.
Correct Answer:
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Question ID:
11
100
In MMA and TIG welding the arc length is controlled by?

A. Automatically controlled
B. Machine controlled
C. Welder controlled
D. All of the above
E.
Correct Answer:
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12
110
When the arc length is increased the voltage to maintain the arc will need to?
A.
B.
C.
D.
Decrease
Increase
Remain the same
This will depend on the electrode being used
E.
Correct Answer:
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(
\:._'
Page
120
The arc voltage of the MMA welding process is measured ?

A. Close to the arc of possible
B. At least two meters from the arc
C. As far from the arc as possible
D. The distance of measurement is not a concern
E.
Correct Answer:
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Question 10:
130
14 Which defect will mostly be caused by insufficient inter-run cleaning?

A.
B.
C.
D.
Porosity
Slag
Lack of fusion
Lack of penetration
E.
Correct Answer:
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Question ID:
140
15 which defect is likely to be caused by damp or damaged electrodes?

A. Slag
B. Undercut
C. Root concavity
D. Porosity
E.
Correct Answer:
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Question 10:
150
(~
Which defect is likely to be caused by too high amperage for the position?
A.
B.
C.
D.
Slag
Undercut
Porosity
Root concavity
E.
Correct Answer:
Reference:
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17
160
Which defect is likely to be caused by in-correct root gap or root face?

A. Porosity
B. Slag
C. Lack of penetration
D. Slag
E.
Correct Answer:
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Question ID:
170
(
18
What could an arc strike cause?

A. Cracks
B. High hardness
C. Change in grain structure of the metal
D. All of the above
E.
Correct Answer:
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Question ID:
\__.
Page
180
How should we store cellulistic electrodes?

A. In an oven at 150C
B. In an oven at 250C
C. In a dry condition
D. These electrodes must be kept cool
E.
Correct Answer:
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Question ID:
c
190
20 Hydrogen cracks could be caused by which of the following?

A. In-correct electrode type
B. In-correct baking procedure
C. In-correct control of electrodes
D. All of the above
E.
Correct Answer:
Reference:
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Page
200
Test Databank Print

D:\TestGen\CSWIP 2006 Oucstions Set 5 .mdb
what level of skill is required for TIG welding?

A. High skill
B. Little skill
C. This will depend on the weld configuration
D. Moderate skill
E.
Correct Answer:
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Question ID:
2
10
In TIG welding how is the arc struck

A. The arc is struck on the parent metal
B. The arc is struck with a scratch start
C. The arc is first struck on a practice piece of metal
D. The arc is not struck with any of these methods
E.
Correct Answer:
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3
20
The voltage in TIG welding is variable only by the?

A. Welding speed
B. Type of electrode
C. Type of gas being used
D. Type of amperage
E.
Correct Answer:
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Page-
30
The current is adjusted in TIG welding to the ?

A. Thickness of the metal
B. The speed of welding
C. Diameter of the tungsten being used
D. All of the above
E.
Correct Answer:
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Question ID:
5
c
40
The higher the level of current in TIG welding will affect which of the below?
A. Higher the level of penetration
B. Lower the level of penetration
C. Lower level of fusion
D. The higher the level of current will cause slag
E.
Correct Answer:
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Question 10:
(
6
50
In TIG welding the polarity is AC for the welding of which type of metals?
A. Carbon steel
B. Stainless steel
C. Austenitic stainless steel
D. Aluminum and its alloys
E.
Correct Answer:
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Page
60
The polarity used for welding of steels in TIG welding is always

A. DC Negative
B. DC Positive
C. AC
D. All of the above
i,
E.
Correct Answer:
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8
70
In TIG welding the most common types used are which of the following?
A. Thoriated
B. Ceriated
C. Zirconiated
D. All of the above
E.
Correct Answer:
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9
80
What are the reasons that nitrogen is used as a gas in TIG welding?
A. To stabilize the arc when welding carbon steel
B. It is used to weld copper
C. It is used to weld material which is P1 material in ASME
D. Nitrogen should never be used as a gas
E.
Correct Answer:
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(
Page
90
'
In TIG welding the addition of hydrogen is added with argon for welding which type
of steel?
A. Carbon steel
B. Copper
C. Austenitic stainless steel
D. Aluminum
E.
Correct Answer:
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Question ID:
11
c
100
Which pulse parameters are generally adjustable?

A. Pulse peak current
B. Pulse frequency
C. Pulse duration
D. All of the above
E.
Correct Answer:
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Question 10:
110
12 Which of the following is a disadvantage of TIG welding?

A. High quality
B. High skill factor required
C. All position
D. Good control
E.
Correct Answer:
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Question ID:
Vage
120
In TIG welding too fine an angle of the electrode will produce which of the
following?
A. Melting of the tungsten tip
B. Great absorption of the gas
C. This will an adverse affect on any hydrogen gas that is used
D. Tungsten cannot melt as the temperature used in TIG welding is not high
enough
E.
Correct Answer:
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Question ID:
130
14 Helium gas will give which one of the these properties?

A. Higher penetration due to the hotter arc
B. Low penetration due to hotter arc
C. Helium will make no difference to penetration compared to other gasses
D. High penetration due to a cooler arc
E.
Correct Answer:
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Question ID:
140
15 Tungsten inclusions are usually caused by?

A. Lack of welder skill
B. Too high a current
C. Incorrect vertex angle
D. All of the above
E.
Correct Answer:
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Page
150
('
1,
Surface porosity is usually caused by which of the following?

A. Loss of shielding gas
B. Incorrect gas flow
C. Incorrect joint design
D. All of the above
E.
Correct Answer:
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Question 10:
160
17 The correct gas flow rate should be used for which of the following reasons?
A. Type of joint design being used
B. Position of welding
C. Requirements of the welding procedure
D. All of the above
E.
Correct Answer:
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Question 10:
18
170
In TIG welding the gas cut off delay is often used for which of the following reasons
A. To save gas costs

B. When welding materials would oxidize at high temperatures
C. This shut off is for safety
D. When the materials would oxidize at low temperatures
E.
Correct Answer:
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C_
Page
180
/-
As
A.
B.
C.
D.
an inspector which would be the most important statement

The material is the correct type
The welder is qualified
The welder is qualified for the procedure being used
The electrode is the correct type
E.
Correct Answer:
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Question 10:
20
c
190
In TIG welding which of the following should the welding inspector check?
A. Material type
B. Thickness
C. Diameter and type of tungsten being used
D. All of the above
E.
Correct Answer:
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Question ID:
Page
200
Test Databank Print

Which type power source does MIG welding use?

A. Inverter drooping
B. Transformer rectifier
C. Drooping characteristic
E.
Correct Answer:
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Question ID:
2
10
Metal active gasses used in MIG welding could include which of the following?
A. Carbon dioxide
B. Argon
C. Oxygen
D. Any of the above in a mixture
E.
Correct Answer:
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Question ID:
3
In
A.
B.
C.
D.
20
MIG welding the gas solenoid does the following?

Shuts off the gas
Opens and delivers the gas
Drives the wire
Controls the heat of the gas
E.
Correct Answer:
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Page
30
ln dip transfer method used in MIG welding The wire will do one of the following?
A. Pulse
B. Spray
C. Short circuit
D. Dip and spray
E.
Correct Answer:
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In
A.
B.
C.
D.
40
spray transfer method used in MIG welding, what is the progression of the weld?
Up hand
Any progression
Down-hand
None of the above
E.
Correct Answer:
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Question ID:
50
Globular transfer is used in which welding process?

A. TIG
B. MMA
C. SAW
D. FCAW
E.
Correct Answer:
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Question ID:
c
Page
60
(-
In MIG welding which type of metal transfer will produce low amperage?
A. Dip
B. Spray
C. Pulse
D. Globular
E.
Correct Answer:
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Question ID:
8
E.
70
Which type of metal transfer used in MIG welding uses dip and spray?
A. Pulsed transfer
B. Synergic pulsed transfer
C. Globular transfer
Correct Answer:
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Question ID:
80
In MIG welding which type of metal transfer fires a single globule of metal across
the arc gap?
A. Globular transfer
B. Spray transfer
C. Dip transfer
D. Pulsed transfer
E.
Correct Answer:
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(
~Page
90
Synergig is used in which welding process?

A. MIG
B. TIG
C. MMA
D. SAW
E.
Correct Answer:
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Question ID:
11
100
What will automatically happen when we increase the wire feed speed?
A. The current will decrease
B. The current will increase
C. The current will stay the same regardless of the speed
D. There is only one set speed that wire can be fed
E.
Correct Answer:
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Question 10:
110
(
12 Which is the most important setting in spray transfer method in MIG welding?
A. Amperage
B. Wire speed
C. Wire diameter
D. Voltage
E.
Correct Answer:
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(
Page
120
~~
Which gas cannot sustain spray transfer in MIG welding?

A. Carbon dioxide
B. Argon
C. Helium
D. Oxygen
E.
Correct Answer:
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Question ID:
130
14 Inductance causes a backpressure of voltage to occur in the wire, what will be the
main effect of this?
A. Increase in spatter
B. Decrease in spatter
C. Increase in slag
D. Decrease in slag
E.
Correct Answer:
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Question ID:
140
15 In MIG welding the higher level of de-oxidants will give the lower chance of which
defect?
A. Lack of fusion
B. Lack of penetration
C. Slag
D. Porosity
E.
Correct Answer:
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Question ID:
\c....
Page
150
When welding with MIG the welding inspector should check which of the following?
A. Gas flow rate
B. Wire speed rate
C. Essential variables
D. All of the above
E.
Correct Answer:
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Question ID:
160
17 Which defect in MIG welding is cause by poor inter-run cleaning?

A. Lack of sidewall fusion
B. Porosity
C. Burn through
D. Silica inclusions
E.
Correct Answer:
Reference:
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Question ID:
170
I
18
Page
Which type of metal transfer in MIG welding is likely to cause lack of sidewall
fusion?
A. Spray transfer
B. Pulsed transfer
C. Dip transfer
D. Synergic pulsed transfer
E.
Correct Answer:
c
Reference:
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Question ID:
180
Which defect in MIG welding is likely to be caused by the loss of shielding gas?
A. Porosity
B. Lack of penetration
C. Root concavity
D. Undercut
E.
Correct Answer:
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Question 10:
190
20 A major advantage of flux cored arc welding is which one of the following?
A. Extremely good penetration
B. It has duel shielded wires
C. It is semi automatic
D. All of the above
E.
Correct Answer:
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Question 10:
i
I~--Page
200
Test Databank Print

0:\TestGen\CSWIP 2006 Questions Set 8 .mdb
('
In TIG welding the electrode is considered to be?

A. Consumable
B. None consumable
C. TIG welding does not us an electrode
D. The elctrode is only consumed when using hellium as a backing gas
E.
Correct Answer:
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Question ID:
2
10
Which backing gas used in TIG welding produces and deep penetrating arc
A. Carbon dioxide
B. Argon
C. Oxygen
D. Helium
E.
Correct Answer:
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Question ID:
3
20
It is recommened that basic electrodes be stored in which manner?

A. Heated quiver
B. Open box
C. In a quiver without heating
D. The welder will decide how to store basic electrodes
E.
Correct Answer:
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Question 10:
Page
30
What is the main prpose of the copper coating of steel MIG/MAG welding wire?
A. To impove arc stability
B. To improve penetration
C. To reduce the level of coiefficient of friction which could cause corrosion
D. All of the above
E.
Correct Answer:
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Question 10:
5
40
In MIG welding when using pure argon in spray or pusle transfer in the welding of
certain steels will produce what type of root condition?
A. Good penetration
B. Poor penetration
C. Root suckback
D. Lack of root fusion
E.
Correct Answer:
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Question ID:
1.
50
When welding with the MAG process using Argon with 1-2% Oxygen is used only
for what type of steel?
A. Martinsetic Stainless Steel
B. Austinetic Stainless Steel
C. Ferretic Stainless Steel
D. All of the above
E.
Correct Answer:
8
Reference:
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Question ID:
60
(
Page
:--
1;
Which type of flux used in Submerged Arc welding is mixed together and baked at a
very high temperature?
A. Fused
B. Agglomerated
C. Bonded
D. All of the above
E.
A
Correct Answer:
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Question ID:
8
70
Agglomerated fluxes tend to be one of the following?

A. Bonded
B. Globular
C. Fused
D. Basic
E.
Correct Answer:
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Question ID:
9
80
Methods of NOT could include which of the following?

A. Penetrant testing
B. Magnetic particle inspection
C. Ultrasonic testing
D. All of the above
E.
Correct Answer:
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Question ID:
(
Page
90
Which NDT method would use a dwell time

A. Magnetic particle inspection
B. Radiography
C. Penetrant testing
D. Ultrasonic testing
E.
Correct Answer:
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Question ID:
11
c
100
Which NOT method uses a reverse capillary action

A. Radiography
B. Penetrant testing
C. Ultrasonic testing
D. Magnetic particle inspection
E.
Correct Answer:
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Question ID:
110
12 When carrying out Magnetic Particle Inspection the material should be which of the
following
A. Paramagnetic
B. Diamagnetic
C. Ferromagnetic
D. All of the above
E.
Correct Answer:
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Page
c
120
(-,
Which NOT method will best reveal lack of sidewall fusion?

A. Radiography
B. Ultrasonic testing
C. Magnetic particle inspection
D. Penetrant testing
E.
Correct Answer:
Reference:
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Question ID:
14
130
Radiation is transmitted in varying degrees and is dependant on?

A. Elasticity
B. Plastiscity
C. Density
D. Velocity
E.
Correct Answer:
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Question ID:
c
140
I
15
An IQI will record which of the following?

A. Density
B. Contrast
C. Sensitivity
D. Film scatter
E.
Correct Answer:
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Question ID:
(
-,
----'
Page
c
150
/-
(.
Radiography cannot gernerally identify which defect?

A. Lack of fusion
B. Lack of root fusion
C. Lack of interun fusion
D. Lack of sidewall fusion
E.
Correct Answer:
Reference:
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Question ID:
160
17 The advantages of Magnetic Particles inspection are?

A. Low operator skill
B. Surface I sub surface flaws
C. Simple equipment
D. All of the above
E.
Correct Answer:
Reference:
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Question ID:
170
18 In Ultrasonic Inspection the skill level is usually?

A. High
B. Low
C. It is the same skill level as magnetic particle inspection
D. It is the same level as penetrant testing
E.
Correct Answer:
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Question ID:
(
Page
180
When carrying out Penetrant testing material which material would you not usually
test?
A. Carbon steel
B. Stainless steel
C. Porous materials
E.
Correct Answer:
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Question ID:
20
c
190
Pentrant Testing will only find which of the following?

A. Internal slag
B. Surface breaking flaws
C. Under surface flaws
D. Both A and B
E.
Correct Answer:
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Page
200
Test Databank Print

(
1
NOT should be used for one of the following?

A. Provide confirmation of the defect
B. The location of the defect
C. The type of welding defect
D. All of the above
E.
Correct Answer:
Reference:
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Question ID:
2
10
When a crack is found what can we do to avoid further propagation of the crack?
A. The crack should be drilled
B. The crack should be heated
C. The crack should be welded up
D. The crack should be closed using a heating torch
.. E.
Correct Answer:
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Question ID:
When
A. To
B. To
C. To
D. All
20
a defect is removed we should use NOT to do which of the following?

confirm the length of the defect
confirm that the defect has been completely excavated from the area
confirm the depth of the defect
of the above
E.
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30
(.~,
The stresses that remain in a weld after welding are called ?

A. Post stresses
B. Relieving stresses
C. Residual stresses
D. After welding stress
E.
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c
40
The degree of distortion that occurs is dependant on the ability of the material to do
the which of the following
A. Accept the stresses and deformation
B. Distortion will only occur in the base metal
C. Distortion will only occur in the weld metal
D. Resist these stresses and deformation
E.
Page
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50
Which are the basic directions of distortion?

A. Longitudinal distortion
B. Transverse distortion
C. Angular distortion
D. All of the above
E.
D
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60
::'!
The volume of weld metal in a joint will have what effect?

A. Expansion and contraction which could cause distortion
B. The volume of weld metal will have no affect on distortion
C. The shapes of the bevel will not affect distortion
D. None of the statements are correct
E.
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8
E.
70
Where expansion and contraction are taking place as the weld cools and each weld
element acts as a fulcrum is called?
A. Stress relieving
B. Coolation
C. Reversal of stresses
D. Froward stresses
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80
Offsetting of plates to pre-determined angle is carried out for the which of the
following reasons?
A. To allow distortion to take place
B. To stop distortion
C. Plates are never offset to allow distortion
E.
Correct Answer:
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'-...:__,
Page
90
A special technique of welding to control distortion is called which of the

following?
A. Tempered welding
B. Annealed welding
C. Back step welding
D. Special step welding
E.
Correct Answer:
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11
c
100
Which of the following are the probable causes of distortion?

A. Heating
B. Contraction
C. Stresses
D. All of the above
E.
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12
Page
110
A high percentage of residual stress can be removed by which of the following?

A. Welding
B. Alloying
C. Heat treatments
D. All of the above
E.
Correct Answer:
c
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120
Question ID:
(
I
\
Which are the cycles of all heat treatments?

A. Heating
B. Holding
C. Cooling
D. All of the above
E.
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14
130
We use heat treatments for the which of the following reasons?

A. Change the properties of a metal
B. Method of controlling formations of structures
C. Expansion I contractional forces during welding
D. All of the above
E.
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15 In
A.
B.
C.
D.
E.
140
heat treatment the holding or soaking time is generally calculated as?

One hour for every 20mm of thickness
Two hours for every 25 mm of thickness
One hour for every 25 mm of thickness
Two hours for every 20mm of thickness
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150
~--"
. Which of the following are forms of heat treatment?

A. Annealing
B. Tempering
C. Normalizing
D. All of the above
E.
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17
160
When carrying out heat treatment which type of heat treatment would not be carried
out in a furnace?
A. Pre-heating
B. Annealing
C. Hardening
D. Tempering
E.
Correct Answer:
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170
18 The tools that an inspector may us to measure the temperatures could include
which of the following?
A. Temperature indicating crayons
B. Pyrometers
C. Thermo-couples
D. All of the above
E.
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180
(~
Annealing is carried out for which of the following reasons?

A. To make the material more strong by making more brittle
B. To soften and add ductility
C. To add more carbon to promote more strength
D. Annealing will not affect ductility
E.
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190
20 In full annealing of steels the steel is heated to which temperature?

A. The normal temperature that is required by the contractor
B. The upper critical temperature
C. The lower critical temperature
D. To around 250C
E.
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200
Test Databank Print

What is the annealing temperature of plain carbon steel less that 0.2% carbon
content?
A. 900c to 1100c
B. 850c to 950c
C. 600c to 750c
D. 400c to 550c
E.
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2
10
The solution annealing of some metallic alloys may require?

A. Slow cooling
B. Slow cooling at room temperature
C. Rapid cooling with frozen carbon dioxide
D. Rapid cooling r.ate
E.
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3
20
In sub critical annealing the steel is heated to what temperature below the lower
critical temperature?
A. 723c
B. 800c
C. 850c
D. 900c
E.
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Page
30
The term annealing generally means to bring the metal, or alloy to its?
A. Hardest and ductile natural condition
B. Softest and most ductile natural condition
C. Hardest and tempered condition
D. Softest and quenched condition
E.
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5
40
In normalizing the steel is removed from the furnace and?

A. Allowed to cool in still air
B. Controlled cooling in the oven
C. Allowed to cool rapidly in cooled air
D. To achieve normalizing we should quench the steel after removing it from the
oven
E.
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6
50
When we normalize steel what will be the affect on the steel?

A. Softness and ductility will increase
B. Softness and ductility will decrease
C. Softness will not be affected when we normalize steel
D. This will add more carbon content to steel
E.
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60
(-

A. Toughness and impact strength will improve
B. Toughness and impact will be give the metal less strength
C. Toughness will improve
D. Impact values will improve
E.
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8
70

A. Strength and hardness are decreased
B. Strength and hardness are increased
C. Normalizing steel will have no affect on hardness
D. Normalizing steel will have no affect on strength
E.
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9
80
For plain carbon steel ,the steel must have a sufficiently high carbon content to be
hardened by thermal treatment which is generally considered as?
A. More than 0.3%
B. More than 0.1%
C. More than 0.01%
D. More than 0.2%
E.
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90
Which is considered the quickest cooling media?

A. Water
B. Oil
C. Brine
D. All are equal when cooling
E.
Correct Answer:
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11
100
Tempering is a sub critical heat treatment process that used only after?
A. Normalizing
B. Annealing
C. Hardening
D. Softening
E.
Correct Answer:
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Question ID:
110
12 When carrying out tempering to steel ,we do which of the following?

A. Re-balance the steel
B. Un-balance the steel
C. Tempering will have little affect on the steel
E.
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Page
120
The process of tempering starts at around what temperature?

A. 220C
B. 150C
C. 200C
D. 100C
E.
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130
14 Tempering will increase the level of?

A. Hardness
B. Toughness
C. Carbon content
D. All of the above
E.
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Question ID:
140
15 The purpose of stress relieving is to ?

A. Relieve external elastic stress
B. Relieve internal elastic stress
C. To give the material extra hardness
D. To give the material extra toughness
E.
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150
c-
Which types of steel sometimes require special heating curves?

A. Stainless steels
B. Copper alloy steels
C. Austenitic steels
D. Creep resistant steels
E.
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160
17 When a steel will not return to it original dimensions due to yield this is expressed
as?
A. Plastically deformed
B. Elastically deformed
C. Normally deformed
D. All of the above
E.
Correct Answer:
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170
18 When we heat steel the higher the temperature will produce?

A. Less elastic strain
B. More elastic strain
C. The heat will have no effect on elasticity
D. Elastic strain is never converted into plastic strain
E.
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180
We use pre-heating to achieve which of the following?

A. To control the structure of the weld metal in the HAZ on cooling
B. To improve diffusion of gas molecules through an atomic structure
C. To control the effects of expansion and contraction
D. All of the above
E.
Correct Answer:
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20
190
Martensite is produced by the entrapment of a carbon solution at which

temperatures?
A. Below 300C
B. Above 350C
C. Above 400C
D. Above 500C
E.
Page
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200
Test Databank Print

D:\TestGen\CSWIP 2006 Questions Set II .mdb
Oxy fuel gas may be used for which of the following?

A. Pre- heating
B. PWHT
C. Cutting
D. All of the above
E.
Correct Answer:
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10
If a pressurized cylinder was left in the horizontal position ,how long should it left in
the upright position before it can be safely used?
A. Minimum of 20 minutes
B. Minimum of 40 minutes
C. Minimum of 10 minutes
D. Minimum of 60minutes
E.
Correct Answer:
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Question ID:
20
What is the highest temperature achievable when acetylene is com busted with
oxygen?
A. 3200C
B. 3000C
C. 2500C
D. 2000C
E.
Correct Answer:
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(
Page
30
,When using Oxy- Acetylene and oxidizing flame is used for mainly what type of
welding?
A. Stainless steel welding
B. Bronze welding
C. Carbon steel welding
D. All of the above
E.
Correct Answer:
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Question ID:
40
When using Oxy- Acetylene a carburizing flame is used for mainly what type of
welding?
A. Stainless steel welding
B. Hard facing welding
C. Bronze welding
E.
Correct Answtlr:
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50
Oxy-Fuel gas cutting method is dependant on which of the following?

A. Gas
B. Nozzle
C. Pressure
D. All of the above
E.
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60
Which of the following are types of plasma cutting processes?

A. Transferred arc
B. Non transferred arc
C. Sub arc
D. Both A and B are correct
E.
Correct Answer:
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8
70
It is the duty of the welding inspector to ensure that which of the following safe
working practices are carried out?
A. Welding/cutting process safety
B. Safe use of lifting equipment
C. Safe use of hand tools
D. All of the above
E.
Correct Answer:
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9
80
When working with electrical power we must ensure a good working practice and
be especially vigilant in?
A. Wet
B. Damp
C. low supply voltage will be used (11 OV)
D. All of the above
E.
Correct Answer:
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\ ..
~.
Page
90
(.
Which types of arc cutting and gouging are generally used?

A. Conventional cutting/gouging electrodes
B. Oxy-arc cutting/gouging
C. Arc air-air cutting/gouging
D. All of the above
E.
Correct Answer:
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11
100
Which type of material is used for the consumable for Arc -Air cutting/gouging?
A. Carbon steel coated
B. Stainless steel coated
C. Copper coated
D. Manganese coated
E.
Correct Answer:
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c
110
12 When considering any type of weld cracking mechanism which elements must be
present for its occurrence?
A. Stress
B. Restraint
C. Susceptible microstructure
D. All of the above
E.
Correct Answer:
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120
The minimum critical factors for hydrogen cracking could be which of the
following?
A. Hydrogen content more than 15ml for every 100 gm of deposited weld metal
B. Hardness more than 350 VPN
C. Temperature less than 300c
D. All of the above
E.
D
Correct Answer:
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Question ID:
130
14 To control hydrogen cracking which of the following could be carried out?

A. Pre - heating
B. Rapidly cool the steel
C. Heat the steel above the critical temperature
D. The creation of martinsite in the grain structure would avoid any hydrogen
cracking
E.
Correct Answer:
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Question ID:
15
140
Elements to be considered when pre- heating are which of the following?

A. Hardenability
B. Arc energy
C. Thickness
D. All of the above
E.
Correct Answer:
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'-"
Page
150
Higher carbon steel will have which of the following?

A. Large amount of ductility
B. Very little ductility
C. Carbon will have no effect on ductility
D. Higher the carbon more the ductility
E.
Correct Answer:
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Question ID:
160
17 Solidification cracking is caused generally by which condition?

A. High sulpher content
B. High carbon content
C. High hydrogen content
D. High quenching of the steel
E.
Correct Answer:
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Question ID:
170
(
18 Careful consideration must be given to the Mn/S ratio, which should be in the
region of which of the following?
A. 30: 1
B. 25: 1
c. 10: 1
D. 40: 1
E.
Correct Answer:
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fl
180
Which types of steels are particularly prone to solidification cracking?

A. Carbon steel
B. Chrome moly
C. Ferretic stainless steel
D. Austenitic stainless steel
E.
Correct Answer:
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20
190
Lamellar tearing could be caused in which type of joint configurations?

A. Corner joints
B. Butt joints
C. T joints
D. All of the above
E.
Correct Answer:
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200

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lotaJ::;core=

aJ.I2jy to combine goo_E Jevel_~p_~netr~tlo_n with

good~bHity would be:

80% Argon + 20 C02

Dye penetrant inspection

A common gas/gas mixture used for MIG welding nickel

""'-'~"'"'r- __ ~'_'u. ':""'_:'""'-~'~':'

The term duty cycle refers to what?

2.5- 8 mm --- -------- ... _______...________ ~

Size does not matter

What is le_g length of a_fillet weld?

11.0 The term back step welding refers to what?

Incomplete root penetration in a butt weld could be caused by:

What is meant by the term Specification?

What could Carbon Equivalent Val_ue~ (CEV) be used for?

welding procedure number

Cold lap is another term for:

Which of the following abbreviations is the odd one out?

What is meant by the term CODE OF PRACTICE?

IVH\.=> 1 IV!h.\;1 I l..:iiVIAVV

MIG/~AG_ welding using_Qi_e Transfer mode is susceptible to:

Incomplete root fusion could certainly be caused by:

The back..step.,method of welding could be used to control;

What is the Heat Affected Zone (HAZ)?

Which of the following best describes the duty of a welding inspector?

direction of shrinkage in a welded joint are;

Which of the following is not a fusion welding process?

The BS EN code for welder approval is:

Which of the following mechanical test(s) gives a quantitative measurement of ductility?

main causes of solidification cracking are?

Which of the following best describes a semi-automatic welding process?

What is the Heat Affected Zone?

What is lamellar tearing?

Which of the following alloys is non-magnetic?

Movement of the ar.c_b-OJ~gn~!~c forces is termed?

What is another term for suckbuck?

BSEN 15614 refers to what?

heat input during a fusion welding process:

The fusion zone

011\J vn::IU lllt:LOII:S li:::HIIIt:U

What is typical carbon equivalent in carbon manganese steels?

63.0 A large grain structure in steel could produce

Low ductility values

When considering lamellar tearing what is buttering run?

Lap joints contain:

Which of the following would be considered to be the duty of a welding inspector?

Is it permissible to allow a single V butt weld to cool down between passes?

The output characteristic for a TlG/MMA power source would be?

SMAW welding equipment requires what type of output characteristic?

73.0 Autogenous welding refers to what?

A mechanized welding process

Why is pre-heat sometimes carried out on steels?

It can not be sentenced as an other side is shown by the symbol

an electrode classified to BS EN 499 as E42 38 the 42 would indicate?

What is meant by the term specification?

Why is the arc shielded when using an arc welding process?

Which of the fo!lowing is true regarding hydrogen cracking?

a high tensile strength material(the specification

It is impossible to determine the size from the information given

Which of the following would not be classed as a weld with backing?

An electrode identified as E 6013 would be classified to which of the following standards/

Depends On the fillet weld dimensions and joint fit up.

Hydrogen cracking is most likely to occur when welding:

2.5- 8 mm --- -------- ... _...__ ~